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Gear Definitions and Formulas

Active Profile is that part a gear tooth that actually comes into contact with
its mating tooth along the line of action.

Addendum (a) is the radial or perpendicular distance between the pitch
circle and the top of the teeth.
Spur Gears - a = 1 / Pd (Pd = Diametral Pitch)
Helical Gears - a = 1 / Pnd (Pnd = Normal Diametral Pitch)

Angular Bevel Gears are bevel gears in which the axes are not at a right
angle.

Angular Pitch (N) is the angle subtended by the circular pitch.

Arc of Approach (Qt) is the arc of the pitch circle through which a tooth
travels from the time it first makes contact with a mating tooth until it is in
contact at the pitch point.

Arc of Recession (Qr) is the arc of pitch circle through which a tooth
travels from the time it is in contact with a mating tooth at the pitch point
until contact ceases.

Axial Direction A direction parallel to an axes.

Axial Pitch (Px) is the distance in an axial plane surface between
corresponding adjacent tooth profiles.
Px = Pt / Tan (Pt = Transverse Circular Pitch, = Helix Angle)

Axial Pressure Angle (x) is the angle between the tangent to the tooth
profile in an axial plane at the pitch surface and a line perpendicular to the
axis.

Axial Runout is the runout measured in a direction parallel to the axes of
rotation.

Backlash (B) is the amount by which the width of a tooth space exceeds the
thickness of the engaging tooth on the pitch circles.

Backlash Variation is the difference between the maximum and minimum
backlash occurring in one revolution of the larger of a pair of mating gears.

Base Circular Thickness (tb) is the length of arc on the base circle between
two involute curves forming the profiles of a tooth.

Base Cylinder is the cylinder of the same diameter as the base circle.

Base Lead Angle (b) is the lead angle at the base cylinder.

Base Diameter (Db) is the diameter of the circle from which the involute
form is generated.
Db = D Cos (D = Pitch Diameter, = Pressure Angle

Base Helix Angle (b) is the helix angle at the base cylinder.

Base Pitch (Pb) is the circular pitch in the plane of rotation at the base
circle.
Pb = Cos / Pd ( = Pressure Angle, Pd = Diametral Pitch)

Base Radius (rb) is the radius of the circle from which the involute form is
generated.

Base Tooth Thickness (Tb) is the distance on the base circle in the plane of
rotation between involutes of the same pitch.

Bevel Gears are gears of conical form designed to operate on intersecting
axes.

Bore Diameter is the diameter of the hole in a gear.

Bottom Land is the surface of a gear between the flanks of two adjacent
teeth. For external gears it is measured in the root and for internal gears it is
measured at the minor tip of the tooth.

Center Distance (C) is the radial distance from the center of a gear to the
center of its mating gear.

Chordal Addendum (ac) is the radial distance from the circular tooth
thickness chord to the top of the tooth.

Chordal Thickness (tc) is the length of the chord subtended by the circular
tooth thickness arc.

Circular Pitch (P) is the distance on the circumference of the pitch circle
between corresponding points of adjacent teeth.
P = / Pd (Pd = Diametral Pitch)

Circular thickness (t) is the thickness of the tooth on the pitch circle.
t (Basic) = .5 P (P = Circular Pitch)

Clearance (c) is the radial distance between the top of a tooth and the
bottom of the mating tooth space.
c = .157 / Pd (Pd = Diametral Pitch)

Composite Action is the variation in center distance when two gears are
rolled in tight mesh.

Contact Ratio (mc) is the ratio of the arc of action to the circular pitch.
mc = sqrt(Ro1 - Rb1) + sqrt(Ro2 - Rb2-C SIN )
P COS
(Ro1 and Ro2 = Outside Radius of gear 1 and Gear 2)
(Rb1 and Rb2 = Base Radius of Gear 1 and Gear 2)
(C = Center Distance, P = Circular Pitch, = Pressure Angle)

Contact Ratio Total (mf) is the ratio of the sum of the arc of action and the
face advance to the circular pitch.

Crowned Teeth are teeth having modified surfaces in the lengthwise
direction to prevent contact at their ends.

Dedendum (b) is the radial or perpendicular distance between the pitch
circle and the bottom of the tooth space.
b = 1.157 / Pd (Pd = Diametral Pitch)

Diametral Pitch (Pd) is the ratio of the number of teeth per inches of pitch
diameter.
Pd = / P (P = Circular Pitch)
Pd = N / D (N = Number of Teeth, D = Pitch Diameter)
Pd = N + 2 / Do (Do = Outside Diameter)
Pd = (Pb / Cos ) / (Pb = Base Pitch, = Pressure Angle)
Pd = 25.4 / m (m = Module)

Double Helical Gear is a gear of cylindrical form with two sections of teeth,
one right hand and the other left hand, that engage simultaneously with teeth
of a similarly designed mating gear.

Effective Face Width (Fe) is the width of face that actually comes into
contact with a mating gear.

External Gear is a gear with teeth formed on the outer surface of a cylinder
or cone.

Face Width (F) is the width of the pitch surface.

Fillet Curve is the concave portion of the tooth profile where it joins the
bottom of the tooth space.

Fillet Radius (rt) is the radius of a circular arc approximating the fillet
curve.

Form Diameter (TIF) - is the diameter of the circle beyond which the tooth
profile must conform to the specified involute curve.

Full Depth Teeth are teeth in which the working depth equals 2.0 divided
by the Diametral pitch.

Gear(s) are machine elements that transmit motion by means of
successively engaging teeth.

Gears Center is the center of the pitch circle.

Gear Ratio (mG is the ratio of the number of teeth in a mating set of
gears.

Helical Gear is a cylindrical gear with helical teeth.

Helix Angle () is the angle between a tangent to the helix and an element
of the cylinder. Usually the pitch helix is referred to.

Hub Diameter is the diameter of the central part of the gear body
surrounding the bore and extending beyond the web, spokes or body.

Hub Extension is the distance that the hub extends beyond the face of the
gear body..

Interference is the contact between mating teeth at some other point than
along the line of action.

Inside Diameter (Di) is the diameter of the circle which contains the tops of
the teeth of an internal gear.

Involute is the curve that is described by the end of a line which is
unwound from the circumference of a circle.

Involute function of an angle is the difference between its Tangent and its
angular value in radians.
Inv.a=tan(a)-(a ( / 180)) (a = An angle in degrees)

Involute Polar Angle () is the angle between a radius vector to a point on
an involute curve and a radial line to the point where the curve touches the
base circle.

Involute Roll Angle () is an angle whose arc on the base circle of radius
unity equals the tangent of the pressure angle at a selected point on the
involute.

K Factor (K) Is the ratio of tooth thickness change to the measurement
over/between pins change.

Lead (L) is the axial advance of a helix for one complete turn, as in the
threads of cylindrical worms and teeth of helical gears.
L = D / Tan (D = Pitch Diameter, = Helix Angle)

Lead Angle () is the angle between a tangent to the pitch helix and a plane
of rotation.

Length of Action (Z) is the distance on an involute line of action through
which the point of contact moves during the action of the tooth profiles.

Line of Action is that portion of the common tangent to the base circles
along which contact between the mating involute teeth occurs.

Line of Centers is the straight line through the center of tangent pitch
circles.

Line of Contact is the line or curve along which two tooth surfaces are
tangent to each other.

Long and Short addendum teeth are the teeth of engaging gears (on a
standard designed center distance), one of which has a long addendum and
the other has a short addendum.

Module (Metric) (m) is the ratio of the pitch diameter in millimeters to the
number of teeth.
m = 25.4 / Pd (Pd = Diametral Pitch)

Normal Base Pitch (Pnb) is the circular pitch taken along the base circle
normal to the gear helix angle.
Pnb = Pn Cos n (Pn = Normal Circular Pitch, n = Normal Pressure
Angle)

Normal Chordal Addendum (anc) is the chordal addendum the normal
plane.

Normal Chordal Thickness (tnc) is the length of the normal thickness
chord between pitch line elements of a tooth.

Normal Circular Thickness (tn) is the circular thickness in a plane normal
to the helix angle.
tn = tt Cos (tt = Transverse Circular Tooth Thickness, = Helix
Angle)
tn = .5 Pn (Pn = Normal Circular Pitch)

Normal Circular Pitch (Pn) (Normal to the helix angle) is the shortest
distance on the pitch surface between corresponding pitch line elements of
adjacent teeth.
Pn = Pt Cos (Pt = Transverse Circular Pitch, = Helix Angle)
Pn = / Pnd (Pnd = Normal Diametral Pitch)

Normal Diametral Pitch (Pnd) is the diametral pitch corresponding to the
normal circular pitch and calculated in the normal plane.
Pnd = Pd / Cos (Pd = Transverse Diametral Pitch, = Helix Angle)

Normal Helix is the helix on a pitch cylinder normal to the pitch helix.

Normal Plane (n) is the plane perpendicular to a given straight line or to a
tangent to a curved line.

Normal Pressure Angle (n) is the pressure angle in a plane normal to the
pitch line element.
Tan n = Tan t / Cos (n = Normal Pressure Angle, = Helix
Angle)

Normal Profile Angle is the profile angle in a normal plane of a helical or
spiral tooth.

Number of teeth Number of gear teeth.
N = Pd D (Pd = Diametral Pitch, D = Pitch Diameter)

Operating Pitch Diameters (dp) are the pitch diameters determined from
the numbers of teeth and the center distance at which gears operate.
dp = Db / Cos (Db = Base Circle Diameter, = Pressure Angle)

Outside Diameter (Do) is the diameter of the circle that contains the tops of
the teeth of an external gear.
Do = N + 2 / Pd (N = Number Of Teeth, Pd = Diametral Pitch)
Do = D + 2 / Pd (D = Pitch Diameter, Pd = Diametral Pitch)

Outside Cylinder is the surface which coincides with the tops of the teeth of
an external cylindrical gear.

Outside helix Angle (o) is the helix angle at the outside Cylinder.

Outside Lead Angle (o) is the lead angle at the outside cylinder.

Outside Radius (Ro) is the radius of the circle which contains the tops of
the teeth of external gears.

Pinion is a gear with a small number of teeth. Of two mating gears, the one
with the smaller number of teeth is called the pinion.

Pitch Circle is the circle through the pitch point having its center at the axis
of the gear.

Pitch Cylinder is the imaginary cylinder in a gear that rolls without slipping
on a pitch cylinder or pitch plane of another gear.

Pitch Diameter (D) is the diameter of the pitch circle.
D = N / Pd (N=Number of teeth, Pd = Diametral Pitch)
D = N .3183 P (P = Circular Pitch)
D = N / Pd (Pd = Diametral Pitch or Transverse Diametral Pitch
for helicals)

Pitch Radius (R) is the radius of the pitch circle.
R = .5 D (D = Pitch Diameter)

Pitch Point is the intersection between the axes of the line of centers and
the line of action.

Pitch Range is the difference between the longest and the shortest pitches
on a gear.

Point of Contact is the point at which two profiles touch each other.

Plane of Rotation is any plane perpendicular to a gear axis.

Pressure Angle () is the angle between a tangent to the tooth profile and a
line perpendicular to the pitch surface.
Cos = Db / D (Db = Base Diameter, D = Pitch Diameter)
Cos = Pb / ( / Pd) (Pb = Base Pitch, Pd = Diametral Pitch)

Profile Control Diameter is the diameter of the circle beyond which the
tooth profile must conform to the specified involute curve.

Rack is a gear with teeth spaced along a straight line, and suitable for
straight-line motion. It is also described as a gear with an infinite number of
teeth.

Right Hand Helical Gear is a gear in which the teeth twist clockwise as they
recede from an observer looking along the axis.

Roll Angle (Involute) () is an angle whose arc on the base circle of radius
unity equals the tangent of the pressure angle at a selected point on the
involute.

Roll Angle to Form Diameter Is the inactive angle of involute or the
amount of roll in degrees from the base circle to the start of active profile.

Root Diameter (DR) is the diameter of the circle which contains the roots of
the teeth.

Root Radius (Rr) is the radius of the root circle containing the bottoms of
the tooth spaces.

Tooth Face is the surface between the pitch line element and the top of the
tooth.

Tooth Fillet is the curved surface of the tooth flank joining it to the bottom
land.

Tooth Flank is the surface between the pitch line and the bottom land
including the fillet.

Tooth Surface is the total area including the tooth face and the tooth flank.

Tooth to Tooth Composite Action is the amount of composite action from
one tooth to the next.

Top Land is the surface of the top of the tooth.

Total Composite Action is the total amount of composite action for an
entire gear.

Transverse Circular Pitch (Pt) is the circular pitch in the transverse plane.
Pt = Pn / Cos (Pn = Normal Circular Pitch, = Helix Angle)
Pt = / Ptd (Ptd = Transverse Diametral Pitch)

Transverse Circular Thickness (tt) is the circular thickness in the transverse
plane.
tt = tn / Cos (tn = Normal Circular tooth Thickness, = Helix
Angle)

Transverse Contact Ratio (mp) is the ratio of the arc of action to the
transverse circular pitch.
mp = sqrt(Ro1 - Rb1) + sqrt(Ro2 - Rb2-C SIN t )
Pt COS t
(Ro1 and Ro2 = Outside Radius of gear 1 and Gear 2)
(Rb1 and Rb2 = Base Radius of Gear 1 and Gear 2)
(C = Center Distance, Pt = Transverse Circular Pitch, t = Transverse
Pressure Angle)

Transverse Diametral Pitch (Pd) is the ratio of the number of teeth to
inches of transverse pitch diameter.
Pd = Pnd Cos (Pnd = Normal Diametral Pitch, = Helix Angle)
Pd = / Pt (Pt = Transverse Circular Pitch)

Transverse Plane (t) is perpendicular to the axial plane and to the pitch
plane. In parallel axis gears, the transverse plane and the plane of rotation
coincide.

Transverse Pressure Angle (t) is the pressure angle in the plane of
rotation.
Tan t = Tan n / Cos (n = Normal Pressure Angle, = Helix
Angle)
Cos t = Db / D (Db = Base Diameter, D = Pitch Diameter)

True Involute Form Diameter (TIF) - is the diameter of the circle beyond
which the tooth profile must conform to the specified involute curve.

Undercut is a condition in generated gear teeth when any part of the fillet
curve lies inside of the line drawn tangent to the true involute form and its
lowest point. Undercut may be deliberately introduced to facilitate finishing
operation.

Whole Depth (ht) is the radial distance between the outside circle and the
root circle.
ht = 2.157 / Pd (Pd = Diametral Pitch)

Working Depth (hk) is the greatest depth to which a tooth of one gear
extends into the tooth space of the mating gear.
hk = 2 / Pd (Pd = Diametral Pitch)
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