Engine Cooling

1998-2004 ENGINE
Engine Cooling System - 170 Chassis

GENERAL INFORMATION
NOTES ON COOLANT - AH20.00-N-2080-01A
All engines
Coolant composition
passenger car and commercial vehicle engines (normally)
50 water in % by volume and 50 corrosion/antifreeze agent in % by volume.
Different coolant composition for CV engines, refer to MB Specifications for Operating Fluids
Tasks of corrosion and frost protection
Corrosion and cavitation protection of all components in cooling system
Antifreeze protection (frost protection)
Increase the boiling point so that coolant does not evaporate so rapidly. Avoiding ejection of coolant at
high coolant temperatures.
Antifreeze protection
50 % by volume of anticorrosion/ antifreeze agent offers antifreeze protection down to approx. -37 C . A
higher concentration is only necessary if the ambient temperatures are even lower. 55 % by volume of
anticorrosion/antifreeze agent offers antifreeze protection down to approx. -45 C
A concentration of more than 55 % by volume of anticorrosion/ antifreeze agent should not be used as
the maximum antifreeze protection is already reached. An even higher concentration once reduces antifreeze
protection and impairs heat dissipation. Reduced heat dissipation can lead to damage to components in the
cooling system or damage to the engine.
Water
Use water which is clean and not too hard. Drinking water often satisfies requirements, but not always the
contents of dissolved substances in the water may be of significance for the occurrence of corrosion. If in doubt,
analyze the water.
For fresh water specifications refer to MB Specifications for Operating Fluids.
Period of use

2003 Mercedes-Benz SLK320
1998-2004 ENGINE Engine Cooling System - 170 Chassis

Microsoft
Friday, October 30, 2009 7:30:09 AM Page 1 2005 Mitchell Repair Information Company, LLC.
Microsoft
The maximum permissible period of use of the coolant can be taken from the maintenance booklet; from the
applicable service/ maintenance sheet or the MB-Specifications for Operating Fluids respectively.
For the period of use for a varying coolant composition for CV engines, refer to MB Specifications for
Operating Fluids
Before pouring in fresh coolant, flush the used coolant out of the cooling system. In the event of high
pollution or oil fouling levels, clean the cooling system, otherwise damage can occur to the components of the
cooling system.
Disposing of coolants
Pay attention to legal provisions and local wastewater regulations.
For workshops located in the Federal Republic of Germany refer to: "Environmental Protection Manual for
Automotive Repair Workshops"
Publisher: Association of Automotive Industry e.V. (VDA)
60625 Frankfurt am Main, Westendstrab 61
GENERAL INFORMATION ON THE COOLANT PREHEATER - AH20.00-P-1001-01A
General information
An electric coolant preheater can be retrofitted in the motor water circuit to keep the engine coolant warm or to
warm it up in order to prevent the engine cooling out completely at low ambient temperatures.
The electrical coolant preheater can be built into the water circuit of the engine subsequently or can be
retrofitted.
The engine coolant preheater can be connected to the local mains supply using the plug provided on the device.
It has a power consumption of 500 W at a voltage of 230 V or 115 V.
For retrofitting:
The spare parts are listed in Group 20 of the ET documentation for the corresponding engine.
NOTES ON COOLANT LEVEL - AH20.00-P-1142-01P
The coolant level must reach on a cold engine up to the marking (arrow) on the coolant expansion reservoir.
When coolant is warm: approx. 1 cm above this scribe mark.
Shown on model 203 with engine 112

Microsoft
Fig. 1: Locating Coolant Expansion Reservoir Marking
GENERAL NOTES: PASSENGER CARS: ENGINE COOLING SYSTEM - AH20.00-Z-9999AZ
MODEL all

Notes on coolant level ENGINE 271, 272, 646 in
MODEL 204
AH20.00-P-1142-01CW

Notes on coolant level ENGINE 266.9, 640.9 in
MODEL 169.0/3, 245.2
AH20.00-P-1142-01AK

Notes on coolant level ENGINE 113, 156, 272,
629, 642 in MODEL 164
ENGINE 113, 156, 272,
642 in MODEL 251
AH20.00-P-1142-01GZB

Notes on coolant level ENGINE 272, 642 in
MODEL 203 ENGINE
156, 272, 273, 642 in
MODEL 209
AH20.00-P-1142-01PI

Notes on coolant ENGINE all AH20.00-N-2080-01A

General information on
the coolant preheater
ENGINE 111, 112, 113,
119, 166, 271, 602, 603,
604, 605, 606, 611, 612,
613, 668 ...
AH20.00-P-1001-01A

Notes on coolant level MODEL 124, 129, 140,
163, 168, 170, 202, 208,
210, 211, 219, 220 ...
AH20.00-P-1142-01A

Notes on engine coolant
level
ENGINE 111, 112, 113 in
MODEL 163
AH20.00-P-1142-01GH

Notes on coolant level ENGINE 642.940 in
MODEL 164.120/122
AH20.00-P-1142-01GZD

271, 272, 273, 611, 612,
646...
AH20.00-P-1142-01P

Notes on coolant level ENGINE 642 in MODEL
211
AH20.00-P-1142-01TI

Microsoft
BASIC KNOWLEDGE
COOLANT CIRCUIT AS-BUILT CONFIGURATION - GF20.00-P-0800C
ENGINE 112
Diagram of coolant circuit model 210 with engine 112
Fig. 2: Coolant Circuit Diagram - Shown On Model 210 With Engine 112
RESERVOIR CAP, LOCATION/DESIGN/FUNCTION - GF20.30-P-1000A

211
AH20.00-P-1142-01TJ

Notes on viscous fan
clutch
ENGINE 120 AH20.40-P-0001-01AO

199
AH20.00-P-1142-01SLR

Notes on coolant level ENGINE 642, 629 in
MODEL 221
AH20.00-P-1142-01SXI

156, 271, 272, 273, 275,
285, 612, 628, 629, 642...
AH20.00-P-1142-01V

Notes on application of
sealant to coolant pump
housing
ENGINE 113... AH20.10-P-0001-02RVK

Microsoft
ENGINE 605.960 in MODEL 202
ENGINE 606.912/962 in MODEL 210
ENGINE 112 in MODEL 129, 170, 202, 203, 208, 210, 220
ENGINE 113 in MODEL 129, 202, 208, 209, 210, 220
ENGINE 111.951 in MODEL 203.035 /235 /735
ENGINE 111.955 in MODEL 203.045 /245 /745
ENGINE 112.912 in MODEL 203.061/261
ENGINE 112.946 in MODEL 203.064/264
ENGINE 611.962 in MODELS 203.004 /006 /204 /206 /706
ENGINE 112.961 in MODEL 203.065 /265
ENGINE 611.960
ENGINE 611.961
ENGINE 612.961
ENGINE 612.965
ENGINE 612.963
ENGINE 613.960
ENGINE 613.961
ENGINE 612.966
ENGINE 113.968 in MODEL 209.375 /475
ENGINE 112.912 in MODEL 209.361
ENGINE 271.940 in MODEL 203.042 /242 /742, 209.342
ENGINE 271.946 in MODEL 203.046 /246 /746

Microsoft
ENGINE 271.948 in MODEL 203.040 /740
ENGINE 612.962
ENGINE 271.941 in MODEL 211.042 /242
ENGINE 271.942 in MODEL 203.043 /243 /743, 209.343 /443
ENGINE 112.916 in MODEL 203.081/281
ENGINE 112.953 in MODEL 203.084 /284
ENGINE 612.990 in MODEL 203.018 /218 /718
ENGINE 646.962 in MODEL 203.007 /207 /707
ENGINE 646.963 in MODEL 203.008 /208 /708
Fig. 3: Identifying Reservoir Cap, Location/Design/Function
Cap location The cap (2) is screwed onto

Microsoft
Reservoir cap, function - GF20.30-P-1000-01A
Fig. 4: Identifying Reservoir Cap, Function
The cap (2) has two opening pressures.
1st stage
If the pressure in the cooling system exceeds the first compression stage, the valve opens and allows the
pressure to escape into the upper part of the cap (2)
2nd stage
If the pressure continues to rise, the pressure relief valve of the 2nd stage (4) opens and allows the pressure to
escape through several ventilation bores (a) mounted at the cap of the expansion reservoir (1), along the annular
the expansion reservoir in
the engine compartment.
Cap task During the engine off
heating phase (after
switching off the engine)
the pressure in the cooling
system may rise.
So that no coolant escapes,
the cap (2) is additionally
built-in with a compression
stage.

Cap function Reservoir cap, function -
GF20.30-P-1000-01A

Microsoft
port (b) into the outlet nipple (c) and a hose extension to atmosphere.
The 2nd stage cap (2) eliminates the need for the overflow tank.
SAFETY PRECAUTIONS
RISK OF INJURY - AS20.00-Z-0001-01A
Do not open cooling system unless coolant temperature is below 90 C. Open cap slowly and release the
pressure. Do not pour coolant into beverage bottles.
Wear protective gloves, protective clothing and eye protection.
Possible hazards
Risk of injury
When the engine is warm, the cooling system is pressurized. If the cooling system is opened suddenly, there is a
risk of scalding from hot coolant which splashes out.
Danger of poisoning
If coolant is swallowed, this can result in manifestations of poisoning such as headaches, dizziness, stomach
pain, respiratory paralysis, unconsciousness, vomiting and cramps.
Safety precautions/instructions
Allow cooling system to cool down to a coolant temperature of less than 90 C.
Open cap of cooling system slowly; turn a conventional coolant cap as far as the first detent and turn a
screwed coolant cap approx. 1/2 turn and release the pressure.
Wear protective gloves, protective clothing and eye protection.
Do not pour coolant into beverage bottles.
First aid measures
Rinse affected skin with large quantities of cold water and cover with sterile bandages.
Allow the person affected to drink plenty of water with the addition of medicinal charcoal.
If the person has suffered severe burns or has swallowed coolant, contact a doctor.
SAFETY INFORMATION: ENGINE COOLING SYSTEM - AS20.00-Z-9999ZZ
MODEL all

Microsoft
TROUBLE DIAGNOSIS
COOLANT HOSE DAMAGED - AF20.20-P-2002A
ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 210
ENGINE 113 in MODEL 129, 163, 202, 208, 210
MODIFICATION NOTES
PARTS ORDERING NOTES
ENGINE OVERHEATED - AF20.20-P-6100A
MODEL 124, 126, 129, 140, 163, 168, 170, 201, 202, 208, 210, 220, 461, 463
MODIFICATION NOTES

Risk of injury to skin and
eyes suffering scalding
from contact with hot
coolant spray.
Risk of poisoning from
swallowing coolant.
ENGINE all AS20.00-Z-0001-01A
15.11.00 Supersedes STIP 20.20-008
dated 09.11.2000

Damage code Cause Remedy
20 023 04 Hose fixture
Coolant hose
damaged/chafed at top by
engine cover
1 Install hose bracket.
The safety lug should
catch audibly in the retaining
hole on the oil filter.

coolant spray.
swallowing coolant.
Do not open cooling system
unless coolant temperature is
below 90 C. Open cap
slowly and release the
pressure. Do not pour coolant
into beverage bottles.
AS20.00-Z-0001-01A
Wear protective gloves,
protective clothing and eye
protection.

2 Remove/install/replace
chafed coolant hose.

Part no. Designation Quantity
210 501 00 20 Hose fixture As required

Microsoft
29.9.99 Supersedes SI20/50 from
08.03.94
Remove SI 20/50 from
your binder.

Damage code Cause Remedy
50 001 F7 Radiator clogged with
corrosion products
Convert cooling system to
KFM type 30 ?

Risk of injury to skin
and eyes suffering
scalding from contact
with hot coolant spray.
swallowing coolant.
below 90 C. Open cap slowly
and release the pressure. Do
not pour coolant into beverage
bottles.
protective clothing and safety
glasses.
1 Drain coolant from engine
block and radiator.
Flush residual corrosion
products out of
cooling/heating system so that
new radiator cannot be
clogged
Do not flush
cooling/heating system with
citric acid, only with clear
water.
AS20.00-Z-0001-01A
2 Disconnect hot water hose
from engine to heater feed line

3 Carefully blow out or flush
heat exchanger
Do not work with full
air pressure available Ensure
that the coolant is completely
drained from the heater.

4 Remove/install/replace
radiator

5 Mix antifreeze, type 30,
with water outside of cooling
system and fill into cooling
system.

Mixing ratio 50 : 50.

Coolant specifications BB00.40-P-0310-01A
6 Remove sticker from 5 l
container and apply to

Microsoft
PARTS ORDERING NOTES
TESTING & REPAIR
INSPECT COOLING SYSTEM FOR LEAKS - AR20.00-P-1010
Inspect cooling system for leaks - AR20.00-P-1010HA
ENGINE 111
ENGINE 112 (except 112.961 /946 /953 /947 /960 /916 /955 /912)
ENGINE 112.945
ENGINE 113.962
ENGINE 113 (except 113.992 /987 /988 /968 /991 /990 /963 /995)
ENGINE 120
ENGINE 137
ENGINE 601
ENGINE 602
ENGINE 602.931
ENGINE 603
ENGINE 603.931
ENGINE 603.972
expansion reservoir

Service Information on
coolant
SI20.00-P-0001A
7 Dispose of drained coolant
properly
Pay attention to legal
provisions and local
wastewater regulations.

Notes on coolant All engines AH20.00-N-2080-01A
000 989 16 25 11 Antifreeze, type 30 (5 l container) 1

Microsoft
ENGINE 604
ENGINE 605
ENGINE 606
ENGINE 606.964
ENGINE 611
ENGINE 612
ENGINE 612.965
ENGINE 613
ENGINE 628
ENGINE 628.962
ENGINE 628.963
ENGINE 646.951
ENGINE 646.961
ENGINE 647.961
ENGINE 648.960/ 961
ENGINE 285.950
ENGINE 612.966
ENGINE 113.982
ENGINE 271.941/ 943
ENGINE 275 / (except 275.953 /982)
ENGINE 285.980

Microsoft
Fig. 5: Inspecting Cooling System For Leaks -- Engines 111 & 112 (Except
112.961 /946 /953 /947 /960 /916 /955 /912)
Remove/install

1
and eyes caused by
Risk of poisoning caused
by swallowing coolant.
Open cap with detent (2)
or 2-stage cap (2a) at
expansion reservoir (1) or
radiator.
below 90C. Open cap slowly
and release the pressure. Do not
pour coolant into beverage
containers.
protective clothing and safety
glasses.
When closing cover with
detent (2): rotate closing cover
with detent carefully up to first
detent, release pressure relief,
then unscrew closing cover with
detent (2).
For model 163 with 2-stage
cap (2a) or 1-stage cap: Rotate
cap half a revolution in
anticlockwise direction, release
pressure, then unscrew 2-stage
cap (2a) or 1-stage cap.
AS20.00-Z-0001-01A
2 Set heating switches to
maximum heating
capacity
All model except model 163.
Model 163 does not have any
pulsed valve; the heater heat
exchanger has coolant
permanently flowing through it.

Checking
3 Check coolant level, if
Replace coolant against a

Microsoft
required adjust correctly. separate order if the antifreeze
protection is insufficient:
4 Fit test cap (3) on
expansion reservoir or
radiator
Model 124, 126, 129, 140,
170, 201, 202, 210,
Model 463.209 /232 /233 with
engine 112.945,
Model 463.304 /324 /325 with
engine 602.931
Model 463.307 /327 /328 with
engine 603.931
Model 463.300 /320 /321 with
engine 603.972
Model 463.308 /330 /331 with
engine 606.964
Fig. 7
Model 170, 202, 203, 208,
209, 210, 211
Model 215,
Model 220 with engine 137,
275, 628,
113, 275,
Model 240 with engine 285
Model
461.302 /331 /332 /342 /345
with engine 612.966,
Model 463.243 /246 with engine
113.982,
Model 463.244 /245 /250 with
engine 112.945,
Model 463.247 /248 /249 /254
with engine 113.962,
Model 463.322 /323 with engine
612.965,
Model 463.309/ 332/ 333 with
engine 628.962
Fig. 9
112, 113, 612, 628
Fig. 8
5 Connect pressure pump
(4).

Fig. 6
6 Apply pressure to cooling
system and check
leaktightness of cooling
system
*BE20.30-P-1005-01A
7 Inspect cooling and
heating hoses as well as
their connection points

Microsoft
Radiator or expansion reservoir cap
Fig. 6: Identifying Pressure Pump (124 589 24 21 00)
Fig. 7: Identifying Test Cap (124 589 00 91 00)
for proper condition and
loss of coolant; replace
coolant hoses, if
necessary
8 Check hose clamps for
condition and seating
If necessary, retighten hose
clamps and replace if required.

*WH58.30-Z-1001-
06A

*WH58.30-Z-1002-
06A

*WH58.30-Z-1019-
02A
9 Install in the reverse
order

Number Designation Cap 2-stage cap
BE20.30-P-1005-01A Test pressure for
pressure-testing
cooling system
bar gage 1.4 1.4

Microsoft
Commercially available tools
Inspect cooling system for leaks - AR20.00-P-1010P
ENGINE 111, 112, 113, 271, 611, 612, 646 in MODEL 203
ENGINE 112 in MODEL 170
ENGINE 112, 113, 271, 612, 646 in MODEL 209
ENGINE 646.8 in MODEL 211
Illustrated on model 203.035
Number Designation
WH58.30-Z-1019-02A Hose clamp pliers (length 210 mm, clamping range
80 mm)
WH58.30-Z-1001-06A 6 mm socket hexagon on flexible shaft for hose
clamps with worm drive

Microsoft
Fig. 10: Inspecting Cooling System For Leaks -- Illustrated On Model 203.035
Checking

and eyes caused by
swallowing coolant.
unless coolant temperature
is below 90C. Open cap
pressure. Do not pour
coolant into beverage
containers.
protective clothing and
safety glasses.
AS20.00-Z-0001-01A

Risk of injury caused by
fingers being pinched or
crushed when removing,
installing or aligning
hoods, doors, trunk lids,
tailgates or sliding roof.
Keep body parts and limbs
well clear of moving parts.
AS00.00-Z-0011-01A
1 Open engine hood Model 170 AR88.40-P-1000G
Model 171.4 AR88.40-P-1000V
Model 203 AR88.40-P-1000P
Model 209 AR88.40-P-1000Q
Model 211 AR88.40-P-1000T
2 Open cap on expansion
reservoir (2)
2-stage cap: Rotate cap
half a revolution in a
counterclockwise direction,
release overpressure, then
unscrew cap.

3 Set heating switches to
maximum heating
capacity

Microsoft
4 Check coolant level
If the antifreeze share of
the coolant is too small,
either antifreeze must be
added or the coolant must
be replaced:
?

Model 170 with Engine 112
Drain, fill system with
coolant.
AR20.00-P-1142SV
271

coolant.
AR20.00-P-1142PR
Model 171.473 with engine
113.989

113

Model 209 with Engine
112, 113

coolant.
AR20.00-P-1142PV
612, 646

646

Model 211 with engine
646.8

coolant.
AR20.00-P-1142HB
coolant.
AR20.00-P-1142T

Notes on coolant AH20.00-N-2080-01A

Notes on coolant level AH20.00-P-1142-01P
5 Mount test cap (1) at
expansion reservoir (2)
Test cap
Fig. 9
6 Connect pressure pump
(3).
Pressure pump
Fig. 6
7 Pressurize cooling
system
The test pressure
must not be greater than 1.4
bar to avoid damage.

If new cylinder head
gasket fitted, first warm up

Microsoft
CAP FOR RADIATOR OR EXPANSION RESERVOIR
engine to operating
temperature before testing
cooling system for leaks.
Test pressure for pressure-
testing cooling system
*BE20.30-P-1005-01A
8 Check hose clamps for
condition and seating
If hose clamps are loose,
tighten them or replace
them.

9 Check coolant hoses and
heater hoses and their
connecting points for
condition and coolant
loss
Replace damaged
parts in order to prevent
leaks.

10 Remove test cap (1) on
Test cap
Fig. 9
11 Detach pressure pump (3)
Pressure pump
Fig. 6
12 Move heater switch to
starting position

13 Close cap on expansion
reservoir (2)

Number Designation 2-stage cap
BE20.30-P-1005-01A Test pressure for pressure-
bar gage 1.4

Microsoft
Inspect cooling system for leaks - AR20.00-P-1010RVK
ENGINE 113.990 in MODELS 211.076 /276
ENGINE 113.991 in MODELS 220.074 /174
ENGINE 112.961 in MODELS 203.065 /265
ENGINE 113.993 in MODELS 463.270 /271
Shown on model 220
Fig. 13: Inspecting Cooling System For Leaks (Shown On Model 220)

Microsoft
Remove/install

eyes caused by scalding
coolant spray. Risk of
poisoning from
swallowing coolant.
containers. Wear protective
gloves, protective clothing
and safety glasses.
AS20.00-Z-0001-01A
1 Open 2-stage cap (2)
Rotate 2-stage cap (2)
half a revolution in
counterclockwise direction,
release overpressure, then
unscrew 2-stage cap (2).

2 Set heater control to
maximum heat output

Checking
3 Check coolant level, if
required adjust correctly.
If antifreeze protection
is insufficient, replace as a
separate repair order:
?
Drain/fill in coolant

Engine 113.992 in model
230.474
230.472
Engine 113.990 in models
211.076/276
215.374
220.074/174
230.475
170.466
203.065/265
AR20.00-P-1142RVK
463.270/271
AR20.00-P-1142GX


Notes on coolant level Engine 113.992 in model
230.474
230.472
AH20.00-P-1142-01V

Microsoft
211.076 /276
215.374
220.074/ 174
230.475
463.270/ 271

Notes on coolant level Engine 112.960 in model
170.466
203.065/ 265
AH20.00-P-1142-01P
4 Mount test cap (3) on
Test cap
Fig. 9
5 Connect tester (4) Discharge cooling system
with a test pressure of
approx. 1,4 bar.

Pressure pump
Fig. 6
6 Check tightness of cooling
system.
Check cooling and
heating hoses as well as
their connection points for
proper condition and loss of
coolant; replace cooling
and heating hoses if
necessary

7 Inspect condition and
installation at hose clamps;
retighten or replace if
necessary
6 mm socket
hexagon
*WH58.30-Z-1001-06A

7 mm socket
hexagon
*WH58.30-Z-1002-06A

Microsoft
COMMERCIALLY AVAILABLE TOOLS
DRAIN/FILL IN COOLANT - AR20.00-P-1142
Drain coolant, pour in - AR20.00-P-1142HG
ENGINE 111 in MODEL 124, 163, 170, 202, 208, 210
Shown on model 202
Fig. 16: Draining Coolant - Shown On Model 202
MODIFICATION NOTES
Number Designation
13.10.04 Fill coolant using vacuum Step 13

Microsoft
method
Draining

eyes suffering scalding from
contact with hot coolant spray.
swallowing coolant.
Do not open cooling
system unless coolant
temperature is below 90
C. Open cap slowly and
release the pressure. Do
not pour coolant into
beverage bottles.
eye protection.
AS20.00-Z-0001-01A

1 Open cooling system cap (2)
at coolant expansion reservoir
(1)
Pay attention to the
different versions.
Cooling system cap with
detent (2): rotate cooling
system cap with detent
(2) carefully up to first
detent, release pressure
relief, then unscrew
cooling system cap with
detent (2).

2-step and 1-step cooling
system cap (2): Turn
cooling system cap (2)
half a turn in an anti-
clockwise direction,
release overpressure and
undo cooling system cap
(2).

Risk of death cased by
vehicle slipping or toppling off
of the lifting platform.
Align vehicle between
the columns of the
hydraulic hoist and
position the four support
plates below the hoist
support points specified
by the vehicle
manufacturer.
AS00.00-Z-0010-01A
2 Raise vehicle.
3.1 Remove lower engine
compartment paneling
Model 170, 202 AR61.20-P-1105A
Model 208, 210 AR61.20-P-1105AB

Model 124: undo bolts

Microsoft
and remove engine
from below.
Drain coolant from radiator
4.1 Push siphon hose (3a) onto
radiator drain plug (3)
Model 124, 170, 202,
208, 210

5.1 Open the radiator drain plug
(3) and drain the coolant
Model 124, 170, 202,
208, 210

Catch coolant with
suitable vessel.

6.1 Close radiator drain plug (3)
and pull out siphon hose (3a)
Model 124, 170, 202,
208, 210

7.1 Dismantle bottom coolant
hose at radiator or at coolant
pump and drain off coolant
Model 163

Catch coolant with
suitable vessel.

8.1 Fit bottom coolant hose to
radiator or to coolant pump
Model 163

Replace hose clamp.

*BA20.20-P-1004-01A
Drain coolant at crankcase
9 Slide the drain hose (4a) on to
the crankcase drain plug (4)

10 Open the crankcase drain plug
Catch coolant with
suitable vessel.

11 Screw tight crankcase drain
plug (4) and pull out siphon
hose (4)

*BA01.40-P-1003-01B
12 Lower vehicle
Pouring in
13 Pour in coolant and bleed
cooling system
Reuse the clean
coolant.
AR20.00-P-1142-04A

Fig. 9

Fig. 21

Coolant specifications Sheet 310.1 BB00.40-P-0310-01A

Anticorrosion/antifreeze
agents (Sheet 325.0)
Sheet 325.0 BB00.40-P-0325-00A

Coolant
*BF20.00-P-1001-02F

Notes on coolant level Model 124, 170, 202,
208, 210
AH20.00-P-1142-01A
Model 163 AH20.00-P-1142-01GH
14 Inspect cooling system for AR20.00-P-1010HA

Microsoft
CRANKCASE, TIMING CASE COVER, END COVER
RADIATOR, COOLANT HOSES
COOLING SYSTEM
leaks
15 Install bottom engine
compartment covering

Model 170, 202 AR61.20-P-1105A
Model 208, 210 AR61.20-P-1105AB

Model 124: insert
bolts at bottom of engine
and tighten.

Number Designation Engine 111
BA01.40-P-1003-01B Outlet connection of
crankcase
Nm30
Number Designation Engine 111.977
BA20.20-P-1004-01A Hose clamp Nm3
Number Designation Engines
111.920/921/941/944/
945/961/974/975 in
model 202,
111.940/960 in
model 124,
111.942/947/970 in
model 210,
111.944/945/975 in
model 208, 111.946
in model 170
Engine
111.943/958/
973/983 in
model 170
BF20.00-P-
1001-02F
Cooling
system
Total capacity without
AC
Liters8.0 8.5
with AC Liters8.5 9.0
Capacity of
anticorrosion/antifreeze
agent down to -37 C
without
AC
Liters4.0 4.25
Capacity of
agent down to -45 C
without
AC
Liters4.5 4.7
Specifications for
Operating Fluids
SheetBB00.40-P-0310-
01A
BB00.40-P-
0310-01A
00A
BB00.40-P-
0325-00A

Microsoft
COOLING SYSTEM
Fig. 18: Identifying Vacuum-Type Cooling System Filler (285 589 00 21 00)
Pour in coolant and bleed cooling system - AR20.00-P-1142-04A
in model 163
BF20.00-P-
1001-02F
Cooling systemTotal capacity without AC Litersapprox. 10,5
with AC Litersapprox. 10,5
Capacity of
agent down to -37 C
without AC Litersapprox. 5,25
Capacity of
agent down to -45 C
without AC Litersapprox. 5,75
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A

Microsoft
Fig. 19: Identifying Tester Cap (169 589 00 91 00)
test cap:
Test cap 169 589 00 91 00 for model 168
Test cap 210 589 00 91 00 for all except model 168
Only vent cooling system for a cold engine
1. Unscrew cooling system closure cap (10) and screw on test cap (2) at coolant expansion reservoir (1).
2. Attach the control unit (3) to the test cap (2) .
3. Attach the venturi nozzle (9) to the control unit (3).
4. Close the drain valve (8) and the feed valve (7).

Microsoft
Shown on model 171 with engine 272
Fig. 22: Identifying Cooling System Bleeding Procedure - Shown On Model 171 With Engine 272
5. Attach feed hose (4) of the coolant to coolant reservoir (4a)
To avoid suctioning in of air put at least 2 l more coolant in the coolant reservoir (4a) than the
maximum filling capacity of the cooling system.
6. Guide waste air hose (5) into an empty container (5a)
7. Connect compressed-air hose (6) to venturi nozzle (9) and apply pressure.
8. Open the drain valve (8).
A vacuum is created in the cooling system.
9. Open feed valve (7) until feed hose (4) has filled with coolant.
10. Close drain valve (8) if display of the control unit (3) is in the green area.
11. Detach compressed air hose (6) from the venturi nozzle (9) and monitor whether vacuum remains stable
for 30 seconds.
If this is not the case, check hoses and connections and if necessary, repair and create a new vacuum.
12. Open feed valve (7).

Microsoft
The cooling system is filled.
13. Open the drain valve (8) if coolant is no longer suctioned.
14. Remove control unit (3) along with all connections and test cap (2)
15. Fill coolant up to bottom edge of filler neck of coolant expansion reservoir (1).
16. Screw cooling system closure cap (10) onto coolant expansion reservoir (1).
Drain/fill in coolant - AR20.00-P-1142RVK
ENGINE 113.990 in MODELS 211.076 /276
ENGINE 113.991 in MODELS 215.374, 220.074 /174
ENGINE 112.961 in MODELS 203.065 /265
Shown on model 220
Fig. 23: Identifying Coolant Drain/Fill Components (Shown On Model 220)
MODIFICATION NOTES
14.10.04 Fill coolant using vacuum Step 10

Microsoft
method added
Drain

eyes caused by scalding from
swallowing coolant.
Do not open cooling
release pressure. Do not
pour coolant into
beverage containers.
safety glasses.
AS20.00-Z-0001-01A

1 Open engine hood Model 170 AR88.40-P-1000G
Model 203 AR88.40-P-1000P
Model 215, 220 AR88.40-P-1000M
Model 211 AR88.40-P-1000T
Model 230 AR88.40-P-1000R
2.1 Detach ground line(s) at
battery(ies)
Only when draining
coolant at crankcase, on
the right, in models 170,
203, 215, 220, 230.
Do not connect
quiescent current
retention device.

Model 170 AR54.10-P-0003A
Model 203 AR54.10-P-0003P
Model 215, 220 AR54.10-P-0003I
Model 230 AR54.10-P-0003R
(2)
Pay attention to
different versions.
Cooling system cap (1)
with notch:
Turn cooling system cap
(1) carefully to first
predetent, release
pressure, then unscrew
cooling system cap (1).
1-stage and 2-stage
cooling system cap (1):
turn cooling system cap
(1) 1/2 revolution
anticlockwise, release
pressure and then

Microsoft
unscrew cooling system
cap (1).
4 Remove lower engine
Model 170 AR61.20-P-1105A
Model 203 AR61.20-P-1105P
Model 211 AR61.20-P-1105T
Model 215, 220 AR61.20-P-1105M
Model 230 AR61.20-P-1105R
5 Push drain hose (3a) onto
engine radiator (3) drain plug
(arrow), engine radiator (3)
open drain plug and drain
coolant
Catch coolant with
suitable vessel.

6 Close engine radiator (3) drain
plug and detach coolant (3a)
drain hose at fitting (arrow)

7.1 Slide drain hose onto
crankcase drain plug (4), open
crankcase drain plug (4) and
drain coolant
Models 170, 203, 215,
220, 230
Catch coolant with
suitable vessel.

8.1 Detach drain hose on
screw crankcase drain plug (4)
tight
Model 170, 203, 215,
220, 230

*BA20.00-P-1001-02B
9 Lower vehicle
Filling
cooling system
Reuse clean coolant.
AR20.00-P-1142-04A


Sheet 325.0 BB00.40-P-0325-00A

*BF20.00-P-1001-02K

Notes on coolant level Model 211, 215, 220, 230
with engine 113
AH20.00-P-1142-01V

Notes on coolant level Models 170, 203 with
engine 112
AH20.00-P-1142-01P
11 Inspect cooling system for
leaks
AR20.00-P-1010RVK
12 Install lower engine
Model 170 AR61.20-P-1105A
Model 203 AR61.20-P-1105P

Microsoft
ENGINE COOLING, GENERAL
COOLING SYSTEM
Model 211 AR61.20-P-1105T
Model 215, 220 AR61.20-P-1105M
Model 230 AR61.20-P-1105R
13.1 Connect up ground line(s) at
battery(ies)
Only when coolant has
been drained at crankcase
on the right.

Model 170 AR54.10-P-0003A
Model 203 AR54.10-P-0003P
Model 215, 220 AR54.10-P-0003I
Model 230 AR54.10-P-0003R
14.1 Perform basic programming Only if ground line(s) on
battery(ies) were
disconnected.

Model 170 AR00.19-P-0200B
Model 203 AR00.19-P-0200P
Model 215, 220 AR00.19-P-0200M
Model 230 AR00.19-P-0200R
15.1 Connect up STAR
DIAGNOSIS, read and erase
diagnostic trouble code
memory
Only if ground line(s) on
battery(ies) were
disconnected.

Connect up STAR
DIAGNOSIS and read out
fault memory
AD00.00-P-2000-04A
16 Close engine hood Model 170 AR88.40-P-1000G
Model 203 AR88.40-P-1000P
Model 215, 220 AR88.40-P-1000M
Model 211 AR88.40-P-1000T
Model 230 AR88.40-P-1000R
Number Designation Engines 112,
113.940/941/942/943/944/945/946/948/960/961/963/964/965/966/967/968/971/980/981
BA20.00-
P-1001-
02B
Coolant
drain
plug on
crankcase
Nm12
Number Designation Engine
113.990
Engine
113.991 in
model 215
Engine
113.992/995 in
model 230
BF20.00-P-
1001-02K
Cooling
system
Total filling capacity Litersapprox. 13.2 approx. 14.5 approx. 13.0
Capacity of Litersapprox. 6.6 approx. 7.3 approx. 6.5

Microsoft
COOLING SYSTEM
COOLING SYSTEM
Drain/fill in coolant - AR20.00-P-1142SV
agent down to -37C
Filling capacity of
down to -45C
Litersapprox. 7.3 approx. 8 approx. 7.3
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
113.963 in
model
230.475
Engine
112.961 in
model
203.065/265
AMG
Engine 112
in model
170
BF20.00-P-
1001-02K
Cooling
system
Total filling capacity Litersapprox. 11.5 approx. 10.5 approx. 8
Capacity of
agent down to -37C
Litersapprox. 5.8 - approx. 4
Filling capacity of
down to -45C
Litersapprox. 6.5 - approx. 4.5
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
- BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
- BB00.40-P-
0325-00A
Number Designation Engine 113.986/991
in Model 220
BF20.00-P-1001-
02K
Cooling system Total filling capacity Litersapprox. 13.5
Capacity of
agent down to -37C
Litersapprox. 6.8
Filling capacity of
down to -45C
Litersapprox. 7.4
Specifications for
Operating Fluids
01A
00A

Microsoft
Fig. 24: Identifying Coolant Drain/Fill Components - Engine 112.947/960
Shown on model 170.465
MODIFICATION NOTES
14.10.04 Fill coolant using vacuum
method added
Step 11
Drain

eyes caused by scalding from
swallowing coolant.
Do not open cooling
safety glasses.
AS20.00-Z-0001-01A

1 Open engine hood AR88.40-P-1000G
2.1 Disconnect battery ground
cable
Only when draining
coolant at crankcase,
right.
Do not connect
quiescent current
retention device.
AR54.10-P-0003A
(2)
Turn cooling system
cap(1) 1/2 one revolution
anti-clockwise, release

Microsoft
pressure, then unscrew
cooling system cap (1).
AR61.20-P-1105A
5 Slide siphon hose onto fitting
on radiator (3), open radiator
drain plug (4) and drain
coolant
Catch coolant with
suitable vessel.

6 Turn down radiator drain plug
(4) and detach collector siphon
hose from fitting at radiator
(3).

7 Loosen crankcase drain plug
(5) and push collector siphon
hose onto crankcase drain plug
(5).

8 Open the crankcase drain plug
Catch coolant with
suitable vessel.

9 Pull collector siphon hose off
tighten crankcase drain plug
(5).

*BA20.00-P-1001-02B
10 Lower vehicle
Filling
cooling system
Reuse the clean
coolant.
AR20.00-P-1142-04A

Fig. 9

Fig. 21


Sheet 325.0 BB00.40-P-0325-00A

*BF20.00-P-1001-02K

Notes on coolant level AH20.00-P-1142-01P
leaks
AR20.00-P-1010P
13 Install lower engine
AR61.20-P-1105A
14.1 Connect ground cable to
battery
Only when the coolant
has been drained at the
crankcase, right.
AR54.10-P-0003A
15.1 Perform basic programming Only if the ground line of AR00.19-P-0200B

Microsoft
COOLING SYSTEM
the battery has been
disconnected.
16.1 Connect up STAR
DIAGNOSIS, read and erase
diagnostic trouble code
memory
Only if the ground line of
the battery has been
disconnected.

Connect up STAR
DIAGNOSIS and read out
fault memory
AD00.00-P-2000-04A
STAR DIAGNOSIS
diagnosis system
*WH58.30-Z-1048-13A
17 Close engine hood AR88.40-P-1000G
Number Designation Engines 112, 113.940/941/
942/943/944/ 945/946/948/
960/961/963/ 964/965/966/
967/968/971/ 980/981/984/
986/987/988/ 990/991/992/
955
BA20.00-P-1001-02B Coolant drain plug to
crankcase
Nm12
Number Designation Engine 112 in
model 170
BF20.00-P-1001-
02K
Cooling system Total filling capacity Litersapprox. 8
Capacity of
agent down to -37C
Litersapprox. 4
Filling capacity of
down to -45C
Litersapprox. 4.5
Specifications for
Operating Fluids
01A
00A

Microsoft
VENTING AIR FROM THE LOW TEMPERATURE CIRCUIT - AR20.00-P-1145RVK
ENGINE 113.990 in MODELS 211.076 /276
ENGINE 113.991 in MODELS 220.074 /174
ENGINE 112.961 in MODELS 203.065 /265
Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis
system, Compact Passenger Car
6511 1801 00

Microsoft
Fig. 27: Identifying Venting Air From Low Temperature Circuit
Remove/install

poisoning from
swallowing coolant.
slowly and release pressure.
Do not pour coolant into
safety glasses.
AS20.00-Z-0001-01A
1 Open cap at coolant
Cap with detent:
Carefully turn cap as far as
first detent, release
pressure, and then unscrew
cap.
2-stage and 1-stage cap:
Rotate cap half a revolution
counterclockwise, release
pressure relief and then
unscrew cap.

2 Pour in coolant
Fill coolant up to
prescribed marking in
coolant expansion reservoir
(2).
AR20.00-P-1142RVK

Microsoft
REMOVE/INSTALL COOLANT PUMP - AR20.10-P-1271
Remove/install coolant pump - AR20.10-P-1271A
ENGINE 111
3 Close coolant drain line
(4) with pliers

4 Detach coolant line from
fitting (3)

5 Attach additional
ventilation hose to fitting
(3)
Route vent hose to
coolant expansion tank (2).

Risk of injury caused by
moving parts that can
pinch, crush or , in
extreme cases even sever
extremities.
No parts of the body or
limbs should be within the
operating range of the
mechanism when
components are in motion.
AS00.00-Z-0009-01A
6 Venting air from the low
temperature circuit
The electric fan runs up
to 50% during the
ventilation procedure.
Purging: Actuate charge
air cooler circulation pump
(M44) using STAR
DIAGNOSIS. Let charge
air cooler circulation pump
(M44) run until coolant
flows out of fitting (3) free
of bubbles.

STAR DIAGNOSIS
diagnosis system
*WH58.30-Z-1048-13A
7 Install in the reverse order
leaks
AR20.00-P-1010RVK
Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnosis
system, Compact Passenger Car
6511 1801 00

Microsoft
Fig. 28: Identifying Coolant Pump Removal/Install Components
Remove/install
1 Remove viscous fan clutch
(1)
Engines with viscous fan
clutch
Left-hand thread
AR20.40-P-5660A
2 Drain coolant At radiator and crankcase AR20.00-P-1142HG
3 Disconnect coolant hoses
(11, 12 and 32)

*WH58.30-Z-1002-06A

Inspect condition of
coolant hoses and hose
clamps, replace if
necessary.

4 Loosen combination screws
(33a) at belt pulley (33)

*BA20.10-P-1002-01B
5 Remove poly V-belt (2) AR13.22-P-1202A
6 Unscrew and remove
coolant pump belt pulley
(33)

coolant pump (34)
The coolant pump for
engines 111.943/
944/973/975 with
compressor is 29.5 mm
longer.
*BR00.45-Z-1012-01A

Installation: Clean the
sealing surfaces. Coolant
pumps that were originally
coated with liquid sealant

Microsoft
COOLANT PUMP, COOLANT THERMOSTAT
REPAIR MATERIALS
Remove/install coolant pump - AR20.10-P-1271B
ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250
ENGINE 112 in MODELS 129, 163, 170, 202, 203, 208, 209, 210, 220
ENGINE 113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113 in MODELS 129, 163, 202, 203, 208, 209, 210, 220
ENGINE 113.982 in MODELS 463.243 /246
Shown on engine 112
can be sealed with liquid
sealant or paper sealant
(35) in the event of a
repair.

*BA20.10-P-1001-01B
leaks
AR20.00-P-1010HA
BA20.10-P-1001-
01B
Bolt connecting
coolant pump to
crankcase
M6 Nm10
M8 Nm25
BA20.10-P-1002-
01B
Bolt connecting
pulley to coolant
pump
Nm10
Number Designation Order number
BR00.45-Z-1012-01A Sealant A 002 989 47 20 10
Number Designation

Microsoft
Fig. 29: Identifying Coolant Pump Remove/Install Components - Shown On Engine 112
Modification notes
16.12.03 Value changed from
10 Nm to 9 Nm
Value in BA20.10-P-1002-01M
modified on engine
112.910/911/912/913/914/915/916/
917/920/921 /922/923/940/941 /942/
943/944/945/946/947/949/953/954/
955/960/961 /970/972/973/975
*BA20.10-P-1002-
01M
Remove/install

Risk of death caused by
vehicle slipping or
toppling off the lifting
platform.
Align vehicle between the columns
of the and position the four support
plates below the lifting platform
support points specified by the
vehicle manufacturer.
AS00.00-Z-0010-01A
1 Lift/jack up vehicle Models 129, 170, 202, 208, 210,
220

Model 163 AR00.60-P-1000GH
Model 171 AR00.60-P-1000V
Models 203, 209 AR00.60-P-1000P
Model 463 AR00.60-P-1000G

Risk of injury caused
by fingers being
jammed or pinched
when removing,
installing or aligning
hoods, doors, trunk lid/
rear-end door or sliding
When moving components, ensure
that no body parts or limbs are
within the operating range of
moving parts.
AS00.00-Z-0011-01A

Microsoft
roof.
2 Open engine hood Model 129
Model 163.154/172 up to
VINA145272
AR88.40-P-1000GH
Model 163.154/172 up to
VINX708318154/172

Model 163.154/172 from
VINA145273
AR88.40-P-1000GI
Model 163.154/172 from
VINX708319

Models 163.157/174/175
Model 170 AR88.40-P-1000G
Model 171.4 AR88.40-P-1000V
Model 202 AR88.40-P-1000E
Model 203 AR88.40-P-1000P
Models 208/210 AR88.40-P-1000F
Model 209 AR88.40-P-1000Q
Model 220 AR88.40-P-1000M
Model 463 AR88.40-P-1000GG
3.1 Unclip cover on front
side of engine
Only model 220.

4.1 Remove engine cover or
air filter
All except models 170.466,
171.473, 203.065 /265,
203.076 /276, 209.376 /476 from
24.4.04.

5.1 Partially remove air filter
housing
Engine 112.960 in model 170.466 AR09.10-P-1150SVK
203.065/ 265

209.376 /476 as of 24.4.04
AR09.10-P-1150AC
ENGINE 113.988 in Models
203.076/276

Engine 113.989 in model 171.473
6.1 Remove viscous fan (1) All except models 163.174/175,
170, 171.473, 203, 208.365 /465,
209, 220
Right-hand thread!
AR20.40-P-5660C
7.1 Remove fan shroud (3)
On vehicles fitted with suction
fan, separate the plug connection
of the suction fan before removing
the fan shroud.

113.989
AR20.40-P-6800VT
Model 463 with engines 112.945, AR20.40-P-6800V

Microsoft
113.962/982
Model 220 with engines 112, 113 AR20.40-P-6800AB
8.1 Remove electric fan Model 163 with engines
113.965/981
AR20.40-P-5000GH
Model 170 with engines 112.947/
960
AR20.40-P-5000SV
113.989
AR20.40-P-5000V
Model 203.076/ 276 AR20.40-P-5000AC
Model 203 with engines
112.912/916/ 946/953/961
AR20.40-P-5000PV
Model 209 with engines
112.912 /955, 113.968 /987.

Models 208.365/ 465

and eyes caused by
swallowing coolant.
Do not open cooling system unless
coolant temperature is below 90C.
Open cap slowly and release the
pressure. Do not pour coolant into
Wear protective gloves, protective
clothing and safety glasses.
AS20.00-Z-0001-01A
9 Drain coolant from
radiator
Model 163: For draining
coolant, detach bottom coolant line
at radiator or at coolant pump.

Installation: On model
163 replace radiator connection of
hose clamps to coolant hose,
otherwise this can cause a damage
to the bolt/ thread.

Hose clamp
*BA20.20-P-1004-
01A
Collect coolant
Disposal of coolants: observe
legal regulations or local
wastewater requirements! Refer to
Environmental Protection Catalog
issued by MBVD/PWU for
locations in Germany.
Models 129, 163, 202, 208, 210,
220 with engine 112
AR20.00-P-1142HA
Models 220, 210, 208, 202, 163,
129 with engine 113
Model
463.206 /240 /241 /247 /248 /
249 /254 with engine 113.962.
Model

Microsoft
463.209 /232 /233 /244 /245 /250
with engine 112.945.
Models 463.243 /246 with Engine
113.982
112.947
AR20.00-P-1142SV
112.960
113.989
AR20.00-P-1142PV
112.912
Models 203.064 /264 /764 with
Engine 112.946
112.961
113.988
112.916
112.953
112.912
112.955
113.968
113.987
10 Remove poly-V-belt (2)
Lock tensioning pulley with
drift or pin (diameter 5 mm).

Model
463.209 /232 /233 /244 /245 /250
AR13.22-P-1202B
Model
463.206 /240 /241 /247 /248 /
249 /254 with engine 113.962.
113.982
Models 129, 163 with engine 112
Models 129, 202, 208.370 /470,
210 with engine 113
Model 163 with engine 113 except
113.965/981

Microsoft
Models 202, 208, 210, 220 with
engine 112
AR13.22-P-1202BA
220.074/174
113.981
113.965
MODELS 208.374 /474 with
Engine 113
Models 220.074/174 AR13.22-P-1202R
112.947
AR13.22-P-1202SV
112.960
AR13.22-P-1202SVK
MODELS 203.065 /265 with
ENGINE 112.961

113.989
AR13.22-P-1202PV
112.912
Models 203.064 /264 /764 with
Engine 112.946
113.988
112.916
112.953
112.912
112.955
113.968
113.987
11.1 Remove shock absorber
(10)
Models 210, 203, 209, 202, 170,
129 with manual transmission

12 Remove poly-V-belt
tensioning device
Model
463.209 /232 /233 /244 /245 /250
AR13.25-P-3200B
Model
463.206 /240 /241 /247 /248 /
249 /254 with engine 113.962.

Microsoft
113.982
Models 129, 163 with engine 112
Models 129, 202, 208, 210 with
engine 113
113.965/981
Model 163.174 with
engine113.981
AR13.25-P-3200BA
113.965
Models 170, 202, 203, 208, 209,
210, 220 with engine 112
113.989
Models 203, 209, 220 with engine
113
13 Disconnect coolant hose
(4, 5)
Check condition of coolant
hoses and hose clamps, replace if
necessary.

14.1 Disconnect coolant hose
(6) at oil-water heat
exchanger
All except model 171.473.
Check condition of coolant
hose and hose clamp, replace if
necessary.

15.1 Remove bolts from oil
lines on oil filter
Only model 171.473.

Bolt of oil line to oil filter
housing
*BA18.20-P-1003-
01D
16.1 Remove bolts from oil
lines brackets and lay oil
lines with brackets to
one side
Only model 171.473.
Bolt, oil line bracket
*BA18.20-P-1004-
01D
17.1 Remove bracket with
switchover valve and
pressure sensor and
place to one side
Only model 171.473

18 Take off belt pulley of
coolant pump (7)
Engine 112: ?

Belt pulley to coolant pump
*BA20.10-P-1002-
01M
Engine 113, except
113.987 /988 / 989 /991: ?

*BA20.10-P-1002-
01C
Engines

Microsoft
Alternator
Oil filter
113.987 /988/989 /991: ?
*BA20.10-P-1002-
01L
Engine 113.989: ?

Counterholder
Fig. 31
19 Remove coolant pump
(8)
Installation: Replace gasket of
coolant pump (9).

Engine 112: ?
Self-tapping screw, coolant
pump to timing case
*BA20.10-P-1001-
01M
Engine 113 except
113.987 /988 / 989 /991: ?
Self-tapping screw, coolant
pump to timing case
*BA20.10-P-1001-
01C
Engines
113.987 /988/989 /991: ?

Bolt, coolant pump to timing
case
*BA20.10-P-1001-
01L
Engine 112, 113: ?

Alternator screw
*BA15.40-P-1003-
01A
External Torx set
Fig. 30
order

21 Inspect cooling system
for leaks
All except models 170,
171.473, 203, 209, 220.074/174
AR20.00-P-1010HA
Models 170, 171.473, 203, 209 AR20.00-P-1010P
Models 220.074/174 AR20.00-P-
1010RVK
112.91/92/94/
953/954/955/ 96/97,
113.94/96/98
Engine 113.991 in
models 215, 220
BA15.40-P-1003-
01A
Bolt for alternator Nm42 -
BA18.20-P-1003-01D Bolt, oil line to oil filter
housing
Nm9
BA18.20-P-1004-01D Bolt for oil line bracket Nm-

Microsoft
Coolant pump, coolant thermostat
112.910/911/91
2/913/914/915/
916/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
953/954/955/
960/961/970/
972/973/975
BA20.10-P-1001-
01M
Self-tapping
screw, coolant
pump to timing
case
Thread not pre-
tapped
M6 Nm14
Thread not pre-
tapped
M8 Nm35
Thread pre-
tapped
M6 Nm10
Thread pre-
tapped
M8 Nm25
BA20.10-P-1002-
01M
Belt pulley to coolant pump Nm9
Number Designation
Engines
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/965/966/
967/968/969/
980/981/982/
984/986/992
993/995
BA20.10-P-1001-
01C
Self-tapping
screw, coolant
pump to timing
case
Thread not pre-
tapped
M6 Nm14
Thread not pre-
tapped
M8 Nm35
Thread pre-
tapped
M6 Nm10
Thread pre-
tapped
M8 Nm25
BA20.10-P-1002-
01C
Belt pulley to coolant pump Nm10

Microsoft
Radiator, coolant hoses
Fig. 30: Identifying External Torx Set (001 589 76 09 00)
Fig. 31: Identifying Counterholder (113 589 00 40 00)
Remove/install coolant pump - AR20.10-P-1271GS
Number Designation
Engine
113.987/988/
990/991 Engine 113.989
BA20.10-P-1001-
01L
Bolt, coolant
pump to timing
case
M6 Nm14 14
M8 Nm20 20
BA20.10-P-1002-
01L
Belt pulley to coolant pump Nm9 9
Number Designation
Engines 112.942/ 970,
113.942/ 965/981
BA20.20-P-1004-01A Hose clamp Nm3

Microsoft
Fig. 32: Identifying Coolant Pump Remove/Install Components - Engine 111.983

Remove/install

poisoning from
swallowing coolant.
Do not open cooling
safety glasses.
AS20.00-Z-0001-01A
1 Drain coolant from radiator AR20.00-P-1142HA
2 Remove fan shroud AR20.40-P-6800GS
3 Detach coolant lines (4, 5
and 12)
Check the condition of
the hose clamps and the
coolant lines, replace if
required.

*WH58.30-Z-1002-06A
4 Unscrew combination
screws (6) at belt pulley (7)

*BA20.10-P-1002-01B
5 Remove poly-V-belt (3) AR13.22-P-1202GS
6 Unscrew and remove belt
pulley (7) at coolant pump
(8)

Microsoft
Repair materials
SEALING COOLANT PUMP - AR20.10-P-2250A
ENGINE 111
coolant pump (8)
Installation: Clean the
sealing surfaces. Coolant
pumps that were
originally coated with
liquid sealant can be
sealed with liquid sealant
or paper sealant (11) in
the event of a repair.
*BR00.45-Z-1012-01A

*BA20.10-P-1001-01B
leaks
AR20.00-P-1010HA
BA20.10-P-1001-
01B
Bolt, coolant pump to
crankcase
M6 Nm10
M8 Nm25
BA20.10-P-1002-
01B
Bolt, pulley to
coolant pump
Nm10
Number Designation Order number
BR00.45-Z-1012-01A Sealant A 002 989 47 20 10
Number Designation

Microsoft
Fig. 33: Sealing Coolant Pump
Removal, installation
1 Remove coolant pump AR20.10-P-1271A
2 Place puller (14) against
impeller (5), tension

Tension claws of puller
(14) with sleeve, inner 40
mm (shop-made) or
suitable hose strap
Fig. 34
3 Pull off impeller (5) If impeller (5) is tight,
apply slight pressure to
puller (14) when pulling
off.

4 Pull off mating ring (3) With pliers
5 Press out cassette-type
seal (4)
Position screwdriver
against circumference of
cassette-type seal (4) to
pinch out of coolant pump
(1).
Do not damage
coolant pump (1); use clean
rag as a base.

6 Install cassette-type seal
(4)
AR20.10-P-2250-01A
8 Check cooling system for
leaks
AR20.00-P-1010HA

Microsoft
Fig. 34: Identifying Puller (000 589 94 33 00)
Installing cassette-type seal - AR20.10-P-2250-01A
1. Clean mounting hole for cassette-type seal (4).
Sealant is applied to the circumference of the cassette-type seal.
2. Use a sleeve 40 mm to press new cassette-type seal (4) into the mounting hole in the coolant pump
housing as far as a stop.
3. Push mating ring (3) onto pump shaft with ground face toward the slide ring (4a).
4. Heat impeller (5) to about 100 C.
5. Press on impeller (5) to dimension (a) 0.2 - 0.8 mm.
Fig. 35: Identifying Cassette-Type Seal, Mating Ring, Impeller & Slide Ring
TESTING COOLANT THERMOSTAT - AR20.10-P-2455AV

Microsoft
ENGINE 112
ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250
ENGINE 113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113.982 in MODELS 463.243 /246
ENGINE 113 (except 113.995) in MODELS 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230
Fig. 36: Testing Coolant Thermostat
Remove/install

and eyes caused by
Risk of poisoning
from swallowing
coolant.
Open cap slowly and release pressure.
Do not pour coolant into beverage
containers.
AS20.00-Z-0001-
01A
1 Remove coolant
thermostat (1)
Installation:
Install new sealing ring.
The coolant thermostat (1) must
not be removed from housing.
Otherwise it will be destroyed.
The housing is supplied together
with a coolant thermostat (1) for
repair purposes.

Engine 112 in models 170, 203,
211.080/280 /082/282/261/265,
Engine 113 in models 211.083/283/270,
215.373/375
Engine 112 in models 211.061/065, 220,
129, 209.361/461, 163, 202, 208,
209.365/465, 210,
AR20.10-P-2460B

Microsoft
463.245/233/209 /250/244/232,
Engine 113 in models 209, 210, 129,
208, 211.070, 220, 230.475, 163, 202,
463.254/206/248 /240/247/241/249,
Engine 113.982 in models 463.246/243
Engine 113.990 in models 211.076/276,
Engine 113.991 in models 215.374,
220.074,
AR20.10-P-
2460RVK
Engine 112.973 in model 230.467 AR20.10-P-2460R

Checking
2 Heat coolant
thermostat (1)
Suspend coolant thermostat (1) from
a wire in a vessel filled with water and
heat water.
For heating up under no
circumstance use a welding torch or a
soldering torch, otherwise sudden heat
penetration modifies the metal structure!

3 Measure temperature
of water
The heating-up rate should be not
more than 1C to 2C/minute from about
8C below start of opening of coolant
thermostat (1).

*WH58.30-Z-1002-
08A
4 Warm up water to full
opening temperature of
valve (2) and then
measure hub of valve
(2)
If the check values are not achieved,
replace coolant thermostat (1).
Check values for engine 113.969:

Start of opening
Minimum stroke
Check values engine 112, 113 except
113.969:

Start of opening *BE20.10-P-1001-
02A
Minimum stroke *BE20.10-P-1002-
02A
order

for leaks

Engine 112 (except
112.961/946/953/947 /960/916/955/912),
Engine 113 (except
113.992/987/968/991 /990/963)
AR20.00-P-1010HA
Engine 113.963/990/991/992 AR20.00-P-

Microsoft
Coolant thermostat
REMOVING AND ENGINE INSTALLING COOLANT THERMOSTAT - AR20.10-P-2460
Removing and engine installing coolant thermostat - AR20.10-P-2460A
ENGINE 111
1010RVK
Engine
112.912/916/947/953/955/960/961,
Engine 112.946 except in model
209.764,
Engine 113.968/987
AR20.00-P-1010P
Number Designation Engine 112, engines
113.940/941/ 942/943/944/
945/946/948/ 960/961/962/
963/964/965/ 966/967/968/
971/980/981/ 982/984/986/
987/988/990/ 991/992/993/
995
BE20.10-P-1001-02A Start of opening C85 to 89
BE20.10-P-1002-02A Minimum stroke C102
mm8
BE20.10-P-1003-02A Thermostat bypass valve
dia.
mm-
Number Designation
WH58.30-Z-1002-08A Digital temperature measuring instrument
(measuring range -20 to +70

Microsoft
Fig. 37: Identifying Coolant Thermostat Remove/Install Components - Engine 111

Removing, installing
1 Drain coolant at radiator AR20.00-P-1142HG
2 Remove upper front cover
3.1 Unscrew charge air pipe
bracket from cover (27)
Engine 111.944/975 with
aluminum intake manifold

(2 and 4)

Check condition of
coolant hoses and coolant
clamps and replace if
necessary.
*WH58.30-Z-1002-06A
cover (27) of coolant
thermostat housing (30)
with coolant thermostat
(27a)
The coolant
thermostat (27a) must not
be removed from the cover
(27). It will be damaged
beyond repair.
It cannot be re-installed.
In the event of a repair
being necessary the cover
(27) is included in the
supply of the coolant
thermostat (27a).
Installation: Replace
O-ring (29).

6 Install in reverse order

Microsoft
Removing and engine installing coolant thermostat - AR20.10-P-2460GS
Fig. 38: Identifying Coolant Thermostat Remove/Install Components - Engine 111.983
leaks
AR20.00-P-1010HA
Number Designation


and eyes from scalding
from hot coolant which
splashes out. Risk of
poisoning from
swallowing coolant.
Do not open the cooling
system unless the coolant
allow the pressure to
release. Do not pour
coolant into containers for
drinks.
AS20.00-Z-0001-01A

Microsoft
REMOVING AND INSTALLING ENGINE COOLANT THERMOSTAT HOUSING - AR20.10-P-2710
Removing and installing engine coolant thermostat housing - AR20.10-P-2710A
ENGINE 111
protective clothes, and eye
protection.
1 Drain coolant at radiator AR20.00-P-1142HA
2 Remove front cover at
top, unclip

3 Detach coolant hoses (2
and 4)
clamps, replace if
necessary.

*WH58.30-Z-1002-06A
4 Unscrew cover (27) of
coolant thermostat
housing (30) together
with coolant thermostat
(27a), take off
The coolant
thermostat (27a) must not
be taken out of the cover
(27) otherwise it will be
destroyed. Re-installation
is not possible. The cover
(27) is supplied for repair
purposes together with the
coolant thermostat (27a).
Installation: replace O-
ring (29).

for leaks
AR20.00-P-1010HA
Number Designation

Microsoft
Fig. 39: Identifying Engine Coolant Thermostat Housing Remove/Install Components - Engine 111

1 Remove viscous fan
clutch (1)
clutch
Left-handed thread
AR20.40-P-5660A
3 Remove cover (16)
(2, 3 and 4)

Check condition of
clamps and replace if
necessary.
*WH58.30-Z-1002-06A
5 Disconnect electrical
connectors and vacuum
pipes on temperature
sensor in coolant

6 Unscrew suspension lug
(6)

7 Unscrew coolant

Unscrew bolts (7, 8 and 9).
Installation: Clean
sealing surfaces and
replace O-ring (31).
If the coolant thermostat
housing (30) is replaced,
observe location of
*BA20.10-P-1003-01B

Microsoft
Engine coolant pump, coolant thermostat
Location of coolant temperature sensor - AR20.10-P-2710-01A
1. Re-install temperature sensors and thermal valves at the same point.
Fig. 40: Identifying Coolant Temperature Sensor Components Location (1 Of 2)
1. Re-install temperature sensor and thermostatic valves at the same point.
temperature sensor ?
Location of temperature
sensor, coolant thermostat
housing
AR20.10-P-2710-01A
leaks.
AR20.00-P-1010HA
BA20.10-P-1003-
01B
Bolt, coolant
thermostat housing
M6 Nm10
M8 Nm25
Number Designation

Microsoft
Fig. 41: Identifying Coolant Temperature Sensor Components Location (2 Of 2)
Removing and installing engine coolant thermostat housing - AR20.10-P-2710GS
Fig. 42: Identifying Engine Coolant Thermostat Housing Remove/Install Components - Engine 111.983

Microsoft


and eyes from scalding
from hot coolant which
splashes out. Risk of
poisoning from
swallowing coolant.
drinks.
protective clothes, and eye
protection.
AS20.00-Z-0001-01A
2 Remove fan shroud AR20.40-P-6800GS
3 Remove cover (16)
4 Detach coolant hoses (2,
3 and 4)
clamps, replace if
necessary.

*WH58.30-Z-1002-06A
5 Unplug electrical
connection of temperature
sensor (B11/4)

6 Unbolt lifting eye (6)
7 Unbolt coolant thermostat
housing (30)
Unscrew bolts (7, 8 and
9).
Installation: clean
sealing surfaces, replace
O-ring (31).

*BA20.10-P-1003-01B
for leaks
AR20.00-P-1010HA
BA20.10-P-1003-
01B
Bolt of coolant
thermostat housing
M6 Nm10
M8 Nm25
Number Designation

Microsoft
REMOVE/INSTALL THE RADIATOR - AR20.20-P-3865
Remove/install the radiator - AR20.20-P-3865A
ENGINE 111 in MODELS 124, 170, 202, 208, 210
Shown on Model 210
Fig. 43: Identifying Radiator Removal/Install Components - Shown On Model 210
Picture item, etc. Work instructions
Coolant drain at the radiator AR20.00-P-1142HG
2, 3 Viscous fan clutch, fan
shroud
remove
clutch
AR20.40-P-5660A
7, 6 Transmission oil lines unscrew *BA20.20-P-1001-01A

on automatic
transmission

connect transmission
oil lines with a connecting
pipe (01).

Installation: Check oil
level, and adjust if
necessary

Transmission 722.6 AR27.00-P-0101A

Connecting pipe (01) for
automatic transmission oil
lines
WF58.50-P-2020-01A

Microsoft
Remove/install the radiator - AR20.20-P-3865GS
2, 20, 22a, 23 Radiator crossmember,
blower protective grille,
air guide components
remove
24 Condenser at radiator unscrew and leave in the
vehicle with the connected
lines.
Model 170, 202, 208, 210
with air conditioning
system

4, 10, 11, 12 Coolant hoses, radiator detach, remove

Installation: Insert the
spigots in the grommets
(19) in the lower
crossmember.
*WH58.30-Z-1002-06A
Check the cooling system
for leaks
AR20.00-P-1010HA
Number Designation Engine 111 except
111.977
Engine 111.977
BA20.20-P-1001-
01A
Union nut of
automatic
transmission ATF line
to radiator
Nm20 20
Number Designation

Microsoft
Fig. 44: Identifying Radiator Remove/Install Components - Engine 111.983

Remove/Install

eyes from scalding due to
contact with hot coolant
spray. Risk of poisoning if
coolant is swallowed.
Do not open cooling
beverage bottles.
eye protection.
AS20.00-Z-0001-01A
1 Drain the coolant
Drain plug (10) on
radiator
AR20.00-P-1142HG
2 Remove fan shroud (2) AR20.40-P-6800GS
3 Unscrew transmission oil
lines (11, 12)
For automatic
transmission. Connect the
transmission oil lines with
a connecting pipe (01).
Installation: Check
the oil level and adjust if
necessary

Transmission 722.6 AR27.00-P-0101A

*BA20.20-P-1001-01A

Connecting pipes (01) for WF58.50-P-2020-01A

Microsoft
Radiator, coolant hoses
Remove, install radiator - AR20.20-P-3865SV
ENGINE 112.947 in MODEL 170.465 with TRANSMISSION 716.6, 722.6
ENGINE 112.960 in MODEL 170.466 with TRANSMISSION 722.6
ATF lines
4 Remove air guide parts (3)
7 Unscrew the air
conditioning system
condenser at radiator (6)
Leave in the vehicle
with the lines connected.

8 Unscrew the conditioning
system line to the
condenser from the bracket
(arrowed) at radiator (6)

(7, 8, 9) at radiator (6)
Replace the hose
clamps

10 Detach the radiator (6) and
remove
Installation: Insert the
spigots in the grommets
(5) on the lower
crossmember.

*WH58.30-Z-1002-06A
12 Check the cooling system
for leaks
AR20.00-P-1010HA
Number Designation Engine 111 except
111.977
BA20.20-P-1001-01A Automatic transmission
ATF line at radiator (union
nut)
Nm20
Number Designation

Microsoft
Fig. 45: Identifying Radiator Remove/Install Components - Engine 112.947/960 (1 Of 2)
Fig. 46: Identifying Radiator Remove/Install Components - Engine 112.947/960 (2 Of 2)

1 Remove the two air inlet
pipes (1) of the air
cleaner housing (2)

2 Remove electric fan AR20.40-P-5000SV

Microsoft

and eyes suffering
swallowing coolant.
is below 90 C. Open cap
bottles.
protection.
AS20.00-Z-0001-01A
3 Drain coolant at radiator AR20.00-P-1142SV
4 Detach connection hoses
(3) at the ATF lines (4)
and fit together with
connector (5)
Only transmission
722.6.
Seal connections!

Set of plugs
Fig. 47

Connection fitting for
automatic oil pipes
WF58.50-P-2020-01A
5 Detach coolant line (6) at
radiator
Installation:
Inspect hose clamp and
coolant line, replace if
necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A
radiator
Installation:
necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A
radiator
Installation:
necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A
8 Take off clamps (9)
9 Pull radiator toward
engine and detach coolant
line (10)
Installation:
necessary.

*WH58.30-Z-1001-06A

*WH58.30-Z-1002-06A
10 Unscrew bolts (11)

Microsoft
11 Lift radiator (12) up and
out
Installation: When
installing, ensure:
That the retaining
studs (13) of the
radiator on bottom
right and left are
located in the rubber
mounts (14).
That the two
retaining studs (13)
are lightly moistened
with lubricant.
That the rubber strip
(15) and the retaining
rubber 816) are
correctly located.
That the spacer
sleeves (17) and the
rubber shock
absorber (18) and the
four-point nuts (19)
are correctly located.

13 Pour in coolant AR20.00-P-1142SV
for leaks
AR20.00-P-1010P

Risk of accident from
vehicle starting off by
itself when engine
running. Risk of injury
from contusions and
burns if you insert your
hands into the engine
when it is started or when
it is running
Secure vehicle to prevent it
moving off.
Wear closed and close-
fitting work clothes.
Do not touch hot or rotating
parts.
AS00.00-Z-0005-01A
15 Check oil level in
automatic transmission
and correct if necessary
Only transmission
722.6.
AR27.00-P-0101A
16 Run engine and inspect
for leaks

Microsoft
Fig. 47: Identifying Set Of Plugs (129 589 00 91 00)
TEST COOLING SYSTEM CAP - AR20.30-P-4300
Test cooling system cap - AR20.30-P-4300FV
ENGINES 112,113
ENGINE 112.945 in MODELS 463.209 /232 /233 /244 /245 /250
ENGINE 113.962 in MODELS 463.206 /240 /241 /247 /248 /249 /254
ENGINE 113.982 in MODELS 463.243 /246
ENGINE 113.993 in MODELS 463.270 /271
Number Designation

Microsoft
Fig. 48: Testing Cooling System Cap - Engine 112
Remove

and eyes caused by
with hot coolant
spray. Risk of
poisoning from
swallowing coolant.
beverage bottles. Wear protective
gloves, protective clothing and eye
protection.
AS20.00-Z-0001-
01A
1.1 Fit cap with detent (5)
For model 463.206/209/232/233/
240/241 with cap with notch (5).

Carefully rotate cap up to the first
detent, release overpressure, then
unscrew cap (5). If corrosion present at
cap with detent (5), the cap must be
replaced.

1.2 Remove 1 or 2-stage
cap (5a)
A 1-stage cap (5a) is installed in
model 163. In models 140, 170, 199,
202, 203, 208, 209, 210, 211, 215, 220,
230, 463.243/244/245/
246/247/248/249/250/254/270/271
there are 2-stage caps (5a) installed.

Turn 1 or 2-stage cap (5a) half a
turn in an anti-clockwise direction,
release pressure and then unscrew cap.

Check cap with
detent

Microsoft
2.1.1 Attach test cap (3)
and adapter (4) to
tester (2)
Only on model
463.206/209/232/233/240/ 241 with
cap with notch (5).

Tester
Fig. 6

Test cap
Fig. 7

Adapter
Fig. 49
2.1.2 Screw cap (5) with
detent onto the
adapter (4)

2.1.3 Inspect pressure relief
valve (6)
Only on model
463.206/209/232/233/240/ 241 with
cap with notch (5).

The pressure relief valve (6) must be
resting against the rubber seal (arrow),
it must be possible to lift it easily and it
must spring back after being released.

Determine the opening pressure of the
cap with notch (5) by pump and replace
cap with notch (5) if necessary.

Cap code number *BE20.30-P-1001-
01A
Pressure relief valve opens *BE20.30-P-1002-
01A
Pressure relief valve opens (Reference
value)
*BE20.30-P-1003-
01A
Test pressure *BE20.30-P-1005-
01A

Test the 1 or 2-stage
cap

2.2.1 Attach adapter (3a) to
tester (2)
Only on models 163, 140, 170, 199,
202, 203, 208, 209, 210, 211, 215, 220,
230,
463.243/244/245/246/247/248/249/250/
254/270/271.

Tester
Fig. 6
Adapter for models 140, 170, 199, 202,
203, 208, 209, 210, 211, 215, 220, 230,
463.243/244/245/246/247/248/249/250/
254/270/271:

Adapter
Fig. 53
Test cap for Model 163: ?

Test cap
Fig. 52
2.2.2 Screw 1 and 2-stage
cap (5a) onto adapter
Only on models 163, 140, 170, 199,
202, 203, 208, 209, 210, 211, 215, 220,

Microsoft
Cap of radiator or expansion reservoir
(3a) 230,
463.243/244/245/246/247/248/249/250/
254/270/271.
2.2.3 Inspect pressure relief
valve
Only on models 163, 140, 170, 199,
202, 203, 208, 209, 210, 211, 215, 220,
230,
463.243/244/245/246/247/248/249/250/
254/270/271.

Determine opening pressure of the
cap (5a) by pumping and replace cap
(5) if necessary.

Cap code number *BE20.30-P-1001-
01A
01A
Vacuum valve opens (reference value) *BE20.30-P-1003-
01A
01A
Test pressure *BE20.30-P-1005-
01A

Installing
3.1 Fit cap with detent (5)
For model
463.206/209/232/233/240/241 with cap
with notch (5).

3.2 Install Remove 1 or
2-stage cap (5a)
For models 140, 163, 170, 199, 202,
203, 208, 209, 210, 211, 215, 220, 230,
463.243/244/245/246/247/248/249/250/
254/270/271 with 1 or 2-stage cap (5a).

Number Designation Cap 2-stage cap 1-stage cap
model 163
BE20.30-P-
1001-01A
Cap code number 140 140/200 -
BE20.30-P-
1002-01A
Pressure relief
valve opens
New bar gage 1.4 (+0.1) - 1.4 (+0.1)
Used bar gage 1.4 (-0.1) - 1.4 (+0.1)
BE20.30-P-
1003-01A
Vacuum valve opens
(reference value)
bar vacuum 0.1 0.1 0.5
BE20.30-P-
1004-01A
Pressure relief
valve opens
1st stage bar gage - 1.4 ( 1) -
Coolant temp. - >or =130/134-
2nd stage bar gage - 2.0 (1) -
Coolant temp. - >or =137/143-
BE20.30-P- Test pressure for pressure- bar gage 1.4 1.4 -

Microsoft
Fig. 49: Identifying Adapter (000 589 77 63 00)
1005-01A testing cooling system
engine 113.968
in model 209
2-stage closing
cover on model
211
BE20.30-P-1001-
01A
Cap code number 140/200 -
BE20.30-P-1002-
01A
Pressure relief
valve opens
New bar gage - 1.5 (-0.2)
Used bar gage - 1.5 (-0.2)
BE20.30-P-1003-
01A
Vacuum valve opens (reference
value)
bar vacuum 0.1 0.1
BE20.30-P-1004-
01A
Pressure relief
valve opens
1 st stage bar gage 1.4 (1) 1.5 (-0.2)
Coolant temp. >or =130/134 135 (+5)
2nd stage bar gage 2.0 (1) 1.5 (-0.2)
Coolant temp. >or =137/143 145 (+5)
BE20.30-P-1005-
01A
Test pressure for pressure-testing
cooling system
bar gage 1.4 1.4

Microsoft
Test cooling system cap - AR20.30-P-4300HA
Engines 111, 120, 601, 602, 603, 604, 605, 606 /

Microsoft
Fig. 54: Testing Cooling System Cap - Engine 111

Removing/installing

The cap in model 163 cannot
be checked; it must simply be
replaced.

1 Open cooling system cap (5,
5a)
Cap (5, 5a)
Cap with detent: Carefully
rotate cap up to the first
detent, release
overpressure, then
unscrew cap.
2-stage cap: Turn cap half
a turn in anti-clockwise
direction, release
overpressure, then
unscrew cap.

Test cap with detent
2.1 Check cap (5) for corrosion
Replace in case of
corrosion

3.1 Attach test cap (3) and double
union (4) to tester (2)
Tester (2)
Fig. 6

Test cap (3)
Fig. 7

Double fitting (4)
Fig. 49
4.1 Screw cap (5) with detent
onto the double union (4)

5.1 Inspect pressure relief valve Determine the opening
pressure of cap (5) by
*BE20.30-P-1001-01A

Microsoft
pumping; replace cap (5)
if necessary.
From 02/1986 the
opening pressure of the
cap was increased from
the previous 1.2 bar to
1.4; this means that the
permissible coolant
temperature has been
raised from 125 to 129C
for standard antifreeze
protection down to -30C
6.1 Test vacuum valve (6) For a cap (5): The vacuum
valve (6) must be resting
against the rubber seal
(arrow); it must be easy to
raise it and must spring
back when released.
*BE20.30-P-1003-01A

Check 2-stage cap
7.1 Attach test cap (3a) to tester
(2)
Tester (2)
Fig. 6

Test cap (3a)
Fig. 9
8.1 Screw 2-stage cap (5a) onto
test cap (3a)

9.1 Inspect pressure relief valve Determine the opening
pressure of cap (5) by
pumping, replace cap (5)
if necessary.
Function see ?
*BE20.30-P-1004-01A
Function of 2-stage cap GF20.30-P-1000A
Number Designation Cap 2-stage cap
BE20.30-P-1001-
01A
Cap code number 140 140/200
BE20.30-P-1002-
01A
Pressure relief
valve opens
New bar gage 1.4 (+0.1) -
Used bar gage 1.4 (-0.1) -
BE20.30-P-1003-
01A
Vacuum valve opens (reference
value)
bar vacuum 0.1 0.1
BE20.30-P-1004-
01A
Pressure relief
valve opens
1st stage bar gage - 1.4 (1)
Coolant temp. - >or =130/134
2nd stage bar gage - 2.0 (1)
Coolant temp. - >or =137/143

Microsoft
Fig. 55: Identifying Tester (124 589 24 21 00)
BE20.30-P-1005-
01A
Test pressure for pressure-testing
cooling system
bar gage 1.4 1.4

Microsoft
TEST COOLANT GAGE - AR20.30-P-4460A
ENGINE 111 in MODELS 170, 202, 208, 210
ENGINE 112 in MODELS 129, 202, 208, 209, 210
ENGINE 113 in MODELS 129, 171, 202, 203, 208, 209, 210
Fig. 60: Testing Coolant Gage

Removing
1 Remove coolant level
indicator switch (S41)
The coolant level
indicator switch (S41) is not
directly enveloped directly
with coolant and can be
removed from the
expansion reservoir or
radiator without draining
the coolant.

Model 209 with engine 156 AR20.30-P-4392PI

Microsoft
Except model 209 with
engine 156

Checking
2 Connect multimeter
(DMM-5) at coolant level
indicator switch (S41)
Electrical connection set
Fig. 61

Multimeter
*WH58.30-Z-1001-09A
3 Test switching point of
'maximum' coolant level
Use float with ring
magnet from expansion
reservoir of models 129,
140, 202, 203, 208, 209,
210.
Check without using the
ring magnet (1)!
If the resistance indicated
by the multimeter (DMM-5)
=infinity (infinite) ?
Replace coolant level
indicator switch (S41).

4 Test switching point of
'minimum' coolant level
Guide the ring magnet
(1) along the coolant level
indicator switch (S41) to do
this until the contact
switches in the coolant level
Specified resistance
approx. 5 ohms!

If the contact is not
switched or if the
resistance indicated is
too high: ?

Replace coolant level

Install
5 Fit coolant level indicator
switch (S41)
Except model 209 with
engine 156
AR20.30-P-4392PI

Microsoft
Fig. 61: Identifying Electrical Connection Kit (220 589 00 99 00)
REMOVING, INSTALLING ELECTRIC FAN - AR20.40-P-5000SV
Fig. 62: Identifying Electric Fan Removal/Install Components - Engine 112.947/960
Number Designation
WH58.30-Z-1001-09A Multimeter
1 Separate connector (1) of
electric fan (M4/7)

2 Press coolant line (2) out of
bracket (3)

3 Take off clamps (4)

Microsoft
REMOVING AND INSTALLING VISCOUS FAN CLUTCH - AR20.40-P-5660A
ENGINE 111 in MODEL 170 with automatic heater
ENGINE 111 in MODEL 202 up to 31.8.96 with CODE (580) Air conditioning or for USA Tempmatic
with CODE (581a) Automatic air conditioning
ENGINE 111 in MODEL 210 up to 31.8.96 with CODE (580) Air conditioning or for USA Tempmatic
with CODE (581a) Automatic air conditioning
4 Lift electric fan (M4/7) up
and out
Installation: The two
retaining studs (5) of the
electric fan must be located
at the bottom in the rubber
mounts (6).
Moisten the two retaining
studs lightly with lubricant.


Microsoft
Fig. 63: Identifying Viscous Fan Clutch Removal/Install Components - Engine 111
FAN, FAN CLUTCH
Fig. item, etc. Work instructions
26a Viscous fan clutch with
fan (25)

*BA20.40-P-1002-01A
Unscrew union nut (26a),
left-hand thread!

Fig. 64
Use torque wrench (2) with
open-end wrench insert (5)

Fig. 65
26 Fan (25) to viscous fan
clutch

*BA20.40-P-1001-01A

Installation:
installation position of fan
(25) is fixed by cast rib on
fan ring.

33 Coolant pump belt pulley
1st version: place
counterholder (3) against
retaining plate (33a) of belt
pulley (33) and counter-
hold.
Fig. 66

2nd version: place
counterholder (3a) against
hexagon socket bolts of
belt pulley (33) and
counter-hold.
Fig. 67
BA20.40-P-1001-01A Bolt of fan to viscous
clutch
Nm10
BA20.40-P-1002-01A Tightening bolt of viscous
fan clutch to bearing body
with approved special tool
Nm40

Microsoft
Fig. 64: Identifying Torque Wrench (001 589 72 21 00)
Fig. 65: Identifying Open-End Wrench Insert (111 589 02 01 00)
Fig. 66: Identifying Open-End Wrench (120 589 02 01 00)
Fig. 67: Identifying Counterholder (119 589 02 40 00)
REMOVING AND INSTALLING FAN SHROUD - AR20.40-P-6800
Removing and installing fan shroud - AR20.40-P-6800GS

Microsoft
Fig. 68: Identifying Fan Shroud Remove/Install Components - Engine 111.983
Removing, installing fan shroud - AR20.40-P-6800HA
ENGINE 111, 605, 606 in MODEL 124
ENGINE 111, 604, 605 in MODEL 202

1 Unbolt coolant expansion
reservoir (1) at front end
crossmember
Place to the side with
lines connected.

2 Unplug connector (arrow) at
suction fan

3 Unclip coolant line (2) at
top and bottom at fan
shroud

4 Pull out clamps (3)
5 Pull fan shroud (4) out of
fixture at bottom of radiator
(5)

6 Remove fan shroud (4)

Microsoft
ENGINE 111, 602.982, 604, 605, 606 in MODEL 210
Fig. 69: Identifying Fan Shroud Remove/Install Components - Engine 111

Removal, installation
1.1 Remove charge air pipe
(110)
202, engine 602.982,
605.962 in model 210
AR09.41-P-1311H
2.1 Release fan shroud ring
(7a) from the locking studs
by turning at the fan
shroud, remove
Engine 606 in model 124,
140
Installation: when
installing, ensure that fan
shroud ring is properly
located in the locking studs
of the fan shroud.

3 Remove viscous fan
coupling (1)
Engine 604 and 605 in
model 124, 202
Engine 111 in model 163,
170, 208
Engine 111, 604, 605, 606
in model 210 ?

Engine 111 AR20.40-P-5660A
Engine 604 AR20.40-P-5660HA
Engine 605, 606 in model
124
AR20.40-P-5660HB

Microsoft
TEST & ADJUSTMENT VALUES
TEST AND ADJUSTMENT VALUES: PASSENGER CARS: ENGINE COOLING SYSTEM - BE20.00-
Z-9999AZ
MODEL all
140
Engine 605 in model 202
Engine 602.982, 605,
606.912 in model 210
4.1 Detach coolant expansion
reservoir
Model 170
5 Remove fan shroud (7),
take out upwards
on engine 604/605 in
models 124, 202 together
with viscous fan coupling
Model 163: remove
screws of flat springs and
take off flat springs.
Installation: insert
retaining lugs (arrows) of
the fan shroud into the
mounts at the radiator.
Align fan shroud to the
fan.

Coolant thermostat ENGINE 103, 104, 111,
112, 113, 119, 120, 155,
271...
BE20.10-P-1000-02A
Coolant thermostat ENGINE 601, 602.91 /96,
603.91 /96 /97, 604, 605
BE20.10-P-1000-02B
Coolant thermostat ENGINE 272, 273 BE20.10-P-1000-02C
Coolant thermostat ENGINE 156 BE20.10-P-1000-02D
Fan/fan shroud ENGINE 111, 604, 605,
606
BE20.20-P-1000-01A
Fan/fan shroud ENGINE 103, 104, 119 BE20.20-P-1000-01B
Fan/fan shroud ENGINE 104, 119, 120,
603
BE20.20-P-1000-01C
Test values for cooling
system cap
ENGINE all BE20.30-P-1000-01A
Fan, fan clutch ENGINE 120 BE20.40-P-1000-01A

Microsoft
COOLANT THERMOSTAT - BE20.10-P-1000-02A
Engine 103, 104, 111, 112, 113, 119, 120, 155
COOLANT THERMOSTAT
COOLANT THERMOSTAT
TEST VALUES FOR COOLING SYSTEM CAP - BE20.30-P-1000-01A
All engines
CAP OF RADIATOR OR EXPANSION RESERVOIR
103,
104,
111,
120
Engine 112, Engine
113.940/941/942/943/944/945/946/948/960/961/962/963/964/965/966/967/96
BE20.10-
P-1001-
02A
Start of
opening
C85...89 85...89
BE20.10-
P-1002-
02A
Minimum
stroke
C102 102
mm8 8
BE20.10-
P-1003-
02A
Thermostat
bypass
valve dia.
mm43 -
Number Designation Engine 119 Engine 155 Engine 271
BE20.10-P-1001-
02A
Start of opening C82...86 85...89 88...92
BE20.10-P-1002-
02A
Minimum stroke C- 102 105
mm- 8 8
BE20.10-P-1003-
02A
Thermostat bypass
valve dia.
mm29 - -
Number Designation Cap 2-stage cap 1-stage cap
on model
163
BE20.30-P-
1001-01A
Cap code number 140 140/200 -
BE20.30-P-
1002-01A
Pressure relief
valve opens
New bar overpressure1.4 (+0.1) - 1.4 (+0.1)
Used bar overpressure1.4 (-0.1) - 1.4 (+0.1)
BE20.30-P-
1003-01A
Vacuum valve opens
(reference value)
bar vacuum0.1 0.1 0.5
BE20.30-P- Pressure relief Stage 1 bar overpressure- 1.4 (1) -

Microsoft
1004-01A valve opens Coolant temp.- >or =
130/134
-
Stage 2 bar overpressure- 2.0 (1) -
Coolant temp.- >or =
137/143
-
BE20.30-P-
1005-01A
bar overpressure1.4 1.4 -
for engine
113.968 in
model 209
2-stage
closing cover
on model
211
Engines
160.921 / 923
in model
452.3/4
BE20.30-P-
1001-01A
Cap code number 140/200 - 160
BE20.30-P-
1002-01A
Pressure relief
valve opens
New bar overpressure- 1.5 (-0.2) 1.6
Used bar overpressure- 1.5 (-0.2) -
BE20.30-P-
1003-01A
Vacuum valve opens
(reference value)
BE20.30-P-
1004-01A
Pressure relief
valve opens
Stage 1 bar overpressure1.4 (1) 1.5 (-0.2) -
Coolant temp.>or =
130/134
135 (+5) -
Stage 2 bar overpressure2.0 (1) 1.5 (-0.2) -
Coolant temp.>or =
137/143
145 (+5) -
BE20.30-P-
1005-01A
bar overpressure1.4 1.4 1.6
160.922 in
model
452.3/4
Engine
160.910 in
model
450.3/4
Engine
160.920 in
model
450.3/4
BE20.30-P-
1001-01A
Cap code number 160 160 160
BE20.30-P-
1002-01A
Pressure relief
valve opens
New bar overpressure1.6 1.6 1.6
Used bar overpressure- - -
BE20.30-P-
1003-01A
Vacuum valve opens
(reference value)
BE20.30-P-
1004-01A
Pressure relief
valve opens
Stage 1 bar overpressure- - -
Coolant temp.- - -
Stage 2 bar overpressure- - -
Coolant temp.- - -

Microsoft
MAINTENANCE
ENGINE COOLING SYSTEM - CHECK FLUID LEVEL, ADJUST TO CORRECT LEVEL. INSPECT
ANTICORROSION/ANTIFREEZE PROTECTION, ADJUST TO CORRECT CONCENTRATION -
AP20.00-P-2010Z
MODEL
203.004 /006 /016 /018 /020 /035 /040 /042 /043 /045 /046 /061 /064 /065 /076 /081 /084 /204 /206 /216 /218 /22
MODEL
211.004 /006 /007 /008 /016 /020 /022 /023 /026 /028 /029 /041 /042 /052 /054 /056 /061 /065 /070 /072 /076 /07
MODEL 414
MODEL
209.308 /316 /320 /341 /342 /343 /354 /356 /361 /365 /375 /376 /420 /441 /442 /454 /456 /461 /465 /475 /476
MODEL 215 (except 215.376/379)
MODEL 220 (except 220.176 /179)
MODEL 230 with ENGINES 112, 113
MODEL 124, 129, 140, 168, 170, 202, 208, 210
MODEL 209 with ENGINE 156.9
BE20.30-P-
1005-01A
bar overpressure1.6 1.6 1.6

Check

Risk of injury to
skin and eyes caused
by scalding from
contact with hot
coolant spray.
Risk of poisoning
caused by
swallowing coolant.
AS20.00-Z-0001-01A

1 Remove screw cap of
coolant expansion
reservoir

2 Check coolant level
Coolant cold: Engine coolant level
up to marking "Cold water level".

Microsoft
Coolant warm: Engine coolant level
approx. 1 cm above marking "Cold
water level".
3 Inspect cooling
system for leaks
If loss of fluid is not due to normal
consumption (against separate order)

Engine 103 ra20001020017x
Engine 119 ra20001190170x

Inspect cooling
system for leaks
Engine 112 except
112.912/916/946/947/953/955/960/961,
Engine 113 except
113.963/968/987/988/990/991/992/995
AR20.00-P-1010HA
Engine 120, 137, 601, 602, 603, 604,
605, 606, 613, 628, 646 except 646.8,
647, 648,
Engine 611 except in model 203
Engine 612 except in model 203,

Engine 156 in model 209, 211 AR20.00-P-1010TMG

Engine 272, 273 in model 211 AR20.00-P-1010TS

Engine 642 in model 211 AR20.00-P-1010TI

Engine 629 in model 211 AR20.00-P-1010TJ

Engine 113.963/990/991/992/995
Engine 112.961 in model 203.065/265
AR20.00-P-1010RVK

Engine 111, 112, 113, 271, 611, 612,
646 in model 203
Engines 271, 646.8 in model 211
Engine 112 in Model 170
Engine 112, 113, 271, 612 in MODEL
209
AR20.00-P-1010P

Engine 642 in model 209 AR20.00-P-1010PI

Engine 272 in model 209 AR20.00-P-1010QB

Engine 166, 668 in model 168 AR20.00-P-1010GF

Engine 166, 668 in model 414 AR20.00-L-1010VA
4 Inspect anticorrosion
and antifreeze agent
in coolant and
coolant composition
Use only approved anticorrosion
and antifreeze agents.
If the coolant composition is
incorrect: Correct the coolant
composition (subject to separate repair
order).

5 Mount screw cap for
coolant expansion
reservoir

Microsoft
REPLACE COOLANT - AP20.00-P-2080A
ENGINE 103
ENGINE 104
ENGINE 111
ENGINE 112 in MODEL 210, 208, 202, 203, 209, 129
ENGINE 113 in MODEL 210, 208, 209, 202, 129, 203
ENGINE 119
ENGINE 120
ENGINE 166
ENGINE 271 in MODEL 203, 209
Modification notes
10.3.05 Cooling system Engine 271 *BF20.00-P-1001-02P

and eyes suffering
Risk of poisoning
from swallowing
coolant.
below 90 C. Open cap slowly
and release the pressure. Do not
pour coolant into beverage
bottles.
protection.
AS20.00-Z-0001-01A

1 Drain/fill with coolant

Notes on coolant level Engine 112, 113, 137, 275, 285 AH20.00-P-1142-01V

Notes on coolant level Model 124, 129, 140,
163.113/128, 168, 170, 202, 208,
210, 211, 220
AH20.00-P-1142-01A

Notes on coolant level Model 203 with engine 111, 112,
113, 611, 612, 271, 646
AH20.00-P-1142-01P
Model 209 with engine 112, 113,
271, 612.967
Model 211.042 /242 with Engine
271.941

Microsoft
As a separate repair order:?
Engine 103 ra20001030100x
Engine 104 ra20001040100x

Engine 111 in Model 124, 163,
170, 202, 208, 210
AR20.00-P-1142HG
202, 208, 210, 220
AR20.00-P-1142HA
202, 208, 210, 215, 220

Engine 112.912 in Model
203.061/261, 209.361/461
203.064/264
209.365/465
Engine 112.961 in Model 203.
209.375/475
209.376/476
203.076/276
AR20.00-P-1142PV
Engine 111.951 /955 /981 in
model 203
Engine 271 in Model 203, 209
AR20.00-P-1142PR
Engine 119 ra20001190100x
Engine 120 ra20001200100x
Engine 166
Only use approved
anticorrosion/antifreeze agents.
AR20.00-P-1142GF

Engine 104
*BF20.00-P-1001-02A

Engine 111
*BF20.00-P-1001-02F

Engines 112, 113
*BF20.00-P-1001-02K

Engine 119
*BF20.00-P-1001-02B

Engine 120
*BF20.00-P-1001-02C

Engine 271
*BF20.00-P-1001-02P

Engine 166.940 /960
Without separate coolant
expansion reservoir.
*BF20.00-P-1001-02L

Engine 166.940 /960
With trailer hitch, automatic
transmission, air conditioning
without separate coolant
*BF20.00-P-1002-02L

Microsoft
Cooling system

Engine 166.940/ 960/990/ 995
With separate coolant
*BF20.00-P-1003-02L

Engine 166.940/ 960/ 990/
995
With trailer hitch, automatic
transmission, air conditioning
without separate coolant
In case fluid loss not due to
normal consumption
As a separate repair order: ?
Check radiator system for leaks
*BF20.00-P-1004-02L
Engine 103 ra20001020017x
Engine 119 ra20001190170x
Engine 104

Engine 111
Engine 112 (except 112.912 /946/
947/960/961)
Engine 113 (except
113.968/987/988/990/991/992)
Engine 120
AR20.00-P-1010HA
203.035/ 235 /735
Engine 111.955 in Models
203.045 / 245 /745
203.061/261, 209.361
203.064/264, 209.365
170.465
170.466
Engine 112.961 in Model 203.
AR20.00-P-1010P
Engine 166 AR20.00-P-1010GF
104.941 in
Model 202
Engine
104.942/980/992
in Model 124
BF20.00-P-
1001-02A
Cooling
system
Total capacity without AC Liters10.0 9.0

Microsoft
Cooling system
Cooling system
Capacity of
down to -37 C
without AC Liters5.0 4.5
Capacity of
agent down to -45 C
Specifications for Operating Fluids SheetBB00.40-P-
0310-01A
BB00.40-P-0310-
01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-
00A
104.943/981/991
in model 129
Engine
104.944/990/994
in model 140
BF20.00-P-
1001-02A
Cooling
system
AC
Liters11.5 14.5
Capacity of
down to -37 C
without
AC
Liters5.75 7.25
Capacity of
agent down to -45 C
without
AC
Liters6.25 8.0
Specifications for Operating
Fluids
01A
BB00.40-P-0310-
01A
00A
BB00.40-P-0325-
00A
104.945/995 in
Model 210
BF20.00-P-
1001-02A
Cooling
system
Total capacity without AC Liters8.0
with AC Liters8.0
Capacity of
down to -37 C
without AC Liters4.0
with AC Liters4.0
Capacity of
agent down to -45 C
without AC Liters4.5
with AC Liters4.5
Specifications for Operating Fluids SheetBB00.40-P-0310-
01A

Microsoft
Cooling system
Cooling system
00A
111.920/921/941/944/945/961/974/975
in model 202, 111.940/960 in model
124, 111.942/947/970 in model 210,
111.944/945/975 in model 208,
111.946 in model 170
Engine
111.943/958/97
in model 170
BF20.00-
P-1001-
02F
Cooling
system
AC
Liters8.0 8.5
with
AC
Liters8.5 9.0
Capacity of
down to -37 C
without
AC
Liters4.0 4.25
with
AC
Liters4.25 4.5
Capacity of
agent down to -45C
without
AC
Liters4.5 4.7
with
AC
Liters4.75 5.0
Specifications for Operating
Fluids
SheetBB00.40-P-0310-01A BB00.40-P-031
01A
SheetBB00.40-P-0325-00A BB00.40-P-032
00A
111.977 in
model 163
Engine
111.951/955/981
in Model 203
BF20.00-P-
1001-02F
Cooling
system
Total capacity without AC Litersapprox. 10, 5approx. 8, 5
with AC Litersapprox. 10, 5approx. 8, 5
Capacity of
down to -37 C
without AC Litersapprox. 5, 25approx. 4, 25
Capacity of
agent down to -45 C
without AC Litersapprox. 5, 75approx. 4, 75
Specifications for Operating Fluids SheetBB00.40-P-
0310-01A
BB00.40-P-0310-
01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-
00A

Microsoft
Cooling system
Cooling system
Cooling system
112.910/920
in Model
202, 112.940
in Model 208
Engines
112.911/921/941
in Model 210
Engine
112.923/943
in Model 129
BF20.00-P-
1001-02K
Cooling
system
Total capacity Litersapprox. 9, 5 approx. 10, 0 approx. 11, 75
Full capacity of
agent down to -37 C
Litersapprox. 4, 75 approx. 5, 0 approx. 6, 0
Full capacity of
agent down to -45 C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-0310-
01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-
00A
BB00.40-P-
0325-00A
112.912/946
in Model 203
Engine
112.942 in
Model 163,
113.940/980 in
Model 210,
113.943/984 in
Model 208,
113.944 in
Model 202
Engine
113.961 in
model 129
BF20.00-P-
1001-02K
Cooling
system
Total capacity Litersapprox. 10, 5 approx. 11, 0 approx. 12,
75
Full capacity of
agent down to -37 C
Full capacity of
agent down to -45 C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
112.912/946/955
in model 209
Engine
112.916/953
Engine
113.968 in
Model 209,

Microsoft
Cooling system
Cooling system
211 Engine
113.969 in
Model 211
BF20.00-P-
1001-02K
Cooling
system
Total capacity Litersapprox. 10, 5 approx. 10, 0 approx. 11,
5
Full capacity of
agent down to -37C
Litersapprox. 5, 25 approx. 5, 0 approx. 5,
75
Full capacity of
agent down to -45 C
Litersapprox. 5, 75 approx. 5, 5 approx. 6,
25
Specifications for
Operating Fluids
01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
Number Designation Engine 113.987/988
BF20.00-P-1001-
02K
Cooling system Total capacity Litersapprox. 11, 5
Full capacity of
agent down to -37C
Litersapprox. 5, 8
Full capacity of
agent down to -45 C
Litersapprox. 6, 3
Specifications for
Operating Fluids
01A
00A
119.960/972/982
in model 129
Engine
119.970/971/980/981
in model 140
BF20.00-
P-1001-
02B
Cooling
system
AC
Liters15 16.5
Capacity of
down to -37 C
without
AC
Liters7.5 8.25
Capacity of
agent down to -45 C
without
AC
Liters8.25 9.0
Specifications for Operating SheetBB00.40-P- BB00.40-P-0310-

Microsoft
Cooling system
Cooling system
Cooling system
Fluids 0310-01A 01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-
00A
119.974/975 in
Model 124
Engine
119.980/985 in
Model 210
BF20.00-P-
1001-02B
Cooling
system
Total capacity without AC Liters15.5 11
Capacity of
down to -37 C
with AC Liters15.5 11
Capacity of
agent down to -45 C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
120.980/982 in
model 140
Engine
120.981/983 in
model 129
BF20.00-P-
1001-02C
Cooling
system
Total capacity Liters18.5 19
Capacity of
agent down to -37 C
Liters9, 25 8, 5
Filling capacity of
up to -45 C
Liters10, 25 9, 5
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
166.940/960
Engine
166.990/995
BF20.00-P- Cooling system Total capacity Litersapprox. 4, 9 -

Microsoft
1001-02L without separate
coolant
expansion
reservoir
Capacity of
agent down to -37 C
literapprox. 2, 5 -
Capacity of
agent down to -45 C
literapprox. 2, 7 -
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
-
SheetBB00.40-P-
0325-00A
-
BF20.00-P-
1002-02L
Cooling system
with trailer hitch
or automatic
transmission or
air conditioning
without separate
coolant
expansion
reservoir
Total capacity Litersapprox. 5, 1 -
Capacity of
agent down to -37C
literapprox. 2, 55 -
Capacity of
agent down to -45C
literapprox. 2, 8 -
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
-
SheetBB00.40-P-
0325-02A
-
BF20.00-P-
1003-02L
Cooling system
with separate
coolant
expansion
reservoir
Total capacity Litersapprox. 5, 5 approx. 5, 7
Capacity of
agent down to -37 C
literapprox. 2, 75 approx. 2, 85
Capacity of
agent down to -45C
literapprox. 3, 05 approx. 3, 15
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-02A
BB00.40-P-
0325-02A
BF20.00-P-
1004-02L
Cooling system
with trailer hitch
or automatic
transmission or
air conditioning
without separate
coolant
expansion
reservoir
Total capacity Litersapprox. 5, 7 -
Capacity of
agent down to -37 C
Capacity of
agent down to -45 C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
-
SheetBB00.40-P-
0325-00A
-

Microsoft
Cooling system
RETROFITTING & CONVERSION
RETROFITTING COOLANT PREHEATER - AN20.30-P-0001
Retrofitting coolant preheater - AN20.30-P-0001A
MODEL 170 with ENGINE 111
Installation sequence
Fig. 70: Retrofitting Coolant Preheater Components - Engine 111 (1 Of 4)
BF20.00-P-1001-
02P
Cooling system Total filling capacity (first
filling capacity)
literapprox. 8
Total filling capacity
(workshop change
capacity)
literapprox. 5, 6
Capacity of
agent down to -37C
literapprox. 2, 8
Filling capacity of
anticorrosion/antifreeze up
to -45C
literapprox. 3, 3
Specifications for
Operating Fluids
01A
00A

Microsoft

Removing

eyes from scalding from
hot coolant which splashes
out. Risk of poisoning
from swallowing coolant.
drinks.
protective clothes, and
eye protection.
AS20.00-Z-0001-01A
1 Drain coolant At radiator and crankcase AR20.00-P-1142HA

Microsoft
Coolant preheater
2 Unscrew plug (1) at left of
engine block

Press wrench socket
firmly onto the hexagon
Fig. 74

Installing

General notes on coolant
preheater
AH20.00-P-1001-01A
3 Screw coolant preheater
(20) into the engine block

Use new O-ring
*BA20.00-P-1001-01A

Fig. 75
4 Attach electric cable with
the two hose fixtures (2) to
the engine breather pipe
(2a)
Connect both hose
fixtures part no. 115 995
03 65 and 000 995 23 65
to each other before
installing

5 Attach further routing
along the cable rail at the
intake manifold with the
cable strap (3)
Cable strap part no. 005
995 10 90

6 Attach at the fluid
reservoir of the power
steering with the hose
fixtures (4)
Connect both hose
fixtures part no. 000 995
36 65 and 000 995 63 65
to each other before
installing

7 Attach electric cable at the
cable harness at the
wheelhousing with 3 hose
strap fixtures (5)

8 Screw together retaining
spring (a) with cap (b) and
bracket (6)

9 Install completed bracket
(6) below the fixture for
the cooling pipes of the
power steering
Unscrew securing bolt (7)
for bracket for this step

10 Attach connector (8) of
electric cable into retaining
spring, fit on cap (b)

11 Pour in coolant AR20.00-P-1142HA
leaks
AR20.00-P-1010HA
BA20.00-P-1001-01A Coolant preheater in Nm70

Microsoft
Fig. 74: Identifying Wrench Socket (119 589 00 09 00)
Fig. 75: Identifying Ring Wrench Socket (119 589 00 03 00)
Retrofit coolant preheater - AN20.30-P-0001U
engine block

Microsoft
Fasten carefully wiring harness with rubber clamps (15) to the oil pan.

Microsoft

Remove

poisoning from
swallowing coolant.
Do not open cooling
beverage bottles.
eye protection.
AS20.00-Z-0001-01A
1 Drain coolant at radiator and crankcase

AR20.00-P-1142HA

3 Remove lower coolant
hose from
Is replaced by a new
coolant hose.

Install

Notes on coolant preheater AH20.00-P-1001-01A
4 Screw coolant preheater
(20) into housing (10)

Clamp housing in vise
and adjust distance with
sleeves or nuts.
Use new O-ring.
*BA20.00-P-1001-01A

Fig. 75
5 Connect housing (10) to
coolant pump with hose
(11)

6 Screw housing (10) onto
timing case cover with
self-tapping screws (13)
Take special care when
screwing in the self-
tapping screws.

7 Fasten hose (11) with
clamps (12)

Microsoft
Oil pan
Coolant preheater
8 Insert and tighten new
lower coolant hose (14)
between housing (10) and
radiator

9 Fasten electric cable of
coolant preheater (20) to
oil pan using two
rubberized clamps (15)

*BA01.45-P-1001-01B
10 Further routing to left of
wheelhouse
Set cable with tie strap (5)
to existing cables

11 Fasten electric cable to
wiring harness on
wheelhouse with 3 hose
strap brackets (5)

12 Screw together retaining
spring (a) with cover cap
(b) and bracket (6)

13 Mount complete bracket
(6) under bracket of the
transmission for the power
steering
Unscrew mounting screw
(7) of bracket

14 Hang plug (8) of electric
cable in retaining spring,
attach cap (b)

leaks

AR20.00-P-1010HA

Fig. 76

Fig. 7
Number Designation Engine 112.910/911/
912/913/914/
915/917/920/
921/922/923/
940/941/942/
943/944/945/
946/947/949/
951/954/955/
960/961/970/
972/973/976
BA01.45-P-1001-
01B
Bolt, oil pan to
crankcase
M6 Nm9
M8 Nm20

Microsoft
Fig. 82: Identifying Wrench Socket (119 589 00 09 00)
Fig. 83: Identifying Ring Wrench Socket (119 589 00 03 00)
Number Designation Engines 112, 113
BA20.00-P-1001-01A Coolant preheater in
engine block
Nm35

Microsoft
Parts ordering notes
CAPACITIES & SPECIFICATIONS
COOLING SYSTEM - BF20.00-P-1000
Cooling system - BF20.00-P-1000-02F
Engine 111
COOLING SYSTEM
COOLING SYSTEM
KG20 (see EPC) Preheater parts kit 1
KG20 (see EPC) Clip 1
KG200 (see EPC) Housing 1
KG20 (see EPC) Coolant hose 1
KG20 (see EPC) Self-tapping screw M6 (mounted to
housing)
2
111.920/921/941/944/945/961/974/975
in model 202, 111.940/960 in model
124, 111.942/947/970 in model 210,
111.944/945/975 in model 208,
111.946 in model 170
Engine
111.943/958/97
in model 170
BF20.00-
P-1001-
02F
Cooling
system
AC
Liter8,0 8,5
with
AC
Liter8,5 9,0
Capacity of
agent down to -37C
without
AC
Liter4,0 4,25
with
AC
Liter4,25 4,5
Capacity of
agent down to -45C
without
AC
Liter4,5 4,7
with
AC
Liter4,75 5,0
Specifications for Service
Products
SheetBB00.40-P-0310-01A BB00.40-P-031
01A
SheetBB00.40-P-0325-00A BB00.40-P-032
00A
111.951/955/981
Engine
111.977 in

Microsoft
Cooling system - BF20.00-P-1000-02K
Engines 112, 113
COOLING SYSTEM
COOLING SYSTEM
in model 203 model 163
BF20.00-P-
1001-02F
Cooling
system
Total capacity without AC Literapprox. 8,5 approx. 1 0,5
with AC Literapprox. 8,5 approx. 10,5
Capacity of
agent down to -37C
without AC Literapprox. 4,25 approx. 5,25
Capacity of
agent down to -45C
without AC Literapprox. 4,75 approx. 5,75
Specifications for Service Products SheetBB00.40-P-0310-
01A
BB00.40-P-
0310-01A
00A
BB00.40-P-
0325-00A
in model
170
Engines
112.910/920
in models
202, 112.940
in model 208
Engines
112.911/921/941
in model 210
BF20.00-P-
1001-02K
Cooling
system
Total filling capacity Litersapprox. 8 approx. 9.5 approx. 10.0
Capacity of
agent down to -37C
Litersapprox. 4 approx. 4.75 approx. 5.0
Filling capacity of
down to -45C
Litersapprox. 4.5 approx. 5.25 approx. 5.5
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-0310-
01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-0325-
00A
112.912/946
in model
203
Engines
112.912/946/955
in model 209
Engines
112.913/917/949/954
in model 211
BF20.00-
P-1001-
02K
Cooling
system
Total filling capacity Liters10.5 10.5 9.5
Capacity of

Microsoft
COOLING SYSTEM
COOLING SYSTEM
agent down to -37C
Filling capacity of
down to -45C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-0310-
01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-0325-
00A
112.916/953
Engines
112.922/944/972
in model 220
Engines
112.923/943
in model 129
BF20.00-P-
1001-02K
Cooling
system
Capacity of
agent down to -37C
Filling capacity of
down to -45C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-0310-
01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-
00A
BB00.40-P-
0325-00A
112.942 in
models 163,
113.940/980
in models
210,
113.943/984
in models
208,
113.944 in
model 202
463.209/232/233/244/245/250
Engines
112.951/976
in model
639 without
code H13
or HZ7
BF20.00-
P-1001-
02K
Cooling
system
Total filling capacity Litersapprox. 11.0approx. 11.5 approx. 8.1
Capacity of
agent down to -37C
Filling capacity of
down to -45C

Microsoft
COOLING SYSTEM
COOLING SYSTEM
COOLING SYSTEM
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-0310-01A BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-0325-00A BB00.40-P-
0325-00A
112.951/976 in
model 639
with code H13
or HZ7
Engine
112.960 in
model
170.466
AMG
Engine
112.961 in
models
203.065/265
AMG
BF20.00-P-
1001-02K
Cooling
system
Capacity of
agent down to -37C
Litersapprox. 5 - -
Filling capacity of
down to -45C
Litersapprox. 5.5 - -
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
- -
SheetBB00.40-P-
0325-00A
- -
112.970
113.965 in
model 163
Engine
112.973 in
model
230.467
Engine
112.975 in
model 220
BF20.00-P-
1001-02K
Cooling
system
Capacity of
agent down to -37C
Filling capacity of
down to -45C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
113.941/960
in model 220
Engines
113.942/981
in model 163
Engines
113.948/966
in model 220

Microsoft
COOLING SYSTEM
COOLING SYSTEM
BF20.00-P-
1001-02K
Cooling
system
Capacity of
agent down to -37C
Filling capacity of
down to -45C
Liters6.25 approx. 6.25 6.4
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
113.960/986
in model
215
Engine
113.961
in model
129
463.206/240/241/247/248/249/254
BF20.00-
P-1001-
02K
Cooling
system
Total filling capacity Litersapprox. 11.5approx.
12.75
approx. 12
Capacity of
agent down to -37C
Litersapprox. 5.75approx.
6.25
approx. 6
Filling capacity of
down to -45C
Litersapprox. 6.25approx.
7.0
approx. 6.6
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-
P-0310-
01A
BB00.40-P-0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-
P-0325-
00A
BB00.40-P-0325-00A
113.963 in
model
230.475
Engine
113.964 in
model 164
Engine
113.967/969 in
model 211
BF20.00-P-
1001-02K
Cooling
system
Total filling capacity Litersapprox. 11.5 approx.
10.00
approx. 10.75
Capacity of
agent down to -37C
Filling capacity of

Microsoft
COOLING SYSTEM
COOLING SYSTEM
down to -45C
Specifications for
Operating Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
113.967 in
model 219
Engine
113.968 in
model 209,
211 Engine
113.969 in
model 211
Engine 113.982
in models
463.241/243/246
BF20.00-P-
1001-02K
Cooling
system
Total filling capacity Liters approx.
10.65
approx. 11.5 approx. 11.9
Capacity of
anticorrosion/
antifreeze agent down
to -37C
Liters approx. 5.65 approx. 5.75 approx. 5.95
Filling capacity of
down to -45C
Liters approx. 6.0 approx. 6.25 approx. 6.55
Specifications for
Operating Fluids
Sheet BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-0310-
01A
Sheet BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-0325-
00A
113.986/991 in
model 220
Engine
113.987/988
Engine
113.989 in
model 171
BF20.00-P-
1001-02K
Cooling
system
Total filling
capacity
Capacity of
anticorrosion/
antifreeze agent
down to -37C
Filling capacity
of anticorrosion/
antifreeze down
to -45C
Specifications
for Operating
Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P- BB00.40-P- BB00.40-P-

Microsoft
COOLING SYSTEM
COOLING SYSTEM
CAPACITIES: PASSENGER CARS: ENGINE COOLING SYSTEM - BF20.00-Z-9999AZ
MODEL all
0325-00A 0325-00A 0325-00A
113.990
Engine
113.991 in
model 215
Engines
113.992/995 in
model 230
BF20.00-P-
1001-02K
Cooling
system
Total filling
capacity
Capacity of
anticorrosion/
antifreeze agent
down to -37C
Filling capacity
of anticorrosion/
antifreeze down
to -45C
Specifications
for Operating
Fluids
SheetBB00.40-P-
0310-01A
BB00.40-P-
0310-01A
BB00.40-P-
0310-01A
SheetBB00.40-P-
0325-00A
BB00.40-P-
0325-00A
BB00.40-P-
0325-00A
Number Designation Engine 113.993 in
model 463.270/271
BF20.00-P-1001-
02K
Cooling system Total filling capacity Litersapprox. 13.0
Capacity of
agent down to -37C
Litersapprox. 6.5
Filling capacity of
down to -45C
Litersapprox. 7.3
Specifications for
Operating Fluids
01A
00A
Cooling system ENGINE 104... BF20.00-P-1000-02A
Cooling system ENGINE 119 BF20.00-P-1000-02B
Cooling system ENGINE 120 BF20.00-P-1000-02C
Cooling system ENGINE 601, 602, 603 BF20.00-P-1000-02D

Microsoft
TORQUE SPECIFICATIONS
ENGINE COOLING - BA20.00-P-1000
Coolant preheater - BA20.00-P-1000-01A
Engine 111, 112, 113, 119, 155, 271
COOLANT PREHEATER
COOLANT PREHEATER
Engine cooling, general - BA20.00-P-1000-02B
Cooling system ENGINE 604, 605, 606,
611, 612, 613, 628, 647,
648...
BF20.00-P-1000-02E
Cooling system ENGINE 111... BF20.00-P-1000-02F
Cooling system ENGINE 112, 113... BF20.00-P-1000-02K
Cooling system ENGINE 166... BF20.00-P-1000-02L
Cooling system ENGINE 137.970 BF20.00-P-1000-02M
Cooling system ENGINE 668... BF20.00-P-1000-02N
Cooling system ENGINE 271 BF20.00-P-1000-02P
Cooling system ENGINE 275, 285... BF20.00-P-1000-02Q
Cooling system ENGINE 155.980 BF20.00-P-1000-02S
Cooling system ENGINE 156, 272, 273... BF20.00-P-1000-02U
Cooling system ENGINE 266, 640... BF20.00-P-1000-02V
Cooling system ENGINE 642 in MODEL
164, 203, 204, 209, 211,
219, 221, 251 ENGINE
642 in MODEL 463
BF20.00-P-1000-02W
Cooling system MODEL 251 with
ENGINE 113
BF20.00-P-1000-02X
Cooling system ENGINE 629 in MODEL
164, 221, 211
BF20.00-P-1000-02Y
Mixture ratio for coolant ENGINE all BF20.00-P-1000-04A
Number Designation Engine 111 Engine 112, 113 Engine 119
BA20.00-P-1001-
01A
Coolant preheater
in engine block
Nm70 35 70
Number Designation Engine 155 Engine 271
BA20.00-P-1001-
01A
Coolant preheater in
engine block
Nm- 70

Microsoft
Engines 111, 112, 113, 155
TIGHTENING TORQUES: PASSENGER CARS: ENGINE COOLING SYSTEM - BA20.00-Z-9999AZ
MODEL all
111.951/
955/981
Engines 112,
113.940/941/
942/943/944/
945/946/948/
960/961/963/
964/965/966/
967/968/971/
980/981/984/
986/987/988/
990/991/992/
995
Engine
113.989
Engine 155
BA20.00-P-
1001-02B
Coolant drain
plug to
crankcase
Nm40 12 12 -
Coolant preheater ENGINE 111, 112/, 113/, 119, 155.980,
271
BA20.00-P-1000-
01A
Coolant preheater ENGINE 602, 603, 604, 605, 606, 611,
612, 613
BA20.00-P-1000-
01B
Engine cooling,
general
ENGINE 611, 612, 613, 628, 646, 647,
648...
BA20.00-P-1000-
02A
Engine cooling,
general
ENGINE 111, 112, 113, 155... BA20.00-P-1000-
02B
Engine cooling,
general
ENGINE 271 BA20.00-P-1000-
02C
Engine cooling,
general
ENGINE
275.950 /951 /952 /953 /954 /980 /981 /982,
285.950 /980
BA20.00-P-1000-
02D
Engine cooling,
general
ENGINE 272, 273 BA20.00-P-1000-
02E
Engine cooling,
general
ENGINE 640 BA20.00-P-1000-
02F
Engine coolant pump,
engine coolant
thermostat
ENGINE 601 /, 602 //982 /983 BA20.10-N-1000-
01B
Coolant pump,
coolant thermostat
ENGINE 601, 602, 603, 604, 605, 606,
611, 612, 613, 647...
BA20.10-P-1000-
01A
Engine coolant pump, ENGINE 103/, 104/, 111, 119, 120 BA20.10-P-1000-

Microsoft
engine coolant
thermostat
01B
Coolant pump,
coolant thermostat
ENGINE 113, 137, 155, 275, 285... BA20.10-P-1000-
01C
Coolant pump,
coolant thermostat
ENGINE 166.940/960/961/990/991/995 BA20.10-P-1000-
01D
Coolant pump,
coolant thermostat
ENGINE 668.914/940/941/942 BA20.10-P-1000-
01E
Coolant pump,
coolant thermostat
ENGINE 628.960/961/962/963,629 BA20.10-P-1000-
01F
Coolant pump,
coolant thermostat
ENGINE 646.951/8/961/962/963/966, 647,
648
BA20.10-P-1000-
01G
Coolant pump,
coolant thermostat
ENGINE 271 BA20.10-P-1000-01I
Coolant pump,
coolant thermostat
ENGINE 113.987/988/989/990/991, 155 BA20.10-P-1000-
01L
Coolant pump,
coolant thermostat
ENGINE 112... BA20.10-P-1000-
01M
Coolant pump,
coolant thermostat
ENGINE 266.920/940/960/980 BA20.10-P-1000-
01P
Coolant pump,
coolant thermostat
ENGINE 640 BA20.10-P-1000-
01Q
Coolant pump,
coolant thermostat
ENGINE 642/ BA20.10-P-1000-
01S
Coolant pump,
coolant thermostat
ENGINE 272, 273 BA20.10-P-1000-
01U
Coolant pump,
coolant thermostat
ENGINE 156 BA20.10-P-1000-
01V
Radiator, coolant
hoses
ENGINE 601, 602, 646... BA20.20-N-1000-
01B
Radiator, coolant
hoses
ENGINE 103, 111, 112, 113, 119, 137,
155, 272, 273, 275...
BA20.20-P-1000-
01A
Radiator, coolant
hoses
ENGINE 166.940/960/961/990/991/995 BA20.20-P-1000-
01C
Radiator, radiator
hoses
ENGINE 611.960/961 BA20.20-P-1000-
01D
Radiator, radiator
hoses
ENGINE 120 BA20.20-P-1000-
01F
Radiator, coolant
hoses
ENGINES 668.914/940/941/942 BA20.20-P-1000-
01G
Radiator, radiator
hoses
ENGINE 601, 602, 603, 604, 605, 606, 613 BA20.20-P-1000-
01H
Radiator, coolant
hoses
ENGINE 628.963/961 BA20.20-P-1000-01I

Microsoft
ENGINE COOLANT PUMP, ENGINE COOLANT THERMOSTAT - BA20.10-P-1000
Engine coolant pump, engine coolant thermostat - BA20.10-P-1000-01B
Engine 103, 104, 111, 119, 120
ENGINE COOLANT PUMP, ENGINE COOLANT THERMOSTAT
Coolant pump, coolant thermostat - BA20.10-P-1000-01M
Radiator, coolant
hoses
ENGINE
271.940/941/942/943/944/946/948/955/956
BA20.20-P-1000-
01K
Radiator, coolant
hoses
BA20.20-P-1000-
01L
Radiator, coolant
hoses
ENGINE 266.920/940/960/980 BA20.20-P-1000-
01M
Radiator, coolant
hoses
ENGINE 640 BA20.20-P-1000-
01N
Fan, fan clutch ENGINE 103, 104, 111, 119, 120, 601,
602, 603, 604, 605, 606, 612, 613...
BA20.40-P-1000-
01A
Fan, fan clutch ENGINE 112, 113, 155... BA20.40-P-1000-
01B
Fan shroud ENGINE 285.950 BA20.40-P-1000-
03A
Fan shroud ENGINE 111, 112, 113, 271, 272, 273,
611, 612, 646...
BA20.40-P-1000-
03B
Fan shroud ENGINE 113.967/990 in MODEL 219 BA20.40-P-1000-
03C
Heat exchanger ENGINE 271 BA20.50-P-1000-
01A
111
Engine
103
Engine
104
Engine
119
Engine
120
BA20.10-P-
1001-01B
Bolts of
coolant
pump
M6 Nm10 - - - -
M8 Nm25 25 25 21 21
BA20.10-P-
1002-01B
Belt pulley to coolant
pump
Nm10 10 15 10 10
BA20.10-P-
1003-01B
Bolts of
coolant
thermostat
housing
M6 Nm10 - - - -
M8 Nm25 - - - 21
BA20.10-P-
1004-01B
Cover of coolant
thermostat
Nm10 10 10 10 9
BA20.10-P-
1005-01B
Spiral housing to
coolant pump
Nm- 10 10 - -

Microsoft
Engine 112
MODIFICATION NOTES
COOLANT PUMP, COOLANT THERMOSTAT
1.9.04 Value changed from
10 Nm to 14 Nm
Value in model series 1003 modified
on engine
112.910/911/912/913/914/915/916/917/
920/921/922/923/940/941/942/943/944/
945/946/947/949/953/954/955/960/961/
970/972/973/975

Value changed from
10 Nm to 14 Nm
Value in model series 1004 modified
on engine
112.910/911/912/913/914/915/916/917/
920/921/922/923/940/941/942/943/944/
945/946/947/949/953/954/955/960/961/
970/972/973/975

Value changed from
10 Nm to 14 Nm
Figure in line 1004 engine 112.951
modified

112.910/911/912/913/914/915/
916/917/920/ 921/922/923/
940/941/942/ 943/944/945/
946/947/949/ 953/954/955/
960/961/970/ 972/973/975
Engine
112.951/976
BA20.10-P-
1001-01M
Self-
tapping bolt
of coolant
pump to
timing case
Thread not
pre-tapped
M6 Nm14 -
Thread not
pre-tapped
M8 Nm35 -
Thread pre-
tapped
M6 Nm10 -
Thread pre-
tapped
M8 Nm25 -
BA20.10-P-
1002-01M
Belt pulley to coolant pump Nm9 9
BA20.10-P-
1003-01M
Bolt of coolant
thermostat housing
M6 Nm14 14
BA20.10-P-
1004-01M
Coolant pump at the
timing case
M7 Nm14 14
BA20.10-P-
1005-01M
Bolt of coolant pump to
timing case cover and
crankcase
M8 Nm- 20
BA20.10-P-
1006-01M
Bolt of thermostat to timing case
cover
Nm- 14

Microsoft
RADIATOR, COOLANT HOSES - BA20.20-P-1000-01A
Engines 103, 111, 112, 113, 119, 137, 155, 272, 273, 275
except
111.977
Engine
111.977
Engine 112
except
112.942/970,
engine
113.940/941/
943/944/945/
946/948/960/
961/962/963/
966/967/968/
969/980/982/
984/986/992/
993/995
BA20.20-P-
1001-01A
Union nut, automatic
transmission oil line to
radiator
Nm20 20 20 20
BA20.20-P-
1002-01A
Nut for transmission oil
cooler in refrigerant
cooler
Nm20 25 25 -
BA20.20-P-
1003-01A
Banjo bolt M12 x 1.5 Nm- - - 30
BA20.20-P-
1004-01A
Hose clamp Nm- - 3 -
112.942/970,
113.942/
965/981
Engine
113.987/
988/990/ 991
Engine
113.989
Engine 119
BA20.20-P-
1001-01A
radiator
Nm20 18 18 20
BA20.20-P-
1002-01A
cooler
Nm- - - -
BA20.20-P-
1003-01A
Banjo bolt M12 x 1.5 Nm30 30 30 -
BA20.20-P-
1004-01A
Hose clamp Nm3 - - -

Microsoft
FAN, FAN CLUTCH - BA20.40-P-1000
Fan, fan clutch - BA20.40-P-1000-01A
Engine 103, 104, 111, 119, 120, 601, 602, 603, 604, 605, 606, 612
Fan, fan clutch
137.970
Engine 155 Engines 272,
273 in model
230
Engine 275
BA20.20-P-
1001-01A
radiator
Nm20 - 20 25
BA20.20-P-
1002-01A
cooler
Nm- - - -
BA20.20-P-
1003-01A
Banjo bolt M12 x 1.5 Nm30 - 30 -
BA20.20-P-
1004-01A
Hose clamp Nm- - - -
Number Designation Engine 103 Engine 104 Engine 119 Engine 111
BA20.40-P-
1001-01A
Bolt of fan to
viscous fan
clutch
NM10 10 10 10
BA20.40-P-
1002-01A
Tighten bolt
between viscous
fan clutch and
bearing liner
using approved
special tool
NM- - 41 40
BA20.40-P-
1003-01A
Tighten bolt
between viscous
fan clutch and
bearing liner
using
screwdriver and
torque wrench
NM45 45 45 45
BA20.40-P-
1004-01A
Fan bearing
bracket to
crankcase
NM45 - 21 -
BA20.40-P-
1005-01A
Bolt of belt
pulley to fan
NM- - - -
BA20.40-P-
1006-01A
Union nut to
bearing liner
NM- - - -

Microsoft
Fan, fan clutch
Fan, fan clutch
in model 202
Engine 601,
602 except
602.982, 603
Engine 604
BA20.40-P-
1001-01A
Bolt of fan to
viscous fan
clutch
NM10 10 10 10
BA20.40-P-
1002-01A
Tighten bolt
between viscous
fan clutch and
bearing liner
using approved
special tool
NM45 - 40 -
BA20.40-P-
1003-01A
Tighten bolt
between viscous
fan clutch and
bearing liner
using
screwdriver and
torque wrench
NM41 - 45 45
BA20.40-P-
1004-01A
Fan bearing
bracket to
crankcase
NM- - - -
BA20.40-P-
1005-01A
Bolt of belt
pulley to fan
NM13 - - -
BA20.40-P-
1006-01A
Union nut to
bearing liner
NM- 45 - -
Number Designation Engines 605,
606
Engine 612.965/
966
Engine 613.961
BA20.40-P-
1001-01A
Bolt of fan to
viscous fan clutch
NM10 10 10
BA20.40-P-
1002-01A
Tighten bolt
between viscous
fan clutch and
bearing liner using
approved special
tool
NM40 45 45
BA20.40-P-
1003-01A
Tighten bolt
between viscous
fan clutch and
bearing liner using
screwdriver and
torque wrench
NM45 - -

Microsoft
Fan, fan clutch - BA20.40-P-1000-01B
Engine 112, 113, 155
FAN, FAN CLUTCH
BA20.40-P-
1004-01A
Fan bearing
bracket to
crankcase
NM- - -
BA20.40-P-
1005-01A
Bolt of belt pulley
to fan
NM- - -
BA20.40-P-
1006-01A
Union nut to
bearing liner
NM- - -
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/
954/955/960/
961/970/972/
973/975/976
Engine 113 Engine 155
BA20.40-P-1001-
01B
Fan to viscous
clutch
Nm10 10 -
BA20.40-P-1002-
01B
Viscous clutch
to bearing body
Nm45 45 -

Microsoft

Engine Cooling

Caricato da

Informazioni sul documento

Descrizione originale:

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Engine Cooling

Caricato da

Copyright:

Formati disponibili

1998-2004 ENGINE

Engine Cooling System - 170 Chassis

Potrebbero piacerti anche