Training System Pneumatic

Pneumatics training system
RE 00847/06.12
Replaces: 12.07
2 Pneumatics training system
Bosch Rexroth AG, 06.2012, RE 00847

3
Drive & Control Academy 4
Pneumatics training system 6
Workplaces 9
Learning topics 23
Pneumatic components 49
Electric components 87
Pneumatic accessories 115
Directories 133
4 Pneumatics training system | Drive & Control Academy

Knowledge - the decisive competitive advantage
Drive & Control Academy
Drive & Control Academy | Pneumatics training system

5
Knowledge is everything
Technical knowledge and competent employees provide a
company with the decisive advantage in global competition.
Under the roof of the Drive & Control Academy, Bosch
Rexroth offers an extensive portfolio of knowledge products
in the area of drive and control technologies which is con-
tinuously based on the industrial practice.
The Drive & Control Academy sets high standards in the
didactic presentation of specialized and integrated know-
how for customers, employees and facilities for training and
further development. Our offers have been compiled
according to the following principles:
f Practice-oriented, state-of-the-art equipment
f Target group-specic training offers
f The latest training methods
Training
New training courses and continuous further development
of our established training courses and material ensures
that knowledge transfer is always current, delivering train-
ing to suit customer requirements, including attendance
training, eLearning, practical training and Blended Learning
combining the advantages of attendance training sessions
and eLearning.
Bosch Rexroth is a global leading specialist in drive and control technology
offering unique technological know-how. The Drive & Control Academy passes
this knowledge on supporting customized training and further development as
well as the qualication of technical experts.
Training systems
Bosch Rexroth`s training systems offers practice-orientated
tuition to both experienced and inexperienced users in the
areas hydraulics, pneumatics, electric drive and control
technology, mechatronics and automation, using industrial
serial components with internationally recognised standard
programming language and open interfaces.
Media
Bosch Rexroth's software-based training and learning
media distinguish themselves by high practical relevance
and are adjusted exactly to the training courses and train-
ing systems. They contain eLearning modules, technology
and application trainers, animations of components and
systems as well as simulation-based learning units. In
addition, dictionaries, technical books, manuals for trainers
and trainees as well as working equipment is available.
Knowledge portal
The Knowledge portal will become the multimedia contact
point for all drive, control and movement technology topics
in industrial and academic further education and training as
well as qualication.
This unique contact point on the Internet will offer the user
access to high-quality information and structured exchange
of knowledge and experience.
6 Pneumatics training system | Overview
Bosch Rexroth's technical know-how and the solution competence in the area
of industrial applications is smoothly integrated into our modularly structured
training systems ensuring we meet the qualication levels requested by the
industry exactly.
Bosch Rexroth training systems
Bosch Rexroth's training systems are based on standard
components across the Bosch Rexroth product range.
A training system consists of hardware, exercise and proj-
ect manuals for trainers and trainees. By means of the
training systems, inexperienced and experienced users
gradually acquire practice-oriented and technical
expert knowledge.
Trainees will encounter the standard components incorpo-
rated in our training systems later in their professional
careers, both in machines and systems.
As well as the pneumatic training system described here in
this catalog, Bosch Rexroth also offers training systems in
the technology elds Hydraulics, Sensor System, PLC
and Mechatronics. Information on suitable teachware and
all other offers of the Drive & Control Academy are available
on the Bosch Rexroth website at:
http://www.boschrexroth.com
Pneumatic training systems
Bosch Rexroth offers a range of carrier systems with its
patented "Snap-In" holding device as well as a wide selec-
tion of pneumatic learning topics.
f DS3: Movable device carrier with two workplaces
f EcoCase: Case that is at the same time also used as
working surface
f EcoDesk: Device carrier with two workplaces that can
be used on any table
DS3
The DS3 is a movable device carrier offering two indepen-
dent workplaces. For components that are not required,
DS3 offers a hanging possibility below the actual work-
place.
The DS3 can be further equipped with a screen support
arm, cable holder, an integrated power supply unit and an
electronic bar.
EcoCase
Here, the storage system becomes the workplace. By open-
ing the case, both outsides of bottom and cover can be
used as working surface.
EcoDesk
EcoDesk offers two workplaces and requires a table as
footprint. The electronic bar can be used to extend the
installation surface.
Overview | Pneumatics training system

7
Learning topics
The learning topics start with manually and/or pneumati-
cally operated valves, followed by electrically operated
valves and the use of a PLC in a control circuit and/or in
a pneumatic handling system.
Customized to learning topics by extensions
Bosch Rexroth training systems can be tailored to suit
individual company training requirements.
f Pneumatic bases
f Electropneumatic
Practical exercises with suitable teachware
Technical knowledge and competence of the employees
provide a company with the decisive advantage in
global competition.
f Trainer/trainee project manuals
f Technical books
f Teaching media
Safety
Bosch Rexroth pneumatic training systems are developed
and tested according to the directives of the Machinery
Directive 2006/42/EC. A CE certicate is contained in the
operating instructions.
Compilation of your conguration
The Drive and Control Academy is committed to providing
pneumatic training systems to suit individual customer
requirements, offering excellent guidance and advice in
the conguration of your training system.
Please contact us!
8 Pneumatics training system | Pneumatics training system

Workplaces | Pneumatics training system

9
Workplaces
10 Pneumatics training system | Workplaces

Device carrier, movable
Device carrier, stationary
Device carrier, hand-portable
Grooved plates
Roller container
Drawer division for roller container
Slip-resistant mat
Drawer insert - perforated sheet
Rubber feet
Electrical attachments
Power supply units
Electrical mains connection kit
Working information board for DS3
Monitor support arm for DS3
Writing surface
Cable holder
Rag holder
Table of Contents Workplaces
Device carrier 11
Attachments and installations for the device carrier 15
Extensions for the workplace 17
Device carrier
11
Device carrier
Movable device carrier DS3 ProLine
Material no. 1827003700

Mobile workplace for exercise installations in rapid assembly.
Horizontally, the components can be displaced continuously; verti-
cally in steps.
Usable on both sides,
with storage area for the components that are not necessary in
the exercise,
movable frame made of aluminum proles,
4 lockable rollers,
double-sided grooved plate with 25 mm grid width,
perforated sheet with 25 mm bore grid,
storage trays on both sides.
2 workplaces for max. 4 persons.
The writing surface in the gure is not included in the scope
of delivery.
Delivery: Completely mounted.
Dimensions mm (L x W x H) 1250 x 790 x 1610
Weight kg 63
Color RAL 5010 Blue
Working surface mm 1130 x 700
Accessories:
Mat. no. Quantity Recommended accessories
1827003703 1 Bracket for electronic assemblies
1827003725 1 Screen support arm
1827003721 1 Information board
1827003722 2 Rag holder
1827003705 2 Writing surface
R961000170 1 Power supply unit for DS3
and DS4 230 V~/4.5 A
R961000171 1 Electro. installation set D
R961000287 2 Roller container
Device carrier
Device carrier
DS3 assembly kit
Material no. R961005661

Mobile workplace for exercise installations in rapid assembly.
Horizontally, the components can be displaced continuously; vertical-
ly in steps.
Usable on both sides,
with storage area for the components that are not necessary in
the exercise,
movable frame made of aluminum proles,
4 lockable rollers,
perforated sheet with 25 mm bore grid,
storage trays on both sides.
The writing surface in the gure is not included in the scope
of delivery.
Delivery: Pre-assembled assemblies.
Weight kg 63
Color RAL 5010 Blue
Working surface mm 1130 x 700
Accessories
1827003703 1 Bracket for electronic assemblies
1827003725 1 Screen support arm
1827003721 1 Information board
1827003722 2 Rag holder
1827003705 2 Writing surface
R961000170 1 Power supply unit for DS3
and DS4 230 V~/4.5 A
R961000171 1 Electro. installation set D
R961000287 2 Roller container
Device carrier
13
Device carrier EcoDesk

Workplace standing on a table for exercise installations in
rapid assembly.
cally in steps; usable on both sides,
with 2 mounting angles.
Delivery: Pre-assembled assemblies.
Weight kg 22.5
Working surface mm (W x H) 1130 x 700
Accessories
R961003221 1 Rubber feet set for grooved plate
R961001099 1 Power supply unit 230 V/24 V
with distributor

Portable device carrier EcoCase

Workplace lying on a table, as case system for working and stowing,
for rapid assembly.
cally in steps; approved of for PAL inspections.
Weight kg 4.5
Color RAL 5010 Blue
Working surface mm (L x W) 700 x 550
Accessories
1827003554 1 Distance bolt for grooved plate
Device carrier
Device carrier
Device carrier
Grooved plate 1130 x 700 x 30 mm

Installation surface for quick assembly for exercise installations.
Grooved plate usable on both sides, serves the fastening of compo-
nents by means of clamping connection.
Advantages:
Flexible tting without tools,
component can be assembled rotated by 4 x 90,
compact groove distance, low groove width, thus optimum
space utilization,
horizontally, the attachment can be adjusted continuously; vertically
in the grid,
clearly arranged installation of the components and thus, short
length of the connection pipes.
Weight kg 21
Grooved plate 565 x 700 x 30 mm
Installation surface for quick assembly for exercise installations.
Weight kg 11.5
Attachments and installations for the device carrier
15
Roller container

Roller container to the device carrier, for accepting tools, measuring
tools, components and incidentals. It is one prerequisite for the
fast, ordered availability of parts at the workplace.
Design details:
Central cylinder lock,
drawers with with easy running tracks,
each drawer is separately locked,
housing and drawers made of coated sheet steel,
2 lockable guide rollers, 2 bock rollers,
surface with frame and rubber pad,
front side with slide rod.
Weight kg 75
Color RAL 7035 Light gray
Accessories
R961000563 1 Assortment of drawer dividers
100 mm
R961000564 1 Assortment of drawer dividers
150 mm
R961000568 1 Slip-resistant mat
R961001666 1 Perforated sheets for container
Assortment of drawer dividers DS 100

Division of the area in the container drawer,
slotted wall is inserted into the drawer in the center,
separating walls can be inserted as required.
Can also be used together with slip-resistant mat.
Weight g 900
Assortment of drawer dividers DS 150

Division of the area in the container drawer,
slotted wall is inserted into the drawer in the center,
separating walls can be inserted as required.
Can also be used together with slip-resistant mat.
Weight kg 1.3
Slip-resistant mat

Avoidance of slipping of the parts stored in the container drawer,
suitable for drawers in the roller container with Mat. no.: R961000287
and built-in container with Mat. no.: R961000288.
Can also be used with the range of drawer dividers 100 mm and/or
150 mm.
Material: Soft rubber.
Dimensions mm (Lx W x H) 600 x 300 x 3
Weight g 115
Set of perforated sheets for container

4 perforated sheets with bores in the 50 mm grid,
suitable for the Snap-In system,
with symbol imprint for BiBB pneumatic kit and BiBB electronic
pneumatic kit,
suitable for the container drawers.
Material: Aluminum sheet.
Weight kg 2.8
Extensions for the workplace
17
Rubber feet set for grooved plate

Rubber buffer as foot for setting up the EcoDesk table device carri-
er (grooved plate with transverse proles). Balances any uneven-
ness and spares the surface.
Rubber body with vulcanized threaded bolt, with nut for attachment
in the groove of the aluminum prole.
Degree of hardness shore 55.
Material: Rubber.
Dimensions mm (L x ) 15 x 20
Weight g 68
Delivery quantity Quantity 4
Distance bolt for grooved plate

Spacers for stacking grooved plate cases or grooved plates with
installed exercises.
Rod made of plastic, one side with nut and one side with pin, suit-
able for 8 mm groove.
Weight g 252
Color Black
Electrical attachment S

Bracket for electronic assemblies, for setting up electrical circuits, us-
able on both sides, suitable for the "Snap-In" rapid mounting system.
For attaching the DS3 or for the EcoDesk. Prole frame made of alu-
minum groove proles, with 8 mm groove, within the prole frame,
there is a view plate made of sheet steel coated in blue.
Grid dimension 100 mm.
Weight kg 3.7
Color RAL 5010 Blue
Electrical attachment control carriage

Bracket for electronic assemblies, for setting up electrical circuits,
connected to measuring cable, usable on both sides, suitable for
the "Snap-In" rapid mounting system.
For attachment to the control carriage. Prole frame made of alumi-
num groove proles, with 8 mm groove, within the prole frame,
there is a view plate made of sheet steel coated in blue.
Grid dimension 100 mm.
Dimensions mm (L x W x H) 850 X 165 X 30
Weight kg 2.74
Color RAL 5010 Blue
Power supply unit for DS3 and DS4 230 V~/4.5 A

Power supply unit for supplying the control and measuring electron-
ics, for operating the electrical components.
Can be installed into each side frame of the device carrier in
a space-saving way, also subsequently.
Operating surface and housing of coated metal, with mains switch and
indicator lamp, short-circuit-proof, 4 connection sockets for DC out-
put, power supply unit according to EN60320-1 / DIN VDE 0625-1, con-
nector to the power supply unit according to DIN49441-R2 / CEE7,
creates safety extra low voltage.
Connection cable not included in the scope of delivery (see accessories).
Weight kg 1.9
Color RAL 5010 Blue
Protection class IEC 60529 IP 20
Supply voltage V AC 230
Mains frequency Hz 47..63
Output voltage V DC 24
Current consumption A 4.5
Short-circuit-proof Yes
Accessories
1827003724 1 Mains connection cable for Germany
19
Power supply unit for DS3 and DS4 115 V~/4.5 A

Power supply unit for supplying the control and measuring electron-
ics, for operating the electrical components.
Can be installed into each side frame of the device carrier in
a space-saving way, also subsequently.
Operating surface and housing of coated metal, with mains switch and
indicator lamp, short-circuit-proof, 4 connection sockets for DC out-
put, power supply unit according to EN60320-1 / DIN VDE 0625-1, con-
nector to the power supply unit according to DIN49441-R2 / CEE7,
creates safety extra low voltage.
Connection cable not included in the scope of delivery (see accessories).
Weight kg 1.9
Color RAL 5010 Blue
Mains frequency Hz 47..63
Accessories
1827003742 1 Mains connection cable for USA
Mains connection cable for Germany

Connection cable for power supply unit or multiple socket,
three-wire, design according to EN60320-1 / DIN VDE 0625-1.
Length m 3
Weight g 380
Color Black
Operating voltage V AC 230
Line cross-section mm 3 x 1.5
Mains connection cable for USA

Connection cable for power supply unit or multiple socket.
Mains plug in design according to US/ISO plug, three-wire, suitable
for power supply unit with mat. no.: 1827003740
Length m 2
Weight g 175
Information board

For displaying information at the workplace in an ergonomic way as
it is necessary for completing the training exercise, e.g. circuit dia-
grams, unit descriptions, work instructions. Thus, direct access at
the workplace is guaranteed.
2-times jointed support prole, with mounting kit for attachment at
the side frame of the device carrier via nuts in the aluminum groove
prole or grooved plate, height-adjustable, cover with a moveable
acrylic protective shield, for sheet size DIN A4.
Weight kg 3.5
Color RAL 7016 Anthracite gray
Size DIN A4
Screen support arm

The support arm with 2 joints and rotatable retaining surface
(415 mm x 415 mm) promotes an ergonomic furnishing of the work-
place with monitor and keyboard.
The support arm is suitable for attachment at the device carrier's
side frame. The assemblies:
Support arm of anodized aluminum proles with 2 joints,
pivoting radiuses 250 mm each,
retaining surface made of sheet steel, pivot-mounted,
retaining bracket for keyboard, chrome-plated round steel,
with mounting kit.
Weight kg 8.3
Load-bearing capacity N 250
21
Electro. installation set D

The mains connection kit consists of:
3x grounding outlet bar,
mains connection cable (L = 3 m) according to EN 60320-1 /
DIN VDE 0625-1,
connection cable (L = 0.5 m) to the power supply unit according to
DIN49441-R2 / CEE7 and mounting kit.
Weight g 850
Electro. installation set CH

2x grounding outlet bar with mains switch,
mains connection cable (L = 5 m) according to EN 60320-1 /
DIN VDE 0625-1,
connection cable (L = 0.5 m) to the power supply unit according
to DIN49441-R2 / CEE7 and mounting kit.
Weight g 850
Electro. installation set US

3-fold socket, cable for mains connection US/ISO plug and
mounting kit.
Weight kg 1.1
Writing surface

For preparing notes regarding exercise arrangement and procedures
at the workplace. Due to the relocatability, an ergonomic working
position is always possible.
The edges of the plates are bent on both sides for the insertion into
the trays of the device carrier.
Material: PMMA.
Weight g 540
Cable holder, 50-fold

Cable holder for accepting 50 measuring lines.
Assembly of the cable holder:
At the side frame of the device carrier or at the grooved plate.
Scope of delivery includes:
Anodized aluminum sheet, 17 plastic holders for accepting the mea-
suring cables, with mounting kit.
Weight g 140
Rag holder

Usable as handy arrangement of cleaning cloths and as cable and
hose routing. Increases clarity at the workplace.
Is clamped into the aluminum groove proles of the device carrier in
an easily xable and removable way.
Material: Plastic.
Weight g 35
Color Black
Learning topics | Pneumatics training system

23
Learning topics
24 Pneumatics training system | Learning topics

Basic pneumatic kit according to BiBB
Electropneumatics extension kit according to BiBB
Electropneumatics cable set according to BiBB
Basic pneumatic kit according to PAL
Electropneumatics extension kit according to PAL
Handling module device kit
Handling module cable set
Table of Contents Learning topics
Learning topics according to BiBB 25
Learning topics according to PAL 35
Learning topics on control technology 42
Learning topics on handling technology 46
Electropneumatic control technology
Cable set electropneumatic control technology
Learning topics according to BiBB
25
Project exercises on pneumatic bases according to BiBB
The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in
Berlin (BiBB) and offer practical training in the different training levels of pneumatics.
The collection of tasks is amended by detailed information for the trainees and for the trainers. The layout is structured
according to didactic aspects and explains the execution of the tests regarding the individual experiments step-by-step.
The trainee manual contains control sheets for entry of the determined results. Clarication questions complete the test
series. The tests are carried out with the DS3 exercise stand.
In this connection, our delivery range comprises:
f Exercise manuals for trainers and trainees
f Basic set pneumatics according to BiBB
f Electropneumatics extension kit according to BiBB
f Electropneumatics cable set according to BiBB
Numbers of the project exercises and the relevant topic
1 Direct control, single-acting cylinder, extending 11 Control of double-acting cylinders, pulse valve, 2 reex nozzles
2 Direct control, single-acting cylinder, retracting 12 Stop control, double-acting cylinder, 5/3 directional valve, pull-
ing load
3 Indirect control, single-acting cylinder 13 Pressure-dependent control, 1 double-acting cylinder
4 Velocity control, single-acting cylinder 14 Time-dependent control, 1 double-acting cylinder
5 Quick moving back, single-acting cylinder 15 Connection control with shuttle and two-pressure valves
6 Direct control, double-acting cylinder with button 16 Signal control, 2 double-acting cylinders, without
signal overlapping
7 Indirect control, double-acting cylinder 17 Sequence control, 2 double-acting cylinders, signal overlap-
ping, roller levers with idle return
8 Velocity control, double-acting cylinder 18 Sequence control, 2 double-acting cylinders, signal overlap-
ping, switchover valve
9 Control of double-acting cylinders, pulse valve,
2 manual buttons
19 Grafcet
10 Distance dependent control of double-acting cylinders,
pulse valve
Exercise manuals for trainers and trainees
The manuals are adjusted to the proposed topics and offer
practical training in the different training levels of pneumat-
ics. The collection of tasks is amended by detailed informa-
tion for the trainees and for the trainers. The layout is
structured consistently and explains the execution of the
tests regarding the individual experiments step-by-step.
Clarication questions complete the test series.
In the sense of technological further development in the
pneumatic control technology, the exercises have been
extended and the exercise series has been amended with
additional exercises and exercises on the design language
for Grafcet sequence controls.
/ pneumatic bases
Basic pneumatic kit according to BiBB
The pneumatic device set for BiBB exercises is suitable for implementing the learning targets and learning contents in the technical industrial
training and further development in the sense of BiBB on the pneumatic bases on the basis of real industrial products.
Single- and double-acting cylinders, 3/2, 4/2, 5/2 and 5/3 directional valves, throttle valves, check valves, throttle check valves, exhaust air
throttling, quick-exhaust valves, pneumatic amplier, reection nozzle, pneumatic logic valves, delay valves.
Accessories
Working table with grooved plate, Ecodesk R961003826 1
Device carrier with grooved plate, DS3 1827003700 1
Compressor 230 V incl. accessories 1827008426 1
Learning topics according to BiBB / pneumatic bases
Project exercises on pneumatic bases according to BiBB
Trainer manuals Language Mat. no. Manual title
Exercise series "Practical course of pneumatic
lectures" trainer manual DE
DE R901005712 Exercise series "Practical course of pneumatic lectures with
GRAFCET" trainer manual
EN R900783082
ES R901005726
Trainee manuals Language Mat. no. Manual title
Exercise series "Practical course of pneumatic
lectures" trainee manual DE
DE R901005737 Exercise series Practical course of pneumatic lectures with
GRAFCET trainee manual
EN R927001116
ES R901005738
27
Item Components of the basic pneumatic kit according to BiBB Mat. no. Quantity Figure Page
1 Double-acting cylinder d = 25 mm, H = 100 mm 1827003372 3 51
2 Single-acting cylinder d = 25 mm, H = 50 mm 1827003371 1 51
3 Throttle check valve G1/8 1827003379 2 73
4 5/2 directional valve G1/8, pulse 1827003377 3 66
5 3/2 directional valve G1/8, time-delayed 1827003385 1 69
6 3/2 directional valve M5, adjustable, 2-8 bar 1827003388 1 69
7 3/2 directional valve G1/8, button 1827003393 1 58
8 Quick-exhaust valve G1/4 1827003381 1 68
9 3/2 directional valve M5, roller lever with idle return 1827003401 2 64
10 3/2 directional valve M5, button 1827003392 2 58
11 Filter controller 3/2 directional valve, 0.5 - 10 bar 1827003410 1 77
12 5/3 directional valve G1/8, blocked in central position 1827003378 1 67
13 Two-pressure valve M5, AND 1827003383 5 75
14 Pressure controller G1/8, 0.5-10 bar 1827003386 1 78
29
15 Pressure gauge 0-10 bar 1827003406 3 79
16 Plastic pipe 6 x 1.05, PU, 25 m, black 1820712012 1 122
18 Pipe cutter 1823391390 1 129
19 Distributor 6-fold 1827003411 1 85
20 End plug 4 mm 2123204000 25 118
21 T plug-in connector 4 mm 1823381043 5 117
22 3/2 directional valve G1/8, spring return 1827003374 1 65
23 Reex nozzle 1827003403 2 83
24 3/2 directional valve G1/8, amplier 2-stage 1827003389 2 67
25 3/2 directional valve M5, roller 1827003399 4 63
26 Filter controller G1/8, 0.1-3 bar 1827003387 1 77
27 Shuttle valve G1/8, OR 1827003382 2 75
28 5/2 directional valve G1/8, button 1827003396 1 60
30 Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg R961003214 1 53
31
Learning topics according to BiBB / electropneumatics
Project exercises on electropneumatics according to BiBB
The learning targets are adjusted to the topics proposed by the Federal Institute for Vocational Education and Training in
Berlin (BiBB) and offer practical training in the different training levels of pneumatics.
In the sense of technological further development in the control technology, the exercises have been extended and the
exercise series has been amended with additional electropneumatic exercises and exercises on the design language for
Grafcet sequence controls. The collection of tasks is amended by detailed information for the trainees and for the trainers.
The layout is structured according to didactic aspects and explains the execution of the tests regarding the individual
experiments step-by-step. The tests are carried out with the DS3 exercise stand.
1 Master control of single-acting cylinders, valve with
spring return
12 Time-dependent control, double-acting cylinder, pick-up delay
2 Master control of double-acting cylinders, valve with
spring return
13 Time-dependent control, double-acting cylinder, release
time delay
3 Hold element control, double-acting cylinder, pulse valve, di-
rect operated
14 Pressure-dependent control, double-acting cylinder
4 Hold element control, double-acting cylinder, pulse valve, relay 15 Two-hand safety control, electric
5 Basic circuit with AND links 16 Sequence control, 2 double-acting cylinders, pulse valves
6 Basic circuit with OR links 17 Sequence control, 2 double-acting cylinders, pulse valves, sig-
nal overlapping
7 Basic circuits with electric self-holding circuits 18 Sequence control, 2 double-acting cylinders, spring-returned
valves, step chain
8 Distance dependent control, double-acting cylinder, 1 elect.
position switch
19 Sequence control, 3 double-acting cylinders, pulse valves,
step chain
9 Distance dependent control of double-acting cylinders, pulse
valve, cylinder switch
20 Sequence control, 3 double-acting cylinders, spring-returned
valves, step chain
10 Distance dependent control of double-acting cylinders, valve
with spring return, cylinder switch
21 Grafcet
11 Stop controls, double-acting cylinder, 5/3 directional valve in
locked central position
The manuals are adjusted to the proposed topics and offer
practical training in the different training levels of electro-
pneumatics. The collection of tasks is amended by selected
information for the topic. The layout is structured consis-
tently and explains the execution of the tests regarding the
individual experiments step-by-step.
The related trainee manual contains worksheets for entry of
the determined results. Clarication questions complete
the test series.
Project exercises on electropneumatics according to BiBB
Trainer manuals Language Mat. no. Manual title
Exercise series "Practical course of Electro-
pneumatics/PLC/Pneum. controls lectures"
trainer manual DE
DE R901005727 Exercise series Practical course of Electropneumatics lec-
tures, trainer manual
EN R900783083
ES R901005735
Trainee manuals Language Mat. no. Manual title
Exercise series "Practical course of Electro-
pneumatics/PLC/Pneum. controls lectures"
trainee manual DE
DE R901005741 Exercise series Practical course of Electropneumatics lec-
tures, trainee manual
EN R927001115
ES R901005744
Electrical extension kit: Pneumatics according to BiBB
Electropneumatics, extension device kit, based on the basic pneumatic kit for BiBB exercises, Mat. no.: 1827003365.
Operating modules in plastic boxes, 3/2, 5/2, 5/3 directional valves with electric control, cylinder switch, pressure switch and position switch.
Accessories
Cable set for electropneumatics according to BiBB 1827003436 1
Power supply unit DS3 230 V~/4.5 A R961000170 1
Connection cable for power supply unit 1827003724 1
Writing surface 1827003705 1
33
Item Electrical extension kit components: Pneumatics according to BiBB Mat. no. Quantity Figure Page
1 5/2 directional solenoid valve G1/8, with spring return 1827003413 3 70
2 5/2 directional solenoid pulse valve G1/8 1827003414 3 71
3 5/3 directional solenoid valve G1/8 block. centr. pos. 1827003415 1 71
4 3/2 directional solenoid valve M5, spring return 1827003412 1 70
5 Mechanical pressure switch 1 - 16 bar 1827003428 1 81
6 Distributor box 24 V 1827003587 2 91
7 Switch and button box 24 V 1827003588 2 91
8 Relay box 24 V, 4 changeovers 1827003583 6 89
9 Relay box 24 V, with pick-up delay 1827003584 1 89
10 Relay box 24 V, with release time delay 1827003585 1 90
11 Display box 24 V, optical / acoustic 1827003586 1 90
12 Electric cylinder switch with adapter 1827003437 6 54
13 Electric position switch with roller lever 1827003421 1 97
Cable set BiBB electropneumatics
Cable set for electropneumatics, for the set-up of the BiBB exercis-
es on electropneumatics
Item Cable set BiBB electropneumatics components Mat. no. Quantity Figure Page
1 Measuring line 250 mm, red 1827003212 42 106
2 Measuring line 250 mm, blue 1827003213 25 106
Learning topics according to PAL
35
Basic pneumatic kit according to PAL
The pneumatic device set for PAL exercises is suitable for implementing the learning targets and learning contents in the technical industrial
training and further development in the sense of PAL on the pneumatic bases on the basis of real industrial products.
Pneumatic components:
Double-acting cylinders, 3/2 and 5/2 directional valves, throttle valves, throttle check valves, quick-exhaust valves, pneumatic logic valves,
delay valves, pneumatic proximity switch, distributor with 3/2 directional valve.
Installation material:
Cable channel, terminal strip with designation label, plastic pipe, T plug-in connector, angular connector, blanking plug, socket, distance bolt.
Accessories
CS2 - grooved plate case, empty 1827003552 1
Pipe cutter 1823391390 1
Pneumatic tool kit 1827003025 1
/ pneumatic bases
Learning topics according to PAL / pneumatic bases
Item Basic pneumatic kit according to PAL components Mat. no. Quantity Figure Page
2 3/2 directional valve M5, button 1827003392 2 58
3 3/2 directional valve M5 rotary switch 1827003394 1 59
4 3/2 directional valve M5 roller 1827003399 3 63
5 3/2 directional valve G1/8 roller 1827003400 1 63
6 3/2 directional valve M5 roller lever with idle return 1827003401 1 64
8 5/2 directional valve G1/8, pulse 1827003377 2 66
10 Quick-exhaust valve G1/8 1827003098 1 68
11 Shuttle valve G1/8, OR 1827003382 2 75
12 Two-pressure valve M5, AND 1827003383 1 75
13 3/2 directional valve G1/8, time-delayed 1827003385 1 69
14 PN proximity switch with holder 1827003224 2 56
37
Learning topics according to PAL / pneumatic bases
Item Basic pneumatic kit according to PAL components Mat. no. Quantity Figure Page
15 Distributor 6-fold, 3/2 directional valve 1827003577 1 85
16 Cable channel 200 mm 1827003561 1 125
17 Cable channel 300 mm 1827003564 1 125
18 Cable channel 400 mm 1827003566 1 125
19 Cable channel 500 mm 1827003567 1 125
20 Terminal strip 5-fold, with designation label PAL 1827003553 1 86
23 Angular connector 4 mm 1823380019 15 117
24 End plug 4 mm 2123204000 10 118
25 Distance bolt for grooved plate 1827003554 4 17
Learning topics according to PAL / electropneumatics
Electrical extension kit pneumatics according to PAL
Electropneumatics extension kit, based on the pneumatic device kit for PAL exercises, Mat. no.: 1827003550.
Electropneumatic components:
Double-acting cylinders, cylinder switch, 3/2 directional valve manually operated, 5/2 directional valves electrically operated, electric position
switch, relay and time relay with socket.
Installation material:
Terminal strips, terminal strip with labeling eld, labeling signs, terminal, cable channels, distance bolts, angular connectors, T connectors,
mounting rail, cable fastener, carrying angle, button, switch, indicator light, wire end ferrules, cables, plastic pipe.
Accessories
Power supply unit 230 V/24 V with distributor R961001099 1
Pipe cutter 1823391390 1
39
Item Components of the electrical extension kit pneumatics according to PAL Mat. no. Quantity Figure Page
2 Cylinder switch with holder 1827003570 3 56
3 3/2 directional valve G1/8, rotary switch 1827003557 1 61
4 5/2 directional solenoid valve G1/8, PAL 1827003555 1 72
5 5/2 directional solenoid pulse valve G1/8, PAL 1827003556 1 72
6 Electric position switch with roller lever 1827003569 1 97
7 Relay with 3 changeovers R961002709 4 100
8 Time relay, with pick-up or dropout delay R961002710 2 100
9 Relay socket R961002699 6 101
10 Terminal, 35-fold 1827003559 1 111
11 Top hat rail 250 mm 1827003560 1 109
12 Carrying angle, 4-fold 1827003558 1 109
13 Electr. button 1 NC contact/1 NO contact 1827001991 2 102
14 Electr. switch 1 NC contact/1 NO contact 1827001992 1 103
15 Indicator light 24 V 1827001988 1 102
17 Angular connector 4 mm 1823380019 5 117
20 Terminal 5-fold 1827003574 4 86
21 Terminal strip 5-fold, with designation label PAL 1827003553 1 86
22 Electr. line, blue, 0.75 mm, 25 m 1827003031 1 110
23 Wire end ferrule 0.75 mm R900016169 100 109
24 Cable fastener L = 130 mm 1821025000 100 131
25 Designation label 15 x 6 1829929200 80 131
26 Connection line 1500 mm, red and blue 1827003005 1 108
27 Cable channel 200 mm 1827003561 1 125
28 Cable channel 235 mm 1827003562 3 125
41
29 Cable channel 500 mm 1827003567 1 125
30 Distance bolt for grooved plate 1827003554 4 17
Learning topics on control technology
1 Constant pressure control 4 Electropneumatic position control with spring
2 Force control 5 Properties of the electropneumatic position control with spring
3 Basic principles of PID control
Trainer manuals Language Mat. no. Manual title Document no.
MANUAL PN PROJECT CONTROL TECHNOL-
OGY LH DE&
DE R961004419 Project manual Electropneumatic control tech-
nology, trainer manual
RD 09963
EN R961004436 RE 09963
ES R961004515 RS 09963
Trainee manuals Language Mat. no. Manual title Document no.
MANUAL PN PROJECT CONTROL TECHNOL-
OGY SH DE&
DE R961004420 Project manual Electropneumatic control tech-
nology, trainee manual
RD 09964
EN R961004437 RE 09964
ES R961004514 RS 09964
Project exercises on control technology
In the pneumatics area, the project manuals are used as
accompanying document and work book so as to transfer
knowledge of the pneumatic control and regulation technol-
ogy. This also includes basic knowledge of pneumatic and
electrical technologies, the basic understanding of PLCs as
well as the handling of programming devices.
All project tasks impart core and technical qualications
like the independent planning, execution and controlling of
work which is required for the fulllment of the proj-
ect order.
43
Electropneumatic control technology
The device set is suitable for implementing courses on the electropneumatic control technology.
It comprises e.g. a PLC with integr. PID controller as well as pressure control valve, cylinder with position measurement system and pressure
sensor. In connection with especially developed project exercises, currently required core and technical competencies for the industrial prac-
tice can be imparted.
Control pneumatics kit consisting of pressure control valve, pressure switch, double-acting cylinder, double-acting cylinder with position mea-
surement system, PLC with 12 inputs and outputs, 2 analog inputs and outputs, command value module, command value/actual value dis-
play, cable set, lter controller with 3/2 directional valve, pressure controller, pn. distributor, input/output box, el. distributor and switch box.
Accessories
Stand-alone device carrier EcoDesk R961003826 1
Power supply unit 230 V/24 V with distributor 1
Item Electropneumatic control technology components Mat. no. Quantity Figure Page
1 Pressure control valve PN-ED02 R961003950 1 78
2 Pressure switch 0 to 16 bar R961003948 1 82
3
Cylinder with attached measuring system SM6 and external spring;
double-acting cylinder d = 25 mm, H = 100 mm
R961006487 1 52
4 Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm R961004426 1 52
5 PLC L20, 12 I/O R961004428 1 113
6 Operating module BPS 5.2 + BPS 20.0 R961004431 1 95
7 Operating module BPS 6.1 + BPS 21.0 R961004432 1 94
8 Cable set electropneumatic control technology R961004433 1
9 PLC module 2 analog inputs R911289306 1 112
10 PLC module 2 analog outputs R911289381 1 112
11 R-IB IL SCN-6 SHIELD-TWIN R911289332 2
12 R-IB IL FIELD 2 R911289341 2
45
Item Electropneumatic control technology components Mat. no. Quantity Figure Page
15 3/2 directional valve G1/8 with rotary switch 1827003469 1 61
16 Pressure controller G1/8, 0.5-10 bar 1827003386 1 78
18 Input / output box 24 V, 16-fold 1827003595 2 94
21 Slotted screwdriver 0.4 x 2.5 R900040800 1
Learning topics on handling technology
Project exercises on handling technology
The handling technology with pneumatics has changed considerably over the last years. Components, workpieces and
products become increasingly smaller; at the same time, the economic pressure requiring higher levels of automation
has increased.
In order to satisfy the complex requirements, practical concepts in the training are required.
1 Easy2Combine handling system 3 Area portal handling system
2 Handling system for Pick & Place 4 Handling system with Probus
Trainer manuals Language Mat. no. Manual title Document no.
DE R961004655 Project manual Electropneumatic handling
technology, trainer manual
RD 09974
EN R961004826 RE 09974
Trainee manuals Language Mat. no. Manual title Document no.
DE R961004865 Project manual Electropneumatic handling
technology, trainee manual
RD 09975
EN R961004827 RE 09975
The present manual contains project exercises on the
topics: Controls (pneumatics, relay, PLC), handling technol-
ogy (positioning, grabbing) as well as installation technol-
ogy (valve support systems, BUS systems).
The exercises impart core and technical qualications like
the independent planning, execution and controlling of
work which is required for the fulllment of the proj-
ect order.
47
E2C handling module device kit
The device set is suitable for implementing courses on electro-
pneumatic control, installation and handling technology. It com-
prises the handling module, PLC with 12 inputs and outputs, valve
support system, Probus module with 8 inputs and outputs, cable
set, lter controller with 3/2 directional valve, pn. distributor,
2x el. operated 5/2 directional valves with spring return, el. oper-
ated 5/2 directional solenoid pulse valve, 2x input/output box, el.
distributor and switch box.
Accessories
Stand-alone device carrier EcoDesk R961003826 1
Item E2C handling module device kit components Mat. no. Quantity Figure Page
1 3-axis handling device R961003949 1 53
2 PLC L20, 12 I/O R961004428 1 113
3 Valve support system LP04 multi-pole R961004464 1 76
4 Probus module 8 I/O R961004467 1 113
5 E2C handling module cable set R961004466 1
8 Input / output box 24 V, 16-fold 1827003595 2 94
11 5/2 directional solenoid valve G1/8, with spring return 1827003413 2 70
12 5/2 directional solenoid pulse valve G1/8 1827003414 1 71
Pneumatic components | Pneumatics training system

49
Pneumatic components
50 Pneumatics training system | Pneumatic components

Cylinders
- Single-acting
- Double-acting
- Double-acting with measuring system
- Double-acting with load
- Handling system
Cylinder switch
- Cylinder switch with adapter
- Cylinder switch with holder
- Cylinder switch with holder, assembly kit, PAL
Cylinder switch cams
Directional valves
- Manual
- Mechanical
- Pneumatic
- Electrical
Flow control valves
Logic valves
Valve support system
Maintenance units
Pressure controller
Pressure gauge
P/E transformer
Reex nozzle
Suction nozzle
Counter
Distributor
Pipe bracket
Table of contents Pneumatic components
Cylinders 51
Valves 58
Special components 77
Cylinder
51
Cylinder
Single-acting cylinder d = 25 mm, H = 50 mm

Single-acting cylinder, 25 mm, stroke 50 mm, corrosion-protected,
1 port, pressureless retracted, adjustable end position cushioning,
with solenoid piston, suitable for contactless signaling,
piston rod with male thread M10 x 1.25, rotatable, with mounted
switch cams made of PVC, with plug-in connector 4 mm, with
mounting system for grooved plate.
Industrial type cylinder: MNI series, Material number: 0822434303.
Weight g 540
Operating pressure (min./max.) bar 2..10
Connection thread G1/8
Stroke mm 50
Double-acting cylinder d = 25 mm, H = 100 mm

Double-acting cylinder, 25 mm, stroke 100 mm, corrosion-protected,
2 ports, adjustable end position cushioning, with solenoid piston, suit-
able for contactless signaling,
Industrial type cylinder: MNI series, Material number: 0822334505.
Weight g 620
Stroke mm 100
Cylinder
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm

Industrial type cylinder: OCT series, Material number: 5285110200
Weight g 565
Operating pressure (min./max.) bar 1.5..10
Stroke mm 100
Cylinder with attached measuring system SM6 and external
spring; double-acting cylinder d = 25 mm, H = 100 mm

spring, protective pipe made of PVC, with plug-in connec-
tor 4 mm, with mounting system for grooved plate.
Industrial type: MNI series, Material number: 0822334505
Position measurement sensor with cable, connector M8 x 1, 4-pole,
with knurled screw, measuring range 0..96 mm, voltage sig-
nal 0..10 V, current signal 4..20 mA, short-circuit-proof, protected
against reverse polarity, with overload protection.
Industrial type: SM6 series, Material number: R412010263
Weight g 711
Operating voltage (min./max.) V DC 15..30
Cylinder
Cylinder
53
Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg

piston rod with male thread M10 x 1.25, rotatable, with mounted load
weight made of steel, weight 3.4 kg, with plug-in connector 4 mm,
with mounting system for proles with groove 10 mm.
Industrial type cylinder: MNI series, Material number: 0822334505
Weight kg 4.5
Stroke mm 100
3-axis handling device

Pneumatic 3-axis handling device with parallel gripper, all axes and
parallel gripper with double-acting cylinders, 2 proximity switches
each, with end position cushioning, with solenoid spool, 10-pole
round connector for connection of the proximity switches, with plug-
in connection 4 mm, with mounting system for grooved plate.
Weight kg 5
Supply voltage V DC 10..30
Cylinder
Cylinder
Clamping holder

Clamping holder, with adapter piece, for mounting electrical cylin-
der switches of the SN2 series at round cylinders with 25 mm of
the MNI series, moveable.
Weight g 25
Electric cylinder switch with adapter

Cylinder switch cube, electrical (reed contact), 2-conductor, nor-
mally open contact operated by solenoid in the cylinder piston,
switching point can be adjusted depending on the stroke by means
of a clamping holder.
Switch with plug-in connection, adapter with power socket, short
cable and adapter housing with contact protection, 4 mm sockets,
moveable clamping holder for round cylinder 25 mm, mounted at
the switch, LED switching display.
Industrial type switch: SN2 series, Material number: 0830100468
Weight g 54
Operating voltage V DC 12..36
Switching frequency Hz < 300
Switching current A max. 0.3
Reverse polarity protection Yes
Short-circuit-proof No
Cylinder switch
Cylinder
55
Electronic cylinder switch with 3-pole cable
(short-circuit-proof)

Cylinder switch cube, electronically contactless PNP, 3-conductor,
operated by solenoid in the cylinder piston.
Cylinder switch with M8 x 1 connector plug and LED switching display,
1.5 m long 3-wire cable with socket M8 x 1 and 4 mm connectors.
Industrial type: SN2 series, Material number: 0830100480
Length mm 1500
Weight g 90
Switching frequency Hz < 2000
Cylinder switch
Adapter for electric cylinder switch

Adapter for cylinder switch, with plug-in connection M8 x 1, short
cable and adapter housing with 4 mm measuring sockets.
Length mm 90
Weight g 20
Operating voltage V DC 24
Cylinder
Cylinder switch
Cylinder switch with holder

Proximity switch with reed contact, 2-conductor, normally open
contact operated by solenoid in the cylinder piston, switching point
can be adjusted depending on the stroke by means of a clamp-
ing holder.
Switch with 2-pole cable and LED switching display, end with wire
end ferrules, moveable clamping holder for round cylinder 25 mm.
Industrial type: SN2 series, Material number: 0830100365
Length m 3
Weight g 124
Short-circuit-proof No
PN proximity switch with holder

Pneumatic proximity switch with 3 ports, 2 spool positions, opera-
tion by means of a permanent solenoid in the piston of a cylinder.
Switching point can be adjusted in a stroke-dependent form by
moving the clamping holder.
Plastic housing, quick t connector of brass, optical display of the
spool position, bleeding bore, ports with intermediate pipes and
straight plug-in connector 4 mm.
Material number: 0820212001.
Weight g 48
Nominal ow l/min 40
Cylinder
57
Trip cams steel M10 x 1.25

For creating a mechanical, stroke-dependent signal via cam, can be
mounted at the piston rod, activates roller or inductive proximi-
ty switch.
Conical chamfer on both sides for operating a roller that again
drives valves and/or switches.
Weight g 134
Connection thread M10 x 1.25
Cylinder switch cams
Valves
3/2 directional valve M5 button

3/2 directional valve, manually operated via pushbutton, with
spring return, 2 ports, 1 free hole, 2 spool positions, blocked in
rest position.
Seat valve, housing made of aluminum, with plug-in connec-
tion 4 mm, with mounting system for grooved plate.
Industrial type: AP series, Material number: R450055451
Weight g 170
Nominal ow l/min 250
Connection thread M5
3/2 directional valve G1/8 button

3/2 directional valve, manually operated via pushbutton, with spring
return, 3 ports, 2 spool positions, blocked in rest position, with
pneumatic silencer.
Spool valve, housing made of stainless steel, with plug-in connec-
Industrial type: ST series, Material number: R422002211
Weight g 300
Valves / directional valves manual
Valves
59
3/2 directional valve M5 rotary switch

3/2 directional valve, manually operated via rotary switch, 3 ports,
2 spool positions, blocked in rest position.
Industrial type: AP series, Material number: R450055451
Weight g 175
3/2 directional valve G1/8 EMERGENCY STOP

3/2 directional valve, manually operated by means of mushroom
button, with detent and turn-to-reset feature, 3 ports, 2 spool posi-
tions, pneumatic silencer.
Spool valve, housing made of stainless steel, with plug-in connec-
Weight g 320
Directional valves manual
Valves
5/2 directional valve G1/8 button

5/2 directional valve, manually operated via pushbutton, with spring
return, 5 ports, 2 spool positions, with 2 pneumatic silencers.
Spool valve, housing made of stainless steel, metallic seals, with
plug-in connection 4 mm, with mounting system for grooved plate.
Weight g 370
5/2 directional valve G1/8 with rotary switch

5/2 directional valve, manually operated via rotary switch, with 2 de-
tent positions, 5 ports, 2 spool positions, with 2 pneumatic silencers.
Weight g 380
Valves
61

3/2 directional valve, manually operated via rotary switch, with 2 de-
tent positions, 3 ports, 2 spool positions, blocked in rest position.
Weight g 304

3/2 directional valve, manually operated via rotary switch, with
2 detent positions, 3 ports, 2 spool positions, pneumatic silencer,
blocked in rest position.
plug-in connection 4 mm and 6 mm, with mounting system for
grooved plate.
Weight g 306
Valves
Coupling plug

2/2 directional valve with coupling plug, manually operated, 2 ports,
2 spool positions.
Brass housing nickel-plated, with plug-in connection 6 mm.
Weight g 81
Valves
63
3/2 directional valve M5 roller

3/2 directional valve, mechanically operated by roller lever, with
spring return, 3 ports, 2 spool positions, blocked in rest position.
Industrial type: AP series, Material number: 0820408002
Weight g 170
3/2 directional valve G1/8 roller

spring return, 3 ports, 2 spool positions, 1 pneumatic silencer,
blocked in rest position.
Industrial type: ST series, Material number: 0820402002
Weight g 336
Directional valves mechanical
Valves
3/2 directional valve M5 roller lever with idle return

roller lever with idle return and spring return, 3 ports, 2 spool posi-
tions, blocked in rest position.
Seat valve, aluminum housing, elastic seals, with plug-in connec-
Industrial type: AP series, Material number: 0820408003
Weight g 174
Directional valves mechanical
3/2 directional valve G1/8 roller lever with idle return

roller lever with idle return and spring return, 3 ports, 2 spool posi-
tions, 1 pneumatic silencer, blocked in rest position.
Industrial type: ST series, Material number: 0820402003
Weight g 340
Valves
65
Directional valves pneumatic
3/2 directional valve G1/8, spring return

3/2 directional valve, pneumatically operated, with spring return,
3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest
position, free-owing in both directions, suitable for vacuum.
Steel slide ground in, housing made of stainless steel, metallic
seals, with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: ST series, Material number: 0820212001.
Weight g 300
Control pressure (min./max.) bar 2..10
3/2 directional valve G1/8, pulse

3/2 directional valve, pneumatically operated on both sides,
3 ports, 2 spool positions, 1 pneumatic silencer, blocked in rest
position, free-owing in both directions, suitable for vacuum.
Steel slide ground in, housing made of stainless steel, metallic
seals, with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: ST series, Material number: 0820213001.
Weight g 320
Control pressure (min./max.) bar 1.8..10
Valves
5/2 directional valve G1/8, spring return

5 ports, 2 spool positions, 2 pneumatic silencers.
Spool valve without overlap, housing made of aluminum, with plug-
Industrial type: WV02 series, Material number: 0820238001
Weight g 220
Control pressure bar 2.8
5/2 directional valve G1/8, pulse

5 ports, 2 spool positions, 2 pneumatic silencers, pulse valve with
identical spool faces.
Spool valve without overlap, housing made of aluminum, with plug-
Weight g 228
Valves
67
5/3 directional valve G1/8, blocked in central position

5 ports, 3 spool positions, 2 pneumatic silencers, all ports blocked
in central position.
Spool valve without overlap, housing made of aluminum, elastic
seal, with plug-in connection 4 mm, with mounting system for
grooved plate.
Weight g 234
3/2 directional valve G1/8 amplier 2-stage

Pressure amplier 2-stage with 3/2 directional valve, 3 ports,
2 spool positions, pneumatically operated by pneumatic amplier
stage, e.g. for contactless signaling with reex nozzle.
Seat valve, housing and amplier head made of aluminum and plas-
tic, Perbunan sealing elements, with plug-in connection 4 mm,
with mounting system for grooved plate.
Material number: 0820212103
Weight g 390
Control pressure (min./max.) mbar 12..500
Valves
Quick-exhaust valve G1/8

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic
silencer. Pressure feedback from actuator port A (2) to port R (3)
with the following effect: In case of external pressure build-up
at A (2), port R (3) is enabled; for installation into the line system
close to the actuator, e.g. for bleeding fast rewinding cylinders by
external force.
Seat valve, housing made of aluminum, elastic seal, with plug-in
connection 4 mm.
Weight g 98
Nominal ow 1 to 2 l/min 420
Quick-exhaust valve G1/4

Quick-exhaust valve, pneumatically operated, 2 ports, 1 pneumatic
silencer. Pressure feedback from actuator port 2 to port 3 with the
following effect: In case of external pressure build-up at 2, port 3 is
enabled; for installation into the line system close to the actuator,
e.g. for bleeding fast rewinding cylinders by external force.
Seat valve, housing made of aluminum, elastic seal, with plug-in
connection 4 mm, with mounting system for grooved plate.
Weight g 270
Valves
69
3/2 directional valve M5 adjustable 2-8 bar

3/2 directional pressure switch valve, adjustable, 2 ports, 1 free
hole, 2 spool positions, positive output signal as soon as the input
signal reaches a pre-selected switching pressure, hysteresis be-
tween switch-on and switch-off, e.g. as accumulator charging valve
for pressure sequencing/shut-off.
Seat valve, with plug-in connection 4 mm, with mounting system
for grooved plate.
Weight g 230
Switching pressure (min./max.) bar 2..8
3/2 directional valve G1/8, time-delayed

manually adjustable delay time, spring return takes effect without
delay, 3 ports for directional valve, 1 pilot port.
Spool valve, housing made of aluminum, elastic seal, with plug-in
connection 4 mm, with mounting system for grooved plate.
Weight g 610
Delay time (min./max.)s 0.15..10
Control pressure (min./max.) bar 2..10
Valves
3/2 directional solenoid valve M5 spring return

3/2 directional valve, electrically operated with spring return,
3 ports, 2 spool positions, blocked in rest position, with manu-
al override.
Seat valve, separate coil, device connection socket form B, elastic
seal, with plug-in connection 4 mm, with mounting system for
grooved plate.
Weight g 270
Operating current A 0.2
5/2 directional solenoid valve G1/8, with spring return

5/2 directional valve, electrically operated with spring return, 5 ports,
2 spool positions, 2 pneumatic silencers, with manual override.
Spool valve, housing made of aluminum, rubber seal, electrical con-
nection form C according to ISO 15217, with connection socket
for 4 mm measuring lines, with plug-in connection 4 mm, with
Weight g 268
Current consumption mA 90
Directional valves electrical
Valves
71
5/2 directional solenoid pulse valve G1/8

5/2 directional valve, electrically operated on both sides, 5 ports,
for 4 mm measuring line, with plug-in connection 4 mm, with
Weight g 328
5/3 directional solenoid valve G1/8 block. centr. pos.

3 spool positions, 2 pneumatic silencers, all ports blocked in cen-
tral position, with manual override.
for 4 mm measuring line, with plug-in connection 4 mm, with
Weight g 333
Valves
5/2 directional solenoid valve G1/8, PAL

5/2 directional valve, electrically operated with spring return, 5 ports,
nection form C according to ISO 15217, electrical connection sock-
et with cable potted-in, with plug-in connection 4 mm, with
Length m 3
Weight g 439
5/2 directional solenoid pulse valve G1/8, PAL

2 spool positions, 2 pneumatic silencers, open in rest position, with
manual override.
nection form C according to ISO 15217, electrical connection sock-
et with cable potted-in, with plug-in connection 4 mm, with
Length m 3
Weight g 672
Valves
73
Throttle check valve G1/8

Throttle check valve, manually operated, 2 ports, throttled in one
direction (from 1 to 2) - free ow in the opposite direction, manual
throttle adjustment by means of lockable knurled screw.
Taper throttle and diaphragm check valve, housing made of alumi-
num, elastic seal, with plug-in connection 4 mm, with mounting
system for grooved plate.
Weight g 160
Flow control valves
Valves
Shuttle valve 3-fold, OR

Logic valve 3-fold, inherent controlled, 9 ports, 3 per logic unit,
pressure at actuator port A is pending if supply pressure is available
either at port E1 or E2.
Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold
independent OR functional units, with plug-in connection 4 mm,
Weight g 278
Nominal ow l/min 80
Two-pressure valve 3-fold, AND

pressure at actuator port A is pending if the pressure at ports E1
and E2 is equal.
Seat valve, housing made of aluminum, elastic Perbunan seal, 3-fold
independent AND functional units, with plug-in connection 4 mm,
Weight g 271
Nominal ow l/min 80
Logic valves
Valves
75
Shuttle valve G1/8, OR

pressure at actuator port A is pending if the pressure at ports E1
and E2 is equal.
Seat valve, housing made of aluminum, elastic Perbunan seal, with
Weight g 156
Two-pressure valve M5, AND

Logic valve 1-fold, inherent controlled, 3 ports, pressure at actuator
port 2 is pending if the pressure at both ports 1 is equal.
Seat valve, housing made of plastic, NBR seal, with plug-in connec-
Weight g 130
Nominal ow l/min 80
Logic valves
Valves
Valve block with 4 directional valves, Probus DP

Valve support system, with Probus DP connector, 2 x 5/2 direc-
tional valve monostable, 2 x 5/2 directional valve operated on both
sides, manual override, terminating resistor, Probus connection
cable, voltage supply with contact-protected connection cables.
Dimensions mm (L x W x H) 160 X 160 X 92
Weight kg 1.22
Valve support system LP04 multi-pole

Valve support system, with multi-pole connector, 2 x 5/2 directional
valve monostable, 5/2 directional valve operated on both sides,
5/3 directional valve blocked central position, manual override, with
Weight g 910
Operating pressure (max.) bar 8
Accessories
R961004621 1 Cable LP04, 7-pin/4 mm
Valve support system
Special components
77
Filter controller G1/8, 0.1-3 bar

Pressure control valve, 2 ports, 1 free hole, with pressure gauge,
with hand wheel, air ltration and pressure control, feed pressure is
controlled to set secondary pressure.
Diaphragm pressure controller, housing made of zinc, pressure
gauge, hand wheel for the manual adjustment of the secondary
pressure, lter unit anged to pressure control valve, vertical instal-
lation position, ne lter, exchangeable lter insert: borosilicate
glass ber, with plug-in connection 4 mm, with mounting system
for grooved plate.
Industrial type: NL1 series, Material number: 0821302728
Weight g 880
Control range (min./max.) bar 0.1..3
Special components / maintenance units
Filter controller 3/2 directional valve; 0.5 - 10 bar

Pressure controller with 3/2 directional valve, manually operated,
lter with downstream pressure control valve for reduced com-
pressed air supply, with pressure gauge, with isolator valve, 2 ports,
1 free hole.
Diaphragm pressure controller with secondary bleeding, lockable
ball isolator valve, housing made of zinc die casting, hand wheel for
adjusting the secondary pressure, vertical installation position, lter
insert: Cellpor, exchangeable, semi-automatic drain valve, open at
zero pressure, with plug-in connection 6 mm, with mounting sys-
tem for grooved plate.
Industrial type: NL1 series, Material number: 0821300750, 0821300772
Weight g 955

Special components
Pressure control valve PN-ED02

E/P pressure control valve, pressure control range 0-6 bar, com-
mand value input 0-10 V, actual value output 0-10 V, electr. connec-
tion with connector M12 x 1, 5-pole, with plug-in connec-
Industrial type: ED02 series, Material number: R414002403
Weight g 433
Supply voltage V DC 24
Operating current mA 300
Operating pressure (max.) bar 8
Pressure control range (min./max.) bar 0..6
Pressure controller
Pressure controller G1/8, 0.5-10 bar

Pressure controller with pressure gauge, 2 ports, 1 free hole, sec-
ondary pressure manually adjustable, feed pressure is controlled to
secondary pressure.
Diaphragm pressure controller with unloading opening, housing
made of zinc, hand wheel for adjusting the secondary pressure, with
Industrial type: NL1-RGS series, Material number: 0821302730
Weight g 420
Special components
79
Pressure gauge 0-10 bar

Pressure gauge, analog pointer instrument, 2 ports.
Bourdon tube pressure gauge, connection block made of aluminum,
with plug-in connection 4 mm, with mounting system for
grooved plate.
Industrial type: PG1-SNL series, Material number: 1827231024
Weight g 222
Area of application (min./max.) bar 0..8
Display range (min./max.) bar 0..10
Scale value 0.5
Pressure gauge 0-2.5 bar

Pressure gauge, analog pointer instrument, 2 ports.
grooved plate.
Weight g 222
Operating pressure (min./max.) bar 0..2.5
Area of application (min./max.) bar 0..1.7
Display range (min./max.) bar 0..2.5
Scale value 0.1
Pressure gauge
Special components
Pressure gauge 1/0 bar

Pressure gauge for vacuum display, analog pointer instrument,
2 ports.
grooved plate.
Weight g 222
Area of application (min./max.) bar 0.8..0
Display range (min./max.) bar 1..0
Scale value 0.1
Pressure gauge
Special components
81
Mechanical pressure switch 1 - 16 bar

Pneumatic / electric pressure switch, manually adjustable, with
spring pretensioning, changeover contact, with contact protect-
ed 4 mm safety sockets. Used for the pressure-dependent genera-
tion of an electrical switching signal.
Diaphragm with spring pretensioning, with device socket, form A,
grooved plate.
Industrial type: PM1 series, Material number: 0821100013
Weight g 311
Switching current A max. 10
Switching pressure (min./max.) bar 0.5..16
P/E transformer
Mechanical pressure switch -1 to 0 bar

Pneumatic / electric pressure switch, manually adjustable, with
spring pretensioning, changeover contact, with contact protect-
ed 4 mm safety sockets. Used for the pressure-dependent genera-
tion of an electrical switching signal.
Diaphragm with spring pretensioning, with device socket, form A,
grooved plate.
Industrial type: PM1 series, Material number: 0821100010
Weight g 318
Switching pressure (min./max.) bar 0.9..0
Special components
P/E transformer
Pressure switch 0 to 16 bar

Electronic pressure sensor with sensor element on piezo-resistant
basis, switching pressure range 0 - 16 bar, output signal 1 x PNP and
1 x analog, electr. connection with connector M12 x 1, 5-pole, with
Industrial type: PE2 series, Material number: 0821100111
Weight g 210
Supply voltage V DC 15..32
Operating current mA < 50
Ambient temperature (min./max.) C 10..60
Special components
83
Reex nozzle / suction nozzle
Reex nozzle

Reex nozzle, measuring nozzle with pneumatic signal recording of
the back pressure, 1 measuring port and measuring nozzle, positive
signal at the measuring port in case of distance recording of a solid
body. For the contactless recording of moveable parts, e.g. tubular
bags in packaging machines. For reducing the pressure at the input,
upstream connection of a pressure controller (0.1 to 3 bar) is nec-
essary, Mat. no. 1827003387. For the further processing of the
measurement signal, the downstream connection of a directional
valve with pressure amplier is necessary, Mat. no. 1827003389.
Housing and internal part made of brass, mounted at an aluminum
angle in an adjustable form, with plug-in connection 4 mm, with
Weight g 154
Operating pressure (min./max.) bar 0.1..0.4
Vacuum ejector

Suction nozzle, 3 ports, vacuum is generated by compressed air
ow from port 1 through venturi nozzle to port 3. Vacuum results at
the smallest nozzle cross-section at port 2 leading to the vacuum
suction cup, for grabbing plane material with smooth surface.
Aluminum housing, nozzle system made of brass, at vacuum suc-
tion cup, Perbunan material with internal thread, with plug-in con-
nection 4 mm, with mounting system for grooved plate.
Industrial type ejector: EBP series, Material number: 1820455077.
Industrial type vacuum suction cup: FSG series,
Weight g 210
Air consumption l/min 20
Special components
Summation counter pneumatic, 6-digit

Pneumatic-mechanical summation counter, 2 ports, counting fre-
quency depends on the pressure and the pipe length (values have
to be determined) / reset: Manually via manual button or pneumati-
cally > 2 bar / counting: Pneumatic pulse length > 18 ms
Plastic housing, white numbers, 6-digit display, any installation po-
sition, with plug-in connector 4 mm, with mounting system for
grooved plate.
Weight g 225
Counter
Counter timer box 8 bar

Preset summation counter for pneumatic pulses, 4 ports, reset but-
ton, preset pushbutton, preset and actual display 3-digit. If the pre-
selected target pulse number corresponds to the pneumatically
generated actual pulse number, the integrated 3/2 directional pulse
valve will switch, reset manually or pneumatically.
Plastic housing with aluminum front plate, 4 plug-in connec-
tions 4 mm, with mounting system for grooved plate or electri-
cal attachment.
Weight g 644
Control pressure bar 0.8..1.5
Special components
85
Distributor 6-fold

Pneumatic distributor 6-fold, 6 actuator ports, 1 port as supply, ow
release in discharge direction after insertion of the plastic pipe.
Housing made of anodized aluminum, port for supply with plug-in
connection 6 mm, ports for every discharge with plug-in connec-
tion 4 mm blocked in discharge direction, with mounting system
for grooved plate.
Weight g 224
Distributor 6-fold 3/2 directional valve

Pneumatic distributor 6-fold, 6 ports for discharges, 1 port as sup-
ply, 3/2 directional manual spool valve with detent and 1 free hole,
spool position 1: supply blocked, spool position 2: supply open,
free hole closed.
Housing made of anodized aluminum, with plug-in connec-
tion 6 mm for supply, with plug-in connection 4 mm for dis-
charge, with mounting system for grooved plate.
Manual spool valve ML series, Material number: 0820402007
Weight g 282
Distributor
Special components
Terminal 5-fold

5-fold terminal strip for mounting pipes.
Terminal strip made of plastic, with mounting system for
grooved plate.
Weight g 98
Pipe bracket
Terminal strip 5-fold with designation label PAL

5-fold terminal strip for mounting pipes, with designation label.
Terminal strip made of plastic, designation label made of aluminum,
Weight g 116
Electric components | Pneumatics training system

87
Electric components
88 Pneumatics training system | Electric components

Table of Contents Electric components
Operating modules 89
Position switches 97
Relays 100
Operating and display elements 102
Measuring lines 106
Accessories 109
PLC 112
Operating modules
89
Relay box 24 V, 4 changeovers

Relay with 4 changeover contacts, direct-switching, indicator lamp
is illuminated in switched condition.
Plastic housing with aluminum front plate, contact protected 4 mm
measuring sockets, relay and control circuit designed as slide-in
unit with printed circuit board, with mounting system for grooved
plate or grooved plate case.
Weight g 386
Contact load A max. 4
Relay box 24 V, with pick-up delay

Relay with 1 normally open contact and 1 normally closed contact,
switching with pick-up delay, continuously adjustable time delay,
indicator lamp is illuminated in the switched condition.
Weight g 362
Delay time s 0.5..15
Operating modules
Operating modules
Relay box 24 V, with release time delay

Relay with 1 normally open contact and 1 normally closed contact,
switching with dropout delay, continuously adjustable time delay,
indicator lamp is illuminated in the switched condition.
Weight g 365
Delay time s 0.5..15
Display box 24 V, optical / acoustic

Optical and acoustic signal display, optical display 4 x LED red,
acoustic display with buzzer, displays are active if there is voltage at
the socket pair (+, ).
measuring sockets (4 x 2 for optical, 1 x 2 for acoustic display), de-
signed as slide-in unit on printed circuit board, with mounting sys-
tem for grooved plate or grooved plate case.
Weight g 346
Operating modules
Operating modules
91
Distributor box 24 V

Distributor box for 24 V and 0 V, 10 sockets (red for 24 V) are elec-
trically connected, 10 sockets (blue for 0 V) likewise.
Plastic housing with aluminum front plate, with 10 red and 10 blue
contact protected 4 mm measuring sockets, designed as slide-in
unit on printed circuit board, with mounting system for grooved
plate or for electrical attachment.
Weight g 369
Switch and button box 24 V

Switch and button box, 1 switch with 2 detents, 1 normally closed
contact, 1 normally open contact, operation by turning the switch
toggle, 2 buttons with spring return, 1 normally closed contact and
1 normally open contact each, operation by jogging the button.
measuring sockets. Designed as slide-in unit with printed circuit board,
with mounting system for grooved plate or for electrical attachment.
Weight g 376
Operating modules
Operating modules
Switch box 24 V, 2-fold

Switch box with 2 pushbuttons, 2 normally open contacts and
2 normally closed contacts each, switch with signal lamp, can be
separately operated via 2 connection sockets.
Plastic housing with aluminum front plate, with 2 pushbuttons, with
16 connection sockets to the switching contacts, 4 connection sock-
ets to the signal lamps, designed as slide-in unit on printed circuit
board, with mounting system for grooved plate or grooved plate case.
Weight g 382
Contact load A 4
Button box 24 V, 2-fold

Button box with 2 pushbuttons, 2 normally open contacts and
2 normally closed contacts each, button with signal lamp, can be
separately operated via 2 connection sockets.
Plastic housing with aluminum front plate, with 2 pushbuttons, with
16 connection sockets to the switching contacts, 4 connection sock-
ets to the signal lamps, designed as slide-in unit on printed circuit
board, with mounting system for grooved plate or grooved plate case.
Weight g 382
Contact load A 4

Operating modules
Operating modules
93
Counter timer box 24 V

Counter timer box with potential-free changeover contact, when the
counter value is reached, the contact switches, reset of the counter
reading by reset pulse or manually using the button, setting the
counter value by 3-digit decade switch.
Plastic housing with aluminum front plate, manual reset button,
contact protected 4 mm connection sockets, designed as slide-in
unit on printed circuit board, with mounting system for grooved
Weight g 382
Contact load A 2
Operating modules
Switch box emergency off 24 V

Switch for emergency off, mechanical locking in switched position,
mechanical unlocking by turning the control button, 1 normally
open contact, 1 normally closed contact.
measuring sockets, designed as slide-in unit, with mounting system
for grooved plate or grooved plate case.
Weight g 324
Contact load A 4
Operating modules
Operating module BPS 6.1 + BPS 21.0

Operating module BPS 6.1 command/actual value display,
2 digital voltmeters, display 3 digits, digit height 13 mm,
measurement range +/20 V DC.
Operating module BPS21.0, adapter for pressure control valve ED02
with 7-pin connector plug to laboratory sockets,
contact protected 4 mm laboratory sockets for command value and
voltage supply, 2 mm laboratory sockets for actual values.
Aluminum front plates with scratch-proof labeling,
Weight kg 1.4
Input / output box 24 V, 16-fold

Adapter for 16 signals from D-SUB connector to measuring sockets,
2 measuring sockets for supply voltage 24 V and 0 V connected with
D-SUB connector, assignment of the connector-pin assignment to
measuring sockets according to plan.
Plastic housing with aluminum front plate, with contact protected
4 mm measuring sockets, 16 x for signals black, 1 x for 24 V red,
1 x for 0 V blue, D-SUB connector 26-pin, designed as slide-in unit
on printed circuit board, with mounting system for grooved plate or
electrical attachment.
Weight g 386
Contact load A 4
Operating modules
Operating modules
95
Operating module BPS 5.2 + BPS 20.0

Operating module BPS 5.2 with 10-gear potentiometer and scale for
manual command value specication, +/10 Volt output, 1 rotary
switch with 3 positions, optical indicator for selected polarity,
operating module BPS 20.0 for command value generation, 4 call-
able command values, 5 ramps per command value,
aluminum front plates with scratch-proof labeling,
contact protected 4 mm laboratory sockets,
Weight kg 1.6
Operating modules
Power supply unit 230 V/24 V with distributor

Power supply unit with mains switch and operation lamp, contact
protected 4 mm measuring sockets, 1 x red for DC 24 V, 1 x blue for
0 Volt.
Distributor plate with contact protected 4 mm measuring sockets,
10 x red for DC 24 V and 10 x blue for 0 Volt.
Plastic housing with aluminum front plate, with mounting system
for grooved plate or for electrical attachment.
Weight kg 4.05
Mains frequency Hz 50
Operating modules
Operating modules
Table power supply unit 0-30 V/ 3 A

Power supply unit with controllable output 0-30 V DC, 3 A and out-
put 3-6 V DC, 2 A,
with contact protected 4 mm safety sockets, table unit with fold-out
feet, with mains connection cable.
Weight kg 5.3
Output voltage V DC 0..30
Position switches
97
Electric position switch with roller lever

Electric position switch with roller lever, operation via trip cam.
1 changeover contact, 3 contact protected 4 mm measuring sock-
ets, middle contact (1, red), normally closed contact (2, blue), nor-
mally open contact (4, black), with mounting system for grooved
Weight g 165
Switching current A 2
Electric position switch with roller lever

Electric position switch with roller lever, operation via trip cam.
1 changeover contact, 3 screw terminals, middle contact, normally
closed contact, normally open contact, with mounting system for
grooved plate.
Weight g 120
Switching current A 2
Position switches
Position switches
Inductive sensor

Inductive proximity switch NJ2-12GM40-E2 with PNP NO contact
function, switching distance 2 mm, measuring distance mechanical-
ly adjustable.
Flush mounting, voltage supply 10...60 V (DC), switching status dis-
play, LED yellow, bracket for sensor made of anodized aluminum
sheet, contact protected 4 mm safety sockets,
with mounting system for grooved plate or grooved plate case.
Weight g 318
Protection class IEC60529 IP20
Operating current mA 0 200
Switching frequency Hz 0 3000
Switching distance mm 2
Installation type Flush
Optical sensor

Optical sensor, reection light scanner OF5010, operating display
LED green, functional display LED yellow, current carrying capaci-
ty 200 mA, switching frequency 400 Hz.
Switching element function PNP NO contact, bright-/dark-switching
electronically switchable.
Bracket anodized ALUMINUM sheet, 3 contact protected 4 mm safe-
ty sockets for voltage supply 10...36 V (DC) and switching signal,
Weight g 184
Switching frequency Hz 400
Scanning width mm 200
Position switches
Position switches
99
Capacitive sensor

Capacitive proximity switch CBB4-12GH70-E2, with PNP NO contact
function, switching distance 4 mm, adjustable via potentiometer.
Flush mounting, operating voltage 10...36 V (DC), bracket for sen-
sor made of anodized aluminum sheet, contact protected 4 mm
safety sockets,
Weight g 185
Operating current mA 0 100
Switching frequency Hz 0 50
Switching distance mm 4
Installation type Flush
Switching current A 0.2
Position switches
Relays
Time relay, with pick-up or dropout delay

Multifunction time relay, pick-up or dropout delayed operating mode
selectable, 2 changeover contacts, 6 function types and 4 time peri-
ods manually adjustable, optical display of the set time value.
Plastic housing, pluggable on 11-pin socket, Mat. no.: R961002699
Weight g 91
Time period 1 0.05s..5h
Relay with 3 changeovers

Relay with 3 changeover contacts.
Transparent plastic housing, pluggable on 11-pin socket,
Mat. no.: R961002699
Weight g 82
Relays
Relays
101
Relay socket

Socket for the relay assembly on fastening rail (top hat rail), for ac-
cepting an 11-pin plug-in relay,
blue plastic housing, with screw terminals.
Weight g 50
Contact load A 10
Connection cross-section mm 0.5..2.5
Relays
Operating and display elements
Indicator light 24 V

Indicator light for displaying electric signals.
Display opal white, electrical connection via plug terminal, mount-
ing in the carrying angle Mat. no.: 1827003558, indicator unit can
be separated from the contact unit.
Weight g 34
Operating current mA 50
Electr. button 1 NC contact/1 NO contact

Button with 1 normally closed and 1 normally open contact.
By pushing the actuation element, one contact is opened, the other
one is closed. Upon release, a return spring makes the switching
contacts return into the rest position.
Actuation element black, electrical connection via screw terminal,
mounting in the carrying angle Mat. no.: 1827003558, actuation
element can be separated from the contact unit.
Weight g 36
103
Electr. switch 1 NC contact/1 NO contact

Rotary switch with detented position, 1 NC and 1 NO contact. By
turning the actuation element, one contact is opened, the other one
is closed.
Actuation element black, electrical connection via screw terminal,
mounting in the carrying angle Mat. no.: 1827003558, actuation
element can be separated from the contact unit.
Weight g 42
Socket with LED form A

Adapter with 2 connections for laboratory connectors, signal ex-
change with rectication; thus, reverse polarity protection, optical
display, can be used for valves.
Plastic housing with contact protected 4 mm measuring sockets,
contacting to the valve coil via coupling socket according
to DIN 43650, form A.
Weight g 35
Socket with LED form B

Adapter with 2 connections for laboratory connectors, signal ex-
change with rectication; thus, reverse polarity protection, optical
display, can be used for valves.
to DIN 43650, form B.
Weight g 35
Socket with LED form C

Mating connector with 2 connections for laboratory connectors,
forwarding of the signals to valve coil, signal rectication; thus, re-
verse polarity protection, optical display.
to DIN 43650, form C.
Weight g 18
Protection class IEC 60529 IP20
105
Socket P/E form A

Mating connector with 3 connections for laboratory connectors,
suitable for pressure switches Mat. no.: 1827003428, 1827003434.
contacting via coupling socket according to DIN 43650, form A.
Weight g 39
Measuring lines
Measuring line 250 mm, red

Flexible laboratory cable with 4 mm laboratory connector, socket
and pin part with contact protection, stackable, for establishing
safe electrical plug-in connections for exercise installations.
Length mm 250
Weight g 22
Color Red
Measuring line 250 mm, blue
Color Blue
Measuring line 250 mm, black
Color Black

Length mm 500
Weight g 28
Color Red
Connection cross-section mm 1
Color Blue
Color Black
Measuring lines
Measuring lines
107

Length mm 1000
Weight g 40
Color Red
Color Blue
Color Black
Measuring lines
Measuring line, 1500 mm, red

Length mm 1500
Weight g 50
Color Red
Color Blue
Measuring line, 1500 mm, black
Color Black
Measuring lines
Connection line 1500 mm, red and blue

Flexible laboratory cables with 4 mm laboratory connector and wire end
ferrule, socket and pin part with contact protection, stackable, for es-
tablishing safe electrical plug-in connections for exercise installations.
Length mm 1500
Weight g 83
Color Red, blue
Cable 10-pin/4 mm

Cable for the voltage supply of the 8 end switches and for forward-
ing the 8 signals to the PLC, in the E2C handling module device set.
10-pin round socket, 10 contact protected 4 mm connectors.
Length m 1
Weight g 225
Cable 7-pin/4 mm

Cable for controlling the valve support system LP04 multi-pole in
the E2C handling module device set.
25-pin D socket, 7 contact protected 4 mm connectors.
Length m 1
Weight g 170
Measuring lines
Accessories
109
Carrying angle, 4-fold

Carrying angle for the safe acceptance of 4 operating elements
(e. g. switches, pushbuttons, indicator lights).
Anodized aluminum sheet, with mounting system for grooved plate
or grooved plate case.
Weight g 262
Top hat rail 250 mm

Mounting rail for accepting electrical installation elements, e.g. for
max. 6 relay sockets or max. 35 terminals.
Sheet steel, with long holes, mounting with screw and nut in
8 mm groove.
Weight g 91

Accessories
Wire end ferrule 0.75 mm

Wire end ferrule with gray ange, as clamping protection for exi-
ble wires.
Weight g 11
Line cross-section mm 0.75

Accessories
Bridge, 10-fold, for terminals

Via a screw connection, the bridge establishes a safe electrical con-
nection between neighboring terminals. A max. of 10 terminals can
be connected.
Weight g 15
Accessories
Terminal 2.5 mm

Individual terminals, for snapping onto the mounting rail
Mat. no.: 1827003560
Weight g 7
Electr. line, blue, 0.75 mm, 25 m

Flexible electric line, 1-pin.
Length m 25
Weight g 300
Color Blue
Accessories
111
Terminal designation 01-40

Pluggable terminal designations with the numbers 1 to 40, suitable
for terminal Mat. no.: 1827003141 and 1827003559
Weight g 2
Terminal, 35-fold

Terminal, 35-fold, for wiring with individual wires.
Installed on mounting rail with end angles and stop plate, terminals
made of nickel-plated brass with clamping ring, plastic body,
mounting with screw and nut in 8 mm groove.
Weight g 356
Accessories
PLC
PLC
PLC module 2 analog outputs

PLC module with 2 analog outputs, for attachment to the L20, out-
put voltage 0-10 V.
Weight g 71
Output voltage V 0..10
PLC module 2 analog inputs

PLC module with 2 analog inputs, for attachment to the L20,
4-20 mA, 0-10 V
Weight g 70
Input voltage V 0..10
PLC
113
PLC L20, 12 I/O

Programmable logic control L20 with digital inputs/outputs, 2 Sub-D
sockets for the connection of 2 I/O boxes. Firmware on
CompactFlash card.
1 IndraControl L20 with PROFIBUS DP, Ethernet, RS232,
1 CompactFlash card rmware L20, 12 digital inputs, 12 digital out-
puts 0.5 A, mounting system for grooved plate and grooved
plate case
2 safety sockets 4 mm (red/blue), 2 Sub-D sockets 26-pin,
IndraWorks software.
Weight kg 1.7
Digital I/O DI / DO 12 / 12
Probus module 8 I/O

Probus module with 8 digital inputs and outputs each, M12 x 1
plug-in connection, short-circuit and overload protection of the out-
puts and sensor supply, max. output current per channel 500 mA,
2 connections for BUS IN and BUS OUT, 4 connections for voltage
supply load and logic, 16 LEDs for status I/O, 4 LEDs for status volt-
age supply load and logic, 3 LEDs for diagnosis, 2 rotary encoding
switches for station address, with mounting system for
grooved plate.
Material number: R911307247
Dimensions mm (L x W x H) 178 x 70 X 80
Weight g 600
Operating temperature (min./max.) C 25..60
PLC
PLC
Pneumatic accessories | Pneumatics training system

115
Pneumatic accessories
116 Pneumatics training system | Pneumatic accessories

Table of Contents Pneumatic accessories
Plug-in connectors 117
Fittings 119
Pneumatic silencers 121
Pipes 122
Compressor and accessories 123
Cable channels 125
Snap-in elements 126
Tools 129
Consumables 131
Plug-in connectors
117
Plug-in connectors
T plug-in connector 4 mm

T plug-in connector with 3 connections, for the installation of pneu-
matic circuits, by plugging in the pipe end, the connection with the
basic body is securely sealed; at the same time secured against
pulling out.
Brass housing nickel-plated, spring sleeve, pressure and O-rings
demountable. The pipe is held by a sharp edge of the spring sleeve
that is installed in the housing with a conical seat.
Industrial type: QR2-RTK series, Material number: 1823381043
Weight g 15
Plug-in connection mm () 4
Angular connector 4 mm

Angular connector, 2 connections, 90 degree angle, for the installa-
tion of pneumatic circuits, by plugging in the pipe end, the connec-
tion between housing and pipe with O-ring is securely sealed and at
the same time secured against pulling out.
Brass housing, nickel-plated, with spring sleeve, pressure ring and
O-ring demountable, for plastic pipe calibrated on the outside; the
pipe is held by a sharp edge of the spring sleeve that is installed in
the housing with a conical seat.
Industrial type: QR2 series - heat-resistant, Material number: 1823380019
Weight g 10

T plug-in connector, 3 connections, for the installation of pneumatic
circuits, by plugging in the pipe end, the connection between hous-
ing and pipe is sealed and at the same time blocked against pull-
ing out.
Gray PBT plastic housing, POM loosening ring, the pipe is held
by a sharp edge of the toothed washer, Perbunan form ring for
the sealing.
Industrial type: QR1-S-RTK series, Material number: 2121104000
Weight g 7
Plug-in connectors

T plug-in connector, 3 connections, for the installation of pneumatic
circuits, by plugging in the pipe end, the connection between hous-
ing and pipe is sealed and at the same time blocked against pull-
ing out.
Gray PBT plastic housing, POM loosening ring, the pipe is held
by a sharp edge of the toothed washer, Perbunan form ring for
the sealing.
Industrial type: QR1-S-RTK series, Material number: 2121106000
Weight g 10
Plug-in connectors
End plug 4 mm

End plug, for plug-in connections that are not necessary, tool in the
commissioning, assembly and troubleshooting.
Industrial type: QR1-RBS series, Material number: 2123204000
Weight g 0.4
Fittings
119
Straight tting G1/8, 4 mm

Straight tting for producing a ow connection from internal thread
to plug-in connection for plastic pipe.
Brass, nickel-plated. Sealing of the tting to the connection surface
and sealing of the plastic pipe to the housing is in each case effect-
ed by means of an O-ring. The plastic pipe is held by a sharp edge
of the spring sleeve and is secured against pulling out.
Industrial type: QR2-S-RPN series, Material number: 1823373041
Dimensions mm (L x ) 28 x 13.5
Weight g 5
Straight tting M5, with check valve, 4 mm

Straight tting for establishing a ow connection from internal
thread to plug-in connection for plastic pipe, the installed check
valve blocks the ow in outow direction, release is granted by
plugging the plastic pipe into the plug-in connection, inlet direction
is always free.
Brass, nickel-plated, seat valve, sealing of the tting to the connec-
tion surface and sealing of the plastic pipe to the housing is in each
case effected by means of an O-ring. The plastic pipe is held by
a sharp edge of the spring sleeve and is secured against pulling out.
Weight g 10
Operating pressure bar 10
Fittings
Straight tting M5, 4 mm

Dimensions mm (L x ) 20.5 x 9
Weight g 6
Fittings

Dimensions mm (L x ) 24 x 13.5
Weight g 11

Weight g 12
Fittings
Elbow swivel connector M5, 4 mm

Elbow swivel connector, for producing a ow connection from inter-
nal thread to plug-in connection for plastic pipe.
The elbow swivel connector consists of a housing with plug-in con-
nection and hollow bolt. Sealing of the tting to the connection sur-
face, to the hollow bolt and sealing of the plastic pipe to the hous-
ing is in each case effected by means of an O-ring. The pipe is held
by a sharp edge of the spring sleeve that is installed in the housing
with a conical seat.
Industrial type: QR2-S-RW1, Material number: 1823391549
Weight g 10
pneumatic silencers
121
Elbow swivel connector G1/8, 4 mm

Elbow swivel connector, for producing a ow connection from inter-
nal thread to plug-in connection for plastic pipe.
Brass, nickel-plated. The elbow swivel connector consists of a hous-
ing with plug-in connection and hollow bolt. Sealing of the tting to
the connection surface, to the hollow bolt and sealing of the plastic
pipe to the housing is in each case effected by means of an O-ring.
The pipe is held by a sharp edge of the spring sleeve that is in-
stalled in the housing with a conical seat.
Industrial type: QR2-S-RW1, Material number: 1823391551
Weight g 24
Pneumatic silencer G1/8

Pneumatic silencer for reducing the venting noises in valve switching
processes. By means of an enlarged outlet area in the ow-through
of hollow spaces in the sintered metal, the air velocity is reduced.
Flow-through cone made of sintered bronze with optimized graining
for ow-through volume and noise reduction, thread made of brass.
Industrial type: SI1 series, Material number: 1827000000
Weight g 10
Operating pressure bar 10
Fittings / pneumatic silencers
Pipes
Plastic pipe 6 x 1.05, PU, 25 m, black

Plastic hose for the installation of pneumatic circuits.
Hose made of polyester-polyurethane 6 x 1.05 mm, calibrated on
the outside, for compressed air according to ISO 8573-1:2001; ther-
mal application range: 30 C to +80 C.
Industrial type: TU1-S series, Material number: 1820712012
Length m 25
Weight g 500
Color 0 Black
Operating pressure (min./max.) bar 0.95..+10
External diameter mm 6
Internal diameter mm 3.9
Bending radius mm 18
Plastic pipe 4 x 0.75, PU, 25 m, black

Length m 25
Weight g 225
Color 0 Black
Pipes
Plastic pipe 4 x 0.75, PU, 25 m, transparent

Length m 25
Weight g 225
Color Transparent
Compressor and accessories
123
Device set compressor 230 V incl. accessories

Compressor unit for one-phase electrical connection
Low noise level, suitable for operation in the classroom
Max. noise 40 dB, max. air quantity 50 l/min, operating pres-
sure 6..8 bar, voltage 230 VAC, frequency 50 Hz
Device kit components:
R900891168 1 Compressor 230 V
R900891177 1 Coupling plug
2121106000 1 T plug-in connector 6 mm
R961007740 1 Plastic pipe 6 x 1.05, PU, 8 m
Compressor 230 V

Compressor for the compressed air supply, pressure gauge, pres-
sure controller, water separator, 2 compressed air connections, low
noise level, suitable for operation in the classroom.
Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for
one-phase electrical connection.
Weight kg 24.4
Operating pressure bar 6..8
Compressor 110 V

Compressor for the compressed air supply, pressure gauge, pres-
sure controller, water separator, 2 compressed air connections, low
noise level, suitable for operation in the classroom.
Max. air quantity 50 l/min, max. noise 40 dB, compressor unit for
one-phase electrical connection.
Weight kg 24.4
Operating pressure bar 6..8
Device set compressor 110 V incl. accessories

Compressor unit for one-phase electrical connection
Low noise level, suitable for operation in the classroom
Max. noise 40 dB, max. air quantity 50 l/min, operating pres-
sure 6..8 bar, voltage 110 VAC, frequency 60 Hz
Device kit components:
R961003963 Compressor 110 V
R900891177 Coupling plug
2121106000 T plug-in connector 6 mm
R961007740 Plastic pipe 6 x 1.05, PU, 8 m
Cable channels
125
Cable channel 200 mm

Cable channel laterally slotted, with moveable cover that can be
engaged, mounting with nut in 8 mm groove or with pressure sensi-
tive tapes on smooth surface, for accepting cables and plastic
pipes, improves the clarity of the installation.
Gray plastic PVC.
Weight g 40
Weight g 45
Weight g 52
Weight g 72
Weight g 83
Cable channels
Snap-in elements
Carrier plate 1 LO

Carrier plate with snap-in, with asymmetric hole pattern and
24 bores, for mounting components with self-tapping screws;
clamping by means of spring preload on clamping piece in 8 mm
groove, loosening using pressure against loosening slide, can be
mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, snap-in mecha-
nism and connecting rod, carrier plate mounted on base plate in
"Hole at top" position.
Weight g 94
Installation surface mm (L x W) 70 x 40
Snap-in elements
Carrier plate 1 LU

24 bores, for mounting components with self-tapping screws;
nism and connecting rod, carrier plate mounted on base plate in
"Hole at bottom" position.
Weight g 94
Carrier plate 2 with LU long holes

10 bores, for mounting components with self-tapping screws, ad-
justable installation position, clamping by means of spring preload
on clamping piece in 8 mm groove, loosening using pressure against
loosening slide, can be mounted rotated in steps of 90 degrees.
Carrier plate made of plastic, aluminum base plate, 2x snap-in, with
connecting rod, carrier plate with long holes, mounted on base
plate in "Holes at bottom" position.
Weight g 96
Snap-in elements
127
Carrier plate 2 LO

10 bores, for mounting components with self-tapping screws, ad-
justable installation position, clamping by means of spring preload
on clamping piece in 8 mm groove, loosening using pressure against
loosening slide, can be mounted rotated in steps of 90 degrees.
nism and connecting rod, carrier plate with long holes, mounted on
base plate in "Holes at top" position.
Weight g 96
Carrier plate 3

10 bores, for mounting components with self-tapping screws,
nism and connecting rod, carrier plate mounted on base plate.
Weight g 138
Snap-in elements
Loosening slide extension

Extension of the release mechanics, carrier plates with assembly
widths of more than 50 mm require the extension of the loosening
slide for unlocking.
Plastic body block, with 2 bores for 2 extension dimensions, for
assembly on connecting rod.
Weight g 14
Snap-in elements
Snap-in elements
Snap-in, right, with screw

Snap-in clamping element, "Right" design: Moveable clamping
piece is assembled vis--vis the loosening slide, with self-tapping
M3 x 8 screw and Belleville washer for mounting.
Loosening slide made of plastic, snap-in mechanism made of alumi-
num die casting.
Weight g 22
Snap-in, left, with screw

Snap-in clamping element, "Left" design: Moveable clamping
piece is assembled on the same side as the loosening slide, with
self-tapping M3 x 8 screw and Belleville washer for mounting.
Loosening slide made of plastic, snap-in mechanism made of alu-
minum die casting.
Weight g 22
Connecting rod for snap-in

Connecting rod for snap-in, for the synchronous operation of two
loosening slides assembled next to each other, in grid width 50 mm.
Brass, nickel-plated, diameter 6 mm.
Weight g 11
Tools
129
Tools
Pipe cutter

Pipe cutter, manually operated, the blade cuts the lead pipe free
of burs.
Body of gray plastic (polyamide), blade of stainless steel.
Replacement blade, Material number: 1823391389
Weight g 30
Pneumatic tool kit

The assortment consists of:
Double open-ended wrench 6 x 7; 8 x 9; 12 x 13; 13 x 14,
slotted screwdriver 3.0 x 80; 5.5 x 100,
Allen wrench 2.5,
cross-head screwdriver size 1,
olling bag made of hard-wearing soft PVC.
Dimensions mm (L x W) 400 x 320
Weight g 620
Torx screwdriver T10

TORX screwdriver, size T10,
with shaft made of hardened tool steel and a handle made of plastic.
Length mm 200
Weight g 30
Tools
Loosening tool

Forked lever as loosening aid for plug-in connectors, for pipe diame-
ters 4, 5, 6, 8, 10, 12, 14 mm.
Galvanized sheet steel.
Weight g 22
Tools
Consumables
131
Cable fastener L = 130 mm

Cable fastener for mounting pipes or lines.
Length mm 130
Weight g 72
Consumables
Designation label 15 x 6

Self-adhesive labels for labeling the components used in the pneu-
matic system,
can be written with pencil and pen, easily formable, the adhesive
used is water-resistant.
80 adhesive labels on a sheet.
Dimensions mm (L x W) 15 x 6
Weight g 6
Consumables
Directories | Pneumatics training system

133
Directories
134 Pneumatics training system | Directories

134
Material number overview
135
Mat. no. Product name Page
1820712000 Plastic pipe 4 x 0.75, PU, 25 m, transparent 122
1820712010 Plastic pipe 4 x 0.75, PU, 25 m, black 122
1820712012 Plastic pipe 6 x 1.05, PU, 25 m, black 122
1821025000 Cable fastener L = 130 mm 131
1823219007 Trip cams steel M10 x 1.25 57
1823373038 Straight tting M5, 4 mm 119
1823373041 Straight tting G1/8, 4 mm 119
1823380019 Angular connector 4 mm 117
1823381043 T plug-in connector 4 mm 117
1823391390 Pipe cutter 129
1823391549 Elbow swivel connector M5, 4 mm 120
1823391551 Elbow swivel connector G1/8, 4 mm 121
1823391651 Loosening tool 130
1827000000 Pneumatic silencer G1/8 121
1827001988 Indicator light 24 V 102
1827001991 Electr. button 1 NC contact/1 NO contact 102
1827001992 Electr. switch 1 NC contact/1 NO contact 103
1827003005 Connection line 1500 mm, red and blue 108
1827003025 Pneumatic tool kit 129
1827003031 Electr. line, blue, 0.75 mm, 25 m 110
1827003037 Bridge, 10-fold, for terminals 110
1827003098 Quick-exhaust valve G1/8 68
1827003124 Straight tting M5, with check valve, 4 mm 119
1827003141 Terminal 2.5 mm 110
1827003142 Terminal designation 01-40 111
1827003147 Shuttle valve 3-fold, OR 74
1827003148 Two-pressure valve 3-fold, AND 74
1827003212 Measuring line 250 mm, red 106
1827003213 Measuring line 250 mm, blue 106
1827003214 Measuring line 250 mm, black 106
1827003221 Adapter for electric cylinder switch 55
1827003224 PN proximity switch with holder 56
1827003225 Vacuum ejector 83
1827003299 Grooved plate 565 x 700 x 30 mm 14
1827003349 Loosening slide extension 127
1827003351 Connecting rod for snap-in 128
1827003352 Socket with LED form A 103
1827003353 Socket with LED form B 104
1827003354 Socket with LED form C 104
1827003355 Socket P/E form A 105
1827003365 Basic pneumatic kit according to BiBB 26
1827003371 Single-acting cylinder d = 25 mm, H = 50 mm 51
1827003372 Double-acting cylinder d = 25 mm, H = 100 mm 51
1827003374 3/2 directional valve G 1/8, spring return 65
1827003375 3/2 directional valve G1/8, pulse 65
1827003376 5/2 directional valve G1/8, spring return 66
1827003377 5/2 directional valve G1/8, pulse 66
1827003378 5/3 directional valve G1/8, blocked in central position 67
1827003379 Throttle check valve G1/8 73
1827003381 Quick-exhaust valve G1/4 68
1827003382 Shuttle valve G1/8, OR 75
1827003383 Two-pressure valve M5, AND 75
1827003385 3/2 directional valve G1/8, time-delayed 69
1827003386 Pressure controller G1/8; 0.5-10 bar 78
1827003387 Filter controller G1/8, 0.1-3 bar 77
1827003388 3/2 directional valve M5 adjustable 2-8 bar 69
1827003389 3/2 directional valve G1/8 amplier 2-stage 67
1827003392 3/2 directional valve M5 button 58
1827003393 3/2 directional valve G1/8 button 58
1827003394 3/2 directional valve M5 rotary switch 59
1827003395 3/2 directional valve G1/8 EMERGENCY STOP 59
1827003396 5/2 directional valve G1/8 button 60
1827003397 5/2 directional valve G1/8 with rotary switch 60
1827003399 3/2 directional valve M5 roller 63
1827003400 3/2 directional valve G1/8 roller 63
1827003401 3/2 directional valve M5 roller lever with idle return 64
137
1827003402 3/2 directional valve G1/8 roller lever with idle return 64
1827003403 Reex nozzle 83
1827003404 Summation counter pneumatic, 6-digit 84
1827003406 Pressure gauge 0-10 bar 79
1827003407 Pressure gauge 0-2.5 bar 79
1827003408 Pressure gauge 1/0 bar 80
1827003410 Filter controller 3/2 directional valve; 0.2 - 10 bar 77
1827003411 Distributor 6-fold 85
1827003412 3/2 directional solenoid valve M5 spring return 70
1827003413 5/2 directional solenoid valve G1/8, with spring return 70
1827003414 5/2 directional solenoid pulse valve G1/8 71
1827003415 5/3 directional solenoid valve G1/8 block. centr. pos. 71
1827003421 Electric position switch with roller lever 97
1827003422 Inductive sensor 98
1827003423 Capacitive sensor 99
1827003424 Optical sensor 98
1827003428 Mechanical pressure switch 1 - 16 bar 81
1827003434 Mechanical pressure switch 1 to 0 bar 81
1827003436 Cable set BiBB electropneumatics 34
1827003437 Electric cylinder switch with adapter 54
1827003455 Carrier plate 1 LO 126
1827003456 Carrier plate 2 LO 127
1827003457 Carrier plate 3 127
1827003464 Measuring line, 1500 mm, red 107
1827003466 Measuring line, 1500 mm, black 107
1827003469 3/2 directional valve G1/8 with rotary switch 61
1827003550 Basic pneumatic kit according to PAL 35
1827003551 Electrical extension kit pneumatics according to PAL 38
1827003552 Portable device carrier EcoCase 13
1827003553 Terminal strip 5-fold with designation label PAL 86
1827003554 Distance bolt for grooved plate 17
1827003555 5/2 directional solenoid valve G1/8, PAL 72
1827003556 5/2 directional solenoid pulse valve G1/8, PAL 72
1827003557 3/2 directional valve G1/8, rotary switch 61
1827003558 Carrying angle, 4-fold 109
1827003559 Terminal, 35-fold 111
1827003560 Top hat rail 250 mm 109
1827003561 Cable channel 200 mm 125
1827003569 Electric position switch with roller lever 97
1827003570 Cylinder switch with holder 56
1827003574 Terminal 5-fold 86
1827003577 Distributor 6-fold 3/2 directional valve 85
1827003578 Electrical extension kit: Pneumatics according to BiBB 32
1827003583 Relay box 24 V, 4 changeovers 89
1827003584 Relay box 24 V, with pick-up delay 89
1827003585 Relay box 24 V, with release time delay 90
1827003586 Display box 24 V, optical / acoustic 90
1827003587 Distributor box 24 V 91
1827003588 Switch and button box 24 V 91
1827003589 Switch box 24 V, 2-fold 92
1827003590 Button box 24 V, 2-fold 92
1827003591 Switch box emergency off 24 V 93
1827003592 Counter timer box 24 V 93
1827003593 Counter timer box 8 bar 84
1827003595 Input / output box 24 V, 16-fold 94
1827003700 Movable device carrier DS3 ProLine 11
1827003703 Electrical attachment S 17
1827003705 Writing surface 22
1827003721 Information board 20
1827003722 Rag holder 22
1827003724 Mains connection cable for Germany 19
1827003725 Screen support arm 20
1827003740 Power supply unit for DS3 and DS4 115 V~/4.5 A 19
1827003742 Mains connection cable for USA 20
1827003743 Electro. installation set US 21
1827008426 Device set compressor 230 V incl. accessories 123
1827020069 Clamping holder 54
1829929200 Designation label 15 x 6 131
139
2123204000 End plug 4 mm 118
R900016169 Wire end ferrule 0.75 mm 109
R900043942 Torx screwdriver T10 129
R900783082 Exercise series "Practical course of pneumatic lectures" trainer manual EN 26
R900783083 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN 32
R900891168 Compressor 230 V 123
R900891177 Coupling plug 62
R901005712 Exercise series "Practical course of pneumatic lectures" trainer manual DE 26
R901005726 Exercise series "Practical course of pneumatic lectures" trainer manual ES 26
R901005727 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE 32
R901005735 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES 32
R901005737 Exercise series "Practical course of pneumatic lectures" trainee manual DE 26
R901005738 Exercise series "Practical course of pneumatic lectures" trainee manual ES 26
R901005741 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE 32
R901005744 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES 32
R901229673 Table power supply unit 0-30 V/ 3 A 96
R911289306 PLC module 2 analog inputs 112
R911289381 PLC module 2 analog outputs 112
R927001115 Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN 32
R927001116 Exercise series "Practical course of pneumatic lectures" trainee manual EN 26
R961000168 Grooved plate 1130 x 700 x 30 mm 14
R961000170 Power supply unit for DS3 and DS4 230 V~/4.5 A 18
R961000171 Electro. installation set D 21
R961000279 Electrical attachment control carriage 18
R961000287 Roller container 15
R961000439 Electro. installation set CH 21
R961000563 Assortment of drawer dividers DS 100 15
R961000564 Assortment of drawer dividers DS 150 16
R961000568 Slip-resistant mat 16
R961001099 Power supply unit 230 V/24 V with distributor 95
R961001666 Set of perforated sheets for container 16
R961002281 Carrier plate 1 LU 126
R961002283 Carrier plate 2 with LU long holes 126
R961002699 Relay socket 101
R961002709 Relay with 3 changeovers 100
R961002710 Time relay, with pick-up or dropout delay 100
R961003081 Valve block with 4 directional valves, Probus DP 76
R961003214 Load simulator d = 25 mm, H = 100 mm, m = 3.4 kg 53
R961003221 Rubber feet set for grooved plate 17
R961003826 Device carrier EcoDesk 13
R961003948 Pressure switch 0 to 16 bar 82
R961003949 3-axis handling device 53
R961003950 Pressure control valve PN-ED02 78
R961003963 Compressor 110 V 123
R961003964 Device set compressor 110 V incl. accessories 124
R961003980 Electronic cylinder switch with 3-pole cable (short-circuit-proof) 55
R961004089 Snap-in, right, with screw 128
R961004090 Snap-in, left, with screw 128
R961004131 Electropneumatic control technology 43
R961004144 Cable holder, 50-fold 22
R961004419 Project manual Electropneumatic control technology, trainer manual DE 42
R961004420 Project manual Electropneumatic control technology, trainee manual DE 42
R961004426 Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm 52
R961004428 PLC L20, 12 I/O 113
R961004431 Operating module BPS 5.2 + BPS 20.0 95
R961004432 Operating module BPS 6.1 + BPS 21.0 94
R961004436 Project manual Electropneumatic control technology, trainer manual EN 42
R961004437 Project manual Electropneumatic control technology, trainee manual EN 42
R961004464 Valve support system LP04 multi-pole 76
R961004467 Probus module 8 I/O 113
R961004472 E2C handling module device kit 47
R961004514 Project manual Electropneumatic control technology, trainee manual ES 42
R961004515 Project manual Electropneumatic control technology, trainer manual ES 42
R961004552 Cable 10-pin/4 mm 108
R961004621 Cable 7-pin/4 mm 108
R961004655 Project manual Electropneumatic handling technology, trainer manual DE 46
R961004826 Project manual Electropneumatic handling technology, trainer manual EN 46
R961004827 Project manual Electropneumatic handling technology, trainee manual EN 46
R961004865 Project manual Electropneumatic handling technology, trainee manual DE 46
R961005661 DS3 assembly kit 12
R961006487 Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm 52
Index
141
Index
Product name Mat. no. Page
3-axis handling device R961003949 53
3/2 directional solenoid valve M5 spring return 1827003412 70
3/2 directional valve G 1/8, spring return 1827003374 65
3/2 directional valve G1/8 amplier 2-stage 1827003389 67
3/2 directional valve G1/8 button 1827003393 58
3/2 directional valve G1/8 EMERGENCY STOP 1827003395 59
3/2 directional valve G1/8 roller 1827003400 63
3/2 directional valve G1/8 roller lever with idle return 1827003402 64
3/2 directional valve G1/8 with rotary switch 1827003469 61
3/2 directional valve G1/8, pulse 1827003375 65
3/2 directional valve G1/8, rotary switch 1827003557 61
3/2 directional valve G1/8, time-delayed 1827003385 69
3/2 directional valve M5 adjustable 2-8 bar 1827003388 69
3/2 directional valve M5 button 1827003392 58
3/2 directional valve M5 roller 1827003399 63
3/2 directional valve M5 roller lever with idle return 1827003401 64
3/2 directional valve M5 rotary switch 1827003394 59
5/2 directional solenoid pulse valve G1/8 1827003414 71
5/2 directional solenoid pulse valve G1/8, PAL 1827003556 72
5/2 directional solenoid valve G1/8, PAL 1827003555 72
5/2 directional solenoid valve G1/8, with spring return 1827003413 70
5/2 directional valve G1/8 button 1827003396 60
5/2 directional valve G1/8 with rotary switch 1827003397 60
5/2 directional valve G1/8, pulse 1827003377 66
5/2 directional valve G1/8, spring return 1827003376 66
5/3 directional solenoid valve G1/8 block. centr. pos. 1827003415 71
5/3 directional valve G1/8, blocked in central position 1827003378 67
Adapter for electric cylinder switch 1827003221 55
Angular connector 4 mm 1823380019 117
Assortment of drawer dividers DS 100 R961000563 15
Assortment of drawer dividers DS 150 R961000564 16
Basic pneumatic kit according to BiBB 1827003365 26
Basic pneumatic kit according to PAL 1827003550 35
Bridge, 10-fold, for terminals 1827003037 110
Button box 24 V, 2-fold 1827003590 92
Cable 10-pin/4 mm R961004552 108
Cable 7-pin/4 mm R961004621 108
Index
Index
Cable channel 200 mm 1827003561 125
Cable fastener L = 130 mm 1821025000 131
Cable holder, 50-fold R961004144 22
Cable set BiBB electropneumatics 1827003436 34
Capacitive sensor 1827003423 99
Carrier plate 1 LO 1827003455 126
Carrier plate 1 LU R961002281 126
Carrier plate 2 LO 1827003456 127
Carrier plate 2 with LU long holes R961002283 126
Carrier plate 3 1827003457 127
Carrying angle, 4-fold 1827003558 109
Clamping holder 1827020069 54
Compressor 110 V R961003963 123
Compressor 230 V R900891168 123
Connecting rod for snap-in 1827003351 128
Connection line 1500 mm, red and blue 1827003005 108
Counter timer box 24 V 1827003592 93
Counter timer box 8 bar 1827003593 84
Coupling plug R900891177 62
Cylinder switch with holder 1827003570 56
Cylinder with attached measuring system SM6 and external spring; double-acting cylinder d = 25 mm, H = 100 mm R961006487 52
Designation label 15 x 6 1829929200 131
Device carrier EcoDesk R961003826 13
Device set compressor 110 V incl. accessories R961003964 124
Device set compressor 230 V incl. accessories 1827008426 123
Display box 24 V, optical / acoustic 1827003586 90
Distance bolt for grooved plate 1827003554 17
Distributor 6-fold 1827003411 85
Distributor 6-fold 3/2 directional valve 1827003577 85
Distributor box 24 V 1827003587 91
Double-acting cylinder d = 25 mm, H = 100 mm 1827003372 51
DS3 assembly kit R961005661 12
E2C handling module device kit R961004472 47
Index
143
Index
Elbow swivel connector G1/8, 4 mm 1823391551 121
Elbow swivel connector M5, 4 mm 1823391549 120
Electr. button 1 NC contact/1 NO contact 1827001991 102
Electr. line, blue, 0.75 mm, 25 m 1827003031 110
Electr. switch 1 NC contact/1 NO contact 1827001992 103
Electric cylinder switch with adapter 1827003437 54
Electric position switch with roller lever 1827003421 97
Electric position switch with roller lever 1827003569 97
Electrical attachment control carriage R961000279 18
Electrical attachment S 1827003703 17
Electrical extension kit pneumatics according to PAL 1827003551 38
Electrical extension kit: Pneumatics according to BiBB 1827003578 32
Electro. installation set CH R961000439 21
Electro. installation set D R961000171 21
Electro. installation set US 1827003743 21
Electronic cylinder switch with 3-pole cable (short-circuit-proof) R961003980 55
Electropneumatic control technology R961004131 43
End plug 4 mm 2123204000 118
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual DE R901005741 32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual EN R927001115 32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainee manual ES R901005744 32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual DE R901005727 32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual EN R900783083 32
Exercise series "Practical course of Electropneumatics/PLC/Pneum. controls lectures" trainer manual ES R901005735 32
Exercise series "Practical course of pneumatic lectures" trainee manual DE R901005737 26
Exercise series "Practical course of pneumatic lectures" trainee manual EN R927001116 26
Exercise series "Practical course of pneumatic lectures" trainee manual ES R901005738 26
Exercise series "Practical course of pneumatic lectures" trainer manual DE R901005712 26
Exercise series "Practical course of pneumatic lectures" trainer manual EN R900783082 26
Exercise series "Practical course of pneumatic lectures" trainer manual ES R901005726 26
Filter controller 3/2 directional valve; 0.2 - 10 bar 1827003410 77
Filter controller G1/8, 0.1-3 bar 1827003387 77
Grooved plate 1130 x 700 x 30 mm R961000168 14
Grooved plate 565 x 700 x 30 mm 1827003299 14
Indicator light 24 V 1827001988 102
Inductive sensor 1827003422 98
Index
Index
Information board 1827003721 20
Input / output box 24 V, 16-fold 1827003595 94
Load simulator d = 25 mm, H = 100 mm, m= 3.4 kg R961003214 53
Loosening slide extension 1827003349 127
Loosening tool 1823391651 130
Mains connection cable for Germany 1827003724 19
Mains connection cable for USA 1827003742 20
Measuring line 1000 mm, black 1827003220 107
Measuring line 1000 mm, blue 1827003219 107
Measuring line 1000 mm, red 1827003218 107
Mechanical pressure switch 1 to 0 bar 1827003434 81
Mechanical pressure switch 1 - 16 bar 1827003428 81
Movable device carrier DS3 ProLine 1827003700 11
Octagonal cylinder, double-acting cylinder d = 25 mm, H = 100 mm R961004426 52
Operating module BPS 5.2 + BPS 20.0 R961004431 95
Operating module BPS 6.1 + BPS 21.0 R961004432 94
Optical sensor 1827003424 98
Pipe cutter 1823391390 129
Plastic pipe 4 x 0.75, PU, 25 m, black 1820712010 122
Plastic pipe 4 x 0.75, PU, 25 m, transparent 1820712000 122
Plastic pipe 6 x 1.05, PU, 25 m, black 1820712012 122
PLC L20, 12 I/O R961004428 113
PLC module 2 analog inputs R911289306 112
PLC module 2 analog outputs R911289381 112
PN proximity switch with holder 1827003224 56
Pneumatic silencer G1/8 1827000000 121
Portable device carrier EcoCase 1827003552 13
Index
145
Index
Power supply unit for DS3 and DS4 115 V~/4.5 A 1827003740 19
Power supply unit for DS3 and DS4 230 V~/4.5 A R961000170 18
Pressure control valve PN-ED02 R961003950 78
Pressure controller G1/8; 0.5-10 bar 1827003386 78
Pressure gauge 1/0 bar 1827003408 80
Pressure gauge 0-10 bar 1827003406 79
Pressure gauge 0-2.5 bar 1827003407 79
Pressure switch 0 to 16 bar R961003948 82
Probus module 8 I/O R961004467 113
Project manual Electropneumatic control technology, trainee manual DE R961004420 42
Project manual Electropneumatic control technology, trainee manual EN R961004437 42
Project manual Electropneumatic control technology, trainee manual ES R961004514 42
Project manual Electropneumatic control technology, trainer manual DE R961004419 42
Project manual Electropneumatic control technology, trainer manual EN R961004436 42
Project manual Electropneumatic control technology, trainer manual ES R961004515 42
Project manual Electropneumatic handling technology, trainee manual DE R961004865 46
Project manual Electropneumatic handling technology, trainee manual EN R961004827 46
Project manual Electropneumatic handling technology, trainer manual DE R961004655 46
Project manual Electropneumatic handling technology, trainer manual EN R961004826 46
Quick-exhaust valve G1/4 1827003381 68
Quick-exhaust valve G1/8 1827003098 68
Rag holder 1827003722 22
Reex nozzle 1827003403 83
Relay box 24 V, 4 changeovers 1827003583 89
Relay box 24 V, with pick-up delay 1827003584 89
Relay box 24 V, with release time delay 1827003585 90
Relay socket R961002699 101
Relay with 3 changeovers R961002709 100
Roller container R961000287 15
Rubber feet set for grooved plate R961003221 17
Screen support arm 1827003725 20
Set of perforated sheets for container R961001666 16
Shuttle valve 3-fold, OR 1827003147 74
Shuttle valve G1/8, OR 1827003382 75
Single-acting cylinder d = 25 mm, H = 50 mm 1827003371 51
Slip-resistant mat R961000568 16
Index
Index
Snap-in, left, with screw R961004090 128
Snap-in, right, with screw R961004089 128
Socket P/E form A 1827003355 105
Socket with LED form A 1827003352 103
Socket with LED form B 1827003353 104
Socket with LED form C 1827003354 104
Straight tting G1/4, 4 mm 1823373045 120
Straight tting M5, 4 mm 1823373038 119
Straight tting M5, with check valve, 4 mm 1827003124 119
Summation counter pneumatic, 6-digit 1827003404 84
Switch and button box 24 V 1827003588 91
Switch box 24 V, 2-fold 1827003589 92
Switch box emergency off 24 V 1827003591 93
T plug-in connector 4 mm 1823381043 117
Table power supply unit 0-30 V/3 A R901229673 96
Terminal 2.5 mm 1827003141 110
Terminal 5-fold 1827003574 86
Terminal designation 01-40 1827003142 111
Terminal strip 5-fold with designation label PAL 1827003553 86
Terminal, 35-fold 1827003559 111
Throttle check valve G1/8 1827003379 73
Time relay, with pick-up or dropout delay R961002710 100
Top hat rail 250 mm 1827003560 109
Torx screwdriver T10 R900043942 129
Trip cams steel M10 x 1.25 1823219007 57
Two-pressure valve 3-fold, AND 1827003148 74
Two-pressure valve M5, AND 1827003383 75
Vacuum ejector 1827003225 83
Valve block with 4 directional valves, Probus DP R961003081 76
Valve support system LP04 multi-pole R961004464 76
Writing surface 1827003705 22
For your local contact partner, please refer to:
www.boschrexroth.com/adressen-dcl
Bosch Rexroth AG
Drive & Control Academy
Bahnhofplatz 2
97070 Wrzburg
Phone: +49 (0) 9352 18-1920
Fax: +49 (0) 9352 18-6882
Email: academy@boschrexroth.de
www.boschrexroth.com/academy
Document no.: RE 00847
Material no.: 123456789
Version no.: Edition 06.2012
Replaces: 12.2007

Training System Pneumatic

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