1.

0 Purpose
1.1 For particular project, based on the fixed flow and number of CW Pumps, decide the CW Pump House configuration.
1.2 Decide the dimensions, levels of CW pump house
1.3 Decide the relative disposition between the CW Pump House and Cooling Tower
2.0 Input
2.1 Mechanical Cooling Water(CW) PID
2.2 Information on the Flow of CW per Pump = Q = 2426 CuM/Hr (Ref Process Information)
2.3 Information on the type Screening equipments employed in the CW Pump House
2.4 Accelration due to gravity g = 9.812 M/s2
3.0 Assumption
3.1 Velocity to be considered for Pump Suction V = 1.7 CuM/Hr (Ref HIS 9.8)
4.0 Calculation
4.1 Bell Mouth Dia of the CW Pump
D = SQRT(4Q/Pi*V) = 0.710 M
- Where
D = Bell Mouth Dia
Q = Flow per Pump (Ref 2.2)
Pi = 3.142857
V = Velocity of CW through Bell Mouth Dia (Ref 3.1)
4.2 Froude Number Fd
Fd = SQRT(V/gD) = 0.494
-Where
g = Accelration due to Gravity
4.3 Minimum Submergence
S = D*(1+2.3Fd) = 1.517 M
5.0 Results
5.1 Bell Mouth Dia of each CW Pump = D = 0.710 M
5.2 = S = 1.517 M
Bell Mouth
5.3 Clearance of Pump Bell Mouth from = C = 0.355 M
Pump Pit level
5.4 Pump Minimum Water Level above the = H = 1.873 M
Pump Pit Level
5.5 Backwall Clearance of Pump CL from Pit = B = 0.533 M
Vertical back Wall
5.6 Pump Bay Inlet Width = W = 1.421 M
5.7 Distance of Screen from Pump CL = Y = 3.552 M
5.8 Distance of Screen from Stop Log Gate = E = 1.25 M (Minimum)
5.9 Angle of Forebay:
a - Pit Bottom in the Pump Chamber should be at an angle of max 10Deg to the horizontal,
To achieve so, distnace between Pump & Cooling Tower should be increased till this angle becomes At least 10Deg
b - Pump Chamber side Walls should be at angle between -10Deg & +10Deg, from the Cooling Tower Discharge Outlet
Pump Bell Mouth Dia should be
checked, if the Pit Width is
insufficient to accommodate the
Pump Bell, the Pit Width should
be suitably increased, but Filler
Walls should be provided as per
HIS 9.8)
CW PUMP HOUSE INTAKE CHAMBER, FOREBAY LAYOUT DESIGN AS PER HIS STANDARD
Pump Minimum Water level above Pump
(EL of H=EL of CT minimum
Water Level minus friction drop
through screen and gates)
6.0 Result
Paramter Value Unit
1.0 D 0.710 M
2.0 S 1.517 M
3.0 C 0.355 M
4.0 H 1.873 M
5.0 B 0.533 M
6.0 W 1.421 M
7.0 Y 3.552 M
8.0 E 1.25 M
9.0 Alpha
### Beta
1.421 0.710
0.533 3.552 1.25
1.873
0.355
7.0 Special Attention
7.1
7.2 For width of Partition Walls, Pit Slab Civil Deptt should be taken into confidence.
7.3 It is recommended in CW Pump House Layout that Lifting Monorails should be provided for handling of Screen & Stop Log gates
7.4 Space in Maintenance Bay should be considered for Stop Log Gate Storage Stand, which should be under direct approach from
Monorail
7.5 Adequate space for Pipe Trench for CW Chemical Dosing should be left on Pump Floor Level
7.6 Main Pump EoT crane should have access of Pump Discharge butterfly Valves, hence Building Bay width should be decided
accordingly.
7.7 Provide sump pit in each pump chamber(pit floor) and one in the Pump Discharge Valve Area as well.
This sheet is for Basic Layout Design of CW Pump House Layout, after receipt of Vendor information, data like D, S, C, H, B should be
superceeded by Vendor Values.
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5
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7
1.0 Purpose
1.1 For particular project, based on the fixed flow and number of CW Pumps, decide the CW Pump House configuration.
1.2 Decide the dimensions, levels of CW pump house
1.3 Decide the relative disposition between the CW Pump House and Cooling Tower
2.0 Input
2.1 Mechanical Cooling Water(CW) PID
2.2 Information on the Flow of CW per Pump = Q = 5000 CuM/Hr (Ref Process Information)
2.3 Information on the type Screening equipments employed in the CW Pump House
2.4 Accelration due to gravity g = 9.812 M/s2
3.0 Assumption
3.1 Velocity to be considered for Pump Suction V = 1.7 CuM/Hr (Ref HIS 9.8)
4.0 Calculation
4.1 Bell Mouth Dia of the CW Pump
D = SQRT(4Q/Pi*V) = 1.020 M
- Where
D = Bell Mouth Dia
Q = Flow per Pump (Ref 2.2)
Pi = 3.142857
V = Velocity of CW through Bell Mouth Dia (Ref 3.1)
4.2 Froude Number Fd
Fd = SQRT(V/gD) = 0.412
-Where
g = Accelration due to Gravity
4.3 Minimum Submergence
S = D*(1+2.3Fd) = 1.987 M
5.0 Results
5.1 Bell Mouth Dia of each CW Pump = D = 1.020 M
5.2 = S = 1.987 M
Bell Mouth
5.3 Clearance of Pump Bell Mouth from = C = 0.510 M
Pump Pit level
5.4 Pump Minimum Water Level above the = H = 2.497 M
Pump Pit Level
5.5 Backwall Clearance of Pump CL from Pit = B = 0.765 M
Vertical back Wall
5.6 Pump Bay Inlet Width = W = 2.040 M
5.7 Distance of Screen from Pump CL = Y = 5.100 M
5.8 Distance of Screen from Stop Log Gate = E = 1.25 M (Minimum)
5.9 Angle of Forebay:
a - Pit Bottom in the Pump Chamber should be at an angle of max 10Deg to the horizontal,
To achieve so, distnace between Pump & Cooling Tower should be increased till this angle becomes At least 10Deg
b - Pump Chamber side Walls should be at angle between -10Deg & +10Deg, from the Cooling Tower Discharge Outlet
ACW PUMP HOUSE INTAKE CHAMBER, FOREBAY LAYOUT DESIGN AS PER HIS STANDARD
Pump Minimum Water level above Pump
(EL of H=EL of CT minimum
Water Level minus friction drop
through screen and gates)
Pump Bell Mouth Dia should be
checked, if the Pit Width is
insufficient to accommodate the
Pump Bell, the Pit Width should
be suitably increased, but Filler
Walls should be provided as per
HIS 9.8)
6.0 Result
Paramter Value Unit
1.0 D 1.020 M
2.0 S 1.987 M
3.0 C 0.510 M
4.0 H 2.497 M
5.0 B 0.765 M
6.0 W 2.040 M
7.0 Y 5.100 M
8.0 E 1.25 M
9.0 Alpha
### Beta
2.040 1.020
0.765 5.100 1.25
2.497
0.510
7.0 Special Attention
7.1
7.2 For width of Partition Walls, Pit Slab Civil Deptt should be taken into confidence.
7.3 It is recommended in CW Pump House Layout that Lifting Monorails should be provided for handling of Screen & Stop Log gates
7.4 Space in Maintenance Bay should be considered for Stop Log Gate Storage Stand, which should be under direct approach from
Monorail
7.5 Adequate space for Pipe Trench for CW Chemical Dosing should be left on Pump Floor Level
7.6 Main Pump EoT crane should have access of Pump Discharge butterfly Valves, hence Building Bay width should be decided
accordingly.
7.7 Provide sump pit in each pump chamber(pit floor) and one in the Pump Discharge Valve Area as well.
This sheet is for Basic Layout Design of CW Pump House Layout, after receipt of Vendor information, data like D, S, C, H, B should be
superceeded by Vendor Values.
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