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This document discusses floor coatings and protections, including why they are needed, key selection criteria, and main types. It notes that coatings can provide aesthetic, safety, comfort and performance benefits. Floors may need protection from chemicals, wear, impacts and more depending on the project needs and environment. The EN 1504 standard provides requirements for surface protection systems. Main types of floor coatings discussed are cementitious floors and resin-based floors like epoxy, polyurethane and polymethyl methacrylate systems. Proper installation, details, and maintenance are also emphasized.
This document discusses floor coatings and protections, including why they are needed, key selection criteria, and main types. It notes that coatings can provide aesthetic, safety, comfort and performance benefits. Floors may need protection from chemicals, wear, impacts and more depending on the project needs and environment. The EN 1504 standard provides requirements for surface protection systems. Main types of floor coatings discussed are cementitious floors and resin-based floors like epoxy, polyurethane and polymethyl methacrylate systems. Proper installation, details, and maintenance are also emphasized.
This document discusses floor coatings and protections, including why they are needed, key selection criteria, and main types. It notes that coatings can provide aesthetic, safety, comfort and performance benefits. Floors may need protection from chemicals, wear, impacts and more depending on the project needs and environment. The EN 1504 standard provides requirements for surface protection systems. Main types of floor coatings discussed are cementitious floors and resin-based floors like epoxy, polyurethane and polymethyl methacrylate systems. Proper installation, details, and maintenance are also emphasized.
Mr. Laurent Bouet Coatings and Protection 1 1. Why would a Floor Coating/Protection be needed? 2. Key Selection Criteria. (incl. Example EN 1504-2) 3. Main type of floor coating / protection 4. Closing Remarks Content 1. Why would a Floor Coating / Floor Protection be needed? 3 Aesthetic - Colors, Textures, Patterns (depends on degree of brightness, hygiene, maintenance) Safety & Comfort - Related to textures, Slip resistance, Hardness , VOC, Fire Resistance) Performances - Related to Operational Requirements Project Needs Performances Related Chemical resistance Traffic and mechanical wear Impact Resistance/ Point Loads Rapid Curing Permeability to liquids Project Needs Performances Related Temperature Floor Coating on Green & damp Concrete Conductive / Anti-static Crack bridging Ability Project Needs Performances Related Low Particle Emission Low VOC & AMC Emission Project Needs Performances Related Slip Resistance Hygiene Project Needs Safety & Comfort Fire Resistance 9 Dampening of impact noise Neutral Odor VOC-free Thermal conductivity Project Needs Safety & Comfort Project Needs Aesthetic UV Resistance Chair Roll resistance Multi Shades of color Project Needs Identification based on : - Type of Industry or Building - Type of areas (i.e Wet process)
Type and Quality of Substrate
Application Conditions: - Temperature (air, substrate, materials) - Humidity (air, substrate moisture) - Available application and curing times
Available Equipment and Workmanship
2. Key Selection Criteria of Floor Coating / Protection 11 Only few standards are available to define required level of protection. EN 1504 : European Standard for products and systems for the protection and repair of concrete structures EN 1504 includes EN 1504-2 related to Surface Protection System for Concrete
2. Key Selection Criteria of Floor Coating / Protection 12 2. Key Selection Criteria of Floor Coating / Protection The surface protective methods covered by EN 1504-2 are: hydrophobic impregnation; impregnation; coating...defined as treatment to produce a continuous protective layer on the surface of concrete ...with a typical thickness from 0.1 to 5 mm.
2. Key Selection Criteria of Floor Coating / Protection EN 1504-2 performance characteristics : Required : May be Required 2. Key Selection Criteria of Floor Coating / Protection EN 1504-2 Performance Requirements for Coatings: 2. Key Selection Criteria of Floor Coating / Protection Usage Conditions and Requirements Physical Exposure Chemical Exposure Thermal Exposure Safety Surface Texture & optical aspect Ease of mainte- nance
Resin based Floors Cementitious Floors 3. Main Types of Floors Coating / Protection Monolithic concrete slab Polymer modified monolithic concrete slab Monolithic concrete slab with Liquid Hardener Monolithic concrete slab with Dry Shake Hardener Monolithic concrete slab with Cementitious Screed Monolithic concrete slab with PCC Screed Main Cementitious Flooring are: Main Resins Flooring (Coatings & Systems) are : Epoxy Based Coatings, Self levelling, Broadcasted Systems Polyurethane Based Coatings, Self levelling, broadcasted Systems Polyurethane Cementitious Modified Based Systems Polyurethane / Polyurea Based Spray Applied Systems Metacrylate Based Fast Cure Systems
Sealer coat Broadcast screed Self leveling High build coat Screed Main Resins Flooring are available as: Typical Positioning of Flooring Materials Cementitious self levelling (Industrial) Solvent or Water based Epoxy - PUR Based coatings 100 % Resins Polyurethane-cement Epoxy-cement Conductive / ESD Floors PET Technology Elasticised Epoxy Standard / Lowest Performance Surface Hardeners - Dryshakes - Liquids Medium to High Performance Highest Performance Specialised Application PMMA Cementitious self levelling (Non-industrial) - Underlayments Sealer/Dust proofers Clean Room Suitable Materials 22 Importance of Details Treatment Floor Joints, Floor to Wall Connections, Drainage channels must be carefully designed and executed using suitable materials compatible with overall coatings / protection system. The nicer a new floor coating is, the longer the end user want to keep it like this. Proper Maintenance Program is needed and flooring Manufacturer can recommend suitable cleaning regime. Cleaning and Maintenance A successful floor coating/protection job requires :
- Right material selection for which Manufacturer shall be able to assist you.
- Professional application
- Proper Maintenance 4. Closing Remarks 24 Thanks For Your Attention !