20 years of MHP in Indonesia and its future outlook

in the perspective of turbine manufacturer

GTZ-gate 1991 to GIZ MHPP
2
2011
Jakarta , October 26 2011
Ir. Kusetiadi Raharjo
Director-Senior Hydropower
Engineer
MICROHYDRO BRIEF DEVELOPMENT IN INDONESIA
Tea Estate and Java Island , 1885 1925, more than 400 units micro-mini hydro
built in Indonesia, all of the equipments imported from Europe
IKIP Padang, R.M. Enoch , 1980, vocational teacher
WRI, Irian Jaya, M. Johnson, 1985, Missionary
FAKT, YTDS, Toraja and North Sumatra, 1987, Missionary
GTZ-gate Yayasan Mandiri, 1991-1994, Technology Cooperation
Directorate of Electricity and Energy Development, 1991, Government
Heksa (steel structure), 1992, Manufacturer, Private Company
Kramatraya Sejahtera, 1993, Manufacturer, Private Company
HeksaHydro, 1995, EPC and Manufacturer, Private Company
Yayasan IBEKA, 1995, EPC and Developer, NGO
GTZ-MHPP MHPP
2
, 1998 , Mini Hydro Power Project for Capacity Development
Cihanjuang Inti Teknik, 2001, Manufacturer, Private Company
2001 Present , more than 20 microhydro manufacturers established
2001 Present , 5 ministries have microhydro program ( ESDM, PDT, Kesra, PU, Depkop)
2001 Present, more than 30 regencies have microhydro program
2001 Present, many estates and developers are interested in micro-mini hydro
Flashback young engineer with vision
1992 - 1994, employee of GTZ-gate
Yayasan Mandiri
1992, MHPG Training course, Swiss
Field engineer: site survey, supervisi turbin,
controller,erection&commissioning
1994, Study ELC, Sri Lanka
1995, GTZ-gate terminated, jobless and
joint with PT. Heksa and run HeksaHydro
division
Self employee, assisted by my wife and 1
technician
Start up capital: handling over equipment
from GTZ, rest payment of zaire project
Flashback zero to micro, from scratch & scrap
22 October 1995, rent a house in Cimindi AK-4
Dining room & garage as electrical workshop,
while family room as small office
Turbine production internal- sub contract
1999, invest mechanical workshop in LIK B-30
1999-2004, joint facility for machining & OS
2004-2008, invest for machine, no more
outsourcing (OS)
2004, invest AK-4 as SOHO
2007, invest backyard of AK-4 as warehouse
2008, invest another workshop in LIK B-78
2008, invest AK-3 for extended office
2009, invest backyard of AK-3 as Renewable
Energy Gallery, Test Rig and warehouse
2010, invest AK-2 special for office
HEKSAHYDRO BRIEF PRODUCTIONS 1992-2010
Pioneer Periods 1992 2000, total productions 42 units, per year 4 6 units, infrastructures
(400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2
welding machine, 30% machining works were outsourcing )
Survival Periods 2001 2005, total productions 27 units, per year 4 6 units,infrastructures
(400 m2 office-workshop, 15 employees, 11 kVA power, 1 lathe machine, 1 milling machine, 2
welding machine, 30% machining works were outsourcing )
Booming Period 2006- 2010, total productions 185 units, per year 30-50 units, per month 2
5 unit, infrastructures (3800 m2 office-workshop, 40 employees, 130 kVA power, 7 lathe
machine,7 milling machine, 15 welding machine, 5 shapping machine, 3 slotting machine, 2
sand blasting machine, no machining works were outsourcing )
Total turbin yang sudah diproduksi s/d 2010 = 254 unit (domestic = 223 unit 88% , export
= 31 unit 12%)
Costumer domestic: Dirjen LPE, Dinas Pertambangan&Energi Propinsi -Kabupaten, LSM dan
Perorangan, Perkebunan dan Pertambangan
Costumer export AFRIKA: Uganda, Zaire, Tanzania, Kamerun, Kongo, Madagaskar, Ethiopia,
Nigeria, potensi yang belum tergarap (Kenya, Ecowest/Uni Afrika Barat) ASIA: Malaysia,
Phillipina, Thailand, Laos, Nepal, potensi yang belum tergarap (Myanmar, Bhutan), EROPA:
Wales, potensi yang belum tergarap/menunggu kontrak (Small farming di Irlandia-Skotlandia,
Small IPP di Italy dan Swiss)
HEKSAHYDRO DOMECTIC & ASEAN PROJ ECT
HEKSAHYDRO EXPORT TO AFRICA
GTZ-gate to giz - MHPP
2
Not more than 3 workshop worked for micro hydro
Not more than 5 engineers worked for micro hydro
There was no university in Indonesia interested in micro hydro
Only ESDM-DJLPE had micro hydro program
There was no private company interested to invest in micro hydro
(GTZ-gate period 1991 1994)
More than 20 workshop work for micro-mini hydro
More than 100 engineers work for micro-mini hydro
Many universities are doing research and development in micro-mini hydro
5 Ministries and more than 30 regencies have micro hydro program
Many private companies interested to invest in mini hydro
(GTZ-MHPP , giz MHPP
2
period 1998 Present)
TECHNOLOGY CYCLE
Tea Estate Neglasari, West Java, 41 kW
Turbine Made in United Kingdom, 1929
Boving & Co Ltd. London
Alwen Water Treatment Work,
Wales, United Kingdom, 25 kW
Turbin Made in Indonesia, 2006
Heksahydro, Cimahi-West Java
(Europe intermediate technology which
need skill labor should be relocated in third
country like Indonesia )
The First T-14 D300 100 kW
Bili-Bili, 1999
Followed by Dewata 120 kW (2002)
The Fisrt T-14 D150
Long Lawen, Sarawak, Malaysia, 2001
Now we are making the 90
th
to 110
th
The First T-7 (in Bandung)
Curug Agung, 1992
3 units only , terminated in 1993
The First T-12 (in Bandung)
Cibitung, 1993
around 50 units, terminated in 1998
The First T-14 D300 (in the World)
Sedau, Lombok, 1998
Now we are making the 80
th
to 90
th
The First T-15 D500 (in The World)
Melong, West Java, 2005
Now we are making the 8
th
PROFILE progress step by step
X-flow Turbine T-14 D225
head: 3 100 meter
power: 5 100 kW
Propeller S-Turbine
head: 2 13 meter
power: 10 - 150 kW
X-flow Turbine T-14 D300
head: 3 100 meter
power: 10 150 kW
X-flow Turbine T-14 D150
head: 3 40 meter
power: 3 30 kW
X-flow Turbine T-15 D500
head: 5 100 meter
power: 50 700 kW
Pelton Turbine
head: 70 300 meter
power: 50 1000 kW
PROFILE product - turbine
GTZ-MHPP
Nigerian microhydro training course
Bandung, 2011, Kus as trainer
TEST RIG HEKSAHYDRO
Test and modelling turbinee
Cimindi 2009
MHPG-SKAT-GTZ gate
hydropower training course
Swiss, 1992, Kus as trainee
Universitat Stuttgart , entec ag
laboratory test T-14
Germany, 1998
Green Empowerment
Asian microhydro training course
Bandung, 2003, Kus as trainer
GALLERY HEKSAHYDRO
Show room & training center
Cimindi, 20011
PROFILE technology and partnership
FUTURE OUTLOOK
So far since 1992, I can grow and glow from micro hydro
GTZ-gate technology cooperation has given opportunity a marginal engineer
to be a hydro technopreneur
Since 2001 , Indonesian Energy Policy is conducive for micro hydro development
There is no china competitor especially for cross-flow turbine
Foreign market for cross-flow turbine is still prospective especially for micro size
Hydropower engineering is still an emerging market in Indonesia, since just
7.54% are developed (Micro hydro = 28.31%)
More challenges for mini hydro turbine manufacturing, especially from china
Mini hydro turbine manufacturing (francis, kaplan) will not grow in Indonesia,
except there is a special protection or another technical & business-cooperation
Technical & business cooperation: German-Indo (Voith-PT.Indo,
WKV-PT.Indo) to compete with Sinohydro (China manufacturer)
We may learn from Andritz Hydro (Austria-India)
We may survive without hydropower, but
Can we live without water ??
THANK YOU -Terima Kasih