19.1. Introduction
In this tutorial, the air-blast atomizer model in ANSYS FLUENT is used to predict the behavior of an
evaporating methanol spray. Initially, the air flow is modeled without droplets. To predict the behavior
of the spray, several other discrete-phase models, including collision and breakup, are used.
This tutorial demonstrates how to do the following:
19.2. Prerequisites
This tutorial is written with the assumption that you have completed one or more of the introductory
tutorials found in this manual:
Introduction to Using ANSYS FLUENT in ANSYS Workbench: Fluid Flow and Heat Transfer in a Mixing
Elbow (p. 1)
Introduction to Using ANSYS FLUENT: Fluid Flow and Heat Transfer in a Mixing Elbow (p. 131)
and that you are familiar with the ANSYS FLUENT navigation pane and menu structure. Some steps in
the setup and solution procedure will not be shown explicitly.
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19.4.1. Preparation
1.
794
Extract the file evaporate_liquid.zip from the ANSYS_Fluid_Dynamics_Tutorial_Inputs.zip archive which is available from the Customer Portal.
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Note
For detailed instructions on how to obtain the ANSYS_Fluid_Dynamics_Tutorial_Inputs.zip file, please refer to Preparation (p. 3) in Introduction to Using ANSYS
FLUENT in ANSYS Workbench: Fluid Flow and Heat Transfer in a Mixing Elbow (p. 1).
2.
3.
Use the ANSYS FLUENT Launcher to start the 3D version of ANSYS FLUENT.
For more information about the ANSYS FLUENT Launcher, see Starting ANSYS FLUENT Using
FLUENT Launcher in the Users Guide.
Note
The Display Options are enabled by default. Therefore, after you read in the mesh, it will
be displayed in the embedded graphics window.
2.
3.
periodic-a Edit...
a.
b.
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2.
a.
b.
Select only atomizer-wall, central_air, and swirling_air from the Surfaces selection list.
c.
Click the Colors... button to open the Mesh Colors dialog box.
i.
796
d.
ii.
iii.
The graphics display will be updated to show the mesh. Zoom in with the mouse to obtain the view
shown in Figure 19.2 (p. 797).
3.
Reorder the mesh using the Mesh command that is found at the top of the ANSYS FLUENT window.
Mesh Reorder Domain
To speed up the solution procedure, the mesh should be reordered, which will substantially reduce the
bandwidth.
ANSYS FLUENT will report the progress in the console:
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4.
2.
798
Energy Edit...
Viscous Edit...
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a.
b.
3.
c.
Retain the default selection of Standard Wall Functions in the Near-Wall Treatment list.
d.
Species Edit...
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a.
b.
c.
d.
800
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1.
Remove water vapor and carbon dioxide from the Mixture Species list.
Materials
Mixture Create/Edit...
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a.
802
Click the Edit button next to the Mixture Species drop-down list to open the Species dialog box.
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Select carbon dioxide (co2) from the Selected Species selection list.
ii.
Click Remove to remove carbon dioxide from the Selected Species list.
iii.
In a similar manner, remove water vapor (h2o) from the Selected Species list.
iv.
Note
It is good practice to click the Change/Create button whenever changes are
made to material properties even though it is not necessary in this case.
b.
1.
Set the boundary conditions for the inner air stream (central_air).
Boundary Conditions
central_air Edit...
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2.
a.
b.
Enter 0 for both X-Component of Flow Direction and Y-Component of Flow Direction.
c.
d.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list.
e.
f.
g.
Click the Thermal tab and enter 293 K for Total Temperature.
h.
Click the Species tab and enter 0.23 for o2 in the Species Mass Fractions group box.
i.
Set the boundary conditions for the air stream surrounding the atomizer (co-flow-air).
Boundary Conditions
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co-flow-air Edit...
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3.
a.
b.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list.
c.
d.
e.
f.
Click the Species tab and enter 0.23 for o2 in the Species Mass Fractions group box.
g.
outlet Edit...
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4.
a.
Select From Neighboring Cell from the Backflow Direction Specification Method drop-down
list.
b.
Select Intensity and Viscosity Ratio from the Specification Method drop-down list.
c.
d.
e.
Click the Thermal tab and enter 293 K for Backflow Total Temperature.
f.
Click the Species tab and enter 0.23 for o2 in the Species Mass Fractions group box.
g.
Set the boundary conditions for the swirling annular stream (swirling_air).
Boundary Conditions
806
swirling_air Edit...
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5.
a.
Select Magnitude and Direction from the Velocity Specification Method drop-down list.
b.
c.
Select Cylindrical (Radial, Tangential, Axial) from the Coordinate System drop-down list.
d.
e.
f.
g.
Select Intensity and Hydraulic Diameter from the Specification Method drop-down list.
h.
i.
j.
k.
Click the Species tab and enter 0.23 for o2 in the Species Mass Fractions group box.
l.
Set the boundary conditions for the outer wall of the atomizer (outer-wall).
Boundary Conditions
outer-wall Edit...
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a.
b.
c.
808
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2.
a.
Select Coupled from the Scheme drop-down list in the Pressure-Velocity Coupling group box.
b.
c.
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3.
810
Residuals Edit...
a.
b.
a.
Retain the default Hybrid Initialization from the Initialization Methods group box.
b.
Note
For flows in complex topologies, hybrid initialization will provide better initial velocity
and pressure fields than standard initialization. This will help to improve the convergence
behavior of the solver
5.
6.
Select User Specified from the Time Step Method group box.
b.
c.
d.
Click Calculate.
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7.
Note
ANSYS FLUENT will ask you to confirm that the previous case file is to be overwritten.
8.
Create a clip plane to examine the flow field at the midpoint of the atomizer section.
Surface Iso-Surface...
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9.
a.
Select Mesh... and Angular Coordinate from the Surface of Constant drop-down lists.
b.
c.
d.
e.
f.
Review the current state of the solution by examining contours of velocity magnitude (Figure
19.4 (p. 815)).
Graphics and Animations
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a.
b.
Select Velocity... and Velocity Magnitude from the Contours of drop-down lists.
c.
i.
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d.
e.
f.
Use the mouse to obtain the view shown in Figure 19.4 (p. 815).
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a.
Click the Define... button to open the Graphics Periodicity dialog box.
i.
ii.
iii.
iv.
b.
11. Display pathlines of the air in the swirling annular stream (Figure 19.5 (p. 818)).
Graphics and Animations
816
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a.
b.
c.
ii.
d.
e.
Use the mouse to obtain the view shown in Figure 19.5 (p. 818).
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818
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a.
b.
Retain the value of 10 for Number of Continuous Phase Iterations per DPM Iteration.
c.
Check the Unsteady Particle Tracking option in the Particle Treatment group box.
d.
e.
f.
Click the Physical Models tab to invoke the physical models options.
g.
i.
ii.
iii.
Retain the default values of 0 for y0 and 2 for Breakup Parcels in the Breakup Constants
group box.
819
i.
ii.
Scroll down and select dynamic-drag from the Drag Law drop-down list in the Drag Parameters group box.
The dynamic-drag law is available only when the Breakup model is used.
h.
2.
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a.
Click the Create button to open the Set Injection Properties dialog box.
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c.
d.
e.
f.
Enter 0, 0, and 0.0015 for X-Position, Y-Position, and Z-Position, respectively, in the Point
Properties tab.
Scroll down the list to see the remaining point properties.
g.
Retain the default values of 0, 0, and 1 for X-Axis, Y-Axis, and Z-Axis, respectively.
h.
i.
j.
Retain the default Start Time of 0 s and enter 100 s for the Stop Time.
For this problem, the injection should begin at = and not stop until long after the time period
of interest. A large value for the stop time (e.g., 100 s) will ensure that the injection will essentially
never stop.
k.
Enter 0.0035 m for the Injector Inner Diameter and 0.0045 m for the Injector Outer Diameter.
l.
Retain the default Azimuthal Start Angle of 0 degrees and enter 30 degrees for the Azimuthal
Stop Angle.
This will restrict the injection to the 30-degree section of the atomizer that is being modeled.
o.
822
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i.
ii.
Enable Discrete Random Walk Model and Random Eddy Lifetime in the Stochastic
Tracking group box.
These models will account for the turbulent dispersion of the droplets.
p.
q.
Note
In the case that the spray injection would be striking a wall, you should specify the
wall boundary conditions for the droplets. Though this tutorial does have wall zones,
they are a part of the atomizer apparatus. You need not change the wall boundary
conditions any further because these walls are not in the path of the spray droplets.
3.
823
methyl-alcohol-liquid Create/Edit...
When secondary atomization models (such as Breakup) are used, several droplet properties need to
be specified.
a.
b.
c.
d.
e.
Click OK to retain the default values and close the Piecewise-Linear Profile dialog box.
Click Change/Create to accept the change in properties for the methanol droplet material and
then click Close to close the Create/Edit Materials dialog box.
824
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In the Pseudo Transient Explicit Relaxation Factors group box, change the under-relaxation
factor for Discrete Phase Sources to 0.1.
2.
Residuals Edit...
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3.
a.
b.
826
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4.
a.
b.
Enable Plot.
c.
d.
Select Species... and Mass fraction of ch3oh from the Field Variable drop-down lists.
e.
f.
a.
b.
Enable Plot.
c.
Click the Axes... button to open the Axes - volume Monitor Plot dialog box.
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5.
i.
ii.
iii.
Set Precision to 2.
iv.
Click Apply and close the Axes - volume Monitor Plot dialog box.
d.
e.
Select Discrete Phase Model... and DPM Mass Source from the Field Variable drop-down lists.
f.
g.
Request 1500 more iterations (Figure 19.6 (p. 829) and Figure 19.7 (p. 829)).
Run Calculation
It can be concluded that the solution is converged because the number of particle tracks are constant
and the monitors are flat.
828
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6.
829
Display the trajectories of the droplets in the spray injection (Figure 19.8 (p. 832)).
This will allow you to review the location of the droplets.
Graphics and Animations
a.
830
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i.
ii.
b.
Retain the default selection of point from the Track Style drop-down list.
c.
Select Particle Variables... and Particle Diameter from the Color by drop-down lists.
This will display the location of the droplets colored by their diameters.
d.
e.
Click Display. As an optional exercise, you can increase the particle size by clicking the Attributes...
button in the Particle Tracks dialog box and adjusting the Marker Size value in the Track Style Attributes dialog box.
f.
g.
Restore the 30degree section to obtain the view as shown in Figure 19.8 (p. 832).
Graphics and Animations Views...
h.
i.
ii.
iii.
Use the mouse to obtain the view shown in Figure 19.8 (p. 832).
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The air-blast atomizer model assumes that a cylindrical liquid sheet exits the atomizer, which then
disintegrates into ligaments and droplets. Appropriately, the model determines that the droplets should
be input into the domain in a ring. The radius of this disk is determined from the inner and outer radii
of the injector.
832
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Note
Also note that the droplets are placed a slight distance away from the injector. Once
the droplets are injected into the domain, they can collide/coalesce with other droplets
as determined by the secondary models (breakup and collision). However, once a
droplet has been introduced into the domain, the air-blast atomizer model no longer
affects the droplet.
2.
a.
Select Species... and Mass fraction of ch3oh from the Surface of Constant drop-down lists.
b.
c.
d.
e.
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a.
b.
Click the Colors... button to open the Mesh Colors dialog box.
i.
Select surface in the Types list and green in the Colors list.
Scroll down the Types list to locate surface. The isosurface will now be displayed in green,
which contrasts better with the rest of the mesh.
ii.
c.
3.
834
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a.
i.
ii.
Make sure that Rotational is selected from the Periodic Type list and the Number of Repeats
is set to 12.
iii.
b.
c.
d.
Use the mouse to obtain the view shown in Figure 19.9 (p. 836).
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835
Figure 19.9 Full Atomizer Display with Surface of Constant Methanol Mass
Fraction
e.
836
This view can be improved to resemble Figure 19.10 (p. 837) by changing some of the following
variables:
Select only atomizer-wall and methanol-mf=0.002 in the Surfaces list of the Mesh
Display dialog box
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Further Improvements
Figure 19.10 Atomizer Display with Surface of Constant Methanol Mass Fraction
Enhanced
4.
19.5. Summary
In this tutorial, a spray injection was defined for an air-blast atomizer and the solution was calculated
using discrete-phase model in ANSYS FLUENT. The location of methanol droplet particles after exiting
the atomizer and an isosurface of the methanol mass fraction were examined.
837
838
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