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The Delta series of temperature control units combine ease of operation with sophisticated technology to give high comfort level and economical running cost of your central heating system. Automatically adjusting the heat output depending on outside temperature is known as weather compensation, and has major benefits. 1High comfort level is achieved as the heat input is continuously matched to the space heat requirement. 2Reduced running cost of the heating system - which usually designed to meet maximum heat, infrequently required - by running it at lower temperature and as required.
The Delta series of temperature control units combine ease of operation with sophisticated technology to give high comfort level and economical running cost of your central heating system. Automatically adjusting the heat output depending on outside temperature is known as weather compensation, and has major benefits. 1High comfort level is achieved as the heat input is continuously matched to the space heat requirement. 2Reduced running cost of the heating system - which usually designed to meet maximum heat, infrequently required - by running it at lower temperature and as required.
The Delta series of temperature control units combine ease of operation with sophisticated technology to give high comfort level and economical running cost of your central heating system. Automatically adjusting the heat output depending on outside temperature is known as weather compensation, and has major benefits. 1High comfort level is achieved as the heat input is continuously matched to the space heat requirement. 2Reduced running cost of the heating system - which usually designed to meet maximum heat, infrequently required - by running it at lower temperature and as required.
Delta The Programmer Compensator Temperature Control System
Table of Contents :
Part I Introduction Table of Operating and Programming The Delta Functions The Display Panel Daytime & Night Time Temperature Settings The Heating Slope Domestic Hot Water Operation Other Adjustment Options Additional Functions Of The Delta Controller
Part II Installation of the Controller Temperature Sensors Remote Control and Room Temperature Sensors Starting Procedures and Operational Presets Troubleshooting, a guide to possible solutions Technical Data WG100 Enclosure System layout
IPPEC Systems Ltd Delta manual page 2 Part I Introduction
The Delta series of temperature control units combine ease of operation with sophisticated technology to give high comfort level and economical running cost of your central heating system. Circular dials with easy to understand symbols provide control over the main functions. Several built timing programs means the unit is ready to use once installed. Brief instructions are supplied on one sheet of paper which is stored in the facia slot. Automatically adjusting the heat output depending on outside temperature is known as weather compensation, and has to major benefits. 1- High comfort level is achieved as the heat input is continuously matched to the space heat requirement. This avoids uncomfortable temperature overshoot experienced with simple controls. 2- Reduced running cost of the heating system - which usually designed to meet maximum heat, infrequently required - by running the it at lower temperature and as required. The Delta unit is supplied with the WG100 panel to simplify further the installation procedure. This panel avoids the need of extra junction boxes, relays and switches that would be required otherwise.
This Instruction Manual applies to the following Controller types :
Delta 23 Weather responsive boiler control with circulating heating pump and mixing valve control. Delta 23B Weather responsive boiler control with circulating heating pump, mixing valve, and domestic hot water control.
Delta Control Functions Knobs and Dials Program Selector Selects programmer mode of operation. 1- Standby Frost protection mode. All other functions are disabled. 2- Automatic Day and night timing and temperatures including the domestic hot water are operational. 3- Economy All day settings are operational. Night setting in standby mode only. 4- Day Override Heating day settings are available continuously. 5- Night Override Heating night settings available continuously. 6- Manual Override Selected only during servicing of heating system. Heating pump and boiler continuously running. 8- Sun Adjust temp. during the day or 'on' position. 9- Moon The temp. of day setting is reduced by this knob during the night or 'off' setting. 11- Mixer Valve Adjusts compensation 'slope' between outside and inside temp. Normal setting 0.8 for underfloor heating. 12- Boiler Adjust compensation 'slope' between inside and outside temp. for radiator heating. Normal setting is 1.4. Display 13- Red Neons Indicates active output signal, such as boiler firing, pump running, mixer valve opening or closing. 14- Digital Clock Displays time, marks week day and active system. Buttons 15- d h m Adjusts day, hour and minutes when pressed. Time could be advanced or retarded by 1 hour when d,h or d,m buttons pressed simultaneously. Clock resets to 0.00 when all buttons pressed together. 16- Clock, Prog., Heating, Hot Water Clock mode button adjusts heating and hot water programming along with above d,h,m buttons. Prog. button activates preset programme (Heating and hot water on from 6 to 22 daily).
Table of Operation and Programming Steps The Delta functions The controller is designed to regulate three separate circuit functions in one compact unit.
A. Boiler weather compensation control. The boiler temperature is smoothly regulated depending on outside temperature, the heating curve slope, and the selected normal operating temperature level.
Explanation : When outside temperatures are low the boiler will operate at a proportionally higher temperatures. When outside temperature increases the boiler temperature will throttle down. The direct regulation of radiators is possible without a mixing valve control.
B. Mixing valve control circuit with weather responsive control for a floor panel heating system or a second radiator heating circuit. The mixing control valve uses the relationship between the supply temperature and the outside temperature to regulate this circuit.
IPPEC Systems Ltd Delta manual page 3 Explanation : The mixing control valve regulation uses a modulating actuator to open and close the mixing valve. The travel time for the control valve can be adjusted in the controller between 1 and 4 minutes. The regulating curve may be corrected over a separate heating curve. Another option is to use a remote control or a room temperature sensor to monitor a separate heating circuit.
C. Domestic hot water temperature control is set using the hot water temperature adjustment knob. When the hot water temperature falls below the set temperature, the circulation pump switched off and the domestic hot water loading pump is activated together with the burner. When the selected temperature for the hot water is redhead the burner shuts off, the hot water pump will continue to run to remove excess heat from the boiler. The length of time the hot water pump continues to operate is variable from 30 seconds to 10 minutes. Boiler size will determine the length of time necessary to remove excess heat.
The Display Panel
1. Operating Temperature (Daytime) Adjustment Control Knob This control knob is normally set in the middle position and suggest a room temperature of 20C if all heating system installation measure are correct. Turn the knob left to decrease or to the right to increase the boiler temperature as indicated by the thermometer symbols printed on the controller. The maximum temperature adjustment amounts to 6K, and is relative to room temperature. This adjustment covers not only the boiler, but makes equal adjustments to the mixing control valve circuit. After installation is completed, and the system is in operation, changes should only be made in small steps (single graduations). Each mark on the scale is approximately equal to 1C in room temperature difference. After making a change it is recommended to wait one to two hours to see if the room temperature meets user expectations.
2. Night Time Temperature Reduction (Night Set-Back) Control Knob This control knob is responsible for reducing the temperature in rooms which will not be occupied or for a general reduction in temperature during times when the heating system is not needed at the 100% operating level. If all heating installation measures are correct the counter clockwise setting suggests room temperature of 20C (no reduction), and when turned fully clockwise attains a maximum reduction in room temperature of 8C. This adjustment, like normal day settings regulates the Mixing Control Valve, it can also be controlled remotely with RFF 30S or FBR 30S.
3. Operation Mode Switch (6 Position Rotary Switch) With this rotary switching knob, it is possible for the user to switch from six different modes of heating and hot water operation. Standby Operation All controller functions are placed in stand-by, only frost protection and pump seizing protection remain in operation. This digital clock remains operating. The Mixing Control Valve remains closed until frost protection temperature ranges are reached. At this point the Mixer regulates the minimum boiler temperature. Operation of off season pump cycling to prevent pump seizing remains in operation. This occurs each time the digital clock switches from off to on, and it runs the circulation pump for approximately 10 seconds. Automatic Operation Automatic mode regulates the heating system in normal daytime and nigh set-back operation through the use of the switching that is programmed in the digital clock. Room sensors and remote control operational functions are also active. Domestic hot water supply will also be loaded as required by the programming of the clock. In this mode it is permissible to change from Day operation to Night operation through the use of the FBR 30S. Economy Operation Automatic switching from Normal to Standby operation instead of to Night Set-Back, with the exception that hot water preparation continues to function. During outside temperatures below the frost protection setting, Night Set-Back settings become priority and minimum temperatures for the boiler will be maintained. Continual Daytime Operation Normal operation settings of Daytime operation will be priority and no night set-back will occur in this mode, any IPPEC Systems Ltd Delta manual page 4 switching activity of the digital clock will be ignored for the heating system, hot water preparation will not be effected by this mode selection. Continual Night Set-Back Operation In this mode of operation the heating will operate at selected night reduction temperatures. Clock switching for ON (daytime operation) will be ignored. Hot water operation is not effected in this mode.
The Heating Slope The controller is equipped with two separate and individual variable heating curves. Because they are separate it possible to regulate two heating circuits using only three sensors (outdoor temp. sensor, supply temp. sensor, and boiler temp. sensor) Example: Radiator heating system and underfloor heating system at the same time.
4. Boiler Heating Slope Control The heating curve for the boiler circuit is adjustable from 0,25 to 3,5. It is factory preset to 1,5, this means that by an outside temperature of 0C the boiler will be heated to a temperature of 56C. Should the room temperature be too high or too low, the heating slope can be adjusted to accommodate user specific requirements. (See the Heating Curve chart for detailed information).
5. Mixing Control Valve Heating Control The heating curve for the mixing control valve is variable from 0,25 to 3,5. With this adjustment it is possible to change the temperature at which the mixing control valve opens and closes. It is factory preset to 1,0, corresponding to normal operation of the boiler circuit. Like the boiler heating curve the mixing control valve curve is related to an outside temperature of 0C, but instead of relating to a boiler temperature it is related to a supply temperature of 44C. Should this setting be too high or too low, it may be altered to user specific requirements. After making adjustments to the mixing control valve slope the temperature should be observed for several days before readjustment Note : The adjustment of the mixing control valve curve may not be set higher than that of the boiler heating curve, otherwise the mixing control valve will not regulate supply and/or return lines. (The supply temperature would then require the valve to remain closed)
6. Hot Water Temperature Adjustment Knob The controller posses a separately working electronically controlled hot water supply regulation system. The temperature regulation of an integrated or external hot water tank is adjusted according to the scale around the adjustment know. The temperature range if adjustable from 20C to 80C. For example: The user desires a hot water temperature of 50C and sets the knob on 50C. After the hot water falls under this setting, the boiler comes on along with the hot water pump and heats the water to approximately 56C. This extra 6 is the switching difference.
7. Neon Display Lighting The controller is equipped with a light display so the user van clearly see which heating system functions are currently operating. The symbols lit indicate their function.
=Boiler is in operation.
=Heating/Underfloor Circulating Pump is running.
=Domestic Hot Water Pump is running.
=Mixer Valve opening (temp. increase)
=Mixer Valve is closing (temp. decrease)
8. Domestic Hot Water Operation The Delta controller is equipped with a hot water regulator which is used with a built-in or separate storage tank. The hot water preparation is controlled by the digital clock according to the selected temperature on the hot water temperature dial. When the hot water temperature in the storage tank falls below the selected temperature the burner will fire, water in the boiler will heat and be pumped by the hot water pump through the heating coil inside the storage tank, when the water is 6K above the selected temperature the burner will shut off. The pump will continue running to remove excess heat from the boiler. The length of time the boiler runs is adjustable from 30 seconds to 10 minutes, depending on the size of the boiler. This prevents any after heating effects that may occur when the circulating pump returns to operation. IPPEC Systems Ltd Delta manual page 5
Digital Clock - See Appendix II for detailed instructions
Domestic Hot Water Operation Options
Domestic Hot Water Priority Option When demand is placed on hot water operation the circulated pump is shut off so that quicker preparation can be obtained. The disadvantage of this method is that during hot water heating the heating system is not in service, and a slight cooling of room temperature may be noticed.
Domestic Hot Water alongside Heating Option For heating systems with very high hot water demand, DHW heating can be simultaneously accomplished with the central heating circuit to prevent any cooling of the rooms and/or heating system. The disadvantage to this operation is that the heating up time for the hot water is longer.
Note : In order to perform parallel operation it is necessary to place a jumper wire from pin 1 to pin 13 on the sensor side of the controller connector. (See connection of WG100 below)
Caution: This jumper is only to be used in systems which employ a mixing control valve. During DHW heating boiler temperatures are higher than normal central operation. Therefore maximum high temperatures would be allowed in the boiler and central circuit negating compensation functions for these circuits.
Domestic Hot Water Pump " Overrun" Once the the domestic hot water temperature is reached, the boiler turns off as it is probable that the boiler has excessive residual heat. The system would switch off (through the high limit setting or through boiler own thermostat setting.). To remove this excess heat the controller is equipped with an automatic overrun, which depending on the size of the boiler, can be adjusted from 0,5 minutes to 10 minutes. It is important for the user to realise that this should be adjusted merely long enough to remove the excess heat. Setting it to run for too long causes unnecessary delays in reverting to central heating mode.
Temperature Differential Changeover The difference between the temperature at which the cylinder is heated and the point at which it shuts off is adjustable from 1/+0,5K to -/+5K.
Other Adjustments Options On the underside and backside of the controller there are several adjustable potentiometers which are factory set. These should not be altered unless for special reasons which may be necessary for your the type of heating system. Any modifications must be made after the system has been in operation for a while.. Adjustments must be made in small increments and over a period of time. DO NOT FORCE potentiometers screws beyond limits, otherwise damage will occur. Please use the small yellow screwdriver provided with the unit
Heating System Set Points 1 - Min.temperature of heating system (low limit) 2 - Max. boiler temperature setting (high limit) 3 - Max. outside temp. Setting 4 - Min. Outside temperature (frost protection) 5 - Boiler/DHW temperature diffrential changeover 6 - DHW pump overrun time in minutes
IPPEC Systems Ltd Delta manual page 6 The controller is equipped with a variable boiler minimum temperature limiter that allows the boiler to cool down to a set minimum limit. This minimum limit is adjustable from 10C to 60C.
Description : The boiler is switched on by the Delta unit when minimum temperature is reached and switched off at the minimum set level +5K (it is feasible to operate under the lower limit if outside temperature are higher than outside temperature high limit. See outside temperature shut-off). In this manner rooms will not be overheated especially during vacation times, or when rooms are not occupied. Lower limits prohibit boiler corrosion in oil fired boiler units. The factory pre-set for the minimum temperature is 38C. Boiler Burner Heating Pump ON OFF ON OFF 38 41 Time Temp.
Boiler Low Limit In addition to minimum temperature limiting, a boost heating is provided for the protection of the boiler. During boost heating the mixing control valve is closed, and both heating and DHW circulating pumps are shut.
Description : Because the unit is weather responsive it is possible for the boiler to cool down below minimum limits. Dependent on outside temperature. Outside temperature shut off. When the burner is fired, at first the circulation pump, mixing control valve, and hot water pump are shut, allowing the boiler to come to operating temperature. (Set temperature +5K). Once the minimum set temperature is reached the heating pump, and the mixing control valve are activated..
Boiler Maximum Temperature Setting (High Limit)
The Delta is equipped with a boiler maximum temperature set point. When the boiler temperature reaches this maximum temperature, the burner is turned off. The burner starts again when boiler temperature drops to 4K under the set high limit. The adjustable the high limit range is from 70C to 90C and is factory pre-set to approximately 80C.
Outside Temperature Shut-Off The unit is equipped with an automatic shut-off, when outside temperatures rise above the selected high limit, (automatic summer mode). The adjustable range for this function spans between 15 and 30C, and is related directly to outside temperature conditions. When outside temperature shut-off occurs, the boiler and circulating pump will go into stand-by operation, the operating difference is 1K. Outside temperature shut off is factory pre- set to 22C
Frost Protection During periods where the heating system is placed in stand-by operation the controller is equipped with a frost protection monitoring system. When outside temperatures drop below the set limit the heating system operation will reset itself as necessary to prevent the circuits from freezing. Under the set limit the circulation pump continually pumps water through the system. The burner will warm the boiler to minimum limits. As soon as outside temperatures rise above set frost protection level (+3K) the system returns automatically to the stand-by mode. The adjustable temperature range is from -5C to 10C.
Mixing Valve Travel Time Adjustment - Situated at the back of unit For Optimum performance it may be necessary to adjust the mixing valve travel. The signal impulse rate at which the actuator drives the mixing valve. The travel time is adjustable from 1 to 4 minutes. This calibration is only necessary if the low temperature (undrefloor) circuit and the mixing control valve are unsynchronised. A 4 minute per 90 deg. travel mixer is provided. Refer to the manual of the mixer valve or servo-motor.
IPPEC Systems Ltd Delta manual page 7 Additional Functions of the Delta Controller
Protection of Mixing Valve from Seizing During periods where the heating system is not in operation, i.e. warm summer weather, vacation, stand-by mode, the mixing control valve is not in operation. To prevent the control valve from seizure by corrosion the Delta controller will open and close the mixing control valve for a few seconds during programmed switching times. Each time the clock (channel 1, boiler circuit) switches from OFF mode to ON mode, signals are sent to the actuator, moving the arm of the mixing control valve.
Protection of Circulation Pump from Seizing The circulation pump is also protected from corrosion blockage. Each time the clock (channel 1, boiler circuit) switches from OFF to ON the circulation pump is activated. The duration of this cycling is approximately 10 seconds.
Pump " Overrun" To prevent the boiler from "over heating" effects, the Delta unit is equipped with an "Overrun" temperature reduction program. This function allows the circulation pump to continue to run until the boiler temperature has cooled down to approximately 65C, afterwards the circulation pump discontinues operation.
Selected Modes of Operation
Stand-By Function In this mode of operation the heating system is completely shut off, but is protected against freezing. The clock continues to function. When outside temperatures fall below the set frost protection level, the boiler will operate at the given night set-back level, or at least until minimal boiler temperature (low limit) is reached. This method of stand-by has the advantage of preventing condensation damage to walls and wood framing. The mixing valve operates in the frost protection range but the supply temperature to the heating circuit is restricted by the boiler temperature. These precautionary measures provide optimum protection for the heating system at minimum energy expenditures.
CAUTION : The selection of stand-by mode is recommended for long vacancies. Switching the emergency or power off switch to off cause loss of battery life and eventually the loss of clock programming.
Automatic Mode
1. Daytime Operation (Digital Clock Channel 1 ON.) Boiler and supply temperatures in this mode of operation are governed by the settings of boiler heating curve, mixing valve heating curve and the daytime temperature control knob. The use of a room temperature remote control (RFF 30S) or remote control knob (FBR 30S) (Optional) will additionally affect the settings of the boiler and supply circuit.
2. Night Reduction Operation (Set-Back) (Digital Clock Channel 1, OFF) Boiler and supply temperature in this mode are governed by boiler heating curve, mixing valve heating curve and night reduction temperature sensor (RFF 30S) or remote control (FBR 30S) (Optional) will additionally affect boiler and supply temperatures. The circulation pump operates continually so long as outside temperatures remain under the set outside temperature shut-down level.
Economy Operation
1. Daytime operation (Digital Clock Channel 1, ON) In economy mode the controller reacts exactly as operation in automatic mode. The difference is in night set-back operation when the clock switches to OFF. 2. Economy Mode (Night Set-Back/Shut-Down) (Channel 1, OFF) 2a. Operation without Internal Sensor. When outside temperature at the time of switch over (from ON to OFF) are below frost protection range, the unit will not shut down, but merely drop into night reduction operation. The circulation IPPEC Systems Ltd Delta manual page 8 pump will continue to operate. The boiler temperature falls to night set-back temperatures and the mixer continues to function along with the mixer heating curve. The heating system continues to operate in a weather responsive manner, taking into account minimum boiler limits. 2b. Operation with Internal Temperature Sensor Heating system operates as described in paragraph 2a with the following additional functions : During economy operation (CH1, OFF) the boiler temperature will fall to presets made to night set- back and the boiler heating curve. Additional corrections (+or -) made on the internal temperature sensor control will then be integrated. When internal sensor correction levels are below night set- back presets, further reductions will be made. The use of a weather responsive controlled minimum limit ensures that boiler temperatures fall to internal sensor corrected levels. Corrected boiler levels are not limited prior to achieving corrected reductions from the internal sensor. Naturally, areas with good insulation factors will require less heating support, and therefore will have longer shut-down periods. 2c. Hot Water Operation during Economy Shut-Down Operation Hot water loading occurs as in automatic mode with the following differences : When outside temperatures are above the frost protection range the boiler temperature reduction discussed in 2a will reduce the boiler temperature down to 65C, then the circulating pump will discontinue operation. When, however, the outside temperatures are above automatic shut-off range, the remaining heat in the boiler will be reduced through the hot water pump "overrun" cycle. (See Pump "Overrun").
Part II
Installation of the Delta Controller
Fixing requirements The Delta controller is designed for panel installation, a cut-out for the Delta unit measure 138 mm x 92 mm. It can be installed in any panel, or sheet material with a thickness ranging from 1 to 3 mm. mounting screw fasteners under the protection dust cover, (on the left and right side of the unit face, in the middle) are used to fit the controller using a small flat blade screwdriver, exerting minimal pressure, press the screw slot slightly inwards until it stops, then turn the screw approximately 1/4 turn clockwise to set. To remove the controller reverse the process. The screw fasteners are only plastic, do not use excessive force to press or turn the screws, otherwise damage may result.
Installation Connections Connection of the Delta controller is the most important part of installation read and understand all warnings before attempting to supply power to the unit. Attach all leads to the screw-connector strip in the WG10 panel provided with your Delta unit. Note that the blue connector on the Delta unit itself are connected to the sensor connections strip running at 5 volt while the red connectors are connected to the supply connection strip and for 220 volt AC
Warning: Incorrect connection can permanently damage the controller. Special attention must be taken that 220 V AC connections are only attached to the red connection strip. Attaching external power sources to the sensor side of the controller will destroy electronic components.
Caution: Do not install sensor lines in or near 230v power lines, this will cause operational interference to sensor inputs.
The Dust Cover The dust cover is designed so that it may be installed to open from either side of the controller. With a little pulling pressure the dust cover can be removed, rotated 180 and snapped into place on the other side.
General Information The Delta controller should not be installed where ambient temperatures exceed +50C. Possible breakage on sensor or sensor lines will automatically inhibit the burner from firing, this prevents subsequent damage to the heating system by overheating. IPPEC Systems Ltd Delta manual page 9 To prevent damage of the Delta circuitry from a short circuit in the 230V AC lines, the power supply is fed via a circuit breaker or fuse.
Temperature Sensors
Boiler Temperature Sensor KF The boiler temperature sensor KVT 20 for the boiler and mixing heating curve, is an immersion cartridge type, with a 2m long flexible, heat-resistant cable. If possible install it in the immersion pocket on the boiler, in which the sensors for the safety thermostat, thermometer display. Alternatively strap to flow pipe and well insulate.
Power from 230 V AC (Red Marking) WG 10 Delta Description Sensor System 14 Boiler - Relay controlled output auxiliary 15 Boiler - Relay input 230V AC Auxiliary 9 16 Mains Supply 230V AC - Neutral 17 No Connection 8 18 Power Input 230V AC - Phase 7 19 Output to Mixer Servo (closing) 6 20 Output to Mixer Servo (opening) 5 link to live 21 Boiler - Relay controlled output primary 4 via switch 22 Boiler - Relay input 230V AC Phase 3 link to live 23 Heating/Underfloor pump relay controlled output 2 via switch 24 Heating/Underfloor pump input 230V AC Phase 1 link to live 25 Domestic Hot water pump relay output 12 via switch 26 Domestic Hot water pump input 230V Sensor Connector Plug (Blue Marking) 10 13 Common/ground for all sensor inputs 9 12 Outside sensor 11 No connection 8 10 Manifold flow/return sensor 7 9 Manifold flow/return sensor 6 8 Boiler temperature sensor 5 7 Remote control internal sensor position 2 4 6 Remote control internal sensor position 4 3 5 Remote control internal sensor position 3 2 4 Domestic Hot water cylinder sensor 1 3 Domestic Hot water cylinder sensor 2 No connection 1 No connection Note : While only one ground connection exist on the sensor connector, a separate multiple connection plug is provided to attach additional ground.
Outside Temperature Sensor AF The outside sensor supplied in a small white box AF 20 must be placed on a north facing wall under the eaves but away from a window. A two core cable of 0.75 - 1.5 mm sq. is required (and preferably shielded) and is attached to the bottom side of the sensor casing, and connected to the appropriate terminals on the control panel (see diagram).
Cylinder Sensor SF The domestic hot water temperature sensor KVT 20 supplied in a an immersion type and must be located either in a pocket in the cylinder or strapped to the domestic hot water pipe output very close to the cylinder body. A two core cable of 5 metres length is supplied with sensor and can be extended to a maximum length of 20 metres. The cable is then connected to the appropriate connectors at the control panel (see diagram). This sensor is only available with Delta 23B.
Underfloor (Flow or Return) Sensor VF (KVT) The flow sensor for the 3-port or 4-port mixer valve is housed in grey plastic box and must be strapped about 500 mm. downstream from the mixer valve on the pipe or manifold. A two core cable of 0.5mm sq. Is required to connect it to control panel. The cable can be extended up to 30 metres.
Optional Remote Internal Sensor RFF 30 S The RFF 30S Internal Sensor is an adaptive control unit and allows the user to raise or lower room temperatures with the use of a control knob. This adjustment control knob has a range of +/- 5K. The toggle switch allows change from Automatic, Continuous Daytime or Continuous Night-time operation. The addition of IPPEC Systems Ltd Delta manual page 10 a Internal Sensor will take into consideration internal air temperature changes to further improve temperatures compensation by raising or lowering the Boiler Heating Curve.
Recommended Location of the RFF30S It is recommended that the RFF 30S internal temperatures sensor with remote control be installed in a room that is frequently occupied (for example the living room). Do not place the internal sensor near a source of heat or in a cold draught. (E.g. Radiator or a frequently opened window.) Also do not place in room with other room individual room thermostat and avoid blocking it by curtains or cupboard. All these will adversely affect the Delta regulation.
Connections Installation Diagram (RFF 30S)
When not using the optional RFF 30S the connection terminals on the Delta controller are left open.
Trouble Shooting
No functions when switch on WG100 is automatic mode - Outside dependent temp. limiter is in operation - Check outside sensor connections. - Channel 1 of digital clock is in OFF state - Check remote (internal) sensor (RFF 30/S)
Boiler doesnt fire. - Outside dependent heat limiter is in. - Check outside sensor - Check high temp. (supply) sensor - Channel 1 of digital clock is in OFF state - Check internal sensor if installed (RFF 30/S) - Boiler has tripped due to high temp. Or low water content. - Unlock boiler by resting malfunction indicator button. Usually inside casing.) - Check high limit thermostat for locked state and reset.
Boiler works continuously (shut off only at High Temperature Limit) - Check outside and high temp.(supply) sensor for short circuit. - Sensor lines are installed near and in parallel to main power supply cable and/or in common installation duct.
Mixing valve does not operate - Check connection to servo-motor. - Domestic water heating is on. - Check outside sensor connections. - Check mixing valve sensor (mounting and wiring): closed circuit lets valve run to increase temp., open circuit lets valve run to decrease temp. - Measure value of mixing valve sensor and compare with resistance listed below. Remember to do measurements. Only with blue marked terminal strip disconnected.
Heating Pump not working. - Outside dependent temperature limit is reached. IPPEC Systems Ltd Delta manual page 11 - Domestic water heating is activated - Channel 1 of digital clock is in OFF state - Check connection to outside sensor
Delta doesnt change to heating mode after domestic water loading - Boiler Thermostat is set lower than adjusted domestic water temperature - Domestic water temperature is adjusted to high or cylinder is not connected yet. - Poor thermal contact between Domestic water temperature sensor and cylinder pipe pocket. - Check domestic water sensor connections. - Sensor line of domestic water sensor is installed close to DHW pump power supply cable. Separate lines!
Technical Data Power Supply: 230 V ~+6 to -10 % Digital Clock Specifications Mains Frequency: 50 - 60 Hz Battery reserve: 1 year Test Voltage: 4 KV Accuracy: 1 sec./day Power Consumption: 5 VA Clock: Quartz Protective Voltage: 10 V D.C Programmable modes: 56, per day per Ch. Operating temperature: 0-50 C Output: 2 channels Maximum relay load: 8 Amp Display: LCD IPPEC Systems Ltd Delta manual page 12 Appendix I
Delta Enclosure WG 100/200
This panel is designed to provide an enclosure and easy connection to Delta units and with extra functions to simplify operation and maintenance. The connection strips are placed under separate cover underneath the unit for easy access. The left bank connects to the sensors and the right bank to the output of pumps boiler and valves and to power supply input 230V AC. The Delta plugs directly into the WG 200/100 sockets. Make sure you do not use excessive force when connecting to avoid invalidating the one year warranty.
The connections on the WG 100/200 are shown for separate DHW pump but can also be used instead to control two motorised valves with one heating pump, usually situated in boiler. The boiler can be connected from its room thermostat position using T1 and T2 or the live is bridged with T1 and output to boiler is from T2 if the sole live to the boiler is from the Delta enclosure. See diagrams below.
WG 100/200 Switching functions For servicing purposes the WG 100/200 has 2 switches:
Manual/Automatic switch In the manual position the boiler will run continuously and is only turned off by its high limit thermostat. This position is only used during boiler and flue service. It must be kept in the automatic position to allow the Delta to function properly.
On / Off switch The down position is the ON mode and the top position disconnect the mains power to the unit.
F S 2 RLF RGF R S MK2 PM Room Sensor 3 1 2 4 5 6 7 8 9 10 12 13 1 2 3 4 11 AI L 29 27 24 E N AII L E N L E N L E N Op Cl E N Mixer I T1 T2 T6 T8 Boiler Op Cl E N Mixer II L N L E N PM Mains 26 30 28 23 25 AI AII KP SLP 20 AUF 19 ZU 22 21 S2 14 15 AUF ZU S1 18 F1 6,3 AT K V T 2 0 A F V F 1 K V T 2 0 RFF30S M K V T 2 0 A F V F K V T 2 0 M I II I 230V 50Hz 230V 50Hz Mains Voltage Section Low Voltage Section FBR30S 3 1 2 4 * S2 = Auto/Manual S1 = Mains Cylinder Sensor Outside Sensor Boiler Sensor Pipe Sensor Cylinder Heating F S 2 RLF RGF R S MK2 PM Room Sensor 3 1 2 4 AI L E N AII L E N L E N L E N Op Cl E N Mixer I T1 T2 T6 T8 Boiler Op Cl E N Mixer II L N L E N PM Mains Cylinder Sensor Outside Sensor Boiler Sensor pipe Sensor Cylinder Heating Delta 23B: 1 Boiler +1 cylinder Delta 223B: 2 Boilers +1 cylinder Pump via cylinder pump or Valve * Bridge for parallel operation Pump via cylinder pump or Valve Mixer Servo Motor Mixer Servo Motor Heating Pump Heating Pump Mains Manual Bridges 'stat in boiler or live supply If L is looped to T2 Bridges 'stat in boilers or live supply If L is looped to T2 and T8 Unused Unused Unused Unused Unused Unused Unused Delta 333 Unused Delta 333
Wiring to the connection panel of WG 100/200 enclosure IPPEC Systems Ltd Delta manual page 13
WG 100 Connection to heating system
Typical heating system layout with Delta programmer/compensator