DEPARTMENT OF CHEMICAL ENGINEERING

COURSE PLAN

Department : Chemical Engineering
Subject : CHEMICAL PROCESS CALCULATIONS
Semester & branch : III, CHEMICAL ENGG
Name of the faculty : K.BALAKRISHNA PRABHU
No of contact hour/week : 4
Assignment portion
Assignment no. Topics
1 LECTURE 1-10
2 LECTURE 11-20
3 LECTURE 21-30
4 LECTURE 31-40
5 LECTURE 41-50
Test portion
Test no. Topics
1 LECTURE 1-20
2 LECTURE 21-42

Submitted by:K.BALAKRISHNA PRABHU



(Signature of the faculty)
Date:4-8-2014

Approved by: Dr. Harish Kumar



(Signature of HOD)
Date:4-8-2014

(Page 1 of 2)


MANIPAL INSTITUTE OF TECHNOLOGY
(A constituent college of Manipal University, Manipal)
Manipal Karnataka 576 104
MIT/GEN/F-05/R0
Lecture
no.
Topic to be covered
1
Introduction to chemical engg- role of chemical engg
2
Units & dimension Review and problems
3
Conversions of units- problems
4
Process & process variables problems
5
Techniques of problem solving with illustrations
6
Chemical equation and stoichiometry problems
7
Composition of liquid solution- Molarity, normality, molality, ppm-problems
8
Mass, mole & volume fraction, Average molecular weight problems
9
Gas & gas mixtures ideal gas law, partial pressure and partial volume
10
Problems based on ideal gas law
11
Real gases- vander waals equation , significance of Tc and Pc- problems
12
Steady state material balance without chemical reaction crystallization
13
Problems based on crystallization
14
Introduction & Problems based on crystallization
15
Introduction & Problems based on Evaporation
16
Introduction & Problems based on Mixing of streams
17
Introduction & Problems based on extraction & leaching
18
Humidity- introduction and definitions of terms used in humidity, use of charts
19
Problems related to use of charts
20
Problems related to condensation of water vapor or solvent vapors
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MIT/GEN/F-05/R0
(Page 3of 4)

Lecture
no.
Topic to be covered
21
Introduction & Problems on drying
22
Problems on drying -continued
23
Steady state material balance with chemical reaction- concept of excess and
limiting reactants with illustrations.
24
Problems on the above topic
25
Problems on the above topic continued
26
material balance with chemical reaction combustion- introduction, orsat
analysis, calculation of excess air
27
Combustion of solid fuels - problems
28
Combustion of solid fuels - problems
29
Combustion of liquid fuels - problems
30
Combustion of gaseous fuels - problems
31
Combustion of gaseous fuels - problems
32
Introduction to material balance involving recycle, bypass, purge with
illustrations and applications
33
Problems on recycle.
34
Problems on recycle
35
Problems on bypass
36
Problems on bypass
37
Problems on purge
38
Clapeyron equation- application & problems
39
Raoults law calculation of equilibrium curve , boiling pt diagram
40
Calculation of bubble point and dew point temperature graphical problem
MIT/GEN/F-05/R0

Lecture
no.
Topic to be covered
41
Calculation of bubble point and dew point temperature graphical problem
42
Calculation of bubble point and dew point temperature using formula
43
Introduction to energy balance, thermo-physical and thermochemistry, Kirchoffs
law
44
Application of Hess s law, calculation of heat of rxn at std state - problems
45
calculation of heat of rxn at any other std state - problems
46
Problems on heat of reaction -continued
47
Theoretical flame temperature -Problems
48
Theoretical flame temperature -Problems
49
Theoretical flame temperature -Problems
50
Unsteady state Material balance- Introduction, problems
51
Unsteady state Material balance- problems
52
Unsteady state Material balance- problems
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Course Objectives:
At the end of the program the student must be able to

Be familiar with different unit systems.
Be familiar with processes and process variables.
Learn a general problem-solving methodology and apply it.
Investigate the pressure-volume-temperature relationships for fluids.
Solve material balance problems with and without chemical reaction.
Solve material balance problems that incorporate phase equilibrium.
Solve energy balance problems with and without chemical reaction.

Syllabus:
CHE 201 Chemical Process Calculations
Chemical engineering as a Profession Role of Chemical Engineer Unit
operations and unit processes Units and dimensions Physical and chemical
properties of compounds and mixtures Techniques of problem solving
Choice of basis Chemical equations and stoichiometry Properties of gases
Ideal and real gases Phase equilibrium Vapor pressure Raoults law
Calculation of bubble point and dew point Humidity and Saturation
Humidity charts and their use Concepts of steady and unsteady state
processes and material balance equations Material balances involving unit
operations and unit processes Material balance with recycle, bypass and
purge Energy and energy balances Balances on non-reactive and reactive
systems Heat of reaction, heat of formation and heat of combustion
Standard state Calculation of heat of reaction at temperature different from
standard state Adiabatic reaction temperature and theoretical flame
temperature

Recommended Books:
1. David M. Himmelblau, Basic Principles and Calculations in Chemical
Engineering, Eastern Economy ed., Prentice Hall of India (P) Ltd. 6th
Ed. 2009.
2. Richard Felder and Ronald W. Rausseau, Elementary Principles of
Chemical Processes, 2nd edition, John Wiley and Sons, 2004.
3. A. Hougen, K.M. Watson and R.A. Ragatz, Chemical Process Principles,
Part I, John Wiley and Asia Publishing Co. 1970.
4. Bhat B.I. and S.M. Vora, Stochiometry 2
nd
ed., Tata McGraw-Hill, NY
1976
5. Anderson and Wenzel, Introduction to Chemical Engineering, McGraw
Hill, New York, 1961
6. Chemical Engineering Education Development Centre, IIT Madras,
Process Calculations for Chemical Engineers, 1975
7. Kirk and Bride, Chemical Engineering Fundamentals, McGraw-Hill,
1947
8. Williams and Johnson, Stoichiometry for Chemical Engineers, McGraw-
Hill, 1958.
9. Edward V. Thomson and William H.Cekler, Introduction to Chemical
Engineering, McGraw Hill, 1977.


Scheme of Evaluation: A total of 100 marks out of which
End Semester exam marks: 50
In semester exam marks: 50

In semester out of 50 Marks:
40 marks for 2 sessional tests of 20 marks each.
10 marks for assignments. (5 assignments of 2 marks each)


MIT/GEN/F-05/R0