1.0 Introduction Energy is derived from two sources, generally classified as commercial and non-commercial. Commercial sources include coal, oil, gas, hydro and nuclear while non-commercial sources comprise firewood, agricultural and animal waste. Some agricultural waste is being exploited as a commercial form of energy. The Indian industry uses commercial energy sources. Consumption of commercial energy by various sectors is given in Table 1. It is apparent from Table 1, that industry uses 48% of the commercial energy.
Table 1. Consumption of Commercial Energy Sector Percent Agriculture 5.5 Industry 48.0 Transport 29.5 Services 17.0 Total 100.0 Source: RBI, 1999 and TERI Various Issues
In the last two decades, the share of agriculture in the economy has declined substantially while that of industry and services has increased. There has been a significant slowdown in agriculture and allied sector growth from 7.1% in 1998-99 to a mere 0.7% in 1999-2000, despite a record level of food grains production in 1999-2000. There was a significant improvement in the overall growth in industrial value added goods from 3.4% in 1998-99 to 6.8% in 1999-2000. This was due to growth in value added services by the manufacturing sector from 2.5% in 1998-99 to 6.8% in 1999-2000 (GOI, 2001). Service sector which includes hotels, communication, financial, real estate and other business services also performed well during the above period.
The shares of specific fuels used by various sectors are given in Table 2. Sectoral demand for energy arises mainly from lighting and cooking in the household sector; irrigation and other operations in the agricultural sector; transport of passengers and freight and fuel input requirements in the transport sector. Industrial sector remains as the largest consumer of commercial energy, followed by the transport sector.
Table 2. Share of specific fuels used by various sectors Sector Oil Electricity Coal Household 29 11 3 Agriculture 10 16 - Industry 5 62 78 Transport 56 2 13 Others - 9 6 Total 100.0 100.0 100.0 Source: Energy Conservation in Textile Wet Processing, 1992 2
Large amounts of energy are being wasted by various sectors and the potential to conserve energy is as high as 25% in the industrial sector, 20% in the transport sector and 30% in the agricultural sector. The household sector also wastes enormous amounts of energy and the saving potential could be as high as 30-40%.
2.0 Energy Consumption by Sources: India is richly endowed with coal. Besides coal, other sources, viz., petroleum based sources, hydel sources, nuclear energy, wind and solar energy form major sources of energy. On one hand, petroleum based resources should be conserved for production of industrial chemicals and products like plastics etc., On the other massive investment is required to pool these energy sources for domestic and industrial consumption purposes. Studies on the use of biomass wastes have given encouraging results. The decentralized system emphasizing the establishment of gobar gas and other energy generating methods would also help in reducing pollution and these could be set up with smaller investments. Table 3 shows the various energy sources available for consumption. Table 3. Indias available Energy Reserves Fuel Type Quantity Coal 186 billion tonnes Lignite 5060 million tonnes Crude Oil 728 million tonnes Natural Gas 686 billion cu-m Uranium 78000 tonnes Thorium 3,63,000 tonnes Hydro 84000 MW at 60% PLF Renewables Biomass 6000 MWe Wind, Solar etc., 20,000 MWe Source: http://www.npcil.nic.in/main/faq.aspx#1
The present Energy consumption patterns with various fuel types are shown in Figure 1. Source: Energy and infrastructure banking and investment development, October 2010
Fig 1. Energy consumption pattern in India from various fuels 53% 11% 1% 25% 3% 8% Coal Gas Oil Hydro (Renewable) 3
Coal India has vast reserves of coal and participation of the private sector in captive mining across different user industries is an immediate opportunity for investment. Coal fields with mineable coal reserves in excess of 1,000 million tonnes are proposed to be identified and are in the process of being allocated for captive mining. This may imply a total capital requirement of around USD 1.5-2 billion. (Source: India Energy Outlook, KPMG International, 2006)
Oil The Government policy of allowing full private participation in upstream exploration and production has already attracted a number of private investors. Five rounds of competitive bidding under the Government policy named New Exploration Licensing Policy (NELP) have already been done and reserves estimated at 700 MMT of oil and gas have been discovered. In addition, India presents a lot of potential in the refining sector due to strategic advantages of low cost and location and is already a net exporter of products. The downstream marketing sector is now also open to private participation.
Gas Discoveries of gas to the tune of 700 bcm 3 in the last decade in the country hold promise for gas reserves in India. Apart from domestic gas, significant focus is being placed on LNG as a means of ensuring supplies for domestic demand, resulting in a number of LNG terminal projects that are being planned in different parts of the country. Coal bed methane potential appears to be very promising and will probably exceed free natural gas reserves. An emerging area on the demand side is auto CNG and piped gas which together would account for about 7 % of total demand in five years. In the last couple of years, at least 30 cities have been identified for city gas coverage by private and public sector players. Draft gas pipeline policy gives support to the development of a national gas grid, which would create a common gas market across the country.
Nuclear The growth of nuclear power in India as envisaged is possible provided robust technologies are developed for both the front end and the back end of the fuel cycle. India has one of the largest reserves of the nuclear fuel thorium, however till commercial production based on this fuel becomes feasible, the nuclear energy programme will be uranium based. There is a persisting need for developing techniques for economic and efficient extraction of uranium from lean sources e.g. sea water.
Hydro India is endowed with hydro-potential of about 250,000 MW. However, only 17 percent of the hydroelectric potential has been harnessed so far and 5 percent is under various stages of development. Private participation in the hydro sector will be important to meet the target of an additional 45,000 MW of hydro capacity addition in the next ten years. Various policy measures are also being considered to attract private investment. 4
Renewable Energy India has a vast potential for renewable energy, especially in areas such as solar power, biomass and wind power. The current installed capacity of renewable energy is around 7100MW, comprising 6% of Indias total installed generation capacity. The Government has set an objective of achieving an installed renewable based generation capacity of 10,000 MW by the year 2012, largely in the areas of wind and small-hydro. Technological breakthroughs for the cost-effective photovoltaic technology could generate a quantum leap in the renewable energy sector as India is well endowed with solar insolation (average of 6 kwh/sq.mt./day). The potential of various renewable energy sources excluding solar energy is shown in Figure 2.
Figure 2. Potential of various energy sources in India
Source: Life Academy News on climate change & Wind power, 2010 56% 19% 4% 18% 3% Wind Biomass Bagasse Cogeneration Small Hydro Waste based 5
ENERGY CONVERSION TECHNOLOGIES
2.0 Introduction Modern life is unimaginable without electricity. It lights houses, buildings, streets, provides domestic and industrial heat, and powers most equipment used in homes, offices and machinery in factories. Improving access to electricity worldwide is critical to alleviating poverty. Coal plays a vital role in electricity generation worldwide. Coal-fired power plants currently fuel 41% of global electricity. In some countries, coal fuels a higher percentage of electricity as shown in Table 2.1. The importance of coal to electricity generation worldwide is set to continue, with coal fuelling 44% of global electricity in 2030.
Table 2.1. Conversion of Coal to Electricity by various countries South Africa 93% Poland 92% PR China 79% Australia 77% Kazakhastan 70% India 69% Israel 63% Czech Rep 60% Morocco 55% Greece 52% USA 49% Germany 46% Source: IEA 2010
2.1 Conversion of Coal to Electricity Steam coal, also known as thermal coal, is used in power stations to generate electricity. Coal is first milled to a fine powder, which increases the surface area and allows it to burn more quickly. In these pulverised coal combustion (PCC) systems, the powdered coal is blown into the combustion chamber of a boiler where it is burnt at high temperature (see diagram below). The hot gases and heat energy produced converts water in tubes lining the boiler into steam.
Figure 2.1 Schematic view showing conversion of coal to electricity 6
The high pressure steam is passed into a turbine containing thousands of propeller-like blades. The steam pushes these blades causing the turbine shaft to rotate at high speed. A generator is mounted at one end of the turbine shaft and consists of carefully wound wire coils. Electricity is generated when these are rapidly rotated in a strong magnetic field. After passing through the turbine, the steam is condensed and returned to the boiler to be heated once again. The electricity generated is transformed into higher voltages (up to 4,00,000 volts) used for economic, efficient transmission via power line grids. When it nears the point of consumption, such as our homes, the electricity is transformed down to the safer 100-250 voltage systems used in the domestic market. The total installed capacity for electricity generation from thermal power plants in India in 2007 was 89275.84 MW (INCCA, India Green House Gas Emissions 2007, MoEF, GOI, May 2010). Coal utilization was 90% of the total fuel mix, the remaining is contributed by natural gas and oil.
2.2 Conversion of Oil to Electricity Crude oil is extracted from oil fields located on land or offshore in the ocean. It is then converted to more refined products in large oil refineries. One product of this refinement is fuel oil that can be burnt to produce electricity in oil-fired power plants. Oil deposits are found in deep underground reservoirs. Like other fossil fuels, oil is the end product of millions of years of decomposition of organic materials. As the ultimate amount of oil is finite and cannot be replenished once it is extracted and burnt, it cannot be considered as a renewable resource. There are about three possible approaches used in the conversion of oil into electricity: (Source: Leonard Wagner, Overview of power generation techniques, January 2007)
Conventional steam: Oil is burnt to heat water to create steam to generate electricity. Combustion turbine: Oil is burnt under pressure to produce hot exhaust gases, which spin a turbine to generate electricity. Combined-cycle technology: Oil is first combusted in a combustion turbine, using the heated exhaust gases to generate electricity. After these exhaust gases are recovered, they heat water in a boiler, creating steam to drive a second turbine.
From Fig 2.2, the oil (1) is piped into the boiler (2), where it is burnt, converting its chemical energy into heat energy. This heats water in pipes coiled around the boiler, turning it into steam. The hot steam expands in the narrow pipes, so when it emerges it is under high pressure. The pressure drives the steam over the blades of the steam turbine (3), causing it to spin, converting the heat energy released in the boiler into mechanical energy. A shaft connects the steam turbine to the turbine generator (4), so when the turbine spins, so does the generator. The generator uses an electromagnetic field to convert this mechanical energy into electrical energy. After passing through the turbine, the steam comes into contact with pipes full of cold water. In coastal stations 7
this water is pumped straight from the sea (5). The cold pipes cool the steam so that it condenses back into water. It is then piped back to the boiler, where it can be heated and turned into steam again, and keep the turbine turning. Finally, a transformer converts the electrical energy from the generator to a high voltage. The national grid uses high voltages to transmit electricity efficiently through the power lines (6) to the homes and businesses that need it (7). Here, other transformers reduce the voltage back down to a usable level. As well as heat, burning oil produces exhaust gases. These are piped from the boiler to the exhaust stack (8), which contains equipment that filters out any particles, before venting into the atmosphere. The stack is built tall so that the exhaust gas plume (9) can disperse before it touches the ground. This ensures that it does not affect the quality of the air around the station. (Source: http://www.edfenergy.com/energyfuture/generation-oil)
Figure 2.2 Schematic view showing conversion of Oil to electricity
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2.3 Conversion of Natural gas to Electricity In Fig. 2.3, natural gas (1) is pumped into the gas turbine (2), where it is mixed with air (3) and burned, converting its chemical energy into heat energy. As well as heat, burning natural gas produces a mixture of gases called the combustion gas. The heat makes the combustion gas expand. In the enclosed gas turbine, this causes a build-up of pressure. The pressure drives the combustion gas over the blades of the gas turbine, causing it to spin, converting some of the heat energy into mechanical energy. A shaft connects the gas turbine to the gas turbine generator (4), so when the turbine spins, the generator does too. The generator uses an electromagnetic field to convert this mechanical energy into electrical energy. After passing through the gas turbine, the still-hot combustion gas is piped to the heat recovery steam generator (5). Here it is used to heat pipes full of water, turning the water to steam, before escaping through the exhaust stack (6). Natural gas burns very cleanly, but the stack is still built tall so that the exhaust gas plume (7) can disperse before it touches the ground. This ensures that it does not affect the quality of the air around the station. The hot steam expands in the pipes, so when it emerges it is under high pressure. These high-pressure steam jets spin the steam turbine (8), just like the combustion gas spins the gas turbine. The steam turbine is connected by a shaft to the steam turbine generator (9), which converts the turbines mechanical energy into electrical energy. After passing through the turbine, the steam comes into contact with pipes full of cold water. In coastal stations this water is pumped straight from the sea (10 and 11). The cold pipes cool the steam so that it condenses back into water. It is then piped back to the heat recovery steam generator to be reused. Finally, a transformer converts the electrical energy from the generator to a high voltage. The national grid uses high voltages to transmit electricity efficiently through the power lines (12) to the homes and businesses that need it (13). Here, other transformers reduce the voltage back down to a usable level. (Source: http://www.edfenergy.com/energyfuture/generation-gas) 9
Figure 2.3 Schematic view showing conversion of Gas to electricity
2.4 Conversion of Wind Energy to Electricity Wind turbines use the winds kinetic energy to generate electrical energy that can be used in homes and businesses. Individual wind turbines can be used to generate electricity on a small scale to power a single home, for example as shown in Fig. 2.4. A large number of wind turbines grouped together, sometimes known as a wind farm or wind park, can generate electricity on a much larger scale. A wind turbine works like a high-tech version of an old- fashioned windmill. The wind blows on the angled blades of the rotor, causing it to spin, converting some of the winds kinetic energy into mechanical energy. Sensors in the turbine detect how strongly the wind is blowing and from which direction. The rotor automatically turns to face the wind, and automatically brakes in dangerously high winds to protect the turbine from damage. A shaft and gearbox connect the rotor to a generator (1), so when the rotor spins, so does the generator. The generator uses an electromagnetic field to convert this mechanical energy into electrical energy. The electrical energy from the generator is transmitted along cables to a substation (2). Here, the electrical energy generated by all the turbines in the wind farm is combined and converted to a high voltage. The national grid uses high voltages to transmit electricity efficiently through the power lines (3) to the homes and businesses that need it (4). 10
Here, other transformers reduce the voltage back down to a usable level. (Source: http://www.edfenergy.com/energyfuture/generation-wind)
Figure 2.4 Schematic view showing conversion of Wind Energy to electricity
2.5 Conversion of Hydro power to Electricity A hydroelectric power station converts the kinetic, or movement, energy in flowing or falling water into electrical energy that can be used in homes and businesses. Hydroelectric power can be generated on a small scale with a run-of-river installation as shown in Fig. 2.5, which uses naturally flowing river water to turn one or more turbines, or on a large scale with a hydroelectric dam. A hydroelectric dam straddles a river, blocking the waters progress downstream. Water collects on the upstream side of the dam, forming an artificial lake known as a reservoir (1). Damming the river converts the waters kinetic energy into potential energy: the reservoir becomes a sort of battery, storing energy that can be released a little at a time. As well as being a source of energy, some reservoirs are used as boating lakes or drinking water supplies. The reservoirs potential energy is converted back into kinetic energy by opening underwater gates, or intakes (2), in the dam. When an intake opens, the immense weight of the reservoir forces water through a channel called the penstock (3) towards a turbine. The water rushes past the turbine, hitting its blades and causing it to spin, converting some of the waters kinetic energy into mechanical energy. The water then finally flows out of the dam and continues its journey 11
downstream. A shaft connects the turbine to a generator (4), so when the turbine spins, so does the generator. The generator uses an electromagnetic field to convert this mechanical energy into electrical energy. As long as there is plenty of water in the reservoir, a hydroelectric dam can respond quickly to changes in demand for electricity. Opening and closing the intakes directly controls the amount of water flowing through the penstock, which determines the amount of electricity the dam is generating. The turbine and generator are located in the dams power house (5), which also houses a transformer. The transformer converts the electrical energy from the generator to a high voltage. The national grid uses high voltages to transmit electricity efficiently through the power lines (6) to the homes and businesses that need it (7). Here, other transformers reduce the voltage back down to a usable level.
Figure 2.5 Schematic view showing conversion of Hydro power to electricity 12
2.6 Conversion of Nuclear power to Electricity A nuclear power station turns the nuclear energy in uranium atoms into electrical energy that can be used in homes and businesses. In Fig. 2.6, the reactor vessel (1) is a tough steel capsule that houses the fuel rods sealed metal cylinders containing pellets of uranium oxide. When a neutron a neutrally charged subatomic particle hits a uranium atom, the atom sometimes splits, releasing two or three more neutrons. This process converts the nuclear energy that binds the atom together into heat energy. The fuel assemblies are arranged in such a way that when atoms in the fuel split, the neutrons they release are likely to hit other atoms and make them split as well. This chain reaction produces large quantities of heat. Water flows through the reactor vessel, where the chain reaction heats it to around 300C. The water needs to stay in liquid form for the power station to work, so the pressurizer (2) subjects it to around 155 times atmospheric pressure, which stops it boiling. The reactor coolant pump (3) circulates the hot pressurized water from the reactor vessel to the steam generator (4). Here, the water flows through thousands of looped pipes before circulating back to the reactor vessel. A second stream of water flows through the steam generator, around the outside of the pipes. This water is under much less pressure, so the heat from the pipes boils it into steam. The steam then passes through a series of turbines (5), causing them to spin, converting the heat energy produced in the reactor into mechanical energy. A shaft connects the turbines to a generator, so when the turbines spin, so does the generator. The generator uses an electromagnetic field to convert this mechanical energy into electrical energy. A transformer converts the electrical energy from the generator to a high voltage. The national grid uses high voltages to transmit electricity efficiently through the power lines (6) to the homes and businesses that need it (7). Here, other transformers reduce the voltage back down to a usable level. After passing through the turbines, the steam comes into contact with pipes full of cold water pumped in from the sea (8). The cold pipes cool the steam so that it condenses back into water. It is then piped back to the steam generator, where it can be heated up again, turn into steam again, and keep the turbines turning. 13
Figure 2.6 Schematic view showing conversion of Nuclear power to electricity
2.7 Conversion of Solar power to Electricity Solar panels turn energy from the suns rays directly into useful energy that can be used in homes and businesses. There are two main types: solar thermal and photovoltaic, or PV. Solar thermal panels use the suns energy to heat water that can be used in washing and heating. PV panels use the photovoltaic effect to turn the suns energy directly into electricity, which can supplement or replace a buildings usual supply. A PV panel is made up of a semiconducting material, usually silicon-based, sandwiched between two electrical contacts. To generate as much electricity as possible, PV panels need to spend as much time as possible in direct sunlight (1a). as shown in Fig. 2.7. A sloping, south-facing roof is the ideal place to mount a solar panel. A sheet of glass (1b) protects the semiconductor sandwich from hail, grit blown by the wind, and wildlife. The semiconductor is also coated in an antireflective substance (1c), which makes sure that it absorbs the sunlight it needs instead of scattering it uselessly away. When sunlight strikes the panel and is absorbed, it knocks loose electrons from some of the atoms that make up the semiconductor (1d). The semiconductor is positively charged on one side and negatively charged 14
on the other side, which encourages all these loose electrons to travel in the same direction, creating an electric current. The contacts (1e and 1f) capture this current (1g) in an electrical circuit. The electricity PV panels (2) generate is direct current (DC). Before it can be used in homes and businesses, it has to be changed into alternating current (AC) electricity using an inverter (3). The inverted current then travels from the inverter to the buildings fuse box (4), and from there to the appliances that need it. PV systems installed in homes and businesses can include a dedicated metering box (5) that measures how much electricity the panels are generating. As an incentive to generate renewable energy, energy suppliers pay the systems owner a fixed rate for every unit of electricity it generates - plus a bonus for units the owner doesnt use, because these can help supply the national grid. Installing a PV system is not cheap, but this deal can help the owner to earn back the cost more quickly - and potentially even make a profit one day.
Figure 2.7 Schematic view showing conversion of Hydro power to electricity