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IPPEC Systems Ltd

Delta manual page 1




Delta
The Programmer Compensator Temperature Control System




Table of Contents :

Part I
Introduction
Table of Operating and Programming
The Delta Functions
The Display Panel
Daytime & Night Time Temperature Settings
The Heating Slope
Domestic Hot Water Operation
Other Adjustment Options
Additional Functions Of The Delta Controller

Part II
Installation of the Controller
Temperature Sensors
Remote Control and Room Temperature Sensors
Starting Procedures and Operational Presets
Troubleshooting, a guide to possible solutions
Technical Data
WG100 Enclosure
System layout


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Delta manual page 2
Part I
Introduction

The Delta series of temperature control units
combine ease of operation with sophisticated
technology to give high comfort level and
economical running cost of your central heating
system. Circular dials with easy to understand
symbols provide control over the main functions.
Several built timing programs means the unit is
ready to use once installed. Brief instructions are
supplied on one sheet of paper which is stored in
the facia slot.
Automatically adjusting the heat output depending
on outside temperature is known as weather
compensation, and has to major benefits.
1- High comfort level is achieved as the heat input
is continuously matched to the space heat
requirement. This avoids uncomfortable
temperature overshoot experienced with simple
controls.
2- Reduced running cost of the heating system -
which usually designed to meet maximum heat,
infrequently required - by running the it at lower
temperature and as required.
The Delta unit is supplied with the WG100 panel to
simplify further the installation procedure. This
panel avoids the need of extra junction boxes,
relays and switches that would be required
otherwise.

This Instruction Manual applies to the following
Controller types :

Delta 23 Weather responsive boiler control
with circulating heating pump and mixing valve
control.
Delta 23B Weather responsive boiler control
with circulating heating pump, mixing valve, and
domestic hot water control.

Delta Control Functions
Knobs and Dials
Program
Selector
Selects programmer mode of operation.
1- Standby Frost protection mode. All other functions are
disabled.
2- Automatic Day and night timing and temperatures including
the domestic hot water are operational.
3- Economy All day settings are operational. Night setting in
standby mode only.
4- Day Override Heating day settings are available continuously.
5- Night Override Heating night settings available continuously.
6- Manual
Override
Selected only during servicing of heating system.
Heating pump and boiler continuously running.
8- Sun Adjust temp. during the day or 'on' position.
9- Moon The temp. of day setting is reduced by this knob
during the night or 'off' setting.
11- Mixer Valve Adjusts compensation 'slope' between outside
and inside temp. Normal setting 0.8 for underfloor
heating.
12- Boiler Adjust compensation 'slope' between inside and
outside temp. for radiator heating. Normal setting
is 1.4.
Display
13- Red Neons Indicates active output signal, such as boiler
firing, pump running, mixer valve opening or
closing.
14- Digital Clock Displays time, marks week day and active
system.
Buttons
15- d h m Adjusts day, hour and minutes when pressed.
Time could be advanced or retarded by 1 hour
when d,h or d,m buttons pressed simultaneously.
Clock resets to 0.00 when all buttons pressed
together.
16- Clock,
Prog., Heating,
Hot Water
Clock mode button adjusts heating and hot water
programming along with above d,h,m buttons.
Prog. button activates preset programme (Heating
and hot water on from 6 to 22 daily).


Table of Operation and Programming Steps
The Delta functions
The controller is designed to regulate three separate
circuit functions in one compact unit.

A. Boiler weather compensation control. The boiler
temperature is smoothly regulated depending on
outside temperature, the heating curve slope, and the
selected normal operating temperature level.

Explanation : When outside temperatures are low the
boiler will operate at a proportionally higher
temperatures. When outside temperature increases
the boiler temperature will throttle down. The direct
regulation of radiators is possible without a mixing
valve control.

B. Mixing valve control circuit with weather responsive control for a floor panel heating system or a second
radiator heating circuit. The mixing control valve uses the relationship between the supply temperature and the
outside temperature to regulate this circuit.

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Delta manual page 3
Explanation : The mixing control valve regulation uses a modulating actuator to open and close the mixing valve.
The travel time for the control valve can be adjusted in the controller between 1 and 4 minutes. The regulating
curve may be corrected over a separate heating curve. Another option is to use a remote control or a room
temperature sensor to monitor a separate heating circuit.

C. Domestic hot water temperature control
is set using the hot water temperature adjustment knob.
When the hot water temperature falls below the set
temperature, the circulation pump switched off and the
domestic hot water loading pump is activated together with
the burner. When the selected temperature for the hot water
is redhead the burner shuts off, the hot water pump will
continue to run to remove excess heat from the boiler. The
length of time the hot water pump continues to operate is
variable from 30 seconds to 10 minutes. Boiler size will
determine the length of time necessary to remove excess
heat.



The Display Panel

1. Operating Temperature (Daytime) Adjustment Control Knob
This control knob is normally set in the middle position and suggest a room temperature of 20C if all heating
system installation measure are correct. Turn the knob left to decrease or to the right to increase the boiler
temperature as indicated by the thermometer symbols printed on the controller. The maximum temperature
adjustment amounts to 6K, and is relative to room temperature. This adjustment covers not only the boiler, but
makes equal adjustments to the mixing control valve circuit. After installation is completed, and the system is in
operation, changes should only be made in small steps (single graduations). Each mark on the scale is
approximately equal to 1C in room temperature difference. After making a change it is recommended to wait
one to two hours to see if the room temperature meets user expectations.

2. Night Time Temperature Reduction (Night Set-Back) Control Knob
This control knob is responsible for reducing the temperature in rooms which will not be occupied or for a
general reduction in temperature during times when the heating system is not needed at the 100% operating
level. If all heating installation measures are correct the counter clockwise setting suggests room temperature
of 20C (no reduction), and when turned fully clockwise attains a maximum reduction in room temperature of
8C. This adjustment, like normal day settings regulates the Mixing Control Valve, it can also be controlled
remotely with RFF 30S or FBR 30S.

3. Operation Mode Switch (6 Position Rotary Switch)
With this rotary switching knob, it is possible for the user to switch from six different modes of heating and hot
water operation.
Standby Operation
All controller functions are placed in stand-by, only frost protection and pump seizing protection remain in
operation. This digital clock remains operating. The Mixing Control Valve remains closed until frost protection
temperature ranges are reached. At this point the Mixer regulates the minimum boiler temperature. Operation
of off season pump cycling to prevent pump seizing remains in operation. This occurs each time the digital
clock switches from off to on, and it runs the circulation pump for approximately 10 seconds.
Automatic Operation
Automatic mode regulates the heating system in normal daytime and nigh set-back operation through the use of
the switching that is programmed in the digital clock. Room sensors and remote control operational functions
are also active. Domestic hot water supply will also be loaded as required by the programming of the clock. In
this mode it is permissible to change from Day operation to Night operation through the use of the FBR 30S.
Economy Operation
Automatic switching from Normal to Standby operation instead of to Night Set-Back, with the exception that hot
water preparation continues to function. During outside temperatures below the frost protection setting, Night
Set-Back settings become priority and minimum temperatures for the boiler will be maintained.
Continual Daytime Operation
Normal operation settings of Daytime operation will be priority and no night set-back will occur in this mode, any
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Delta manual page 4
switching activity of the digital clock will be ignored for the heating system, hot water preparation will not be
effected by this mode selection.
Continual Night Set-Back Operation
In this mode of operation the heating will operate at selected night reduction temperatures. Clock switching for
ON (daytime operation) will be ignored. Hot water operation is not effected in this mode.

The Heating Slope
The controller is equipped with two separate and individual
variable heating curves. Because they are separate it
possible to regulate two heating circuits using only three
sensors (outdoor temp. sensor, supply temp. sensor, and
boiler temp. sensor) Example: Radiator heating system and
underfloor heating system at the same time.

4. Boiler Heating Slope Control
The heating curve for the boiler circuit is adjustable from 0,25
to 3,5. It is factory preset to 1,5, this means that by an outside
temperature of 0C the boiler will be heated to a temperature
of 56C. Should the room temperature be too high or too low,
the heating slope can be adjusted to accommodate user
specific requirements. (See the Heating Curve chart for
detailed information).



5. Mixing Control Valve Heating Control
The heating curve for the mixing control valve is variable from 0,25 to 3,5. With this adjustment it is possible to
change the temperature at which the mixing control valve opens and closes. It is factory preset to 1,0,
corresponding to normal operation of the boiler circuit. Like the boiler heating curve the mixing control valve
curve is related to an outside temperature of 0C, but instead of relating to a boiler temperature it is related to a
supply temperature of 44C. Should this setting be too high or too low, it may be altered to user specific
requirements. After making adjustments to the mixing control valve slope the temperature should be observed
for several days before readjustment
Note : The adjustment of the mixing control valve curve may not be set higher than that of the boiler heating
curve, otherwise the mixing control valve will not regulate supply and/or return lines. (The supply temperature
would then require the valve to remain closed)

6. Hot Water Temperature Adjustment Knob
The controller posses a separately working electronically
controlled hot water supply regulation system. The
temperature regulation of an integrated or external hot water
tank is adjusted according to the scale around the adjustment
know. The temperature range if adjustable from 20C to 80C.
For example: The user desires a hot water temperature of
50C and sets the knob on 50C. After the hot water falls
under this setting, the boiler comes on along with the hot water
pump and heats the water to approximately 56C. This extra
6 is the switching difference.

7. Neon Display Lighting
The controller is equipped with a light display so the user van
clearly see which heating system functions are currently
operating. The symbols lit indicate their function.



=Boiler is in operation.

=Heating/Underfloor Circulating Pump is
running.

=Domestic Hot Water Pump is running.

=Mixer Valve opening (temp. increase)

=Mixer Valve is closing (temp.
decrease)

8. Domestic Hot Water Operation
The Delta controller is equipped with a hot water regulator which is used with a built-in or separate storage tank.
The hot water preparation is controlled by the digital clock according to the selected temperature on the hot
water temperature dial. When the hot water temperature in the storage tank falls below the selected
temperature the burner will fire, water in the boiler will heat and be pumped by the hot water pump through the
heating coil inside the storage tank, when the water is 6K above the selected temperature the burner will shut
off. The pump will continue running to remove excess heat from the boiler. The length of time the boiler runs is
adjustable from 30 seconds to 10 minutes, depending on the size of the boiler. This prevents any after heating
effects that may occur when the circulating pump returns to operation.
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Delta manual page 5


Digital Clock - See Appendix II for detailed instructions

Domestic Hot Water Operation Options

Domestic Hot Water Priority Option
When demand is placed on hot water operation the circulated pump is shut off so that quicker preparation can
be obtained. The disadvantage of this method is that during hot water heating the heating system is not in
service, and a slight cooling of room temperature may be noticed.

Domestic Hot Water alongside Heating Option
For heating systems with very high hot water demand, DHW heating can be simultaneously accomplished with
the central heating circuit to prevent any cooling of the rooms and/or heating system. The disadvantage to this
operation is that the heating up time for the hot water is longer.

Note : In order to perform parallel operation it is necessary to place a jumper wire from pin 1 to pin 13 on the
sensor side of the controller connector. (See connection of WG100 below)

Caution: This jumper is only to be used in systems which employ a mixing control valve. During DHW heating
boiler temperatures are higher than normal central operation. Therefore maximum high temperatures would be
allowed in the boiler and central circuit negating compensation functions for these circuits.

Domestic Hot Water Pump " Overrun"
Once the the domestic hot water temperature is reached, the boiler turns off as it is probable that the boiler has
excessive residual heat. The system would switch off (through the high limit setting or through boiler own
thermostat setting.).
To remove this excess heat the controller is equipped with an automatic overrun, which depending on the size
of the boiler, can be adjusted from 0,5 minutes to 10 minutes. It is important for the user to realise that this
should be adjusted merely long enough to remove the excess heat. Setting it to run for too long causes
unnecessary delays in reverting to central heating mode.

Temperature Differential Changeover
The difference between the temperature at which the
cylinder is heated and the point at which it shuts off is
adjustable from 1/+0,5K to -/+5K.

Other Adjustments Options
On the underside and backside of the controller there are several adjustable potentiometers which are factory
set. These should not be altered unless for special reasons which may be necessary for your the type of
heating system. Any modifications must be made after the system has been in operation for a while..
Adjustments must be made in small increments and over a period of time. DO NOT FORCE potentiometers
screws beyond limits, otherwise damage will occur. Please use the small yellow screwdriver provided with the
unit

Heating System Set Points
1 - Min.temperature of heating system (low limit)
2 - Max. boiler temperature setting (high limit)
3 - Max. outside temp. Setting
4 - Min. Outside temperature (frost protection)
5 - Boiler/DHW temperature diffrential changeover
6 - DHW pump overrun time in minutes






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Delta manual page 6
The controller is equipped with a variable boiler
minimum temperature limiter that allows the boiler to
cool down to a set minimum limit. This minimum limit
is adjustable from 10C to 60C.

Description : The boiler is switched on by the Delta
unit when minimum temperature is reached and
switched off at the minimum set level +5K (it is
feasible to operate under the lower limit if outside
temperature are higher than outside temperature high
limit. See outside temperature shut-off). In this
manner rooms will not be overheated especially
during vacation times, or when rooms are not
occupied. Lower limits prohibit boiler corrosion in oil
fired boiler units. The factory pre-set for the minimum
temperature is 38C.
Boiler
Burner
Heating
Pump
ON
OFF
ON
OFF
38
41
Time
Temp.


Boiler Low Limit
In addition to minimum temperature limiting, a boost heating is provided for the protection of the boiler. During
boost heating the mixing control valve is closed, and both heating and DHW circulating pumps are shut.

Description : Because the unit is weather responsive it is possible for the boiler to cool down below minimum
limits. Dependent on outside temperature. Outside temperature shut off. When the burner is fired, at first the
circulation pump, mixing control valve, and hot water pump are shut, allowing the boiler to come to operating
temperature. (Set temperature +5K). Once the minimum set temperature is reached the heating pump, and the
mixing control valve are activated..

Boiler Maximum Temperature Setting (High Limit)

The Delta is equipped with a boiler maximum temperature set point. When the boiler temperature reaches this
maximum temperature, the burner is turned off. The burner starts again when boiler temperature drops to 4K
under the set high limit. The adjustable the high limit range is from 70C to 90C and is factory pre-set to
approximately 80C.

Outside Temperature Shut-Off
The unit is equipped with an automatic shut-off, when outside temperatures rise above the selected high limit,
(automatic summer mode). The adjustable range for this function spans between 15 and 30C, and is related
directly to outside temperature conditions. When outside temperature shut-off occurs, the boiler and circulating
pump will go into stand-by operation, the operating difference is 1K. Outside temperature shut off is factory pre-
set to 22C

Frost Protection
During periods where the heating system is placed in stand-by operation the controller is equipped with a frost
protection monitoring system. When outside temperatures drop below the set limit the heating system
operation will reset itself as necessary to prevent the circuits from freezing. Under the set limit the circulation
pump continually pumps water through the system. The burner will warm the boiler to minimum limits. As soon
as outside temperatures rise above set frost protection level (+3K) the system returns automatically to the
stand-by mode. The adjustable temperature range is from -5C to 10C.

Mixing Valve Travel Time Adjustment - Situated at the back of unit
For Optimum performance it may be necessary to adjust the mixing valve travel. The
signal impulse rate at which the actuator drives the mixing valve. The travel time is
adjustable from 1 to 4 minutes. This calibration is only necessary if the low temperature
(undrefloor) circuit and the mixing control valve are unsynchronised. A 4 minute per 90
deg. travel mixer is provided. Refer to the manual of the mixer valve or servo-motor.







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Additional Functions of the Delta Controller

Protection of Mixing Valve from Seizing
During periods where the heating system is not in operation, i.e. warm summer weather, vacation,
stand-by mode, the mixing control valve is not in operation. To prevent the control valve from seizure
by corrosion the Delta controller will open and close the mixing control valve for a few seconds
during programmed switching times. Each time the clock (channel 1, boiler circuit) switches from
OFF mode to ON mode, signals are sent to the actuator, moving the arm of the mixing control valve.

Protection of Circulation Pump from Seizing
The circulation pump is also protected from corrosion blockage. Each time the clock (channel 1,
boiler circuit) switches from OFF to ON the circulation pump is activated. The duration of this cycling
is approximately 10 seconds.

Pump " Overrun"
To prevent the boiler from "over heating" effects, the Delta unit is equipped with an "Overrun"
temperature reduction program. This function allows the circulation pump to continue to run until the
boiler temperature has cooled down to approximately 65C, afterwards the circulation pump
discontinues operation.

Selected Modes of Operation

Stand-By Function
In this mode of operation the heating system is completely shut off, but is protected against freezing.
The clock continues to function. When outside temperatures fall below the set frost protection level,
the boiler will operate at the given night set-back level, or at least until minimal boiler temperature
(low limit) is reached. This method of stand-by has the advantage of preventing condensation
damage to walls and wood framing. The mixing valve operates in the frost protection range but the
supply temperature to the heating circuit is restricted by the boiler temperature.
These precautionary measures provide optimum protection for the heating system at minimum
energy expenditures.

CAUTION : The selection of stand-by mode is recommended for long vacancies. Switching the
emergency or power off switch to off cause loss of battery life and eventually the loss of clock
programming.

Automatic Mode

1. Daytime Operation (Digital Clock Channel 1 ON.)
Boiler and supply temperatures in this mode of operation are governed by the settings of boiler
heating curve, mixing valve heating curve and the daytime temperature control knob. The use of a
room temperature remote control (RFF 30S) or remote control knob (FBR 30S) (Optional) will
additionally affect the settings of the boiler and supply circuit.

2. Night Reduction Operation (Set-Back) (Digital Clock Channel 1, OFF)
Boiler and supply temperature in this mode are governed by boiler heating curve, mixing valve
heating curve and night reduction temperature sensor (RFF 30S) or remote control (FBR 30S)
(Optional) will additionally affect boiler and supply temperatures. The circulation pump operates
continually so long as outside temperatures remain under the set outside temperature shut-down
level.

Economy Operation

1. Daytime operation (Digital Clock Channel 1, ON)
In economy mode the controller reacts exactly as operation in automatic mode. The difference is in
night set-back operation when the clock switches to OFF.
2. Economy Mode (Night Set-Back/Shut-Down) (Channel 1, OFF)
2a. Operation without Internal Sensor.
When outside temperature at the time of switch over (from ON to OFF) are below frost protection
range, the unit will not shut down, but merely drop into night reduction operation. The circulation
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Delta manual page 8
pump will continue to operate. The boiler temperature falls to night set-back temperatures and the
mixer continues to function along with the mixer heating curve. The heating system continues to
operate in a weather responsive manner, taking into account minimum boiler limits.
2b. Operation with Internal Temperature Sensor
Heating system operates as described in paragraph 2a with the following additional functions :
During economy operation (CH1, OFF) the boiler temperature will fall to presets made to night set-
back and the boiler heating curve. Additional corrections (+or -) made on the internal temperature
sensor control will then be integrated. When internal sensor correction levels are below night set-
back presets, further reductions will be made. The use of a weather responsive controlled minimum
limit ensures that boiler temperatures fall to internal sensor corrected levels. Corrected boiler levels
are not limited prior to achieving corrected reductions from the internal sensor. Naturally, areas with
good insulation factors will require less heating support, and therefore will have longer shut-down
periods.
2c. Hot Water Operation during Economy Shut-Down Operation
Hot water loading occurs as in automatic mode with the following differences :
When outside temperatures are above the frost protection range the boiler temperature reduction
discussed in 2a will reduce the boiler temperature down to 65C, then the circulating pump will
discontinue operation. When, however, the outside temperatures are above automatic shut-off range,
the remaining heat in the boiler will be reduced through the hot water pump "overrun" cycle. (See
Pump "Overrun").


Part II

Installation of the Delta Controller

Fixing requirements
The Delta controller is designed for panel installation, a cut-out for the Delta unit measure 138 mm x 92 mm. It
can be installed in any panel, or sheet material with a thickness ranging from 1 to 3 mm. mounting screw
fasteners under the protection dust cover, (on the left and right side of the unit face, in the middle) are used to fit
the controller using a small flat blade screwdriver, exerting minimal pressure, press the screw slot slightly
inwards until it stops, then turn the screw approximately 1/4 turn clockwise to set. To remove the controller
reverse the process. The screw fasteners are only plastic, do not use excessive force to press or turn the
screws, otherwise damage may result.

Installation Connections
Connection of the Delta controller is the most important part of installation read and understand all warnings
before attempting to supply power to the unit.
Attach all leads to the screw-connector strip in the WG10 panel provided with your Delta unit. Note that the blue
connector on the Delta unit itself are connected to the sensor connections strip running at 5 volt while the red
connectors are connected to the supply connection strip and for 220 volt AC


Warning: Incorrect connection can permanently damage the controller. Special attention must be taken that
220 V AC connections are only attached to the red connection strip.
Attaching external power sources to the sensor side of the controller will destroy electronic components.

Caution: Do not install sensor lines in or near 230v power lines, this will cause operational interference to
sensor inputs.

The Dust Cover
The dust cover is designed so that it may be installed to open from either side of the controller. With a little
pulling pressure the dust cover can be removed, rotated 180 and snapped into place on the other side.


General Information
The Delta controller should not be installed where ambient temperatures exceed +50C.
Possible breakage on sensor or sensor lines will automatically inhibit the burner from firing, this prevents
subsequent damage to the heating system by overheating.
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Delta manual page 9
To prevent damage of the Delta circuitry from a short circuit in the 230V AC lines, the power supply is fed via a
circuit breaker or fuse.

Temperature Sensors

Boiler Temperature Sensor KF
The boiler temperature sensor KVT 20 for the boiler and mixing heating curve, is an immersion cartridge type,
with a 2m long flexible, heat-resistant cable. If possible install it in the immersion pocket on the boiler, in which
the sensors for the safety thermostat, thermometer display. Alternatively strap to flow pipe and well insulate.

Power from 230 V AC (Red Marking)
WG 10 Delta Description Sensor System
14 Boiler - Relay controlled output auxiliary
15 Boiler - Relay input 230V AC Auxiliary
9 16 Mains Supply 230V AC - Neutral
17 No Connection
8 18 Power Input 230V AC - Phase
7 19 Output to Mixer Servo (closing)
6 20 Output to Mixer Servo (opening)
5 link to live 21 Boiler - Relay controlled output primary
4 via switch 22 Boiler - Relay input 230V AC Phase
3 link to live 23 Heating/Underfloor pump relay controlled output
2 via switch 24 Heating/Underfloor pump input 230V AC Phase
1 link to live 25 Domestic Hot water pump relay output
12 via switch 26 Domestic Hot water pump input 230V
Sensor Connector Plug (Blue Marking)
10 13 Common/ground for all sensor inputs
9 12 Outside sensor
11 No connection
8 10 Manifold flow/return sensor
7 9 Manifold flow/return sensor
6 8 Boiler temperature sensor
5 7 Remote control internal sensor position 2
4 6 Remote control internal sensor position 4
3 5 Remote control internal sensor position 3
2 4 Domestic Hot water cylinder sensor
1 3 Domestic Hot water cylinder sensor
2 No connection
1 No connection
Note :
While only one ground connection exist on the sensor connector, a separate
multiple connection plug is provided to attach additional ground.


Outside Temperature Sensor AF
The outside sensor supplied in a small white box AF 20 must be placed on a north facing wall under the eaves
but away from a window. A two core cable of 0.75 - 1.5 mm sq. is required (and preferably shielded) and is
attached to the bottom side of the sensor casing, and connected to the appropriate terminals on the control
panel (see diagram).


Cylinder Sensor SF
The domestic hot water temperature sensor KVT 20 supplied in a an immersion type and must be located either
in a pocket in the cylinder or strapped to the domestic hot water pipe output very close to the cylinder body. A
two core cable of 5 metres length is supplied with sensor and can be extended to a maximum length of 20
metres. The cable is then connected to the appropriate connectors at the control panel (see diagram). This
sensor is only available with Delta 23B.

Underfloor (Flow or Return) Sensor VF (KVT)
The flow sensor for the 3-port or 4-port mixer valve is housed in grey plastic box and must be strapped about
500 mm. downstream from the mixer valve on the pipe or manifold. A two core cable of 0.5mm sq. Is required to
connect it to control panel. The cable can be extended up to 30 metres.


Optional Remote Internal Sensor RFF 30 S
The RFF 30S Internal Sensor is an adaptive control unit and allows the user to raise or lower room
temperatures with the use of a control knob. This adjustment control knob has a range of +/- 5K. The toggle
switch allows change from Automatic, Continuous Daytime or Continuous Night-time operation. The addition of
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Delta manual page 10
a Internal Sensor will take into consideration internal air temperature changes to further improve temperatures
compensation by raising or lowering the Boiler Heating Curve.

Recommended Location of the RFF30S
It is recommended that the RFF 30S internal temperatures sensor with remote control be installed in a room
that is frequently occupied (for example the living room). Do not place the internal sensor near a source of heat
or in a cold draught. (E.g. Radiator or a frequently opened window.) Also do not place in room with other room
individual room thermostat and avoid blocking it by curtains or cupboard. All these will adversely affect the
Delta regulation.

Connections
Installation Diagram (RFF 30S)


When not using the optional RFF 30S the connection terminals on the Delta controller are left open.



Trouble Shooting

No functions when switch on WG100 is automatic mode
- Outside dependent temp. limiter is in operation
- Check outside sensor connections.
- Channel 1 of digital clock is in OFF state
- Check remote (internal) sensor (RFF 30/S)

Boiler doesnt fire.
- Outside dependent heat limiter is in.
- Check outside sensor
- Check high temp. (supply) sensor
- Channel 1 of digital clock is in OFF state
- Check internal sensor if installed (RFF 30/S)
- Boiler has tripped due to high temp. Or low water content.
- Unlock boiler by resting malfunction indicator button. Usually inside casing.)
- Check high limit thermostat for locked state and reset.

Boiler works continuously (shut off only at High Temperature Limit)
- Check outside and high temp.(supply) sensor for short circuit.
- Sensor lines are installed near and in parallel to main power supply cable and/or in common installation duct.

Mixing valve does not operate
- Check connection to servo-motor.
- Domestic water heating is on.
- Check outside sensor connections.
- Check mixing valve sensor (mounting and wiring): closed circuit lets valve run to increase temp.,
open circuit lets valve run to decrease temp.
- Measure value of mixing valve sensor and compare with resistance listed below. Remember to do
measurements. Only with blue marked terminal strip disconnected.

Heating Pump not working.
- Outside dependent temperature limit is reached.
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Delta manual page 11
- Domestic water heating is activated
- Channel 1 of digital clock is in OFF state
- Check connection to outside sensor

Delta doesnt change to heating
mode after domestic water loading
- Boiler Thermostat is set lower than adjusted domestic water temperature
- Domestic water temperature is adjusted to high or cylinder is not connected yet.
- Poor thermal contact between Domestic water temperature sensor and cylinder pipe pocket.
- Check domestic water sensor connections.
- Sensor line of domestic water sensor is installed close to DHW pump power supply cable. Separate lines!

Sensor Resistance Tables

Temp. Outside
Sensor
Temp. Boiler /
Cylinder
Sensor
- 10 1511 25 2002
- 8 1537 30 2078
- 6 1563 35 2155
- 4 1590 40 2234
- 2 1617 45 2314
0 1644 50 2395
2 1671 55 2478
4 1699 60 2563
6 1727 65 2648
8 1755 70 2735
10 1783 75 2824
12 1812 80 2914
14 1840 85 3005
16 1869 90 3098
18 1898 95 3192
20 1928 100 3287


Technical Data
Power Supply: 230 V ~+6 to -10 % Digital Clock Specifications
Mains Frequency: 50 - 60 Hz Battery reserve: 1 year
Test Voltage: 4 KV Accuracy: 1 sec./day
Power Consumption: 5 VA Clock: Quartz
Protective Voltage: 10 V D.C Programmable modes: 56, per day per Ch.
Operating temperature: 0-50 C Output: 2 channels
Maximum relay load: 8 Amp Display: LCD
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Delta manual page 12
Appendix I

Delta Enclosure WG 100/200

This panel is designed to provide an enclosure and easy connection to Delta units and with extra
functions to simplify operation and maintenance. The connection strips are placed under separate
cover underneath the unit for easy access. The left bank connects to the sensors and the right bank to
the output of pumps boiler and valves and to power supply input 230V AC. The Delta plugs directly
into the WG 200/100 sockets. Make sure you do not use excessive force when connecting to avoid
invalidating the one year warranty.

The connections on the WG 100/200 are shown for separate DHW pump but can also be used instead
to control two motorised valves with one heating pump, usually situated in boiler. The boiler can be
connected from its room thermostat position using T1 and T2 or the live is bridged with T1 and output to
boiler is from T2 if the sole live to the boiler is from the Delta enclosure. See diagrams below.

WG 100/200 Switching functions
For servicing purposes the WG 100/200 has 2 switches:

Manual/Automatic switch
In the manual position the boiler will run continuously and is only turned off by its high limit thermostat.
This position is only used during boiler and flue service. It must be kept in the automatic position to
allow the Delta to function properly.

On / Off switch
The down position is the ON mode and the top position disconnect the mains power to the unit.



F S 2
RLF RGF
R S
MK2 PM
Room Sensor
3 1 2 4
5
6 7 8 9
10
12
13 1 2
3
4 11
AI
L
29 27 24
E N
AII
L E N L E N L E N Op Cl E N
Mixer I
T1 T2 T6 T8
Boiler
Op Cl E N
Mixer II
L N L E N
PM Mains
26
30 28 23 25
AI AII KP SLP
20
AUF
19
ZU
22
21
S2
14 15
AUF ZU
S1
18
F1
6,3
AT
K
V
T
2
0
A
F
V
F
1
K
V
T
2
0
RFF30S
M
K
V
T
2
0
A
F
V
F
K
V
T
2
0
M
I II
I
230V 50Hz
230V 50Hz
Mains Voltage Section
Low Voltage Section
FBR30S
3 1 2 4
*
S2 = Auto/Manual
S1 = Mains
Cylinder
Sensor
Outside
Sensor
Boiler
Sensor
Pipe
Sensor
Cylinder Heating
F S 2
RLF RGF
R S
MK2 PM
Room Sensor
3 1 2 4
AI
L E N
AII
L E N L E N L E N Op Cl E N
Mixer I
T1 T2 T6 T8
Boiler
Op Cl E N
Mixer II
L N L E N
PM Mains Cylinder
Sensor
Outside
Sensor
Boiler
Sensor
pipe
Sensor
Cylinder Heating
Delta 23B: 1 Boiler +1 cylinder
Delta 223B: 2 Boilers +1 cylinder
Pump via
cylinder
pump
or Valve
* Bridge for parallel
operation
Pump via
cylinder
pump
or Valve
Mixer Servo
Motor
Mixer Servo
Motor
Heating
Pump
Heating
Pump
Mains
Manual
Bridges 'stat in boiler
or live supply If L is
looped to T2
Bridges 'stat in boilers
or live supply If L is
looped to T2 and T8
Unused Unused Unused
Unused Unused Unused
Unused Delta 333
Unused Delta 333


Wiring to the connection panel of WG 100/200 enclosure
IPPEC Systems Ltd
Delta manual page 13


WG 100 Connection to heating system







Typical heating system layout with Delta programmer/compensator

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