MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION , MUMBAI

TEACHING AND EXAMINATION SCHEME FOR POST S.S.C. DIPLOMA COURSES

COURSE NAME : MECHANICAL ENGINEERING GROUP
COURSE CODE : MC
DURATION OF COURSE : 8

SEMESTER
Course Name: Mechanical Engineering
Course Code : MC
Semester : Fourth
Subject Title : Fundamentals of Electronics
Subject Code : 12801
Teaching and Examination Scheme:
Teaching
Scheme
Eamination Scheme
TH Test Pr
PAPER
HRS.
TH PR TW TOTAL
05 01 24 03 100 50@ -- 150
! " Eternal # " $nternal
N%TE:
%ne test of 2& mar's to be conducted during the residence session as (er the
schedule
Total of tests a!"s fo! all t#eo!$ s%&'e(ts a!e to &e (o)*e!te+ o%t of ,- a)+ to &e
e)te!e+ .) a!" s#eet %)+e! t#e #ea+ Sess.o)al /o!". 0S/1
)ationale:
This subject is clssi!e" u#"er c$re tech#$l$%& %r$u' #" ($r)s # i)'$rt#t c$urse
$( #& br#ch $( e#%i#eeri#%. The c$urse e#*is%es i"e#ti!cti$# #" testi#% $(
c$)'$#e#ts+ their 'ri#ci'les $( ,$r-i#% #" ''licti$#s $( *ri$us electr$#ic "e*ices
#" circuits i# #l$% #" "i%itl electr$#ics.
%bjecti*es:
The stu"e#ts ,ill be ble t$. -
.
1. /"e#ti(& #" test "i0ere#t c$)'$#e#ts.
2. 1se 'ri#ci'les $( circuit $'erti$#s #" its ''licti$#s.
3. 2isti#%uish *ri$us ele)e#ts i# "i%itl electr$#ics.
4. 1#"erst#" ,$r-i#% $( "i0ere#t t&'es $( '$,er su''lies.
5. 1se test i#stru)e#ts.
2r(t 3$'&
+earning Structure:

Application
Procedure
Principle
Concept
Facts
2r(t 3$'&
/"e#ti(& #" test electr$#ic "e*ices+ u#"erst#" the electr$#ic
circuits #" their ''licti$#s i# #l$% #" "i%itl electr$#ics
Asse)bl& $( c$)'$#e#ts+ 4esure)e#t $( *$lt%e+ curre#t+
'$,er+ (re5ue#c& usi#% )ulti)eter #" 3R0
Oh)6 l,+ 7irch$06s l,s+ 8r"&6s l,
Se)ic$#"uct$r the$r&+ 9$$le# l%ebr+ *$lt%e+ curre#t+
'$,er+ recti!cti$#+ !lter+ )'li!cti$#+ $scillti$#+ re%ulti$#
Resist$r+ 3'cit$r+ /#"uct$r+ Tr#s($r)er+ 2i$"e+ Tr#sist$r+
/#te%rte" 3ircuits+ 4ulti)eter+ 3R0+ Tr#s"ucers
Contents: Theor,
Cha(t
er
Name of the To(ic Mar's
1
Electr$#ic 2e*ices
3$)'ris$# $( c$#"uct$r #" i#sult$rs /#tri#sic
#" E:tri#sic se)ic$#"uct$rs. /#tr$"ucti$# t$
electr$#ic "e*ices+ their s&)b$ls+ 'ri#ci'le $(
,$r-i#% #" testi#% 'r$ce"ure ; 2i$"e+ <e#er
"i$"e+ P$,er "i$"e+ =rct$r "i$"e+ 9i'$lr
>u#cti$# Tr#sist$r ?9>T@+ 8iel" E0ect
Tr#sist$r?8ET@ - >8ET A 4OS8ET+ 1#i-j u#cti$#
Tr#sist$r?1>T@+ '$,er "e*ices ; 2/A3+TR/A3+
S3R+ Ph$t$ "e*ices-+ L2R+ Ph$t$ "i$"e+ Ph$t$
tr#sist$r+ LE2 A LE2 "is'l& ? B se%)e#t@+
Li5ui" cr&stl "is'l&?L32@+ $'t$ ;
c$u'ler+Cther) ister-DT3+PT3
20
2
P$,er su''l&
3ircuit "i%r) #" $'erti$#- Hl( ,*e+ (ull
,*e A bri"%e recti!er.3$r#'ris$# $( eEcie#c&
#" ri''le ( $( recti!ers 8ilters ; L+ 3+ L-3+ #
!lter
<e#er "i$"e s *$lt%e re%ult$r i# li#e #" l$"
re%ulti$#. Re%ult$r /3s BFGG series B23
9l$c- "i%r) $( '$,er su''l&
3$#ce't $( u#re%ulte" '$,er su''l&+ re%ulte"
'$,er su''l&- li#e re%ulti$# A l$" re%ulti$#.
Pri#ci'le $( $'erti$#+ bl$c- "i%r) #"
''licti$# $( shu#t re%ulte" '$,er su''l&+
series re%ulte" '$,er su''l&+ s,itch )$"e
'$,er su''l& ?S4PS@+ 3 'i# 13 re%ulte"+ /3 B23
"justble '$,er su''l&.
9l$c- "i%r) $( 1PS+ 3$#ce't $( $#li#e #" $0
li#e 1PS. 3$#ce't $( c$#st#t curre#t li)iti#%
#" ($l" bc- curre#t li)iti#%+ c$#ce't $(6
c$#st#t *$lt%e s$urce+ c$#st#t curre#t s$urce
1F
3
Tr#sist$r
Tr#sist$r s s,itch #" )'li!er+ si#%le st%e
tr#sist$r )'li!er 39+ 3E #" 33 c$#!%urti$#
#" their ''licti$#s+ R3 c$u'le" #" "irect
c$u'le" )'li!er+ their (re5ue#c& res'$#se #"
''licti$#.
P$,er )'li!er- clss A+ clss 9+ clss 3+ clss
A9+ their c$)'ris$# $# $'erti#% '$i#t+
c$#"ucti$# c&cle+ eEcie#c&+ ''licti$#.?D$
circuits e:'ecte"@
Oscillt$r ; Re5uire)e#t $( $scillt$r circuit+
9r-hus$#6s criteri $( $scillt$r+ circuit
"i%r) #" its ''licti$#-. Phse shi(t
$scillt$r+ Hrtle& $scillt$r+ 3$l'itts $scillt$r+
3r&stl $scillt$r.
1F
4 OP A)' 12
2r(t 3$'&
9l$c- "i%r)+ c$#!%urti$#s #" use $( $' )'
s -/#*erti#%+ D$#-i#*erti#%+ Su))i#%+ =$lt%e
t$ curre#t c$#*erter+ curre#t t$ *$lt%e
c$#*erter+ "i0ere#tit$r+ 3$)'rt$r+ H=ie#
bri"%e $scillt$r+ Sch)itt6s tri%%er+ /#stru)e#t
)'li!er
5
2i%itl Electr$#ics
Du)ber s&ste)- 2eci)l+ 9i#r&+ He:"eci)l+
932+ 2eci)l t$ bi#r& c$#*ersi$#+ + 2eci)l ;
He:"eci)l c$#*ersi$#.
Stu"& $( l$%ic %tes+ S&)b$l+ truth tble #" /3
#u)bers - DOT+ AD2+ OR+ DAD2+ DOR+ GOR+
GDOR #" DAD2 s u#i*ersl %te.
8li' 8l$'s ; 9l$c- "i%r) $( Ii' I$'+ RS Ii'
I$'+ 2 Ii' I$' +T$%%le + >7 Ii' I$'+ 4ster Sl*e
>7 Ii' I$'+ 3l$c-e" Ii' I$' ; le*el tri%%ere"
#" e"%e tri%%ere" + A''licti$# $( Ii' I$' ;
8re5ue#c& "i*i"er+ Ri#% c$u#ter+ Shi(t re%ister.
Se*e# se%)e#t "ri*i#% circuit+ E#c$"er+
2ec$"er+ 4ulti'le:er+? 2.1
A.C1C$#l&@CC2cC)ulti'lier.?1C.2+1.4C$#l&@
1F
J
/3 555 -
9l$c- "i%r)+ 4ulti *ibrt$r circuit "i%r) #"
,$r-i#% ($r 4$#$ stble+ 9i stble #" Astble
4ulti*ibrt$r+ A#l$% t$ 2i%itl 3$#*erters+
2i%itl t$ A#l$% c$#*erter A..23T&'es.stircse
r)' )eth$"+suceessi*e ''r$:i)ti$# iueth$"
sl$'e ) sl$'e )eth$".
2A3 T&'es.9i#r& ,ei%hte" resist$r )eth$"+R-2R
l""er #et,$r- )eth$".
9l$c- "i%r) #". ,$r-i#% $(; Wel"i#% c$#tr$l
circuits ;se5ue#til ti)er Te)'erture c$#tr$l
circuits usi#% S3R+8WR S'ee" c$#tr$l circuits
Le*el c$#tr$l circuit usi#% *rible c'cit$r #"
'$te#ti$)eter
14
Total 100
-ractical: S-ills t$ be "e*el$'e".
/#tellectul S-ills.
1. /"e#ti!cti$# #" selecti$# $( c$)'$#e#ts.
2. /#ter'retti$# $( circuits.
3. 1#"erst#" ,$r-i#% $( *ri$us t&'es $( '$,er su''lies.
4$t$r s-ills.
. 2r,i#% $( circuits.
b. 4esure)e#t $( *ri$us 'r)eters usi#% )ulti)eter.
c. Testi#% $( c$)'$#e#ts usi#% L3R )eter+ /3 tester.
". 8$ll$, st#"r" test 'r$ce"ure.
2r(t 3$'&
+ist of -ractical:
1. 1se $( )ulti)eter ?#l$% #" "i%itl@ ($r curre#t+ *$lt%e #" resist#ce
)esure)e#t ?1se $( c$l$ur c$"e ($r resist$rs@.
2. Stu"& $( (r$#t '#el $( 3R0 #" )esure)e#t $( (re5ue#c& #" *$lt%e.
3. /@ 4esure)e#t $( L+ 3+ R $# L3R )eter //@ Testi#% $( # /3 usi#% /3 tester
4. Testi#% $( c$)'$#e#ts li-e "i$"e+ 8ET+ 4OS8ET+ LE2+ S3R+ "ic+ tric+ <e#er
"i$"e +i#"uct$r+ c'cit$r usi#% )ulti)eter
5. Li#e #" l$" re%ulti$# $( u#-re%ulte" '$,er su''l& #" re%ulte" '$,er su''l&.
J. T$ 'l$t the (re5ue#c& res'$#se $( si#%le st%e R3 c$u'le" )'li!er #" clculte
b#" ,i"th.
B. =eri!cti$# $( O'-A)' s i#*erti#% #" #$# i#*erti#% )'li!er.
F. T$ %e#erte s5ure ,*e b& usi#% Sch)itt tri%%er.
K. =eri(& truth tbles ($r l$%ic %tes- . DOT+ AD2+ OR+ DAD2+ DOR+ GOR+ GDOR
10. 3$#struct ri#% c$u#ter usi#% >7 Ii'-I$' #" *eri(& c$u#t se5ue#ce.
11. 2esi%# s5ure ,*e $scillt$r ($r 100 HL usi#% /3 555.?1se stble
)ulti*ibrt$r@.
12. S'ee" c$#tr$l $( A3M23 )$t$r b& usi#% S3R+ 1>T.
D$te. 1@ Techers re e:'ecte" t$ )-e stu"e#ts ()ilir ,ith the 2t 9$$-s #"
O'erti$# 4#uls #" ls$ e#c$ur%e the) t$ *isit relte" ,ebsites.
2@ At lest $#e 'rcticl (r$) the b$*e list be 'er($r)e" b& usi#% si)ulti$#
s$(t,re.
+earning )esources:
.oo's:
Sr/
No
/
0uthor Title -ublisher
01 =.7. 4eht Pri#ci'les $( Electr$#ics S. 3h#" A 3$)'#& Lt".
02 Pul 4l*i#$ Electr$#ic Pri#ci'les Tt 4cNr, Hill
Publishers
03 A. 4$ttershe" Electr$#ic 2e*ices A
3$)'$#e#ts6
Pre#tice Hll $( /#"i
04 R.P. >) 4$"er# 2i%itl
Electr$#ics
Tt 4cNr, Hill
Publishers
05 Nr$b 9er#r" 9sic Electr$#ics Tt 4cNr, Hill
Publishers
0J Pul 9. <9r+ Albert
P. .4l*i#$+ 4ichel
A. 4iller
9sic Electr$#ics - Te:t
Lb 4#ul
Tt 4cNr, Hill
Publishers
0B Pul 9. <9r /#"ustril Electr$#ics -
Te:t Lb 4#ul
Tt 4cNr, Hill
Publishers
2r(t 3$'&
Co%!se Nae: Mechanical Engineering Group
Co%!se Co+e: MC
Seeste!: FOURTH
S%&'e(t T.tle: Strength of Materials
S%&'e(t Co+e: 12802
Tea(#.)2 a)+ E3a.)at.o) S(#ee:
Tea(#.)2 S(#ee
E3a.)at.o) S(#ee
TH TU P
Paper
Hrs!
TH P " T# T"TA$
0% 01 2& 0' 100 ((( ((( 2%) 12%
4 5 E3te!)al 6 5 I)te!)al
N%TE:
%ne test of 2& mar's to be conducted during the residence session as (er the
schedule
Total of tests a!"s fo! all t#eo!$ s%&'e(ts a!e to &e (o)*e!te+ o%t of ,- a)+ to &e
e)te!e+ .) a!" s#eet %)+e! t#e #ea+ Sess.o)al /o!". 0S/1
Rat.o)ale:
Strength of Material is a core technolog* su+,ect! -t ai.s at ena+ling the stu/ent to un/erstan/ 0
anal*1e 2arious t*pes of loa/s3 stresses 0 strains along 4ith .ain causes of failure of .achine
parts! The su+,ect is pre(re5uisite for un/erstan/ing principles of .achine /esign! Un/erstan/ing
.echanical properties of .aterials 4ill help in selecting the suita+le .aterials for 2arious
engineering applications!
O&'e(t.*es:
The Stu/ent shoul/ +e a+le to:
1! Un/erstan/ the fun/a.entals of soli/ .echanics!
2! Ac5uire ele.entar* 6no4le/ge of stresses3 strains 0 .aterial properties!
'! Un/erstan/ 0 anal*1e the +asic principles in2ol2e/ in the +eha2ior of .achine parts un/er
loa/ in the conte7t of /esigning it!
&! Un/erstan/ 0 anal*1e the .echanical properties of the 2arious .aterials!
2r(t 3$'&
Lea!).)2 St!%(t%!e:

Application
Proce/ure
Principles
Concepts
8acts
2r(t 3$'&
Pri#ci'le stress the$r&+
stri# e#er%&+ H$$-s
l,+ P$iss$#6s rti$.
Sh(t+ 7e&s+ Le*ers+ 3$u'li#%s+ >$i#ts+ P$,er Scre,s+ Pressure
=essels #" Ri*ets
8$rces+ Si)'le stresses
#" stri#s+ )ech#icl
'r$'erties $( )terils
Elstic li)it+ 4$"ulus
$( Ri%i"it&+ Elsticit&
A Sti0#ess
L, $( 'rllel #"
'er'e#"iculr :es the$re)+
t$rsi$#l )$)e#t $( resist#ce+
secti$# )$"ulus+ )$)e#t $(
resist#ce.
A#l&sis $( stresses
i#"uce" "ue t$ "irect+
be#"i#%+ t,isti#%+
"&#)ic l$" #" their
#l&sis
A#l&sis $( *ri$us )chi#e
ele)e#ts u#"er "i0ere#t
l$" c$#"iti$#s
1#"erst#"+ #l&Le #" ''l& the 'ri#ci'les #" c$#ce'ts $(
stre#%th $( )terils i# "esi%#i#% *ri$us )chi#e ele)e#ts
use" (re5ue#tl& i# )chi#es A 4ech#is)s
Co)te)ts: T#eo!$
Chapter 9a.e of the Topic Mar6s
01 Me(#a).(al P!o7e!t.es of Mate!.als, S.7le
st!esses 8 St!a.)s
1!1 Mechanical properties : Elasticit*3 Plasticit*3
igi/it*3 ;uctilit*3 Mallea+ilit*3 Toughness3
Har/ness3 <rittleness3 Creep3 8atigue!
1!2 Concept 0 ;efinition of Si.ple stresses 0
strains T*pes ( tensile3 co.pressi2e3 Shear3
single 0 /ou+le shear3 Punching shear3
Ther.al stresses3 Hoop stresses 0
correspon/ing strains! Hoo6e=s la43 >oung?s
.o/ulus3 Mo/ulus of igi/it*3 Change in
length of the +ar ha2ing unifor. 0 steppe/
cross section stress(strain cur2es for /uctile 0
+rittle .aterials!
1!' @olu.etric Strain3 <ul6 .o/ulus3 Poisson=s
ratio! <i(a7ial 0 Tri(a7ial stresses 0 strains!
elationship a.ong E3 G3 0 A!
1!& Stresses 0 strains in +ars of unifor.l* 2ar*ing
section su+,ecte/ to a7ial loa/ at en/s onl*3
Co.posite sections ha2ing sa.e length
1!% Te.perature stresses 0 strains of unifor. 0
co.posite sections!
2&
02 Be)+.)2 Moe)t 8 S#ea! Fo!(e
2!1 Concept 0 /efinition of Shear force 0
+en/ing .o.ent! elation +et4een rate of
loa/ing3 shear force 0 +en/ing .o.ent!
2!2 Shear force 0 +en/ing .o.ent /iagra.s
for cantile2ers3 si.pl* supporte/ +ea. 0
o2er hanging +ea. su+,ecte/ to point
loa/s 0 Unifor.l* /istri+ute/ loa/!
2!' $ocation of point of contrafle7ure!

1B
03 Moe)t of I)e!t.a
'!1 Concept 0 /efinition of Mo.ent of inertia3
ra/ius of g*ration! Parallel 0 perpen/icular
a7es theore.! C9o /eri2ationD
'!2 Mo.ent of inertia of s5uare3 rectangular3
circular3 se.icircular3 Triangular3 Hollo4
s5uare3 ectangular 0 circular onl*!
'!' M- of angle section3 Channel section3 Tee(
section3 - section a+out centroi/al a7is 0 an*
other a7is parallel to centroi/al a7is!
3.4 Polar .o.ent of inertia!
1J
2r(t 3$'&
0& Be)+.)2 st!esses
&!1 Theor* of si.ple +en/ing3 Assu.ptions in
the theor* of +en/ing3 .o.ent of
resistance3 section .o/ulus 0 neutral
a7is! Stress /istri+ution /iagra. for
Cantile2er 0 si.pl* supporte/ +ea.!
&!2 E5uation of +en/ingC9o /eri2ationD
&!' Si.ple nu.eral pro+le.!
&!& Concept of /irect 0 trans2erse shear
&!% Shear stress e5uation C9o /eri2ationD
&!B Shear stress /istri+ution /iagra.s
A2erage shear stress 0 Ma7i.u. shear
stress for rectangular 0 circular section!
12
0% D.!e(t a)+ Be)+.)2 st!esses
%!1 Concept of A7ial loa/3 eccentric loa/3 /irect
stresses3 +en/ing stresses3 .a7i.u. 0
.ini.u. stresses!
%!2 Stress /istri+ution /iagra.!
%!' Con/ition for no tension in the section!
%!& Pro+le.s on the a+o2e concepts for .achine
parts such as offset lin6s3 C(cla.p3 <ench 2ice3
;rilling .achine fra.e etc!
1B
0B To!s.o)
B!1 Concept of Pure Torsion3 Assu.ptions in
theor* of pure Torsion3 Torsion e5uation for
soli/ an/ hollo4 circular shafts!
B!2 Po4er trans.itte/ +* a shaft!
B!' Co.parison +et4een Soli/ an/ Hollo4
Shafts su+,ecte/ to pure torsion Cno pro+le. on
co.posite an/ non ho.ogeneous shaftD
1B
Total 100
Practical:
S6ills to +e /e2elope/:
-ntellectual S6ill:
1 -/entification of /ifferent parts of .achine an/ their function
2 -nterpretation failure patterns of /ifferent .etal un/er /ifferent action
' E7trapolating test result or o+ser2ation /uring test
& Testing /ifferent .etals an/ co.parison of e7peri.ental result
2r(t 3$'&
Motor S6ill:
1 S6etch of stan/ar/ speci.en3 arrange.ent for test on respecti2e .achines
2 Measure.ent of /ifferent para.eters
' Han/ling -nstru.ent
& "+ser2ing +eha2ior of /ifferent .etal /uring test!
L.st of P!a(t.(al:
01 Stu/* an/ /e.onstration of Uni2ersal Testing Machine 0 its attach.ents!
02 Stu/* 0 /e.onstration of E7tenso.eter!
0' Tension Test on .il/ steel3 Alu.inu. 0 co.pression test on cast iron on
Uni2ersal Testing Machine!
0& ;irect Shear Test of .il/ steel on Uni2ersal Testing Machine!
0% <rinell Har/ness Test on Mil/ Steel!
0B oc64ell har/ness Test on Har/ene/ Steel!
0E -1o/ 0 Charp* ( -.pact tests of a stan/ar/ speci.en!
08 Torsion Test on Mil/ steel +ar!
0F aD Assign.ents: Pro+le.s on shear force 0 +en/ing .o.ent /iagra.s to +e
/ra4n on graph paper!
Lea!).)2 Reso%!(es:
Boo"s:
S9 Author Title Pu+lication
01 An/re4 P*tel
8e/rinan/ $!
Singer
Strength of Material A//ison(#esle* An i.print of
A//ison #esle* $ong.an3
-nc! 8orth e/ition
02 <!A!Sar6ar Strength of Material Tata McGra4 hill 9e4 ;elhi
0' ;r! ! A!<ansal A Te7t <oo6 strength
of Material
$a7.i Pu+lication 9e4 ;elhi
0& S a.a.rutha. Strength of Material ;hanpat ai 0 Pu+lication
9e4 ;elhi
0% !S!Ahur.i Strength of Material S!Chan/ Co.pan* $t/! ;elhi
2r(t 3$'&
Co%!se Nae : Me(#a).(al E)2.)ee!.)2
Co%!se Co+e : MC
Seeste! : FOURTH
S%&'e(t T.tle : Me(#a).(al E)2.)ee!.)2 Mate!.als
S%&'e(t (o+e : 9:8-;
Tea(#.)2 a)+ E3a.)at.o) S(#ee:
Tea(#.)2 S(#ee E3a.)at.o) S(#ee
TH TU P
PAPE
HS
TH P " T# T"TA$
0% 1 (( 0' 100 (( (( (( 100
N%TE:
%ne test of 2& mar's to be conducted during the residence session as (er the
schedule
Total of tests a!"s fo! all t#eo!$ s%&'e(ts a!e to &e (o)*e!te+ o%t of ,- a)+ to &e
e)te!e+ .) a!" s#eet %)+e! t#e #ea+ Sess.o)al /o!". 0S/1
Rat.o)ale:
Mechanical Engineering Materials is a core technolog* su+,ect in Mechanical Engineering
;iscipline! A Mechanical Engineering /iplo.a hol/er /eals 4ith 2arious .aterials re5uire/ for
cutting tools3 ;ies3 Gears3 <earings an/ .an* other applications! Ano4le/ge of selection of proper
tool .aterials3 heat treat.ents for specific .aterials3 ferrous an/ non( ferrous .aterials an/ their
allo*s for 2arious engineering application3 as 4ell as insulating3 refractor* an/ plastic .aterials as
per the re5uire.ents is essential!
O&'e(t.*es: Stu/ents shoul/ +e a+le to:
1! 6no4 the properties of Engineering Materials li6e Metals3 non(.etals3 ferrous .etals an/
non(ferrous .etals
2! -nterpret -ron :-ron Car+i/e phase e5uili+riu. /iagra. to fin/ te.peratures for heat
treat.ent processes!
'! Select the proper .aterials for /ifferent applications li6e cutting tools3 /ies3 gears 0 other
applications!
&! Un/erstan/ 2arious heat : treat.ent processes 0 its applications for 2arious! Co.ponents
to i.pro2e its .echanical properties!
%! Un/erstan/ po4/er .etallurg* process an/ its applications!
B! Un/erstan/ 9on ;estructi2e testing .etho/s 0 its applications!

2r(t 3$'&
+earning Structure:
A''licti$#
Pr$ce"ure
Pri#ci'le
3$#ce't
8cts
2r(t 3$'&
1#"erst#"i#% #" %etti#% ()iliriLe" ,ith t&'es+ 'r$'erties+
''licti$#+ "*#t%es+ "is"*#t%es #" het tret)e#t $(
"i0ere#t E#%i#eeri#% 4terils. Select 'r$'er )teril ($r "i0ere#t
''licti$#s
A##eli#%+ D$r)liLi#%+
Hr"e#i#% such s 8l)e
hr"e#i#%+ cse hr"e#i#%+
'$,"er )etllur%&
Stu"& $( ''licti$#+
"*#t%es M "is"*#t%es $(
8err$us+ #$# 8err$us+ #$#
)etls #" c$)'$sites
Pri#ci'les $( 4etllur%icl
'r$cesses i.e. het
tret)e#t #" '$,"er
)etllur%&
Pri#ci'les such s
Elsticit&+ Plsticit&+
hr"#ess+ 4llebilit&+
etc.
E5uilibriu) 2i%r)+
All$& steels+ L$, crb$#
steels+ hr"e#i#%
8err$us 4etl+ #$#-(err$us
)etl+ stre#%th+ brittle#ess+
t$u%h#ess+ (ti%ue
At$)s+ Deutr$#+ 4tter+ Li5ui"+ S$li"+ Pure 4etl+ All$&s+ Phse+ Plstic
Cha(t
er
Name of the To(ic Mar'
s
1/
E#%i#eeri#% 4terils #" their Pr$'erties
1/1 /#tr$"ucti$#+ 3lssi!cti$# #" A''licti$# $(
E#%i#eeri#%
)terils+ /.S s'eci!cti$# $( )terils li-e 'li# crb$#
steel+
Nre& 3st ir$#+ l$, ll$& steels A beri#% 4terils.
1/2 -ro(erties of metals.-
-h,sical -ro(erties O Structure+ 2e#sit&+ 4elti#%
'$i#t.
Mechanical -ro(erties O
Stre#%th+ elsticit&+ "uctilit&+ )llebilit&+ 'lsticit&+
t$u%h#ess+
hr"#ess+ hr"e#bilit&+ brittle#ess+ (ti%ue+ ther)l
c$#"ucti*it&+
electricl c$#"ucti*it&+ ther)l c$eEcie#t $( li#er
e:'#si$#
1/1 /#tr$"ucti$# t$ 3$rr$si$#+ t&'es $( 3$rr$si$#+
3$rr$si$#
resisti#% )terils.
12
2/
Ferrous Metals and 0llo,s
2/1:"
3hrcteristics #" ''licti$# $( (err$us )etls
Phse e5uilibriu) "i%r) ($r /r$# #" /r$# 3rbi"e.
8l$, "i%r) ($r 'r$"ucti$# $( /r$# #" Steel+
3lssi!cti$#+
c$)'$siti$# #" uses $( cst ir$#+ e0ect $( sul'hur+
silic$# #"
'h$s'h$r$us.
3lssi!cti$#+ c$)'$siti$# #" ''licti$# $( l$,
crb$# steel+
)e"iu) crb$# steel #" hi%h crb$# steel ,ith their
che)icl
c$)'$siti$#.
4%#etic )terils. - Pr$'erties A A''licti$#s $(
c$))$#l&
use" )%#etic )terils ?Per)#e#t )%#ets #"
te)'$rr&
)%#ets@.
2/2 :"
All$& Steels. - L$, ll$& steel+ hi%h ll$& steel+ t$$ls
steel A
sti#less steel. E0ect $( *ri$us ll$&i#% ele)e#ts such
s O
3hr$)iu)+ #ic-el+ )#%#ese+ )$l&b"e#u)+ tu#%ste#+
*#"iu).
T$$l Steels. - Hi%h s'ee" Steels ?HSS@+ H$t A c$l"
W$r-i#% "ies+ sher+ 'u#ches etc.+ 'r$'erties A
''licti$#s.
S'ecil 3utti#% T$$l 4terils O 2i)$#"+ Stelites A
22
2r(t 3$'&
Tu#%ste#
3rbi"e
1/
Non Ferrous Metals and 0llo,s
1/1 Pr$'erties+ ''licti$#s A che)icl c$)'$siti$#s $(
3$''er
ll$&s ?#*l brss+ )u#tL )etl+ Nu# )etl A
br$#Les@+
Alu)i#iu) ll$&s ?P-ll$& A "urlu)i#@ A beri#%
)terils li-e
,hite )etls+ le"e" br$#Les A c$''er le" ll$&s.
1/2 2esire" 'r$'erties $( beri#% )terils.
13
3
4eat Treatment of Steels
3/1 /#tr$"ucti$# t$ Het tret)e#t 'r$cesses such s
A##eli#%+
subcriticl ##eli#%+ D$r)liLi#%+ Hr"e#i#%+
Te)'eri#%
?Auste)'eri#% A 4rte)'eri#%@ - Pri#ci'le+
A"*#t%es+
li)itti$#s #" ''licti$#s.
3/2 Sur(ce Hr"e#i#% - 4eth$"s $( sur(ce hr"e#i#%+
i@ cse
hr"e#i#% ii@ 8l)e Hr"e#i#%+ iii@ /#"ucti$# Hr"e#i#%+
i*@
Ditri"i#%+ *@ 3rburiLi#% - Pri#ci'le+ "*#t%es+
li)itti$#s #" ''licti$#s
18
Non Metallic Materials
&/1 P$l&)eric 4terils O /#tr$"ucti$# t$ P$l&)ers-
t&'es+
chrcteristics+ 'r$'erties #" uses $( Ther)$'lstics+
Ther)$setti#% Plstics A Rubbers.
&/2 Ther)$'lstic Plstics - chrcteristics #" uses $(
2r(t 3$'&
&
A9S+
Acr&lics+ D&l$#s #" =i#&ls
&/1 Ther)$setti#% Plstics - 3hrcteristics #" uses $(
'$l&esters+
E'$:ies+ 4el)i#es A 9-elites.
&/3 Rubbers O De$'re#e+ 9ut"ie#e+ 9u# A Silic$#s O
Pr$'erties A
''licti$#s.
&/& Pr$'erties #" ''licti$#s $( ($ll$,i#% E#%i#eeri#%
4terils O
3er)ics+ Abrsi*e+ A"hesi*e #" /#sulti#% )terils
such
s 3$r-+ Asbest$s+ Ther)$c$le #" Nlss W$$l
&/2 /#tr$"ucti$# t$ 3$)'$site 4terils O L)i#te" A
8ibre
rei#($rce" )terils - Structure+ Pr$'erties A
A''licti$#s.
12
2
-o5der Metallurg, 6 Nondestructi*e Testing
2/1 A"*#t%es+ li)itti$#s #" ''licti$#s $( P$,"er
4etllur%&
($r e#%i#eeri#% 'r$"ucts.
2/2 9rie( 2escri'ti$# $( Pr$cess $( P$,"er 4etllur%& O
P$,"er
)-i#%+ ble#"i#%+ c$)'cti#%+ si#teri#%+ i#!ltrti$# A
i)'re%#ti$#.
2/1 A''licti$#s $( P$,"er )etllur%& ($r tu#%ste#
crbi"e ti' t$$ls
A '$r$us beri#%.
2/3 /)'$rt#ce $( D$#-"estructi*e testi#%+ 2i0ere#ce
bet,ee#
2estructi*e #" D$#"estructi*e testi#%.
2/& D$#"estructi*e testi#% )eth$"s - R"i$%r'h& ?G-
R& A N))
R&@+ 1ltrs$#ic crc- "etecti$#+ 2&e 'e#etr#t test+
4%#Iu:
test O 3$)'ris$# A ''licti$#s.
13
T%T0+ 100
Lea!).)2 Reso%!(es:
Boo"s:
S
S!.
No.
A%t#o! T.tle P%&l.(at.o)
0
1
"!P!Ahanna
A Te7t <oo6 of Material Science
an/ Metallurg*
;hanpat ai an/ Sons G1FFFH
0
2
;r!@!;! Ao/gire Material Science An/ Metallurg* E2erest Pu+lishing House G1FF0H
2r(t 3$'&
0
'
!A!a,put Material Science an/ Engineering
S!A!Aatari an/ Sons G2002 reprint
200'H
0
&
S!A!Ha1ra an/ Chou/hari Material Science an/ Processes
-n/ian <oo6 ;istri+ution Co!
G1F82H
0
%
Aenneth G! <u/ins6i an/
Micheal A! <u/ins6i
Engineering Materials Properties
an/ Selection
Pearson E/ucation3 9e4 ;elhi
0
B
ASME ASME Material Manuals
0
E
Si/ne* H! A2ner
-ntro/uction to Ph*sical
.etallurg*
Tata Mc Gra4 Hill e/ition C2
n/
D
2r(t 3$'&
Co%!se Nae : Me(#a).(al E)2.)ee!.)2
Co%!se Co+e : MC
Seeste! : FOURTH
S%&'e(t T.tle : Ele(t!.(al E)2.)ee!.)2
S%&'e(t Co+e : 9:8-<
Tea(#.)2 a)+ E3a.)at.o) S(#ee: =E> S(#ee
Tea(#.)2 S(#ee E3a.)at.o) S(#ee
TH TU P
PAPE
HS
TH P " T# T"TA$
0% 1 2& 0' 100 2%) (( (( 12%
65 I)te!)al Assesse)t
N%TE:
%ne test of 2& mar's to be conducted during the residence session as (er the
schedule
Total of tests a!"s fo! all t#eo!$ s%&'e(ts a!e to &e (o)*e!te+ o%t of ,- a)+ to &e
e)te!e+ .) a!" s#eet %)+e! t#e #ea+ Sess.o)al /o!". 0S/1
Rat.o)ale:
This su+,ect is classifie/ as Engg! Science su+,ect3 4hich inten/s to teach stu/ents facts3
concepts3 principles 0 proce/ure of operating electrical .achines3 circuits 0 s*ste.s an/ their
applications! This su+,ects /eals 4ith .easure.ents of electrical 5uantities to ,u/ge the
perfor.ance of electrical .achines! This su+,ect is i.portant as .ost of the /ri2es are electrical
/ri2es an/ the 6no4le/ge of this su+,ect helps in running an/ .aintaining 2arious electrical
.achines an/ /ri2es!
O&'e(t.*es:
Stu/ent 4ill +e a+le to:
1! -/entif* the t*pe of Electric suppl* s*ste.!
2! Use the tariff s*ste. 0 calculate energ* re5uire.ents an/ cost of energ*!
'! -/entif* /ifferent t*pes .otors3 transfor.ers an/ /ri2es!
&! Select suita+le /ri2e as per the re5uire.ents!
%! Appl* 6no4le/ge of Electric heating 0 4el/ing for 2arious operations in .anufacturing
processes!
B! Super2ise routine .aintenance of electrical .achines an/ suppl* s*ste.s!
2r(t 3$'&
Lea!).)2 st!%(t%!e:
2r(t 3$'&
Applications
Proce/ures
ConceptsI
Principles
8acts
Un/erstan/ 0 appl* the fun/a.entals of electrical engg! 0 electrical
.achines use/ in /ifferent s*ste.s 0 .easure 2arious electrical 5uantities!
A+le to /o routine .aintenance!
To sol2e 0 fin/
/ifferent 2alues
of the circuit
para.eters!
Connect 0 operate /ifferent
t*pes of ;C an/ AC an/
Motors an/ Transfor.ers!
Select the capacit* an/ rating
of 2arious electrical .achines !
To connect .eters rea/
0 calculate /ifferent
2alues!
T*pes of suppl* s*ste.s3 circuits 0
.easuring instru.ents
-/entification of parts 0 construction
of ;C an/ AC Motors an/
Transfor.ers
Principle of
Electro.agnetis.
0 suppl* s*ste.
Principle of ;C an/ AC .achines an/
transfor.ers .otors
1! AC 8un/a.entals 2! AC Motors '! ;C Motors
&! Transfor.ers %! Measuring -nstru.ents
Co)te)ts: T#eo!$
C#a7te! Nae of t#e To7.( Ma!"s
-9
I)t!o+%(t.o) to Electrical po4er suppl* s*ste. Generation3
Trans.ission3 ;istri+ution 0 Utili1ation! AC suppl* 0 ;C
suppl*
-:
-:
AC F%)+ae)tals: ;efinitionsJ c*cle3 fre5uenc*3 phase3 perio/3
.a7i.u. 2alue3 a2erage 2alue3 r!.!s! 2alue! Concept of current3
2oltage3 po4er 0 energ* in 3 $3 0 C circuits!CSi.ple
9u.ericalsD
9-
-;
Three phase suppl*: Star 0 ;elta circuit3 $ine 0 Phase
relationship3 po4er e5uation!CSi.ple 9u.ericals!D
-8
-<
Meas%!.)2 I)st!%e)ts: -ntro/uction to construction3 operation
an/ use of AC 0 ;C a..eter3 2olt.eter3 Electro/*na.ic
#att.eter3 energ* .eter 0 /igital .ulti.eter3 Clip on .eter!
-?
-,
DC Moto!: Construction an/ principle of operation! Spee/ tor5ue
characteristics! T*pes3 specifications 0 ratings an/ applications!
T*pes of insulation use/!
-8
-?
A. C .Ma(#.)es
Transfor.er: Construction an/ principle of operation! EM8
e5uation an/ transfor.ation ratio! $oa/ test3 efficienc* an/
regulation! Specifications 0 rating! Auto transfor.er 0 ' phase
transfor.er concept onl*! Applications of transfor.ers!
9<
AC .otor: Construction an/ principle of operation of ' phase
in/uction .otor! Spee/ tor5ue characteristics3 slip3 spee/ control
of -n/uction Motor +* 2aria+le fre5uenc* /ri2eC @8;D(4or6ing
principle an/ +loc6 /iagra. onl*3 e2ersal of rotation3 starters(
;irect "9 $ine Starters an/ Star(;elta Starters(#or6ing
principle3 Construction 3 Circuit /iagra. an/ Applications!
Stu/* the follo4ing .otors 4ith respect to specifications an/
rating 3 Construction an/ applications!
1D Single phase .otors
aD Capacitor start3
+D Capacitor start an/ run3
cD Sha/e/ pole
2D Uni2ersal .otor
'D Stepper .otor
&D Ser2o .otor
9:
Alternator: Construction3 principle of operation 0 applications!
Self an/ separate e7citation!
S*nchronous Motor( Construction3 principle of operation3
.etho/s of starting 0 applications
-?
-@
Ut.l.sat.o) of Ele(t!.(al E)e!2$
-n/ustrial applications: Classification of /ri2es3 factors for
selection of .otor for /ifferent /ri2es3 Enclosures 0 Mountings
-8
Electric heating 0 4el/ing: #or6ing principle 0 t*pes selection
of s*ste.3 specifications 0 rating
-?
Electro.etallurgical 0 Electro Agro S*ste.s: Concept 0
principle use/ in electroplating3 Electrical .achines use/ in
electro(agro s*ste.s C irrigation pu.psD
-?
-8 Ele(t!.( A.!.)2 8 Ill%.)at.o): Si.ple Electric -nstallations -?
2r(t 3$'&
4ith 2 soc6ets32 fans3 2 la.ps3 fuses! -ntro/uction to /ifferent
accessories li6e MCC<3 E$C<3 4ires 0 ca+les! ;ifferent t*pes of
la.ps their specifications3
-B
Ele(t!.( safet$3 Ta!.ff 8 PoAe! (o)se!*at.o)J 9ecessit* of
Earthing3 t*pes safet* tools3 first ai/ .easures3 t*pes of tariff3 pf
i.pro2e.ent onl* .etho/s3 energ* conser2ation 0 au/it3 fire
e7tinguishing .etho/s a/opte/ in electrical engineering!
-8
Total 9--
PRACTICALS:
S".lls to &e +e*elo7e+:
-ntellectual s6ills:

1! -/entif* an/ select suita+le electrical instru.ents for .easure.ent!
2! -/entif* an/ gi2e specifications of electrical .otors an/ transfor.ers!
'! -nterpret 4iring /iagra.s for 2arious applications!
&! -/entif* safet* e5uip.ents re5uire/!
%! ;eci/e the proce/ure for setting e7peri.ents!
Motor s6ills:
1! ;ra4 4iring /iagra.
2! Ma6e 4iring connections to connect electrical e5uip.ents an/ instru.ents!
'! Measure electrical po4er3 earthing resistance an/ other electrical 5uantities!
&! Cali+rate electrical instru.ents!
%! Use of safet* /e2ices 4hile 4or6ing!
B! Prepare energ* consu.ption +ill 4ith present tariff structure!

A1 L.st of P!a(t.(al:
1D 8or a gi2en resisti2e 0 in/ucti2e series 0 parallel circuit3 select a..eter3 2olt.eter 0
4att.eter! Ma6e the connections an/ .easure current3 2oltage an/ po4er /ra4n +* the circuit!
Measure it +* clip on .eter 0 co.pare it!
2D 8or a gi2en ;C ShuntISeries .otor3 select suita+le .eters3 .a6e connections as per /iagra.3
chec6 the connections an/ run the .otor! Ta6e the .eter rea/ings to /ra4 spee/ tor5ue
characteristics! Ma6e suita+le changes in the connections to re2erse the /irection of rotation!
'D 8or the a+o2e gi2en .otor prepare a circuit to control its spee/ a+o2e
0 +elo4 nor.al3 plot its graph!
&D $ist specifications of gi2en single phase transfor.er! Perfor. no loa/ test on the transfor.er to
fin/ transfor.ation ratio!
%D Connect an electronic energ* .eter to a loa/3 ta6e rea/ing 0 prepare energ* consu.ption +ill
4ith present tariff structure
BD Prepare actual 4iring on a +oar/ to stu/* an/ operate one la.p controlle/ +* one s4itch3
staircase 4iring3 go/o4n 4iring using casing capping!
2r(t 3$'&
B1 F.el+ Ao!":
ED "+ser2e Electric 4iring of .ain +uil/ing in *our ca.pus list the accessories use/ an/ /ra4 a
general la*out
8D "+ser2e earthing of *our la+orator*3 .easure its resistance 0 list its significance

C1 M.). 7!o'e(t:
FD Prepare a si.ple electric 4iring circuit co.prising of 2la.ps3 2 soc6ets3 1 fan 4ith a fuse 0
chec6 it!
10D Prepare trou+le(shooting chart of a+o2e .otors an/ i/entif* the faults of a .otor or a
transfor.er
Lea!).)2 Reso%!(es:

Boo"s:
S!. No. A%t#o! T.tle P%&l.s#e!
01 E! Hughes Electrical Technolog* E$<S
02 H! Cotton Electrical Technolog* Pit.an
0' <! $! Thera,a
Electrical Technolog*
@ol - To -2
S! Chan/
2r(t 3$'&
Co%!se Nae : Me(#a).(al E)2.)ee!.)2
Co%!se Co+e : MC
Seeste! : FOURTH
S%&'e(t T.tle : Ma)%fa(t%!.)2 Te(#)olo2$
S%&'e(t Co+e : 9:8-,
Tea(#.)2 a)+ E3a.)at.o) S(#ee:
Teaching Sche.e E7a.ination Sche.e
TH TU PR
PAPER
HRS
TH PR OR T/ TOTAL
(( (( 2& (( (( %0K (( 2%) E%
4 5 E3te!)al 6 5 I)te!)al
Rat.o)ale:
Manufacturing Technolog* is a core technolog* su+,ect for .echanical Engg! Course!
Manufacturing is the +asic area for an* .echanical engineering technician! The technician shoul/
+e intro/uce/ to the +asic processes of .anufacturing! This su+,ect 4ill help the stu/ent to +e
fa.iliari1e/ 4ith 4or6ing principles an/ operations li6e forging3 rolling3 e7trusion3 press 4or6ing3
lathe3 /rilling3 .illing3 casting3 4el/ing3 +ra1ing an/ sol/ering etc 4hich are the +asic
.anufacturing processes!
The +asic 6no4le/ge of these processes 4ill +e helpful to select the .ost appropriate
process for getting the /esire/ results in ter.s of getting the ra4 .aterial con2erte/ to finishe/
pro/uct as per the re5uire.ents!
O&'e(t.*es:
The stu/ent 4ill a+le to
1! Ano4 an/ i/entif* +asic .anufacturing processes for .anufacturing /ifferent co.ponents!
2! "perate 0 control /ifferent .achines an/ e5uip.ents!
'! -inspect the ,o+ for specifie/ /i.ensions!
&! Pro/uce ,o+s as per specifie/ /i.ensions!
%! Select the specific .anufacturing process for getting the /esire/ t*pe of output!
B! A/opt safet* practices 4hile 4or6ing on 2arious .achines!
2r(t 3$'&
Lea!).)2 st!%(t%!e:
Application
Proce/ures
Principles
Concepts
8acts
2r(t 3$'&
To select the appropriate process of .anufacturing
;escription of /ifferent .anufacturing processes
#or6ing principle of forging3 rolling3 e7trusion3 press
4or6ing3 lathe3 /rilling3 .illing3 casting3 4el/ing3 +ra1ing
an/ sol/ering!
Concept of forging3 rolling3 e7trusion3 press 4or6ing3 lathe3
/rilling3 .illing 3 casting3 4el/ing3 +ra1ing an/ sol/ering!
Stu/* of forging3 rolling3 e7trusion3 press 4or6ing3 lathe3
/rilling3 .illing 3 casting3 4el/ing3 +ra1ing an/ sol/ering!
Co)te)ts: T#eo!$
C#a7te! Name of the Topic Hours
-9
Fo!2.)2
1!1 8orging Processes : ;rop forging3 Upset forging3 ;ie forging or press
forging!
1!2 T*pes of /ies ( "pen ;ie3 Close/ ;ieCSingle -.pression an/ Multi(
i.pressionD
Close/ /ie 8orging operations ( 8ullering3 E/ging3 <en/ing3
<loc6ing3 8inishing
1!' 8orgea+le .aterial an/ forgea+ilit*3 8orging te.perature3 Grain flo4
in forge/ parts3 T*pes of Presses an/ ha..ers!
-:
-:
olling an/ E7trusion
2!1 Principles of rolling an/ e7trusion!
2!2 Hot an/ col/ rolling!
2!' T*pes of rolling .ills!
2!& ;ifferent sections of rolle/ parts!
2!% Metho/s of e7trusion : ;irect3 -n/irect3 +ac64ar/ 0 i.pact
E7trusion3 Hot e7trusion3 Col/ e7trusion
2!B A/2antages3 /isa/2antages an/ applications!
-:
-;
Press 4or6ing
'!1 T*pes of presses an/ Specifications!
'!2 Press 4or6ing operations ( Cutting3 +en/ing3 /ra4ing3 punching3
+lan6ing3 notching3 lancing
'!' ;ie set co.ponents!( punch an/ /ie shoe3 gui/e pin3 +olster plate3
stripper3 stoc6 gui/e3 fee/ stoc63 pilot!
'!& Punch an/ /ie Clearances for +lan6ing an/ piercing3 effect of
clearance!
-;
-<
$athe "perations
&!1 T*pes of lathes : light /ut*3 Me/iu. /ut* an/ hea2* /ut* geare/ lathe3
C9C lathe!
&!2 Specifications!
&!' <asic parts an/ their functions!
"perations an/ tools : Turning3 parting off3 Anurling3 facing3 <oring3
/rilling3 threa/ing3 step turning3 taper turning!
-:
-,
;rilling
%!1 Classification!
%!2 <asic parts an/ their functions ( a/ial /rilling .achine!
%!' T*pes of operations!
%!& Specifications of /rilling .achine!
%!% T*pes of /rills an/ rea.ers
-9
-?
Milling
B!1 Classification!
B!2 <asic parts an/ their functions : colu.n an/ 6nee t*pe!
B!' T*pes of operations
B!& T*pes of .illing cutters!
-9
2r(t 3$'&
-@
Casting
E!1 Patterns ( Material use/3 t*pes3 Patterns allo4ances3 Cores3 Core
allo4ances!
E!2 Moul/s ( Moul/ .aterials3 T*pes of san/3 Moun/ing processes San/
.ol/ing3 Pit .ol/ing3 .achine .ol/ing! Shell .ol/ing!
E!' Melting practice! T*pes of furnaces 4ith specific application Cupola
furnace3 Electric arc furnace!
E!& Casting principle an/ operation
E!% Special casting processes! 2i1 /ie casting3 centrifugal casting3
-n2est.ent casting!
E!B Casting /efects
-@
-8
#el/ing
8!1 Classification!
8!2 Gas 4el/ing techni5ues!
8!' T*pes of 4el/ing fla.es!
8!& Arc #el/ing : Principle3 E5uip.ent3 Applications
8!% Shiel/e/ .etal arc 4el/ing!
8!B Su+.erge/ arc 4el/ing!
8!E T-G I M-G 4el/ing!
8!8 esistance 4el/ing ( Spot 4el/ing3 Sea. 4el/ing3 Pro,ection 4el/ing
8!F #el/ing /efects!
8!10 <ra1ing an/ sol/ering: T*pes3 Principles3 Applications
-?
Total :<
Notes:
1H The 4or6shop instructors shoul/ prepare speci.en ,o+ in each shop as /e.onstration practice
+efore the stu/ent Cas per the /ra4ing gi2en +*su+,ect teacherI 4or6shop superinten/entD
2H Theor* +ehin/ practical is to +e co2ere/ +* the concerne/ su+,ect teacherI 4or6shop
superinten/ent!
'H #or6shop /iar* shoul/ +e .aintaine/ +* each stu/ent /ul* signe/ +* respecti2e shop instructors
P!a(t.(al:
S6ills to +e ;e2elope/:
-ntellectual S6ills:
1! -/entif* +asic .anufacturing processes!
2! Un/erstan/ nee/ of pattern allo4ances!
'! -/entif* ,oining .etho/s for fa+rication!
&! Specif* press tool /ies for gi2en cuttingIfor.ing operations!
%! Un/erstan/ 2arious san/ casting processes!
B! Un/erstan/ t*pes of pattern3 .aterials of construction an/ i/entif* casting /efects!
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Motor S6ills:
1! "perate lathes3 /rilling3 .illing .achines
2! Use 4el/ing .achines an/ e5uip.ent
'! Set the tools3 ,o+s an/ /eci/e cutting para.eters of .achines
&! Ma6e si.ple pattern out of 4oo/Ithe.ocole
%! -nspect /ia.ensions of ,o+s using .easuring instru.ents
LIST OF PRACTICALS

1D Assign.ent on forging /ie no.enclature!
2D "ne turning ,o+ on lathe containing the operations li6e plain turning3 step turning3 groo2ing3
6nurling3 cha.fering!
'D "ne co.posite 4el/ing ,o+ ha2ing t4o /ifferent ,oints! C <atch of four stu/ents per ,o+!D
&D "ne si.ple ,o+ on T-G I M-G 4el/ing setup or 2isit to T-G I M-G 4el/ing setup an/ 4rite
report!
%D "ne co.posite ,o+ containing the operations li6e face .illing3 si/e an/ face .illing
CslottingD3 /rilling I tapping C /rille/ hole shoul/ +e perpen/icular to slotting operationD!
BD Ma6ing of one si.ple 4oo/en Pattern C.a7! & stu/ents per group3 each group shoul/
.a6e /ifferent t*pe of patternD!
ED Ma6ing of one Ther.o(Cole Pattern C.a7! & stu/ents per group3 each group shoul/ .a6e
/ifferent t*pe of patternD!
Lea!).)2 Reso%!(es:
Boo"s:
A%t#o! T.tle P%&l.s#e!
S! A! Ha,ra Chau/ar*3
<ose3 o*
Ele.ents of 4or6shop Technolog*
: @olu.e - 0 --
Me/ia Pro.oters an/
Pu+lishers li.ite/
;! $! #a6*l
Processes an/ /esign for
.anufacturing
Prentice Hall
"! P! Ahanna an/ $al
Pro/uction Technolog* ( @olu.e
- 0 --
((
#!A!L! Chap.an
#or6shop Technolog* ( @olu.e - 3
-- 0 ---
((
Lhon A Sche*
-ntro/uction to Manufacturing
Processes
McGra4 Hills -nternational
M! A/uthan an/ A! <!
Gupta
Manufacturing Technolog* 9e4 Age -nternational

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