9 Fiberstrong & Wavistrong Flange Guide Rev2

FIBERSTRONG & WAVISTRONG
FLANGE GUIDE
Complete Pipe System Solutions
FIBERSTRONG
WAVISTRONG
Flange Guide
FIBERSTRONG & WAVISTRONG

FLANGE GUIDE
Date issued : April 1, 2013

Replaces : PED TCD 002 (E) Rev 1
FIBERSTRONG
WAVISTRONG
Flange Guide
Terms of use
All information was correct at the time of going to press. However, we reserve the right to alter, amend and update any
products, systems and services described in this brochure.
We accept no responsibility for the interpretation of statements made.
Copyright by Future Pipe Industries.
This document contains confidential and proprietary information. Reproduction or disclosure of any part of this document is
only allowed with written authorisation by Future Pipe Industries.
All rights are vested at Future Pipe Industries.
Fiberstrong & Wavistrong Flange Guide
FIBERSTRONG
WAVISTRONG
Flange Guide
Table of contents
Section Page
1. General .................................................................................................................................................... 4
2.
Product range and flange types ................................................................................................................... 4

2.1. Product range ..................................................................................................................................... 4
2.2. Flange types ....................................................................................................................................... 5
3.
Drilling standards ....................................................................................................................................... 5
4.
Gasket and O-ring seal ............................................................................................................................... 6
5. Bellows ..................................................................................................................................................... 6
6.
Spacer rings .............................................................................................................................................. 7
7. Fasteners ..................................................................................................................................................
7.1. Bolts, stud bolts, washers .....................................................................................................................
7.2. Fastener quality ..................................................................................................................................
7.3. Thread standard .................................................................................................................................
7.4. Bolt length ..........................................................................................................................................
8.
7
7
7
7
8
Bolt torques ............................................................................................................................................. 10
9. Supports ................................................................................................................................................. 11
10. Misalignment ........................................................................................................................................... 11
Assembly instruction .................................................................................................................................
11.1. Quality ..........................................................................................................................................
11.2. Health and safety ............................................................................................................................
11.3. Tools and consumables ....................................................................................................................
11.4. Inspection ......................................................................................................................................
11.5. Assembly .......................................................................................................................................
12
12
12
12
12
13
Annex A Bolt selector ..........................................................................................................................................

Annex B Bolts, nuts and washers ..........................................................................................................................
Annex C O-ring and gasket dimensions ................................................................................................................
Annex D Flange thickness and fixed flanges ..........................................................................................................
Annex E Assembly length of stub-end flange FL/PL with a FRP ring ...........................................................................
Annex F Assembly length of stub-end flange FL/PL with a steel ring ..........................................................................
Annex G Assembly length of stub-end flange CB/FL with a steel ring ........................................................................
Annex H Drilling standards ..................................................................................................................................
16
17
18
20
22
25
27
29
11.

FIBERSTRONG
WAVISTRONG
Flange Guide
1. General
This Flange Guide describes the requirements, needs and methods for the installation of Fiberstrong and Wavistrong fibrereinforced plastic (FRP) flanges.
To ensure proper installation of FRP flanges, information, guidelines and instructions on drilling dimensions, sealing
material, bellows, spacer rings, flange supports, fasteners and flange assembly are given.
A flanged joint can consist of any combination containing a fixed flange, a stub-end flange or a blind flange. In this
document, fixed flange, stub-end flange and blind flange will be referred to as flange.
The Fiberstrong and Wavistrong flange design for fixed flanges is in line with (i) the design rules for flanged joints as
described in ASME 2010 section X and (ii) the flange rigidity criterion as described in ASME 2010 section VIII, division 2.
Definition of words used in these instructions:

The word shall indicates a requirement

The word should indicates a recommendation
2. Product range and flange types

2.1. Product range
This Flange Guide describes the Fiberstrong as well as the Wavistrong flanges.
The standard Fiberstrong flange product range runs from ID 25 to ID 4000 mm and is available in pressure classes PN 4 to
PN 16 bar.
The standard Wavistrong flange product range runs from ID 25 to ID 1800 mm and is available in pressure classes PN 8
to PN 50 bar. For the Wavistrong product range reference is made to the Wavistrong Product List.
FIBERSTRONG
WAVISTRONG
Flange Guide
2.2. Flange types

The FPI product range contains various types of flanges, namely fixed flanges,
stub-end flanges and blind flanges.
A fixed flange is a flange with an integral hub (see fig. 1). Fiberstrong fixed
flanges are produced using either the filament winding (FW) process or the
contact moulding process (CM). Wavistrong fixed flanges are available as FW
only.
Fig. 1. Fixed flange
A stub-end flange is an assembly of a FRP stub-end and a loose flange ring.
Stub-end flanges are available in two varieties:

1. S
tub-end flanges having a cylindrical shaped internal configuration
(see fig. 2), these products are referred to as stub-end flange CB/FL
and are available for the Wavistrong product range only. The flange
ring of those products is available in steel only.
Fig. 2. Stub-end flange CB/FL

2. Stub-end

flanges having a 45 degree conical shaped configuration
(see fig 3), these products are referred to as stub-end flange FL/PL.
The flange ring is available in both FRP and steel.
Fig. 3. Stub-end flange FL/PL
3. Drilling standards
The product dimensions of Fiberstrong and Wavistrong FRP flanges are defined by, diameter, drilling pattern and pressure
class. The pressure rating is defined by the pressure class of the flange.
This practice deviates from the method as used for steel flange, where flanges are rated by the applicable drilling class.
Fiberstrong and Wavistrong flanges up to and including ID 600 mm are, depending on the pressure class of the product,
available as standard item according drilling standards ASA 150, ASA 300 and PN 10 to PN 63.
ASME, AWWA and MSS drilling patterns are described by the ASA drilling pattern.
Other drilling standards (API/JIS/etc.) are non standard but are available upon request.
Fiberstrong and Wavistrong flanges ID 700 mm and above are available as standard item for drilling standards ASA 150
and ASA 300.
Other drilling standards (API/JIS/PN/etc.) are non standard, but are available upon request.
The drilling patterns of the most common drilling standards are given in Annex H.
FIBERSTRONG
WAVISTRONG
Flange Guide
4. Gasket and O-ring seal

Flanges ID 25 ID 1400 mm should be assembled using FPI recommended
type rubber gaskets with steel inlay (see fig. 4):

Kroll & Ziller type G-ST-P/K

Kroll & Ziller type G-ST-P/KN

Kroll & Ziller type G-ST-P/S

Kempchen type WG2
Fig. 4. Gasket types
Flanges ID 1500 4000 mm, have a grooved face and shall be assembled using a rubber O-ring seal.
The O-ring dimensions are given in Annex C.
The sealing material depends on the transported medium and temperature and shall be specified by the gasket or O-ring
supplier. The hardness of the gasket sealing material shall be of class 70 or 80 5 Shore A.
The hardness of the O-ring material shall be of class 70 5 Shore A.
The use of graphite, spiral wound and metal gaskets is not advised, as these types of gaskets require a high bolt torque
which might lead to overloading of the FRP flange.
5. Bellows
Rubber bellows are primarily used to reduce loads
and to facilitate removal of pipe sections, valves
or gaskets. Bellows are also used to absorb noise
and vibration between equipment such as pumps,
condensers and their mating pipe work.
Their high flexibility also makes them suitable for
compensating thermal expansions and small
installation misalignments.
Fig. 5. Lateral bellow
Axial and universal bellows are designed to absorb any combination of three basic movements, i.e. axial movement,
lateral deflection and angular rotation. These bellows are non-restrained, therefore to absorb axial forces it shall be
ensured that the mating pipe systems at both sides of the bellow are fixed.
Lateral bellows (see fig. 5) are designed to absorb lateral deflection. Tie rods shall be used on lateral bellows to transfer the
pressure thrust load. Sufficient tie rods shall be used, to prevent local overloading of the FRP flange. Tie rods shall never be
jointed directly to the FRP flange or to the FRP piping systems, as this will create excessive axial loads on the FRP flange. The
backing flange, which is part of the axial bellow shall be a solid construction, the usage of fish-plates is not allowed.
Hinged bellows or gimbal bellows are designed to absorb angular rotation. Hinged and gimbal bellows are due to their
construction capable in transferring the axial load, therefore tie rods are not required.
Bolt torque values as specified by bellow suppliers might deviate from the torque values as specified in this document. To
prevent overloading of the FRP flange, the torque values specified in chapter 8 shall not be exceeded unless agreed by the
FPI Technical Support team.
The maximum deflection specified by the bellow supllier may not be exceeded.
UV covers should be installed, to protect the rubber of the outdoors installed bellows.
In order to ensure a proper usage of bellows, their selection shall be reviewed by the FPI Technical Support team.
FIBERSTRONG
WAVISTRONG
Flange Guide
6. Spacer rings
Fiberstrong and Wavistrong flanges are designed such that these flanges can be jointed against raised face flanges, on the
condition that the in chapter 8 prescribed bolt torques are applied. For flanges ID 25 ID 1400 mm in fact a raised face
configuration is created by the usage of a rubber gasket with a steel inlay (see chapter 4).
Spacer rings may be used, if FRP flanges are jointed to metallic raised face flanges, in order to create a flat face
configuration. Please note that the mating flange might have an uneven surface at the bolt circle. Therefore the thickness of
each spacer ring has to be adjusted to its specific required dimension.
Incorrect spacer ring thickness can result in local overloading of the flange or insufficient gasket seal.
7. Fasteners
This section gives information about the type, the quality, the thread standard and dimensions of fasteners to be used for
the assembly of a flanged joint.
7.1. Bolts, stud bolts, washers

Flanges are jointed using either bolts or stud bolts. Stud bolts are typically used in case of assembly in limited spaces, or if
long bolt lengths are required.
The bolt sizes accompanying washer shall be used (see Annex B for washer dimensions).
7.2. Fastener quality

Bolts, nuts and washers should be either made of hot dip galvanized steel or
made of stainless steel. For non corrosive environments zinc plated steel
products may be used.
The minimum quality of hot dip galvanized and zinc plated steel bolts, nuts and
washers should be of class 8.8 or grade 5. The minimum quality of stainless
steel fasteners should be of class 70. Figures 6 and 7 show the identification
for class 8.8 and for grade 5 bolts.
In case hot dip galvanized or zinc plated steel products are cut to length,
the cut area should be coated to protect it against corrosion.
Fig. 6. Class 8.8 identification

on bolt head
7.3. Thread standard

The thread standard of the fasteners shall comply with either ISO metric or
Unified Thread Standard (UTS). In case of assembly against a component
containing a threaded hole, the bolt size shall match the holes thread.
Metric and UTS bolts and nuts, shall have a coarse pitch; for UTS this is
specified as UNC or NC, for metric this is specified as coarse.
Fig. 7. Grade 5 identification

on bolt head
Flanges shall be assembled using the bolt size as specified in Annex H.
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WAVISTRONG
Flange Guide
7.4. Bolt length

The bolt length definition for two fixed flanges is specified in paragraph 7.4.1 and for two stub-end flanges in paragraph
7.4.2. The same method can be followed for the bolt length definition of any flange combination, such as fixed flange to
stub-end flange or combinations containing blinds. The bolt length definition is a recommendation and does not necessarily
have to be followed. The calculated (stud) bolt length needs to be rounded up to the next available bolt length. It is required
that full thread engagement is obtained after the assembly.
In Annex A, a flowchart for bolt selection is given.
In Annex D to Annex G, the flange thicknesses of fixed flanges and assembly lengths of stub-end flanges are given for
standard products. Special products may have different dimensions; for dimensions of special products FPI shall be
contacted.
7.4.1. Bolt length - Fixed flanges

The (stud) bolt length for fixed flanges can be defined using the following
calculation method.
Bolt length:
Lbolt
= 2 (TF + TFtol + w + p) + g + n
Stud bolt length:
Lstudbolt
= 2 (TF + TFtol + w + n + 2 p) + g
Where:
Lbolt
= bolt length
Lstudbolt
= stud bolt length
TF
= flange thickness

flange thicknesses of fixed flanges are given in Annex D,

FW flanges table D1

CM flanges table D2
TFtol
= tolerance on flange thickness

for FW flanges, ID 400 mm
: + 2

450 ID 1800 mm : + 5

for CM flanges, 1900 ID 2000 mm : + 8

2100 ID 3000 mm : + 12

3100 ID 4000 mm : + 15

for steel flanges, tolerance as specified by supplier
w
= thickness of washer

typical washer dimensions are given in Annex B
p
= thread pitch

- for metric bolts: thread pitch as per standard

- for inch size bolts (UNC): 25.4/Thread Per Inch (TPI)

typical pitch and TPI values are given in Annex B
g
= thickness of sealing material, as specified by supplier

typical sealing dimensions are given in Annex C
n
= nut height; typical nut dimensions are given in Annex B
Fig. 8. Assembly using bolts

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Fig. 9. Assembly using stud bolts
(mm)
(mm)
(mm)
(mm)
FIBERSTRONG
WAVISTRONG
Flange Guide
7.4.2.
Bolt length Stub-end flanges
The (stud) bolt length for stub-end flanges can be defined using the following
calculation method.
Bolt length
Lbolt
= 2 (LA + LAtol + w+ p) + g + n
Stud bolt length
Lstudbolt
= 2 (LA + LAtol + w + n + 2 p) + g
Where:
Lbolt
= bolt length
Lstudbolt
= stud bolt length
LA
= assembly length; for:

- stub-end flange FL/PL
having a FRP flange ring:
See Annex E

- stub-end flange FL/PL
having a Steel flange ring:
See Annex F

- s tub-end flange CB/FL
having a Steel flange ring:
See Annex G
LAtol
= tolerance on LA; for:

stub-end flange FL/PL
:+5

stub-end flange CB/FL
: + 2
w
= thickness of washer

typical washer dimensions are given in Annex B
p
= thread pitch

- for metric bolts: thread pitch as per standard

- for inch size bolts (UNC): 25.4/Thread Per Inch (TPI)

typical pitch and TPI values are given in Annex B
g
= thickness of sealing material, as specified by supplier

typical sealing dimensions are given in Annex C
n
= nut height

typical nut dimensions are given in Annex B
Fig. 10. Assembly using bolts

(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Fig. 11. Assembly using stud bolts
(mm)
(mm)
(mm)
FIBERSTRONG
WAVISTRONG
Flange Guide
8. Bolt torques
The bolts of flange joints shall be tightened using the prescribed bolt torques, which are given in tables 1 and 2.
These torque values are applicable for ASA 150, ASA 300 and PN 10 to PN 63 drilling patterns in combination with the
recommended sealing material as specified in chapter 4.
Bolt torques for other drilling patterns (API/JIS/ASA 600/etc) or for gaskets, other than recommended by FPI, including
special gaskets on valves, pumps, etc, might differ from the values given in tables 1 and 2. Recommended bolt torque
values for these applications shall be reviewed on a case-by-case basis by the FPI Technical Support team.
Table 1. Bolt torques for gaskets
Torque (Nm)
Rubber gaskets with steel inlay
Kroll & Ziller G-ST-P/K(N) & G-ST-P/S and Kempchen WG2
ID
PN 12.5
PN 16 - 20
PN 25 - 32
PN 40 - 50
(mm)
25
(bar)
(bar)
(bar)
10
(bar)
10
40 - 65
15
15
80 - 125
25
25
50
50
100
150 - 200
35
250 - 300
50
50
75
350 - 500
75
90
125
150
600 - 700
100
200
300
300
750 - 800
200
300
300
400
900 - 1400
300
400
550
Table 2. Bolt torques for O-ring seal

Torque (Nm)
PN 12.5
PN 16 - 25
PN 25 - 32
(mm)
1500 - 1800
(bar)
100
(bar)
200
(bar)
300
1900 - 4000
100
ID
10
FIBERSTRONG
WAVISTRONG
Flange Guide
9. Supports
Aboveground pipeline systems are installed using supports.
When jointing FRP flanges to heavy equipment such as butterfly valves, it shall be ensured that the load due to the
weight of the equipment is not transferred to the FRP flange. This load shall be limited by proper supporting of the heavy
equipment. The support for heavy equipment should not be connected to the FRP flange.
The Wavistrong Engineering Guide provides information on types of supports and on the support to support spans.
10. Misalignment
Flanges shall be properly aligned and shall not be subjected to any overload
to meet each other.
Flanges are jointed using rubber type sealing elements, small misalignments can
be consumed by the flexibility of the sealing element.
To prevent overloading of a FRP flange, the bolt torques specified in chapter 8
shall not be exceeded.
An example of exceeded flange parallelism is shown in figure 12.
The allowable for flange parallelism is illustrated in figure 13 where the values
for x are defined in table 3.
Fig. 12. Exceeded parallelism
Table 3. Maximum allowable parallelism

ID
(mm)
25 - 125
Parallelism, x
(mm)
1
150 - 300
350 - 1200
1300 -1500
1600
Fig. 13. Parallelism of flanges
11
FIBERSTRONG
WAVISTRONG
Flange Guide
11. Assembly instruction

This section describes the assembly of a flange joint. To ensure that the performance of the assembled joint complies with
the requirements used for the design, it is essential that all personnel involved in the jointing procedure is familiar with and
fully understands the techniques described in this assembly instruction.
The instruction is as complete as possible. However, it is not possible to describe all circumstances that might be
encountered in the field. Therefore, our experienced supervisors may deviate from the described method, in order to
achieve an optimum solution using the latest techniques and methods.
Besides, our supervisors may be consulted for clarification of statements made in this document and for advice about
specific problems encountered in the field.
11.1. Quality
It is advised that the jointer possesses a valid jointer certificate, issued by the pipe manufacturer or a qualified certifier.
11.2. Health and safety

When working with FRP products, the following safety precautions
shall be taken:

Wear at all time suitable protective clothing

Use Personal Protective Equipment (PPE), such as:
- Safety shoes
- Safety glasses
- Working gloves
- Safety helmet (if required by site conditions)
Fig. 14. Health and safety
11.3. Tools and consumables

Torque wrench including box spanner

Ring spanner
Bolts, nuts and washers
Gasket or O-ring
Lubricant; suitable for nuts and bolts
Brush
11.4. Inspection
Fig. 15. Material required for

assembly
All pipes, fittings and components used in the pipeline system shall be inspected
for damages, prior to the actual assembly activity. Rejected items shall be separated and quarantined from undamaged
materials to avoid unintentional use.
Ensure that all the necessary tools and materials are available. Take notice of the safety precautions stated in this document
and those as per site conditions.
12
FIBERSTRONG
WAVISTRONG
Flange Guide
11.5. Assembly
The following steps shall be followed to ensure proper assembly of a flange joint.
a Determine the assembly sequence, such that flange assembly in limited
spaces will not be blocked by previous assembled components (see fig.
16).
b Flanges shall be properly aligned and shall not be subjected to any
overload to meet each other. When using the recommended sealing
type, then small misalignments can be consumed by the flexibility of the
sealing, the maximum allowed misalignment is defined in chapter 10.
Fig. 16. Assembly sequence
c For stub-end flanges: the loose ring of the stub-end flange shall be
positioned centred on the stub-end, such that there is an even distance
between the outer diameter of the stub-end and the inner diameter of the
loose ring (see fig. 17).
Fig. 17. Ring centred on stub-end

d Bolt holes should be orientated to straddle the centerlines (see fig. 18).
e Clean the flange sealing face and if applicable the O-ring groove.
Ensure that the O-ring or gasket and all bolts, nuts and washers are
clean. Do not use defective material.
Fig. 18. Bolt hole orientation

f For assembly using an O-ring: position the O-ring in the groove.
When jointing two flanges with an O-ring seal, only one flange shall
have an O-ring groove.
For assembly using a gasket: position the gasket between the two
flanges, ensure that the gasket is centred relative to the internal diameter
of the flange. The gasket can be centred by inserting a number of bolts,
such that the gasket is supported by the bolts. (see fig. 19).
Fig. 19. Gasket positioned between

flanges
13
FIBERSTRONG
WAVISTRONG
Flange Guide
g Lubricate the thread of the bolts (see fig. 20).

Use suitable lubricant for bolts, for example a copper paste like
Molykote P 1600.
h Insert all bolts in the bolt holes and assemble them using washers
and nuts. Bolts and nuts shall have washers to avoid exceeding the
allowable surface stress on the FRP flange.
Fig. 20. Applying lubricant
i Ensure that the quality identification on bolts and nuts is visible
(see fig. 21).
Fig. 21. Identification visible

j First, the bolts and nuts shall be tightened hand tight.
k Next, the bolts and nuts shall be tightened using a torque wrench and
a spanner (see fig. 22). Tightening shall be as per the bolt torquing
sequence as described in ASTM D4024 (see fig. 23). Bolts shall be
tightened, following the bolt torque sequence, first up to 60% of the
prescribed torque value and next up to 100% of the prescribed value as
given in tables 1 and 2.
For flanges having more than 20 bolts, similar alternating bolt
tightening sequences shall be used, where required the FPI technical
support team may be contacted.
Fig. 22. Bolt tightening using torque

wrench
l Finally, the bolts and nuts shall be tightened clockwise using 100 % of
the prescribed torque value. This step has to be repeated until all bolts
are assembled at the prescribed torque value.
14
FIBERSTRONG
WAVISTRONG
Flange Guide
Fig. 23. Bolt torquing sequence as per ASTM D4024
m In case the joint is not sealing, then the flange joint shall be disassembled,
the flange face and sealing material shall be dried and the flange joint
shall be re-assembled. Contact the FPI Technical Support team,
in case the flange joint remains leaking.
n Bolts and nuts shall be assembled such that full thread engagement is
obtained, meaning that at least one pitch of the thread is visible
(see fig. 24).
Fig. 24. Full thread engagement
15
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex A. Bolt selector
16
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex B. Bolts, nuts and washers

Table B1. Typical dimensions of metric fasteners
Bolt
Size
M10
M12
M14
M16
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
Pitch (coarse)
p
(mm)
1.5
1.75
2
2
2.5
2.5
3
3
3.5
3.5
4
4
4.5
4.5
5
5
5.5
5.5
6
Nut height
n
(mm)
8
10
11
13
16
18
19
22
24
26
29
31
34
36
38
42
45
48
51
Inner diameter
Washer
Outer diameter
Thickness
(mm)
(mm)
(mm)
10.5
13
15
17
21
23
25
28
31
34
37
40
43
46
50
54
58
62
66
20
24
28
30
37
39
44
50
56
60
66
72
78
85
92
98
105
110
115
2
2.5
2.5
3
3
3
4
4
4
5
5
6
7
7
8
8
9
9
9
Table B2. Typical dimensions of UNC threaded fasteners
Bolt
Size
(inch)
TPI
/2
13
(-)
Nut height
n
(mm)
11.1
/8
11
13.9
10
16.3
/8
19.1
21.8
1 1/2
24.6
1 1/4
27
1 /8
29.8
1 1/2
32.5
1 3/4
38.1
4.5
43.7
2 1/4
4.5
48.8
2 1/2
54.4
2 /4
59.9
65.5
Notes:
- Listed product dimensions for bolts, nuts and washers are for reference only; for exact dimensions contact the supplier.
- For dimensions not given in this Annex, the supplier shall be contacted.
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FIBERSTRONG
WAVISTRONG
Flange Guide
Annex C. O-ring and gasket dimensions
Table C1. O-ring and groove dimensions
18
ID
(mm)
GW
(mm)
GD
(mm)
Dc
(mm)
Dr
(mm)
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
3700
3800
3900
32.7
32.7
36.6
36.6
36.6
36.6
41.9
41.9
41.9
41.9
41.9
49.7
49.7
49.7
49.7
49.7
49.7
49.7
49.7
49.7
49.7
58.9
58.9
58.9
58.9
12
12
13.8
13.8
13.8
13.8
15.2
15.2
15.2
15.2
15.2
18.8
18.8
18.8
18.8
18.8
18.8
18.8
18.8
18.8
18.8
23
23
23
23
1561
1663
1769
1871
1973
2075
2180
2282
2384
2486
2588
2714
2817
2919
3000
3102
3204
3306
3407
3509
3611
3721
3823
3925
4026
25
25
28
28
28
28
32
32
32
32
32
38
38
38
38
38
38
38
38
38
38
45
45
45
45
4000
58.9
23
4128
45
FIBERSTRONG
WAVISTRONG
Flange Guide
Table C2. Typical values for thickness of sealing material

ID
(mm)
g
(mm)
15 - 40
50 - 80
100 - 125
150 - 300
350 - 600
700 - 1400
1500
Sealing
Gasket
O-ring
Notes:
- Dimensions to be used for bolt length calculation.
- Dimensions are applicable for FPI recommended sealing material.
- For exact dimensions the supplier shall to be contacted.
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FIBERSTRONG
WAVISTRONG
Flange Guide
Annex D. Flange thickness of fixed flanges
Table D1. Flange thickness (TF) of fixed Filament Wound flanges (mm)
PN (bar)
ID
(mm)
25
10
12.5
16
20
25
40
40
30
50
35
65
40
80
100
40
125
300
50
50
55
40
55
60
45
60
65
45
60
55
60
80
85
65
65
75
85
90
105
75
75
75
75
90
105
125
200
250
50
40
45
150
20
32
30
80
80
80
85
105
125
150
85
90
95
110
120
125
150
180
90
95
100
105
120
130
145
170
205
95
100
105
115
125
135
500
95
105
110
120
130
145
600
105
115
125
140
165
190
350
85
400
450
700
115
115
130
150
185
750
125
125
145
160
200
215
800
145
145
160
180
900
160
160
180
200
1000
170
170
190
215
1100
180
180
205
230
250
1200
190
190
220
1300
225
225
250
1400
230
230
260
1500
250
250
280
1600
275
275
315
1700
310
310
350
1800
310
310
350
FIBERSTRONG
WAVISTRONG
Flange Guide
Table D2. Flange thickness (TF) of fixed Contact Moulded flanges (mm)
PN (bar)
ID
(mm)
1900
4
135
7
175
10
210
12
225
2000
145
190
225
245
2100
145
190
225
265
2200
150
195
230
265
2300
160
210
250
270
2400
160
210
260
305
2500
170
220
260
2600
180
235
275
2700
180
260
325
2800
185
260
325
2900
195
260
3000
195
330
3100
205
330
3200
215
330
3300
215
365
3400
225
365
3500
235
365
3600
235
415
415
3700
245
3800
245
415
3900
255
425
4000
260
430
21
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex E. Assembly length of stub-end flange FL/PL with a FRP ring
Table E1. LA for stub-end flange FL/PL with a FRP ring

PN
(bar)
10
22
LA* (mm)
ID
(mm)
350
400
450
500
600
700
750
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
TF
(mm)
55
65
65
70
80
80
85
85
100
105
120
130
145
155
160
190
195
205
ASA 150
72.5
89
83
87.5
99
107
115.5
117
138
141.5
164.5
178
198
211
219.5
254
266.5
281.5
350
400
450
500
600
700
750
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
55
65
65
70
80
85
90
95
105
115
130
140
155
165
175
205
210
220
72.5
89
88
97.5
109
117
130.5
137
153
166.5
189.5
203
223
236
254.5
289
301.5
316.5
PN 10
72.5
83
83
87.5
108
110.5
PN 16
72.5
83
83
98.5
106.5
113
123.5
136.5
150.5
166
177.5
123.5
136.5
153
168.5
177.5
219
226.5
262
220.5
226.5
259.5
290.5
289.5
72.5
88
88
97.5
113
125.5
72.5
88
88
98.5
111.5
123
143.5
151.5
175.5
191
202.5
143.5
151.5
173
188.5
202.5
249
261.5
297
245.5
261.5
294.5
325.5
329.5
PN 25
PN 40
ASA 300
70
78.5
86.5
98.5
109.5
70
78.5
86.5
98.5
109.5
FIBERSTRONG
WAVISTRONG
Flange Guide
Table E1. LA for stub-end flange FL/PL with a FRP ring (continued)
PN
ID
TF
(bar)
(mm)
(mm)
350
55
400
65
12.5
16
LA* (mm)
ASA 150
PN 10
PN 16
77.5
77.5
77.5
PN 25
PN 40
ASA 300
75
94
93
93
88.5
86.5
450
65
93
93
93
500
70
102.5
102.5
103.5
98.5
600
80
119
123
116.5
109.5
700
95
142
145.5
148
750
95
145.5
800
100
152
158.5
158.5
900
115
178
176.5
176.5
1000
125
191.5
200.5
198
1100
140
219.5
216
218.5
1200
150
233
232.5
232.5
1300
165
253
1400
175
271
279
280.5
1500
185
284.5
296.5
296.5
1600
220
329
337
334.5
1700
225
341.5
1800
235
361.5
370.5
369.5
350
55
87.5
87.5
87.5
87.5
80
400
65
99
103
103
99
93.5
450
75
113
113
113
114
106.5
500
85
127.5
127.5
128.5
128.5
118.5
600
95
144
153
146.5
146.5
139.5
700
100
162
165.5
168
159.5
750
105
170.5
179.5
800
110
182
188.5
188.5
900
125
208
206.5
206.5
205
1000
145
231.5
240.5
243
231.5
1100
165
264.5
266
268.5
268
1200
175
283
282.5
282.5
286.5
23
FIBERSTRONG
WAVISTRONG
Flange Guide
Table E1. LA for stub-end flange FL/PL with a FRP ring (continued)
LA* (mm)
PN
ID
TF
(bar)
(mm)
(mm)
350
70
107.5
107.5
107.5
105
400
75
119
123
119
113.5
450
75
128
128
124
116.5
500
85
142.5
143.5
143.5
133.5
600
95
159
161.5
161.5
154.5
700
115
192
198
194.5
186.5
750
125
210.5
800
140
232
238.5
229.5
350
70
122.5
122.5
122.5
115
115
400
75
134
133
134
128.5
128.5
20
25
32
40
50
ASA 150
PN 10
PN 16
PN 25
PN 40
202.5
219.5
450
90
153
153
154
147.5
146.5
500
100
172.5
173.5
173.5
166
163.5
600
115
199
201.5
201.5
189.5
189.5
350
85
152.5
152.5
145
145
400
95
169
169
163.5
163.5
350
105
185
185
400
120
208.5
208.5
350
130
230
230
400
150
263.5
263.5
Note:
* For the definition of the assembly lengths, the TF dimensions as given in table E1 have been used.
24
ASA 300
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex F. Assembly length of stub-end flange FL/PL with a steel ring
Table F1. LA for stub-end flange FL/PL with a steel ring

LA* (mm)
PN
ID
(bar)
(mm)
ASA 150
PN 10
PN 16
350
52.5
47.5
52.5
69
400
60.6
50
56
70.7
450
57.7
54
60
81.9
500
60.4
55.5
74.5
92
600
66.7
70
81.5
99.4
80.5
96
700
PN 25
PN 40
ASA 300
750
800
94.5
112.5
900
98.5
118.5
1000
115.5
138
1100
1200
10
130.5
350
52.5
47.5
52.5
69
400
60.6
55
61
70.7
81.9
450
62.7
59
65
500
70.4
65.5
74.5
92
600
76.7
75
86.5
99.4
90.5
101
700
750
800
104.5
122.5
900
108.5
128.5
1000
130.5
148
1100
1200
12.5
145.5
350
57.5
52.5
57.5
74
400
450
65.6
60
66
80.7
67.7
64
70
81.9
500
75.4
70.5
79.5
92
600
86.7
85
91.5
99.4
100.5
116
700
750
800
114.5
132.5
900
123.5
143.5
1000
145.5
163
1100
1200
165.5
25
FIBERSTRONG
WAVISTRONG
Flange Guide
Table F1. LA for stub-end flange FL/PL with a steel ring

LA* (mm)
PN
ID
(bar)
(mm)
ASA 150
PN 10
PN 16
PN 25
350
67.5
62.5
67.5
74.5
79
400
70.6
70
76
82
85.7
91.9
16
PN 40
ASA 300
450
77.7
74
80
93
500
85.4
80.5
89.5
101.5
97
600
96.7
100
106.5
119.5
114.4
115.5
131
144.5
164.5
700
750
800
134.5
152.5
900
143.5
163.5
1000
165.5
188
1100
1200
20
190.5
350
72.5
72.5
400
80.6
86
92
95.7
450
92.7
95
103
101.9
500
100.4
104.5
116.5
112
600
111.7
121.5
134.5
129.4
146
164.5
172.5
184.5
700
79.5
89
750
800
25
32
40
50
350
87.5
87.5
94.5
103
99
400
95.6
96
107
118.5
110.7
450
102.7
105
118
116.9
500
115.4
119.5
131.5
127
600
131.7
141.5
154.5
144.4
350
102.5
109.5
118
114
400
110.6
122
133.5
125.7
350
138
134
400
153.5
145.7
350
158
154
400
178.5
170.7
Note: * For the definition of the assembly lengths, the steel ring dimensions as per ASME B16.5 and EN1092-1 have been used.
26
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex G. Assembly length of stub-end flange CB/FL with a steel ring
Table G1. LA for stub-end flange CB/FL with a steel ring

LA* (mm)
PN
ID
(bar)
(mm)
350
ASA 150
90
PN 10
85
400
91.6
87
12.5
16
20
PN 16
PN 25
PN 40
ASA 300
250
85.2
81
300
86.8
81
84
87
350
95
90
95
400
101.6
97
103
200
73.6
69
71
86.3
250
85.2
81
84
102.7
300
86.8
81
87
105.8
350
100
95
100
119
400
106.6
102
108
127.2
150
70.4
69
200
73.6
71
77
75
81.6
250
85.2
84
90
102.7
300
86.8
87
93
105.8
86.3
350
115
115
122
134
400
121.6
123
133
142.2
27
FIBERSTRONG
WAVISTRONG
Flange Guide
Table G1. LA for stub-end flange CB/FL with a steel ring (continued)
LA* (mm)
PN
ID
(bar)
(mm)
100
ASA 150
63.9
125
68.9
67
25
32
PN 10
PN 16
62
PN 25
PN 40
66
ASA 300
71.8
73
80
150
80.4
79
200
83.6
81
87
85
96.3
91.6
250
85.2
84
90
102.7
300
91.8
92
98
110.8
350
125
125
132
144
400
131.6
133
143
152.2
25
44.3
46
47.5
50.7
40
47.5
48
50
54.1
55
57.3
65
62.3
62
65.4
80
63.9
64
68.6
100
68.9
71
76.8
125
83.9
88
95
150
85.4
90
96.6
200
93.6
97
101
106.3
250
100.2
105
112
117.7
300
111.8
118
132
130.8
Note:
* For the definition of the assembly lengths, the steel ring dimensions as per ASME B16.5 and EN1092-1 have been used.
28
FIBERSTRONG
WAVISTRONG
Flange Guide
Annex H. Drilling standards

The following tables provide the dimensions for API 75, API 150, ASA 150, ASA 300, ASA 600, JIS 5K, JIS 10K and PN
6 to PN 63 drilling patterns. For diameters ID 3700 mm and above a FPI specific drilling pattern applies, as no standard is
available. The dimensions of the flange outer diameter (DU) and bolt hole (d), can slightly deviate from the values given in
the related drilling standard. Bolt sizes as specified in API, ASME and AWWA have been converted to metric dimensions.
The diameter ranges of the drilling patterns as listed in this annex do not necessarily correspond with the diameter range of
FPI flanges.
Table H1. Overview drilling standards

Drilling
Drilling Standards
Table no
API 75
ASME B16.47 Class 75 series B

API 605 Class 75 (withdrawn)
H2
API 150
ASME B16.47 Class 150 series B

API 605 Class 150 (withdrawn)
H3
ASA 150
ASME B16.1 Class 125

ASME B16.47 Class 150 series A
AWWA C207 Class B, D & E
MSS SP-44 Class 150
H4
ASA 300

MSS SP-44 Class 300
H5
ASA 600

MSS SP-44 Class 600
H6
JIS 5 K
JIS B2210 - 5 K
H7
JIS 10 K
JIS B2210 - 10 K
H8
PN 6
EN1092-1 & 2
H9
H10
PN 10
EN1092-1 & 2
PN 16
EN1092-1 & 2
H11
PN 25
EN1092-1 & 2
H12
PN 40
EN1092-1
H13
PN 50
IS0 7005-1
H14
PN 63
EN1092-1
H15
Special
FPI ID 3700 and above
H16
29
FIBERSTRONG
WAVISTRONG
Flange Guide
API 75
Table H2. API 75

ID
30
DU
Dbc
(mm)
(mm)
Bolting
number
(-)
size
(mm)
(inch)
(mm)
650
26
760
723.9
18
36
(metric)
M16
700
28
815
774.7
18
40
M16
750
30
865
825.5
18
44
M16
800
32
915
876.3
18
48
M16
850
34
965
927.1
18
52
M16
900
36
1035
992.1
23
40
M20
950
38
1085
1042.9
23
40
M20
1000
40
1135
1093.7
23
44
M20
1050
42
1185
1144.5
23
48
M20
1100
44
1250
1203.5
27
36
M24
1150
46
1300
1254.3
27
40
M24
1200
48
1355
1305.1
27
44
M24
1250
50
1405
1355.9
27
44
M24
1300
52
1455
1409.7
27
48
M24
1350
54
1510
1460.5
27
48
M24
1400
56
1575
1521.0
30
40
M27
1450
58
1625
1571.8
30
44
M27
1500
60
1675
1622.6
30
44
M27
(inch)
5
/8
/8
/8
/8
/8
/4
/4
/4
/4
/8
/8
/8
/8
/8
/8
FIBERSTRONG
WAVISTRONG
Flange Guide
API 150
Table H3. API 150

ID
Bolting
DU
Dbc
(mm)
(mm)
number
(-)
(mm)
(inch)
(mm)
650
26
785
744.5
23
700
28
835
795.3
750
30
885
800
32
850
size
36
(metric)
M20
(inch)
3
/4
23
40
M20
846.1
23
44
M20
940
900.2
23
48
M20
34
1005
957.3
27
40
M24
900
36
1055
1009.7
27
44
M24
950
38
1125
1069.8
30
40
M27
1000
40
1175
1120.6
30
44
M27
1050
42
1225
1171.4
30
48
M27
1100
44
1275
1222.2
30
52
M27
1150
46
1340
1284.2
33
40
M30
1 1/8
1200
48
1390
1335.0
33
44
M30
1 1/8
1250
50
1445
1385.8
33
48
M30
1 1/8
1300
52
1495
1436.6
33
52
M30
1 1/8
1350
54
1550
1492.3
33
56
M30
1 1/8
1400
56
1600
1543.1
33
60
M30
1 1/8
1450
58
1675
1611.4
36
48
M33
1 1/4
1500
60
1725
1662.2
36
52
M33
1 1/4
/4
/4
/4
/8
/8
31
FIBERSTRONG
WAVISTRONG
Flange Guide
ASA 150
Table H4. ASA 150

ID
DU
Dbc
Bolting
d
number
(mm)
32
(inch)
(mm)
(mm)
(mm)
(-)
Drilling Standard
ASME
size
B16.1
Class
125
(metric)
(inch)
25
110
79.4
14
M12
40
1 /2
125
98.4
14
M12
50
150
120.7
18
M16
B16.47
Class
150
series
A
ASME
B16.5
Class
150
AWWA
C207
Class
B, D
&E
MSS
SP-44
Class
150
/2
/2
/8
/8
/8
/8
/4
/4
/4
/8
/8
V
V
65
2 /2
180
139.7
18
M16
80
190
152.4
18
M16
100
230
190.5
18
M16
125
255
215.9
23
M20
150
280
241.3
23
M20
200
345
298.5
23
M20
250
10
405
362.0
27
12
M24
300
12
485
431.8
27
12
M24
ASME
350
14
535
476.3
30
12
M27
400
16
595
539.8
30
16
M27
450
18
635
577.9
33
16
M30
1 1/8
500
20
700
635.0
33
20
M30
1 1/8
550
22
750
692.2
36
20
M33
1 /4
600
24
815
749.3
36
20
M33
1 1/4
650
26
870
806.5
36
24
M33
1 1/4
700
28
925
863.6
36
28
M33
750
30
985
914.4
36
28
M33
1 /4
800
32
1060
977.9
42
28
M39
1 1/2
850
34
1110
1028.7
42
32
M39
1 1/2
900
36
1170
1085.9
42
32
M39
1 1/2
950
38
1240
1149.4
42
32
M39
1 1/2
1000
40
1290
1200.2
42
36
M39
1 1/2
1050
42
1345
1257.3
42
36
M39
1 1/2
1100
44
1405
1314.5
42
40
M39
1 1/2
1150
46
1455
1365.3
42
40
M39
1 /2
1200
48
1510
1422.4
42
44
M39
1 1/2
1250
50
1570
1479.6
48
44
M45
1300
52
1625
1536.7
48
44
1350
54
1685
1593.9
48
44
1 3/4
M45
1 3/4
M45
1 /4
FIBERSTRONG
WAVISTRONG
Flange Guide
ASA 150 (continued)
Table H4. ASA 150 (continued)

ID
DU
Dbc
Bolting
(mm)
(inch)
(mm)
(mm)
(mm)
Drilling standard
(-)
(metric)
(inch)
ASME
B16.47
Class
150
series
A
number
ASME
B16.1
Class
125
size
ASME
B16.5
Class
150
AWWA
C207
Class
B, D
&E
1400
56
1745
1651.0
48
48
M45
1450
58
1805
1708.2
48
48
M45
1500
60
1855
1759.0
48
52
M45
1600*
64
1650
66
2030
1930.4
48
52
M45
1700*
68
1800
72
2195
2095.5
48
60
M45
2360
2260.6
56
64
M52
2535
2425.7
56
64
M52
2705
2590.8
62
68
M56
2875
2755.9
62
68
M56
3050
2908.3
70
72
M64
3220
3067.1
70
72
M64
3390
3219.5
78
76
M72
3560
3371.9
78
76
M72
3735
3537.0
82
80
M76
3905
3702.1
82
80
M76
4250
4019.6
88
84
M82
1900*
76
1950
78
2000*
80
2100
84
2200*
88
2250
90
2300*
92
2400
96
2500*
100
2550
102
2600*
104
2700
108
2800*
112
2850
114
2900*
116
3000
120
3100*
124
3150
126
3200*
128
3300
132
3500*
140
3600
144
MSS
SP-44
Class
150
V
V
V
V
V
V
V
V
V
Note:
* T he bore dimensions of the next available diameter are applicable. Ensure that mating components, such as valves,
do not interfere with the internal diameter of the flange.
33
FIBERSTRONG
WAVISTRONG
Flange Guide
ASA 300
Table H5. ASA 300

ID
DU
Dbc
d
number
(mm)
34
(inch)
(mm)
(mm)
(mm)
(-)
Bolting
size
Drilling standard
ASME
B16.1
Class
250
(metric)
(inch)
25
125
88.9
18
M16
40
1 /2
155
114.3
23
M20
50
165
127.0
18
M16
ASME
B16.5
Class
300
/8
/4
/8
/4
/4
/4
/4
V
V
65
2 /2
190
149.2
23
M20
80
210
168.3
23
M20
100
255
200.0
23
M20
125
280
235.0
23
M20
ASME
B16.47
Class
300
Series
A
150
320
269.9
23
12
M20
200
380
330.2
27
12
M24
250
10
445
387.4
30
16
300
12
520
450.9
33
/4
/8
M27
16
M30
1 1/8
MSS
SP-44
Class
300
350
14
585
514.4
33
20
M30
1 /8
400
16
650
571.5
36
20
M33
1 1/4
450
18
710
628.7
36
24
M33
1 1/4
500
20
775
685.8
36
24
M33
1 1/4
600
24
915
812.8
42
24
M39
1 /2
650
26
975
876.3
45
28
M42
1 5/8
700
28
1035
939.8
45
28
M42
1 5/8
750
30
1090
997.0
48
28
M45
1 3/4
800
32
1150
1054.1
52
28
M48
1 7/8
850
34
1210
1104.9
52
28
M48
1 7/8
900
36
1270
1168.4
56
32
M52
950
38
1170
1092.2
42
32
M39
1 1/2
1000
40
1240
1155.7
45
32
M42
1 /8
1100
44
1355
1263.7
48
32
M45
1 3/4
1150
46
1420
1320.8
52
28
M48
1 7/8
1200
48
1465
1371.6
52
32
M48
1 7/8
1250
50
1530
1428.8
56
32
M52
1300
52
1580
1479.6
56
32
M52
1350
54
1660
1549.4
62
28
M56
2 1/4
1400
56
1710
1600.2
62
28
M56
2 1/4
1450
58
1760
1651.0
62
32
M56
2 1/4
1500
60
1810
1701.8
62
32
M56
2 1/4
FIBERSTRONG
WAVISTRONG
Flange Guide
ASA 600
Table H6. ASA 600

ID
DU
Dbc
d
number
(mm)
(inch)
(mm)
(mm)
(mm)
(-)
Bolting
size
Drilling standards
(metric)
(inch)
25
125
88.9
18
M16
40
1 /2
155
114.3
23
M20
50
165
127.0
18
M16
ASME
B16.5
Class
600
/8
/4
/8
/4
/4
/8
65
2 /2
190
149.2
23
M20
80
210
168.3
23
M20
100
275
215.9
27
M24
125
330
266.7
30
M27
ASME
B16.47
Class
600
Series A
MSS
SP-44
Class
600
150
355
292.1
30
12
M27
200
420
349.2
33
12
M30
1 1/8
250
10
510
431.8
36
16
M33
1 1/4
300
12
560
489.0
36
20
M33
1 1/4
350
14
605
527.1
39
20
M36
1 /8
400
16
685
603.3
42
20
M39
1 1/2
450
18
745
654.1
45
20
M42
1 5/8
500
20
815
723.9
45
24
M42
1 5/8
600
24
940
838.2
52
24
M48
1 /8
650
26
1015
914.4
52
28
M48
1 7/8
700
28
1075
965.2
56
28
M52
750
30
1130
1022.4
56
28
M52
800
32
1195
1079.5
62
28
M56
2 /4
850
34
1245
1130.3
62
28
M56
2 1/4
900
36
1315
1193.8
70
28
M64
2 1/2
950
38
1270
1162.1
62
28
M56
2 1/4
1000
40
1320
1212.9
62
32
M56
2 /4
1050
42
1405
1282.7
70
28
M64
2 1/2
1100
44
1455
1333.5
70
32
M64
2 1/2
1150
46
1510
1390.7
70
32
M64
2 1/2
1200
48
1595
1460.5
78
32
M72
2 /4
1250
50
1670
1524.0
82
28
M76
1300
52
1720
1574.8
82
32
M76
1350
54
1780
1632.0
82
32
M76
1400
56
1855
1695.5
88
32
1450
58
1905
1746.3
88
32
1500
60
1995
1822.5
96
28
M82
3 /4
M82
3 1/4
M90
3 1/2
35
FIBERSTRONG
WAVISTRONG
Flange Guide
JIS - 5 K
JIS - 10 K
Table H7. JIS - 5 K

ID
DU
Dbc
Bolting
ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
25
125
90
18
M16
25
36
Table H8. JIS - 10 K
95
75
11
M10
40
120
95
14
M12
40
140
105
18
M16
50
130
105
14
M12
50
155
120
18
M16
65
155
130
14
M12
65
175
140
18
M16
80
180
145
18
M16
80
185
150
18
M16
100
200
165
18
M16
100
210
175
18
M16
125
235
200
18
M16
125
250
210
23
M20
150
265
230
18
M16
150
280
240
23
M20
200
320
280
23
M20
200
330
290
23
12
M20
250
385
345
23
12
M20
250
400
355
25
12
M22
300
430
390
23
12
M20
300
445
400
25
16
M22
350
480
435
25
12
M22
350
490
445
25
16
M22
400
540
495
25
16
M22
400
560
510
27
16
M24
M24
450
605
555
25
16
M22
450
620
565
27
20
500
655
605
25
20
M22
500
675
620
27
20
M24
550
720
665
27
20
M24
550
745
680
33
20
M30
600
770
715
27
20
M24
600
795
730
33
24
M30
650
825
770
27
24
M24
650
845
780
33
24
M30
700
875
820
27
24
M24
700
905
840
33
24
M30
750
945
880
33
24
M30
750
970
900
33
24
M30
800
995
930
33
24
M30
800
1020
950
33
28
M30
850
1045
980
33
24
M30
850
1070
1000
33
28
M30
900
1095
1030
33
24
M30
900
1120
1050
33
28
M30
1000
1195
1130
33
28
M30
1000
1235
1160
39
28
M36
1100
1305
1240
33
28
M30
1100
1345
1270
39
28
M36
1200
1420
1350
33
32
M30
1200
1465
1380
39
32
M36
1350
1575
1505
33
32
M30
1350
1630
1540
45
36
M42
1500
1730
1660
33
36
M30
1500
1795
1700
45
40
M42
FIBERSTRONG
WAVISTRONG
Flange Guide
PN 6
Table H9. PN 6
ID
DU
Dbc
Bolting
ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
M10
900
1075
1020
30
24
M27
1175
1120
30
28
M27
1405
1340
33
32
M30
1630
1560
36
36
M33
1830
1760
36
40
M33
M36
25
100
75
11
40
130
100
14
M12
1000
50
140
110
14
M12
1100
65
160
130
14
M12
1200
80
190
150
18
M16
1300
100
210
170
18
M16
1400
125
240
200
18
M16
1500
150
265
225
18
M16
1600
200
320
280
18
M16
1700
250
375
335
18
12
M16
1800
2045
1970
39
44
300
440
395
23
12
M20
2000
2265
2180
42
48
M39
350
490
445
23
12
M20
2200
2475
2390
42
52
M39
400
540
495
23
16
M20
2400
2685
2600
42
56
M39
450
595
550
23
16
M20
2600
2905
2810
48
60
M45
500
645
600
23
20
M20
2800
3115
3020
48
64
M45
600
755
705
27
20
M24
3000
3315
3220
48
68
M45
700
860
810
27
24
M24
3200
3525
3430
48
72
M45
3400
3735
3640
48
76
M45
975
920
30
24
M27
3600
3970
3860
56
80
M52
750
800
37
FIBERSTRONG
WAVISTRONG
Flange Guide
PN 10
PN 16
Table H10. PN 10
Table H11. PN 16
ID
DU
Dbc
Bolting
ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
25
115
85
14
M12
25
115
85
14
M12
40
150
110
18
M16
40
150
110
18
M16
50
165
125
18
M16
50
165
125
18
M16
65
185
145
18
8*
M16
65
185
145
18
8*
M16
80
200
160
18
M16
80
200
160
18
M16
100
220
180
18
M16
100
220
180
18
M16
125
250
210
18
M16
125
250
210
18
M16
150
285
240
23
M20
150
285
240
23
M20
200
340
295
23
M20
200
340
295
23
12
M20
250
395
350
23
12
M20
250
405
355
27
12
M24
300
445
400
23
12
M20
300
460
410
27
12
M24
350
505
460
23
16
M20
350
520
470
27
16
M24
400
565
515
27
16
M24
400
580
525
30
16
M27
450
615
565
27
20
M24
450
640
585
30
20
M27
500
670
620
27
20
M24
500
715
650
33
20
M30
600
780
725
30
20
M27
600
840
770
36
20
M33
700
895
840
30
24
M27
700
910
840
36
24
M33
800
1015
950
33
24
M30
800
1025
950
39
24
M36
900
1115
1050
33
28
M30
900
1125
1050
39
28
M36
1000
1230
1160
36
28
M33
1000
1255
1170
42
28
M39
1100
1340
1270
36
32
M33
1100
1355
1270
42
32
M39
1200
1455
1380
39
32
M36
1200
1485
1390
48
32
M45
1400
1675
1590
42
36
M39
1400
1685
1590
48
36
M45
1500
1785
1700
42
36
M39
1500
1820
1710
56
36
M52
1600
1915
1820
48
40
M45
1600
1930
1820
56
40
M52
2115
2020
48
44
M45
1800
2130
2020
56
44
M52
2000
2345
2230
62
48
M56
750
750
1300
1300
1700
1800
38
1700
2000
2325
2230
48
48
M45
2200
2550
2440
56
52
M52
2400
2760
2650
56
56
M52
2600
2960
2850
56
60
M52
2800
3180
3070
56
64
M52
3000
3405
3290
62
68
M56
Note:
* As per standard EN 1092, flanges may be supplied
with 4 holes. FPI flanges shall by default be supplied
with 8 holes.
FIBERSTRONG
WAVISTRONG
Flange Guide
PN 25
PN 40
Table H12. PN 25
Table H13. PN 40
ID
DU
Dbc
Bolting
ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
25
115
85
14
M12
25
115
85
14
M12
40
150
110
18
M16
40
150
110
18
M16
50
165
125
18
M16
50
165
125
18
M16
65
185
145
18
M16
65
185
145
18
M16
80
200
160
18
M16
80
200
160
18
M16
100
235
190
23
M20
100
235
190
23
M20
125
270
220
27
M24
125
270
220
27
M24
150
300
250
27
M24
150
300
250
27
M24
200
360
310
27
12
M24
200
375
320
30
12
M27
250
425
370
30
12
M27
250
450
385
33
12
M30
300
485
430
30
16
M27
300
515
450
33
16
M30
350
555
490
33
16
M30
350
580
510
36
16
M33
400
620
550
36
16
M33
400
660
585
39
16
M36
M36
450
670
600
36
20
M33
450
685
610
39
20
500
730
660
36
20
M33
500
755
670
42
20
M39
600
845
770
39
20
M36
600
890
795
48
20
M45
700
960
875
42
24
M39
700
995
900
48
24
M45
800
1085
990
48
24
M45
800
1140
1030
56
24
M52
900
1185
1090
48
28
M45
900
1250
1140
56
28
M52
1000
1320
1210
56
28
M52
1000
1360
1250
56
28
M52
1575
1460
62
32
M56
1795
1680
62
36
M56
2025
1900
70
40
M64
750
750
1100
1420
1310
56
32
M52
1100
1200
1530
1420
56
32
M52
1200
1300
1300
1400
1755
1640
62
36
M56
1400
1500
1865
1750
62
1600
1975
1860
62
36
M56
1500
40
M56
1600
1800
2195
2070
70
44
M64
2000
2425
2300
70
48
M64
1700
39
FIBERSTRONG
WAVISTRONG
Flange Guide
PN 50
PN 63
Table H15. PN 63
Table H14. PN 50
ID
DU
Dbc
Bolting
ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
125
89
18
M16
140
100
18
M16
M20
25
40
25
40
155
114.5
23
M20
40
170
125
23
50
165
127
18
M16
50
180
135
23
M20
65
190
149
23
M20
65
205
160
23
M20
80
210
168.5
23
M20
80
215
170
23
M20
100
255
200
23
M20
100
250
200
27
M24
125
280
235
23
M20
125
295
240
30
M27
150
320
270
23
12
M20
150
345
280
33
M30
200
380
330
27
12
M24
200
415
345
36
12
M33
250
445
387.5
30
16
M27
250
470
400
36
12
M33
300
520
451
33
16
M30
300
530
460
36
16
M33
350
585
514.5
33
20
M30
350
600
525
39
16
M36
400
650
571.5
36
20
M33
400
670
585
42
16
M39
800
705
48
20
M45
930
820
56
20
M52
1045
935
56
24
M52
1165
1050
62
24
M56
1285
1170
62
28
M56
1415
1290
70
28
M64
1665
1530
78
32
M72
450
710
628.5
36
24
M33
450
500
775
686
36
24
M33
500
550
840
743
42
24
M39
550
600
915
813
42
24
M39
600
650
970
876
45
28
M42
650
700
1035
940
45
28
M42
700
750
1090
997
48
28
M45
750
800
1150
1054
52
28
M48
800
850
1205
1105
52
28
M48
850
900
1270
1168
56
32
M52
900
950
1170
1092
42
32
M39
950
1000
1240
1156
45
32
M42
1000
1050
1290
1206
45
32
M42
1050
1100
1355
1264
48
32
M45
1100
1150
1415
1321
52
28
M48
1150
1200
1465
1372
52
32
M48
1200
M52
1250
1530
1429
56
32
1300
1580
1480
56
32
M52
1350
1660
1549
62
28
M56
1400
1710
1600
62
28
M56
1450
1760
1651
62
32
M56
1500
1810
1702
62
32
M56
FIBERSTRONG
WAVISTRONG
Flange Guide
Special
Table H16. Special for ID 3700 mm

ID
DU
Dbc
Bolting
(mm)
(mm)
(mm)
(mm)
number
size
(-)
(metric)
3700
4475
4132
88
84
M82
3800
4585
4243
88
84
M82
3900
4710
4360
96
90
M90
4000
4900
4550
96
90
M90
41
FIBERSTRONG
WAVISTRONG
Flange Guide
42
FIBERSTRONG
WAVISTRONG
Flange Guide
43
FIBERSTRONG
WAVISTRONG
Flange Guide
44
PED TCD 002 (E) Rev. 2 20130401
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9 Fiberstrong &amp; Wavistrong Flange Guide Rev2

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FIBERSTRONG & WAVISTRONG

Complete Pipe System Solutions

FIBERSTRONG & WAVISTRONG

Date issued : April 1, 2013

Fiberstrong & Wavistrong Flange Guide

Product range and flange types ................................................................................................................... 4

Drilling standards ....................................................................................................................................... 5

Gasket and O-ring seal ............................................................................................................................... 6

Spacer rings .............................................................................................................................................. 7

Bolt torques ............................................................................................................................................. 10

Annex A Bolt selector ..........................................................................................................................................

Fiberstrong & Wavistrong Flange Guide

2. Product range and flange types

Fiberstrong & Wavistrong Flange Guide

2.2. Flange types

Fig. 3. Stub-end flange FL/PL

Fiberstrong & Wavistrong Flange Guide

4. Gasket and O-ring seal

Fig. 4. Gasket types

Fig. 5. Lateral bellow

Fiberstrong & Wavistrong Flange Guide

7.1. Bolts, stud bolts, washers

7.2. Fastener quality

Fig. 6. Class 8.8 identification

7.3. Thread standard

Fig. 7. Grade 5 identification

Flanges shall be assembled using the bolt size as specified in Annex H.

Fiberstrong & Wavistrong Flange Guide

7.4. Bolt length

7.4.1. Bolt length - Fixed flanges

Fig. 8. Assembly using bolts

Fig. 9. Assembly using stud bolts

Fiberstrong & Wavistrong Flange Guide

Bolt length Stub-end flanges

Fiberstrong & Wavistrong Flange Guide

Fig. 10. Assembly using bolts

Fig. 11. Assembly using stud bolts

Table 2. Bolt torques for O-ring seal

Fiberstrong & Wavistrong Flange Guide

Table 3. Maximum allowable parallelism

Fiberstrong & Wavistrong Flange Guide

Fig. 13. Parallelism of flanges

11. Assembly instruction

11.2. Health and safety

Wear at all time suitable protective clothing

Fig. 14. Health and safety

11.3. Tools and consumables

Torque wrench including box spanner

Fig. 15. Material required for

Fiberstrong & Wavistrong Flange Guide

Fig. 17. Ring centred on stub-end

Fig. 18. Bolt hole orientation

Fiberstrong & Wavistrong Flange Guide

Fig. 19. Gasket positioned between

g Lubricate the thread of the bolts (see fig. 20).

Fig. 21. Identification visible

Fig. 22. Bolt tightening using torque

Fiberstrong & Wavistrong Flange Guide

Fig. 23. Bolt torquing sequence as per ASTM D4024

Fig. 24. Full thread engagement

Fiberstrong & Wavistrong Flange Guide

Annex A. Bolt selector

Fiberstrong & Wavistrong Flange Guide

Annex B. Bolts, nuts and washers

9 Fiberstrong & Wavistrong Flange Guide Rev2

9 Fiberstrong & Wavistrong Flange Guide Rev2

g Lubricate the thread of the bolts (see fig. 20).