Issue No: Revision No: Revision Date:

Prepared by: Reviewed by: Approved by:

2X600MW DERANG, ANGUL
STANDARD OPERATING PROCEDURE FOR PRIMARY WATER
SYSTEM
[JITPL / SOP / PWS]
JINDAL INDIA THERMAL POWER LIMITED
DERANG, ANGUL, ODISHA
2 X 600 MW Power Plant
SOP For PRIMARY WATER SYSTEM
Issue Date: File no:

Name: Name: Name:
Designation: Designation: Designation:
Signature: Signature: Signature:
Date: Date: Date:
AJIT ROY
ASST. MANAGER
6/20/2014
Approved by:
2X600MW DERANG, ANGUL
STANDARD OPERATING PROCEDURE FOR PRIMARY WATER
SYSTEM
[JITPL / SOP / PWS]
JINDAL INDIA THERMAL POWER LIMITED
DERANG, ANGUL, ODISHA
2 X 600 MW Power Plant
SOP For PRIMARY WATER SYSTEM
File no:


No.
Index Page
1.0 Equipment description 1
1.1 Power supply detail 2
1.3 Tripping condition 3
2.0 Starting Procedure 4
2.1 Pre start 5
2.2 Post start 5
3.0 Stopping Procedure 6
4.0 Isolating procedure /safety (PTW) 7
5.0 Emergency operation 8
6.0 Schematic diagram 9
7.0 References 10
STANDARD OPERATING PROCEDURE
SOP Index of Generator Primary water system
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
1.0
No.
1
1.0.1
1
2
3
4
5
6
7
8
9
10
11
1.0.2
1
2
3
4
5
6
7
Primary water Pump Motor
Motor- 22 Kw, 50 A, 415 V
Pump Discharge Flow - 100m3/hr
Conductivity - <=2 s/cm
Inlet water temp - 50-60 deg C
Outlet water temp - high=80 deg C
TECHNICAL SPECIFICATIONS
Rated flow :100 m3/hr.
Rated Water Pressure : 10 ksc
Pump Discharge Head/Pressure -50m/5ksc
Primary water Pump
Water Inlet Temperature : 50 3 Deg C
Coil Water Outlet temperature during max. operation : 80Deg C
Water Conductivity : 2 us/cm ,
Water inlet temperature high alarm value :55 Deg C
PH value 7~9
Water outlet temperature high protection operating value : 80 Deg C
Feed Water Pressure low alarm value : 4 ksc
Feed water pressure low protection operating value : 2ksc
Inlet flow low protection operating value : 48m3/hr
STANDARD OPERATING PROCEDURE
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Equipment description of Generator Primary water system
Description
Primary water system is to ensure cooling water flow through the stator coil,un
interruptedly,so as to carries away the heat caused by loss in this part and to
ensure the temperature to be normal in generator winding.At the same time
maintain the pressure,flow,temperature,water conuctivity etc..
1
1.1
No. Feeder no
1
1KAB05D
2
1DGB08B
NOTE:
Primary water pump B, location- Emergency board, 12.5 mtr
*U#1=10, U#2=20
STANDARD OPERATING PROCEDURE
Power Supply of Generator Primary water system
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Description
Primary water pump A, location- Turbine MCC A, 12.5 mtr
2
STANDARD OPERATING PROCEDURE
1.3
No. Description Status
1 <4.5&>4.8ksc
2 <64 m3/hr
3 > 80 deg.C
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Tripping Condition of Primary water system
Flow of water
Generator Inlet pressure less than & greater than
Generator outlet temperature
3
STANDARD OPERATING PROCEDURE
2.0
No.
2.1
1
2
3
4
5
6
7
8
9
10
2.2
1
2
3
4
5
6
7
8
Ensure primary water tank level is normal(>200mm), conductivity is <2
micromole/cm
Ensure DM make up to primary water tank is available. Two source of makeup
is available.one from BFP pump for initial filling and make up by operating the
manual makeup valve. The other source is from CEP discharge header solenoid
operated valve kept on auto standby.
Charge the Alakalizer Unit (Ionexchanger) by opening inlet valve, outlet valve
and vent valve. Ensure the venting done properly then close vent valve.
Put temperature controller on Auto mode (temp. 50-55 Deg C)
Check Pump, Cooler, Filter inlet & outlet valves are open
Starting Procedure of Generator Primary water system
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Description
Pre Start
Ensure all work permits of Turbo generator and primary water system are
cancelled and all men and materials are removed.
Check air vents are open
Ensure primary water tank pressurizing system is in service
Check electric supply is ready. Release Local Stop Push Button.
Start one primary water pump,
Ensure Generator inlet pressure is maintained more than 10ksc .This is
done by pressure control valve.
Post Checks
Close all air vents after sufficient flow is established
Check for any abnormal sound/Vibrations from Motor & Pump
Check water level in stator water separator
Check inlet & outlet valve open position
DP of primary water WRT H inside Generator should be 0.7 ksc .
Flow should be not more than 80m3/hr. Normally in range of 100m3/hr.
Put other pump on auto mode after checking its healthiness.
4
2.0
No.
2.3
1
2
3
4
5
6
Monitor the following regularly.
STANDARD OPERATING PROCEDURE
Primary cooling water inlet, outlet water temperature
Description
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Starting Procedure of Generator Primary water system
Primary cooling water inlet, outlet water pressure, flow, conductivity
whether there is any abnormility in pump outlet perssure, pump bearing oil
level, vibration and sound.
output water conductivity, feed water pressure and flow of ion exchanger.
Observe from the observation window whether resin colour in the exchanger
changes suddenly.Normally resin colour is Brown & in dry condition it
changes to Golden red.
water tank level, whether there is any water leak point on the equipment
differential pressure valve in front of, behind the main filter
5
3.0
No.
1
1
2
3
4
STANDARD OPERATING PROCEDURE
Description
Ensure generator winding temp is normal.
Bypass the cooler of PCW system
Release interlock of the Standby Pump.
Stop the PCW Pump.
TG stopped condition
Stopping Procedure of Generator Primary water system
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
6
4.0
4.1
No.
1
2
3
4
5
6
Note
Isolation pocedure /safety aspects(PTW)
Isolation procedure of Generator Primary water system
STANDARD OPERATING PROCEDURE
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Confirm complete drain.
Isolate Primary water pump cooler.
Follow SI system for issuing PTW,Isolation and normalisation
Description
Confirm Primary water pump is OFF and on manual mode.
Confirm Primary water pump motor breaker is OFF, rackout the breaker and tag with PTW no.
Close Primary Water pump inlet and discharge valve
Drain the Primary Water pump by loosing the glands.
7
5.0
No.
1
2
3
4
5
If conductivity Of Ion-exchanger outlet increases,change resin.
If discharge Pressure of PCW entering in generator suddenly drops checks for
any tube leakage in cooler.Start stand by pump,reduce the load.Generator will
trip on stator water flow low(<64m3/hr).
Description
STANDARD OPERATING PROCEDURE
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
Emergency operation of Generator Primary water system
If Bearing temp rises of running Pump check bearing oil level.
If abnormal sound occurs change over to availlable pump.
If Primary water outlet water temperature increases rapidly,check function of
cooler,any water leakage,coling water flow or pressure low.If temperature
raises more than 80 deg.cel,generature will trip on protection.
8
7.0
No. Description Remarks Status
1 BHEL MANUAL :- TURBINE O & M
Reference
STANDARD OPERATING PROCEDURE
Jindal India Thermal power Limited, Derang, Angul, Odisha (2x600 MW TPP)
10