SUMMARIES

SUMMARY MASS BALANCE

MASS BALANCE OF KILN SYSTEM
Feedrate H2O Feedrate LOI Ash Mass-
R= 1.618 kg/kg cli *) wet dry content flow
[t/h] [%] [t/h] [%] [%] [t/h]
INPUT 71
Kiln feed 380.1 0.2 379.5 34.8 - 247.6
Ash input - - -
TOTAL OF INPUTS 247.6
OUTPUT
Clinker - - 234.6 0.1 - 234.4
Preheater exhaust gas dust loss 30.4 0.3 30.3 35.2 - 19.6
Bypass dust 0.0 -
Error -2.6 % - - - - - -6.4 72
Remark: Error should be smaller than 3%
TOTAL OF OUTPUTS 247.6
*) Dry kiln feed divided by the clinker production.
COOLER AIR BALANCE
41
COOLER AIR BALANCE [Nm3/h] [Nm3/kg cli]
without water injection
INPUT
Cooling air 480'161 2.05
False air cooler 7'000 0.03
TOTAL OF INPUTS 487'161 2.08
OUTPUT
Secondary air 76'665 0.33
Tertiary air (incl dust) 144'640 0.62
Cooler middle air
Cooler waste air 255'000 1.09
Error 2.2 % 10'856 0.05
Remark: Error should be smaller than 3%
TOTAL OF OUTPUTS 487'161 2.08
Remark: Fitting parameter (can be adjusted in section 10).
Remark: Fitting parameter (can be adjusted in section 11).
A
B
A
B
SUMMARY HEAT BALANCE
COOLER HEAT BALANCE
Plant Mfamosing Unicem
Kiln No. 1
Reference temperature 20 C Date 16-Apr-13
Ambient temperature 30 C
Ambient pressure 1,001 mbar
Production rate 5,630 t/h
Fuel input main burner 38 % SPECIFICATION ENERGY
O2 kiln inlet 1.8 %
Primary air main burner 4,710 Nm3/h [kg/kg cli] NCV
Specific heat cons- 3,237 kJ/kg cli [Nm3/kgcli] cp T [kJ/kg cli] [kcal/kg cli]
sumption etc. [kJ/kgC] [C]
INPUT
Clinker from the kiln Sensible heat 1.08 1.11 1,450 1,716 410 51
Cooling air Sensible heat 2.05 1.30 30.00 26.6 6.4 52
False air cooler Sensible heat 0.03 1.30 30 0.4 0.1 53
Water input Sensible heat 0.00 4.190 25 0.0 0.0
Other heat input 54
0.0 0.0
TOTAL OF INPUTS 1,743.4 416.4
OUTPUT
Clinker Sensible heat 1 0.81 130 88.8 21.2 61
Secondary air incl. dust Sensible heat 0.33 1.42 1050 505.2 120.7 62
and water vapor
Tertiary air (incl dust) Sensible heat 0.62 1.41 1000 902.9 215.7 63
Cooler middle air Sensible heat 64
Cooler waste air Sensible heat 1.09 1.32 250 329.4 78.7 65
and water vapor
Water evaporation 0.000 2450 0.3 0.1
Radiation losses 20.0 4.8 66
Other heat output 67
Error -5.9 % -103.4 -24.7 69
Remark: Error should be smaller than 5%
TOTAL OF OUTPUTS 1,743.4 416.4
Remark: Fitting parameter (can be adjusted in section 17).
Remark: Fitting parameter (can be adjusted in section 17).
Cooler efficiency @ 8 % dust recirculation
Recuperation efficiency 80.2 %
Recuperation efficiency normalized to 0.8 Nm3/kg cli (for comparison) 73.4 %
Remark: Typical values for normalized recuperation efficiency: 70% - 75% modern cooler design
50% - 70% traditional cooler design
D
C
C
D
E
E
SUMMARY HEAT BALANCE
HEAT BALANCE OF A PREHEATER KILN
Plant Mfamosing Unicem
Kiln No. 1
Date 16-Apr-13
Reference temperature 20 C
Ambient temperature 30 C
Ambient pressure 1001 mbar SPECIFICATION ENERGY
Production rate 5630 t/d
Specific heat cons- 3237 kJ/kg cli [kg/kg
cli
], NCV
sumption [Nm
3
/kg
cli
] cp T [kJ/kg
cli
] [kcal/kg
cli
]
[ppm], etc. [kJ/kgC] [C]
INPUT
Fuel Conventional 3,237.3 773.2 21
Alternative
Sensible heat 1.0 0.2
Kiln feed Sensible heat 1.62 0.87 81.9 87.8 21.0 22
Combustible matter
Primary air Sensible heat 0.02 1.30 66 1.2 0.3 23
Cooler Sensible heat air 2.05 1.30 30.00 26.6 6.4 24
Sensible heat water 0.000 4.190 25 0.0 0.0
Preheater 0.000
25
TOTAL OF INPUTS 3,353.8 801.0
OUTPUT
Heat of formation 1,750.0 418.0 31
(Information only: Sulfur-Alcali Reactions #VALUE! #VALUE! )
Water evaporation Kiln feed 0.00 2,450 6.0 1.4 32
Preheater
Cooler 0.00 2450 0.3 0.1
Kiln exhaust gas Sensible heat 1.50 1.50 330 695.3 166.1 33
CO 300 12,640 4.8 1.1
dust Sensible heat 0.13 1.00 330 40.3 9.6
33
0.00
Cooler Waste air Sensible heat 1.09 1.32 250.0 329.4 78.7 34
Water vapor Sensible heat 0.00 1.54 250.0 0.1 0.0
Middle air Sensible heat
Clinker exit Sensible heat 1 0.81 130 88.8 21.2
35
Radiation & Preheater tower 150.0 35.8 36
Convection Kiln shell 110.7 26.4
Cooler and kiln hood 20.0 4.8
Tertiary air duct 33.0 7.9
37
Error 3.7 % 125.1 29.9 38
Remark: Error should be smaller than 5%
TOTAL OF OUTPUTS 3,353.8 801.0
F
G
H
J
K
L
I
M
Rev.No. Date
10/23/2014 4/16/2013
16.7.2012
Filename: 248628361.xlsx.ms_office.xlsx
Rad.& convection Actual Reference Actual Reference Preheater exit Actual Reference
Cooler 20 Kiln feed [t/h] 380.052 t/h O2 3.37 %
Kiln 110.7 % Dust [% KF] 8 % CO 300 ppm
Tertiary air duct 33 Temp 330 C
Preheater 150 Actual Reference Flow (Nm3/kg cli] 1.50
kJ/kg cli Heat consumption 3237 kJ/kg cli
% AFR 0
Cooler waste air Actual Reference % MB 37.6
Q [Nm3/kg cli] 1.09 % SF
Temp [C] 250 C % PC 62.4
Cooler efficiency 73.4
@0.8 Nm3/kg cli air recuperated Actual Reference PC exit Actual Reference
Tertiary air 0.62 Nm3/kg O2 [%] 1.495 %
Cooling air flow 2.05@30 Tertiary air 1000 C
Nm3/kg cli @ C Secondary air 0.33 Nm3/kg Kiln inlet Actual Reference
Clinker Actual Reference Secondary air 1050 C O2 [%] 1.78 %
Temp [C] 130 C CO [%] ppm
Prod [t/h] 234.6 t/h Flow (Nm3/kg cli] 0.37
Prod [t/d] 5630 t/d
Balance duration 10.9 h
Comments
Holcim Group Support Ltd
Cement Manufacturing Services - TPT
Heat Balance Tool
Mfamosing Unicem Line 1
Template Version:
Responsible
NJOKU, Sabinus
3,237.3
Kiln Heat Balance Inputs [kJ/kg cli]
Fuel Conventional
Fuel Alternative
Fuel Sensible heat
Kiln feed Sensible heat
Kiln feed Combustible
matter
Primary air Sensible heat
Heat of
formation,
1,750.0
Kiln exhaust gas
Sensible heat,
695.3
Cooler
Waste air
Sensible
heat, 329.4
Clinker exit
Sensible heat;
106.2
Radiation &
Convection
Preheater
tower; 126.0
Radiation &
Convection Kiln
shell; 105.0
Kiln Heat Balance Outputs [kJ/kg cli]
Clinker, 88.8
Secondary air
incl. dust, 505.2
and water
vapor, 0.0
Tertiary air (incl
dust), 902.9
Cooler
middle air,
0.0
Cooler waste
air, 329.4
and water
vapor, 0.0
Radiation
losses, 20.0
Error, -103.4
Cooler Energy Balance Outputs [kJ/kg cli]
Cooler air balance Outputs [Nm3/kg cli]
Secondary air
Tertiary air (incl dust)
Cooler middle air
Cooler waste air
Error
Rev.No. Date
10/23/2014 4/16/2013
16.7.2012
Filename: 248628361.xlsx.ms_office.xlsx
Tertiary air Actual Reference
Actual Reference Flow [Nm3/kg cli] 0.62
Radiation 20 Cooler middle air Actual Reference Temp [C] 1000
Flow [Nm3/kg cli]
Temp [C]
Cooler waste air Actual Reference Secondary air Actual Reference
Flow [Nm3/kg cli] 1.09 Primary air Actual Reference Flow [Nm3/kg cli] 0.33
Temp [C] 250 Flow [Nm3/kg cli] 0.02 Temp [C] 1050
Temp [C] 66
Actual Reference
Recuperation efficiency 80.2 False air Actual Reference
Normalized 73.4 Kiln hood [Nm3/kg] 0.02
Cooler [Nm3/kg] 0.03
Actual Reference
Clinker inlet temp [C] 1,450 Actual Reference
Dust [%] 8 Ambient Temp 30.0
Heat consumption 3237 kJ/kg cli
Production rate 5630 t/d
Clinker Actual Reference Cooling air Actual Reference
Flow [t/h] 1 Flow [Nm3/kg cli] 2.05
Temp [C] 130 Temp [C] 30
Comments
Heat Balance Tool
Holcim Group Support Ltd
Cement Manufacturing Services - TPT
Template Version:
Responsible
NJOKU, Sabinus
KILN SHELL
RADIATION & CONVECTION HEAT LOSSES
This auxiliary spreadsheet helps the user to calculate the kiln shell radiation & convection heat losses
Input data field
A cell containing a red point in the upper right corner contains a short remark or explanation
Language Option:
KILN SHELL RADIATION & CONVECTION HEAT LOSSES
Plant Mfamosing Altitude 40 m
Date 4/16/2013 Ambient temperature 30 C
Kiln diameter burning zone 5 m Ambient pressure 1008 mbar
Kiln length 80 m Air density 1.160 kg/m3
Clinker production rate 5,630 t/d
Kiln shell surface 1,257 m2
Total heat loss 7,217 kW
Total specific heat loss 110.7 kJ/kg cli 113
Total specific heat loss 26.45 kcal/kg cli
Remark
Kiln shell segment Temp. Emissivity Wind a Q tot
Position Length Diameter Surface e velocity total Remark
from to
[m] [m] [m] [m] [m2] [C] [-] [m/s] [W/m2C] [kW]
0 4 4 5.00 62.8 161 0.9 1 18.5 152.2
4 10 6 5.00 94.2 197 0.9 1 20.7 326.0
10 15 5 5.00 78.5 194 0.9 1 20.5 263.8
15 20 5 5.00 78.5 155 0.9 1 18.1 177.6
20 25 5 5.00 78.5 278 0.9 1 26.3 512.3
25 30 5 5.00 78.5 330 0.9 1 30.5 717.4
30 40 10 5.00 157.1 272 0.9 1 25.9 984.5
40 50 10 5.00 157.1 314 0.9 1 29.2 1300.5
50 60 10 5.00 157.1 305 0.9 1 28.4 1227.7
60 70 10 5.00 157.1 321 0.9 1 29.8 1361.5
70 80 10 5.00 157.1 110 0.9 1 15.4 192.9
Holcim Group Support
Corporate Technical Services
Holcim Group Support Ltd
Manufacturing Services
0
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4 80
T
e
m
p
e
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e

[

C
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Position [m]
Temperature profile along the kiln
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Language options
Revision Selected Language
4/10/2001 JK Copied radiation_and_convection-example-TE.xls/A136..X204 to this sheet at A136
4/11/2001 JK Language selection implemented (translation missing: blue labeled in table at AA305)
6/22/2001 TRi Translation adapted
8/31/2005 SE Revision
1/14/2009 CEN Revsion of formulas in rows AA and AD (Tamb added)
7/10/2012 CEN Layout
Air properties at 1bar
delta T
[C]
131
167
164
125
248
300
242
284
275
291
80
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-30
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Deutsch
English
Franais
Espaol
2
Air properties at 1bar lambda eta
0 2.45E-02 1.71E-05
450 5.56E-02 3.40E-05
T average a a a
rad con_free con_forced rho lambda eta
[K] [W/m2C] [W/m2C] [W/m2C]
369 10.6 7.4 3.0 0.954 3.11E-02 2.06866E-05
387 12.4 7.8 2.9 0.909 3.24E-02 2.13626E-05
385 12.2 7.8 2.9 0.913 3.23E-02 2.13025E-05
366 10.3 7.3 3.0 0.962 3.09E-02 2.05705E-05
427 17.2 8.7 2.7 0.823 3.52E-02 2.28817E-05
453 21.1 9.0 2.6 0.776 3.70E-02 2.38562E-05
424 16.9 8.6 2.7 0.829 3.50E-02 2.27739E-05
445 19.8 8.9 2.6 0.790 3.64E-02 2.35596E-05
441 19.2 8.9 2.6 0.798 3.61E-02 2.33906E-05
449 20.4 9.0 2.6 0.783 3.67E-02 2.36966E-05
343 8.3 6.4 3.1 1.025 2.94E-02 1.97195E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
288 0.0 -4.9 #DIV/0! 1.220 2.56E-02 1.76633E-05
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Text selection for spreadsheet German English
A
B
Remark Bemerkung Remark
C
D
Roof Dach Roof
Date Datum Date
Diameter Durchmesser Diameter
E
Emissivity Emissivitt Emissivity
F
G
Gas duct Gaskanal Gas duct
Total heat loss Gesamtwrmeverlust Total heat loss
Diameter choosen for calculation of
acon_forced
Gewhlter Durchmesser zur
Berechnung acon_forced
Diameter choosen for calculation of
acon_forced
H
Altitude Hhe . M. Altitude
I
J
K
Calciner Kalzinator Calciner
Clinker production rate Klinkerproduktionsmenge Clinker production rate
Cone Konus Cone
L
Length Lnge Length
Kiln length Lnge des Ofens Kiln length
Air density Luftdichte Air density
M
Material duct Materialkanal Material duct
N
O
Surface Oberflche Surface
Kiln diameter burning zone Ofendurchmesser Brennzone Kiln diameter burning zone
Kiln Shell 1/2 Ofenmantel 1/2 Kiln Shell 1/2
Kiln Shell 2/2 Ofenmantel 2/2 Kiln Shell 2/2
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
OFENMANTEL STRAHLUNGS-
UND KONVEKTIONSVERLUSTE
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
Kiln shell surface Ofenmanteloberflche Kiln shell surface
Kiln shell segment Ofenmantelsegment Kiln shell segment
P
Position Position Position
Q
R
Square shaped Rechteckig Square shaped
S
SCH
velocity schwindigkeit velocity
SP
Specific heat loss Spezifischer Wrmeverlust Specific heat loss
ST
Radiation & Convection Losses Strahlungs- & Konvektionsverluste Radiation & Convection Losses
Radiation & Convection of
Preheater, Precalciner
Strahlungs- & Konvektion des
Preheaters, Precalciners
Radiation & Convection of
Preheater, Precalciner
T
t/d tato t/d
Temperature Temperatur Temperature
total total total
Transition chamber bergangskammer Transition chamber
Drop out chamber Sedimentier-Kammer Drop out chamber
Connection to kiln hood Anschlus an Ofenkopf Connection to kiln hood
Kiln hood Ofenkopf Kiln hood
U
Ambient pressure Umgebungsdruck Ambient pressure
Ambient temperature Umgebungstemperatur Ambient temperature
V
W
Plant Werk Plant
Wind Windge- Wind
X
Y
Z
Cyclone Zyklon Cyclone
cyclones Zyklone cyclones
Summary Zusammenfassung Summary
Cylindrical part Zylindr. Teil Cylindrical part
French Spanish
Remarque Nota
Techo
Date Fecha
Diametre Dimetro
Emissivit Emisividad
Conduite du gaz Conducto de gas
Perte de chaleur totale Perdida de calor total
Diametre choisi pour le calcul de
acon_forced
Diametro seleccionado para el
calculo de acon_forced
Altitude Altitud
Calcinateur Calcinador
Production de clinker Produccin de clinker
Cne Cono
Longeur Logitud
Longeur du four Longitud del horno
Densit de l'air Densidad del aire
Tube du materiel Ducto de harina
Surface Superficie
Diametre de la zone de cuisson Dimetro zona de clinkerizacin
Virole 1/2 Coraza 1/2
Virole 2/2 Coraza 2/2
PERTE DE CHALEUR DE LA
VIROLE PAR RADIATION ET
CONVECTION
PERDIDA DE CALOR DE LA
CORAZA POR RADIACION Y
CONVECCION
Surface de la virole Superficie de la coraza
Section de la virole Seccion de la coraza
Position Posicin
rectangulaire Rectangular
du vent del viento
Perte de chaleur specifique Perdida de calor especifico
Perte de Chaleur Radiation &
Convection
Perdida de Calor por Radiacin &
Conveccin
Radiation & Convection du
prechauffeur, precal
Radiacin y conveccin torre de
precalentador, ducto aire terciario
t/j t/d
Temprature Temperatura
total total
Chambre de transition Cmara de transicin
Chambre de sdimentacion Camara de sedimentacin
Jonction a la tte du four Conexin a la cabeza del horno
Tte du four Cabeza del horno
Presion d'environ Presin ambiente
Temprature d'environ Temperatura ambiente
Usine Planta
Vitesse Velocidad
Cyclone Ciclon
cyclones ciclones
Rsum Resumen
Part cylindrique Parte cilndrica
PREHEATER / PRECALCINER
RADIATION & CONVECTION HEAT LOSSES
This auxiliary spreadsheet helps the user to calculate the preheater/precalciner radiation & convection heat losses
Input data field
A cell containing a red point in the upper right corner contains a short remark or explanation
Language Option:
PREHEATER / PRECALCINER RADIATION & CONVECTION HEAT LOSSES
Plant Mfamosing Altitude 40 m
Date 4/16/2013 Ambient temperature 66 C
Clinker production rate 5,630 t/d Ambient pressure 1008 mbar
Air density 1.037 kg/m3
Total surface area 0 m2 Characteristic diameter 3 m
(used for calculation of forced convection heat transfer)
Total heat loss 0 kW
Total specific heat loss 0.0 kJ/kg cli
Total specific heat loss 0.00 kcal/kg cli
Remark
Surface Temp. Emissivity Wind a Q tot
e velocity total
[m2] [C] [-] [m/s] [W/m2C] [kW]
Cyclones 0.9 1
Cyclone A Cylindrical part 0.9 1
Cone 0.9 1
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Cyclone B Cylindrical part 0.9 1
Cone 0.9 1
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Total Cyclone A+B 0 0
Cyclone C Cylindrical part 0.9 1
Cone 0.9 1
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Total Cyclone C 0 0
Cyclone D Cylindrical part 0.9 1
Cone 0.9 1
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Total Cyclone D 0 0
Cyclone E Cylindrical part 0.9 1
Cone 0.9 1
Holcim Group Support
Corporate Technical Services
Holcim Group Support Ltd
Manufacturing Services
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Total Cyclone E 0 0
Cyclone F Cylindrical part 0.9 1
Cone 0.9 1
Gas duct 0.9 1
Material duct 0.9 1
Roof 0.9 1
Total Cyclone F 0 0
Calciner Square shaped 0.9 1
0.9 1
Transition chamber 0.9 1
Drop out chamber 0.9 1
Connection to kiln hood 0.9 1
Kiln hood 0.9 1
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Language options
Revision Selected Language
4/10/2001 JK Copied radiation_and_convection-example-TE.xls/A136..X204 to this sheet at A136
4/11/2001 JK Language selection implemented (translation missing: blue labeled in table at AA305)
6/22/2001 TRi Translation adapted
8/31/2005 SE Revision
1/14/2009 CEN Revsion of formulas in rows AA and AD (Tamb added)
7/10/2012 CEN Layout
Air properties at 1bar
-66
Check surface and right dimension for preheater -66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
-66
0
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Deutsch
English
Franais
Espaol
2
Air properties at 1bar lambda eta
0 2.45E-02 1.71E-05
450 5.56E-02 3.40E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
306 5.9 -6.0 3.6 1.148 2.68E-02 1.83393E-05
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Text selection for spreadsheet German English
A
B
Remark Bemerkung Remark
C
D
Roof Dach Roof
Date Datum Date
Diameter Durchmesser Diameter
E
Emissivity Emissivitt Emissivity
F
G
Gas duct Gaskanal Gas duct
Total heat loss Gesamtwrmeverlust Total heat loss
Diameter choosen for calculation of
acon_forced
Gewhlter Durchmesser zur
Berechnung acon_forced
Diameter choosen for calculation of
acon_forced
H
Altitude Hhe . M. Altitude
I
J
K
Calciner Kalzinator Calciner
Clinker production rate Klinkerproduktionsmenge Clinker production rate
Cone Konus Cone
L
Length Lnge Length
Kiln length Lnge des Ofens Kiln length
Air density Luftdichte Air density
M
Material duct Materialkanal Material duct
N
O
Surface Oberflche Surface
Kiln diameter burning zone Ofendurchmesser Brennzone Kiln diameter burning zone
Kiln Shell 1/2 Ofenmantel 1/2 Kiln Shell 1/2
Kiln Shell 2/2 Ofenmantel 2/2 Kiln Shell 2/2
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
OFENMANTEL STRAHLUNGS-
UND KONVEKTIONSVERLUSTE
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
Kiln shell surface Ofenmanteloberflche Kiln shell surface
Kiln shell segment Ofenmantelsegment Kiln shell segment
P
Position Position Position
Q
R
Square shaped Rechteckig Square shaped
S
SCH
velocity schwindigkeit velocity
SP
Specific heat loss Spezifischer Wrmeverlust Specific heat loss
ST
Radiation & Convection Losses Strahlungs- & Konvektionsverluste Radiation & Convection Losses
Radiation & Convection of
Preheater, Precalciner
Strahlungs- & Konvektion des
Preheaters, Precalciners
Radiation & Convection of
Preheater, Precalciner
T
t/d tato t/d
Temperature Temperatur Temperature
total total total
Transition chamber bergangskammer Transition chamber
Drop out chamber Sedimentier-Kammer Drop out chamber
Connection to kiln hood Anschlus an Ofenkopf Connection to kiln hood
Kiln hood Ofenkopf Kiln hood
U
Ambient pressure Umgebungsdruck Ambient pressure
Ambient temperature Umgebungstemperatur Ambient temperature
V
W
Plant Werk Plant
Wind Windge- Wind
X
Y
Z
Cyclone Zyklon Cyclone
cyclones Zyklone cyclones
Summary Zusammenfassung Summary
Cylindrical part Zylindr. Teil Cylindrical part
French Spanish
Remarque Nota
Techo
Date Fecha
Diametre Dimetro
Emissivit Emisividad
Conduite du gaz Conducto de gas
Perte de chaleur totale Perdida de calor total
Diametre choisi pour le calcul de
acon_forced
Diametro seleccionado para el
calculo de acon_forced
Altitude Altitud
Calcinateur Calcinador
Production de clinker Produccin de clinker
Cne Cono
Longeur Logitud
Longeur du four Longitud del horno
Densit de l'air Densidad del aire
Tube du materiel Ducto de harina
Surface Superficie
Diametre de la zone de cuisson Dimetro zona de clinkerizacin
Virole 1/2 Coraza 1/2
Virole 2/2 Coraza 2/2
PERTE DE CHALEUR DE LA
VIROLE PAR RADIATION ET
CONVECTION
PERDIDA DE CALOR DE LA
CORAZA POR RADIACION Y
CONVECCION
Surface de la virole Superficie de la coraza
Section de la virole Seccion de la coraza
Position Posicin
rectangulaire Rectangular
du vent del viento
Perte de chaleur specifique Perdida de calor especifico
Perte de Chaleur Radiation &
Convection
Perdida de Calor por Radiacin &
Conveccin
Radiation & Convection du
prechauffeur, precal
Radiacin y conveccin torre de
precalentador, ducto aire terciario
t/j t/d
Temprature Temperatura
total total
Chambre de transition Cmara de transicin
Chambre de sdimentacion Camara de sedimentacin
Jonction a la tte du four Conexin a la cabeza del horno
Tte du four Cabeza del horno
Presion d'environ Presin ambiente
Temprature d'environ Temperatura ambiente
Usine Planta
Vitesse Velocidad
Cyclone Ciclon
cyclones ciclones
Rsum Resumen
Part cylindrique Parte cilndrica
PLANETARY COOLER
RADIATION & CONVECTION HEAT LOSSES
This auxiliary spreadsheet helps the user to calculate the planetary cooler radiation & convection heat losses
Input data field
A cell containing a red point in the upper right corner contains a short remark or explanation
Language Option:
PLANETARY COOLER RADIATION & CONVECTION HEAT LOSSES
Plant Altitude m
Date Ambient temperature C
Cooler diameter m Ambient pressure mbar
Cooler length m Air density kg/m3
Clinker production rate t/d
Cooler shell surface (simplified) m2
Total heat loss 0 kW
Total specific heat loss kJ/kg cli
Total specific heat loss kcal/kg cli
Remark
According to VDZ VT10 the average temperature of the envelope should be considered.
The resulting heat loss is multiplied with 1.6 (empirical factor) already considered in F28
Envelope around cooler Temp. Emissivity Wind a Q tot
No. Pos. Length Diameter Surface e velocity total Remark
[-] [m] [m] [m] [m2] [C] [-] [m/s] [W/m2C] [kW]
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Holcim Group Support
Corporate Technical Services
Holcim Group Support Ltd
Manufacturing Services
Total heat loss
Altitude
Clinker production rate
Length
Cooler length
Air density
Surface
Cooler diameter
Satellite Cooler
Kiln Shell 2/2
Cooler shell surface (simplified)
Envelope around cooler
Position
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Ambient pressure
Ambient temperature
Plant
Wind
Language options
Revision Selected Language
8/31/2005 SE Revision
1/14/2009 CEN Revsion of formulas in rows AA and AD (Tamb added)
7/10/2012 CEN Layout
7/16/2012 CEN Comment added to be VT10 compatible
Air properties at 1bar
delta T
[C]
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Total heat loss
Altitude
Clinker production rate
Length
Cooler length
Air density
Surface
Cooler diameter
Satellite Cooler
Kiln Shell 2/2
Cooler shell surface (simplified)
Envelope around cooler
Position
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Ambient pressure
Ambient temperature
Plant
Wind
Deutsch
English
Franais
Espaol
2
Air properties at 1bar lambda eta
0 2.45E-02 1.71E-05
450 5.56E-02 3.40E-05
T average a a a
rad con_free con_forced rho lambda eta
[K] [W/m2C] [W/m2C] [W/m2C]
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
Total heat loss
Altitude
Clinker production rate
Length
Cooler length
Air density
Surface
Cooler diameter
Satellite Cooler
Kiln Shell 2/2
Cooler shell surface (simplified)
Envelope around cooler
Position
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Ambient pressure
Ambient temperature
Plant
Wind
Text selection for spreadsheet German English
A
B
Remark Bemerkung Remark
C
D
Date Datum Date
Diameter Durchmesser Diameter
E
Emissivity Emissivitt Emissivity
F
G
Total heat loss Gesamtwrmeverlust Total heat loss
H
Altitude Hhe . M. Altitude
I
J
K
Clinker production rate Klinkerproduktionsmenge Clinker production rate
L
Length Lnge Length
Cooler length Lnge des Khlers Cooler length
Air density Luftdichte Air density
M
N
O
Surface Oberflche Surface
Cooler diameter Aussendurchmesser Khler Cooler diameter
Satellite Cooler Satellitenkhler Satellite Cooler
Kiln Shell 2/2 Ofenmantel 2/2 Kiln Shell 2/2 HEAT LOSSES OF COOLER
SHELL RADIATION AND
KHLERMANTEL STRAHLUNGS-
UND KONVEKTIONSVERLUSTE
HEAT LOSSES OF COOLER
SHELL RADIATION AND
Cooler shell surface (simplified) Khleroberflche (vereinfacht) Cooler shell surface (simplified)
Envelope around cooler Hllkurve um Satellitenkhler Envelope around cooler
P
Position Position Position
Q
R
S
SCH
velocity schwindigkeit velocity
SP
Specific heat loss Spezifischer Wrmeverlust Specific heat loss
ST
Radiation & Convection Losses Strahlungs- & Konvektionsverluste Radiation & Convection Losses
T
t/d tato t/d
Temperature Temperatur Temperature
total total total
U
Ambient pressure Umgebungsdruck Ambient pressure
Ambient temperature Umgebungstemperatur Ambient temperature
V
W
Plant Werk Plant
Wind Windge- Wind
X
Y
Z
French Spanish
Remarque Nota
Date Fecha
Diametre Dimetro
Emissivit Emisividad
Perte de chaluer totale Perdida de calor total
Altitude Altitud
Production de clinker Produccin de clinker
Longeur Logitud
Longeur du refroidisseur Longitud del enfriador
Densit de l'air Densidad del aire
Surface Superficie
Diamtre extrieur du refriodisseur Dimetro exterior del enfriador
Refriodisseur satellite Enfriador Satlite
Virole 2/2 Coraza 2/2 PERTE DE CHALEUR DE LA
VIROLE DU REFRIODISSEUR
PERDIDA DE CALOR DEL
ENFRIADOR POR RADIACION Y
Surface du refriodisseur Superficia de la coraza
Surface exterieur du refriodisseur Diametro exterior del enfriador
Position Posicin
du vent del viento
Perte de chaleur specifique Perdida de calor especifico
Perte de Chaleur Radiation &
Convection
Perdida de Calor Radiacin &
Conveccin
t/j t/d
Temprature Temperatura
total total
Presion d'environ Presin ambiente
Temprature d'environ Temperatura ambiente
Usine Planta
Vitesse Velocidad
TERTIARY AIR DUCT
RADIATION & CONVECTION HEAT LOSSES
This auxiliary spreadsheet helps the user to calculate the tertiary air duct radiation & convection heat losses
Input data field
A cell containing a red point in the upper right corner contains a short remark or explanation
Language Option:
TERTIARY AIR DUCT RADIATION & CONVECTION HEAT LOSSES
Plant Altitude m
Date Ambient temperature C
Duct diameter 3.22 m Ambient pressure mbar
Duct length m Air density kg/m3
Clinker production rate t/d
Duct surface m2
Total heat loss 0 kW
Total specific heat loss kJ/kg cli
kcal/kg cli
Remark
Segment of tertiary air duct Temp. Emissivity Wind a Q tot
Position Length Diameter Surface e velocity Total Remark
from to
[m] [m] [m] [m] [m2] [C] [-] [m/s] [W/m2C] [kW]
Holcim Group Support
Corporate Technical Services
Holcim Group Support Ltd
Manufacturing Services
0
0
0
1
1
1
1
T
e
m
p
e
r
a
t
u
r
e

[

C
]

Position [m]
Temperature profile along the tertiary air duct
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Language options
Revision Selected Language
4/10/2001 JK Copied radiation_and_convection-example-TE.xls/A136..X204 to this sheet at A136
4/11/2001 JK Language selection implemented (translation missing: blue labeled in table at AA305)
6/22/2001 TRi Translation adapted
8/31/2005 SE Revision
1/14/2009 CEN Revsion of formulas in rows AA and AD (Tamb added)
7/10/2012 CEN Layout
Air properties at 1bar
delta T
[C]
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Deutsch
English
Franais
Espaol
2
Air properties at 1bar lambda eta
0 2.45E-02 1.71E-05
450 5.56E-02 3.40E-05
T average a a a
rad con_free con_forced rho lambda eta
[K] [W/m2C] [W/m2C] [W/m2C]
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
273 0.0 #VALUE! #VALUE! #VALUE! 2.45E-02 0.0000171
Text selection for spreadsheet
Remark
Roof
Date
Diameter
Emissivity
Gas duct
Total heat loss
Altitude
Calciner
Clinker production rate
Cone
Length
Kiln length
Air density
Material duct
Surface
Kiln diameter burning zone
Kiln Shell 1/2
Kiln Shell 2/2
Kiln shell surface
Kiln shell segment
Position
Square shaped
velocity
Specific heat loss
Radiation & Convection Losses
t/d
Temperature
total
Transition chamber
Drop out chamber
Connection to kiln hood
Kiln hood
Ambient pressure
Ambient temperature
Plant
Wind
Cyclone
cyclones
Summary
Cylindrical part
Text selection for spreadsheet German English
A
B
Remark Bemerkung Remark
C
D
Roof Dach Roof
Date Datum Date
Diameter Durchmesser Diameter
E
Emissivity Emissivitt Emissivity
F
G
Gas duct Gaskanal Gas duct
Total heat loss Gesamtwrmeverlust Total heat loss
Diameter choosen for calculation of
acon_forced
Gewhlter Durchmesser zur
Berechnung acon_forced
Diameter choosen for calculation of
acon_forced
H
Altitude Hhe . M. Altitude
I
J
K
Calciner Kalzinator Calciner
Clinker production rate Klinkerproduktionsmenge Clinker production rate
Cone Konus Cone
L
Length Lnge Length
Kiln length Lnge des Ofens Kiln length
Air density Luftdichte Air density
M
Material duct Materialkanal Material duct
N
O
Surface Oberflche Surface
Kiln diameter burning zone Ofendurchmesser Brennzone Kiln diameter burning zone
Kiln Shell 1/2 Ofenmantel 1/2 Kiln Shell 1/2
Kiln Shell 2/2 Ofenmantel 2/2 Kiln Shell 2/2
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
OFENMANTEL STRAHLUNGS-
UND KONVEKTIONSVERLUSTE
HEAT LOSSES OF KILN SHELL
RADIATION AND CONVECTION
Kiln shell surface Ofenmanteloberflche Kiln shell surface
Kiln shell segment Ofenmantelsegment Kiln shell segment
P
Position Position Position
Q
R
Square shaped Rechteckig Square shaped
S
SCH
velocity schwindigkeit velocity
SP
Specific heat loss Spezifischer Wrmeverlust Specific heat loss
ST
Radiation & Convection Losses Strahlungs- & Konvektionsverluste Radiation & Convection Losses
Radiation & Convection of
Preheater, Precalciner
Strahlungs- & Konvektion des
Preheaters, Precalciners
Radiation & Convection of
Preheater, Precalciner
T
t/d tato t/d
Temperature Temperatur Temperature
total total total
Transition chamber bergangskammer Transition chamber
Drop out chamber Sedimentier-Kammer Drop out chamber
Connection to kiln hood Anschlus an Ofenkopf Connection to kiln hood
Kiln hood Ofenkopf Kiln hood
U
Ambient pressure Umgebungsdruck Ambient pressure
Ambient temperature Umgebungstemperatur Ambient temperature
V
W
Plant Werk Plant
Wind Windge- Wind
X
Y
Z
Cyclone Zyklon Cyclone
cyclones Zyklone cyclones
Summary Zusammenfassung Summary
Cylindrical part Zylindr. Teil Cylindrical part
French Spanish
Remarque Nota
Techo
Date Fecha
Diametre Dimetro
Emissivit Emisividad
Conduite du gaz Conducto de gas
Perte de chaleur totale Perdida de calor total
Diametre choisi pour le calcul de
acon_forced
Diametro seleccionado para el
calculo de acon_forced
Altitude Altitud
Calcinateur Calcinador
Production de clinker Produccin de clinker
Cne Cono
Longeur Logitud
Longeur du four Longitud del horno
Densit de l'air Densidad del aire
Tube du materiel Ducto de harina
Surface Superficie
Diametre de la zone de cuisson Dimetro zona de clinkerizacin
Virole 1/2 Coraza 1/2
Virole 2/2 Coraza 2/2
PERTE DE CHALEUR DE LA
VIROLE PAR RADIATION ET
CONVECTION
PERDIDA DE CALOR DE LA
CORAZA POR RADIACION Y
CONVECCION
Surface de la virole Superficie de la coraza
Section de la virole Seccion de la coraza
Position Posicin
rectangulaire Rectangular
du vent del viento
Perte de chaleur specifique Perdida de calor especifico
Perte de Chaleur Radiation &
Convection
Perdida de Calor por Radiacin &
Conveccin
Radiation & Convection du
prechauffeur, precal
Radiacin y conveccin torre de
precalentador, ducto aire terciario
t/j t/d
Temprature Temperatura
total total
Chambre de transition Cmara de transicin
Chambre de sdimentacion Camara de sedimentacin
Jonction a la tte du four Conexin a la cabeza del horno
Tte du four Cabeza del horno
Presion d'environ Presin ambiente
Temprature d'environ Temperatura ambiente
Usine Planta
Vitesse Velocidad
Cyclone Ciclon
cyclones ciclones
Rsum Resumen
Part cylindrique Parte cilndrica