Effect of the surface treatment of recycled rubber
on the mechanical strength of composite concrete/rubber L. P. Rivas-Vazquez
R. Suarez-Ordun a
J. Hernandez-Torres
E. Aquino-Bolan os Received: 9 June 2013 / Accepted: 31 May 2014 RILEM 2014 Abstract In this study, the inuence of the addition of tire rubber in concrete was evaluated, to partially replace the ne aggregate of sand particles. The rubber bers were also surface treated with different solvents to improve adhesion of the bers to the concrete matrix. Compressive strength, slump test, Fourier Transform Infrared Spectroscopy of concrete samples were performed at time intervals of up to 28 days. The results showed a decrease on mechanical property values after the addition of tire rubber without treatment as well as a decrease of workability. It was also observed that the tire rubber treatment with acetone caused an increase of the mechanical strength of the samples. Keywords Concrete Mechanical properties Composite concrete/rubber 1 Introduction The use of rubber in the construction industry is not new, various construction industries have used rubber elements as a fundamental part of structure. This material has been used in the construction of concert halls (as an acoustic absorber), in the construction of bridges (buffer), as waterproong, lling in roads, among others [11]. The addition of rubber is used as a replacement of ne aggregate, to modify basic properties of concrete, such as the increase of exural strength as well as shear strength, these additions also promote the decrease of concrete density, by doing so, the thermal conductivity of the concrete decreases [4]. Some studies have indicated that the addition of rubber to mortar decreases mechanical properties, compared to the resistance of mortar without rubber. The decrease in mechanical properties is caused by weak chemical interaction between rubber and Port- land cement [10]. Snelson et al. [10] reported that small additions of up to 10 % recycled rubber, combined with mortar, causes the decrease in mechan- ical strength due to poor interaction of rubber in ber form with mortar. At the same time, Ganjian et al. [3] reported mechanical studies have shown that just over 5 % of added rubber material can generate signicant changes in the properties of the composite. From another point of view, Toutanji [13] evaluated the incorporation of rubber chips as a replacement of sand. The incorporation of these rubber tire chips in concrete L. P. Rivas-Vazquez R. Suarez-Orduna (&) E. Aquino-Bolanos Universidad del Papaloapan, Ferrocarril s/n, C.P. 68400 Loma Bonita, Oaxaca, Mexico e-mail: rsuarez@unpa.edu.mx L. P. Rivas-Vazquez e-mail: privas@unpa.edu.mx J. Hernandez-Torres Centro de Investigaciones en Micro y Nanotecnolog a Veracruz, Calzada Ruiz Cort nes No. 455, Col. Costa Verde, C.P. 94294 Boca del R o, Veracruz, Mexico Materials and Structures DOI 10.1617/s11527-014-0355-y exhibited a reduction in compressive and exural strengths. Attempts have been made to improve the mechan- ical strength of the concrete/rubber composite, by the implementation of different additions or modications in the composition of the material. Tangudom et al. [12] state that the addition of bagasse ash silica to the concrete composite with partial replacement of ne aggregate of rubber tires, result in an improvement in the dispersive and distributive properties of rubber/ concrete aggregate in the rubber matrix, as indicated by an increase in tensile strength and elongation at break. Another approach is to increase the use of rubber modied cement concrete by developing a cementi- tious coating layer around rubber particles with a silane coupling agent. In this case, the result shows that the compressive and split tensile strength of the concrete incorporating coated rubber improved by 1020 %, in comparison to concrete with uncoated rubber [2]. Other studies indicate that it is possible to increase the resistance of rubber/cement composite material through the treatment of rubber in NaOH solutions, however in this respect there is no consensus as to whether or not this method helps to improve the interfacial adhesion of rubber with mortar [5]. Then again, it has been reported the use of magnesium oxychloride as a binder in cement mixes with rubber [9], produces the surface modication of rubber, with the intention of increasing the adhesion with cement, as it has been reported by Segre and Joekes [7]. Another report by Segre et al. [8] mentions that existing additives commonly found in tires, are those that during the mixing with cement can migrate and cause the disintegration of phases. Generation increases the mechanical strength of the material [6]. This study raises the possibility of increasing the mechanical strength of the concrete/rubber samples, using different solvents which may promote adhesion of the concrete/rubber interface. 2 Materials and methods 2.1 Materials 2.1.1 Cement The cement used in this study was ordinary Portland cement (OPC) ASTM type I. The specic gravity of cement used is 3.16. The chemical composition of OPC was determined by the testing method X-ray uorescence spectrometry (XRF). The chemical com- position of cement used in this experimental study is shown in Table 1. 2.1.2 Water Clean drinking water was used for concreting; the water aided in the hydration of the cement, which resulted in the setting, and hardening of the concrete. 2.1.3 Aggregates Fine aggregate was natural sand obtained in Loma Bonita, Oaxaca, Mexico, with specic gravity and neness modulus of 1.39 and 1.47, in particular. The coarse aggregate used had a maximum size of 25 mm. Grain size distributions for aggregates are given in Table 2 and shown in Figs. 1 and 2. Both the ne and coarse aggregates were air dried to obtain saturated surface dry condition to ensure that the water/cement ratio is not affected. 2.1.4 Rubber The material used was provided by the Genbruger company, and consists of rubber obtained from the shredding of automobile tires. Powdered rubber used has a particle size of less than 1.18 mm. Grain size distributions for tire rubber are given in Table 2, and a photograph of the tire rubber used in this work is shown in Fig. 3. 2.2 Methods The preparation of concrete samples was conducted by the initial mixing of the components of concrete cement, gravel, sand and as a replacement of part of the ne aggregate, waste rubber was used. The mixing was performed in an electric mixer. After preparing the mixture of components was completed, the process to perform the casting in cylindrical molds with dimensions set by the ASTM C873/C873M-10a [1] was carried out. These samples were kept in the molds until they reached a certain consistency, suitable for stripping without breaking (setting: 1 day). The sam- ples were stored in a humid chamber (samples were Materials and Structures collected at continual time intervals for a period of 28 days, which is the time needed for the concrete to reach its maximum resistance). The resistance of the obtained samples was char- acterized by a compressive strength test. This testing was performed with the samples processed by inter- vals of 1, 3, 7, 14 and 28 days. The rubber particles were surface treated with different solvents (ethanol, acetone, and methanol prepared in a 50 % by volume of a solvent/water ratio). The treatment effect was evaluated by infrared spectroscopy, and the change in compressive strength of the different samples was studied. 3 Results and discussion Figure 4 shows the slump of concrete samples obtained with different rubber/sand ratio and a water/cement ratio of 0.5, likewise, different solvents were used for the surface of the rubber that was treated. The results clearly indicated a decrease slump, associated with a decrease in workability of the mixture. Furthermore, it was observed that the sam- ples containing surface treated rubber with a solvent, decreased workability with respect to samples that were not treated (under the same conditions of the rubber content). This result indicates that the surface treatment caused some interaction with the water added, increasing the viscosity of the mixture and decreasing the workability. The use of acetone caused a slump in samples containing 10 % rubber by about 4 cm, compared to 12 cm obtained with the untreated samples. The sample under these conditions was Table 1 Chemical composition of OPC (% by mass) CaO SiO 2 Al 2 O 3 Fe 2 O 3 MgO K 2 O Na 2 O SO 3 MnO LOI 62.3 21.4 6.1 2.52 2.6 0.6 0.3 2.0 0.004 2.1 Table 2 Sieve analysis of aggregate types Sieve size (mm) Passing (%) Fine aggregate Coarse aggregate Rubber 25.4 100 100 100 19 100 99.41 100 12.7 100 66.77 100 9.5 100 39.17 100 4.75 97.96 15.94 100 2.38 94.24 0.00 100 1.18 85.7 99.76 0.595 62.14 98.77 0.287 13.35 55.96 0.149 3.5 28.97 0.074 0.66 1.72 \0.074 0.00 0.00 1600 0 200 400 600 800 1000 1200 1400 100 0 10 20 30 40 50 60 70 80 90 Particle Size (m) C u m u l a t i v e
p a s s i n g
( % ) Lower bound Upper bound Fine aggregate Fig. 1 Particle size distribution of the ne aggregate 25 0 4 8 12 16 20 110 0 10 20 30 40 50 60 70 80 90 100 Particle Size ( m) C u m u l a t i v e
p a s s i n g
( % ) Upper bound Lower bound Coarse Aggregate Fig. 2 Particle size distribution of the coarse aggregate Materials and Structures unworkable, for this reason, the use of a uidising to improve workability of the mixture without changing the water/cement ratio was suggested.. Figure 5 shows the test results in compression of concrete samples with additions of rubber which were added as a replacement for ne aggregate. In these samples, the rubber is added without any pretreatment. As it is observed, samples which have rubber additions decrease in mechanical strength, which coincides with previous reports by Snelson et al. [10] and Ganjian et al. [3]. The decrease in the mechanical strength of concrete is thought to be caused due to poor chemical interaction between the different phases of the concrete and rubber, causing little or no adhesion at the interface of the concrete/rubber. Furthermore, Fig. 6 shows the results of concrete samples with an addition of 10 % surface treated rubber. The different solvents used, increased Fig. 3 Micrograph rubber particles and agglomerates obtained from the automobile tire shredding 16.5 0 4 8 12 13 0 1 2 3 4 5 6 7 8 9 10 11 12 Rubber Aggregate (%) S l u m p
( c m ) Rubber treated w/ 50% vol. Acetone Rubber treated w/ 50% vol. Methanol Untreated Rubber Fig. 4 Slump tests of concrete samples prepared under different rubber surface chemical treatments 30 0 4 8 12 16 20 24 28 200 0 20 40 60 80 100 120 140 160 180 Setting time (Days) C o m p r e s i v e
S t r e n g t h
( M P a ) 0 % Rubber 10 % Rubber 20 % Rubber Fig. 5 Graph of compression tests with different concrete addition of rubber without chemical treatment 30 0 4 8 12 16 20 24 28 240 0 20 40 60 80 100 120 140 160 180 200 220 Setting time (Days) C o m p r e s i v e
S t r e n g t h
( M P a ) Rubber treated w/ Acetone Rubber w/ Methanol Rubber w/ Ethanol Untreated Rubber Fig. 6 Graph of compression tests with different concrete addition of rubber treated with different solvents Materials and Structures mechanical resistance of compression in the concrete samples with the same amount of aggregate as that of the untreated samples. The greatest increase was in mechanical strength presented in samples treated with acetone, and up to 28 % of the samples with and without surface treatment rubber. These results con- rm what had been determined through testing slump, in the sense that the surface treatment of the rubber modied, favored the adhesion of the rubber/cement interface. To determine the effect of surface treatment of rubber, we proceeded to perform an analysis by Fourier transform infrared (FTIR), which is shown in Fig. 7. The gure shows the different rubber samples with and without surface treatment. The treatments were performed with ethanol, methanol and acetone. In all cases there were important changes in the structure, compared to untreated rubber. The gure shows an increase in the intensity of the peaks between 2,850 and 2,950 cm -1 , which are associated with the presence of stretching CH bonds. The change in the intensity of the peaks may be caused by the incorpo- ration of additional functional groups. The intensity is also seen in the FTIR patterns of the samples treated with solvents, a small peak at a wavelength of 3,500 cm -1 also appears. This peak is associated with the incorporation of stretching OH bonds. With the results obtained by FTIR, it is estimated that there is a surface modication in the structure of rubber, which fosters better adhesion of the rubber/ concrete interface. Consequently, it was observed in this study that although the use of the rubber with a surface treatment, showed no improvement on the mechanical properties of concrete without the addition of rubber (about 250 kg cm -2 ), a signicant increase was achieved in mechanical strength. Figure 8 shows the micrograph of the fracture surface of a sample with 10 % acetone treated rubber. The micrograph shows the region where the rubber after the compression test, signies a low interfacial adhesion between the phases of con- crete and rubber. Moreover, there is no modication to the formation of hydrated calcium silicate gel (CSH gel). 4 Conclusions This study evaluated the effect of the pretreatment of recycled rubber from used tires. Different solvents were used to generate surface changes in the structure of the rubber, creating a more hydrophilic surface, which adheres to the different phases of the concrete. Of the compounds used, which present greater possi- bilities to support the increase in mechanical strength, rubber is pretreated with a 50 % by volume solution of Fig. 7 Infrared spectra rubber treated with different solvents. a Rubber untreated, b treated with 1 MNaOH solution, c treated with a solution of 50 % by volume of ethanol, d treated with a solution of 50 % by volume of methanol and e treated with a solution of 50 % by volume of acetone Fig. 8 Micrograph obtained by scanning electron microscopy (SEM) of concrete sample with 10 %rubber surface treated with acetone, as a replacement of the ne aggregate Materials and Structures acetone, which favored the properties of concrete, obtaining a material with a strength of 175 MPa compared to composite concrete/untreated rubber, which have a maximum strength of 250 MPa. Although the resistance of the composite material is still lower, it is estimated that with changes in other parameters such as morphology and particle size, it would be possible to increase mechanical resistance. Acknowledgments The authors thank CONACYT CONAFOVI fund and the National Council on Science and Technology for funding for the project 102139 allowed the realization of this work. Special thanks to the Head of Foreign Language Department of the Papaloapan University, Cheryl Lynn Gad, for their support in the review of this paper. References 1. ASTM C873/C873M-10a (2012) Standard Test Method for compressive strength of concrete cylinders cast in place in cylindrical molds 2. Dong Q, Huang B, Shu X (2013) Rubber modied concrete improved by chemically active coating and silane coupling agent. Constr Build Mater 48:116123 3. Ganjian E, Khorami M, Maghsoudi AA (2009) Scrap-tyre- rubber replacement for aggregate and ller in concrete. Constr Build Mater 23:18281836 4. 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