Theres something about Kristin Part 2 Kristin HIPPS System Allan Bell, Project Engineer, KOP Ltd Kristin HIPPS System Slide 2 Kristin Subsea Production Control System N P N-101 P-101 S-101 S-102 R-101 R-102 S Kristin SEMI HIPPS SYSTEM LOCATION R Kristin HIPPS System Slide 3 Risks and Challenges High Pressure High Temperature 1035 bar (15000psi) and 180 C Covered in Part 1 KOP Challenges with Kristin J an Herland Subsea HIPPS designed for SIL 3 (IEC 61508) Process Shutdown (PSD) designed for SIL 1 (IEC 61508) System designed for direct connection to topside SAS Safety Automated System to have direct connection to SCM New interface required to conform to IEC 61508 SIL 1 See Part 3 Kristin Subsea Control System Bruce Gardner Kristin HIPPS System Slide 4 Kristin Flowline Pressure Protection The Kristin project developed a robust and reliable solution for protection against pipe/riser failure over pressure within the safety zone of the host platform with 3 different safety systems: Subsea PSD Subsea HIPPS PSV on Semi Reduced cost Reduced project risk Reduced technology gaps Kristin HIPPS System Slide 5 Flowline Pressure Protection Logistics 1 PMV PWV PCV PT Subsea PSD System To Manifold From well HIPPS Control Logic HIPPS Valves PT T PT T 2 From well To Flowline SSIV 3 RISER PSV 500 bar 330 bar 740 bar ~70m Kristin HIPPS System Slide 6 HIPPS Design Criteria Safety Integrity Level : SIL 3 Critical Safety Unavailability : 5x10-4 Mode of operation : low Demand Rate : 1 per year Trip set point : 280 bar Closure Time : < 12 seconds Leakage Rate : < 0.1 kg/sec (740 bar) Expected Operational Period : 5 years Kristin HIPPS System Slide 7 System Safety Integrity Level Safety performance standard targets set at project outset in accordance with IEC61508 and OLF guidelines Pressure protection of flowlines and risers achieved by: Subsea PSD SIL 1 CSU < 5x10 -2 Subsea HIPPS SIL 3 CSU < 5x10 -4 Riser PSV SIL 3 CSU < 1x10 -3 Isolation of well: Subsea PSLL SIL 1 ESD (hydraulic) SIL 2 Kristin HIPPS System Slide 8 HIPPS Schematic Each flowline is protected by subsea HIPPS system on manifold Dual 10barrier valves 2oo4 voting of pressure transmitters PFD Target: 5x10 -4 Achieved SIL3 PFD ~ 1.5x10 -4 Schematic: Annulus Bleed Methanol PT PT PT PT PT Kristin HIPPS System Slide 9 Equipment Under Control (EUC) Complete SIL3 rated control loop located subsea PT AIM PT AIM PT AIM PT AIM SAFETY PROCESSOR SDM SDM CV CV INITIATOR LOGIC SOLVER FINAL ELEMENT SIL 3 Kristin HIPPS System Slide 10 HIPPS Testing Regime To meet the requirements of SIL3 the following test intervals are defined: Full Function Test: Proof test - 12 months Pressure Transmitter Test: Auto test by methanol injection - 2 months Barrier Valve Test: Partial closure test 2 months Control System Monitoring: Discrepancy monitoring 24 hrs Kristin HIPPS System Slide 11 Process Shutdown System Integrity PSD system initiators high accuracy PTT or topside initiated Final elements are the tree valves Logic contained in SAS PSD node Subsea transport system including SEM and topside interface included within boundary of PSD safety system SIL justification confirmed to SIL 1 (PFD ~2x10 -2 ) with 12 month proof test Kristin HIPPS System Slide 12 Process Shutdown System Integrity Data sources and SIL justification Project safety organisation established Independent safety authority Individual FMECA performed at component level Quantified with manufacturers data or published sources OREDA, NRPD, etc Design review and audit Functional Safety Assessment Safety Audits Sensitivity and architectural constraints analysis Safety Analysis Report