Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
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CALI PERS
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A-4
3
DIN 862
(Style 1AZ)
See table
0.0005 in
0.01 mm
LCD, 7 mm;
No. 05. 39082:
6 mm
Floating zero
ABS and
DIFF
.001 in / 100 mm:
20 m >.001 in /
100 mm: 30 m
Glass scale
with incremental
capacitive divisions
Hardened
stainless steel
3V lithium
battery, CR 2032
2 a
( 2000 h / a)
Idle mode
after 10 min,
switch-off after 2 h,
automatically
10C to 40C
-10 C to 60 C
80%, with no
condensation
Protection IP40
(IEC 60529)
EN 50081-1
EN 50082-1
Identification
number
Inspection
report with a
declaration of conformity
Brown & Sharpe
SHOP-CAL
Caliper
Economical Swiss-made quality and design.
The Shop-Cal provides easy-to-read, accurate measurements of day-to-day oper-
ations. Stainless steel for durable, reliable and accurate measurements.
Range: 0-6"/0-150 mm.
Resolution: .0005"/0.01 mm.
Specifications consistent with DIN 862.
Absolute and differential measuring system.
A large, 1/4" LC display for easy readings.
Auto shut-off.
Instant inch/metric conversion.
Power supply: 3V lithium-battery, type CR 2032.
Battery life: approx. 1.5 years.
00590090 20971 0 - 6" / 0-150 mm .0005" / 0.01 mm
Optional Accessories
19.61000 86485 3 V lithium battery, 190 mAh, type CR 2032
05.60013 42534 Depth measuring foot for calipers having a 6
measuring span
1
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5
1
5
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5
3.2
7
1
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5
4
0
1
6
1
3
CALI PERS
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A-5
CALI PERS
INTERAPID
Equipped with the capa system- Thats Brown & Sharpes patented measuring
system, which provides absolute and comparative measurement.
Featuring the patented capa systemcomputer chip for fast, reliable and accurate measuring.
Interapid digital calipers are uniquely designed with titanium-coated nitride (TiN) jaws for excep-
tional durability. Produced with a combination of non-ferrous alloy and stainless steel, these tools
are rugged and lightweight.
NOTE: Depth rod unavailable on 12" model.
A
B
C.21
.
6
1
1
.
5
5
05.90054
05.90052/53
.21
.
6
1
in / mm Ain Bin Cin lb(s)
05.90052 27590 6 / 150 3.0 1.5 .59 .25
05.90053 27589 8 / 200 3.9 2.36 .67 .30
05.90054 27588 12 / 300 3.9 2.36 .67 .35
Optional Accessories
19.61000 86485 3V lithium battery, 190 mAh, type CR 2032.
05.60086 27000 Depth measuring foot, 3.35 x .30 in measuring face.
3
DIN 862
(Style 1AZ)
0.0005 in
0.01 mm
LCD, 1/4 in
Floating zero
mm / in
conversion
.001 in / 100 mm:
20 m >.001 in /
100 mm: 30 m
Glass scale
with incremental
capacitive divisions
(8 1) x 10
-6
K
-1
> 2 m / s
Slider, beam
and depth foot
are made from light alloy
Stainless steel tipped
measuring jaws also
with titanium nitride
(TiN) coated steel part.
Hardness:
2300 HV 0.05
Steel depth
measuring rod,
hardened
3 V lithium
battery, CR 2032
2 a
( 2000 h / a)
Idle mode
after 10 min,
switch-off after 2 h,
automatically
50 F to 100 F
14 F to 140 F
80%, with no
condensation
Protection IP40
(IEC 60529)
EN 50081-1
EN 50082-1
Suited
plastic case
Identification
number
Inspection
report with a
declaration of conformity
Remove
CALI PERS
C
A
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A-6
Titanium Jaws (O.D.)
12" to 120" Sizes
Patented Inductive Measuring System
Resolution: .0005"
INCH/METRIC Conversion
MIN/MAX and PRESET Functions
INTERAPID
5
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7
0
8
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3
9
3
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8
1
1
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2
5
SWI SS MADE
MODE
SET ON/OFF
3
DIN 862 and
factory standard
See table
0.01 mm
0.0005 in
LCD, 8.5 mm
Floating zero
Display
lock
mm / in
conversion
Scale with incre-
mental divisions,
magnetic
> 1.5 m / s
RS 232
opto-coupled,
mono-and
bi-directional
Hardened steel
jaws for external
dimensions. Also
with TiN coating, thickness
to 7 mm. Tungsten carbide
inserts for internal dimen-
sions, 5 mm dia.
Beam with light alloy hollow
section, supported by hard-
ened stainless steel rods.
3V lithium battery,
CR 2032
1.5 a
( 3300 h / a)
5C to 40C
-10C to 60C
IP40
(IEC 60529)
EN 50081-1
EN 50082-1
Shipping
packaging
Identification
number
Inspection report
for models
up to 1500 mm
Declaration of
conformity
m m A in/mm B fixed C movable kg
00590061 23160 INTERAPID Light 300 30 20 12/330 618 1,100
00590062 23161 INTERAPID Light 600 40 20 24/630 918 1,300
00590063 23162 INTERAPID Light 1000 60 20 40/1025 1306 1,600
00590064 23163 INTERAPID Light 1500 150 20 60/1525 1806 2,000
00590065 23164 INTERAPID Light 2000 250 30 80/2040 2306 2,300
00590066 23165 INTERAPID Light 2500 350 30 100/2545 2806 2,600
00590067 23166 INTERAPID Light 3000 450 40 120/3050 3306 3,000
Models 300 and 600 mm with a fixed jaw (left), any other model with a movable one.
CALI PERS
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A-7
CALI PERS
.55
d
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7
8
7
H .098
.55
.55
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1
3
7
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2
5
5
2
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2
8
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1
0
2
SWI SS MADE
A B C
D
E
H G F
Standard Accessories
00560091 23146 A Holder for XB wire set for thread measurement, 6.35 mm diameter
00560092 23147 B Holder for XB wire set for thread measurement, 6.50 mm diameter
00560093 23148 C Holder for XB wire set for thread measurement, 8.00 mm diameter
00560094 23149 D Holder for TESA AC measuring inserts for thread measurement
00560095 23150 E Insert-holder with a M2.5 thread
00560096 23151 F 60 conical steel pin, hardened steel for measuring centre distances >10 mm
00560097 23152 G Holder for dial gauge inserts used for groove measurement, L = 28 mm
00560098 23153 H Holder for dial gauge inserts used for groove measurement, L = 58 mm
00560099 23154 Wooden case for INTERAPID Light 300 mm
00560100 23155 Wooden case for INTERAPID Light 600 mm
00560101 23156 Wooden case for INTERAPID Light 1000 mm
00560102 23157 Wooden case for INTERAPID Light 1500 mm
01961000 29552 3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N.
CALI PERS
C
A
L
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A-8
C
B
A
3
DIN 862
(Style E-ZS/B-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Steel scale with
incremental
divisions, magnetic
> 1.8 m / s
RS 232
opto-coupled,
mono- and
bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1.5 a
( 2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden or
plastic case
depending on
the model
Identification
number
Inspection
report with a
declaration of
conformity
Models with rounded measuring faces and knife-edge jaws
for both internal and external dimensions
TESA
IP67
Models with rounded measuring faces for internal dimensions
B
A
in mm A mm B mm
00530221 24724 0 - 8 0 - 200 5 80
00530222 24725 0 - 10 0 - 250 5 80
00530223 24699 0 - 12 0 - 300 5 90
00530224 24727 0 - 20 0 - 500 10 150
00530225 24728 0 - 24 0 - 600 10 150
00530226 24729 0 - 32 0 - 800 10 150
00530227 24730 0 - 39 0 -1000 10 150
Optional Accessory
01961000 3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N.
in mm A mm B mm C mm
00530231 24732 0 - 8 0 + 200 5 80 30
00530232 24732 0 -10 0 + 250 5 80 37
00530233 24732 0 -12 0 + 300 5 90 37
00530234 24732 0 -500 0 + 500 10 150 60
00530235 24732 0 -20 0 + 600 10 150 60
00530236 24732 0 -32 0 + 800 10 150 56
00530237 24732 0 -39 0 + 1000 10 150 56
Optional Accessory
01961000
3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N.
CALI PERS
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A
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A-9
CALI PERS
3
DIN 862
(Style D-ZS)
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Steel scale with
incremental
divisions, magnetic
> 1.8 m / s
RS 232
opto-coupled,
mono- and
bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1.5 a
( 2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden case or
plastic case
depending on
the model
Identification
number
Inspection
report with a
declaration of
conformity
Models with rounded measuring faces and
knife-edge jaws for internal dimensions
C
B
A
in mm A mm B mm C mm
00530230 24731 0 -10 0 -250 5 80 54
Optional Accessory
01961000 29552
3V lithium battery, 190 mAh, type CR 2032
For connecting cables, see section N.
CALI PERS
C
A
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A-10
Dial Calipers
Rugged construction - High accuracy - Patented shockproof design
Ideal for use in the workshop.
Brown & Sharpe DIAL-CAL
CCMA-P
Quick and easy reading Plastic dial housing.
75.115811 86148 0 - 6 in 0.001 in 0.1 in with wheel drive
75.116550 26316 0 - 6 in 0.001 in 0.1 in with wheel drive, black face
and white scale numbering
75.115821 41739 0 - 150 mm 0.02 mm 1 mm without wheel drive
Optional Accessory
05.60013 42534 Depth measuring foot
Models ETALON
125
Slider with metal dial housing 1 mm per pointer revolution.
A
C
B
3.2
1
5
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5
3
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7
1
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5
x
1
.
9
05.20001 42512 0 - 6 in 0.001 in 0.1 in
05.10004 42508 0 - 150 mm 0.02 mm 2 mm
Optional Accessory
05.60013 42534 Depth measuring foot.
3
DIN 862
(Style 1AR)
.001 in / 100 mm:
20 m >.001 in /
100 mm: 30 m
Hardened
stainless steel
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground
Patented
shockproof design
Suited
plastic case
Identification
number
Inspection
report with a
declaration of conformity
DIN 862
(Style 1AR)
.001 in / 100 mm:
20 m >.001 in /
100 mm: 30 m
Hardened
stainless steel
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground.
Patented
shockproof design
Suited
plastic case
Identification
number
Inspection
report with a
declaration of conformity
CALI PERS
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A
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A-13
CALI PERS
Models TESA
CCMA-M
Easy-to-read dial calipers Slider with metal dial housing Models with
a 200 mm or 300 mm measuring span fitted with a wheel drive.
Wheel
drive A mm B mm C mm
05.10008 42509 0 - 150 mm 0.02 mm 2.0 mm without 40 13 74
05.20002 29501 0 - 6 in 0.001 in 0.1 in without 40 13 74
05.10045 28924 0 - 200 mm 0.02 mm 2.0 mm with 50 18.6 89.5
05.1 0046 29503 0 - 300 mm 0.02 mm 2.0 mm with 64 20.6 105.5
Optional Accessory
05.60013 42534 Depth measuring foot for models with a 6 in/ 150 mm measuring span.
3
DIN 862
(Style 1AR)
100 mm : 20 m
>100 mm : 30 m
Hardened
stainless steel
1.25 in
diameter rotating dial
with lock
Slider
with
locking screw
Steel gear
mechanism,
hardened and ground
Patented
shockproof design
Suited
plastic case
Identification
number
Inspection
report with a
declaration of conformity
6 in / 150 mm
8 in / 200 mm
12 in / 300 mm
A
C
B
3.2
1
5
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5
3
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5
x
1
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9
4
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5
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5
3
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7
1
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5
x
1
.
9
CALI PERS
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A-14
3
DIN 862
(style 1AN-2)
NF E 11-091
Satin-chrome
scale background; main
scale slightly set back for
wear protection
Max. perm. error
Hardened
stainless steel
Suited
plastic case
Identification
number
Inspection
report with a
declaration of conformity
T-Bar Depth Base Attachment
Features:
Corrosion resistant, all stainless steel construction.
Satin-chrome finish for glare-free easy reading.
Long vernier bearing surface improves rigidity and readability.
Description
599-577-1 44296 Inch and Metric Reading Tri-Cal
05.60013 42534 T-Bar Depth Base Attachment - Width: 3 in / 75 mm
599-578-9999 44297 Fitted Wood Case
Measuring Nib Size Jaw Vernier Scale
Capacity (pair) Length Lower Upper
599-570-24-3 86350 0 - 24 in / 600 mm 1/2 in 3.0 in / 75 mm .001 in 0.02 mm
599-570-36-3 86354 0 - 40 in / 1000 mm 1/2 in 3.0 in / 75 mm .001 in 0.02 mm
599-570-48-3 86355 0 - 50 in / 1250 mm 3/4 in 3.0 in / 75 mm .001 in 0.02 mm
Brown & Sharpe
Vernier Calipers
Inch and Metric Reading with One Tool
Features
Satin-chrome finish for glare-free easy reading.
Nib design measures both inside and outside dimensions.
Includes slide-type fine adjust thumbwheel.
Verniers and graduations on same side of tool for both inch and metric measurement.
Exact readings to .001in/0.02 mm made easier by two long 50-division verniers.
Meets DIN 862 standards.
Includes custom fitted wood case.
Tri-Cal Universal Vernier Caliper
Measures outside, inside, depth and steps. Inch reading on its lower scale over a range of 0 to
5-3/4". Beam is graduated in .100". Vernier has 25 divisions for reading .001".
Metric reading on its upper scale over a range of 0-150 mm. Beam is grad u at ed in 1 mm; vernier
has 20 divisions for reading 0.05 mm.
Sets quickly without gears by means of a thumb grip. Clamp screw lock is
provided for main tain ing settings. Long vernier bearing surface improves rigidity and readability.
CALI PERS
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A-15
CALI PERS
3
INTERAPID
3
.
9
3
7
2
.
5
5
9
3.503
.
7
0
9
.629
.
7
0
9
.
2
3
6
.
7
0
9
.
0
5
9
.551
.
7
0
9
.196
.
4
8
8
.
9
4
4
3
DIN 862
(Style CZ)
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
mm / in
conversion
100 mm = 20 m
> 100 mm = 30 m
Glass scale with
incremental
divisions,
capacitive
(8 1) x 10
-6
K
-1
> 1.6 m / s
Beam and slider
in hard-coated
light alloy
combined with hardened
stainless steel.
Removable bridge in
hardened stainless steel.
3 V lithium
battery, CR 2032
2 a
(2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
80%,
non-condensing
IP40
(IEC 60529)
EN 50081-1
EN 50082-1
Suited
plastic case
Identification
number
Inspection report
with a declaration
of conformity
in mm
05.90055 27575 0 - 8 0 - 200 A
05.90058 27576 0 - 12 0 - 300 A
05.90056 27577 0 - 8 0 - 200 B
05.90059 27578 0 - 12 0 - 300 B
05.90057 27579 0 - 8 0 - 200 C
05.90060 27583 0 - 12 0 - 300 C
Optional Accessories
in / mm
05.60087 27580 Removable bridge 7 in / 180 mm
05.60088 27581 Removable bridge 10 in / 260 mm
05.60089 27582 Removable bridge 12.5 in / 320 mm
Remove
CALI PERS
C
A
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A-16
TESA
IP67
Models with short cut measuring faces or one or two fixed jaws
A
.152
B
.334
.
1
5
7
.
4
7
2
.394
.
6
1
0
.
4
7
2
.
9
6
5
5
.197
.
4
7
2
Model 1
Model 2
Model 3
3
DIN 862
(Style C-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Glass scale with
incremental divi-
sions,magnetic
> 1.8 m / s
RS 232 opto-
coupled, mono-
and bi-directional
Hardened
stainless
steel
3V lithium battery,
CR 2032
1.5 a
(2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden case
or plastic case
depending on
the model
Identification
number
Inspection report
with a declaration
of conformity
in mm A in/mm B in/mm
Model 1 with a short cut measuring face
00530241 24739 0-8 0 -200 3.94/100 .315/8
00530242 24740 0-100 0 -250 3.94/100 .315/8
00530243 24741 0-12 0 -300 5.90/150 .315/8
00530244 24742 0-20 0 -500 5.90/150 .315/8
Model 2 with one fixed measuring jaw
00530245 24743 0-120 0 -300 5.90/150 .315/8
00530246 24744 0-20 0 -500 5.90/150 .315/8
Model 3 with two fixed measuring jaws
00530247 24745 0-12 0 -300 5.90/150 .315/8
Optional Accessories
01961000 29552 3V lithium battery, 190 mAh, type CR 2032.
For connecting cables, see section N.
A mm B mm C mm mm
00560103 200 8 10 0,005
00560104 300 8 16 0,005
00560105 400 8 16 0,005
Removable Bridge
Removable bridge
Removable bridge
Removable bridge
Each bridge comes with suited attachment.
CALI PERS
C
A
L
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A-17
CALI PERS
A
B
.079
Models with rotary stop plate
Small-sized caliper with measuring tip
.079
3
DIN 862
(Style C-ZS)
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Steel scale with
incremental
divisions, magnetic
> 1.8 m / s
RS 232 opto-
coupled, mono-
and bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1.5 a
(2000 h / a)
Idle mode
after 10 min,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Wooden case
or plastic case
depending on
the model
Identification
number
Inspection
report with a
declaration of
conformity
in mm A in/mm B in/mm
00530248 24746 0 10 0 250 5.90/150 .535/8.5
00530249 24747 0 14 0 350 5.90/150 .535/8.5
00530250 24748 0 20 0 500 5.90/150 .535/8.5
Optional Accessories
01961000 29552 3V lithium battery, 190 mAh, type CR 2032.
For connecting cables, see section N
in mm
00530251 24749 0 1 0 25
Optional Accessory
01961000 29552 3V lithium battery, 190 mAh, type CR 2032.
For connecting cables, see section N.
CALI PERS
C
A
L
I
P
E
R
S
A-18
3
Factory
standard
See table
0.01 mm
0.0005 in
LCD, 7 mm
Floating zero
Display
lock
mm / in
conversion
See page A-2
Steel scale with
incremental
divisions, magnetic
> 1.8 m / s
RS 232 opto-
coupled, mono-
and bi-directional
Hardened
stainless steel
3V lithium
battery, CR 2032
1,5 a
(2000 h / a)
Idle mode
after 10 min.,
automatic switch
off after 2 h.
10C to 40C
-10C to 60C
100%
IP67
(IEC 60529)
EN 50081-1
EN 50082-1
Suited
carrying case
Identification
number
Inspection
report with a
declaration of
conformity
Horizontal or Vertical Scale Unit
Lets you measure and position any assembly on fixtures, presetting devices for
tooling or machines. Flexible mounting for use in any position.
.
2
6
7
2
.
5
3
1
.
7
1
3
.
5
5
1
1
.
1
8
1
B
A
1.181 2.69
1.575 .551
in mm A in/mm B in/mm
00530271 24750 0 -6 0 -150 10.43/265 10.95/278
00530272 24751 0 8 0 -200 12.40/315 12.91/328
00530273 24752 0 -12 0 -300 16.34/415 16.55/428
00530274 24753 0 -24 0 -600 25.54/725 29.06/738
00530275 24754 0 -40 0 -1000 44.67/1135 42.20/1148
Optional Accessory
01961000 24754 3V lithium battery, 190 mAh, type CR 2032.
For connecting cables, see section N.
CALI PERS
C
A
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A-19
CALI PERS
* For Brown & Sharpe TRI-CAL, DIAL-CAL, DIGIT-CAL, ETALON universal calipers,
TESA universal calipers and many other makes of universal vernier and dial-type
calipers. Complete with 6"/150 mm standard setting rod.
T-Bar Depth Base Attachment
*Fits all 6" BROWN & SHARPE DIAL-CAL calipers, ETALON 6" universal dial calipers, TESA 6" universal dial calipers and BROWN & SHARPE
6" digital calipers.
Fitted Wooden Case
Description
599-579-100-2* 51748 Caliper Extender
Caliper Extender Accessory
Until now, if you wanted the measuring capability of a 26vernier, you had to pay a high price for one.
But this caliper extender lets you convert a 6"/150 mm universal caliper into a 26"/660 mm caliper.
Features:
Satin-chrome finish mount ing bar and block.
Precision measuring pins are movable in in cre ments of 5"/127 mm to extend normal 6"/150 mm
caliper range up to 26"/660 mm for both inside or outside mea sure ment.
A 6"/150 mm standard setting rod is furnished with each caliper extender.
Assembly and dis as sem bly is quick and easy to pro vide a choice between full use of your TRI-CAL,
HANDI-CAL, DIAL-CAL, DIGIT-CAL II or DIGIT-CAL
E 0051614506 29945 Inserts with a 2 x 5 mm dia. small measuring face for internal
dimensions, L = 50 mm
F 0051614507 29946 Inserts with a knife-edge measuring face
Optional Accessories
Measuring inserts for calipers with measuring length 750 mm
Delivery in pairs
G 0051614512 29947 Inserts with a 3mm dia. cylindrical pin, L = 45 mm long
H 0051614515 29948 Inserts with a knife-edge measuring face
I 0051614517 29949 Inserts with a small measuring face for internal dimensions
Attachments for standard calipers
Delivery in pairs
N 0051614522 29950 Attachments for calipers from 500 to 600 mm
(5 x 10 mm measuring jaws)
O 0051614523 29951 Attachments for calipers from 750 to 1000 mm
(7 x 10 mm measuring jaws)
P 0051614524 29952 Attachments for calipers > 1000 mm
(10 x 10 mm measuring jaws)
3
Factory standard
Use of either
measuring insert
No. 0051614505
or 0051614506 increases
displayed or read values
by 15 mm or 10 mm,
respectively
Stainless
steel measuring
inserts.
Measuring faces hardened
to 550 HV 30
Each pair of
measuring
inserts is supplied
without attachment,
which must be ordered sep-
arately
Wooden case
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Plastic
storage pocket
2 permanent
magnets
Magnetic Magnifying Glass
Can be mounted on calipers or the like for easier vernier reading.
Magnification
0051610365 29909 3 x
CALI PERS
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Brown & Sharpe digital tool sets Consisting of:
00591004 28774 599-125 0-1.2" Micromaster IP54 Micrometer
00590301 0-6" Dura-Cal IP67 Caliper
00591003 27684 599-100 0-1.2 Micromaster Easy Micrometer
00590301 0-6" Dura-Cal IP67 Caliper
Durable Plastic Molded Case
00591007 23026 599-100 0-1.2 Micromaster Easy Micrometer
00590090 0-6" Shop-Cal Caliper
Durable Plastic Molded Case
Featuring:
Patented electronic measuring system
Display digits enlarged to 1/4" high for
easier reading
Automatic shut-off extends battery life
Meets or exceeds applicable Federal and
DIN standards
Complete in a fitted molded case
Micromaster IP54 Micrometer
Fully IP54 Compliant Liquid Resistant.
Provides absolute and differential modes
Tungsten carbide anvil and spindle
measuring faces
Spindle lock
Webbed thimble with slip friction drive
Range: 0-1.2"/0-30mm
Resolution: .00005"/1m
Micromaster Micrometer
Tungsten carbide anvil and spindle
measuring faces
Provides absolute and differential modes
Spindle lock
Webbed thimble with slip friction drive
Range: 0-1.2"/0-30mm
Resolution: .00005"/1m
Dura-Cal IP67 Caliper
Unrivaled protection against the
penetration of liquid or solid contaminants.
Full protection from oil and coolant splashes,
as well as solid particles
Encapsulation of the main components
prevents dust, particles of metal, spraying
liquids from entering the caliper
New electronic measuring system
protected from liquids and immune to
magnetic fields
Shop-Cal Digital Caliper
Range: 0-6"/0-150 mm
Resolution: .0005"/0.01 mm
Specifications consistent with DIN 862
Absolute and differential measuring system
A large, 1/4" LC display for easy readings
Auto shut-off
Instant inch/metric conversion
Digit-Cal Caliper
Frame constructed from hardened and ground
stainless steel
Provides absolute and differential modes
Measures outside, inside, depth and steps
Range: 0-6"/0-150mm
Resolution: .0005"/0.01mm
Digital Tool Sets
00591007
00591004 00591003
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CALI PERS CALI PERS
599-868-60 599-868-100
Tool Sets
Brown & Sharpe inch tool sets Consisting of:
599-868-30 26822 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-868-80 26823 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-868-60 26829 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-1-32 0-1" Chrome frame Micrometer .0001in grad.
599-868-90 26830 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-1-32 0-1" Chrome frame Micrometer .0001 grad.
599-868-70 26816 599-579-4 0-6" Dial Caliper (white face)
599-323-605 6" Chrome flexible rule
599-1-44 0-1" Enamel frame Value Line Micrometer .0001 grad.
599-868-100 26817 599-579-5 0-6" Dial Caliper (jet console face)
599-323-605 6" Chrome flexible rule
599-1-44 0-1" Enamel frame Value Line Micrometer .0001 grad.
TESA metric tool sets Consisting of:
05.30020 39766 05.10008 0-150 mm Dial Caliper
05.60013 T-Bar Depth Base
05.10101 0-25 mm (0.01 mm) Tesa Isomaster Micrometer
05.30021 39767 05.10008 0-150 mm Dial Caliper
05.60013 T-Bar Depth Base
03.10001 0-25 mm (0.001 mm) Tesamaster Micrometer
05.31102 05.30032 0-150 mm Tesa Digit-Cal
05.60013 T-Bar Depth Base
03.10001 0-25 mm (0.001 mm) Tesamaster Micrometer
* All sets include molded case
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B-2
The first micrometer was patented by the French
inventor Jean Laurent Palmer in 1848 as calibre vis
et vernier circulaire(screw caliper with a circular
vernier).The introduction of the micrometer to the
industrial world came about by the visit of two
American engineers, Joseph R. Brown and Lucian
Sharpe to the Paris Exhibition in 1867.
At that time, their attention was drawn to Palmers
invention, which greatly interested them. After mak-
ing some improvements to the design, Brown &
Sharpe received a U.S. Patent in 1899 for a
mechanical direct reading micrometer. The product
was manufactured on a large scale and marketed
successfully by the two partners. Today, Brown &
Sharpe continues to make external micrometers with
the same features.
With very few exceptions (e.g. external
micrometers for gear tooth measurements),
our micrometers respect the Abbe principle.
Spindles are ground on modern grinding
machines and the profile of the screw is accu-
rately restored with negligible pitch deviations.
Such manufacturing conditions are the guar-
antee for very low measurement uncertainties.
Brown & Sharpe, TESA and ETALON premium
brands are durable and dependable.
Precision Measurement
m 10 N
0 - 25 4 6 2
25 - 50 4 6 2
50 - 75 5 10 3
75 - 100 5 10 3
100 - 125 6 3
125 - 150 6 3
150 - 175 7 4
175 - 200 7 4
200 - 225 8 4
225 - 250 8 4
250 - 275 9 5
275 - 300 9 5
300 - 325 10 5
325 - 350 10 5
350 - 375 11 6
375 - 400 11 6
400 - 425 12 6
425 - 450 12 6
450 - 475 13 7
475 - 500 13 7
Max. permissible errors
Measuring Max. perm. Number of interference
range/mm errors*/m fringes or rings
* The max. perm. errors include the errors of the measuring element as well as the deviations in
flatness and parallelism of the measuring faces and the errors due to the flexure of the frame.
B-3
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EXTERNAL MI CROMETERS
MICROMASTER
Electronic Micrometers
with Digital Display
Equipped with the capa system- Thats Brown & Sharpes patented measuring system,
which provides absolute and comparative measurement.
Sleek, ergonomic design.
Large, easy-to-read digital display.
Models:
Basic with a single function key
IP54 with water spray protection as well as IP54 RS with added RS-232 interface
in mm in
MICROMASTER EASY
599-100 27266 0 - 1.2 0 - 30 .00016 N N
MICROMASTER IP54
599-125 27271 0 - 1.2 0 - 30 .00016 Y N
599-126 27272 1 - 2 25 - 50 .0002 Y N
599-127 27273 2 - 3 50 - 75 .0002 Y N
599-128 27274 3 - 4 75 - 100 .0002 Y N
MICROMASTER IP54 with RS-232
599-125RS 27267 0 - 1 20 - 30 .00016 Y Y
599-126RS 27268 1 - 2 25 - 50 .0002 Y Y
599-127RS 27269 2 - 3 50 - 75 .0002 Y Y
599-128RS 27270 3 - 4 75 - 100 .0002 Y Y
599-129RS 27425 4 - 5 100 - 125 .0002 Y Y
599-130RS 27426 5 - 6 125 - 150 .0002 Y Y
60.30073 27427 6 - 7 150 - 175 .0002 Y Y
60.30074 27428 7 - 8 175 - 200 .0002 Y Y
60.30075 27429 8 - 9 200 - 225 .0002 Y Y
60.30076 27430 9 - 10 225 - 250 .0002 Y Y
60.30077 27431 10 - 11 250 - 275 .0002 Y Y
60.30078 27432 11 - 12 275 - 300 .0002 Y Y
Optional Accessory
01961000 29552 1 lithium battery - 3V, 190 mAh, type CR 2030
DIN 863 T1
0.00005 in
0.001 mm
mm / in
Conversion
Tungsten
carbide tipped
3.93 in:
.25 in dia.
> 3.93 in : .31 in dia.
.01 in
Max. 10 N
LCD digit
height : .27 in
Floating
zero
Display lock
(except for
model EASY)
Interface:
RS-232
opto-coupled
3V lithium
battery
1 to 2 a
( 2000 h/a)
Automatic
shut-down after
10 min. Display setting is
maintained as long as
power supply remains
stable.
50F to 104F
10C to 40C
14F to 140F
10C to 60C
80%, with no
condensation
Degree
of protection
(IEC 529, DIN 40 050) :
IP 40 (also valid using
the RS output) or IP54
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
EXTERNAL MI CROMETERS
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B-4
Direct Reading - Inch and Metric DIGIT-MIKE
DIN 863 T1
NF E 11-095
Vernier reading
to 0.0001 in or
0.001 mm
Digital reading
to 0.005 in or
0.1 mm
Tungsten
carbide tipped
.25 in dia.
.02 in
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
B-5
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EXTERNAL MI CROMETERS
Where not provided, custom-fitted wooden cases (page B-49) and Standards
(page B-37) are available separately.
Convertible Thimble Chrome Frame Micrometers
Top-of-the-Line: Satin-Chrome Micrometers
The original - and still the best! Silky-smooth, precise operation and functional design combine
to continue the tradition of the Brown & Sharpe micrometer as the basic tool of choice for
quality-minded individuals. Carbide measuring faces, convertible friction to feel thimble sleeves,
easy-reading satin-chrome finish and spindle locks are standard on all the micrometers listed.
1" - 2" and 2" - 3" micrometers have insulated frames.
599-1-32
599-1-31
.0001 in Graduations
in in Description
599-1-31-9 51595 0 - 1 Slant/line graduations with wooden case
599-1-31 51089 0 - 1 Slant/line graduations
599-1-32-9 51596 0 - 1 Straight/line graduations with wooden case
599-1-32 51090 0 - 1 Straight/line graduations
599-2-31 51097 1 - 2 Slant/line graduations; 1 in Standard
599-2-32 51098 1 - 2 Straight/line graduations; 1 in Standard
599-3-31 51105 2 - 3 Slant/line graduations; 2 in Standard
599-3-32 51106 2 - 3 Straight/line graduations; 2 in Standard
0.002 mm Graduations
mm mm Description
599-1-37 51095 0 - 25 Slant/line graduations
599-2-37 51103 25 - 50 Slant/line graduations; 25 mm Standard
DIN 863 T1
NF E 11-095
Tungsten
carbide tipped
.25 in dia.
.02 in
Max. 10 N
Wooden case
Inspection
report with a
declaration of conformity
.001
.001
.001
.001
.001
.001
.001
.001
0.002
0.002
EXTERNAL MI CROMETERS
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B-6
0-3" Micrometer Sets
Each micrometer in the 0-3" Micrometer sets described on this page includes Brown & Sharpes
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
Where not included, standards (page B-37) are available separately.
For External Micrometer ordering information, call 1-800-283-3600.
Micrometers in Each Tool Set
599-181-901 43783 599-1-31; 599-2-31
599-181-911 43791 599-3-31
599-181-901-1 43784 599-1-32; 599-2-32
599-181-911-1 43792 599-3-32
599-181-903 43785 599-1-33; 599-2-33
599-181-913 43793 599-3-33
.
0
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1
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B-7
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EXTERNAL MI CROMETERS
TESAMASTER
DIN 863 T1
NF E 11-095
Vernier reading
to 0.0001 in or
0.001 mm
Digital reading
to 0.005 in or
0.1 mm
Tungsten
carbide tipped
4 in dia:
.25 in dia.
> 4 in: .31 in dia.
.02 in
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
DIN 863 T1
NF E 11-095
0.001 mm,
parallax-free
reading on vernier
Tungsten
carbide tipped
.25 in dia.
1 mm
Max. 10 N
Plastic
case
Identification
number
Inspection
report with a
declaration of conformity
in m m
03.20001 42443 0 - 1 2 1
03.20002 42444 1 - 2 2 1.5
03.20003 42445 2 - 3 3 1.5
03.20004 42446 3 - 4 3 1.5
mm m m
03.10001 42428 0 - 25 2 1
03.10002 42429 25 - 50 2 1.5
03.10003 42430 50 - 75 3 1.5
03.10004 42431 75 - 100 3 1.5
03.10005 42432 100 - 125 4 2
03.10006 42433 125 - 150 4 2.5
03.10007 42434 150 - 175 5 3
03.10008 42435 175 - 200 5 3
03.10009 42436 200 - 225 6 3.5
03.10010 42437 225 - 250 6 3.5
03.10011 42438 250 - 275 7 4
03.10012 42439 275 - 300 7 4
80
70
0
0
10
mm
0.01mm
0.001mm 0.1mm
EXTERNAL MI CROMETERS
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B-8
DIN 863 T1
NF E 11-095
0 to 4 in or
0 to100 mm with
vernier reading
Tungsten
carbide tipped
4 in:
.25 in dia.
> 4 in :.31 in dia.
.02 in
Max. 10 N
Plastic
case
Identification
number
Inspection
report with a
declaration of conformity
ETALON
ISOMASTER
Standard Models
with Analog Indication
These micrometers have conventional analog reading with full and half graduation lines on the barrel.
The friction drive is built into the thimble and has been brought forward to facilitate single-handed
measurement. If measurements without the friction drive are preferred, the knurled sleeve need only be
reversed to render it inactive.
DIN 863 T1
NF E 11-095
Tungsten
carbide tipped
4 in:
.25 in dia.
> 4 in: .31 in dia.
.02 in
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
in in mm mm
01.20101 39513 0 - 1 0.0001 01.10101 39467 0 - 25 0.01
01.20102 39514 1 - 2 0.0001 01.10102 39468 25 - 50 0.01
01.20103 39515 2 - 3 0.0001 01.10103 39469 50 - 75 0.01
01.20104 39516 3 - 4 0.0001 01.10104 39470 75 - 100 0.01
01.20105 39517 NA NA 01.10105 39471 100 - 125 0.01
01.20106 39518 NA NA 01.10106 39472 125 - 150 0.01
01.20107 39519 NA NA 01.10107 39473 150 - 175 0.01
01.20108 39520 NA NA 01.10108 39474 175 - 200 0.01
01.20109 39521 NA NA 01.10109 39475 200 - 225 0.01
01.20110 39522 NA NA 01.10110 39476 225 - 250 0.01
01.20111 39523 NA NA 01.10111 39477 250 - 275 0.01
01.20112 39524 NA NA 01.10112 39478 275 - 300 0.01
EXTERNAL MI CROMETERS
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B-10
Value-Line Micrometers - Inch
Brown & Sharpe micrometers continue as the standard wherever measuring consistency is vital.
Features:
Satin-chrome thimble. Spindle lock.
.0001" reading. Tungsten carbide tipped faces.
Straight-line graduations. Fixed/friction thimble.
Black enamel frame. Meets Federal specifications.
in Grads.
599-1-44 25943 0 - 1 .0001 in
599-2-44 25944 1 - 2 .0001 in
599-3-44 25945 2 - 3 .0001 in
599-4-44 25946 3 - 4 .0001 in
599-5-44 25947 4 - 5 .0001 in
599-6-44 25948 5 - 6 .0001 in
599-7-44 25976 6 - 7 .0001 in
599-8-44 25977 7 - 8 .0001 in
599-9-44 25978 8 - 9 .0001 in
599-10-44 25979 9 - 10 .0001 in
599-11-44 25980 10 - 11 .0001 in
599-12-44 25981 11 - 12 .0001 in
Set Description
599-181-923 25983 0 - 3 in Without Standards
599-181-923-1 25984 0 - 3 in With Standards
599-181-924 25985 0 - 4 in Without Standards
599-181-924-1 25986 0 - 4 in With Standards
599-182-926 25987 0 - 6 in Without Standards
599-182-926-1 25988 0 - 6 in With Standards
599-1-44
Features:
Satin-chrome thimble. Spindle lock.
.0001" reading. Tungsten carbide tipped faces.
Straight-line graduations. Fixed/friction thimble.
Black enamel frame. Meets Federal specifications.
Value-Line Micrometer Sets - Inch 0-3", 0-4" and 0-6"
Micrometer Sets
Each Micrometer set includes a fitted Wooden Case. Micrometers in each set include the standard features listed.
Standards are available separately (Page B-37).
Individual Wooden Cases are available for 1 to 4" Value-Line
Micrometers (Page B-49).
0"-12" and 6"-12" Micrometer Sets are available on pages B-14.
US Made
Tungsten
carbide tipped
4 in dia:
.25 in dia.
> 4 in: .31 in dia.
.02 in
Max. 10 N
B-11
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EXTERNAL MI CROMETERS
Value-Line Micrometers - Metric
Brown & Sharpe micrometers continue as the standard wherever measuring consistency is vital.
599-1-48
Value-Line Micrometer Sets - Metric0-100 mm and 0-150 mm
Micrometer Sets
Each Micrometer Set includes a fitted wooden case.
Micrometers in each set include the standard features listed.
Features:
Satin-chrome thimble.
.002 mm reading.
Straight-line graduations.
Black enamel frame.
Spindle lock.
Tungsten carbide tipped faces.
Fixed/friction thimble.
Meets Federal specifications.
mm Grads.
599-1-48 26789 0 - 25 .002 mm
599-2-48 26790 25 - 50 .002 mm
599-3-48 26791 50 - 75 .002 mm
599-4-48 26792 75 - 100 .002 mm
599-5-48 26793 100 - 125 .002 mm
599-6-48 26797 125 - 150 .002 mm
599-7-48 29286 150 - 175 .002 mm
599-8-48 29287 175 - 200 .002 mm
599-9-48 29288 200 - 225 .002 mm
599-10-48 29289 225 - 250 .002 mm
599-11-48 29290 250 - 275 .002 mm
599-12-48 29291 275 - 300 .002 mm
Set Description
599-181-944 26807 0 - 100 mm Without Standards
599-181-944-1 26808 0 - 100 mm With Standards
599-182-946 26809 0 - 150 mm Without Standards
599-182-946-1 26813 0 - 150 mm With Standards
599-183-948 29292 150 - 300 mm Without Standards
Features:
Satin-chrome thimble.
.002 mm reading.
Straight-line graduations.
Black enamel frame.
Spindle lock.
Tungsten carbide tipped faces.
Fixed/friction thimble.
Meets Federal specifications.
Standards are available separately (Page B-38).
Individual Wooden cases are available for 0-100 mm Value-Line
Micrometers (Page B-49).
US Made
Tungsten
carbide tipped
100 mm dia:
6.5 mm dia.
> 100 mm: 8 mm dia.
.02 in
Max. 10 N
EXTERNAL MI CROMETERS
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B-12
Convertible Thimble Enamel Frame Micrometers - Inch
Matched for Consistent Measurement
.0001" reading.
Convertible frictionto feelthimble sleeve.
Carbide faces.
Spindle lock.
Enamel frame.
Easy reading satin-chrome thimble.
Choice of slant-line or straight-line graduations.
.0001" Reading Enamel Frame Micrometers with Carbide Faces
Micrometer Sets are available on pages B-14.
Wooden Cases are available on page B-49.
Standards are available on page B-38.
For External Micrometer ordering information, call 1-800-283-3600.
599-1-33
Slant-line Models Straight-line Models
in in
599-1-33 51091 0 - 1 599-1-34 51092 0 - 1
599-2-33 51099 1 - 2 599-2-34 51100 1 - 2
599-3-33 51107 2 - 3 599-3-34 51108 2 - 3
599-4-33 51112 3 - 4 599-4-34 51113 3 - 4
599-5-33 51117 4 - 5 599-5-34 51118 4 - 5
599-6-33 51122 5 - 6 599-6-34 51123 5 - 6
599-7-33 51127 6 - 7 599-7-34 51128 6 - 7
599-8-33 51132 7 - 8 599-8-34 51133 7 - 8
599-9-33 51137 8 - 9 599-9-34 51138 8 - 9
599-10-33 51142 9 - 10 599-10-34 51143 9 - 10
599-11-33 51147 10 - 11 599-11-34 51148 10 - 11
599-12-33 51152 11 - 12 599-12-34 51153 11 - 12
US Made
Tungsten
carbide tipped
4 in dia:
.25 in dia.
> 4 in: .31 in dia.
.02 in
Max. 10 N
B-13
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EXTERNAL MI CROMETERS
Micrometer Sets 0-6" Micrometer Sets with Enamel Frames
Each micrometer in the 0-6" Micrometer Sets described on this page includes Brown & Sharpe's
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
Standards (page B-38) are available separately.
*Includes Standards
Carbide
599-182-903 43804 599-1-33; 599-2-33
599-182-913 43808 599-3-33; 599-4-33
599-5-33; 599-6-33
599-182-926 25987 599-1-44; 599-2-44
599-182-926-1* 25988 599-3-44; 599-4-44
599-5-44; 599-6-44
Slant /
Line
Straight /
Line
Fitted
Case
.0001"
Graduations
Micrometers in
Each Tool Set
0-12" Micrometer Sets
Each micrometer in the 0-12" Micrometer Sets described on this page includes Brown & Sharpe's
convertible fixed/friction thimble with satin-chrome finish. Additional features are as specified.
Standards (page B-37) are available separately
Carbide
599-184-903 43824 599-1-33; 599-2-33;
599-3-33
599-184-913 43828 599-4-33; 599-5-33;
599-6-33; 599-7-33;
599-8-33; 599-9-33;
599-10-33; 599-11-33;
599-12-33
599-184-907 26084 599-1-44; 599-2-44;
599-3-44
599-184-917 26085 599-4-44; 599-5-44;
599-6-44; 599-7-44;
599-8-44; 599-9-44;
599-10-44; 599-11-44;
599-12-44
Slant /
Line
Straight /
Line
Fitted
Case
.0001"
Graduations
Micrometers in
Each Tool Set
EXTERNAL MI CROMETERS
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B-14
DIN 863 T3
(style D16)
0.00005 in
0.001 mm
mm / in
conversion
1.18 in / 30 mm
measuring span
19.68 in:
malleable cast
iron; 19.68 in
59.05 mm: steel tube
with insulating grips
Max. flexure of the frame
under a measuring force
of 10 N: see the table
Tungsten
carbide tipped
.315 in / 8 mm
dia.
.02 in / 0.5 mm
Max. 10 N
LCD, digit
height : .275 in /
7 mm
RS-232
Other
technical data:
see page B-3
Wooden case
Identification
number
Inspection
report with a
declaration of conformity
Dial Gage Element for MICROMASTER
Can replace the interchangeable anvils on AB series micrometers. Makes finding the
culmination point easier. Ensures a constant measuring force.
Supplied as standard accessory with the ABY series micrometers.
01.40301 39537
in mm m m
60.30047 27445 0 - 3.94 0 - 100 6 3
60.30048 27446 3.94 - 7.87 100 - 200 7 4.5
60.30049 27447 7.87 - 11.81 200 - 300 8 7
60.30050 27448 11.81 - 15.75 300 - 400 9 9
60.30051 27449 15.75 - 19.69 400 - 500 10 9
60.30052 27450 19.69 - 23.62 500 - 600 11 9
60.30053 27451 23.62 - 27.56 600 - 700 12 10
60.30054 27452 27.56 - 31.50 700 - 800 13 12
60.30055 27453 31.50 - 35.43 800 - 900 14 12
60.30056 27454 35.43 - 39.37 900 - 1000 15 16
60.30057 27455 39.37 - 43.31 1000 - 1100 16 16
60.30058 27456 43.31 - 47.24 1100 - 1200 17 17
60.30059 27457 47.24 - 51.20 1200 - 1300 18 17
60.30060 27458 51.20 - 55.12 1300 - 1400 19 17
60.30061 27459 55.12 - 59.06 1400 - 1500 20 18
Micrometer Head
599-200 27420 0 - 1.18 0 - 30
MICROMASTER
Electronic Micrometers
with Interchangeable Anvils
Lightweight, but rugged anvil micrometers. One set (No. 01.40101) consists of 4 interchangeable
anvils in 1" increments. Anvils are adjusted (and numbered) in sets, thus rendering unnecessary
the correction of the indication each time an anvil is exchanged.
Shown with 599-200
Micrometer head (pg. B-40)
sold separately
B-15
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EXTERNAL MI CROMETERS
DIN 863 T3
(style D15)
NF E 11-090
0.01 mm
0 19.68 in:
malleable cast
iron; > 19.68 in
59.05 mm: steel tube
with insulating grips
Max. flexure of the frame
under a measuring force
of 10 N: see the table
Tungsten
carbide tipped
.314 in / 8 mm
dia.
.02 in / 0.5 mm
Max. 10 N
Dial gage:
see on page
B-16
Wooden case
Identification
number
Declaration
of conformity
ABY Series ISOMASTER
with Adjustable
Dial Gage Element
Similar to the AB series micrometers, but equipped with the adjustable dial gage element
No. 01.40301 that helps you to find the culmination point easier with a constant measuring force.
mm m m
01.12001 39498 0 - 100 6 3
01.12002 39499 100 - 200 7 4.5
01.12003 39500 200 - 300 8 7
01.12004 39501 300 - 400 9 9
01.12005 39502 400 - 500 10 9
01.12006 39503 500 - 600 11 9
01.12007 39504 600 - 700 12 10
01.12008 39505 700 - 800 13 12
01.12009 39506 800 - 900 14 12
01.12010 39507 900 - 1000 15 16
01.12011 39508 1000 - 1100 16 16
01.12012 39509 1100 - 1200 17 17
01.12013 39510 1200 - 1300 18 17
01.12014 39511 1300 - 1400 19 17
01.12015 39512 1400 - 1500 20 18
EXTERNAL MI CROMETERS
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B-16
DIN 863 T3
(style D16)
NF E 11-090
Tungsten
carbide tipped
8 mm dia.
Sets include
2 covers for
the frame as well as
1 clamping nut
Identification
number
01.40101 39536
Interchangeable Anvils for ABY Series ISOMASTER
Set (= 4 items) of interchangeable anvils in 25 mm increments. The anvils are adjusted and numbered in
sets, thus eliminating the need for resetting the indication after their exchange.
Supplied as standard accessories with the AB series micrometers.
B-17
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EXTERNAL MI CROMETERS
MICRO-ETALON
DIN 863 T3
(style D13)
Tungsten
carbide tipped
.256 in / 6.5 mm
dia. For model
with small measuring
faces: .08 in / 2 mm dia.,
.2 in / 5 mm long
.02 in
0.5 mm
Anvil :
4.5 to 5.5 N
Micrometer with
vernier reading
to 0.0001 in or 0.002 mm
Dial indicator :
0.00005 or 0.0001 in /
0.001 or 0.002 mm
Dial
indicator :
0.0005 or 0.002 in /
0.025 or 0.05 mm
Micrometer :
max. perm.
error of 2 m
Dial indicator : 1 m
Dial indicator :
repeatability
limit of 0.5 m
Plastic
case
Declaration
of conformity
72.110978 41604
2
5
in mm
72.109837 41588 0 - 1 72.108669 41581 0 - 25
72.109843 41590 1 - 2 72.108691 41583 25 - 50
Pin Anvil Type
72.109857* 41591 0 - 0.800 72.108722* 41585 0 - 20
* Built-in adjustable part support is not provided on the pin-anvil version.
in mm
72.109835 86147 0 - 1 72.108670 41582 0 - 25
72.109841 41589 1 - 2 72.108716 41584 25 - 50
Dial Indicator
0.0001 in
Dial Indicator
0.002 mm
Dial Indicator
0.00005 in
Dial Indicator
0.001 mm
Specifications 0 - 1" 0 - 25 mm 1 - 2" 25 - 50 mm
Repeatability error of dial indicator: 0.5 division inch mm inch mm
Max. thread error: .00008 0.002 .00008 0.002
Max. dial indicator error: .00004 0.001 .00004 0.001
Measuring surfaces flatness: .000012 0.0003 .000012 0.0003
Max. parallelism fault of measuring surfaces: .00004 0.001 .00006 0.0015
Measuring pressure: 18 oz.* 5 N* 18 oz.* 5 N*
* Possibility to decrease pressure down to: 11 oz. 3 N 11 oz. 3 N
EXTERNAL MI CROMETERS
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B-18
in mm
72.110558 41598 0 - 1 72.110816 42767 0 - 25
72.110824 41601 1 - 2 72.110819 42768 25 - 50
Pin Anvil Type* Pin Anvil Type*
72.110855 41603 0 - .800 72.110853 41602 0 - 20
Important
The ELECTRONIC GAGE HEAD and the amplifier are not included in the above part ordering numbers and must be
ordered separately. For electronic gage heads and amplifiers see section Electronic Length Measuring
Equipment.
Specifications 0 - 1" 0 - 25 mm 1 - 2" 25 - 50 mm 0 - .800" 0 - 20 mm
Max. thread error .00008 0.002 .00008 0.002 .00008 0.002
Possible dispersion error .00002 0.0005 .00002 0.0005 .00002 0.0005
due to retractable anvil
Measuring surface flatness .000012 0.0003 .000012 0.0003 .000012 0.0003
Max. parallelism fault of .00004 0.001 .00006 0.0015 .00004 0.001
measuring surfaces
* Built-in adjustable part support is not provided on the pin-anvil version
DIN 863 T3
(style D14)
NF E 11-090
Vernier reading
to 0.002 mm
Tungsten
carbide tipped
6.5 mm dia.
Models with
small measuring faces:
2 mm dia., 5 mm long
0.5 mm
Anvil :
2 up to 8 N,
adjustable
Measuring
element :
max. perm. error of 2 m
Mobile anvil :
repeatability
limit of 0.5 m
Adjustable part
support (except
model with small meas-
uring faces)
Plastic
case
Declaration
of conformity
280 Series MICROSPEL Electronic Micrometer/Comparator
The micrometer No. 280 MICROSPEL is designed to accommodate the installation of an electronic probe
with remote amplifier.
This arrangement is especially useful for comparative measurements, where the greater magnification of the
electronic amplifier is a decided advantage over the standard form. This micrometer allows simple measure-
ment on the machine without removal of the workpiece. It can also be mounted in a small stand as shown.
Features:
Carbide faces.
Movable anvil retracted by push-button.
Built-in adjustable part support.
Satin-chrome finish on barrel and thimble.
Complete with adapter for 3/8" diameter
probe (or 8 mm probe, metric tool).
Spindle lock.
Deluxe fitted case with two adjusting
wrenches.
B-19
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EXTERNAL MI CROMETERS
Brown & Sharpe Interchangeable Anvil Micrometers
Get an extended range of measurement with a single tool. Sets include anvils in 1" increments and setting
standards complete with a wooden case.
in Grad. mm Grad.
599-178-6-1 26952 0 - 6 .001 in 599-178-6-10 26953 0 - 150 .01 mm
599-178-9-1 26962 6 - 9 .001 in 599-178-9-10 26963 150 - 225 .01 mm
599-178-12-1 26956 9 - 12 .001 in 599-178-12-10 26957 225 - 300 .01 mm
599-178-16-1 26959 12 - 16 .001 in 599-178-16-10 26958 300 - 400 .01 mm
599-178-20-1 26961 16 - 20 .001 in 599-178-20-10 26960 400 - 500 .01 mm
599-178-24-1 26965 20 - 24 .001 in 599-178-24-10 26964 500 - 600 .01 mm
Features:
Satin-chrome thimble.
Straight-line graduations.
Spindle lock.
Setting rods.
.001" readings.
Black enamel frame.
Fixed/friction thimble.
Wooden case.
US Made
Wooden case
EXTERNAL MI CROMETERS
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B-20
AD Series Micrometers with Small Measuring Faces
For measuring grooves, feather grooves, splines and other difficult to reach measuring points.
Particularly suited for measuring small parts in precision work owing to the small measuring faces.
in mm
02.20101 39582 0 - 1 02.10101 39554 0 - 25
02.20102 39583 1 - 2 02.10102 39555 25 - 50
Models MICROMASTER
Models ISOMASTER
AD
DIN 863 T3
(style D3)
0.00005 in
0.001 mm
mm / in
conversion
Tungsten
carbide
measuring faces, fixed
Max. 10 N
RS-232:
interface,
opto-coupled
Degree
of protection
(IEC 529, DIN 40 050) :
IP 54 or IP 40 with use
of digital output
For additional
technical data:
see page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
DIN 863 T3
(style D3)
NF E 11-090
0.0001 in
0.01 mm
Tungsten
carbide
measuring faces, fixed
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
5
2
5
2
in / mm
60.30034 27441 0 - 1.2 / 0 - 30
60.30035 27442 1.2 - 2.3 / 30 - 60
60.30036 27443 2.3 - 3.5 / 60 - 90
60.30037 27444 3.5 - 4.7 / 90 - 120
Optional Accessory
01961000 86485
1 lithium battery - 3V, 190 mAh, type CR 2032
B-21
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EXTERNAL MI CROMETERS
Micrometers with One Spherical Measuring Face
Measures wall thickness of tubing.
in / mm in / mm
60.30079 27433 0 - 1.2 / 0 - 30 .138 / 3.5
60.30080 27434 1 - 2 / 25 - 50 .138 / 3.5
DIN 863 T3
(style D1)
MICROMASTER:
0.00005 in/
0.001 mm
ETALON:
.0001 in/
0.002 mm
Anvils:
tungsten carbide
(MICROMASTER) or tita-
nium coated (ETALON)
Tungsten carbide tipped
measuring spindle
Anvil with a 3.5 mm
(MICROMASTER)
or 3.25 mm (ETALON) spher-
ical measuring face
Spindle with a flat
measuring face
Max. 10 N
RS-232 on
MICROMASTER
Other
technical data
on MICROMASTER:
see page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
DIN 863 T3
(style D1)
0.00005 in
0.001 mm
Steel,
hardened
Spherical,
radius .138 in/
3.5 mm
Max. 10 N
Other
technical data:
see page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
Models MICROMASTER
Model ETALON
mm in / mm
71.115940 41577 0 - 25 .128 / 3.25
in / mm
60.30081 27435 0 - 1 / 0 - 25
60.30082 27436 0.8 - 1.9 / 20 - 50
60.30083 27437 1.8 - 2.9 / 45 - 75
60.30084 27438 2.8 - 3.9 / 70 - 100
EXTERNAL MI CROMETERS
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B-22
US Made
DIN 863 T3
(style D1)
NF E 11-090
.0001 in
.002 mm
Measuring
faces rounded
to .125 in
Tungsten
carbide
measuring faces
.02 in
Max. 10 N
Wooden case
Identification
number
Inspection
report with a
declaration of conformity
Micrometers with Spherical Measuring Faces
Brown & Sharpe Spherical Anvil Micrometer
For fast, accurate mea sure ment of tubing and curved surfaces.
Brown & Sharpe model with spherical anvil and flat measuring spindle makes this mi crome ter ideal for
measuring convex curves directly without having to subtract the diameter of a ball. Measure wall thick ness
of tubing with inside diameters as small as 3/8". Straight/line barrel grad u a tions and glare-free satin -chrome
finish virtually eliminate .025" reading errors. Con vert ible fixed/frictionthimble for a choice in mea sur ing
action and ring lock. Grad u a tions in .0001"
in Grad. mm Grad.
599-228-2-1 25623 0 - 1 .0001 in 599-248-2-1 25853 0 - 25 .002 mm
EXTERNAL MI CROMETERS
B-23
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EXTERNAL MI CROMETERS
DIN 863 T3
(style D6)
0.01 mm
Hardened steel
measuring faces
15 mm
Flatness
tolerance: 3 m
Parallelism
tolerance: 6 m
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
DIN 863 T3
(style D6)
0.00005 in
0.001 mm
mm / in
Conversion
Hardened steel
measuring faces
Non-rotating,
.7874 in / 20 mm
dia.
Flatness
tolerance: 3 m
Parallelism
tolerance: 6 m
Max. perm.
error : 4 m
Max. 10 N
RS-232
Other
technical data:
see page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
Micrometers for Soft Materials
With two large, flat, round-edge measuring faces - Measure the thickness of materials such as paper and
plastic sheets, felt, cloth and other soft materials.
Models MICROMASTER
AF
2
0
R1
EXTERNAL MI CROMETERS
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B-24
DIN 863 T3
(style D3)
0.00005 in
0.001 mm
mm / in
Conversion
Hardened steel
measuring faces
Non-rotating
spindle
3.54 in / 90 mm:
.984 in / 25 mm dia.
> 3.54 in / 90 mm
4.724 in / 120 mm:
1.18 in / 30 mm dia.
Suited from
module 0.2 in
0.5 mm
Max. 10 N
RS-232
Other
technical data:
see page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
W
K
Models MICROMASTER
0.00005 in
0.001 mm
mm / in
Conversion
Micrometer
element
with a max. perm.error
of 3 m
.295 in / 7.5 mm
dia., non-rotating
spindle with fixing bore
for a measuring insert
Adjustable
attachment on anvil
for a measuring insert
with lock
Hardened steel
measuring faces
Max. 10 N
RS-232
Other
technical data
on page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
0
.
1
60
02.69026
0
.
3
60
02.69025
0
.
7
3.5
6
.
5
02.69024
1
2
4.5
02.69023
6
.
5
4.5
R
=
5
02.69022
2
4
6
.
5
02.69021
6
.
5
4.5
02.69020
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EXTERNAL MI CROMETERS
B-29
DIN 863 T3
(style D11)
0.01 mm
Titanium
carbide
measuring face on anvil
Tungsten carbide tipped
spindle
Anvil with a
50 x 9 mm
flat face for measuring
range 0 to 25 mm or
60 x 10 mm from 25
up to 50 mm
Spindle with a 6.5 mm
dia. measuring face
Anvil with
a flatness
tolerance of 2 m
0.5 mm
Max. 10 N
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
AT Series ISOMASTER
Micrometers
with Large Measuring Face on Anvil
Micrometers with a flat, rectangular measuring face that serve for inspecting the
width of milling cutters with staggered teeth and alike.
mm
02.11301 39574 0 - 25
02.11302 39575 25 - 50
Series AL Micrometers for Measuring Tube Wall
Thickness - Metric
The 8 mm diameter rounded anvil can be inserted into the tubing bore.
The anvil is hardened steel and the measuring face of the spindle is 6.5 mm
diameter tungsten carbide. The spindle measuring range is 25 mm with
readings of 0.01 mm.
This micrometer has an enameled frame and is supplied with spanner
wrenches in a fitted case.
D
o
1.2
25
mm
02.10701 39567 0 - 25 mm
EXTERNAL MI CROMETERS
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B-30
Micrometers with Prismatic Measuring Faces
Measure test pieces with an uneven number of grooves such as milling cutters, taps, drills and
splined shafts as well as odd polygons. Determine roundness errors on cylindrical surfaces.
Angle of the prism aperture is designed for workpieces having a number of 3 or 5 flutes.
in / mm
3-flute test pieces (60)
60.30087 27468 0.04 - 0.27 / 1 - 7
60.30088 27469 0.20 - 0.80 / 5 - 20
60.30089 27470 0.80 - 1.38 / 20 - 35
60.30090 27471 1.38 - 1.97 / 35 - 50
60.30091 27472 1.97 - 2.56 / 50 - 65
60.30092 27473 2.56 - 3.15 / 65 - 80
5-flute test pieces (108)
60.30093 27462 0.04 - 0.27 / 1 - 7
60.30094 27463 0.20 - 0.98 / 5 - 25
60.30095 27464 0.98 - 1.77 / 25 - 45
60.30096 27465 1.77 - 2.56 / 45 - 65
60.30097 27466 2.56 - 3.35 / 65 - 85
60.30098 27467 3.35 - 4.13 / 85 - 105
Models MICROMASTER
108
60
DIN 863 T3
(style D 10)
0.00005 in
0.001 mm
mm / in
conversion
Tungsten
carbide tipped
Angle of the
prism aperture:
60 for 3-flute test pieces
or 108 for 5-flute test
pieces
.295 in / 7.5 mm
3-flute test
pieces or .022 in /
0.559 mm for 5-flute
test pieces
Max. 10 N
RS-232
Other
technical data
on page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
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EXTERNAL MI CROMETERS
B-31
DIN 863 T3
(style D 10)
NF E 11-090
0.01 mm
Tungsten
carbide tipped
Angle of the
prism aperture:
60 for 3-flute test pieces
or 108 for 5-flute test
pieces
0.75 mm for
3-flute test
pieces or 0.559 mm for
5-flute test pieces
Max. 10 N
Plastic case
Identification
number
Declaration
of conformity
Hardened
steel alloy
Fitted with
plastic guard
plates from nominal
dimension of 20 mm.
Actual size engraved
on the top face.
Identification
number
Declaration
of conformity
AS Series ISOMASTER
Micrometers
Cylindrical Setting Standards
.0001" reading-inch.
Carbide anvils for longer measuring life.
Easy-reading, satin-chrome finish.
Inch 3-Flute Micrometers (60 Angle)
mm
3-flute test pieces (60)
04.10001 42458 1 - 7
04.10002 42459 7 - 20
04.10003 42460 20 - 35
04.10004 42461 35 - 50
04.10005 42462 50 - 65
04.10006 42463 65 - 80
5-flute test pieces (108)
04.10101 42464 1 - 7
04.10102 42465 7 - 25
04.10103 42466 25 - 45
04.10104 42467 45 - 65
04.10105 42468 65 - 85
04.10106 42469 85 - 105
mm
04.40001 42492 5
04.40002 42493 20
04.40003 42494 25
04.40004 42495 35
04.40005 42496 45
04.40006 42497 50
04.40007 42498 65
04.40008 42499 85
in
599-175-2-1 25350 .094 - 1.00
599-175-3-1 25351 1 - 2
599-175-4-1 25659 2 - 3
EXTERNAL MI CROMETERS
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B-32
DIN 863 T3
(style D18)
0.00005 in
0.001 mm
mm / in
conversion
Max. 10 N
RS-232
Other
technical data
on page B-3
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
AC Series ISOMASTER
Micrometers
Models MICROMASTER
AC
DIN 863 T3
(style D 18)
NF E 11-090
0.001 in
0.01 mm
.02 in/
0.5 mm
Max. 10 N
Plastic case
Identification
number
Declaration
of conformity
in / mm
60.30062 27476 0 - 1 / 0 - 25
60.30063 27477 1 - 2 / 25 - 50
60.30064 27478 2 - 3 / 50 - 75
60.30065 27479 3 - 4 / 75 - 100
60.30066 27480 4 - 5 / 100 - 125
60.30067 27481 5 - 6 / 125 - 150
Important
Measuring inserts and setting standards
must be ordered separately.
in mm
02.20001 39576 0 - 1 02.10001 39548 0 - 25
02.20002 39577 1 - 2 02.10002 39549 25 - 50
02.20003 39578 2 - 3 02.10003 39550 50 - 75
02.20004 39579 3 - 4 02.10004 39551 75 - 100
02.20005 39580 4 - 5 02.10005 39552 100 - 125
02.20006 39581 5 - 6 02.10006 39553 125 - 150
Important
Measuring inserts and setting standards must be ordered separately
See page B-37
Micrometers for Thread Measurement
Used for pitch diameter inspection - Anvil with adjustable holder for mounting a measuring insert
with prismatic faces - Fine screw adjustment and locking device - Spindle has a fixing bore for a
cone-shaped measuring insert.
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EXTERNAL MI CROMETERS
B-33
Hardened steel
Shaft with
a .138 in /
3.5 mm dia., .61 in /
15.5 mm long
Supplied in
sets or pairs
Setting Standards for Screw Thread Micrometers
Interchangeable Thread Inserts
for TESA
AC Series Micrometers
With measuring faces specially designed for pitch diameters.
in mm
60 flank angle
02.50501 42418 1 02.40501 39617 25
02.50502 42419 2 02.40502 39618 50
02.50503 42420 3 02.40503 39619 75
02.50504 42421 4 02.40504 39620 100
02.50505 42422 5 02.40505 39621 125
55 flank angle
02.50601 42423 1 02.40601 39622 25
02.50602 42424 2 02.40602 39623 50
02.50603 42425 3 02.40603 39624 75
02.50604 42426 4 02.40604 39625 100
02.50605 42427 5 02.40605 39626 125
Hardened steel
Insulating
- sleeve marked
with actual size
Identification
number
Declaration
of conformity
Pitch Threads Threads
mm per in per in
ISO Metric Threads Whitworth Threads Unified Threads UN, UNC, UN
60 flank angle 55 flank angle 60 flank angle
02.40000 39604 0.4 - 0.5 02.50100 39652 60 - 48 02.50000 39644 64 - 42
02.40001 39605 0.5 - 0.6 02.50101 39653 48 - 40 02.50001 39645 42 - 25
02.40002 39606 0.6 - 0.8 02.50102 39654 40 - 32 02.50002 39646 25 - 17
02.40003 39607 0.8 - 1.0 02.50103 39655 32 - 24 02.50003 39647 17 - 10
02.40004 39608 1.0 - 1.25 02.50104 39656 24 - 18 02.50004 39648 10 - 6.5
02.40005 39609 1.25 - 1.5 02.50105 39657 18 - 14 02.50005 39649 6.5 - 4
02.40006 39610 1.5 - 2.0 02.50106 42413 14 - 10 02.50006 39650 4 - 2.5
02.40007 39611 2.0 - 2.5 02.50107 42414 10 - 7
02.40008 39612 2.5 - 3.0 02.50108 42415 7 - 4.5
02.40009 39613 3.0 - 4.0 02.50109 42416 4.5 - 3
02.40010 39614 4.0 - 5.0
02.40011 39615 5.0 - 6.0
Full set (12 pairs) Full set (10 pairs) Full set (7 pairs)
02.40015 39616 0.4 - 6.0 02.50115 42417 60 - 3 02.50015 39651 64 - 2.5
EXTERNAL MI CROMETERS
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B-34
Features:
Satin-chrome thimble.
.001" readings.
Straight/line graduations.
Black enamel frame.
Spindle lock.
Fixed/friction thimble.
Meets Federal specifications.
Screw Thread Comparator Micrometers
A micrometer that will give you a quick check for cut or chased threads. It has been designed for
comparison measurements. Tapered contacting points on the micrometer are lapped flat to .015"
for accurate thread comparison. This micrometer meets government specification GGG-C-105c.
599-210-10 26937 0 - 1 in .001 in
599-210-20 26955 1 - 2 in .001 in
599-210-10-1 26945 0 - 25 mm .01 mm
599-210-20-1 26951 25 - 50 mm .01 mm
US Made
.120 " / 3 mm dia.
anvil and spindle
Black enamel
frame
Grad. .001 in/
.01 mm
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EXTERNAL MI CROMETERS
B-35
* The 1" size is a
standard round
reference disk. Sizes
2" to 11" are 1/4" diam-
eter rods with flat
ends. Sizes 12" to 23"
are 3/8" tubular with
1/4" diameter flat ends.
Sizes 6" to 23" have
two insulating grips to
protect rods from heat
of hands. Meets
Federal specifications.
Inch Micrometer Standards
Designed for calibrating micrometers and zeroing vernier, dial, and digital calipers.
599-9655-6
599-9655-3
Sets - Inch Micrometer Standards
in in
599-657-16 44506 1* 599-9655-13 87241 13
599-9655-2 45195 2 599-9655-14 87242 14
599-9655-3 45196 3 599-9655-15 87243 15
599-9655-4 45197 4 599-9655-16 87244 16
599-9655-5 45198 5 599-9655-17 87245 17
599-9655-6 87234 6 599-9655-18 87246 18
599-9655-7 87235 7 599-9655-19 87247 19
599-9655-8 87236 8 599-9655-20 87248 20
599-9655-9 87237 9 599-9655-21 87249 21
599-9655-10 87238 10 599-9655-22 87250 22
599-9655-11 87252 11 599-9655-23 87251 23
599-9655-12 87240 12
Micrometer Standards and Measuring Rods
These sets have the #9655 style standards
in Standards Notes
599-77 43725 1 and 2 2 No case
599-78 43726 1 - 5 5 No case
599-79 43728 6 - 11 6 No case
599-80 43729 1 - 11 11 With case
Wood Case Only
599-184-9998 43833 1 - 11 No standards
EXTERNAL MI CROMETERS
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B-36
Hardened steel
measuring faces
INTERAPID
have one flat
end face and 1 rounded,
lapped
Round end-
face and
plastic insulating grip.
INTERAPID with dull-
chrome shaft.
INTERAPID
with lengths
175 mm: 10 mm
200 mm: 13 mm
ETALON Basic:
75 mm long: 7 mm
100 mm long: 8 mm
Max. perm. error
(ETALON Basic):
75 mm: 2 m
100 and 125 mm: 2.5 m
150 and 175 mm: 3 m
200 275 mm: 3.5 m
300 375 mm: 4 m
400 475 mm: 5 m
500 mm: 6 m
Identification
number
INTERAPID:
Actual length
measured shown
in the inspection report
Declaration
of conformity
Setting Standards
Guide Collars
Make the positioning of INTERAPID setting standards fast and simple.
mm mm
INTERAPID INTERAPID
21.40001 40598 25 21.40026 40623 650
21.40002 40599 50 21.40027 40624 675
21.40003 40600 75 21.40028 40625 700
21.40004 40601 100 21.40029 40626 725
21.40005 40602 125 21.40030 40627 750
21.40006 40603 150 21.40031 40628 775
21.40007 40604 175 21.40032 40629 800
21.40008 40605 200 21.40033 40630 825
21.40009 40606 225 21.40034 40631 850
21.40010 40607 250 21.40035 40632 875
21.40011 40608 275 21.40036 40633 900
21.40012 40609 300 21.40037 40634 925
21.40013 40610 325 21.40038 40635 950
21.40014 40611 350 21.40039 40636 975
21.40015 40612 375 21.40040 40637 1000
21.40016 40613 400 21.40041 40638 1025
21.40017 40614 425 21.40043 40639 1075
21.40018 40615 450 21.40045 40640 1125
21.40019 40616 475 21.40047 40641 1175
21.40020 40617 500 21.40049 40642 1225
21.40021 40618 525 21.40051 40643 1275
21.40022 40619 550 21.40053 40644 1325
21.40023 40620 575 21.40055 40645 1375
21.40024 40621 600 21.40057 40646 1425
21.40025 40622 625 21.40059 40647 1475
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EXTERNAL MI CROMETERS
B-37
TPI = Threads per inch
M= Measurement
F = Correction factor
P.D. = Pitch Diameter
For measuring pitch diameter of threads using the three-wire method.
For use with any micrometer with a 6.5 mm diameter spindle. Also available as special are
individuals and sets for 5/16" (8 mm) diameter spindles on larger micrometers or bench-
type micrometers. Consult our Sales Dept. for quotes. We can also quote wire sizes for
your special applications such as 29 ACME threads.
The wire holders are held in position on the spindle and anvil. The ordering numbers refer
to holders and wire only. Micrometers are not included.
Supplied in pairs or in sets with chart of correction factors F.
..
Wire Dia. W Metric Pitch Whitworth US Std.
d3 (mm) h (mm) TPI TPI
02.40701 39628 0.17 0.25 and 0.3
72.112025 41608 0.195 72 80
02.40702 39629 0.22 0.35 72
02.40703 39630 0.25 0.4 60 64
02.40704 39631 0.29 0.45 and 0.5 56
02.40705 39632 0.335 0.6 48 and 40 48 and 44
72.112030 42769 0.390 36 40 and 36
02.40706 39633 0.455 0.7 to 0.8 32
02.40707 39634 0.53 0.9 32 and 28 28
02.40708 39635 0.62 1.0 26 and 24 24
02.40709 39636 0.725 1.25 22 and 19 20
02.40710 39637 0.895 1.5 18 and 16 18 and 16
02.40711 39638 1.10 1.75 14 14 and 13
02.40712 39639 1.35 2.0 12 and 11 12 and 11
02.40713 39640 1.65 2.5 10 and 9 10 and 9
02.40714 39641 2.05 3.0 and 3.5 8 and 7 8 and 7
02.40715 39642 2.55 4.0 and 4.5 6 6
02.40716 39643 3.20 5.0 and 5.5 5 and 4-1/2 5 and 4-1/2
72.112023 41606 Complete set inch, metric, and Whitworth: 18 pairs of holders in a case
02.40700 39627 Complete set (metric only): 16 pairs of holders in a case
Thread Measuring Holders (3-Wire Method)
P.D. = M- F
Hardened
steel wires
Steel
wires mounted
on holders:
2-wire holder rests
on anvil
and single wire
holder on spindle
Single pairs
are supplied
in a plastic bag,
full set sets
in a wooden case
Declaration
of conformity
EXTERNAL MI CROMETERS
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B-38
Micrometer Heads
Components commonly used for checking the various displacements on measuring fixtures, coordinate
tables, microscopes, machines as well as other special appliances. Mounted on the cylindrical clamping
shaft.
Models MICROMASTER
6
.
5
1
2
h
6
47
16
599-200
mm mm
599-200 27420 0 - 30 12h6
599-200R 27411 30 - 0 12h6
Micrometer Stand
For micrometers up to 12 in / 300 mm and other measuring instruments.
01.60201 39547
ETALON
72.110123 41597
Clamp aperture
of .63 in / 16 mm
(TESA) or .79 in / 20 mm
(ETALON)
Lacquered
cast iron base
Tilting locking
device
Uses one single bolt
only
72.110123
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EXTERNAL MI CROMETERS
B-39
US Made
DIN 863 T2
(style E)
NF E 11-090
0.0001 in
0.01 mm
Tungsten
carbide tipped
.256 in
6.5 mm dia.
.02 in
0.5 mm
Max. perm.
error of 3 m
Max. 10 N
Identification
number
Declaration
of conformity
Standard Inch Micrometer Heads
Commonly used for micrometer accuracy in machines, gages, test equipment, as well as
electronic, optical and mechanical instruments. Each micrometer features a
friction thimble.
Standard Micrometer Heads
Micrometer Heads
Grads. Shank
0-1 in Head - Spindle projection 1-3/32 in
599-288-36-1 26087 .001 in .375 in Dia. x 1/2 in
599-288-34-1 26088 .0001 in .375 in Dia. x 1/2 in
0-25 mm Head - Spindle projection 26mm
599-288-38-1 26089 0.01 mm .375 in Dia. x 1/2 in
599-288-37-1 26090 0.002 mm .375 in Dia. x 1/2 in
EXTERNAL MI CROMETERS
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B-40
DIN 863 T2
(style E)
Vernier reading
to 0.0001 in or
0.001 mm
Digital reading
to 0.005 in or
0.1 mm
Tungsten
carbide tipped
.256 in/
6.5 mm dia
.02 in/
0.5 mm
Max. perm.
error of 2 m
Max. 10 N
Identification
number
Declaration
of conformity
DIN 863 T2
(style E)
NF E 11-090
0.0001 in
0.01 mm
Tungsten
carbide tipped
.256 in
6.5 mm dia.
.02 in
0.5 mm
Max. perm.
error of 3 m
Max. 10 N
Identification
number
Declaration
of conformity
Model TESAMASTER
AR
Without spindle lock.
Model ISOMASTER
AR
Without spindle lock.
in
02.21201 39601 0 - 1
mm
02.11201 39573 0 - 25
in
03.22301 42457 0 - 1
mm
03.12301 42442 0 - 25
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EXTERNAL MI CROMETERS
B-41
3-1/2" Diameter Micrometer Heads
Super-accurate for critical applications.
Range: 0 - 1" by .0001"
These heads are dual reading with zero on either end of the range. This feature facilitates work or
table positioning from either point of reference. The long circumference of the thimble provides
widely spaced .0001" graduations, for easy and accurate reading.
Heads are furnished with a carbide measuring face on the spindle end for long life. These heads
meet or exceed Federal Specification GGG-C-105c.
High Accuracy
599-296-2A 26895 0 - 1 in
Measuring faces are flat and square with axis within .000015"
Standard Accuracy
599-296-2 26894 0 - 1 in
Measuring faces are flat and square with axis within .000030"
Metric (100 mm Diameter)
599-292-10 27024 0 - 25 mm
Measuring faces are flat and square with axis within 1m.
US Made
Accuracy:
.00005 in over
1 in range
0.001 mm over
25 mm range
Accuracy: .00005" over 1" range
0.001 mm over 25 mm range
EXTERNAL MI CROMETERS
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B-42
Electronic Micrometer Head
Featuring Digital Readout!
Features:
Smooth, precise feel.
Hand-lapped lead screws.
Non-rotating spindles.
Consistent measurement performance.
RS-232 output for SPC.
110 or 220 VAC switchable.
Brown & Sharpes electronic micrometer head with digital readout provides instant inch/metric conversion
with the flip of a switch. Panel switches allow zero reset and absolute/relative meas ure ment.
A non-ro tat ing spindle and flat car bide tip are standard. Every mi crome ter head is care fully balanced to
main tain the best pos sible feel. In addition, each hardened steel lead screw and car bide tip is individually
lapped to required tolerances.
599-300-1 86587
Accessories: Output Cable (10-pin)
595-GF-2512R 25419
Range:
0 - 1" (0 25 mm)
Resolution:
Normal mode - .00001" (0.0001 mm)
High resolution mode - .000005" (0.0001 mm)
Accuracy:
.00005" over 1" range
0.001 mm over 25 mm range
EXTERNAL MI CROMETERS
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EXTERNAL MI CROMETERS
B-43
Models MICROMASTER
Micrometers
Measuring rods in increments of 1 in or 25 mm.
Depth Micrometers
With interchangeable measuring rods provided in sets. These depth rods are adjusted in increments
of 1.18 in / 30 mm, thus eliminating the need for correcting the display when rods are exchanged.
in mm mm
60.30069 27460 0 - 3.5 0 - 90 50 x 15
60.30070 27461 0 - 7 0 - 180 100 x 15
in mm mm mm
02.21002 39597 0 - 3 50 x 15 02.11002 39569 0 - 75 50 x 15
02.21003 39598 0 - 6 50 x 15 02.11003 39570 0 - 150 50 x 15
02.21004 39599 0 - 3 100 x 15 02.11004 39571 0 - 75 100 x 15
02.21005 39600 0 - 6 100 x 15 02.11005 39572 0 - 150 100 x 15
.02 in
0.5 mm
Max. perm.
error
(meas. element): 3 m
Plastic
case
Identification
number
Inspection
report with a
declaration of conformity
DIN 863 T2
(style T)
0.00005 in
0.001 mm
mm / in
conversion
Non-rotating
spindle
Measuring rods
with hardened
steel ends
3 mm dia.
depth rods.
.118 in / 30 mm
RS-232
output
DIN 863 T2
(style T)
NF E 11-097
0.0001 in
0.01 mm
Measuring rods
with hardened
steel ends
.157 in /
4 mm dia.
measuring rods.
For the measuring face
on the base: see table.
.02 in/
0.5 mm
Max- perm. error
of the measuring
element : 3 m
Plastic case
Identification
number
Declaration
of conformity
EXTERNAL MI CROMETERS
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B-44
Note: There are
four design series
of 603 rods for
inch depth micrometers. The
most recent two are listed.
Contact Brown & Sharpe
Customer Service at
1-800-283-3600 if you are
uncertain about your application.
Measuring Rods for Current Design
Metric Reading Depth Micrometers
Measuring Rods for Inch Reading
Depth Micrometers
Individual Measuring Rods
Measuring Rods for Current Design
Inch Reading Depth Micrometers
mm
599-603-810-1 25646 .125 in 0 - 25
599-603-820-1 25647 .125 in 25 - 50
599-603-830-1 25648 .125 in 50 - 75
599-603-840-1 25649 .125 in 75 - 100
599-603-850-1 25650 .125 in 100 - 125
599-603-860-1 25651 .125 in 125 - 150
in
599-603-401-1 25634 0 - 1 .125 in
599-603-402-1 25635 1 - 2 .125 in
599-603-403-1 25636 2 - 3 .125 in
599-603-404-1 25637 3 - 4 .125 in
599-603-405-1 25638 4 - 5 .125 in
599-603-406-1 25639 5 - 6 .125 in
599-603-407-1 25640 6 - 7 .125 in
599-603-408-1 25641 7 - 8 .125 in
599-603-409-1 25642 8 - 9 .125 in
599-603-410-1 25643 9 - 10 .125 in
599-603-411-1 25644 10 - 11 .125 in
599-603-412-1 25645 11 - 12 .125 in
Micrometer Depth Gages
Micrometer Depth Gages are available in both inch and metric models. Both feature a hardened, preci -
sion base. Bases are available in lengths of 2.5"/ 63.5 mm and 4"/100 mm to satisfy a wide range of
mea sur ing ap pli ca tions. Base width is 1/2".
All micrometer depth gages feature a satin-chrome finish for glare-free reading and a friction thimble
for uniform measurements. All models on this page are sup plied complete in a fitted wooden case.
Features:
1/8" measuring rods.
Friction thimble.
Ring lock.
in
(For use with prior design Depth Micrometers - marked England with
.157 in / 4 mm diameter rods)
599-603-401 51861 0 - 1 .157 in / 4 mm
599-603-402 51862 1 - 2 .157 in / 4 mm
599-603-403 51863 2 - 3 .157 in / 4 mm
599-603-404 51864 3 - 4 .157 in / 4 mm
599-603-405 51865 4 - 5 .157 in / 4 mm
599-603-406 51866 5 - 6 .157 in / 4 mm
599-603-407 51867 6 - 7 .157 in / 4 mm
599-603-408 51868 7 - 8 .157 in / 4 mm
599-603-409 51869 8 - 9 .157 in / 4 mm
599-603-410 51870 9 - 10 .157 in / 4 mm
599-603-411 51871 10 - 11 .157 in / 4 mm
599-603-412 51872 11 - 12 .157 in / 4 mm
Depth Micrometers
No. Base
Rods Length
Inch Reading (.001" Graduations)
599-603-123-3 25624 0 - 3 in 3 2.5 in
599-603-143-3 25627 0 - 3 in 3 4 in
599-603-126-3 25625 0 - 6 in 6 2.5 in
599-603-146-3 25628 0 - 6 in 6 4 in
599-603-128-3 25626 0 - 12 in 12 2.5 in
599-603-148-3 25629 0 - 12 in 12 4 in
Metric Reading (0.01 mm Graduations)
599-603-223-1 25630 0 - 75 mm 3 63.5 mm
599-603-243-1 25632 0 - 75 mm 3 100 mm
599-603-226-1 25631 0 - 150 mm 6 63.5 mm
599-603-246-1 25633 0 - 150 mm 6 100 mm
US Made
DIN 863 T2
(style T)
NF E 11-097
0.0001 in
0.01 mm
Measuring rods
with hardened
steel ends
.157 in /
4 mm dia.
measuring rods.
For the measuring face
on the base: see table.
.02 in
0.5 mm
Max- perm. error
of the measuring
element : 3 m
Wooden case
Identification
number
Declaration
of conformity
EXTERNAL MI CROMETERS
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EXTERNAL MI CROMETERS
B-45
Features:
Set assists you in meeting Federal Specification GGG-C-15c for flatness and parallelism and
conforms to MIL-STD-45662A.
Ten-piece selection of gage blocks allows checking of various spindle positions over the
complete micrometer range.
Two optical flats: .500" diameter and .5125" diameter which allows checking anvil faces at
half revolutions of the spindle for measuring flatness.
Each set and each block is individually serialized.
Grade 2 gage blocks include certificate of calibration.
Includes fitted wooden case.
Micrometer Checking Set
The First Complete Set!
The Brown & Sharpe Micrometer Checking Set has all the necessary components to check the accu-
racy of your micrometers, ensuring you that they are performing to their optimum specifications.
598-10-18 27076
MIL-STD-45662A
Wooden case
Certificate of
Calibration
EXTERNAL MI CROMETERS
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B-46
Attachments for Micrometer Ball Tips
Fit on micrometers with measuring faces having a .256 in / 6.5 mm diameter
Serve to measure tubing wall thickness, workpieces with concave
surfaces, etc.
Ball
72.103522 41579 5 mm
Ball
72.103523 41580 0.200 in
Rounded
measuring
faces in hardened and
lapped steel
Dull-chrome brass
retainer
.200" or 5 mm
Brown & Sharpe Series
Micrometer Ball Attachments
Converts any micrometer with standard spindle and anvil di am e ters listed below to an accurate
tool for measuring tubing wall thickness as well as other curved surfaces. Hard ened and lapped
chrome steel ball in neoprene retainer fits on either anvil or spindle of the mi crome ter. To meas-
ure, simply subtract the ball di am e ter from the micrometer reading to com pen sate for the size
of the ball.
Ball Spindle/
ETALON No. Dia. Anvil Dia.
599-226-200 45577 72.103523* .200 in .250 in / .256 in
599-226-10 43893 72.103522* 5 mm 6.3 - 6.5 mm
Rubber retainer
* Ball retained by metal collet
ISOMASTER
& ETALON Series
.200" or 5 mm
EXTERNAL MI CROMETERS
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EXTERNAL MI CROMETERS
B-47
Micrometer Cases
Fitted Wood Cases for Micrometer Sets
Individual Micrometer Cases for
Brown & Sharpe Micrometers Only
Description
599-181-9996 43800 0 - 3 in Set with Chrome Frames
599-181-9997 43801 0 - 3 in / 0 - 75 mm Set with Enamel Frames
599-181-9998 25964 0 - 3 in & 0 - 4 in Set with Enamel Frames - 44 Series
599-182-9998 25975 0 - 6 in Set with Enamel Frames - 44 Series
599-182-9999 43813 0 - 6 in / 0 - 150 mm Set
599-183-9996 26083 6 - 12 in Set - 44 Series
599-183-9999 43823 6 - 12 in / 150 - 300 mm Set
599-184-9996 26086 0 - 12 in Set - 44 Series
599-184-9999 43834 0 - 12 in / 0 - 300 mm Set
in / mm Description
599-1-9999 43652 0 - 1 / 0 - 25 Wooden
599-4-9997 43659 0 - 1 / 0 - 25 Soft leather, pocket type
599-20-9996 43683 1 - 2 / 25 - 50 Wooden - enamel frame
599-20-9997 43684 1 - 2 / 25 - 50 Soft leather, pocket type
599-20-9998 43685 1 - 2 / 25 - 50 Wooden - chrome frame
599-30-9996 43697 2 - 3 / 50 - 75 Wooden - chrome frame
599-30-9998 43698 2 - 3 / 50 - 75 Wooden - enamel frame
599-40-9998 43706 3 - 4 / 75 - 100 Wooden
599-50-9998 43712 4 - 5 / 100 - 125 Wooden
599-60-9998 43718 5 - 6 / 125 - 150 Wooden
599-70-9998 43724 6 - 7 / 150 - 175 Wooden
599-80-9998 43736 7 - 8 / 175 - 200 Wooden
599-90-9998 43742 8 - 9 / 200 - 225 Wooden
599-100-9998 43748 9 - 10 / 225 - 250 Wooden
599-110-9998 43754 10 - 11 / 250 - 275 Wooden
599-120-9998 43760 11 - 12 / 275 - 300 Wooden
599-181-9996
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The 3 measuring
bolts spaced 120
apart provide opti-
mum self-centering.
Line contact of the 3 measuring bolts allows
the instrument to align itself parallel to the
contact surfaces.
? ? ? ?
2-point contact
does not allow the
instrument to align
itself in relation to
the bore axis.
2-point contact measuring instruments are
not self-centering. To make bore measure-
ment easier, auxiliary means will additionally
be used.
A single measuring
instrument can replace
hundreds of plug gages
Unlike plug gages that check only one
tolerated size, a single instrument can
measure many diameters. Depending
on the model that is being used,
through bores and blind bores, as well
as short centering shoulders, can be
measured reliably.
Establishing form errors
Form errors are established by meas-
urements made at several points on
the bore.
Measuring instruments with 3-line
contact determine run-out errors in
a triangular way.
Measuring instruments with 2-point
contact measure medium-size diame-
ters only. They do not allow the user
to differentiate diameters measured at
various points.
Dmax. Dmin.
D
Internal Measuring and Requirements
Internal measuring of bores is more demanding than external measurement of workpieces. A unique
cone-generated movement eliminates wear problems common to tools with acutely angled arms. The
INTRIMIK
capa system
DIN 863 T4
(style C1)
0.00005
0.001 mm
mm / in
conversion
LCD, .275" / 7 mm
digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .138"
to .472" / 3.5 to 12mm:
hardened steel (770 HV)
.433 in to 3.94 in / 11 to
100mm: TIN hard-coating,
hardness to 0.05 2300 HV.
3.95-11.80/100 to 300 mm:
carbide tipped (1300 HV)
Opto-coupled
RS-232 interface,
bidirectional.
3 V lithium
battery
1 to 2 a
( 2000 h/a)
Automatic
shut down after
10 min. Display setting
is retained as long as
power supply remains
stable.
50 F to 104 F
/ 10 C to 40 C
14 F to 140 F
/ -10 C to 60 C
80 %, with no
condensation
Protection of
the meas. ele-
ment IP 54 (IEC 60529)
or IP 40 with use of
digital output
Plastic
case
Identification
number
In-house calibra-
tion certificate
Declaration
of conformity
in mm in m Ain/mm Bin/mm Cin/mm
599-290-28-1 27499 .138 - .158 3.5 - 4 .00016 4 .079 / 2 .059 / 1.5 .787 / 20
599-290-30-1 27500 .158 - .178 4 - 4.5 .00016 4 .079 / 2 .059 / 1.5 .787 / 20
599-290-32-1 27501 .178 - .217 4.5 - 5.5 .00016 4 .079 / 2 .059 / 1.5 .984 / 25
599-290-34-1 27502 .217 - .256 5.5 - 6.5 .00016 4 .079 / 2 .059 / 1.5 .984 / 25
599-290-35-1 27503 .240 - .320 6 - 8 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
599-290-42-1 27504 .320 - .400 8 - 10 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
599-290-50-1 27505 .400 - .480 10 - 12 .00016 4 .098 / 2.5 .059 / 2.5 2.17 / 55
599-290-60-1 27506 .430 - .550 11 - 14 .00016 4 .139 / 3.5 .158 / 4 2.68 / 68
599-290-70-1 27507 .550 - .670 14 - 17 .00016 4 .139 / 3.5 .158 / 4 2.68 / 68
599-290-80-1 27508 .670 - .790 17 - 20 .00016 4 .139 / 3.5 .158 / 4 3.27 / 83
599-290-100-1 27509 .790 - .990 20 - 25 .00016 4 .277 / 7 .158 / 7 3.27 / 83
599-290-120-1 27510 .990 - 1.18 25 - 30 .00016 4 .277 / 7 .158 / 7 3.5 / 88
599-290-140-1 27511 1.18 - 1.38 30 - 35 .00016 4 .277 / 7 .158 / 7 3.5 / 88
599-290-160-1 27512 1.38 - 1.58 35 - 40 .00016 4 .277 / 7 .158 / 7 3.5 / 88
599-290-200-1 27513 1.58 - 1.98 40 - 50 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-240-1 27514 1.98 - 2.38 50 - 60 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-280-1 27515 2.36 - 2.76 60 - 70 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-320-1 27516 2.76 - 3.16 70 - 80 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-360-1 27517 3.15 - 3.55 80 - 90 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-400-1 27518 3.55 - 3.95 90 - 100 .00024 5 .433 / 11 .472 / 12 3.85 / 98
599-290-420-1 27519 3.95 - 4.94 100 - 125 .00024 6 1.02 / 26 .71 / 18 3.93 / 100
599-290-440-1 27520 4.94 - 5.90 125 - 150 .00024 6 1.02 / 26 .71 / 18 3.93 / 100
599-290-460-1 27521 5.90 - 6.90 150 - 175 .00028 7 1.02 / 26 .71 / 18 3.93 / 100
599-290-480-1 27522 6.90 - 7.88 175 - 200 .00028 7 1.02 / 26 .71 / 18 3.93 / 100
599-290-500-1 27523 7.88 - 8.86 200 - 225 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
599-290-520-1 27524 8.86 - 9.85 225 - 250 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
599-290-540-1 27525 9.85 - 10.84 250 - 275 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
599-290-560-1 27526 10.84 - 11.80 275 - 300 .00032 8 1.02 / 26 .71 / 18 3.93 / 100
Battery
19.61000 86485 1 lithium battery - 3V, 190 mAh, type CR 2032
Cable
47.61046 61046 RS-232 optional coupled cable, 6.5 ft. / 2 in (9-pin)
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in in in in
Partial sets Meas. Measuring Setting
including: element heads rings Extensions
61.90230 27537 .138 - .256 61.90040 61.60020 .138 - .1575 08.60100 .1575
61.60021 .1575 - .177 08.60101 .2165
61.60022 .177 - .2165
61.60023 .2165 - .256
61.90231 27538 .240 - .480 61.90041 61.60024 .236 - .315 08.60102 .315 08.40001 3.94
61.60025 .315 - .394 08.60103 .394
61.60026 .394 - .472
61.90232 27539 .430 - .790 61.90041 61.60027 .433 - .55 08.60104 .433 08.40301 5.9
61.60028 .55 - .670 8.60105 .670
61.60029 .670 - .787
61.90233 27540 .790 - 1.58 61.90041 61.60030 .787 - .984 08.60106 .984 08.41100 5.9
61.60031 .984 - 1.18 08.60107 1.38
61.60032 1.18 - 1.38
61.60033 1.38 - 1.58
61.90234 27541 1.58 - 3.95 61.90041 61.60034 1.58 - 1.97 08.60108 1.97 08.41800 5.9
61.60035 1.97 - 2.36 08.60109 2.75
61.60036 2.36 - 2.75 08.60110 3.54
61.60037 2.75 - 3.15
61.60038 3.15 - 3.54
61.60039 3.54 - 3.95
61.90235 27542 3.95 - 7.88 61.90042 61.60040 3.95 - 4.92 08.60111 4.92 08.42600 5.9
61.60041 4.92 - 5.9 08.60112 6.89
61.60042 5.9 - 6.89
61.60043 6.89 - 7.88
DIN 863 T4
(style C1)
0.00005
0.001 mm
mm / in
conversion
LCD, .275" / 7 mm
digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .138"
to .472" / 3.5 to 12mm:
hardened steel (770 HV)
.433 in to 3.94 in / 11 to
100mm: TIN hard-coating,
hardness to 0.05 2300 HV.
3.95-11.80/100 to 300 mm:
carbide tipped (1300 HV)
Opto-coupled
RS-232 interface,
bidirectional.
3 V lithium
battery
1 to 2 a
(= 2000 h/a)
Automatic
shut down after
10 min. Display setting
is retained as long as
power supply remains
stable.
50 F to 104 F /
10 C to 40 C
14 F to 140 F /
-10 C to 60 C
80 %, with no
condensation
Protection of
the meas. ele-
ment IP 54 (IEC 60529)
or IP 40 with use of
digital output
Plastic
case
Identification
number
In-house calibra-
tion certificate
Declaration
of conformity
Brown & Sharpe Micromaster INTRIMIK
Partial
Sets with capa system
Full Sets
with capa system
DIN 863 T4
(style C1)
0.00005
0.001 mm
mm / in
conversion
LCD, .275" /
7 mm digit height
Floating
zero
Display
lock
Measuring
faces for
application ranges .236"
to .472" / 6 to 12mm:
hardened steel (770 HV)
.433 to 3.94 / 11 to 100mm:
TIN hard-coating, hard-
ness 0.05 4000 to 6000 HV
3.95-11.80/100 to 300 mm:
carbide tipped (1300 HV)
Opto-coupled
RS-232 interface,
bidirectional.
3V lithium
battery
1 to 2 a
(= 2000 h/a)
Automatic
shut down after
10 min. Display setting
is retained as long as
power supply remains
stable.
50 F to 104 F
/ 10 C to 40 C
14 F to 140 F
/ -10 C to 60 C
80 %, with no
condensation
Protection of
the meas. ele-
ment IP 54 (IEC 60529)
or IP 40 with use of
digital output
Plastic
case
Identification
number
In-house calibra-
tion certificate
Declaration
of conformity
in in in in
Full sets including: Single instruments Setting rings Extensions
599-290-6 27530 .138 - .256 599-290-28-1 .138 - .1575 08.60100 .1575
599-290-30-1 .1575 - .177 08.60101 .2165
599-290-32-1 .177 - .2165
599-290-34-1 .2165 - .256
599-290-8 27531 .240 - .480 599-290-35-1 .236 - .315 08.60102 .315 08.40001 3.94
599-290-42-1 .315 - .394 08.60103 .394
599-290-50-1 .394 - .472
599-290-10 27532 .430 - .790 599-290-60-1 .433 - .55 08.60104 .433 08.40301 5.9
599-290-70-1 .55 - .670 08.60105 .670
599-290-80-1 .670 - .787
599-290-12 27533 .790 - .1.58 599-290-100-1 .787 - .984 08.60106 .984 08.41100 5.9
599-290-120-1 .984 - 1.18 08.60107 1.38
599-290-140-1 1.18 - 1.38
599-290-160-1 1.38 - 1.58
599-290-14 27534 1.58 - 2.76 599-290-200-1 1.58 - 1.97 08.60108 1.97 08.41800 5.9
599-290-240-1 1.97 - 2.36 08.60109 2.75
599-290-280-1 2.36 - 2.75
599-290-18 27535 2.76 - 3.95 599-290-320-1 2.75 - 3.15 08.60109 2.75
599-290-360-1 3.15 - 3.54 08.60110 3.54
599-290-400-1 3.54 - 3.95
599-290-20 27536 3.95 - 7.88 599-290-420-1 3.95 - 4.94 08.60111 4.921 08.42600 5.9
599-290-440-1 4.94 - 5.90 08.60112 6.889
599-290-460-1 5.90 - 6.90
599-290-480-1 6.90 - 7.88
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Brown &Sharpe Style AINTRIMIK
/ IMICRO
Style A INTRIMIK/IMICRO reads like a micrometer, making direct readings of bore diameters easy and
accurate. Style A INTRIMIK/IMICROs fixed measuring ranges eliminate the need for recalibrating the
tool each time a new diameter is to be measured. INTRIMIK/IMICROs three contact points are spaced
120 apart, ensuring proper centering and alignment - even in deep holes.
Features:
Economy: Each INTRIMIK/IMICRO can replace hundreds of fixed gages, or several dial and
other gages costing thousands of dollars.
Accuracy: INTRIMIK/IMICRO reads like a micrometer, eliminating the errors associated with
fixed, transfer and comparator gages.
Consistency: Ratchet setting eliminates user-to-user measuring variations, providing reliable
repeat accuracy.
Unique cone-generated movement eliminates wear problems common to tools with acutely
angled arms.
C-7
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DIN 863 T4
(style C1)
NF E 11-099
Models from
0.275 to 0.500 in
with vernier
Measuring faces
on models from
0.275 to 0.500 in:
hardened steel
0.50 to 4.0 in:
hardened steel
4 to 12 in:
tungsten carbide tipped
Single
instruments:
shipping box. Full sets:
plastic case or suitcase
Identification
number
Inspection
report with a
declaration of conformity
Style A INTRIMIK
DIN 863 T4
(style C1)
NF E 11-099
Models from
3.5 to 12 mm
with vernier reading
Measuring faces
on models from
3.5 to 12 mm: hardened
steel (770 HV)
11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
100 to 300 mm:
tungsten carbide tipped,
hardness 1300 HV.
Application
ranges from
3.5 to 200 mm:
shipping box
200 to 300 mm:
wooden case with:
1 extension 150 mm
(08.42600)
Identification
number
Inspection
report with a
declaration of conformity
Style A INTRIMIK
DIN 863 T4
(style C1)
NF E 11-099
Measuring faces
on models from
.138" to .472" / 3.5 to 12
mm: hardened steel
4.25 to 4.0/11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
4 to 8/100 to 200 mm:
tungsten carbide tipped
Plastic case
or suitcase
Identification
number
Inspection
report with a
declaration of conformity
Sets - Style A Inch Reading INTRIMIK/IMICRO
INTRIMIK/IMICRO Rings
TESA In Set In Set
Series B&S TESA in (in)
Steel Measuring Faces
00880100 20214 08.20000** BAFE 599-281-3 / 08.20001 .275 to .350 .350
.275 to .500 in 599-281-4 / 08.20002 .350 to .425 .500
599-281-5 / 08.20003 .425 to .500
00880400 20215 08.20300** BAGE 599-281-6 / 08.20301 .500 to .600 .500
.500 to .800 in 599-281-7 / 08.20302 .600 to .700 .700
599-281-8 / 08.20303 .700 to .800
00880200 20216 08.21100** BAHE 599-281-10 / 08.21101 .800 to 1.000 1.000
.800 to 1.600 in 599-281-12 / 08.21102 1.000 to 1.200 1.400
599-281-14 / 08.21103 1.200 to 1.400
599-281-16 / 08.21104 1.400 to 1.600
00880900 20217 08.21800** BAJE 599-281-20 / 08.21801 1.600 to 2.000 2.000
1.600 to 4.000 in 599-281-24 / 08.21802 2.000 to 2.400 2.800
599-281-28 / 08.21803 2.400 to 2.800 3.600
599-281-32 / 08.21804 2.800 to 3.200
599-281-36 / 08.21805 3.200 to 3.600
599-281-40 / 08.21806 3.600 to 4.000
00880700 20218 08.22600** BAKE 599-281-50 / 08.22601 4.000 to 5.000 5.000
4.000 to 8.000 in 599-281-60 / 08.22602 5.000 to 6.000 7.000
599-281-70 / 08.22603 6.000 to 7.000
599-281-80 / 08.22604 7.000 to 8.000
* Brown & Sharpe sets supplied in wooden case with setting rings and one extension
** TESA sets supplied in molded case with setting rings and one extension
.425" ring in TESA Set
INTRIMIK/IMICRO sets provide the flexibility of a wide range of measuring capabilities with the
convenience of keeping tools, setting rings and extensions in one place.
Specifications for the individual INTRIMIK/IMICROs provided in the sets on this page are listed
on the previous page.
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Style A INTRIMIK
DIN 863 T4
(style C1)
NF E 11-099
Measuring faces
on models from
3.5 to 12 mm:
hardened steel
11 to 100 mm:
titanium nitride hard-
coating (TIN), hardness
0.05 2300 HV.
100 to 200 mm:
tungsten carbide tipped
Plastic case
or suitcase
Identification
number
Inspection
report with a
declaration of conformity
INTRIMIK/IMICRO Rings
TESA In Set In Set
Series B&S TESA mm (mm)
08.13409** BAE - 08.13410 3.5 to 4 4
- 08.13411 4 to 4.5 5.5
- 08.13412 4.5 to 5.5
- 08.13413 5.5 to 6.5
599-282-1* 44067 08.10000** BAF 599-281-3-1 / 08.10001 6 to 8 8
6 to 12 mm 599-281-4-1 / 08.10002 8 to 10 10
599-281-5-1 / 08.10003 10 to 12
599-283-1* 44070 08.10800** BAG 599-281-6-1 / 08.10801 11 to 14 11
11 to 20 mm 599-281-7-1 / 08.10802 14 to 17 17
599-281-8-1 / 08.10803 17 to 20
599-284-1* 44073 08.11500** BAH 599-281-10-1 / 08.11501 20 to 25 25
20 to 40 mm 599-281-12-1 / 08.11502 25 to 30 35
599-281-14-1 / 08.11503 30 to 35
599-281-16-1 / 08.11504 35 to 40
599-285-1* 44076 08.12300** BAJ 599-281-20-1 / 08.12301 40 to 50 50
40 to 100 mm 599-281-24-1 / 08.12302 50 to 60 70
599-281-28-1 / 08.12303 60 to 70 90
599-281-32-1 / 08.12304 70 to 80
599-281-36-1 / 08.12305 80 to 90
599-281-40-1 / 08.12306 90 to 100
599-286-1* 44079 08.12600** BAK 599-281-50-1 / 08.12601 100 to 125 125
100 to 200 mm 599-281-60-1 / 08.12602 125 to 150 175
599-281-70-1 / 08.12603 150 to 175
599-281-80-1 / 08.12604 175 to 200
* Brown & Sharpe sets supplied in wooden case with setting rings and one extension
** TESA sets supplied in molded case with setting rings and one extension
C-11
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Optional Accessories for INTRIMIK
Micromaster
and Style A Models
DIN 863 T4
(style C1)
Extensions for Deep Hole Measurement
The centering device is used to center and support
the measuring element when using three or more
extensions or the long extensions, and can be easily
installed between extension on INTRIMIK
A/IMICRO and measuring element. The centering
device adds 150 mm to the reach.
Extension
mm Length (mm)
Style A - Metric
599-281-322 44021 08.40001 6 - 12 100
599-281-622 44028 08.40301 11 - 20 150
08.40302 11 - 20 500
599-281-1022 44034 08.41100 20 - 40 150
08.41101 20 - 40 500
08.41102 20 - 40 1000
599-281-2022 44042 08.41800 40 - 100 150
08.41801 40 - 100 500
08.41802 40 - 100 1000
599-281-5022 * 44051 08.42600 * 100 - 300 150
08.42601 100 - 300 500
08.42602 100 - 300 1000
* Recommend using the 500 mm or 1000 mm extensions, rather than combining
multiple 150 mm extensions
Extension
in Length (in)
Style A - Inch
599-281-321 44020 08.50001 .275 to .500 4
599-281-621 44027 08.50301 .500 to .800 6
08.50302 .500 to .800 20
599-281-1021 44033 08.51100 .800 to 1.600 6
08.51101 .800 to 1.600 20
08.51102 .800 to 1.600 40
599-281-2021 44041 08.51800 1.600 to 4.000 6
08.51801 1.600 to 4.000 20
08.51802 1.600 to 4.000 40
599-281-5021 * 44050 08.52600 * 4.000 to 12.000 6
08.52601 4.000 to 12.000 20
08.52602 4.000 to 12.000 40
* Recommend using the 20" or 40" extensions, rather than combining multiple
6" extensions
08.60001 40030 Centering Device* 40-100 mm
08.62601 40047 Centering Device* 100-200 mm
* Inch version on request
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Wooden & Molded Cases for INTRIMIK
-
Single Instruments,
Full Sets and Partial Sets
-
-
-
- -
- -
- -
- -
- -
- -
- -
- -
Wooden Case Molded Case in mm
Cases for Individual - Style A - Inch or Metric INTRIMIK RANGE
599-281-9999 44065 .275 to .350 6 - 8
599-281-9999 44065 .350 to .425 8 - 10
599-281-9999 44065 .425 to .500 10 - 12
599-281-9998 44064 08.60007 .500 to .600 11 - 14
599-281-9997 44063 08.60007 .600 to .700 14 - 17
599-281-9997 44063 08.60007 .700 to .800 17 - 20
599-281-9996 44062 08.60011 .800 to 1.000 20 - 25
599-281-9996 44062 08.60011 1.000 to 1.200 25 - 30
599-281-9994 44060 08.60011 1.200 to 1.400 30 - 35
599-281-9994 44060 08.60011 1.400 to 1.600 35 - 40
599-281-9993 44059 08.60015 1.600 to 2.000 40 - 50
599-281-9993 44059 08.60015 2.000 to 2.400 50 - 60
599-281-9992 44058 08.60015 2.400 to 2.800 60 - 70
599-281-9992 44058 08.60016 2.800 to 3.200 70 - 80
08.60016 3.200 to 3.600 80 - 90
08.60016 3.600 to 4.000 90 - 100
08.63013 4.000 to 5.000 100 - 125
08.63013 5.000 to 6.000 125 - 150
08.63014 6.000 to 7.000 150 - 175
08.63014 7.000 to 8.000 175 - 200
08.63015 * 8.000 to 9.000 200 - 225
08.63015 * 9.000 to 10.000 225 - 250
08.63016 * 10.000 to 11.000 250 - 275
08.63016 * 11.000 to 12.000 275 - 300
Cases for Sets - Style A - Inch or Metric
599-282-9999 44068 08.63005 .275 to .500 6 - 12
599-283-9999 44071 08.60008 .500 to .800 11 - 20
599-284-9999 44074 08.60012 .800 to 1.600 20 - 40
599-285-9999 44077 08.60017 1.600 to 4.000 40 - 100
599-286-9999 44080 08.63017 4.000 to 8.000 100 - 200
Cases for Individual - Style B - Inch or Metric
599-238-9997 43921 09.60023 .600 to .800 14 - 20
599-238-9997 43921 09.60023 .800 to 1.000 20 - 25
599-238-9997 43921 09.60023 1.000 to 1.200 25 - 30
599-238-9996 43920 09.60025 1.200 to 1.600 30 - 40
599-238-9996 43920 09.60025 1.600 to 2.000 40 - 50
599-238-9996 43920 09.60025 2.000 to 2.400 50 - 60
09.60027 2.400 to 2.800 60 - 70
09.60027 2.800 to 3.200 70 - 80
09.60027 3.200 to 3.600 80 - 90
09.60004 3.600 to 4.000 90 - 100
09.60004 4.000 to 4.400 100 - 110
09.60004 4.400 to 4.800 110 - 120
Cases for Sets - Style B - Std. Range Type
599-241-9997 43923 09.60024 .600 to 1.200 15 - 30
599-241-9997 43923 09.60026 1.200 to 2.400 30 - 60
Cases for Sets - Style B - Extended Range
599-241-9998 45372 09.60028 2.400 to 3.600 60 - 90
599-241-9998 45372 09.60008** 3.600 to 4.800 90 - 120
* These TESA cases are WOODEN storage cases, not carrying cases.
** May use 09.60004 for a partial set.
- -
- -
- -
- -
- -
- -
Brown & Sharpe cases are
wooden cases for storage and
protection of
INTRIMIK/IMICRO in all sizes.
Each wooden case has a
durable piano hinge and a dou-
ble clasp to close the case
securely.
TESA carrying cases are strong
molded plastic attachestyle
cases with thermo-formed
inserts. Brown & Sharpe
wooden cases are for static
storage and dust protection.
TESA molded suitcases are for
transport and storage.
C-13
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with
Digital Display - Partial Sets and Components
TESAs new, patented capacitive measuring system. Models that cover the applica-
tion ranges from .236 in to .394 in / 6 to 10 mm are suited for through bores only
all other ALESOMETER partial sets also permit blind bores, as well as short centering
shoulders to be inspected.
DIN 863 T4
(style C2)
NF E 11-099
0.0002 in
or 0.002 mm
0.001 in
or 0.01 mm
Measuring
arms and cone:
tungsten carbide tipped
Max. perm. error
for models cov-
ering appl. ranges from:
0.6 to 2.4 in or
15 to 60 mm: 3 m
2.4 to 3.6 in or
60 to 90 mm: 4 m
3.6 to 4.8 in or
90 to 120 mm: 5 m
Repeatability
limit for models
covering the application
ranges from:
0.6 to 2.4 in or
15 to 60 mm: 4 m
2.4 to 3.6 in or
60 to 90 mm: 5 m
3.6 to 4.8 in or
90 to 120 mm: 6 m
Supplied with
1 heat insulating
sleeve No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Shipping box
Identification
number
Inspection
report with a
declaration of conformity
Special Measuring Arms
Used for Whitworth threads (55), Unified Inch threads UN,
UNC or UNF (60) and Metric ISO threads (M16x0.5 -
M150x6). Measuring bolts with special profiles can also be
made available. Both the size and type of the thread or the
workpiece to be measured must be specified in your
inquiries or purchase orders (see drawings).
B
A
C
Style B Digital Reading INTRIMIK/TRI-O-BOR
Supplied with
1 extension for
depth increase (5.9 in /
150 mm) No. 09.40000,
1 heat insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
External Micrometers
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C-17
Style B INTRIMIK/TRI-O-BOR
Supplied with
1 extension for
depth increase (5.9 in /
150 mm) No. 09.40000,
1 heat-insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
External Micrometers
I NTERNAL MEASUREMENT
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C-18
Style B INTRIMIK/TRI-O-BOR
- Full Sets
in in in in
Full sets including: Single Setting Extensions
instruments rings
599-241-1 50420 0.6 - 1.2 599-238-8-1 0.6 - 0.8 08.50104 0.6 09.40000 5.9
599-238-10-1 0.8 - 1.0 08.50105 1.0
599-238-12-1 1.0 - 1.2
599-242-1 50421 1.2 - 2.4 599-238-16-1 1.2 - 1.6 08.50107 1.4 09.40000 5.9
599-238-20-1 1.6 - 2.0 08.50108 2.0
599-238-24-1 2.0 - 2.4
09.20704 40122 2.4 - 3.6 09.20705 2.4 - 2.8 08.50109 2.8 09.40000 5.9
09.20706 2.8 - 3.2 08.50110 3.6
09.20707 3.2 - 3.6
09.21104 40129 3.6 - 4.8 09.21105 3.6 - 4.0 08.50110 3.6 09.40000 5.9
09.21106 4.0 - 4.4 08.50111 4.4
09.21107 4.4 - 4.8
mm mm mm mm
Full sets including: Single Setting Extensions
instruments rings
09.10004 40069 15 - 30 09.10005 15 - 20 08.4010415 09.40000 150
09.10006 20 - 25 08.40105 25
09.10007 25 - 30
09.10404 40078 30 - 60 09.10405 30 - 40 08.40107 35 09.40000 150
09.10406 40 - 50 08.40108 50
09.10407 50 - 60
09.10704 40086 60 - 90 09.10705 60 - 70 08.40109 70 09.40000 150
09.10706 70 - 80 08.40110 90
09.10707 80 - 90
09.11104 40096 90 - 120 09.11105 90 - 100 08.40110 90 09.40000 150
09.11106 100 - 110 08.40111 110
09.11107 110 - 120
Supplied with
1 extension for
depth increase (5.9 in /
150mm) No. 09.40000,
1 heat-insulating sleeve
No. 09.40020,
2 keys No. 09.40001,
1 screwdriver
No. 08.62801
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
Inch Sets
Metric Sets
External Micrometers
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C-19
Interchangeable Measuring Arms
Extend the range of the INTRIMIK above by selecting one or two additional
measuring arm sets below. Or you can select a Partial Setfrom Page C-19,
which includes an instrument and all three arms.
P
D
2
1
in
For use with INTRIMIK 599-238-28-1; 599-238-32-1; 599-238-36-1 only
599-238-2864 43914 09.31001 2.400 - 2.800
599-238-3264 43915 09.31002 2.800 - 3.200
599-238-3664 43916 09.31003 3.200 - 3.600
For use with INTRIMIK 599-238-40-1; 599-238-44-1; 599-238-48-1 only
599-238-4064 43917 09.31401 3.600 - 4.000
599-238-4464 43918 09.31402 4.000 - 4.400
599-238-4864 43919 09.31403 4.400 - 4.800
Special order Internal Measuring Arms for Thread Measurement
Thread measurement anvils are available for:
Cylindrical bores from .59 in to 4.72 in / 15 mm to 120 mm.
60 metric ISO threads M16 x 0.5 to M150 x 6.
60 Unified inch threads UN, UNC, UNF, 5/8"-40 threads per inch to 6"-4 threads per inch.
55 Whitworth threads 5/8"-40 threads per inch to 6"-3 threads per inch.
For additional information contact your local distributor
Note: Setting rings should be used to ensure proper reading whenever
measuring arms are changed
External Micrometers
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C-20
Wooden & Plastic Cases or Suitcases
for Style B INTRIMIK/TRI-O-BOR
Style B INTRIMIK/TRI-O-BOR
Optional Accessory
Extension for Deep Hole Measurement
in mm
Cases for Individual - Style B - Inch or Metric
599-238-9997 43921 09.60023 0.600 to 0.800 14 - 20
599-238-9997 43921 09.60023 0.800 to 1.000 20 - 25
599-238-9997 43921 09.60023 1.000 to 1.200 25 - 30
599-238-9996 43920 09.60025 1.200 to 1.600 30 - 40
599-238-9996 43920 09.60025 1.600 to 2.000 40 - 50
599-238-9996 43920 09.60025 2.000 to 2.400 50 - 60
- - 09.60027 2.400 to 2.800 60 - 70
- - 09.60027 2.800 to 3.200 70 - 80
- - 09.60027 3.200 to 3.600 80 - 90
- - 09.60004 3.600 to 4.000 90 - 100
- - 09.60004 4.000 to 4.400 100 - 110
- - 09.60004 4.400 to 4.800 110 - 120
Cases for Sets - Style B - Std. Range Type
599-241-9997 43923 09.60024 0.600 to 1.200 15 - 30
599-241-9997 43923 09.60026 1.200 to 2.400 30 - 60
Cases for Sets - Style B - Extended Range
599-238-9998 45372 09.60028 2.400 to 3.600 60 - 90
599-238-9998 45372 09.60008* 3.600 to 4.800 90 - 120
* May use 09.60004 for partial sets.
Use with Extension
INTRIMIK Length
599-238-1021 43913 09.40000 .600 in to 4.800 in / 6 in / 150 mm
15 to 120 mm
External Micrometers
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C-21
Models from
.396 to 4.0 / 10
to 100 mm: DIN 863 T4
(style C2) NF E 11-099
Models from
.188 to 4.0 / 5
to 100 mm: 0.0001 in or
0.002 mm, with vernier
reading
4.0 to 6.0 / 100 to 300
mm: 0.001 in or 0.01 mm
Measuring arms
on models from
.188 to 4.0 / 5 to 100
mm: hardened steel
4.0 to 6.0 / 100 to 300
mm: tungsten carbide
tipped
Max. perm. error
for models
covering appl. ranges
from .188 to 1.595 / 5 to
40 mm : 2 m
1.394 to 4.005 in or 40 to
100 mm: 3 m
4 to 6 in or 100 to 300
mm : 5 m
Repeatability
limit for models
covering the application
ranges from:
0.188 to 1.604 in or 5 to
40 mm : 3 m
1.394 to 4.005 in or 40
to 100 mm : 4 m
4 to 6 in or 100 to
300 mm : 5 m
Plastic case
or suitcase
Identification
number
Inspection
report with a
declaration of conformity
in mm
78.112374 41834 0.188 - 0.238 78.112356 41816 5 - 6 2 x 180
78.112375 41835 0.233 - 0.278 78.112357 41817 6 - 7 2 x 180
78.112376 41836 0.272 - 0.338 78.112358 41818 7 - 8.5 2 x 180
78.112377 41837 0.332 - 0.402 78.112359 41819 8.5 - 10 2 x 180
78.112378 41838 0.396 - 0.502 78.112360 41820 10 - 12.5 3 x 120
78.112379 41839 0.496 - 0.602 78.112361 41821 12.5 - 15 3 x 120
78.112380 41840 0.596 - 0.704 78.112362 41822 15 - 17.5 3 x 120
78.112381 41841 0.696 - 0.804 78.112363 41823 17.5 - 20 3 x 120
78.112382 86151 0.794 - 1.004 78.112364 41824 20 - 25 90 135 135
78.112383 41843 0.994 - 1.204 78.112365 41825 25 - 30 90 135 135
78.112384 41844 1.194 - 1.404 78.112366 41826 30 - 35 90 135 135
78.112385 41845 1.394 - 1.604 78.112367 41827 35 - 40 90 135 135
78.112386 41846 1.595 - 1.805 78.112368 41828 40 - 45 90 135 135
78.112387 41847 1.795 - 2.005 78.112369 41829 45 - 50 90 135 135
78.112388 41848 1.995 - 2.405 78.112370 41830 50 - 60 90 135 135
78.112389 41849 2.395 - 2.805 78.112371 41831 60 - 70 90 135 135
78.112390 41850 2.795 - 3.405 78.112372 41832 70 - 85 90 135 135
78.112391 41851 3.395 - 4.005 78.112373 41833 85 - 100 90 135 135
78.111174 41812 4 - 5 78.110733 41803 100 - 125 3 x 120
78.111176 41813 5 - 6 78.110735 41804 125 - 150 3 x 120
78.110737 26304 150 - 175 3 x 120
78.110739 26305 175 - 200 3 x 120
78.110741 26306 200 - 225 3 x 120
78.110743 26307 225 - 250 3 x 120
78.110745 26308 250 - 275 3 x 120
78.110747 26309 275 - 300 3 x 120
ETALON
INGAGE 531
Measures through holes and blind bores, as well as short centering shoulders. All models covering the
application ranges up to 4 in / 100 mm have slanted measuring bolts that extend beyond the front
face of the measuring head.
External Micrometers
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C-22
ETALON
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
in in in in
Full sets including: Single Extensions Setting
instruments rings
78.110600 41799 0.188 - 0.402 78.112374 0.188 - 0.238 78.103613 4 08.50100 0.200
78.112375 0.233 - 0.278 08.50114 0.250
78.112376 0.272 - 0.388 08.50115 0.300
78.112377 0.332 - 0.402 08.50101 0.350
78.110602 41800 0.396 - 0.804 78.112378 0.396 - 0.502 78.103621 6 08.50103 0.500
78.112379 0.496 - 0.602 08.50105 0.700
78.112380 0.596 - 0.704
78.112381 0.696 - 0.804
78.110604 41801 0.794 - 1.604 78.112382 0.794 - 1.004 78.103624 6 08.50106 1.000
78.112383 0.994 - 1.204 08.50107 1.400
78.112384 1.194 - 1.404
78.112385 1.394 - 1.604
78.110606 41802 1.595 - 4.005 78.112386 1.595 - 1.805 78.104940 6 08.50116 1.800
78.112387 1.795 - 2.005 08.50118 2.400
78.112388 1.995 - 2.405 08.50117 3.400
78.112389 2.395 - 2.805
78.112390 2.795 - 3.405
78.112391 3.395 - 4.005
in in in
Partial set including: Single Measuring Extension
instrument bolts
78.111179 41814 4 - 6 78.111174 78.111011* 4 - 5 78.104940 6
78.111012 5 - 6
* One set of measuring arms is provided with the single instrument No. 78.111174
External Micrometers
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C-23
Plastic case
or suitcase
Inspection
report with a
declaration of conformity
ETALON
Shipping
packing
Identification
number
Brown & Sharpe Setting Rings and Setting Master
599-281-7080
599-281-1080
in
Inch Setting Rings for Style A and Style B
599-281-380 44022 .350 1.5 1.5
599-281-580 44025 .500 1.5 1.5
599-281-680 44029 .600 1.5 1.5
599-281-780 44030 .700 1.5 1.5
599-281-880 44032 .800 1.5 1.5
599-281-1080 44035 1.000 1.5 1.5
599-281-1280 44037 1.200 2.0 2.0
599-281-1480 44038 1.400 2.0 2.0
599-281-1680 44040 1.600 2.0 2.0
599-281-2080 44043 2.000 2.0 2.0
599-281-2880 44045 2.800 2.0 2.0
599-281-3680 44047 3.600 2.0 2.0
599-281-4480 44049 4.400 2.5 2.5
599-281-5080 44052 5.000 2.5 2.5
599-281-7080 44054 7.000 4.0 4.0
599-281-9080 88445 9.000 4.0 4.0
599-281-1180 88446 11.000 4.0 4.0
NOTE: Rings are marked to the nearest .0001 in.
mm
Metric Setting Rings for Style A and Style B
599-281-382 44023 8 1.5 1.5
599-281-482 44024 10 1.5 1.5
599-281-582 44026 11 1.5 1.5
599-281-782 44031 17 1.5 1.5
599-281-1082 44036 25 1.5 1.5
599-281-1482 44039 35 2.0 2.0
599-281-2082 44044 50 2.0 2.0
599-281-2882 44046 70 2.0 2.0
599-281-3682 44048 90 2.0 2.0
599-281-5082 44053 125 2.5 2.5
599-281-7082 44055 175 4.0 4.0
599-281-8082 * 44057 225 & 275
* 599-281-8082 is setting master for 200-225 mm, 225-250 mm,
250-275 mm, and 275-300 mm INTRIMIK.
NOTE: Rings are marked to the nearest .003 in.
m* m**
m* m**
External Micrometers
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C-26
in mm m* m**
Setting rings
08.43200 40001 4 1.5 1.5
08.50100 87051 0.200 08.43201 40002 5.5 1.5 1.5
08.50114 88117 0.250 08.40114 88087 6 1.5 1.5
08.50115 88104 0.300 08.40101 39976 8 1.5 1.5
08.50101 40004 0.350 1.5 1.5
08.50102 40005 0.425 08.40102 39977 10 1.5 1.5
08.40103 39978 11 1.5 1.5
08.50103 40006 0.500 1.5 1.5
08.50104 40007 0.600 08.40104 39979 15 1.5 1.5
08.50105 40008 0.700 08.40105 39980 17 1.5 1.5
08.40117 87367 17.5 1.5 1.5
08.50106 40009 1.000 08.40106 39981 25 1.5 1.5
08.50107 40010 1.400 08.40107 39982 35 2 2
08.50116 87371 1.800 08.43230 87369 45 2 2
08.50108 40011 2.000 08.40108 39983 50 2 2
08.50118 88083 2.400 08.43239 87370 60 2 2
08.50109 40012 2.800 08.40109 39984 70 2 2
2 2
08.50110 40013 3.600 08.40110 39985 90 2 2
08.50111 40014 4.400 08.40111 39986 110 2.5 2.5
08.50112 40015 5.000 08.40112 39987 125 2.5 2.5
08.50113 40016 7.000 08.40113 39988 175 2.5 4
Setting master
08.53101 40028 9 and 11 08.43101 40000 225 and 275 6
* Without taking a rim of 1 mm into account.
** Dimension is determined through a 2-point measurement taken at mid-height of the setting ring. Measuring
direction is marked with 2 strokes. Actual dimensions measured are engraved on the setting master.
External Micrometers
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C-27
Factory
standard
Bolts spaced
120 apart
The three measuring
bolts are retracted for
easy entry into the bore
to be checked.
Measuring
arms for
application ranges .236
to .394 / 6 to 10 mm in
hardened steel, 550 HV 30
.394 to 3.94 / 10 to 100
mm with tungsten carbide
coating, hardness
1300 HV 5
Aluminum-coated
main part
Application
range .236 to
1.968 / 6 to 50 mm: 4m
1.968 to 3.937 /
50 to 100 mm:
5 m
Both given values
are valid for the bore
gages alone, without
value sensor.
Models 1.58 up
to 3.95 / 40 mm up to
100 mm are provided
with an extension rod for
the measuring insert
L = .400 / 10 mm
Wooden case
with free room
for a 2.36 / 60 mm dia.
dial gage
Identification
number
Declaration
of conformity
ETALON PISTOL GRIP Bore Gages
Self-aligning and self-centering bore gages with 3-line contact All ROCH ALESOTEST are
designed for measuring not only blind bores, but also through bores, as well as short centering
shoulders, except for the models covering the application ranges from .236 in -
3.936 in / 6 to 10 mm.
Built for strength, these bore gages are ideally suited for part series inspection
on the production floor.
ROCH ALESOTEST are used in conjunction with a value sensor (must be ordered separately).
Use of a mechanical or electronic dial gage or axial probe is recommended.
Supplied with 3/8Collett.
in/mm in in in/mm
Full sets Measuring Main Setting Extensions
including: heads part rings
62.90080 28931 .236-.394 / 6-10 09.90100 .236 - .315 09.90200 21.60001 .3149 08.1625081 4 / 100
09.90101 .315 - .394
62.90081 28932 .394-.787 / 10-20 09.90102 .394 - .492 09.90201 21.60002 .4921 08.1625082 4 / 100
09.90103 .492 - .591 21.60003 .6889
09.90104 .591 - .689
09.90105 .689 - .787
62.90082 28933 .787-1.575 / 20-40 09.90106 .787 - .984 09.90202 21.60004 .9842 08.1625083 6 / 150
09.90107 .984 - 1.181 21.60005 1.3779
09.90108 1.181 - 1.377
09.90109 1.377 - 1.575
62.90083 28934 1.575-2.756 / 40-70 09.90110 1.575 - 1.968 09.90203 21.60006 1.7716 08.1625084 6 / 150
09.90111 1.968 - 2.362 21.60007 2.3622
09.90112 2.362 - 2.756
62.90084 28935 2.756-3.936 / 70-100 09.90113 2.756 - 3.346 09.90204 21.60008 3.3464 08.1625085 6 / 150
09.90114 3.346 - 3.936 21.60010 3.5433
Indicator Included
External Micrometers
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C-28
Cases for Partial Sets
Value sensor, e.g. electronic dial gage Bore gage body Measuring head
C
B1
D
3
/
8
A
E
in/mm
08.1669521 28576 .240 - .400 / 6 - 10
08.1669522 28577 .400 - .790 / 10 - 20
08.1669523 28578 .790 - 1.58 / 20 - 40
08.1669524 28579 1.58 - 2.76 / 40 - 70
08.1669525 28580 2.76 - 3.94 / 70 - 100
mm Amm* Bmm Cmm Dmm Emm
6 - 10 1.2 3 54.5 144.4 18.4
10 - 15 0 6.5 64.5 154.5 18.4
15 - 20 0 6.8 64.5 154.5 18.4
20 - 40 0 8.5 70 160 28.4
40 - 70 0 14.5 103.7 198.7 29.4
70 - 100 0 14.5 134.7 216.7 28.3
* Non-applicable for the models from 10 mm since the measuring
bolts are close to the instruments front face
MEASURI NG I NSTRUMENTS FOR LARGE DI MENSI ONS
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External Micrometers
MEASURI NG I NSTRUMENTS FOR LARGE DI MENSI ONS
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D-2
Large sizes in mechanical engineering are dimensions in excess of 20" (500 mm). Choosing the right
instrument and method to measure large dimensions is crucial for minimizing gravity-induced distortion.
For dimensions from 10" (250 mm) up to 6 ft (2 m), Brown & Sharpe offers different types of measuring
instruments that have long proven their value in practical use. Whatever the dimension, from a simple
distance between two parallel surfaces or the measurement of a large diameter, Brown & Sharpes line of
Inside Micrometers, Universal Measuring Instruments, and Comparative Measuring Instruments include
features and accessories to accommodate
virtually any application.
Brown & Sharpe - Everything You Need
to Measure Large Sizes
Internal and external measuring, either vertically or horizontally.
Separate calibration of the measuring head, with measuring arms in
position, by means of the setting gage supplied.
Rigid, durable, firmly connected extension pieces of 1.5" (38 mm) diameter.
Negligible deflection in service.
Internal gage rods protected from thermal expansion due to hand heat by the surrounding walls of
the extension pieces. Optional 40" (1000 mm) extensions are available for very long measurements.
Above 100" (2500 mm) some accuracy is lost and special handling is required. Consult with your
sales representative or the factory.
Measuring head:
Micrometer system with .05" (1 mm) pitch and a range of 1" (25 mm), barrel graduations .0005"
(0.01 mm). The plunger movement is transmitted to a dial indicator with .0005" (0.01 mm) scale read-
ing and an anti-shock mechanism, with ball bushings. Simple conversion from internal to external mea-
surement and vice-versa by turning a screw on the measuring plunger.
Measuring arms:
Hexagonal section, clamped to the fixed anvil and the measuring plunger, at the height needed for the
component being measured. Three pairs of standard arms, all fitted with tungsten carbide contact
faces: contact faces spherical, on instrument centerline, for internal measurements; offset, for depths to
2" (50 mm), for internal and external measurements; extra-rigid, for depths to 3" (75 mm).
MEASURI NG I NSTRUMENTS FOR LARGE DI MENSI ONS
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D-3
UNIMASTER
DIN 863 T4
(style B)
Measuring element
Micrometer and
lever-type dial
indicator : .0005 in / 0.01 mm
Micrometer :
1 in / 25 mm
.05 in / 1 mm
Lever-type dial
indicator:
.015 in / 0.4 mm
Mobile
ball-bearing
anvil under spring
pressure
15 to 20 N
Reversible
probing direction to allow
both internal and external
measuring
.2 in / 5 m
Measuring bolts
With tungsten
carbide tipped
measuring inserts
Measuring
bolts in pairs:
No. 11.10203 for internal
measuring in the instrument
axis.
No. 11.10205 for internal/
external measuring, meas.
depth up to 2.4 in / 60 mm
from the lower edge of the
instrument.
No. 11.10208, extra-rigid for
external measuring, meas.
depth up to 3 in / 75 mm
from the lower edge of the
instrument.
Extensions
1.5 in / 38 mm dia.
steel tube
with snap-ring system
Built-in gage rods
Tungsten
carbide tipped
One spherical
and one flat
measuring face
External Micrometers
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D-4
Additional data
Wooden case
Measuring
element and
setting standard with
identification number
Declaration
of conformity
TESA UNIMASTER complete set
in in in
11.20000 40245 Int. dim. 10 - 59*
Ext. dim. 9 - 58*
consisting of:
11.20300 86171 Measuring element Int. dim. 10 - 11
Ext. dim 9 - 10
11.20203 86168 Pair of meas. bolts for int. measurements
11.20205 86169 Pair of meas. bolts for int. and ext.
measurements, length 3
11.20208 86170 Pair of bolts for ext. measurements, length: 4
11.20501 86172 Setting gage Int. / Ext. dim. 10 / 9
11.20101 86158 Extension 1 .00003
11.20102 86159 Extension 2 .00004
11.20103 86160 Extension 3 .00005
11.20104 86161 Extension 4 .00006
11.20105 86162 Extension 5 .00006
11.20106 86163 Extension 6 .00008
11.20112 86164 Extension 12 .00014
11.20118 86165 Extension 18 .00018
11.20124 86166 Extension 24 .00026
11.30001 86180 Special screwdriver for extensions
11.10401 86156 Set of suspension accessories (4 brackets and 4 clamps)
11.12401 86157 Wooden storage case for the complete set
Optional accessories
11.20140 86167 Extension 40 .0004
11.62001 40293 Pair of bolts for internal/external dimensions
and turned grooves. Measuring depth: .8
Tungsten carbide measuring inserts: .16 x .28
11.60001 86184 Support roller available as single item (2 are needed)
TESA UNIMASTER complete set
mm mm m
11.10000 40213 Int. dim. 250 - 1475*
Ext. dim. 225 - 1450*
consisting of:
11.10300 40227 Measuring element Int. dim. 250 - 275
Ext. dim. 225 - 250
11.10203 40224 Pair of measuring bolts for int. measurements
11.10205 40225 Pair of measuring bolts for int. and ext.
measurements, length: 75
11.10208 40226 Pair of bolts for ext. measurements, length: 100
11.10501 40229 Setting gage Int. dim. 250
Ext. dim. 225
11.10101 40214 Extension 25 0.7
11.10102 40215 Extension 50 1
11.10103 40216 Extension 75 1.2
11.10104 40217 Extension 100 1.5
11.10105 40218 Extension 125 1.5
11.10106 40219 Extension 150 2
11.10112 40220 Extension 300 3.5
11.10118 40221 Extension 450 4.5
11.10124 40222 Extension 600 6.5
11.30001 86180 Special screwdriver for extensions
11.10401 86156 Set of suspension accessories (4 brackets and 4 clamps)
11.12401 86157 Wooden storage case for the complete set
Optional accessories
11.10140 40223 Extension 1000 10
11.62001 40293 Pair of bolts for internal/external dimensions
and turned grooves. Measuring depth: 20
Tungsten carbide measuring inserts: 4 x 7
11.60001 86184 Support roller available as single item (2 are needed)
* Using a maximum number of 3 extensions
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D-5
No. 270 Inch Reading Tubular Inside Micrometers
The Tubular Inside Micrometer includes hardened and ground spherical measuring ends for accurate
gaging of parallel and curved surfaces. Fiber grips are provided on all except 599-270-25-2 and
599-270-30-2 for protection against thermal effects. All sizes, except the 2" to 2-1/2" range,
provide a clamp screw for locking the thimble.
in in
Single instruments
599-270-25-2 51323 2 - 2.5 .001 .500
599-270-30-2 51227 2.5 - 3 .001 .500
599-270-35-2 51228 3 - 3.5 .001 .500
599-270-40-2 51229 3.5 - 4 .001 .500
599-270-45-2 51230 4 - 4.5 .001 .500
599-270-50-2 51231 4.5 - 5 .001 .500
599-270-60-2 51232 5 - 6 .001 1.000
599-270-70-2 51233 6 - 7 .001 1.000
599-270-80-2 51234 7 - 8 .001 1.000
599-270-90-2 51235 8 - 9 .001 1.000
599-270-100-2 51236 9 - 10 .001 1.000
599-270-110-2 51237 10 - 11 .001 1.000
599-270-120-2 51238 11 - 12 .001 1.000
External Micrometers
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D-6
UNITEST
Internal Micrometer
The UNITEST Internal Micrometer measures along the instrument axis with 2-point contact on the
workpiece. It is a precise, easy-to-handle instrument that can be positioned horizontally or vertically
while maintaining a constant measuring force. An integrated dial indicator makes it easy to view the
culmination point.
The UNITEST provides direct measurement of internal and external dimensions from 8" (200 mm) to
56" (1400 mm). The instrument consists of a measuring head with fixed anvil and measuring plunger,
a set of extensions with integral gage rod, and positioning accessories.
For the direct measurement of internal and external dimensions from 8" (200 mm) to 56" (1400 mm).
Similar to the Unimaster, but lighter in construction with extensions only 1" (26 mm) in dia . Consists
of a measuring head with fixed anvil and measuring plunger, a set of extensions with integral gage
rod, and positioning accessories.
Measuring head:
Micrometer system with a range of 1" (25 mm). Every .005" (0.1 mm) indicated digitally (system
TESA-MASTER). .0005" (0.01 mm) indicated by the barrel. Dial indicator incorporated, reading to
.0005" (0.01 mm). Measuring head calibrated separately, by means of setting gage supplied with set.
Contact faces:
Tungsten carbide, spherical, both at plunger end and at fixed anvil. Adapter for external
measurements available on request.
Extensions:
Round section steel tube, housing a gage rod with one flat and one spherical end, on centerline of
extension. Extension diameter is 1" (26 mm).
Positioning:
Either by resting on the flat portions of the head, or by use of the special
supporting device available on request.
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D-7
TESA UNITEST complete set
Accuracy
in in m
11.20700 40261 8 - 56
consisting of:
11.20901 86179 Measuring element 8 - 9
11.51001 86182 Setting gage 8
11.20801 86173 Extension 1 0.7
11.20802 86174 Extension 2 1
11.20804 86175 Extension 4 1.5
11.20808 86176 Extension 8 2.5
11.20812 86177 Extension 12 3.5
11.20820 86178 Extension 20 5.5
11.60901 40291 Special screwdriver
11.62302 86187 Wooden case for complete set
Optional accessories
11.51101 86183 Extension 40 10
11.60701 86185 Pair of measuring bolts for blind bores,
tungsten carbide tipped faces
11.62301 86186 Additional components for external measuring
Measuring depth: .40
11.50801 86181 Suspension device, complete
Measuring depth 4.0
TESA UNITEST complete set
Accuracy
mm mm m
11.10700 40230 200 - 1400
consisting of:
11.10901 40237 Measuring element 200 - 225
11.41001 40280 Setting gage 200
11.10801 40231 Extension 25 0.7
11.10802 40232 Extension 50 1
11.10804 40233 Extension 100 1.5
11.10808 40234 Extension 200 2.5
11.10812 40235 Extension 300 3.5
11.10820 40236 Extension 500 5.5
11.60901 40291 Special screwdriver
11.62302 86187 Wooden case for complete set
Optional accessories
11.41101 40281 Extension 1000 10
11.60701 86185 Pair of measuring bolts for blind bores,
tungsten carbide tipped faces
11.62301 86186 Additional components for external measuring
Measuring depth: 10
11.40801 40279 Suspension device, complete
Measuring depth: 100
DIN 863 T4
(style B)
Measuring element
Micrometer and
dial gage t o
.0005 in / 0.01 mm
Micrometer :
.005 in / 0.1 mm
Micrometer :
1 in /25 mm
.02 in /
0.5 mm
Dial gage:
.1 in / 0.22 mm
0.7 to 1 N
Accuracy
.0003 in / 8 m
Measuring bolts
Spherical end
for measuring
in the instruments axis.
All inserts are
interchangeable.
Tungsten
carbide tipped
Extensions
1 in / 26 mm
dia. steel tube
with snap-ring system
Built-in gage rods
Tungsten
carbide tipped
One spherical
and one flat
measuring face
Additional data
Wooden case
Setting
gage with
identification number
Declaration
of conformity
Inch Model
Metric Model
External Micrometers
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D-8
Measuring element
Mobile
ball-bearing
anvil,10 mm measuring
travel
Waterproof
dial gauge
No. 14.70104
or No. 14.80101
0,01 mm or
0.0005 in
10 mm or
0.40 in
Additional
technical data,
see section E
4 to 7 N
Reversible
probing direction to allow
both internal and external
measuring
Measuring bolts
With a tungsten
carbide tipped
measuring face
Measuring
bolts in pairs:
No. 11.31901 for internal
measuring in the instrument
axis
No. 11.31902 for internal/
external measuring, meas.
depth up to 30 mm from the
lower edge of the instrument
Extensions
25 mm dia.
steel tube.
19 mm dia. telescopic
tube that can be clamped
Additional data
Plastic case
Dial gauge
with serial
number
Inspection report
(dial gauge)
Declaration
of conformity
TESA
INOTEST
Angle Measurement
Allows workpiece positioning with or without the use of the rules
0
250 mm
9.8 in
-120 mm
-4.75 in
0
01139001 25290 ETALON ZEDURAM 2010
04768002 42748 1
3
2
01139002 20260 ETALON ZEDURAM 2020
1
1
For measuring large diameters as well as
heights and angles; numerical display with
1 to 0.01 mm resolution; battery-powered.
furnished with:
Set of 4 batteries, 1,5 V, AA, type LRC 6
Resting discs
Rules for angle measurement
Identical to No. 01139001, but with added
infrared data transfer capability
Also included:
Matrix printer with infrared data transfer,
type HP 82240B
Thermal paper roll, 57 mm wide,
type HP 821175
External Micrometers
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D-12
Laser Distance Meters
Fast and effective Capture long distances very quickly, with no additional help.
Accurate and reliable Measure any distance up to 200 meters most accurately and reliably.
User-friendly Eliminate the need for tiresome manual calculation.
Versatile Made for indoor and outdoor applications as well as in any hard-to-access areas.
TESA SPACER 100
Distance measurement within everyones reach!
Small but strong, this laser meter fits any pocket and can be used everywhere.
Provided with a laser range up to 100 m along with shortcut keys that make
addition, subtraction, surface and volume calculations easier.
Shortcut keys enabling
Addition and subtraction of measured values
Calculation of surfaces and volumes
MIN/MAX distance measurement
33
Laser
switches off
itself after
3 min. or 6 min. for the tool.
Automatically for both.
IP54
-10C to + 50C
-25C to + 70C
Identification
number
Suited
carrying case
Declaration
of conformity
Users manual
with safety
instructions
01130010 TESA SPACER 100
04761059
Provided with one set of 2 batteries, AAA, type LR 03, 1,5 V. Also with dust cover.
Optional Accessory
1 Set of 4 spare batteries, AAA, type LR 03, 1,5 V.
24721
21126
External Micrometers
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D-13
3
Laser
switches off
itself after
3 min. or 6 min. for the tool.
Automatically for both.
IP54
-10C to + 50C
-25C to + 70C
Identification
number
Suited
carrying case
Declaration
of conformity
Users manual
with safety
instructions
TESA SPACER 200
Versatile, also with ergonomic design
Handy, easy-to-use. Includes a viewfinder for easy targeting along with a practi-
cal folding datum end piece for measuring short and long distances. Identifies the
right datum value automatically.
Ergonomic design
Laser range up to 200 m
Folding datum end piece
Built-in view finder
(2x magnification)
Integrated spirit level
01130020 TESA SPACER 200
04768002
Provided with one set of 2 batteries, AAA, type LR 03, 1.5 V. Also with dust cover.
Optional Accessory
1 Set of 4 spare batteries, AAA, type LR 03, 1.5 V.
Also available upon request
Model with Bluetooth wireless connection
24722
42748
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D-14
Spacer 100 Spacer 200
1
19 20
Surfaces / Volumes
Space measurement
Release switch
MIN/MAX distances, continuous measurement
Addition / Subtraction
Storage of constant values
Recall of last measured values
Illuminated display
Multifunction end piece
Coupling thread for tripod
1
/4
Integrated view finder
Built-in spirit level
Main functionalities with additional key features
Spacer 100 Spacer 200
1,5 mm 2 mm
0,05 100 m 0,05 200 m
0,000 m, 0,00 m 0,000 m, 0,00 m, 0 mm
0.00 ft, 0.00
1
/16 ft in, 0.00 ft, 0.00
1
/32 ft in,
000
1
/16, 0.0 in, 0
1
/16 in 000
1
/32, 0.0 in, 0
1
/32 in
10, 50, 100 m 10, 50, 100 m
6, 30, 60 mm 6, 30, 60 mm
Type AAA, 2 x 1,5 V Type AA, 2 x 1,5 V
135 x 45 x 31 mm 148 x 64 x 36 mm
145 g 241 g
635 nm, < 1mW 635 nm, < 1mW
Accuracy*
Laser range
Numerical scale
Distance
Laser point diameter
Autonomy 5'000 measurements 10'000 measurements
Batteries
Dimensions
Weight (with batteries included)
Laser wavelength
* Measuring accuracy up to 30 m (standard deviation 2 ). The max. deviation may be measured under bad conditions, e.g. high
sunlight radiation or low reflective pointed surface. This deviation may increase by at least 10 mm over 30 m without target plate.
Laser safety
Both laser distance meters belong to the safety class II. This means that even if the laser beam is inadvertently focused by the eye,
the natural reflex of blinking will prevent any eye damage.
Technical Data
E-1
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-2
Electronic indicators, precision dial gages
and dial test indicators have the capability to
measure with the lowest possible hysteresis.
Therefore, they are ideally suited for runout
inspection where this capability is required.
In order to significantly reduce the effects of
the systematic errors, we recommend carrying
out a number of comparative measurements
since only the actual size of each related
nominal length will be read out.
The measuring instruments that are best suited
for this purpose are electronic indicators, dial
gages with limited range of indication and
precision indicators.
Dial test indicators (lever-type) are specially
designed for :
checking malleable parts due to low
measuring force;
inspecting hard-to-reach measuring points
with awkward edges.
Easy-to-use, versatile
With over 50 years experience producing
precision dial gages, we offer a wide variety
of models.
Electronic indicators featuring a combined ana-
log/digital indication and the most
up-to-date technology.
Mechanical dial gages with high-precision
movement, smooth pointer revolution and
double-action shockproof mechanisms, as
well as measuring spans up to 4.0" / 100 mm.
Which Style Do
You Need?
Digital indication provides error-free readout
of the measured values as the fractions of the
scale divisions need not be estimated visually.
Analog indication is best suited for dynamic
measurements, e.g. when determining axial and
radial runout errors. Analog displays provide a
clear, visual representation of the variations on
a part being measured.
Standards and Definitions
0
10
5
-5
20
15
-10
-15
-20
0 1 2 3 4 5 7 6 8 9
10
E
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Hysteresis
Local measuring span
T
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p
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Downward plunger movement
Upward plunger movement
(conventional) true value, mm
Deviation span
0
10
5
-5
20
15
-10
-15
-20
0 1 2 3 4 5 7 6 8 9 10
Hysteresis
Local measuring span
Downward plunger movement
Upward plunger movement
(conventional) true value, mm
E
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Measuring instruments:
Electronic indicators
Definitions used in this section:
Max. perm. errors in one measuring direction
over the whole measuring range
within the local measuring range
in both measuring directions
Repeatability limit
Max. hysteresis
Measuring instruments:
Mechanical dial gages
Dial test indicators (lever-type)
Definitions used in this section:
Deviation span
Deviation span within
the local measuring span
Total deviation span
Repeatability limit
Max. hysteresis
External Micrometers
E-3
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
DIGICO
1 and 2
Electronic Indicators
Both models are remarkable for their versatile functions, large measuring span and high accuracy.
Analog and digital display.
Digital display can be placed in any position for easy reading.
Zero-setting at any point within the measuring span.
Data input through the keyboard.
Counting sense reversal.
Classification of measured values through symbols; in the external power supply mode, the
display lights up with a green background or changes to orange or red if the part is not within
tolerance.
Value storage by means of the functions Highest value, Lowest valueor Highest value minus
lowest value.
in in mm mm
19.30000 86508 DIGICO 1 1.18 0.00005 or 0.0005 30 0.001 or 0.01
19.30001 26752 DIGICO 2 3.36 0.00005 or 0.0005 60 0.001 or 0.01
LC display
with colored
background
6 digits plus
minus sign
.354" x .177" /
9 x 4.5 mm digit
height (HxW)
See the
table opposite
mm / in
Conversion
1.50 in / 40 mm
scale length
25
scale divisions
According to
selected
tolerances
1.20 in/ 30.4 mm
(DIGICO 1)
or 2.376 in / 60.4 mm
(DIGICO 2)
Incremental
glass scale
Max. 1 m/s
(DIGICO 1) or
max. 2 m/s (DIGICO 2)
Plunger
guiding
on a plain bearing
M2.5 thread for the
measuring insert
DIGICO 1: 2 m
DIGICO 2: 3 m
1 m
1 m
See table
on page E-4
RS-232
3.6 V
lithium battery
or mains adapter
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-4
Accessories for DIGICO
1 and 2
Degree of
protection
(IEC 60529): IP 54
(standard model
housing)
.6 lb/ 290 g
(DIGICO 1)
.7 lb/ 310 g (DIGICO 2)
Moved mass (plunger ) :
DIGICO 1: 28 g
DIGICO 2: 27 g
Supplied
in a suited
carrying case with:
1 lithium battery
No. 19.60007
1 lever No. 19.60005
Identification
number
Inspection
report with a
declaration of conformity
External Micrometers
E-5
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
Models DIGICO
10
Provided with all the features listed above.
Brown & Sharpe Series 1034,
DIGICO
LC display.
6 digits
plus minus sign
.335 in / 8.5 mm
digit height
See tables
mm / in
Conversion
Glass scale
with capacitive,
incremental divisions
Max. perm. :
1.5 m / s
Case in light
alloy. Front face
in polyamide.
Stainless steel plunger
guided on a plain bearing.
M2.5 thread for the
measuring insert.
See tables
2 m
2 m
(.0001"/ 0.001 mm)
RS-232,
opto-coupled
3V lithium
battery, type
CR 2032.
DIGICO 10:
4000 h
DIGICO 11 / MIN/MAX:
2000 h
41 F to 104 F
68 F to 140 F
EN 50081-1:
1993
EN 50082-1: 1993
599-1034
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-6
IEC 60529:
IP 51
See tables
Supplied in a
suited carrying
case with:
1 lithium battery, type
CR 2032, No. 19.61000
Identification
number
Inspection
report with a
declaration of conformity
DIGICO
MIN/MAX
With same basic features as DIGICO 11 except that PRESET function is not available.
Mainly used for value classification through the function Highest value minus lowest value.
in in mm mm m Amm Bmm g
19.30120 28637 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
in in mm mm m Amm Bmm g
599-1034 86378 1 0.00005 25 0.001 5 78.4 53.4 130
19.30110 26756 0.5 0.0005 12.5 0.01 10 65.9 53.4 120
19.30111 26757 1 0.0005 25 0.01 10 78.4 53.4 130
19.30112 26758 2 0.0005 50 0.01 20 150.5 90.5 210
19.30113 26759 4 0.0005 100 0.01 20 250.5 140.5 250
19.30101 26753 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
19.30100 26760 1 0.00005 25 0.001 5 78.4 53.4 130
19.30102 26754 2 0.00005 50 0.001 12 150.5 90.5 210
19.30103 26755 4 0.00005 100 0.001 15 250.5 140.5 250
in in mm mm m Amm Bmm g
19.30104 27281 0.5 0.00005 12.5 0.001 5 65.9 53.4 120
19.30105 27280 1 0.00005 25 0.001 5 78.4 53.4 130
DIGICO
11
With same basic features as set forth on page E-7 plus the following functions:
Possible entry of limiting values for classification through color LEDs: green for Good, red for Scrap,
amber for Rework.
Value storage using the functions Highest value, Lowest valueand Highest value minus lowest value.
Counting sense reversal.
External Micrometers
E-7
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
in in mm mm
Models IP65 with electronic module protected against the penetration of liquids
01930130 29017 0.5 0.0005 12.5 0.01 without
01930132 29018 0.5 0.00005 or 0.0005 12.5 0.001 or 0.01 with
Models IP65 with both mechanics and electronics protected against the penetration of liquids
01930131 28885 0.5 0.0005 12.5 0.01 without
01930133 28884 0.5 0.00005 or 0.0005 12.5 0.001 or 0.01 with
TESA DIGICO
1
.5
1
.
6
5
5
8
1
8
2
5
.
8
1
0
1
.
8
TESA DIGICO 12 Standard Models
1.73 in / 44 mm diameter dial
IP65 compliant Water and coolant resistant
RS-232 data output combined with external power supply
Patented inductive measuring system
Choice between absolute ABSand relative
RELmeasuring modes
Numerical display
PRESET function
Switchable measuring direction
Direct inch/metric conversion
Automatic shut down
4
2
.
5
1
3
1
3
1
8
5
8
1
2
.
5
19.3
5
4
8 h6
13
1
0
1
.
5
44
LCD,
5 digits + sign
Digit height:
.24 in / 6 mm
Zero-setting of
display
Max. error:
20 m
5 m
0.5 to 0.9 N
(0.15 N)
max. 2 m/s
Number of
measurements
per second: 7
Working tempe-
rature range:
41 F to 104 F /
+5 C to +40 C
3V lithiumbattery,
type CR 2032
Battery life:
> 3500 hours
RS-232
2.5 oz / 70 g
EN 61326-1
IP65 (IEC 529)
Shipping
packaging
incl. 1 lithium
battery, type CR 2032
(No. 01961000)
Serial number
Declaration of
conformity
(Diagram dimensions shown in mm)
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-8
60
8.54
6.4
1
.5
1
.
6
5
TESA DIGICO 12 - HP Models
High-precision measuring system
IP65 compliant Water and coolant resistant
Combined analog/digital display
Analog readout: 0.025 1.25 mm
Measuring modes: NOR/MIN/MAX/MAX-MIN
1.73 in / 44 mm diameter dial
RS-232 data output combined with
external power supply
Patented inductive measuring system
Zero-setting of display
Direct inch/metric conversion
Automatic shut down. Can also be locked
5
0
.
5
1
8
1
6
.
3
8
4
.
8
4
2
.
5
1
3
5
.
5
1
8
5
0
.
5
1
2
.
5
19.3
5
4
8 h6
13
8
6
.
5
44
10 50
24.5
5
5
1
5
5
2
.
5
1
9 5
5
2.5/4
19.05
6
.
4
9
.
5
1
4
.
3
6
.
4
26.2
03238013
01961012
01961013
in in mm mm
Models IP65 with electronic module protected against the penetration of liquids
01930134 28890 0.210 0.00005 or 0.0005 5 0.001 or 0.01
Models IP65 with both mechanics and electronics protected against the penetration of liquids
01930135 29546 0.210 0.00005 or 0.0005 5 0.001 or 0.01
Accessories
03238013 29547 Back with lug
01961012 29548 Upper lift lever
01960005 29549 Lower lift lever
01961013 29550 Pneumatic retraction device
04761060 29551 RS-232 connection cable with external power supply
01961000 29552 3V lithium battery, type CR 2032, 190 mAh
LCD,
5 digits + sign
Digit height:
24 in / 6 mm
Zero-setting
of display
Max. error:
4 m
2 m
0.4 to 0.75 N
(0.15 N)
Max. 2 m/s
Number of
measurements
per second: 9
Working tempe-
rature range:
41 F to 104 F /
+5 C to +40 C
3V lithium
battery,
type CR 2032
Battery life:
> 4000 hours
RS-232
2.5 oz / 70 g
EN 61326-1
IP65 (IEC 529)
Shipping
packaging
incl. 1 lithium
battery, type CR 2032
(No. 01961000)
Serial number
Inspection report
with a declaration
of conformity
(Diagram dimensions shown in mm)
(Diagram dimensions shown in mm)
External Micrometers
E-9
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
TESA DIGICO 205 Digital Electronic Indicators
The only electronic indicators that fully
conforms with DIN requirements.
Dimensions according to DIN 878
ABSOLUTE measuring mode
Combined analog/digital display
Mechanical tolerance markers
OPTO-RS data output
Auto-reverse and lockable keypad
Inspection report included
Swiss mad
Catalog No. EDP No. Range (IN/MM) Resolution Measuring
01990230 39676 .5/12.5mm (IN/MM) Force (N)
.0005/0.01mm < 2.0
V
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External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-10
Digit-Dial
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
in in in
D1-20111A 33557 1 .250 .100 .001
D1-20211A 33705 2 .250 .100 .001
D1-20126A 33611 1 .075 .030 .0005
D1-20226A 33786 2 .075 .030 .0005
D1-20141A 33638 1 .025 .010 .0001
D1-20241A 33836 2 .025 .010 .0001
AGD
Group
Regular Models
Conform to ANSI B89.1.10M Specifications.
High performance, shockproof design.
Hardened steel contact point.
Vertical centered lug back.
Balanced dial reading.
Precision Bearings
The sizes, materials, and finishes of pivots and bearings are the best possible
choice for optimum Indicator performance and lowest cost of ownership.
*For AGD Dimensions, see page E-14.
External Micrometers
E-19
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DI AL GAGES
Intermediate Range
Indicators are a standard
modification of the Regular
AGD Indicators. Designed
to meet the occasional
requirement for extra
range, they are supplied
with a balanced dial and
a revolution counter for
comparative-type reading
applications.
Intermediate Range Indicators
Conform to ANSI B89.1.10M Specifications.
High performance, shockproof design.
Hardened steel contact point.
Vertical centered lug back.
Balanced dial reading.
Revolution counter.
Tolerance pointers.
D2-29111E 34052 1 .312 in .100 in .001 in
D2-29211E 34117 2 .312 in .100 in .001 in
D2-29128E 34080 1 .312 in .040 in .0005 in
D2-29228E 34157 2 .312 in .040 in .0005 in
D2-29141E 34088 1 .100 in .010 in .0001 in
D2-29241E 34169 2 .100 in .010 in .0001 in
D2-29161E 34097 1 8.0 mm 1.0 mm .01 mm
D2-29261E 34181 2 8.0 mm 1.0 mm .01 mm
D2-29181E 34112 1 1.9 mm 0.2 mm .002 mm
D2-29281E 34192 2 1.9 mm 0.2 mm .002 mm
AGD
Group
0
2
4
9
1
4
6
8
9
10
D2-29181
S
H
OCKPROO
F
0.002mm
0
9
8
7
6
5
4
3
2
1
2
3
5
7
8
7
6
5
3
1
0
10
20
30
10
20
30
40
50
40
D2-29161
S
H
OCKPROO
F
0.01mm
0
9
8
7
6
5
4
3
2
1
0
1
2
3
4
5
4
D1-29141
S
H
OCKPROO
F
.0001"
3
4
5
6
7
2
3
0
5
10
15
20
D1-29128
.0005"
S
H
OCKPROO
F
2
3
0
10
20
30
10
20
30
40
50
40
D1-29111
S
H
OCKPROO
F
.001"
0
1
2
3
4
5
4
3
2
1
*The periphery of dial designs are identical to Regular Model dials.
*For AGD Dimensions, see page E-14.
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
External Micrometers
External Micrometers DI AL GAGES
D
I
A
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G
A
G
E
S
E-20
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
1-REV Indicators
Conform to ANSI B89.1.10M Specifications.
Exclusive Shockproof Design.
Precision Bearings.
The 1-Rev always keeps the Indicator Hand within one revolution.
Does not restrict spindle travel.
Does not affect magnification.
Does not damage the movement.
Provides accurate, instant readings.
D1-23111A 86362 1 .080 in .250 in .001 in
D1-23211A 33986 2 .080 in .250 in .001 in
D1-23126A 86366 1 .025 in .075 in .0005 in
D1-23226A 86006 2 .025 in .075 in .0005 in
D1-23141A 86368 1 .008in .025 in .0001 in
D1-23241A 34018 2 .008 in .025 in .0001 in
D1-23161A 86369 1 2.5 mm 2.50 mm .01 mm
D1-23261A 34027 2 2.5 mm 2.50 mm .01 mm
D1-23171A 33974 1 1.25 mm 1.25 mm .005 mm
D1-23271A 34037 2 1.25 mm 1.25 mm .005 mm
D1-23181A 33979 1 .5 mm 0.50 mm .002 mm
D1-23281A 34047 2 .5 mm 0.50 mm .002 mm
Spindle
Travel
AGD
Group
*For AGD Dimensions, see page E-14.
0
2
4
6
2
8 8
D1-23181
REV
1
3
5
7
9 9
1
SHOCKPROOF
0.002mm
D1-23171
0.005mm
0
5
10
15
20
5
10
5
0
SHOCKPROOF
REV
0
10
20
30
10
40 40
D1-23161
REV
SHOCKPROOF
0.01mm
D1-23211
REV
SHOCKPROOF
.001"
0
10
20
30
10
40 40
30
20
The 1-Rev cannot be a full
revolution off because the
Indicator only makes one
revolution.
Shockproof Mechanism
Available in all AGD sizes
and in inch or metric.
Metric dials are yellow for
easy identification.
Dead Zone
External Micrometers
E-21
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DI AL GAGES
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
5" Long Stem Indicators
Conform to ANSI B89.1.10M Specifications.
When a surface is difficult to access, a Long Stem Indicator can be used to reach it without losing
measuring accuracy and without great expense. Stem lengths are 5" long.
High performance, shockproof design.
Hardened steel contact point.
Vertical centered lug back.
Balanced dial reading.
Revolution counter.
Tolerance pointers.
*For AGD Dimensions, see page E-14.
D4-20226A 34400 2 .075 in .030 in .0005 in
D4-20261A 34417 2 2.5 mm 1.0 mm .01 mm
AGD
Group
External Micrometers
External Micrometers DI AL GAGES
D
I
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A
G
E
S
E-22
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
Metric Indicators - Regular Models
High performance, shockproof design.
Hardened steel contact point.
Vertical centered lug back.
Balanced dial reading.
mm mm mm
D1-20161A 33653 1 2.5 1.0 .01
D1-20261A 33857 2 2.5 1.0 .01
D1-20171A 33670 1 1.25 0.5 .005
D1-20271A 33873 2 1.25 0.5 .005
D1-20181A 33686 1 0.5 0.2 .002
D1-20281A 33886 2 0.5 0.2 .002
AGD
Group
External Micrometers
E-23
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DI AL GAGES
D5-21221F 86002 2 1.000 in .050 in .0005 in
D5-21201F 34434 2 30 mm 1 mm .01 mm
AGD
Group
Long Range Indicators
Continuous and Balanced Dials.
Revolution Counter.
Precision Bearings.
Long-Range Lifting Lever
Catalog No. 599-8400-279
*For AGD Dimensions, see page E-14.
Rotating dial
with lock
Full metal
case housing
and bevel
Identification
number
Declaration of
conformity
Plastic box
External Micrometers
External Micrometers DI AL GAGES
D
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E-24
IP54 Indicator
IP54 - Waterproof protection (Norm IEC 60529)
Fully protected against the penetration of liquid or solid contaminants. Dust, particles of metal, spraying water
or oil are prevented from entering the indicator.
Corrosion resistant.
High performance, shockproof design.
Hardened steel contact point.
Vertical centered lug back.
Balanced dial reading.
Revolution counter.
Tolerance pointers.
D2-29111F-W 28629 .001 in .100 in .200 in 0-50-0 White
D2-29228F-W 28630 .0005 in .050 in .400 in 0-25-0 White
D2-29161F-W 28631 0.01 mm 0.5 mm 5 mm 0-50 Yellow
D2-29261F-W 28632 0.01 mm 1 mm 10 mm 0-100 Yellow
Dial
Color
In a shop environment, Precision Dial Gages are in constant contact with oil, water mist and dust.
Hermetically sealed IP54 waterproof gages from Brown & Sharpe are specifically designed to withstand
these conditions.
Features:
A flexible rubber bellows is fitted where the spindle enters the stem.
The upper end of the measuring spindle is sealed by a safety cap and an Oring.
A new design of the external metal ring and its assembly produces a perfect seal. Its special features
include Orings, flat glasses and a screwed on brass ring. An additional Oring is placed between the
rotating outer ring and the indicators metal housing.
The back plate is fitted to prevent foreign matter from entering.
External Micrometers
E-25
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DI AL GAGES
90 Models
Precision Bearings.
Metric Indicators are supplied with yellow tinted faces.
8 mm stem supplied with .375" bushing.
Revolution counter.
Tolerance pointer.
D9-20111E 34479 1 .200 in .100 in .001 in
D9-20221E 34526 2 .125 in .050 in .0005 in
D9-20161E 34507 1 2.5 mm 1.0 mm .01 mm
D9-20261E 34552 2 2.5 mm 1.0 mm .01 mm
AGD
Group
.375" bushing
35.60101
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-26
AGD Dial Indicator Contacts
Mushroom
Material in
D0-03405 33480 Steel 3/32
D0-80109 33477 Steel 1/8
D0-03466 33481 Carbide 1/8
Regular
Furnished on all indicators unless otherwise
specified.
Material in
D0-80001 33460 Steel 1/8
D0-80104 33474 Steel 1/4
D0-03024 33430 Steel 3/8
D0-03032 33433 Steel 1/2
D0-03040 33436 Steel 5/8
D0-03048 33438 Steel 3/4
D0-03056 33439 Steel 7/8
D0-03100 33447 Steel 1
D0-03132 33452 Steel 1-1/2
D0-03140 33453 Steel 1-5/8
D0-03148 33454 Steel 1-3/4
D0-03156 33455 Steel 1-7/8
D0-03200 33456 Steel 2
D0-03208 33457 Steel 2-1/8
D0-03216 33458 Steel 2-1/4
D0-03224 33459 Steel 2-3/8
D0-03240 33462 Steel 2-5/8
D0-03248 33463 Steel 2-3/4
D0-03256 33467 Steel 2-7/8
D0-03263 33468 Steel 3
D0-03308 33469 Steel 3-1/8
D0-03316 33470 Steel 3-1/4
D0-03366 33475 Carbide 1/4
D0-03250 33464 Diamond 1/4
Flat
Material in
D0-80101 33476 Steel 5/32
D0-03364 33473 Steel 1/4
D0-03013 33420 Steel 3/8
D0-03014 33421 Steel 1/2
D0-03015 33422 Steel 5/8
D0-03016 33423 Steel 3/4
D0-03017 33424 Steel 7/8
D0-03018 33425 Steel 1
D0-03363 33472 Carbide 1/4
Extension
Material in
D0-80102 33431 Steel 7/16
D0-03058 33440 Steel 7/8
D0-70160 33539 Steel 1
D0-03123 33450 Steel 1-3/8
Large Wide Face
Material in
D0-03403 33478 Steel 1/8
Presser Foot
Material in
D0-80103 33543 Steel 7/16
Needle Point
Material in
D0-80007 33545 Steel 1/2
D0-80007 33544 Steel 5/8
D0-73517A 33547 Carbide 1/2
D0-73517 33546 Carbide 5/8
Taper
Material in
D0-80005 33426 Steel 7/16
D0-80010 33427 Steel 1
D0-03021 33428 Steel 1-7/16
D0-03022 33429 Steel 2
Shock Absorbing
Material in
D0-80105 33471 Steel 5/8
E-27
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
Contact Points with M2.5 Threads
Measuring insert with off-center, narrow
measuring face. Lock nut for radial
alignment.
Bmm
35.10602 28662 Carbide 0.5
Measuring insert with adjustable narrow
measuring face (parallelism). Lock nut
for radial alignment.
Bmm
35.10702 28663 Carbide 0.5
Measuring insert with a flat, adjustable
measuring face (parallelism). Lock nut
for radial alignment.
mm
35.10902 28668 Carbide 2.5
16
3
,
3
5
6
,
5
1
5
0
,
5
Measuring insert with a cylindrical
measuring face. Lock nut for radial
alignment.
35.10502 28661 Carbide Measuring inserts with blade-shaped
measuring faces. Lock nut for radial
alignment.
Bmm
35.60024 28655 Steel 0.3
35.60025 28656 Carbide 0.3
Measuring inserts with blade-shaped
measuring faces, in steel. Lock nut for
radial alignment.
35.60031 28657 5 0.2
35.60032 28658 10 0.2
35.60033 28659 15 0.2
35.60034 28660 20 0.2
L
mm
B
mm
Measuring insert with needle contact
point.
35.60030 28652 Steel
Measuring inserts with ball-bearing rollers.
Lock nut for radial alignment.
Shape
35.60010 28653 Steel Cylindrical
35.60011 28654 Steel ball-shaped
Measuring insert with offset (A)
contact point. Lock nut for radial
alignment.
Amm
35.60063 28651 Steel 12
2
6
3
,
3
2,5
1.6
3,0
2,0
8
7
,
5
7
13
6
1
,
6
0
,
0
0
3
2
,
5
4
2,3
16
0
,
5
7,5
Measuring inserts with a flat measuring face.
mm
35.10801 28664 Steel 2.5
35.10802 28665 Carbide 2.5
35.60022 28666 Steel 3.4
35.60023 28667 Carbide 3.4
6
D
4
DO-69998 28650
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-28
AGD Dial Indicator Backs for Prior Design
(Indicators purchased before 01/2002)
A.G.D. Mil. Spec. Lug
Furnished on all dial indicators unless
otherwise specified.
D0-29002 33497 1
D0-29202 33507 2
AGD
Group
A.G.D. Mil. Spec. Offset Lug
D0-29001 33496 1
D0-29201 33506 2
AGD
Group
L
C
L
C
Dovetail Rack
D0-29056 33500 1
D0-29256 33511 2
AGD
Group
A.G.D. Mil. Spec. Post
D0-29069 33504 1
D0-29269 33515 2
AGD
Group
.875 to
Spindle
L
c
.562
1.50
.635
1.00
1.50
.938
Flat
D0-29021 33499 1
D0-29221 33509 2
AGD
Group
Dovetail Bracket
D0-29253 33510
(fits both sizes)
A.G.D. Mil. Spec. Screw
D0-29068 33503 1
D0-29268 33514 2
AGD
Group
A.G.D. Mil. Spec. Adjustable
D0-29003 33498 1
D0-29203 33508 2
AGD
Group
Style H
Style K Style M Style N
Style P Style R
Style T
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
AGD Dial Indicator Backs for Current Design
(Indicators purchased during or after 01/2002)
A.G.D. Mil. Spec. Lug
Furnished on all dial indicators unless
otherwise specified.
D0-29002-1 28669 1
D0-29202-1 28670 2
AGD
Group
A.G.D. Mil. Spec. Offset Lug
D0-29001-1 28671 1
D0-29201-1 28672 2
AGD
Group
L
C
Flat
D0-29021-1 28673 1
D0-29221-1 28674 2
AGD
Group
A.G.D. Mil. Spec. Post
D0-29069-1 28675 1
D0-29269-1 28676 2
AGD
Group
A.G.D. Mil. Spec. Screw
D0-29068-1 28677 1
D0-29268-1 28678 2
AGD
Group
To or der an i ndi cat or wi t h a
speci f i c back, pl ace t he st yl e
l et t er desi gnat i on at t he end
of t he i ndi ct at or par t
number. For exampl e, a
D1-20241A i ndi cat or
( shown on page E-17) wi l l be
shi pped wi t h a f l at back i f
t he st yl e l et t er K i s added t o
t he end of t he par t number,
as D1-20241AK.
Style N
Style K
Style P
Style R
A.G.D. Mil. Spec. Adjustable
D0-29203 -1 2
AGD
Group
Style H
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-30
Indicator Dial Options
Solid Dial
Continuous dial reading clockwise or counterclockwise, or balanced dial with plus" or minus" signs.
Format A
Balanced Numbering
(Plus on right, minus on left)
0
10
20
30
40
50
40
30
20
10
.001
Double Dials - Revolution Counting Hands
Continuous dials reading clockwise or counterclockwise, or balanced dials without plusor minus
signs, complete with revolution counting hands.
Format E
Balanced Numbering
(Plus and minus omitted)
Format F
Continuous Clockwise
Numbering
0
10
20
30
40
50
40
30
20
10
.001
0
1
2
3
4
5
1
2
3
4
0
10
20
30
40
50
60
70
80
90
.001
0
9
8
7
6
5
1
2
3
4
MADE IN U.S.A.
E-31
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
AGD Dial Indicator Accessories
D0-69984 33538
Moisture Seal*
Bell Crank* Collet Clamp
in
D0-48255 33521 12
B&S 599-8941 45054
B&S 599-8940 (9/16-18 Thrd.) 45053
* Fits all .375 AGD Mil. Spec. stem diameters
Hole Attachments*
in
D0-69974 33534 .25
D0-69975 33535 .50
.81
2.06
.87
1.81
3.81
.87
1.125"
1.125"
External Micrometers
External Micrometers ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-32
Long-Range Lifting Lever
Split Bushing*
Holding Rod
in
For 90 Indicators
D0-95020 33548 0.31
D0-95030 33549 0.25
D0-95050 33550 0.38
D0-69976 33536
All dimensions are in inches unless otherwise specified.
* Fits all .375 AGD Mil. Spec. stem diameters
in
D0-48279 33522 0 - 1
Used primarily on D5-21211F to provide
for full spindle retraction.
AGD Dial Indicator Accessories (cont.)
.50
.50
2.50
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
Wood case
Contact Point Set
Eliminates trouble in measuring hard-to-get-at places and enables you to make complete use of
your Dial Indicator. The set includes 22 points in various shapes and sizes.
The set is supplied with a fitted case. Points have AGD Standard #4-48 threads and are protected
against corrosion.
AGD Dial Indicator Accessories
599-7886 44958
Material in
Blanks
D0-03007 33414 Steel 1/2
D0-03008 33415 Steel 3/4
D0-03009 33416 Steel 1
D0-03010 33417 Steel 1-1/2
D0-03011 33418 Steel 2
D0-03012 33419 Steel 2-1/2
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-34
40 mm Diameter Dial Gages, Perpendicular
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (m) m m
CP 352 0.01 3 3.2 1 0-50-100 14 3 3 0.9
CP 352S 0.01 0.4 3.2 (1) 4-0-4 9 3 3 0.9
CP 353 0.01 3 3.2 0.5 0-25-50 14 3 3 0.9
CP 355 0.002 3 3.2 0.2 0-10-20 14 2 2.5 0.9
CP 355S 0.002 0.08 3.2 (0.2) 8-0-8 9 2 2.5 0.9
S: Models with a reduced range.
Since the pointer travels less than one revolution, all reading errors due to the revolution counter are
eliminated.
4
0
3
7
3 4.5
8h6
5
10
5
0
4
3
6
6
8
(
1
1
1
)
9 15.7
5
8
5
3
3
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (m) m m
313K 0.01 40 5 5.4 0,5 0 25 50 14 3 3 1.4
512K 0.01 58 10 10.5 1 0 50 100 17 3 3 1.4
Metric models
Total Repeat- Hyste- N
Reading ability resis
in mm in in in error (in) in in
314AK .0005 40 .200 .212 .020 0 10 20 .0006 .00015 .00015 1.4
513AK .0005 58 .400 .420 .050 0 25 50 .0007 .00015 .00015 1.4
Inch models
DIN 878,
NF E 11-050
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-36
40 mm Diameter Dial Gages
Series 350, reading to 0.01/0.002 mm
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (m) m m
353 0.01 5 5.4 0.5 0 25 50 14 3 3 1.4
353B 0.01 5 5.4 0.5 0 25 50 14 3 3 1.4
353E 0.01 5 5.4 0.5 0 25 50 14 3 3 1.7
353S 0.01 0.2 3.3 (0.5) 20 0 20 9 3 3 1.4
353SB 0.01 0.2 3.3 (0.5) 20 0 20 9 3 3 1.4
353SE 0.01 0.2 3.3 (0.5) 20 0 20 9 3 3 1.7
355 0.002 3 3.3 0.2 0 10 20 12 1.5 2 1.4
355B 0.002 3 3.3 0.2 0 10 20 12 1.5 2 1.4
355E 0.002 3 3.3 0.2 0 10 20 12 1.5 2 1.7
Metric models
Total Repeat- Hyste- N
Reading ability resis
in in in in error (in) in in
352A .001 .200 .212 .050 0 25 50 .0006 .00015 .00015 1.4
352AB .001 .200 .212 .050 0 25 50 .0006 .00015 .00015 1.4
352AE .001 .200 .212 .050 0 25 50 .0006 .00015 .00015 1.7
354A .0005 .200 .212 .020 0 10 20 .0006 .00015 .00015 1.4
354AB .0005 .200 .212 .020 0 10 20 .0006 .00015 .00015 1.4
354AE .0005 .200 .212 .020 0 10 20 .0006 .00015 .00015 1.7
354AS .0005 .008 .130 (.020) 8 0 8 .0006 .00015 .00015 1.4
354ASB .0005 .008 .130 (.020) 8 0 8 .0006 .00015 .00015 1.4
354ASE .0005 .008 .130 (.020) 8 0 8 .0006 .00015 .00015 1.7
355A .0001 .120 .130 .010 0 5 10 .0005 .00006 .00008 1.4
355AB .0001 .120 .130 .010 0 5 10 .0005 .00006 .00008 1.4
355AE .0001 .120 .130 .010 0 5 10 .0005 .00006 .00008 1.7
Inch models
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
S: Models with a reduced
range, balanced reading.
Since the pointer travels
less than one revolution,
all reading errors due to
the revolution counter
are eliminated.
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-37
40 mm Diameter Dial Gages Series 360,
reading to 0.002/0.001 mm
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm error (m) m m
365S 0.002 0.08 1.5 (0.2) 8 0 8 3 1 1 1.4
365SB 0.002 0.08 1.5 (0.2) 8 0 8 3 1 1 1.4
365SE 0.002 0.08 1.5 (0.2) 8 0 8 3 1 1 1.7
367 0.001 1 1.5 0.1 0 5 10 5 1 1 1.4
367B 0.001 1 1.5 0.1 0 5 10 5 1 1 1.4
367E 0.001 1 1.5 0.1 0 5 10 5 1 1 1.7
367S 0.001 0.04 1.5 (0.1) 4 0 4 2 0.8 0.8 1.4
367SB 0.001 0.04 1.5 (0.1) 4 0 4 2 0.8 0.8 1.4
367SE 0.001 0.04 1.5 (0.1) 4 0 4 2 0.8 0.8 1.7
Metric models
Total Repeat- Hyste- N
Reading ability resis
in in in in error (in) in in
367A .00005 .050 .060 .005 0 2.5 5 .0002 .00004 .00004 1.4
367AB .00005 .050 .060 .005 0 2.5 5 .0002 .00004 .00004 1.4
367AE .00005 .050 .060 .005 0 2.5 5 .0002 .00004 .00004 1.7
367AS .00005 .002 .060 (.005) 2 0 2 .0001 .00003 .00003 1.4
367ASB .00005 .002 .060 (.005) 2 0 2 .0001 .00003 .00003 1.4
367ASE .00005 .002 .060 (.005) 2 0 2 .0001 .00003 .00003 1.7
Inch models
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers.
M2,5 coupling thread for
contact point
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
S: Models with a reduced
range, balanced reading.
Since the pointer travels
less than one revolution,
all reading errors due to
the revolution counter
are eliminated.
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E-38
58/82 mm Diameter Dial Gages
Series 531, reading to 0.1 mm
15.7
4.5
8 h6
5
10
5
0
/
6
0
4
3
6
6
8
/
7
2
(
1
1
1
)
9
5
8
5
3
3
19,2
8
2
M 2,5 - 6H
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (m) m m
531 0.1 58 10 10.5 5 0 2.5 5 35 3 10 1.5
531B 0.1 58 10 10.5 5 0 2.5 5 35 3 10 1.5
531G 0.1 82 10 10.5 5 0 2.5 5 35 3 10 1.5
531GB 0.1 82 10 10.5 5 0 2.5 5 35 3 10 1.5
Metric models
B: With bezel lock.
G: Large dial having a
82 mm diameter.
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-39
58/82 mm Diameter Dial Gages
Series 532, reading to 0.01 mm
Total Repeat- Hyste- N
reading ability resis
mm mm mm mm mm error (m) m m
532 0.01 58 10 10.5 1 0 50 100 17 3 3 1.5
532 LEFT 0.01 58 10 10.5 1 100 50 0 17 3 3 1.5
532B 0.01 58 10 10.5 1 0 50 100 17 3 3 1.5
532BLEFT 0.01 58 10 10.5 1 100 50 0 17 3 3 1.5
532G 0.01 82 10 10.5 1 0 50 100 17 3 3 1.5
532GB 0.01 82 10 10.5 1 0 50 100 17 3 3 1.5
532E 0.01 58 10 10.5 1 0 50 100 17 3 3 2
532S 0.01 58 0.4 4 (1.27) 40 0 40 9 3 3 1
532ST 0.01 58 0.4 4 (1.27) 40 0 40 9 3 3 1
533S 0.01 58 0.5 4 (1.27) 50 0 50 9 3 3 1
533SB 0.01 58 0.5 4 (1.27) 50 0 50 9 3 3 1
Metric models
Total Repeat- Hyste- N
reading ability resis
in mm in in in error (in) in in
533A .0005 58 .400 .420 .050 0 25 50 .0007 .00015 .00015 1.5
533AB .0005 58 .400 .420 .050 0 25 50 .0007 .00015 .00015 1.5
533AG .0005 82 .400 .420 .050 0 25 50 .0007 .00015 .00015 1.5
533AGB .0005 82 .400 .420 .050 0 25 50 .0007 .00015 .00015 1.5
533AE .0005 58 .400 .420 .050 0 25 50 .0007 .00015 .00015 2
533AS .0005 58 .020 .155 (.050) 20 0 20 .00035 .00015 .00015 1
533ASB .0005 58 .020 .155 (.050) 20 0 20 .00035 .00015 .00015 1
Inch models
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
G: Large dial having a
82 mm diameter.
S: Models with a reduced
range, balanced reading.
Since the pointer travels
less than one revolution,
all reading errors due to
the revolution counter
are eliminated.
T: The short pointer, which
moves along with the
reading pointer, continu-
ously indicates the high-
est value of the meas-
ured quantity.
Both are attached in the
middle of the dial. Ideal
for checking axial and
radial runouts.
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-40
58/82 mm Diameter Dial Gages
Series 550,
reading to 0.002/0.001 mm
Total Repeat- Hyste- N
reading ability resis
mm mm mm mm mm error (m) m m
555 0.002 58 5 5.3 0.2 0 10 20 14 1.5 2 1.5
555B 0.002 58 5 5.3 0.2 0 10 20 14 1.5 2 1.5
555E 0.002 58 5 5.3 0.2 0 10 20 14 1.5 2 1.7
555G 0.002 82 5 5.3 0.2 0 10 20 14 1.5 2 1.5
555GB 0.002 82 5 5.3 0.2 0 10 20 14 1.5 2 1.5
556 0.001 58 5 5.3 0.2 0 10 20 14 1.5 2 1.5
556B 0.001 58 5 5.3 0.2 0 10 20 14 1.5 2 1.5
556E 0.001 58 5 5.3 0.2 0 10 20 14 1.5 2 1.7
556G 0.001 82 5 5.3 0.2 0 10 20 14 1.5 2 1.5
556GB 0.001 82 5 5.3 0.2 0 10 20 14 1.5 2 1.5
Metric models
1
2
9
)
Total Repeat- Hyste- N
reading ability resis
in mm in in in error (in) in in
555A .0001 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
555AB .0001 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
555AE .0001 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.7
555AG .0001 82 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
555AGB .0001 82 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
556A .00005 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
556AB .00005 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
556AE .00005 58 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.7
556AG .00005 82 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
556AGB .00005 82 .200 .210 .010 0 5 10 .00055 .00006 .00008 1.5
Inch models
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
G: Large dial having a
82 mm diameter.
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-41
58/82 mm Diameter Dial Gages
Series 560,
reading to 0.002/0.001 mm
5
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (m) m m
565S 0.002 58 0.08 3.3 (0.2) 8 0 8 3 1 1 1.5
565SB 0.002 58 0.08 3.3 (0.2) 8 0 8 3 1 1 1.5
565SE 0.002 58 0.08 3.3 (0.2) 8 0 8 3 1 1 1.7
567 0.001 58 1 3.3 0.1 0 5 10 5 1 1 1.5
567B 0.001 58 1 3.3 0.1 0 5 10 5 1 1 1.5
567E 0.001 58 1 3.3 0.1 0 5 10 5 1 1 1.7
567S 0.001 58 0.04 3.3 (0.1) 4 0 4 2 0.8 0.8 1.5
567SB 0.001 58 0.04 3.3 (0.1) 4 0 4 2 0.8 0.8 1.5
567SE 0.001 58 0.04 3.3 (0.1) 4 0 4 2 0.8 0.8 1.7
567SG 0.001 82 0.04 3.3 (0.1) 4 0 4 2 0.8 0.8 1.5
Metric models
Total Repeat- Hyste- N
Reading ability resis
in mm in in in error (in) in in
567A .00005 58 .050 .130 .005 0 2.5 5 .0002 .00004 .00004 1.5
567AB .00005 58 .050 .130 .005 0 2.5 5 .0002 .00004 .00004 1.5
567AE .00005 58 .050 .130 .005 0 2.5 5 .0002 .00004 .00004 1.7
567AS .00005 58 .002 .130 (.005) 2 0 2 .0001 .00003 .00003 1.5
567ASB .00005 58 .002 .130 (.005) 2 0 2 .0001 .00003 .00003 1.5
567ASE .00005 58 .002 .130 (.005) 2 0 2 .0001 .00003 .00003 1.7
Inch models
DIN 878,
NF E 11-050,
factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance
markers (models
with a 58 mm dial diameter
only).
M2,5 coupling thread for
contact point.
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
B: With bezel lock.
E: Watertight as per
DIN 40050, IP64.
G: Large dial having a
82 mm diameter.
S: Models with a reduced
range, balanced reading.
Since the pointer travels
less than one revolution,
all reading errors due to
the revolution counter
are eliminated.
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-42
58/82 mm Dial Gages
with Long Range, Series 700
DIN 878,
NF E 11-050,
factory
standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Ajustable
tolerance markers
(models with a
58 mm dial diameter only).
M2,5 coupling thread for
contact point.
Revolution counter in the
middle
Contact point with
a 3 mm dia. ball tip,
already mounted
Cardboard box
Serial number
Inspection report
with a declaration
of conformity
58 mm 82 mm 58/82 mm
30 mm 30 mm 50 mm 100 mm 150 mm 200 mm
mm 1 in 1 in 2 in 4 in 6 in 8 in
A 148 158 228 390 599 752
B 88 98 117.2 211.6 355 437
C 50 60 60 103.6 150 150
D 10 10 9 9 10.4 10.4
E 20 20 19 19 20.2 20.2
F 8h6 8h6 8h6 8h6 12 12
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-43
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (m) m m
711 0.1 58 30 30.5 5 0 2.5 5 40 3 10 2.2
711B 0.1 58 30 30.5 5 0 2.5 5 40 3 10 2.2
711G 0.1 82 30 30.5 5 0 2.5 5 40 3 10 2.2
711GB 0.1 82 30 30.5 5 0 2.5 5 40 3 10 2.2
721 0.1 58 50 50.5 5 0 2.5 5 50 3 10 2.5
721B 0.1 58 50 50.5 5 0 2.5 5 50 3 10 2.5
721G 0.1 82 50 50.5 5 0 2.5 5 50 3 10 2.5
721GB 0.1 82 50 50.5 5 0 2.5 5 50 3 10 2.5
731 0.1 58 100 100.5 5 0 2.5 5 60 3 10 3.2
731B 0.1 58 100 100.5 5 0 2.5 5 60 3 10 3.2
731G 0.1 82 100 100.5 5 0 2.5 5 60 3 10 3.2
731GB 0.1 82 100 100.5 5 0 2.5 5 60 3 10 3.2
Total Repeat- Hyste- N
Reading ability resis
in mm in in in error (in) in in
713A .0005 58 1 1.02 .05 0 25 50 .001 .00015 .0002 2.2
713AB .0005 58 1 1.02 .05 0 25 50 .001 .00015 .0002 2.2
713AG .0005 82 1 1.02 .05 0 25 50 .001 .00015 .0002 2.2
713AGB .0005 82 1 1.02 .05 0 25 50 .001 .00015 .0002 2.2
723A .0005 58 2 2.02 .05 0 25 50 .0012 .00015 .0002 2.5
723AB .0005 58 2 2.02 .05 0 25 50 .0012 .00015 .0002 2.5
723AG .0005 82 2 2.02 .05 0 25 50 .0012 .00015 .0002 2.5
723AGB .0005 82 2 2.02 .05 0 25 50 .0012 .00015 .0002 2.5
733A .0005 58 4 4.02 .05 0 25 50 .0014 .00015 .0003 3.2
733AB .0005 58 4 4.02 .05 0 25 50 .0014 .00015 .0003 3.2
733AG .0005 82 4 4.02 .05 0 25 50 .0014 .00015 .0003 3.2
733AGB .0005 82 4 4.02 .05 0 25 50 .0014 .00015 .0003 3.2
Inch models
Reading to 0.1 mm Metric models
Reading to 0.01 mm
Total Repeat- Hyste- N
Reading ability resis
mm mm mm mm mm error (m) m m
712 0.01 58 30 30.5 1 0 50 100 25 3 5 2.2
712B 0.01 58 30 30.5 1 0 50 100 25 3 5 2.2
712BLEFT 0.01 58 30 30.5 1 100 50 0 25 3 5 2.2
712G 0.01 82 30 30.5 1 0 50 100 25 3 5 2.2
712GB 0.01 82 30 30.5 1 0 50 100 25 3 5 2.2
722 0.01 58 50 50.5 1 0 50 100 30 3 5 2.5
722B 0.01 58 50 50.5 1 0 50 100 30 3 5 2.5
722BLEFT 0.01 58 50 50.5 1 100 50 0 30 3 5 2.5
722G 0.01 82 50 50.5 1 0 50 100 30 3 5 2.5
722GB 0.01 82 50 50.5 1 0 50 100 30 3 5 2.5
732 0.01 58 100 100.5 1 0 50 100 35 3 8 3.2
732B 0.01 58 100 100.5 1 0 50 100 35 3 8 3.2
732G 0.01 82 100 100.5 1 0 50 100 35 3 8 3.2
732GB 0.01 82 100 100.5 1 0 50 100 35 3 8 3.2
742G 0.01 82 150 150.5 1 0 50 100 40 3 10 4
752G 0.01 82 200 200.5 1 0 50 100 50 3 10 4
Metric models
B: With bezel lock.
G: Large dial having a
82 mm diameter.
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-44
Type CL2
Consists of a mechanical dial gage combined with an element featuring 2 elec-
trical contacts. Can be used in conjunction with the amplifying unit R43
(No. 044285).
Type CL4
Measuring unit with the following components included:
Mechanical dial gage.
Element fitted with 2 electrical contacts for setting tolerances.
Electronic amplifying unit controlling 3 color signals for value classification
with red for scrap, green for good and yellow for rework.
Power supply: 12 V AC through the R13 type transformer.
Factory standard
Rotating dial
Full-metal
housing.
Plunger and
stem with a 8h6 dia. in
stainless steel, hardened
and ground
Shockproof
system to protect
the movement
Adjustable toler-
ance markers on
models with a
58 mm dia. dial.
M2,5 thread for contact
point.
Revolution counter in the
middle
Contact point with
a 3 mm dia. ball tip,
already mounted
Contact
accuracy:
0,001 mm.
Current passing through
the contacts: 10 A, 12 V.
Response time: 0,1 s.
Power supply for CL4:
12 V, 50 Hz, 60 mA
Cardboard box
Serial number
Declaration of
conformity
Dial Gages with electrical contacts, Type CL
CL2
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-45
Tolerance Total Repeat- Hyste- N
Setting Reading ability resis
mm mm mm mm error (m) m m
CL2532 0.01 58 3 0.5 1.5 0 50 100 17 3 3 1.5
CL2532G 0.01 82 3 0.5 1.5 0 50 100 17 3 3 1.5
CL2555 0.002 58 3 0.5 1.5 0 10 20 14 1.5 2 1.5
CL2556 0.001 58 3 0.5 1.5 0 10 20 14 1.5 2 1.5
Metric models
Tolerance Total Repeta- Hyste- N
Setting Reading ability resis
in mm in in error (in) in in
CL2533A .0005 58 .120 .020 .060 0 25 50 .0007 .00015 .00015 1.5
CL2555A .0001 58 .120 .020 .060 0 5 10 .00055 .00006 .00008 1.5
Inch models
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-46
LC display
with coloured
background
6 digits plus
minus sign
Digit size:
9 x 4.5 mm
0.001/0.01 mm,
.00005/.0005 in
Metric/inch
conversion
40 mm
scale length
25 scale divisions
According
to chosen
tolerances
MC 2030:
30.4 mm
MC 2060:
60.4 mm
Incremental
glass scale
MC 2030:
max. 1 m/s
MC 2060:
max. 2 m/s
Plunger
guided on a
plain bearing
M2.5 coupling thread for
contact point
MC 2030: 2 m
MC 2060: 3 m
1 m
1 m
RS-232
3.6 V lithium
battery or mains
adapter
1000 h
using battery
0,002%/ C
10 C 40 C
10 C 50 C
Continued next page
COMPAC Electronic Indicators
MC 2030 or 2060
Exclusive electronic indicators providing a variety of simple functions, large
measuring span and high accuracy.
Combined analog/digital display. Analog display can be oriented for easy
reading in any position.
Zero-setting at any point within the measuring span.
Numerical keyboard for data inputs.
Counting sense reversal.
Possible input of limit values for classification with displaying of related sym-
bols.
Display with color background Green, red and amber if the indicator is
connected to its external power source.
Value storage through the functions max., min.and max.-min..
5
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8
6
,
5
3
0
/
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1
9
9
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2
3
3
6
8 h6
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18/17
29
9
2
0
4,5
01990001 MC 2030 Electronic indicator, 30 mm plunger travel
01990005 MC 2060 Electronic indicator, 60 mm plunger travel
01990004 MC 2030-MT 30 mm model
with 9 pairs of tolerances
01990006 MC 2060-MT 60 mm model
with 9 pairs of tolerances
S19070744 MC 2030-FC 30 mm model
with correction against 2 reference standards
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-47
Measuring force
MC 2030 MC 2060
Measuring force close to the plunger stop. Valid for indicator
used in upright position, with downward oriented plunger, as
well as in static measuring.
Upwards 0.85 0.15 N 0.90 0.20 N
Downwards 1.10 0.20 N 1.45 0.25 N
Hysteresis 0.10 N 0.15 N
Standard Accessories for MC 2030 and 2060
01960008 01960010 01960009
01960007 3 V lithium battery, type LR6, AA
01960008 Connector for the plunger retraction by vacuum with model
MC 2060
01960009 Connector for the plunger retraction by vacuum with model
MC 2030
01960010 Connector for the plunger retraction by air pressure with model
MC 2030
01960011 Connector for use of a mains adapter together with a trigger
switch for data transfer
04768000 Hand switch for triggering data transfer
04768001 Foot switch for triggering data transfer
04761038 RS-232 connecting cable, 25-pin
04761017 Adapter 25-pin to 9-pin
04761037 Mains adapter, 230 V, 50 Hz, 9 V, 200 mA, 1.8 VA
04761057 Mains adapter, 110 V, 60 Hz, 9 V, 200 mA, 1.8 VA
MC 2030: 290 g
MC 2060: 310 g
Shipping
box
including:
1 lithium battery
(No. 01960007) and
1 lifting lever
(No. 01960005)
Serial number
Inspection report
with a declaration
of conformity
IP54
ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
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E-48
MICRO-CODEL
Length Measuring System, Digital
UC-1030 and UC-1060 incremental probe
UA-2030 display unit, programmable
Both probes UC-1030 and UC-1060 include an opto-electronic system
based on a glass scale with incremental divisions Use of infrared diodes for scanning the glass
scale ensures exceptional reliability and accuracy.
The display unit provides the following main features:
Combined analog/digital display with bargraph.
Value classification through symbols with additional color background
green for good, orange for reworkand red for scrap.
Numerical keyboard One key = One operating function
Zero-setting at any point within the measuring span.
Easy input of tolerances.
Pre-setting of any value.
Counting sense reversal.
Inch/metric conversion.
Value storage max., min.and max.-min..
RS-232 digital output, bi-directional.
Analog output. Also with a BCD parallel output for model UA-1030 only.
UA display unit
LC display
with a green,
orange or red
background for value
classification
6-digit display
plus minus sign
Digit size:
9 x 4,5 mm
0,001/0,01 mm,
.00005/.0005 in
Metric/inch con-
version
40 mm
scale length
25 scale divisions
According
to chosen
tolerances
UC 1030:
30,4 mm
UC 1060:
60,4 mm
Incremental
glass scale
UC 1030:
max. 1 m/s
UC 1060:
max. 2 m/s
Plain bearing
guiding for the
plunger.
M2,5 coupling thread for
contact point
Continued next page
Incremental
sensors
DIN 32876,
Part 2
Plain bearing
guiding for the
plunger.
M2,5 coupling thread for
contact point.
8h6 dia. stem
IP54
Fitted shipping
case
Serial number
Inspection report
with a declaration
of conformity
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ELECTRONI C I NDI CATORS, DI AL GAGES, PRECI SI ON I NDI CATORS
E-49
5
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8
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5
3
0
/
6
0
1
9
9
/
2
3
3
6
8 h6
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18/17
4
22
9
6
2
0
4,5
01960008 01960010 01960009
04690003 UC 1030 Incremental probe,
30 mm long travel
04690004 UC 1060 Incremental probe,
60 mm long travel
04690021 UA 2030 Programmable display unit.
Table model
04690022 UA 1030 Programmable display unit.
Can be built in
04690005 Extension cable for incremental probes,
7 mm long
04690019 Vacuum cap for incremental
probes
01960008 Connector for retracting the plunger of the
UC-1060 probe by vacuum
01960009 Connector for retracting the plunger of the
UC-1030 probe by vacuum
01960010 Connector for retracting the plunger of the
UC-1030 probe by air pressure
Standard Accessories
UC 1030: 1 m
UC 1060: 2 m
1 m
1 m
RS-232
0.002%/ C
10 C 40 C
10 C 50 C
IP54
UC 1030: 290 g
UC 1060: 310 g
Fitted
shipping case
Serial number
Inspection report
with a declaration
of conformity
Value classi-
fication based
on both lower
and upper
specification limits
(LSL and USL)
Digital capture of
both extreme values
max.and min.as
well as difference
max.-min.in
dynamic
measurement
max.
min.
max.-min.
PRESET
UNIT 000
MEM R.MEM PRINT
TOL< TOL>
7 8 9
4 5 6
1 2 3
+/ 0
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-2
599-7032-3
BESTEST
/ TESATAST
DIN 2270
NF E 11-053
Rotating dial
BESTEST
/ TESATAST
Every TESATAST is furnished with a .080" (2 mm) carbide contact point, a .310" (8 mm)
diameter extension with dovetail, a point wrench and a certificate of accuracy and traceability
in a durable molded case.
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-4
Technical Data
Top Mounted Models
Well-proven lever-type dial test indica-
tors with dial face mounted parallel to
the inserts axis.
Side Mounted Models
Lever-type dial test indicators
with dial face mounted parallel
to the inserts axis, but on the
flat side of the dial housing.
End Mounted Models
Lever-type dial test indicators with
dial face mounted at right angle to
the inserts axis.
60
8.54
6.4
1
.5
1
.
6
5
.001"/ .0005"/ .00005"/
0.02 mm 0.01 mm 0.002 mm
.001"/ .0004"/ .0001"/
Deviation span 27 m 10 m 2 m
Deviation span within .0005"/
the local measuring span 0.20 mm 12 m .0002"/
0.10 mm 5 m .00005"/
0.02 mm 1 m
Total deviation span .0012"/
31 m 13 m 3.5 m
.00016"/ .00012"/ .00005"/
Repeatability limit 4 m 3 m 1 m
.00016"/ .00012"/ .00006"/
Max. hysteresis 4 m 3 m 1.5 m
Measuring force with the following measuring inserts
12.53 mm long 0.15 N 0.15 N
36.53 mm long 0.06 N 0.06 N
24
15
4
5
7
0
/
9
4
8,3 7,6
13
2
3
8
,
4
2
8
,
5
1
1
,
8
3
5
,
8 240
7
7
/
1
0
1
1
1
,
8
3
5
,
8
17,4
10,1
7
0
/
9
4
1
1
,
8
3
5
,
8
BESTEST
/ TESATAST
LCD,
5 digits + sign
Digit height:
.24 in / 6 mm
Zero-setting
Max. perm.
error: 10 m
Repeatability:
1 m
Hysteresis:
3 m
01830001
max. 0.05 m/s
01830002
max. 0.15 m/s
Number of
measurements:
9/s
Operating tem-
perature range:
41 F to 104 F
+5 C to + 40 C
Lithium battery,
3V, type CR
2032
Autonomie
> 4000 hours
RS-232
01830001
2.57 oz
01830002
2.65 oz
EN 61326-1
Degree of
protection
IEC 529: IP65
Supplied
in a plastic
case with:
1 insert with a .0787 in /
2 mm dia. No. 01860202
1 wrench No. 01860307
1 .315 in / 8 mm dia.
mounting rod No.
01840105
Identification
number
Declaration of
conformity
Accessories
44
4
2
.
5
17
1.5
5
8
.
36
6
.
3
18.4
1
.
5
1.5
8
1
2
.
5
3
6
.
5
35
60
8.54
6.4
1
.5
1
.
6
5
Patented inductive measuring system
Analog and numerical indication
Numerical interval .0005/.00005 in / 0.01/0.001 mm
Selectable scale division: 10, 20, 50 m/1, 2, 5 m
IP65 compliant Water and coolant resistant
Inch/metric conversion
RS-232 data output combined with external power supply
Displayed measuring modes (NOR/MIN/MAX/MAX-MIN)
Automatic shut down
Compatible with all TESATAST accessories
in mm mm Insert N ( 15%)
01830001 29015 .0005/.00005 0.01/0.001 0.8 12.5 0.13
01830002 29016 .0005/.00005 0.01/0.001 0.5 36.5 0.07
01961000 29552 3V lithium battery, 190 mAh, type CR 2032
04761060 29551 RS-232 connection cable with external power supply
Compatible with TESATAST measuring inserts and accessories, page E-47
(Diagram dimensions shown in mm)
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-6
599-7032-3 599-7030-13 18.20006
Inch Reading (.0001" Repeatability, .0005" Calibration Accuracy)
599-7029-3 45977 18.20010 40507 .001 in .030 in 1 in 0-15-0
599-7030-3 45978 18.20006 40503 .0005 in .030 in 1 in 0-15-0
599-7031-3 45979 18.20007 40504 .0005 in .030 in 1-1/2 in 0-15-0
Inch Reading (.00002" Repeatability, .0001" Calibration Accuracy)
599-7032-3 45980 18.20011 40508 .0001 in .008 in 1 in 0-4-0
599-7023-3 46400 18.20012 40509 .0001 in .008 in 1-1/2 in 0-4-0
599-7033-3 45981 18.20013 40510 .00005 in .008 in 1-1/2 in 0-4-0
Metric Reading (0.002 mm Repeatability, 0.01 mm Calibration Accuracy)
599-7030-13 45984 18.10005 40491 0.01 mm 0.8 mm 28 mm 0-0.4-0
599-7031-13 45985 18.10006 40492 0.01 mm 0.8 mm 38 mm 0-0.4-0
Metric Reading (0.0004 mm Repeatability, 0.002 mm Calibration Accuracy)
599-7032-13 45986 18.10009 40495 0.002 mm 0.2 mm 28 mm 0-100-0
599-7033-13 45987 18.10010 40496 0.002 mm 0.2 mm 38 mm 0-100-0
Dial
Dia.
Top Mounted Dials
BESTEST indicators with top mounted dials are supplied with a rectangular bar, swivel clamp,
contact point wrench and a certificate of accuracy and traceability in a fitted case. Contact points for
models on this page are 1/2" (12.5 mm) long. Carbide tips are .080" (2 mm) diameter.
Available with either 1" (28 mm) or 1-1/2" (38 mm) diameter dials.
TESATAST indicators are supplied in a plastic case with .080" (2 mm) ball-end carbide contact point,
1 key for fixing the point, 1 extension w/dovetail .31" (8 mm) diameter, an instruction leaflet and a
test certificate.
DIN 2270
NF E 11-053
Rotating dial
F-7
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
DIN 2270
NF E 11-053
Rotating dial
Side Mounted Dials
BESTEST indicators with side mounted dials. Contact points are 1/2" long. Carbide
tip is .080" diameter. Ideal for height gages, and transfer gages. Supplied with a
rectangular bar, swivel clamp, contact point wrench, and a certificate of accuracy
and traceability in a fitted case.
Inch Reading
599-7021-3 50566 .0005 in .030 in 1-1/2 in 0-15-0 .0001 in .0005 in
18.20014 40511 .0005 in .030 in 1 in 0-15-0 .0001 in .0005 in
599-7022-3 50567 .00005 in .008 in 1-1/2 in 0-4-0 .00002 in .0001 in
18.20015 40512 .0001 in .008 in 1 in 0-4-0 .00002 in .0001 in
Metric Reading
18.10011 40497 0.01 mm 0.8 mm 28 mm 0-0.4-0 0.002 mm 0.01 mm
18.10013 40499 0.002 mm 0.2 mm 28 mm 0-100-0 0.0004 mm 0.002 mm
Dial
Dia.
- -
- -
- -
Inch Reading
599-7037-3 50437 18.20204 40514 .0005 in .030 in 1 in 0-15-0 .0001 in .0005 in
599-7024-3 46406 18.20304 40516 .0001 in .008 in 1-1/2 in 0-4-0 .00002 in .0001 in
599-7038-3 50436 .00005 in .008 in 1-1/2 in 0-4-0 .00002 in .0001 in
Metric Reading
18.10204 40500 0.01 mm 0.8 mm 28 mm 0-0.4-0 0.002 mm 0.01 mm
18.10304 40502 0.002 mm 0.2 mm 38 mm 0-100-0 0.0004 mm 0.002 mm
All TESATAST indicators are supplied in a plastic case with .08 in (2 mm) ball-end carbide contact point, 1 key for
fixing the point, 1 extension w/dovetail .31 in (8 mm) diameter, an instruction leaflet and a test certificate.
Dial
Dia.
End Mounted Dials
All BESTEST indicators with end mounted
dials come with contact points 1/2" long
with a carbide tip .080" diameter, a No. 599-
7054 universal dovetail mounting attach-
ment, a contact point wrench and a
certificate of accuracy and traceability in a
fitted case.
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-8
BESTEST
DIN 2270
NF E 11-053
Rotating dial
F-9
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
BESTEST
DIN 2270
NF E 11-053
Rotating dial
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-10
Extra Long Contact Points
BESTEST indicators with top mounted dials. Contact points are
1-7/16" long. Carbide tip is .080" diameter. Supplied with a
rectangular bar, swivel clamp, contact point wrench and a
certificate of accuracy and traceability in a fitted case.
All TESATAST indicators are supplied in a plastic case with
.080" (2 mm) ball-end carbide contact point, 1 key for fixing
the point, a .31" (8 mm) diameter extension with dovetail, an
instruction leaflet and a test certificate.
Top Mounted Inch Reading (.0001" Repeatability, .0005" Calibration Accuracy)
599-7034-3 45982 18.20008 40505 .0005 in .020 in 1 in 0-10-0
599-7035-3 45983 18.20009 40506 .0005 in .020 in 1-1/2 in 0-10-0
Vertical/End Inch Reading (.0001" Repeatability, .0005" Calibration Accuracy)
18.20205 40515 .0005 in .020 in 1 in 0-10-0
Side Mount Inch Reading (.0001" Repeatability, .0005" Calibration Accuracy)
18.20016 40513 .001 in .020 in 1-1/2 in 0-40-0
Top Mounted Metric Reading (0.002 mm Repeatability, 0.01 mm Calibration Accuracy)
18.10007 40493 0.01 mm 0.5 mm 28 mm 0-0.25-0
18.10008 40494 0.01 mm 0.5 mm 38 mm 0-0.25-0
Vertical/End Metric Reading (0.002 mm Repeatability, 0.01 mm Calibration Accuracy)
18.10205 40501 0.01 mm 0.5 mm 28 mm 0-0.25-0
Side Mount Metric Reading (0.002 mm Repeatability, 0.01 mm Calibration Accuracy)
18.10012 40498 0.02 mm 0.2 mm 38 mm 0-0.1-0
Dial
Dia.
- -
- -
- -
- -
- -
- -
DIN 2270
NF E 11-053
Rotating dial
F-11
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
599-7739 44892 A. Inch Indicator Set complete with case
599-7739-10 45705 B. Metric Indicator Set complete with case
Components for Indicator Set ( Inch and Metric)
599-7739-1 44893 C. Swivel for Posts .312 diameter and mounting rods .220 to .250 diameter
599-7739-2 44894 D. Clamp: 1-5/16" range and 1/4-28 threaded hole
599-7739-3 44895 E. Hole Attachment w/ Indicator Mounting Hole .375" dia. and
finger 7/32" dia. w/ 1-7/8" reach
599-7739-4 44896 F. Bar: 5-5/16" long x 3/8" thick x 3/4" high w/ tapped thru holes
at top, bottom and both sides of front and one tapped hole at
back end for attaching Holding Rods
599-7739-5 44897 G. Holding Rod: .312" x 5" long
599-7739-6 44898 H. Holding Rod: .312" x 3" long
599-7739-9999 44899 I. Fitted Case for indicator and accessories
BESTEST
Accessories
Components for Accessory Set
599-7046 44861 A. Rectangular bar 3/16" thick x 5/16" high x 3" long with .220" diameter stud
599-7048 44863 B. Round bar 7/32" diameter with .163" stepped end; .220" diameter stud;
2-7/8" long
599-7042 44857 C. Swivel support (short) 3/8" diameter x 1" long shank
599-7043 44858 D. Angle attachment 3/8" hole with 3/8" diameter x 1" long shank
599-7052 44867 E. Extension with dovetail .220" diameter x 1/2" long shank
599-7053 44868 F. Extension with dovetail .250" diameter x 1/2" long shank
599-7030-40 44827 G. Carbide ball contact point .040" diameter x 1/2" long
599-7030-120 44829 H. Carbide ball contact point .120" diameter x 1/2" long
599-7041 44856 Complete set of accessories (A-H above)
Additional Accessories
599-7047 44862 I. Rectangular bar: Furnished with all front-mounted BESTEST indicators.
1/4" thick x 1/2" high x 3" long with .220" diameter stud
599-7044 44859 J. Swivel support (long): 3/8" diameter x 3-5/8" long shank
E
F
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C
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F-13
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
Universal Clamp
For mounting indicator on dovetail. 7/32" hole in swivel. Dovetail end has 7/32" hole and 5/32"
hole adjacent to the dovetail. For use on Interapid 312 style indicators.
Universal Swivel Clamp
Dovetail opposite 3/8" mounting hole and V-side hole with clamp screw for range 1/8" to 1/4".
74.108603 41663
599-7055 44870
Swivel Clamp
3/8" and 7/32" dia. mounting holes. Dovetail opposite 3/8" hole. For use with all front-mounted
dial BESTEST/TESATAST indicators.
599-7045-1 51853
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-14
Universal Dovetail Attachment
Supplied with vertical top-mounted dial BESTEST indicators. Fits all BESTEST indicators and dovetail-
mounting electronic gage heads. Chrome plated. Shank is 1/4" diameter x 2-1/2" long (to center of ball).
Lug-Back Bracket
Dovetail fits all BESTEST indicators and dovetail-mounting electronic heads. Mounting slot is 1/4".
Combination BESTEST Indicator Axial Support
Used for mounting indicator on dovetail or rod. Hinges on support allow indicator to be positioned
for best orientation to workpiece. Support mounting stem is 3/8". Tool length is 5-1/4".
599-7054 44869
599-980-10 44740
74.106931 41656
F-15
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
599-7036-80
599-7030-15
599-7030-40
599-7050
599-7034-120
599-7030-80
599-7049
599-7030-120
599-7034-40
599-7034-80
599-7051
Ruby Tip Contact Points
Contact Points
Contact points of different lengths are not interchangeable because any change in length of point
radically changes the magnification of the indicator. Be sure to replace or interchange only with points
of the same length. Points of the same length but having different tip diameters are completely inter-
changeable.
Length x Tip Dia. (in / mm) Ball Material
For use with BESTEST indicators 599-7021, 7022, 7023, 7024, 7029, 7030, 7031, 7032, 7033,
7037, and 7038 inch and metric models:
599-7030-15 45702 1/2 x .015 / 12.5 x 0.4 Carbide
599-7030-40 44827 1/2 x .040 / 12.5 x 1 Carbide
599-7050 44865 1/2 x .040 / 12.5 x 1 Steel
599-7030-80 44828 1/2 x .080 / 12.5 x 2 Carbide
599-7049 44864 1/2 x .080 / 12.5 x 2 Steel
599-7030-120 44829 1/2 x .120 / 12.5 x 3 Carbide
599-7051 44866 1/2 x .120 / 12.5 x 3 Steel
For use with 599-7034 and 599-7035 BESTEST indicators:
599-7034-40 44841 1-7/16 x .040 / 37 x 1 Carbide
599-7034-80 44842 1-7/16 x .080 / 37 x 2 Carbide
599-7036-80 44847 1-7/16 x .080 / 37 x 2 Steel
599-7034-120 44843 1-7/16 x .120 / 37 x 3 Carbide
Ruby Tip Contact Points
599-7030-40R 24694 1/2 x .040 / 12.5 x 1 Synthetic Sapphire
599-7030-80R 24695 1/2 x .080 / 12.5 x 2 Synthetic Sapphire
599-7030-120R 24696 1/2 x .120 / 12.5 x 3 Synthetic Sapphire
599-7034-80R 24697 1-7/16 x .080 / 37 x 2 Synthetic Sapphire
599-7034-120R 24698 1-7/16 x .120 / 37 x 3 Synthetic Sapphire
Contact point thread size is M1.4 x 0.3
599-7030-120R
599-7034-80R
599-7030-40R 599-7030-80R
599-7034-120R
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-16
Dial Test Indicators - TESATAST
Accessories
Styli are available with various ball tip diameters and lengths in either hard-chrome plated or
carbide ball tips.
18.60201
18.60202
18.60203
18.60211
18.60212
18.60213
in/ mm
Hard-chrome Carbide
18.60101 40542 18.60201 40548 .04 / 1 .5 / 12.5
18.60102 40543 18.60202 40549 .08 / 2 .5 / 12.5
18.60103 40544 18.60203 40550 .12 / 3 .5 / 12.5
18.60112 40546 18.60211 40551 .04 / 1 1.5 / 36.5
18.60113 40547 18.60212 40552 .08 / 2 1.5 / 36.5
18.60213 40553 .12 / 3 1.5 / 36.5
Ball Tip
in/ mm
Note: Same point for both inch and metric instruments
F-17
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
TESATAST Accessories
in mm
Fixing shanks and supports for clamping the TESATAST in the measuring position.
Dovetail shanks:
18.50104 40533 18.40104 40522 1. 7/32 in (8 mm) x .5 in (12 mm)
18.50105 40534 18.40105 40523 2. 1/4 in (8 mm) x .5 in (12 mm)
Rod shank:
18.50202 40535 18.40202 40524 3. 3/8 in (8 mm) dia. x 3.5 in (80 mm)
Oblong section shank:
18.50203 40536 18.40203 40525 4. 1/2 in x 1/4 in x 3 in (13 x 6 x 75 mm)
Swivel shanks:
18.50404 40537 18.40404 40526 5. 3/8 in (8 mm) dia. x 1 in (25 mm)
18.50405 40538 18.40405 40527 6. 3/8 in (8 mm) dia. x 3.5 in (90 mm)
Angle shanks:
18.50406 40539 18.40406 40528 7. 3/8 in (8 mm) dia. x 1 in (25 mm)
18.40501 40529 18.40501 40529 8. Centering support with shank 3/8 in (8 mm) dia. x 1 in
(25 mm) clamping by dovetail and 3/16 in (4 mm) bore
18.60401 40557 18.60401 40557 9. Fixing clamp, double
Sets and additional accessories:
18.50001 40531 18.40001 40519 Set of accessories consisting of: 18.60101 stylii,
18.60102 stylii, 18.60103 stylii, 18.60307 key holder,
18.50104 dovetail shank or 18.40104 dovetail shank,
18.50105 dovetail shank or 18.40105 dovetail shank,
18.60308 case
18.50100 40532 18.40100 40521 Set of accessories consisting of: 18.60401 clamp,
18.50202 shank or 18.40202 shank,
18.50203 support or 18.40203 support,
18.50404 shank or 18.40404 shank,
18.50405 shank or 18.40405 shank,
18.50406 shank or 18.40406 shank, 18.60608 case
18.50703 40540 18.40703 40530 Set similar to 18.50101 or 18.40101 but with centering
support 18.40501 in addition, in case 18.60702
18.60307 40555 18.60307 40555 Stylus key
1 2 3
5 4
6
9
7
8
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-18
INTERAPID
Rotating
dial
Very low measur-
ing force as in
the table on page E-45
Lever system
with friction
drive preventing from
overload
Accuracy:
see table on
page E-45
Supplied in a
plastic case
wit h:
1 insert with a
.080 in / 2 mm dia.
in hardened steel
1 key No. 18.60307
Identification
number
Declaration
of conformity
Series Inserts
in
74.111370 42775 312b-1 0.0005 0.060 1.5 0 - 15 - 0 0.65
74.111371 86150 312b-2 0.0005 0.060 1.2 0 - 15 - 0 0.65
74.111965 41716 312b-15 0.0005 0.060 1.5 0 - 15 - 0 2.675
74.111374 41682 312b-20 0.001 0.060 1.2 0 - 15 - 0 0.65
74.111372 41680 312b-3 0.0001 0.016 1.5 0 - 4 - 0 0.65
74.111373 41681 312b-4 0.0001 0.016 1.2 0 - 4 - 0 0.65
mm
74.111366 41674 312-1 0.01 1.6 37.5 0 - 40 - 0 16.5
74.111367 41675 312-2 0.01 1.6 30.0 0 - 40 - 0 16.5
74.111368 42773 312-3 0.002 0.4 37.5 0 - 10 - 0 15.2
74.111369 42774 312-4 0.002 0.4 30.0 0 - 10 - 0 15.2
Bezel
Dia.
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-20
Technical
data as listed
under each
single product
Plastic case
Identification
number
Declaration
of conformity
INTERAPID
312
Series 312 Dial Test Indicator Sets
Length L of the measuring inserts
Note:
The original measuring insert mounted on
every INTERAPID 312 and other inserts with
same nominal length but having different tip
diameters are completely interchangeable.
L
L
in
74.107899 41660 74.105996 41647 all** 0.080 0.650
74.107901 41661 74.105997 41648 all** 0.060 0.650
74.107903 41662 74.105998 41649 all** 0.031 0.650
74.106361 41654 all** 0.080 1.375*
74.106363 41655 all** 0.031 1.375*
74.111913*** 41713 0.080 2.675
74.111912**** 41712 0.100 2.675
mm
74.107893 41657 74.105993 41644 0.01 2 16.5
74.107895 41658 74.105994 41645 0.01 1.5 16.5
74.107897 41659 74.105995 41646 0.01 0.8 16.5
74.106358 41652 0.01 2 36.6*
74.106360 41653 0.01 0.8 36.6*
74.110481 41666 74.110482 41667 0.002 2 15.2
74.110492 41669 74.110491 41668 0.002 1.5 15.2
74.110493 41670 74.110507 42772 0.002 0.8 15.2
74.110494 41671 0.002 2 34*
74.110508 41673 0.002 0.8 34*
in / mm
18.60307 40555 Key for measuring inserts
74.111474 41688 Case for measuring inserts
Carbide
Ball Tips
Steel
Ball Tips
* The length of the used insert changes the amplification factor of the lever system,
therefore, each read value must be doubled.
** Except for models No. 74.111965 and No. 74.111958
*** Only for model No. 74.111965
**** Only for model No. 74.111958
Ball tips in
hardened steel
or tungsten carbide
M1.7
coupling thread
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-22
312
74.108942
74.106331
Type
74.111486 42776 Carbide .080 in .812 in
74.111487 41693 Carbide .060 in .812 in
74.111488 41694 Carbide .031 in .812 in
74.111489 41695 Chrome .080 in .812 in
74.111490 41696 Chrome .060 in .812 in
74.111491 41697 Chrome .031 in .812 in
74.111492* 41698 Carbide .080 in 1.750 in
74.111493* 41699 Carbide .031 in 1.750 in
74.110481 41666 Chrome 2.0 mm 15.2 mm
74.110482 41667 Carbide 2.0 mm 15.2 mm
74.110491 41668 Carbide 1.5 mm 15.2 mm
74.110493 41670 Chrome 0.8 mm 15.2 mm
74.110494* 41671 Carbide 2.0 mm 34 mm
74.110507 42772 Carbide 0.8 mm 15.2 mm
74.110508* 41673 Carbide 0.8 mm 34 mm
With .0001 in (0.002 mm) graduations
* Note when these special purpose contact points are used, the dial reading must be
doubled to obtain the correct reading!
Contact Points For INTERAPID
7
/32 5.6
74.108603 41663 Double attachment with clamping 74.108603 41663 4
point and dovetail
74.106931 41656 Swivel holder 74.106026 41650
3
/8 x 5.25 8 x 133
with clamping points 4
and dovetail
74.108943 41665 Reducing sleeve 74.108942 41664
3
/8 /
5
/32 8 / 4
74.111481 41689 Rectangular fixing shank
3
/16 x
5
/16
SP111317 38854 Adaptor shank for INTERAPID 312 Indicators
F-23
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
6.38
1
.
6
60
0
.
7
9
Metric reading
Order Reading Total Travel per Bezel Contact Total Repeat- Hysteresis N
code Range Revolution Point Reading ability
mm mm mm mm L mm error (m) m m
213 0.01 1.5 0.5 27 0-25-50 18 13 3 3 0.35
213G 0.01 1.5 0.5 40 0-25-50 18 13 3 3 0.35
212L 0.01 3 1 27 0-50-100 36 26 3 6 0.20
212GL 0.01 3 1 40 0-50-100 36 26 3 6 0.20
215 0.002 0.6 0.1 27 0-5-10 18 13 1.5 2.5 0.30
215G 0.002 0.6 0.1 40 0-5-10 18 13 1.5 2.5 0.30
215GL 0.002 1.2 0.2 40 0-10-20 36 26 5 5 0.20
216G 0.001 0.6 0.1 40 0-5-10 18 4 1.5 1.5 0.30
COMPAC Lever Dial Test Indicators
Essential for the workshop, but also in the inspection room and laboratory - Ideal for comparative
measurement on a surface plate - Detect form and position errors - Measure axial and radial
runouts, especially.
Note for use of the COMPAC dial test indicators (lever-type):
When the measuring insert is parallel to the workpiece surface (Fig. A), these dial test indicators give true reading as
the amplification factor is 1: 1. In other measuring positions (angle in Fig. B), the effective lever length changes
so that the read value need be corrected. With respect to this, also refer to the instruction manual.
A
B
Measuring direction
Measuring direction
Shorten lever
4
0
2
7
60
6.38
1
.
6
0
.
7
9
Series 240, with reduced range
One-Revolution
Metric reading
Order Reading Total Bezel Contact Total Repeat- Hysteresis N
Code Range Point Reading ability
mm mm mm L mm error (m) m m
242 0.01 0.8 27 0-40-0 18 13 3 3 0.25
242G 0.01 0.8 40 0-40-0 18 13 3 3 0.25
243L 0.01 0.5 27 0-25-0 45 13 3 3.5 0.10
243GL 0.01 0.5 40 0-25-0 45 13 3 3.5 0.10
245 0.002 0.2 27 0-10-0 18 4 1.5 2 0.25
245G 0.002 0.2 40 0-10-0 18 4 1.5 2 0.25
Inch reading
Order Reading Total Bezel Contact Total Repeat- Hysteresis N
Code Range Point Reading ability
in in in L in error (in) in in
244A .0005 .030 1.063 0-15-0 .6754 .0005 .00015 .00015 0.25
244GA .0005 .030 1.575 0-15-0 .6754 .0005 .00015 .00015 0.25
244LA .0005 .020 1.063 0-10-0 1.800 .0005 .00015 .00015 0.10
244GLA .0005 .020 1.575 0-10-0 1.800 .0005 .00015 .00015 0.10
245A .0001 .008 1.063 0-4-0 .7200 .00015 .00006 .00008 0.25
245GA .0001 .008 1.575 0-4-0 .7200 .00015 .00006 .00008 0.25
Tungsten carbide
or ruby ball tips
M1,6 coupling
thread
Standard contact
points mounted
on all dial test
indicators can easily be
replaced by those having
a same length, but with a
different diameter.
Contact Points for Lever Dial Test Indicators
Metric reading
Carbide Ball Tips Ruby Ball Tips
Compac TESA Compac New mm L mm
4/210-84 210084 01866014 0.8 18
4/210-82 210082 01866003 4/210-82R 210082R 01866026 2 18
4/210-83 210083 01866021 3 18
4/210L-84 210L084 01866016 0.8 36
4/210L-82 210L082 01866004 4/210L-82R 210L082R 01866027 2 36
4/210L-83 210L083 01866023 3 36
4/240L-84 240L084 01866015 0.8 45
4/240L-82 240L082 01866006 4/240L-82R 240L082R 01866028 2 45
4/240L-83 240L083 01866022 3 45
Inch reading
Carbide Ball Tips
COMPAC TESA mm L in
4/240A-84 240A084 01866010 0.8 .6754
4/240A-82 240A082 01866007 2 .6754
4/240A-83 240A083 01866017 3 .6754
4/210A-84 210A084 01866011 0.8 .72
4/210A-82 210A082 01866005 2 .72
4/210A-83 210A083 01866018 3 .72
4/210LA-84 210LA084 01866024 0.8 1.44
4/210LA-82 210LA082 01866009 2 1.44
4/210LA-83 210LA083 01866025 3 1.44
4/240LA-84 240LA084 01866012 0.8 1.8
4/240LA-82 240LA082 01866008 2 1.8
4/240LA-83 240LA083 01866019 3 1.8
Contact points with COMPAC order codes are available while stock lasts.
Contact points with TESA order number are in stainless steel.
DI AL TEST I NDI CATORS ( LEVER- TYPE)
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F-28
mm in
01840104 1 Fixing shank with dovetail clamp 4 01850104
7
/32
01840105 2 Fixing shank with dovetail clamp 8 01850105
1
/4
01840202 3 Cylindrical fixing shank 8 x 80 01850202
3
/8 x 3.5
with clamp 5.6
7
/32
01840203 4 Rectangular fixing shank 13 x 6 x 50 01850203
1
/2 x
1
/4 x 2
with clamp 5.6
7
/32
01840404 5 Short swivel holder with cylindrical shank 8 x 25 01850404
3
/8 x 1
and dovetail clamp
01840405 6 Long swivel holder with cylindrical shank 8 x 90 01850405
3
/8 x 3.5
and dovetail clamp
01840406 7 Angle holder with cylindrical shank 8 x 25 01850406
3
/8 x 1
Clamping bore 8
3
/8
01840501 8 Holder shoulder for perpendicular model
with cylindrical shank 8 x 25 01840501
1
/4 x 1
Clamping point for fixing shank 4
and dovetail clamp
01860401 9 Double fixing clamp with 5.6 01860401
dovetail clamp
01840407 10 Long swivel holder with cylindrical shank and 8 x 125
dovetail clamp as well as fine adjustment
01860008 11 Fixing shank with dovetail clamp 6
Accessories for Lever Dial Test Indicators
6
9
2 4
5
10
8
11
F-29
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DI AL TEST I NDI CATORS ( LEVER- TYPE)
Stem Clamping
length
SPT Rotating holder 8 mm 25 mm
SPTA Rotating holder
1
/4 in 1 in
SPTA-3/16 Rotating holder
3
/16 in 1 in
SPTA-3/8 Rotating holder
3
/8 in 1 in
SPTA-5/16 Rotating holder
5
/16 in 1 in
15
D
23,8
1
6
D
Dovetail fixing shanks and mounting lug
01850106 Fixing shank swivelling through 30
1
/4 in
01850107 Rigid fixing shank
1
/4 in
01840106 Fixing shank swivelling through 30 8 mm
01840107 Rigid fixing shank 8 mm
01840108 Fixing shank swivelling through 30 4 mm
01840109 Rigid fixing shank 4 mm
TA6 Fixed stem
5
/16 in
TMA6 Swivel stem through 30
5
/16 in
TA8 Fixed stem
3
/8 in
TMA8 Swivel stem through 30
3
/8 in
13
1
6
26,8
D
3
0
3
0
G
30
2
0
Full set
including
1 single
TESA VERIBOR
Light plus
1 set of inter changeable
fixed inserts covering
the whole application range,
1 dial gage
as shown in
the table opposite,
1 dial gage guard.
Wooden case
Declaration
of conformity
Provided with a TESA dial gage
Special Versions
Available on request :
TESA VERIBOR for blind bores and centring shoulders.
TESA VERIBOR elbow-shaped for hard-to-reach bores.
Handtools for measuring the distance between two plan-parallel surfaces.
Handtools for inspecting gear pitch diameters.
G-9
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
3
mm
05740001
50 mm
mm
05760026 250
05760027 500
05760028 750
05760029 1000
mm
05760012 40
05760013 58
05760014
05760025
mm
05740004 4,5 - 300
05740005 160 - 550
Set of extensions
For extending the application range of
VERIBOR No. 05710016, 05710058 and
05710065 up to 300 mm dia.
Consisting of :
1 Centring shoe
3 Extensions
Depth extensions (not pictured)
To be mounted on each tool shaft from
diameters 25 to 550 mm for depth
increase (Size B Drawing on page G-
13).
Dial gage guard
Protects the dial gage against shocks.
Also prevents the dial from being inad-
vertently rotated.
Cable holder
Used for the probe cable. To be mount -
ed at the end of the gage shaft.
Clear/Memory switch
Cancels any value captured through the
electronic unit such as TESATRONIC,
easily and quickly.
Setting device
Uses gage blocks that serve as material
measures (not included in delivery
scope). Supplied in a wooden case.
Optional Accessories for TESA VERIBOR Bore Gages
COMPARATI VE MEASUREMENT
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G-10
Standard Dial Bore Gages
Centralizing Plunger Type - Style 1
Dial indicator graduations. Inch - .0001"Metric - 0.002 mm
Each model furnished in a protective case with all extensions and adapters.
Positive Centralization. Centralizing Plungers automatically locate the gaging contacts
centrally on the bore diameter even when the gage is inserted at an angle.
Available in sizes 0 thru 6.
Gage Size 0 Gage Size 1 Gage Size 2 Gage Size 3
Gage Size 5 Gage Size 6 Gage Size 4
G-11
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
in in mm mm
B1-12100 32497 0 2.5 .37 - .63 9.5 - 16.0 64 B1-18100 32863
B1-12101 32499 1 2.5 .63 - 1.00 16.0 - 25.5 64 B1-18101 32864
B1-12102 32501 2 2.5 1.00 - 1.53 25.5 - 39.0 64 B1-18102 32865
B1-12103 32516 3 4.0 1.50 - 2.16 38.0 - 55.0 102 B1-18103 32870
B1-12104 32531 4 5.0 2.12 - 3.13 54.0 - 79.5 127 B1-18104 32877
B1-12105 32545 5 6.0 3.09 - 6.13 78.5 - 156.0 152 B1-18105 32885
B1-12106 32560 6 6.0 6.00 - 12.13 152.5 - 308.0 152 B1-18106 32893
Gaging
Depth A
(in)
Gage
Size
Gaging
Depth A
(mm)
Application Range
* Metric Bore Gages available from 9.5 mm thru 308.0 mm (.002 mm Dial Indicator graduations).
Contact Brown & Sharpe at 1-800-283-3600 for pricing information.
EXTENSIONS
Bore Gage Size 4 in 5 in 6 in 10 in 14 in 18 in 24 in 36 in
2 N/A
3 STD
4 STD
5 STD
6 N/A N/A STD
CONTACT POINTS
Option 1* 2 4 5 7
Gaging Contacts Steel T.C. Diamond T.C. Diamond
Centralizing Contacts Steel Steel Steel T.C. T.C.
Gaging Size
0 STD N/A N/A N/A N/A
1 STD N/A N/A N/A N/A
2 STD
3 STD
4 STD
5 STD
6 STD
* Steel Gaging and Centralizing Contacts
are normally furnished on all Dial Bore
Gages unless otherwise specified; cost is
included in the Option 1 price of the gage
BORE GAGE OPTIONS
Extension lengths greater than 36are available. Please contact customer service for a quote.
Range Extension
Reference Contact
Centralizing Plungers
Gaging Plunger
Extensions
Furnished with
each Size
Dial Bore Gage
Positive Centralization
Centralizing Plungers automatically
locate the gaging contacts centrally
on the bore diameter even when the
gage is inserted at an angle.
A
A Reference
COMPARATI VE MEASUREMENT
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G-12
in mm
B1-22100 32952 B1-28100 28516
B1-22101 32954 B1-28101 32978
B1-22102 32955 B1-28102 32979
B1-22103 32956 B1-28103 32980
B1-22104 32958 B1-28104 32981
B1-22105 32959 B1-28105 32983
B1-22106 32960 B1-28106 28522
Centralizing-Plunger Type - Style 2
For jig-grinding machine operations.
Designed to avoid disturbing the machine tool setup.
For restricted areas or applications that might be hazardous to the operators hands.
Available in sizes 0 thru 6.
Style 2
Right-Angle
Design and Application Data -
Dimensions in Inches
Style 1 Standard Style 2 Right-Angle
Gage A B A B C
Size Std. Min. Std. Min.
0 2.50 2.50 7.25 1.13 1.13 2.50 2.75
1 2.50 2.50 7.25 1.13 1.13 2.50 2.75
2 2.50 2.31 8.12 2.53 2.35 3.88 6.25
3 4.00 2.63 9.50 2.53 2.35 3.88 6.25
4 5.00 2.63 10.50 2.53 2.35 3.88 6.25
5 6.00 2.63 11.50 2.53 2.35 3.88 6.25
6 6.00 4.00 13.00 2.50 2.50 4.44 6.69
C
B
A
A, B & C Reference
B
A
A & B Reference
G-13
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
in / mm
B3-12509 87618 .0001 in
B3-14509 87621 .0005 in
B3-17509 87620 .005 mm
B3-18509 87619 .002 mm
Balanced and lightweight for greater sensitivity and less operator fatigue.
Excellent stability in holding mastered value.
Tungsten carbide contacts.
Measuring range: 2 in - 8 in / 50 mm - 200 mm
Dial Indicator is shockproof, and is available in a choice of
graduations. The mechanism is protected by a cast housing.
Up to 36 in extensions available.
Supplied in black carrying case.
Rinseable Bore Gage
Eliminate time spent cleaning bore gages. The rinseable bore gage from Standard Gage can be
cleaned without disassembly. The plunger mechanism is completely immersible, making it as
easy to clean as it is to use.
Alternate Face for
Metric Dial Bore Gage
2
2
5
4
4
3
3
0
1
1
The bore gage can be disassembled
into its three basic sub-assemblies
by two set screws.
8
4
7
030,8
0
1
5
,
4
G-25
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
3
30 mm
2,3 kg
8 up to 38 mm
(std accessory)
Mobile
measuring bolt
mounted on
a plain bearing, also
fitted with a retracting
ball-shaped handle.
Measuring inserts
supplied in pairs. Can be
exchanged. Provided with
a 4 mm dia. fixing shaft.
Height adjustable
resting table
Table surface area:
40 x 70 mm.
Setting range: 8 mm.
1 tightening screw.
Sensor (must be ordered
separately), e.g. dial gage,
electronic or precision
indicator, analogue or
digital probe with a 8 mm
dia. clamping shaft.
Main body
in cast iron.
Other parts in
hardened and ground
steel.
Inserts with carbide
measuring
faces.
Produced by
used sensor.
The bench has
no spring-loaded measuring
force.
Accuracy
is usually
influenced
by the measuring
instrument as well as
the type of used
inserts.
Shipping
packaging
Declaration
of conformity
185
5
7
74 91
8
4
7
8 38
60
INTERAPID SHE.35 for Internal Dimensions
03330006 000000 INTERAPIDssmall bench SHE.35 for internal dimensions,
with measuring inserts included. 8 - 38 mm
Inserts with special design also available on request
COMPARATI VE MEASUREMENT
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G-26
0 to 82 mm
Insert
retraction travel: 26
mm
Fixing bore diameter for the
sensor: 8h6
Cast-iron base. Other
components in hard-
ened and
ground steel
Sensor
dependent accuracy
Measuring force is
produced by the sen-
sor (not included)
2.5 kg
Wooden case
Declaration of
conformity
Tables and measuring
inserts must be
ordered
together with the measuring
bench as accessories. Correct
assembly is ensured by the
manu facturer for even greater
accuracy.
0 to 82 mm
Insert
retraction travel: 26
mm
Fixing bore diameter for the
sensor: 8h6
Cast-iron base. Other
components in hard-
ened and
ground steel
Sensor
dependent accuracy
Measuring force is
produced by the sen-
sor (not included)
2.5 kg
Wooden case
Declaration of
conformity
Tables and measuring
inserts must be
ordered
together with the measuring
bench as accessories. Correct
assembly is ensured by the
manu facturer for even greater
accuracy.
TESA CARY
Small Horizontal Measuring Benches
TESA CARY BML with fixed anvil
Specially designed for fast and accurate measurement of parts.
TESA CARY BMS with setting spindle on anvil side
Simple non-rotative spindle that can be locked in any position. Very useful for measur-
ing parts by comparison against a reference setting standard.
8
26
2
2
8
2
2
8
2
2
03330021 29566 TESA CARY small horizontal bench
accessories and dial gage not included.
03330018 29563 TESA CARY small horizontal bench BMS,
accessories plus electronic probe not included.
03330019 29564 TESA CARY small horizontal bench BMS GT,
accessories plus electronic probe not included.
This model is provided with a removable table with
adjustable height over 8 mm.
G-27
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
TESA CARY BMH with micrometer element
This bench has a mounted micrometer head with a non-rotative, straight-guided spindle. The ana-
log indication features additional graduations with lock by steps of 0.01 mm ensuring quick and reli-
able positioning of the micrometer. This ingenious device guarantees a positioning accuracy better
than 1 m with a repeatability to < 0.5 m.
TESA CARY BMC
Derived from the BMH model, this small bench has the following key features:
Analog indication on the TESA CARY MCA8-2 microcomparator mounted above the measurin point.
Possible assembly of a TESA inductive probe or an electronic indicator.
8
2
2
0 5 10 15
60
70
50
03330020 29565 TESA CARY small horizontal bench BMC with mounted.
TESA precision indicator MCA8-2, but without accessories.
03330015 29560 TESA CARY small horizontal bench BMH,
accessories and electronic probe not included.
03330016 29561 TESA CARY small horizontal bench BMH IN,
accessories and electronic probe not included.
(Indication is specially graduated for inside measurement)
03330017 29562 TESA CARY small horizontal bench BMH GT,
accessories and electronic probe not included.
This model is provided with a removable table with
adjustable height over 8 mm using the lever system.
0 to 50 mm
Insert
retraction travel:
10 mm
(using the lever system)
Micrometer travel:
15 mm
Spindle lock by steps of
0.01 mm
Plexiglass tube to protect
the micrometer.
Fixing bore diameter for
the sensor: 8h6
1 mm
Cast-iron base.
Other components
in hardened
and ground steel
Sensor
dependent
accuracy
Measuring force
is produced
by the sensor
(not included)
3.2 kg
Wooden case
Declaration of
conformity
Tables and
measuring inserts
must be ordered
together with the measuring
bench as accessories.
Correct assembly is
ensured by the manu -
facturer for even greater
accuracy.
COMPARATI VE MEASUREMENT
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G-28
Resting table without support
Resting tables and support with fine setting, vertically
Type Description
03360336 29602 BT 21 H-shaped table with tungsten carbide resting surface (h = 2 mm) B
03360337 29603 BT 41 H-shaped table with tungsten carbide long plate (h = 2 mm) C
03360338 29604 BT 51 H-shaped steel table, hardened D
03360339 29605 BT 81 H-shaped steel table with borders, hardened F
03360340 29606 BT 101 Tilted tungsten carbide table H
Type Description
03360327 29593 BT 1 Small table with a 16 mm diameter A
03360328 29594 BT 2 H-shaped table with tungsten carbide resting surface (h = 2 mm) B
03360329 29595 BT 4 H-shaped table with tungsten carbide long plate (h = 2 mm) C
03360330 29596 BT 5 H-shaped steel table, hardened D
03360331 29597 BT 6 Small table, 16 mm dia., with tungsten carbide plate (h = 2 mm) E
03360332 29598 BT 8 H-shaped steel table with borders, hardened F
03360333 29599 BT 9 H-shaped steel table with 3 cups and borders on the front face, hardened G
03360334 29600 BT 10 Tilted tungsten carbide table H
03360335* 29601 Common table support
* Use of the support is required for each measuring bench
G-29
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
Pairs of measuring inserts for external measurement
03360301
03360302
03360303
03360304
03360305
03360306
03360307
03360308
03360309
03360310
03360311
03360312
03360313
03360314
03360315
03360316
29567
29568
29569
29570
29571
29572
29573
29574
29575
29576
29577
29578
29579
29580
29581
29582
B111
B112
B121
B122-0.15
B122-0.4
B122-0.6
B123
B124
B125
B131
B132
B133
B134
B135
B141
B142
Cylindrical, tungsten carbide,
1.2 mm in diameter
Cylindrical, tungsten carbide,
2 mm in diameter
Knife-shaped, 0.4 mm wide,
2 mm thick, fitted with diamond
pads
Flat, tungsten carbide,
3.5 mm wide, 0.15 mm thick
Same as above, 0.4 mm thick
Same as above, 0.6 mm thick
Knife-shaped, tungsten carbide,
3.5 mm wide, 0.05 mm thick,
40 angle
Flat, tungsten carbide.
Thickness: bevel-edged
3.5 mm, standard 0.12 mm
(must be indicated on
ordering)
Knife-shaped, tungsten carbide,
0.05 mm wide, 1.5 mm thick
Cylindrical, tungsten carbide,
2 mm dia. with a 90 V-groove,
0.3 mm in depth
Flat, tungsten carbide, 3.5 mm
wide, 0.7 mm thick with a 90
V-groove, 0.35 mm in depth
Flat, tungsten carbide, 3.5 mm
wide, 0.6 mm thick with a 90 V-
groove, 0.4 mm in depth
Flat, tungsten carbide, 3.5 mm
wide, 0.85 mm thick; with two
90 V-grooves, 0.4 mm or
0.8 mm in depth
Flat, tungsten carbide, 5 mm
wide, 0.6 mm thick, with one or
two 90 V-grooves, 0.4 mm in
depth. Hardened steel V-racks,
0.12 mm thick
With two 90 V-grooves, tung-
sten carbide, 0.5 or 0.8 mm in
depth. Possible setting for vary-
ing diameters up to 1 mm
With one or two 90 V-grooves,
tungsten carbide, 0.6 mm in
depth. Hardened steel V-racks,
0.12 mm thick, adjustable for
varying diameters up to 1 mm
Measure diameters on cylin -
drical parts, e.g. staffs, arbors,
rods, pins, balls, spheres
Same as B111 plus thickness
of prismatic parts, bars, wash-
ers, blades
Measure diameters on watch
stones. Tracked counter-pivots.
Mounted on a wire
Measure diameters and thick-
ness on watch stones, washers
etc.
Same as above
Same as above
Measure diameters of slots,
grooves, short staffs, pinion
cores
Measure diameters on staff piv-
ots of watch wheels and pin-
ions
Measure diameters on gages,
gage rods and staffs
Measure diameters on cylindrical
parts, e.g. staffs, arbors, rods,
pins, balls, spheres or distance
between shoulders
Measure diameters and thick-
ness on watch stones,
washers, files or distance
be tween shoulders
Measure distance between
shoulders and diameters of
staff, rods, bearing pins, pin-
ions
Measure distance between
shoulders of staffs, bearing
pins, rods, pinions for pivot
diameters up to 1.5 mm
Measure distance between
shoulders or centers of staffs,
rods or pinions
Measure distance between
shoulders or centers of staffs,
rods or pinions
Measure distance between
shoulders or centers of staffs,
rods or pinions with varying
pivot diameters
A-C-D-F-G
A-C-D-F-G
C-H
A-C-D-F-G
As above
As above
A-D-F-G
B
E
A-C-D-F-G
A-C-D-F-G
A-C-D-F-G
A-C-D-F-G
A-D-F-G
A-D-F-G
Characteristics
03360321 29587 B171 For internal dimensions from 0.6 to 4 mm
03360322 29588 B172 For internal dimensions from 1 to 5 mm
03360323 29589 B173 For internal dimensions from 1.5 to 6 mm
03360324 29590 B174 For internal dimensions from 2.5 to 7 mm
03360325 29591 B175 For inside grooves from 1.45 mm
03360326* 29592 B200 Probe holder for inside measurement:
measuring capacity from 0.6 to 7 mm
* Use of the support is required for each measuring bench.
COMPARATI VE MEASUREMENT
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G-32
Steel inserts,
hardened
Finished lapped
measuring faces
QUICK CONTROL
alone: 2m
0 to N, adjustable.
Can be reversed
from neutral to inter-
nal or external measuring
Plastic case
Identification number
Declaration of
conformity
TESA QUICK-CONTROL for Stationary Use
Versatile instrument for comparative measurement of internal or external dimensions - Ideal for part series
inspection - Accommodates a clamping fixture for mounting a mechanical dial gage, an electronic indica-
tor or an axial probe having a 8 mm diameter fixing shank.
Solidly built, easily mounted, simple to use.
Wide application range from the smallest internal dimension of 2 mm up to
the highest dimension of 425 mm.
Measures workpieces with plan parallel surfaces as well as cylindrical or
conical surfaces, e.g. shafts, through holes, blind bores, short centering
shoulders, grooves and wall thickness - Checks gear diameters -
Determines form and position errors such as roundness, concentricity, coaxiality
errors and the like.
03360027
03360032
03360042
03360025
03360027
03360032
03360042
03360025
in mm in mm
Internal measurement External measurement
03330000 29460 QUICK-CONTROL 1 0.33 x 7.68 8.5 x 195 0 x 6.70 0 x 170
03330001 29461 QUICK-CONTROL 2 1.85 x 16.93 47 x 430 0 x 16.73 0 x 425
G-33
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
Standard Accessories
QUICK-CONTROL 1
03360022 29462 1 Insert holder for external or internal dimensions up to 115 mm or from 2 to 143 mm, resp.
03360023 29463 1 Insert holder for external or internal dimensions from 97 to 170 mm or 115 to 208 mm, resp.
03360025 29464 1 Pair of insert adapters, shaft diameter 8 mm for 5 mm
03360027 29465 Measuring insert for checking bores, external diameters and grooves
03360029 29466 Measuring insert for checking internal or external diameters, through and blind bores
03360031 29467 1 Pair of inserts for external dimensions from 8.5 mm
03360032 29468 1 Pair of raising supports for insert adapters No. 03360025
03360033 29469 1 Extension, 20 mm long, for dial gage plunger
03360034 29470 1 Blocking segment for insert holder
QUICK-CONTROL 2
03360057 29471 1 Pair of measuring inserts for external dimensions from 47 mm
03360058 29472 1 Pair of measuring inserts for internal dimensions from 47 mm
03360059 29473 1 Pair of disc-shaped measuring inserts for external dimensions from 62 mm
03360060 29474 1 Pair of disc-shaped measuring inserts for internal dimensions from 62 mm
03360061 29475 1 Insert holder, 60 mm long, with a 12 mm clamping bore
03360062 29476 1 Insert holder, 200 mm long, with a 12 mm clamping bore
03360063 29477 1 Pair of adapters for measuring inserts, shaft diameter 12 for 8 mm
03360064 29478 1 Blocking segment for insert holder
03360057/58
03360033
03360034
03360059/60
5
9
1
4
.
5
M
2
.
5
M
2
.
5
20
03360032
33
2
0
6
0
03360031
5 4
8
0
.
5
4
1
2
3
03360029
8 5
2
11
10
R=0.3
03360027
12
8 5
2
4
2
03360025
5
17
8
5
5
03360022/23
38 / 110
8
12
8
5
/
1
4
5
23
R=0.3
03360061/62
60 / 200
12
12
7
0
/
1
3
0
30
R
=
1
6
0
5
.
6
03360063
8
12
5
5
03360064
14.5
3
2
COMPARATI VE MEASUREMENT
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G-34
Optional Accessories (must be ordered separately)
M
2
.
5
M
2
.
5
60
8
03360045
Min. 10
Max. 20
8
03360050
Min. 18
Max. 70
8
03360051
5
17
8
3
6
03360024
12
8 2
5
4
2
03360026
8 2
5
11
10
R=0.3
03360028
5 2
5
0
.
5
4
1
2
3
03360030
15
8
2
5
/
5
2
2
03360035/36
16
8
2
5
/
5
2
2
03360037/38
18
8
2
5
/
5
2
2
03360039/40
5
2
5
/
4
8
1
4
1
0
1.5
03360041/42
8
2
5
/
5
2
60
03360043/44
G-35
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
3
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from
neutralto internal or
external measuring
Suited
plastic case
Identification
number
Declaration
of conformity
TESA QUICK-CONTROL C2
for Stationary Use
This versatile shop tool allows 2-point measurement of part series using one mobile
insert coupled with the sensor plus another fixed one fitted with a clamp for mounting
a dial gage, precision indicator or axial probe having a 8 mm dia. clamping shaft.
Quick, easy, dependable and precise measurement (repeatability to 2 m without the
use of the sensor).
Robust construction, easy to mount and further use.
Adjustable measuring force.
Measure workpieces with plan-parallel, cone-shaped or cylindrical surfaces, grooves,
through holes and blind bores, short centring shoulders and wall thickness. Also serve
to check diameters on gear teeth.
Detect form and position errors, i.e. roundness, concentricity and coaxiality.
mm in mm in
03330024 28560 QUICK-CONTROL 160 C2 30 - 120 1.19 - 4.72 0 - 90 0 - 3.54
03360022 29462
03360027 29465
03360026 20944
03360065 28566 22 - 120 0.87 - 4.72 0 - 90 0 - 3.54
03360031 29467 11.5 - 60 0.46 - 2.36 0 - 90 0 - 3.54
03360024 20943
03360032 29468
03360023 29463 30 - 150 1.19 - 5.9 0 - 125 0 - 4.93
Internal dimensions External dimensions
Provided with the following accessories:
1 Steady insert holder, short.
1 Pair of long inserts for internal/external
diameters, through holes, blind bores,
grooves and slots with max. depth to
3,7 mm, max. height to 25 mm.
1 additional insert,
as above but short.
For use instead of the long one when
measuring at low height.
Option 1 For small dimensions
1 Pair of long inserts with
a 8 mm dia.clamping shaft,
6 mm dia. probing head.
Option 2 For smaller dimensions
1 Pair of inserts for checking
very small bores.
1 Pair of adapters for
5 mm dia. inserts.
For use at probing points with a 8 mm dia.
1 Pair of raising blocks used to scale down
the width of the slot lying in the middle of
the upper tool table.
Option 3 For large dimensions
1 Fixed insert holder, long.
TESA QUICK-CONTROL
160 C2
Main version within the C2 tool
range. Measure mean to very
small dimensions (see below for
more details).
COMPARATI VE MEASUREMENT
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G-36
3
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from neu-
tralto internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
TESA QUICK-CONTROL 160 C2 JS
Identical to TESA QUICK-CONTROL 160 C2, but with extended application range.
TESA QUICK-CONTROL 350 C2
Identical to Quick-Control 160 C2 JS for large dimensions, but specially made for
inspecting heavy workpieces.
mm in mm in
03330025 QUICK-CONTROL 160 C2 JS 30 - 275 1.19 - 10.8 0 - 245 0 - 9.64
03360022
03360026
03360027
Internal dimensions External dimensions
Provided with the following standard accessories:
1 Insert holder, short
1 Standard insert, short
1 Pair of sandard inserts, long
The options 1 and 2 for small and smaller dimensions described earlier can also be used on the model 160 C2 JS.
29462
20944
29465
28561
mm in mm in
03330001 QUICK-CONTROL 350 C2 47 - 430 1.8 - 16.93 0 - 350 0 - 13.77
03360057
03360058
03360061
03360062
Internal dimensions External dimensions
Provided with the following standard accessories:
1 Pair of standard inserts, short
for diameters from 62 mm
Same as above, but long
1 Fixed insert holder, short, L = 60 mm,
with a 12 mm dia. clamping bore
1 Fixed insert holder, long, L = 200 mm,
with a 12 mm dia. clamping bore
29461
29471
29472
29475
29476
G-37
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
3
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable from
from 0 up to10 N.
Can be reversed from neu-
tralto internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
TESA QUICK-CONTROL C3 for Stationary Use
Having the same features and capabilities as TESA QUICK-CONTROL C2, this model
also provides an extra transverse insert.
Both mobile and fixed inserts are used to perform 2-point measurements. The third one
moves transversally, thus enabling a correct positioning of the workpiece, without the
need for locating the culmination point. This insert also allows workpiece diameter and
form errors to be measured at the same time.
TESA QUICK-CONTROL
160 C3 AL
Main version within the C3 tool
range for mean to small dimen-
sions. With a mounted stop-like
insert that can be moved in the
45 V-slot.
mm in mm in
03330026 QUICK-CONTROL C3 AL 32 - 120 1.26 - 4.72 0 - 90 0 - 3.54
03360067
03360068
03360069
03360070
03360066 25 - 120 0.99 - 4.72 0 - 90 0 - 3.54
03360072 15 - 60 0.6 - 2.36 0 - 50 0 - 1.97
03360073
03360074
03360075
03360023 32 - 150 1.26 - 5.9 0 - 125 0 - 4.93
03360076
Internal dimensions External dimensions
Provided with the following accessories:
1 Mobile standard insert,
10 mm dia. spherical probing head
Pair of standard inserts for fixed holder,
10 mm dia. spherical probing head,
L = 36 mm
1 Fixed insert holder
1 Fixed stop holder
Option 1 For small dimensions
3 long inserts with a
8 mm clamping shaft,
6 mm dia. probing head.
Option 2 For smaller dimensions
1 Fixed insert holder
for adapter
1 Fixed insert holder
for the third point
3 Adapters
3 long inserts with a 5 mm clamping
shaft for small bores
Option 3 For large dimensions
1 Fixed insert holder, long
1 Fixed insert holder for the third point,
intermediate length = 72 mm
29463
28577
28575
28570
28570
28571
28562
28568
28569
28573
28574
28567
COMPARATI VE MEASUREMENT
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G-38
3
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from neu-
tralto internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
TESA QUICK-CONTROL 160 C3 JS
Identical to TESA QUICK-CONTROL 160 C3 Al, but with extended application range.
mm in mm in
03330027 QUICK-CONTROL 160 C3 JS
03360067 32 - 190 1.26 - 7.48 0 - 170 0 - 6.69
32 - 275 1.26 - 10.8 0 - 245 0 - 9.65
03360068
03360069
03360070
Internal dimensions External dimensions
Provided with the following standard accessories:
1 Mobile standard insert, long,
10 mm dia. spherical probing head (3 points) (3 points) (3 points) (3 points)
(2 points) (2 points) (2 points) (2 points)
Pair of standard inserts for fixed
stop and support, 10 mm dia. spherical
probing head, L = 36 mm
1 Fixed insert holder
1 Fixed stop holder
The options 1 and 2 for small and smaller dimensions described earlier can also be used on the model 160 C3 JS.
28570
28571
28563
28568
28569
G-39
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
3
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from neu-
tralto internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
TESA QUICK-CONTROL 160 C3 90 ST2
Special model for small dimensions. Features a mounted stop-like insert
that can be moved in the 90 V-slot.
mm in mm in
03330028 QUICK-CONTROL 160 C3 90 ST2 10 - 80 0.4 - 3.14 0 - 55 0 - 2.16
03360072
03360073
03360074
03360075
03360067
03360068
Internal dimensions External dimensions
Provided with the following standard accessories:
1 Fixed insert holder
for adapter
1 Fixed insert holder
for the third point and adapter
3 Adapters
3 Long inserts with as 5 mm dia. shaft
1 Mobile standard insert,
10 mm dia. probing head
1 Pair of standard inserts
for fixed holder, 10 mm dia.
spherical probing head, L = 36 mm
28575
28576
28568
28564
28573
28574
28569
COMPARATI VE MEASUREMENT
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G-40
3 TESA QUICK-CONTROL 160 C3 120
Measures internal and external dimensions with 2-point contact. Features one mobile
and two fixed inserts lying 120 apart. Specially designed for bore measurement.
Uses 2 setting rings matching both upper and lower limit values of the toleranced
size for display setting and calibration. Recommended sensor: MC 2030-FC precision
indicator with order No. S19070744.
Hardened steel
inserts
Lapped
measuring faces
2 m
(QUICK-CONTROL
alone)
Adjustable
from 0 up to10 N.
Can be reversed from neu-
tralto internal or external
measuring
Suited
plastic case
Identification
number
Declaration
of conformity
mm in mm in
03330029 QUICK-CONTROL 160 C3 120 25 0.99 80 3.15
03360067
03360068
03360022
Internal dimensions External dimensions
Provided with the following standard accessories:
1 Mobile standard insert,
0 10 mm dia. spherical probing head
1 Pair of standard inserts
for fixed holder, 10 mm dia.
spherical probing head, L = 36 mm
2 Fixed insert holders, short
28565
28568
28569
28462
G-41
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
Standard Accessories for TESA QUICK-CONTROL
03360022
03360023
03360024
03360026
03360027
03360028
03360029
03360031
03360032
03360033
03360034
03360037
03360038
03360039
03360040
03360042
03360044
03360045
03360050
03360051
03360053
03360057
03360058
03360061
03360062
03360064
03360065
03360066
03360067
03360068
03360069
03360070
03360071
03360072
03360073
03360074
03360075
03360076
03360077
03360078
1 Fixed insert holder, short.
1 Fixed insert holder, long.
1 Pair of adapters for 5 mm dia. inserts,
8 mm dia. clamping bore.
1 Standard insert, short, 8 mm dia. clamping shaft.
1 Pair of standard inserts, long, 8 mm dia. clamping shaft, for internal/external dimensions,
through bores, blind bores, grooves with max. depth to 3,7 mm, max. height to 25 mm.
1 Pair of cone-shaped inserts, short, 8 mm dia. clamping shaft.
1 Pair of cone-shaped inserts, short, 8 mm dia. clamping shaft.
1 Pair of long inserts, 5 mm dia. clamping shaft, for smaller bores.
1 Pair of resting blocks used to scale down the width of the slot lying in the middle of the upper
tool table. For use with 5 mm dia. inserts.
1 Extension, 20 mm long, for dial gage plunger.
1 Blocking shoe for short or long insert holder.
1 Pair of short inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 7,5 mm.
1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 7,5 mm.
1 Pair of short inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 9,5 mm.
1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 9,5 mm.
1 Pair of long inserts, 8 mm dia. clamping shaft, for grooves with max. depth to 3,0 mm.
1 Pair of inserts for measuring centre-distances.
1 Insert for probe holder, M2,5 x 0,40 coupling thread.
1 Insert holder with stop included.
To to be mounted on the upper plate, height adjustable from 10 to 20 mm.
1 Insert holder with stop included.
To to be mounted on the upper plate, height adjustable from 18 to 70 mm.
1 Measuring stop with adjustable slot for use in any measuring position.
1 Pair of standard inserts, short, for QUICK CONTROL 350 C2.
1 Pair of standard inserts, long, for QUICK CONTROL 350 C2.
1 Short insert holder, L = 60 mm, with a 12 mm dia. mounting bore,
for QUICK CONTROL 350 C2.
1 Long insert holder, L = 200 mm, with a 12 mm dia. mounting bore,
for QUICK CONTROL 350 C2.
1 Angular blocking shoe, for fixed insert holder on QUICK CONTROL 350 C2.
1 Pair of long inserts, 8 mm dia. clamping shaft, 6 mm probing head, for small dimensions.
3 Pair of long inserts, 8 mm dia. clamping shaft, 6 mm probing head, for small dimensions.
1 Mobile standard insert, 10 mm dia. spherical probing head.
1 Pair of standard inserts for fixed holders, 10 mm dia. spherical probing head,
L = 36 mm.
1 Fixed insert holder for QUICK CONTROL C3.
1 Holder for mounted stop-like insert on QUICK CONTROL C3.
1 Pair of long inserts, 8 mm dia. clamping shaft, 3 mm probing head, for small dimensions.
1 Fixed insert holder for adapters.
1 Fixed holder for stop-like insert and adapter.
3 Adapters.
3 Long inserts, 5 mm clamping shaft.
1 Fixed holder for stop-like insert, intermediate length = 72 mm.
1 Pair of long inserts, 8 mm dia. clamping shaft, 4,8 mm probing head, for small dimensions.
1 Fixed holder for stop-like insert, intermediate length = 56 mm.
COMPARATI VE MEASUREMENT
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G-42
1
0
-
1
5
0
m
m
5
1
0
1
5
2
0
IN
T
E
R
A
P
ID
0
5
1
0
1
5
2
0
S
W
IT
Z
E
R
L
A
N
D
0
Z (2:1)
Z
M 2.3
3
.
5
2
.
5
m
a
x
.
~ 65
1
0
-
1
5
0
m
m
5
1
0
1
5
2
0
IN
T
E
R
A
P
ID
0
5
1
0
1
5
2
0
S
W
IT
Z
E
R
L
A
N
D
0
Z (2:1)
Z
M 2.3
3
.
5
2
.
5
m
a
x
.
~ 65
Groove Checking Comparator Gages
GROOVE GAGE .375" 6" / 10 - 150 mm.
Precise measurement of internal grooves from .375" - 6" / 10 - 150 mm
without ex ten sion.
The finest instrument for reliable checking of ovality, parallelism, grooves,
un der cuts, blind holes and T-slots.
Locking lever and dial locking screw prevent accidental al ter ation of setting.
When the instrument is used with two contact points, it is set by means of a
micrometer; for three-point contact it is set with a ring gage.
Wide or narrow cen ter ing arm holds contact points central when checking
medium and large bores.
Adjustable arm ends.
in mm
79.108640 86149 79.105704 41869 INTERAPID IRA 2
Supplied with the following standard accessories :
79.105697* 41866 79.105667* 41862 3 Measuring inserts in hardened steel (No. for 1 item)
79.105698* 41867 79.105668* 41863 3 Short measuring inserts in hardened steel (No. for 1 item)
79.105699* 41868 79.105669* 41864 3 Long measuring inserts in hardened steel (No. for 1 item)
79.112126 41889 79.112126 41889 2 Adjustable contact arms for bores .03 in / 6 mm
79.110113 41884 79.110111 41882 1 Small insert holder for 3-point contact
79.110112 41883 79.110110 41881 1 Large insert holder for 3-point contact
79.108504 41874 79.108502 41872 1 Centering arm for bores 5/8"-1/4" / 15-30 mm
79.108505 41875 79.108503 41873 1 Centering arm for bores 1-1/4"-6" / 30-150 mm
79.105694 41865 79.105694 41865 1 Special screwdriver
79.111402 41886 79.111401 41885 INTERAPID IRA 2 md
Same as INTERAPID IRA 2, but furnished with the measuring
inserts mentioned below instead of those in steel
No. 79.105697 or 79.105667
79.105759* 79.105756* 3 Tungsten carbide tipped measuring inserts (No. for 1 item)
* Part number for these items is for one piece. 3 pieces needed per set
0.0005 in
/ 0.01 mm
0.375 to 6 in /
10 to 150 mm
0.008 in /
to 0.20 mm
Arm
clearance:
40 in / 10 mm
Hardened
steel
or tungsten carbide
tipped measuring faces:
see opposite
3.5 N
Plastic case
Identification
number
Declaration
of conformity
Technical Data:
Capacity: .375 - 6 in / 10 - 150 mm
Arm clearance: .40 in / 10 mm
Measuring force: 12.5 oz. / 3.5 N (per arm)
1 scale division: .0005 in / 0.01 mm
Scale range: .008 in / 0.20 mm
Max. measuring depth: 2-1/2 in / 62.5 mm
in a 1/2 in dia. / 13 mm
dia. hole
G-43
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
Optional Accessories
79.112051 41887 1 set = 2 Small measuring inserts (1-point contact)
1 Small measuring insert (2-point contact)
79.112052 41888 1 set = 2 Large measuring inserts (1-point contact)
1 Large measuring insert (2-point contact)
79.108830 41877 Holder
R2
3
2.2
R2
2.2
2
.
2
3
2.5
3.5
1
.
4
3
5
6
1
.
4
3
0.8 6
4
3
.
5
2
0.7
2
.
5
7
5
.
5
1.5
5
.
5
4
79.105667
79.105756
79.105668
79.105669
79.112126
79.112051
79.112052
Steel, hardened
and chrome plated
COMPARATI VE MEASUREMENT
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G-44
Dial Indicator
Depth Gages/Round Bases
Dial Depth Gages for Small Holes
Round depth base is 5/8" di am e ter. Contact point is .052" diameter and will measure to ap prox -
i mate ly .650" depth. Dial in di ca tor is graduated in .001" with 1.0" range dial and coun ter -
clock wise reading.
599-8941
599-8930 599-8931
599-8940
599-610 44389 Dial Indicator Depth Gage with 599-8931
Depth Base and 14.82028 Dial Indicator
Mounting Collets and Round Depth Bases
Indicator Mounting Collet:
599-8940 45053 9/16-18 Mounting Thread; 3/8" hole dia.
599-8941 45054 3/8-32 Mounting Thread; 1/4" hole dia.
Round Depth Bases (Individual):
599-8930 45051 1" diameter; .240" hole dia.
599-8931 45052 5/8" dia; furnished with .052" dia. contact point
Rectangular Depth Gage Bases
Rectangular bases are 9/16" high and have 9/16tapped holes to ac com mo date In di ca tor Mount ing
Collet 599-8940, which is fur nished with each Rectangular Depth Base on this page.
No. of
Mounting Holes Length (in)
599-8922 45046 1 2
599-8923 45047 2 3
599-8924 45048 3 4
599-8926 45049 3 6
599-8928 45050 3 8
599-610
G-45
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
.650" .600"
2"
599-7252
599-7250 599-7251
Dial Thickness Gages
A handy addition to any machinists tool chest, providing quick measurement of paper, film, wire,
flat stock, and sheet metal up to 1" thick.
Lightweight, compact design.
Readings from .001" - .005" with Revolution Counter*.
Black dial face with yellow graduations.
Smallest Dial
Marking
Division Dia.
in (in) (in) (in)
599-7250* 27054 .400 0 - 40 .005 1.500
599-7251 27055 .400 0 - 100 .001 1.500
599-7252 27056 1.00 0 - 100 .001 2.250
* Revolution Counter not available on 599-7250
COMPARATI VE MEASUREMENT
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G-46
3
Steel table,
hardened
and ground,
104 x 125 mm
6 M6 clamping
bores for tooling
150 mm
table height
0 - 100 mm
Can either be
used vertically
or horizontally
Furnished with
1 flat plus
1 rounded
inserts, 2 extensions
(25 or 50 mm long). Dial
gage must be ordered
separately.
Reinforced
cardboard box
Declaration
of conformity
Dial Depth Gages
Type SPF2
SPF2 Support for depth measurement, without dial gage 26572
DIN 879
Self-contained
shockproof
movement
Dial Comparator Gage
Brown & Sharpes new dial comparator gages provide you with the
accuracy needed to make comparative measurements, complete with
an 8 mm stem
and a 3/8" bushing, allowing for a wide variety of setup options.
Large, easy-to-read dial face with clear shadow-free scale.
Constant measuring force: Only 1N.
Self-contained, shockproof movement.
Jeweled bearings and precision ground gears and pinions.
Plus and minus tolerance markers.
Screw-on safety cap prevents unintentionally changing the
fine adjustment setting.
Spindle retracting cable.
White dial face.
Meets DIN Spec. 879.
in in in
14.80000 27052 .008 .0001 .00012
14.80005 27053 .004 .00005 .00006
G-47
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COMPARATI VE MEASUREMENT COMPARATI VE MEASUREMENT
Dial Snap Gages - Special Applications
For purchase information contact Brown & Sharpe at 1-800-283-3600.
Options
Lifting lever available on request.
Bench Stand - Part No. S0-74838.
Cartridge Adapter D0-69973 replaces indicator for use with electronic
indicators or electronic cartridges.
Blade Width Measuring Capacity
.120 in 3 mm .160 in 4 mm .190 in 5 mm in mm
S2-32371 S2-38371 S2-42371 S2-48371 S2-52371 S2-58371 0.00 0.50 0 13
S2-32372 S2-38372 S2-42372 S2-48372 S2-52372 S2-58372 0.50 1.50 13 38
S2-32373 S2-38373 S2-42373 S2-48373 S2-52373 S2-58373 1.50 2.50 38 64
S2-32374 S2-38374 S2-42374 S2-48374 S2-52374 S2-58374 2.50 3.50 64 89
S2-32375 S2-38375 S2-42375 S2-48375 S2-52375 S2-58375 3.50 4.50 89 114
S2-32376 S2-38376 S2-42376 S2-48376 S2-52376 S2-58376 4.50 5.50 114 140
S2-32377 S2-38377 S2-42377 S2-48377 S2-52377 S2-58377 5.50 6.50 140 165
S2-32378 S2-38378 S2-42378 S2-48378 S2-52378 S2-58378 6.50 7.50 165 191
S2-32379 S2-38379 S2-42379 S2-48379 S2-52379 S2-58379 7.50 8.50 191 216
S2-32380 S2-38380 S2-42380 S2-48380 S2-52380 S2-58380 8.50 9.50 216 241
S2-32381 S2-38381 S2-42381 S2-48381 S2-52381 S2-58381 9.50 10.50 241 267
S2-32382 S2-38382 S2-42382 S2-48382 S2-52382 S2-58382 10.50 11.50 267 292
S2-32383 S2-38383 S2-42383 S2-48383 S2-52383 S2-58383 11.50 12.50 292 318
S2-32384 S2-38384 S2-42384 S2-48384 S2-52384 S2-58384 12.50 13.50 318 343
S2-32385 S2-38385 S2-42385 S2-48385 S2-52385 S2-58385 13.50 14.50 343 368
S2-32386 S2-38386 S2-42386 S2-48386 S2-52386 S2-58386 14.50 15.50 368 394
S2-32387 S2-38387 S2-42387 S2-48387 S2-52387 S2-58387 15.50 16.50 394 419
S2-32388 S2-38388 S2-42388 S2-48388 S2-52388 S2-58388 16.50 17.50 419 445
Tungsten Carbide blades available
Indicator graduations available from .0001 to .001 inch and 0.01 mm to 0.002 mm
Indicators normally furnished are .0001" or 0.002 mm
COMPARATI VE MEASUREMENT
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G-48
Dial Snap Gages Paralloc
"D"
Flat Anvils
The most accurate and economical general purpose Dial Snap Gage.
1 inch anvil adjustment range and 360 Rotational Indicator Mounting for versa tile operation.
0 - 18 in / 0 - 458 mm.
Gage pressure may be precisely set to protect fine finishes and thin-walled parts.
Frame is lightweight, sturdy and well-balanced. Machined from met al lur gi cal ly stabilized aluminum plate.
Parallocmechanism locks anvil in place by trapping threaded shank.
.66 inch square tungsten carbide anvils are standard. Within the .50 inch central square surface, standard
square anvils are flat and parallel within .00015 inch on sizes up to 4 inches; within .0002 inch on sizes
from 4 to 8 inches; within .00025 inch on sizes from 8 to 12 inches; and within .0003 inch on sizes from 12
to 18 inches. All anvil edges are chamfered .016 inch by 45.
Indicator graduations available from .0001 to .001 inch and 0.01 mm to 0.002 mm. Within a .50 inch central
square surface, standard square anvils are flat and parallel within .00015 inch on sizes up to 4 inches.
Dial Snap Gage Paralloc
D/
flat anvil type (sold with .0001Indicator)
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-2
16.39007 88386 INTERAPID small magnetic support UJ 15 W/FA
16.39016 28398 INTERAPID small magnetic support UJ 15GW/FA
accessory
16.40501 40481 Steel base plate to use UJ 15 as mobile support
in
16.39025 28639 INTERAPID small magnetic 8 (Full length)
support with articulated arm
consisting of:
16.69013 28640 1 Articulated arm 4.7 (Length)
16.69012 28641 1 Dovetail clamp with fine adjustment
16.69014 28642 1 Magnetic base 1.2 x 1.2 x 1.2 (Lx BxH)
Model with Articulated Arm
68
8
10
1
0
6
1
5
3
4
7
50
35
60
1
5
2
1
1
0
4
2
M6
M
6 8
120
205
49
Rounded
base with
permanent magnet
Holding force
on a flat surface
UJ 15: 220 N
UJ 15G: 350 N
Dovetail
clamp with
a .315" diameter
fixing bore
UJ 15: 1 lbs
UJ 15G: 2 lbs
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Steel base plate
2" x 3" x .8"
1.3 lbs
Base has
a vee recess
and one magnetic flat
face with disengageable
magnet. Articulations
made from duralumin.
Holding force
on a flat surface:
170 N
Dovetail
clamp with a
.315" diameter
fixing bore
.9 lbs
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Model UJ 15
Model UJ 15G
INTERAPID
Magnetic Supports
Standard Model and Models with Powerful Holding Force
N
16.39017 88418 Standard model 600 yes 70 - 220
16.39018 28643 Powerful holding force 1000 no 70 - 220
16.39019 28644 Powerful holding force 1000 yes 70 - 220
V-base
for :
Fine
Adjustment
Disengageable
magnet
Clamp with a .315" dia.
fixing bore
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
16.39017
16.39018
01639011
01639012
Magnetic Supports with Flat or V-Base
INTERAPID magnetic support with a flat base
INTERAPID magnetic support with a V-base
20521
20522
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-4
Permanent magnet base holders have become the favorite holder for setup and checking work-
in-process among machinists, toolmakers and inspectors.
Featuring articulating arm and dovetail clamp with fine adjustment, these bases provide
precise setting of gage, widely used for high accuracy measuring with high resolution
indicators and electronic gages.
INTERAPID
Magnetic Bases
INTERAPID Magnetic Bases
01690031 01690032
01690033
01690033
Base Assembly Articulating Arm Measuring
Part Number EDP Number Length Width Height Demensions (H & L) Force V Diameter
01690031 29433 2.36 1.97 2.17 H = 12.2" (310mm) L = 4.7" (119.38mm) 400 1.18" to 5.9"
01690032 29434 2.36 1.97 2.17 H = 15.36" (390mm) L = 11" (280mm) 400 1.18" to 5.9"
01690033 29435 2.36 1.97 2.17 H = 14.3" (363mm) L = 11" (280mm) 400 1.18" to 5.9"
01690030 29432 1.18 1.18 1.18 H = 8.07" (205mm) L = 7.9" (200.66mm) 400 1.18" to 5.9"
M8
M6
8
L H
4
9
M8
M6
8
2
8
0
3
6
3
4
9
M
6
M6
8
1
2
0
2
0
5
4
9
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-5
Heavy Duty Magnetic Base with Adjustable
Upright (Column)
599-7742-7
Upright
.987" dia.-
7-13/16" long
Holding Rod
.738" dia.-
10-1/16" long
Permanent Magnet Base and Upright
(For swivel clamps and
dial holding rods, see
pages G-10 and G-11.)
Upright Dia.
599-7905 44964 .738
Heavy Duty Dog-House Permanet Magnetic Base Holder
16.10101 00000
(Furn. without Indicator)
This highly stable and versatile measuring support features a
disengageable permanent magnet. Holding power is about
65 lbs. (300 N). The large base has four magnetic faces and
a vee recess for attaching to cylindrical and cone-shaped
surfaces with diameters from 3/4" - 6" (20-150 mm). The
measuring arms are made of thick-walled, ground, chromi-
um-plated steel tube and have 3 rigid articulation points for
inclining in any direction.
A thumb screw is provided for attachment of dial indicators
by the lug back. A fine adjustment device is also provided at
the end of the arm. Accessories include a clamp with 8
mm for cartridge gage heads (16.40100). A dovetail adaptor
(18.40105) is also included for BesTest Indicators.
16.10101
Upright-
.700" dia.-
8" long
Holding Rod-
.700" dia.-
8" long
Base size
2-1/2"x2-1/4"
Sturdy dog-house style magnet base holds securely in
upside down and other difficult positions on smooth iron
or steel surfaces. Holding power is about 85 lbs. (400 N).
Height of upright is 7-13/16".
Base Assembly Dial Indicator
Length Width Height AGD Range Small Div.
599-7742-7 44902 2-3/4 2-7/16 2-7/16 Without Indicator
Heavy Duty Magnetic Bases
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-6
Medium Size Magnetic Bases
Series 7746 MAGNICATOR
70 steel seg-
ments conform
to any shape or contour.
Cam-lock provides easy,
accurate fine adjustment
of steel segments.
Base dimensions
3"L x 2.25"W x 1.75"H
Tool Post
.472" diameter
9.25" long
Offset Rod
.393" diameter
with fine adjust
Includes
599-7052
Dovetail Attachment to
accommodate AGD and
BesTest Indicators
Omnibase Permanent Magnetic Base
Indicator Holder
Magnetic base, multipurpose indicator holder. Attaches and adheres
securely to any shape or contour. May be used with coolant systems, lamps and
other suitable devices. 70 steel segments conform simply and precisely to any shape
or contour. Cam-lock mechanism provides for easy and accurate fine adjustment of
the steel segments.
With a 599-7052 Dovetail Attachment (included)
the unit accommodates AGD and BesTest Indicators
for all your fixturing needs.
599-7746 44908 Magnicator with fixed upright
599-7747 44909 Magnicator with 7030 BesTest Indicator
599-7748 44910 Magnicator with 7032 BesTest Indicator
599-7746-1 45396 Magnicator with swivel upright
599-7720 51945 Omnibase Permanent Base
Three flat
energized faces
(two sides and bottom).
Simple push button turns
magnetic holding power
on and off.
V-Surface holds
to round sur-
faces. Small size and
light weight
Base dimensions
1.875"L x 1.625"W x
1.9375"H
Tool Post
.375" diameter
7" long
Offset Rod
.250" diameter (.219" at
end) with .25" diameter
clamp screw.
599-7746-1 599-7746
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-7
Small Size Magnetic Bases
MITI-MITE Series
7764, 7765
Channel in base
for use on round or flat
surfaces.
Fingertip release for
easy positioning and
removal.
7762, 7763, 7760, 7761
Vee base for round or flat
surfaces.
7764, 7765
Base dimensions
4"L x 1.25"W x .75"H
Tool Post
6.125" long
Offset Rod
6.125" long
Offset Rod designed to
connect to .25" lug back.
Opposite end of offset
rod has a .3125" step.
Swivel clamp hole for
rods is .25" diameter with
.3125" diameter post
hole.
7762, 7763
Base dimensions
1.25"L x 1.25"W x 1.75"H
Tool Post
5.25" long
Offset Rod
4.5" long stepped widths
of .21875", .25", and
.3125"
7760, 7761
Base dimensions
1.25"L x 1.25"W x 1.75"H
Tool Post
5" long
Includes three posts:
.219" dia. x 1.5" long
.219" dia. x 4.375" long
.312" dia. x 1.5" long
599-7765
599-7762
599-7761
599-7764 44918 Heavy Duty 4 x 1.25 x .75 Ball & Socket
599-7765 44919 Heavy Duty with Fine Adjust 4 x 1.25 x .75 Ball & Socket
599-7762 44916 Medium Duty 1.25 x 1.25 x 1.75 Fixed Upright
599-7763 44917 Medium Duty with Fine Adjust 1.25 x 1.25 x 1.75 Fixed Upright
599-7760 44914 Medium Duty 1.25 x 1.25 x 1.75 Ball & Socket
599-7761 44915 Medium Duty with Fine Adjust 1.25 x 1.25 x 1.75 Ball & Socket
Base
L x W x H in
Post Type
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-8
MITI-MITE Magnetic Base with BesTest
Indicator Set
MITI-MITE's permanent magnet Vbase is only 1.25" square x1.75" high and attaches
solidly to rounded as well as flat surfaces. Ball and socket action provides reach and
orientation not possible with fixed post holders. A fine adjustment simplifies setup. Thread-
ed post segments are easily changed to suit the application.
Base has Ball
and Socket to increase
reach and orientation.
Fine adjustment simpli-
fies setup.
Threaded post segments
are easily interchanged
to suit any application.
Base includes
three posts:
.219" dia. x 1.5" long
.219" dia. x 4.375" long
.312" dia. x 1.5" long
Indicator: 1" diameter dial
and .5" long carbide tip
with .080" dia. ball tip.
Indicator
includes auto-
matic reversal and
swivelling contact point.
Monobloc (precision
watch) body design.
Universal dovetail mount-
ing from top, bottom, and
end.
Plastic case.
Universal Magnetic Indicator Holder with BesTest Indicator
Includes an easy-to-read, satin-black, jet consoleface BesTest indicator with
high visibility orange hand.
BesTest Indicator comes with an .080" carbide contact point and a .250" extension with dovetail.
Complete with powerful permanent magnet.
Overall height: 3.75".
Features a universal swivel joint with friction movement.
599-7755 26990 Universal Magnetic Indicator Holder
599-7755-1 27071 Universal Magnetic Indicator Holder with Indicator & Case
Powerful
magnetic base
with universal joint.
Overall height of
base and arm
3.75"
Indicator includes .080"
carbide contact point and
a .250" extension with
dovetail.
BesTest indica-
tor includes
easy-to-read, satin-black,
jet console face with
high-visibility orange
hand.
Suited
carrying case.
in in
599-849 51083 Base and Indicator Set
consisting of:
599-7761 44915 Magnetic Base with Fine Adjust 1.25 x 1.25 x 1.75
599-7030-3 45978 BesTest Indicator .030 .0005
Base
L x W x H in
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-9
Heavy Duty Flexbar Holder
with MAGNICATOR
Base
Sets and locks with a twist of the knob.
Flexbar Holder and MITI-MITE
Magnetic Base
Base has three
flat energized
faces (two sides and bot-
tom), Vee bottom for flat
or round surfaces.
Flexbar has 13 ball and
socket flexing units.
Variable range tool clamp
holds indicators, gage
heads, scribers, mount-
ing studs, etc. up to .5" in
diameter.
Flexbar
9" long
Fits .25" diameter posts
No. 7770
has Micro-Screw
Fine Adjustment with
.625" range to simplify
setup.
Base has Vee
bottom for flat
or round surfaces.
Flexbar has tool clamp
with a range of 0 - .25"
for holding indicators,
gage heads, scribers,
mounting studs, etc.
Flexbar
5.5" long
Fits .312" diameter posts
Base
1.25" x 1.25" x 1.75"
Fine Adjustment
Control on upright
post makes zeroing a
BesTest Indicator a snap.
599-7770 44925 MAGNICATOR Base, Flexbar & Fine Adjustment
599-7770-1 44926 Heavy Duty Flexbar Arm Only
599-7769 44923 MITI-MITE Base, Flexbar & Fine Adjustment
599-7769-1 44924 Small Flexbar Arm Only
01639020
6
0
21.8
53 x 68
37
INTERAPID Magnetic Support with Flexible Arm
For hard-to-reach locations Lever controlled arm that holds securely
on any surface.
INTERAPID magnetic support
with flexible arm
3
Magnetic base has
2 flat faces plus
1 prismatic one.
Disengageable permanent
magnet.
Full length 350 mm.
Dovetail clamp with a
8 mm diameter clamping
bore.
Holding force
on a flat surface
1000 N
Supplied
without
indicator
Suited
carrying case
Declaration
of conformity
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-10
Indicator Holder - Parts and Attachments
Holes
599-7906-1 51892 Sliding Swivel .375" (2) Used w/Rod No. 7807, 7900
Used w/Upright No. 7902
Holes
599-7907-1 51893 Sliding Swivel .375" (1) Used w/Rod No. 7807, 7900
.738" (1) Used w/Upright No. 7903
Used w/Base No. 7905
Holes
599-7908 44967 Sliding Swivel .738" (1) Used w/Rod No. 7808, 7901
.987" (1) Used w/Upright No. 7904
Used w/Base No. 7905-1
Holes
599-7739-1 44893 Sliding Swivel .312" (1) Used w/Test Indicator Sets
.220" - .250" with No. 7739 and 7740
spring-loaded clamp
Holes
599-7909 44698 Adapter Bushing .375" I.D. Used w/Upright and Rods
.738" O.D.
Rod
599-7753-120 44912 Offset Rod .250" 6" long with For use w/Magnicator Indicator
.25" clamp screw Holders and all MITI-MITE Holders
.220" step on other end Used w/Base No. 7905
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-11
Uprights and Dial Holding Rods
For holding AGD lug backs.
INTERAPID
Measuring Supports
8
8
98 x 70
119 1
7
7
1
7
.
8
253
150 x 120
3
1
4
17.8
.
7
0
"
6.7"
7.9" x 2.2"
.70"
1
.
4
"
.83"
.
3
5
"
.47"
.
3
1
5
"
COMPARATOR Measuring Stand
Model without fine adjustment. Suitable as basic component for
mounting specific workpiece attachments for series inspection.
in in
16.39008 88401 Comparator Measuring Stand 0 - 5.5 4 x 4
9
.
3
"
7
.
0
"
1
.
4
"
6" x 4.3"
0
-
5
.
5
"
1.0"
2.25"
.315"
Stand with
guiding faces
sideways.
Vertical column movable
along the T-slot.
2 rigid articulation
points.
Cast iron
base
7.3 lbs
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Measuring
table with
ground measuring face.
Dismountable column.
Measuring arm with a
.315" dia. clamping bore.
Cast iron table.
Chrome-plated
steel column. Spherical
graphite cast iron arm.
6.6 lbs
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Medium-sized sliding support for dial test indicators (lever-type), electronic probes, etc.
with fine adjustment.
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-13
COMPARATOR Measuring Stands
Basic component for mounting specific workpiece attachments for series inspection.
.315"
0
-
6
.
9
"
9
.
5
"
7.3" x 5.12"
1.2"
2.56"
1
2
"
Basic stand
Ground
measuring face.
2 T-slots. Dismountable
column.
Cast iron table.
Chrome-plated
steel column.
Measuring arm
Fine
adjustment
within a range of .04" dia.
clamping bore
Sliding arm
Floating holder
for TESAYA.
Adjustable swivelling
movement. .512" dia.
clamping bore. 1.38",
2.24" or 3.15"
vertical travel ranges.
Overall span: 2.36".
Stop plate
Dimensions:
4.53" x 1.38" x .138"
120 vee recess for
diameters 4.72".
Two fixing screws.
Additional data
10.7 lbs
(basic stand).
1.9 lbs (measuring arm).
3.9 lbs (sliding arm).
Suited
carrying case
Declaration
of conformity
in in
16.39009 88412 Basic measuring stand 6.75 5 x 4.5
(without measuring arm)
accessories
16.10200 40448 Measuring arm with fine adjustment
16.10201 40449 Sliding arm used in conjunction with TESAYA internal measuring
instruments for stationary bore measurement.
16.40000 40457 Depth stop plate
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-14
599-7710-1
Three models are available. Each Comparator Stand
includes one 14.81018 Dial Indicator (AGD Group 2,
2-1/4" dia., graduated 0-.050-0 by .001, range .500") and
Lift Lever. The indicator is mounted by the
standard lug back.
Adjusting Arms
Full, 360 swing of arm permits measurement from either
the comparator stand base or a surface plate. Furnished
with a mounting screw for AGD Lug-back mounting of Dial
Indicator.
599-7703
Cast Iron Comparator Bases
Ground bases available in three sizes accommodate both
sizes of Adjusting Arms and Support Columns listed on this
page.
Support Columns (Uprights)
Ground Support Columns provide a rigid and smooth oper-
ating column for adjusting arms. Threaded and furnished
with screw for mounting to comparator base.
599-7705
Comparator Components
599-7700
Comparator Stands with Cast Iron Bases
Base Column Adj. Arm
Size Size Length
599-7710-1 51719 7 x 9 12-3/8 5
599-7711-1 51720 5 x 8 12-3/8 5
599-7712-1 51721 3 x 7 7-3/8 2-1/2
Throat Depth
599-7703 44878 2-1/2
599-7704 44879 5
Base Size
599-7700 44875 3 x 7
599-7701 44876 5 x 8
599-7702 44877 7 x 9
Length Diameter
599-7705 44880 7-3/8 1-1/8
599-7706 44881 12-3/8 1-1/8
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-15
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Bench Comparator with Black Granite Base
in
16.39030 28646 Granite 7 x 8 0 - 9.4 yes adjustable
16.39033 28647 Granite 7 x 7.8 0 - 10.2 yes adjustable
lbs.
16.39030 28646 Granite 7 x 9.84 x 1.96 .787 11.8 18.5
16.39033 28647 Granite 7 x 9.84 x 1.96 1.38 11.8 23
Overall Span
in
Column
in
Column
in
Measuring
Table in
Measuring
Table
Fine
Adjustment
Measuring
Face in
Measuring
Face
.
9
6
5
"
1
3
.
7
"
7" x 9.8"
1.38"
10.8"
2
"
8
8
98 x 70
119 1
7
7
16.39033
16.39030
Meas. stand
No. 16.39030:
Chrome-plated steel col-
umn. Tilting measuring
arm with articulation.
.04" or .315" dia. bore for
dovetail clamp or lugs.
No. 16.39033:
Chrome-plated steel
column. Sliding measur-
ing arm, horizontally.
.04" or .315" dia. bore for
dovetail clamp or lugs.
DIN 876 T1,
grade 00:
3 m
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-16
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Measuring table with dust grooves
Hardened steel, lapped measuring face.
in
16.40302 40461 2.6 x .47
Measuring stand (without measuring table)
Height adjustable table mount with thread and fine adjustment.
Clamping groove for UMZ 12 depth stop (No. 16.40300).
in
16.39002 28311 1.6 .6
Fine adjustment
in
Measuring table without dust grooves
Hardened steel, finish ground measuring
face.
in
16.40303 40462 2.6 x .47
Double probe-holder
8 mm dia. mounting bore for 2 probes.
Clamped on the measuring stand with
2 shafts having a 6 mm dia.
16.40401 40463 .5 x 3
Laterally
in
Depth stop
Clamp for mounting purpose in the stand
groove. Hardened and ground stop base.
16.40300 40459 2.2 x 4
Stop Face
in
Side stop
Hardened and ground.
For use with UMZ 12 depth stop.
16.40301 40460 1.24 x .4 x .12
Side Stop
in
.315"
7
.
8
"
0
-
1
.
5
7
5
"
5.7" x 4.9"
1.38"
.25"
Small Measuring Stand
Stable measuring stand for precision measuring of small parts.
Stand has a
.315" dia. bore.
Also with two clamping
bores with a .236" dia. for
UPZ6.Usable overall
span: 1.38"
Measuring
stand (without
measuring table): 6.6 lbs.
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-17
Heavy cast
iron base with
mounted steel column,
ground (2" in.)
Measuring arm with a
.315" dia. clamping bore
and 2 mounting bores
for UPZ6
Fine adjustment using
the protected knob with
.04" travel
Base and
measuring arm
in cast iron. Dull-chrome
plated steel column.
Supplied
without
sensor
Suited
carrying case
Declaration
of conformity
Large Measuring Stand
These two measuring stands provide different heights, as well as a wide range of accessories that
serve for setting up a variety of measuring configurations. These high-precision components are
remarkably stable and wear-resistant. They guarantee minimum measurement errors for state-of-
the-art factory shop floors.
Both stands enable electronic probes to be mounted, especially for direct, sum or
comparative measurements.
INTERAPID Universal Stands UP (without measuring table)
Heavy cast iron models. Measuring arm with locking feature
and brake stop.
in lbs
16.39041 28396 Measuring stand 6.25 30
16.39042 28397 Measuring stand 21 42
1
5
"
/
3
0
"
7.5" x 6.7"
2"
.25"
.315"
2.75"
0
-
6
.
1
"
/
2
1
"
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-18
MEASURI NG STANDS
Standard measuring table
Hardened steel. Two measuring faces
with dust grooves, lapped. One face has a
.5" wide strip along the center.
in m
16.40405 40467 1.75 x 3.75 1
Side table
To be mounted sideways on both
measuring tables. Made of black plastic,
supplied in pairs.
16.40404 40466 2.125 x 3.75
Resting Face
in
Cross beam
For center and vee supports.
Made from cast iron and ground.
16.40416 40476 12
Length
in
44440 22 9 - 40
599-632-1
51175 30 4 - 40
599-633
44443 51 4 - 84
599-634 44444 22 32 - 74
599-635* 44445 25 2-1/4 - 20
No. of Blades Pitch Blade Locks
Metric screw pitch gages - 60
For ISO metric threads. Pitch stamped on each blade. All gages have blade locks.
599-636 44446 22 0.35 - 6.0 mm
599-637 44447 30 0.25 - 3.0 mm
599-639 44449 18 0.5 - 7.0 mm
Includes blades for 11-1/2 and 27 TPI for pipe threads.
* Includes gage for grinding thread tools.
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-27
Thickness Gages - Inch and Metric
599-647
599-641
No. Blade Blade Blade
of Blades Thickness Locks Size
Inch thickness gage sets
599-644-1 26131 10 .0015", .002", .003" .004", .006", 2-1/2" x 1/2"
.008", .010", .012", .015", .025"
599-647
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-37
Unique universal holding tool for small, miniature or intricate parts. Ideal holding fixture for grind-
ing/indexing punches and pins, drilling, milling, EDM, and inspection on optical comparators.
Features:
Capacity .030" to 9/32".
Furnished with bridges to straddle long workpieces, allowing top hold-down screw of V-block
clamp to be used.
Sides and ends are square within .0005.
Vs of pairs central and parallel within .0003.
Set contains 2 90
o
Ultra Wee-Vee Blocks, size A .030"-5/32" capacity and size B .050"-9/32"
capacity; Bridge A and B; 5 Upper Prisms 1/8", 5/32" and 3/16" capacity; two clamps; in a fitted case.
Capable of holding parts as
small as .030" diameter!
Ultra Wee-Vee Blocks
Complete set
599-749-100 26913
Optional accessory Extra Clamp
99-749-101 88128
Ground
resting
and vee faces
Hardened
steel
Not available
as single
components
Suited
plastic case
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-38
Toolmakers Vise and Clamps
Toolmakers Vise
Handy for use in drilling, fitting and laying out work on surface plates. Tongue
on large jaw slides in groove in base and is held in place by a strap that
prevents jaw from lifting. 1-15/16" capacity. Furnished with two steel jaws
as shown.
Toolmakers Clamps
Steel, case hardened. Ends of jaws chamfered for clamping under shoulder or in
recess. Clip holds loose jaw in position when clamp screw is released, a conven-
ient and original Brown & Sharpe feature.
Toolmakers Vise
599-752-3 51852
Jaws Open Length Jaws
(in) (in)
599-754-8-2 28314 1-1/4 2-1/8
599-754-12-2 28315 2-1/4 2-3/4
599-754-20-2 28316 2-3/4 4
599-754-28-2 28317 3-1/2 5
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-39
Rod adjusts quickly and locks at any angle. Fine adjustment by small knurled nut. Hardened
base has V-groove for cylindrical work and two gage pins for use against edge of surface
plate or T-slot of machine table.
When used with optional dial holding rod 599-7048 and BESTEST
dial
indicator numbers 621 and 622, surface gages reach places inaccessible to large dial indica-
tors.
Universal Surface Gages
599-621-192* 45495 3-1/2 x 2-1/2 / 87 x 62 9 / 225 .312 / 8
599-921-222* 45496 3-1/2 x 2-1/2 / 87 x 62 9 / 225 & 12 / 300 .312 / 8
599-622-222* 45797 4 x 3-3/8 / 100 x 84 12 / 300 .375
599-622-283* 45498 4 x 3-3/8 / 100 x 84 12 / 300 & 18 / 450 .375
* A .156" scriber pointer rod is included with all surface gages
Base Dimensions
(in/mm)
Length of Uprights
(in/mm)
Upright Diameter
(in/mm)
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-40
V-Blocks and Clamps
No. 745 V-Block and Clamp
Versatile tool for grinding, milling, or drilling can be used on its base, end or sides. Case
hardened and ground. Two Vs, four tapped holes 3/8 in -16 UNC.
Central hole in Vfor removing pins or drilling. Forged clamp has adjustable side screw to
support the block and prevent tilting.
Work Capacity: 1-5/16" (33 mm) approximate diameter.
Dimensions: 1-7/8" (48 mm) sq. x 3-5/8" (92 mm) long.
Accuracy: All surfaces (except Vs) parallel and square within .0002". Long V-groove is central,
parallel and square with all surfaces within .0003". Half inch V-groove is central, parallel and
square with all surfaces within .00015". Vs are 90 + .0000"-.0003".
One block and clamp
599-745 44530
Clamp only
599-9745-10 45206
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-41
No. 749-1 V-Blocks and Clamp
For larger and heavier work. Made in numbered pairs from mild steel. Set consists of two blocks
and one clamp. Blocks feature two clamping grooves. Lower grooves permit blocks to be
clamped to table.
Dimensions: 2-1/2" (64 mm) square. 3" (76 mm) long.
Work capacity is approximately 1/2" to 2-1/2"(13 mm to 64 mm) diameter.
Accuracy: Sides are square with each other within .003". Ends are square with sides within
.003". V-groove is parallel and central with sides within .002". V-groove is 90 1/2. Vs of
pairs are central and parallel to each other within .004".
No.749 V-Blocks and Clamp
Made in numbered pairs from mild steel. Surfaces (except V) are square and parallel with
each other within .002". V-grooves are square and parallel with all surfaces within .0035".
Dimensions: 1-1/2" (38 mm) square x 2" (50 mm) long.
0Work capacity of approximately 1-1/2" (40 mm) diameter.
Two blocks and one clamp
599-749-1 44533
Extra clamp
599-9749-12 45210
Two blocks and one clamp
599-749 44532
Extra clamp
599-749-12 51890
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-42
No. 750-2 V-Blocks and Clamps
Stepped groove construction. Made of case hardened steel in numbered pairs. Clamps within
grooves permit use on sides. Set consists of two blocks and two clamps.
Dimensions: 2-1/2(64 mm) long. 2-3/4(70 mm) wide. 2(51 mm) high.
Work capacity to approximately 2(51 mm) diameter.
Accuracy: V-grooves are central, parallel and square with all surfaces within .0003. V-groove
is 90 +.0000-.0003. Corresponding dimensions for each pair are alike within .0003 in.
Two blocks and two clamps
599-750-1 44534
Extra clamp
599-750-14 51891
Two blocks and two clamps
599-750-2 44535
Single block and clamp
599-9750-2 45211
Extra clamp
599-9750-22 45213
No. 750-1 V-Blocks and Clamps
For finest toolroom work. Made in numbered pairs from case hardened steel.
Set consists of two blocks and two clamps.
Dimensions: 1-1/4(32 mm) square. 1-5/8(42 mm) long.
Work capacity of approx. 1(25 mm) diameter.
Accuracy: Surfaces (except V) are square and parallel with each other within .0003 in. V-grooves
are square and parallel with all surfaces within .0003. V is 90 + .0000- .0002. Corresponding
dimensions for each pair are alike within .0003.
Hardened
Steel
Clamping Range
1.0
Hardened
Steel
Clamping Range
2.0
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-43
Two blocks and two clamps
599-750-5 44538
No. 750-5 V-Blocks and Clamps
Made of case hardened steel and furnished in matched pairs. Clamps are within grooves to permit
use on sides. Each block has two Vees to accommodate different size work. Set consists of two
blocks and two clamps.
Dimensions: 2" (51 mm) square. 2-1/2" (64 mm) long.
Work capacity to approx. 1-1/4" (32 mm) diameter.
Accuracy: Surfaces (except V) are square and parallel with each other within .0002". V-grooves are
parallel, square and central to all surfaces within .0003". Corresponding dimensions for each pair
are alike within .0002".
Hardened
Steel
Clamping Range
1.25
Hardened
Steel
Clamping Range
1.5
No. 747 Bench Block
Holds work for knocking out pins or drilling through holes. Drill or pin comes out in hole in Bench
Block.
Case hardened, tempered and ground steel. Smooth V- slot wont mar work. Top and bottom of block
are parallel within .0005". 1-1/2" high and 3" diameter, with hole sizes varying 1/8" to 5/8".
Bench block
599-747 44531
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-44
Black Granite Plates And Tools
Grain Structure
Black Granite has the finest grain structure. A fine, uniform structure means a smoother,
less abrasive surface.
Easy Maintenance
Black Granite wont rust. Washing with soap and water, Brown & Sharpe Cleaner, or other
readily available cleaners is all thats needed to keep it like new.
Reflectivity
Black Granite has the lowest reflectivity. Verniers, dials and meters are easier to read
against its non-glare surface.
Stability
Black Granite is more stable. Its uniform density of structure is less susceptible to change
due to temperature and humidity.
Federal Specifications
Black Granite meets or exceeds Federal Specifications.
Overall flatness shown guarantees that, All points of the work surface shall be contained
between two parallel planes, the base plane and the roof plane, separated a distance no greater
than that specified for the respective grades.(Reference: Federal Specification GGG-P-463c)
Center-Point Load Ratings
Per Federal Specification, surface plates may be specified as rated for normal loading condi-
tions (50-pounds-per-square-foot center-point load) or for abnormal loading conditions
(100-pounds-per-square-foot center-point load). This means that the designated load may be
placed in the center of the plate without deflecting the overall accuracy more than 50%.
Unless otherwise specified by the customer, all Brown & Sharpe surface plates are manufac-
tured to meet the more-difficult-to-achieve 100-pounds-per-square-foot requirement - your
assurance of the highest-quality plate.
All granite products are manufactured in an ISO 9002 certified facility.
Note: Sierra Grey and High Quartz Pink Granite Plates available as specials.
The Base for Accuracy
What a difference Black Granite makes! More than simple appearance makes Brown & Sharpe Black
Granite surface plates the preferred base for accuracy.
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-45
MEASURI NG STANDS
Toolmakers Flat
Made of the same high quality black granite as surface plates. A valuable addition to the equip-
ment of toolmakers and others engaged in precision bench checking, layout work, and other
operations requiring a flat reference surface. Flatness is within 400 micro inches (0.01 mm).
Black Granite Surface Plates 0-Ledge
Surface plate covers are available for all plates on request.
Surface plates 48 in x 72 in and larger are made from Sierra Grey Granite.
Tool Room Surface Plate - Grade (B)
701-107 45236 12 x 18 x 3 300 x 450 x 75 .0002 in / 5.0 m 60
701-113 45241 18 x 24 x 3 450 x 600 x 75 .0002 in / 5.0 m 145
701-125 45246 24 x 36 x 4 600 x 900 x 100 .0002 in / 5.0 m 375
701-149 45251 36 x 48 x 6 900 x 1200 x 150 .0006 in / 15.0 m 1125
701-152 45254 36 x 60 x 6 900 x 1500 x 150 .0008 in / 20.0 m 1848
701-155 45257 36 x 72 x 8 900 x 1800 x 200 .0012 in / 30.0 m 2465
701-173 45260 48 x 60 x 8 1200 x 1500 x 200 .0010 in / 25.0 m 2875
701-176 45262 48 x 72 x 8 1200 x 1800 x 200 .0012 in / 30.0 m 3600
701-183 45263 48 x 96 x 10 1200 x 2400 x 250 .0016 in / 40.0 m 5050
InspectionSurface Plates - Grade (A)
701-110 45239 12 x 18 x 4 300 x 450 x 100 .0001 in / 2.0 m 80
701-116 45244 18 x 24 x 4 450 x 600 x 100 .0001 in / 2.0 m 165
701-128 45249 24 x 36 x 5 600 x 900 x 125 .0001 in / 2.0 m 470
Laboratory Surface Plate - Grade (AA)
701-111 45240 12 x 18 x 4 300 x 450 x 100 .00005 in / 1.0 m 80
701-117 45245 18 x 24 x 4 450 x 600 x 100 .00005 in/1.0 m 165
701-129 45250 24 x 36 x 6 600 x 900 x 150 .00005 in / 1.0 m 550
701-4 45235 8 x 12 x 2 5 lbs.
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-46
MEASURI NG STANDS
Black Granite Surface Plates 2 and 4-Ledge
2-Ledge Plates - Inspection Grade (A)
701-108 45237 12 x 18 x 4 300 x 450 x 100 .0001 in / 2.0 m 60
701-114 45242 18 x 24 x 4 450 x 600 x 100 .0001 in / 2.0 m 145
701-126 45247 24 x 36 x 6 600 x 900 x 150 .0001 in / 2.0 m 375
701-150 45252 36 x 48 x 6 900 x 1200 x 150 .0003 in / 7.5 m 1125
701-153 45255 36 x 60 x 8 900 x 1500 x 200 .0004 in / 10.0 m 1840
701-156 26125 36 x 72 x 10 900 x 1800 x 250 .0006 in / 15.0 m 2465
701-174 26126 48 x 60 x 8 1200 x 1500 x 200 .0005 in / 12.5 m 2875
701-177 26127 48 x 72 x 8 1200 x 1800 x 250 .0006 in / 15.0 m 3600
701-184 45264 48 x 96 x 12 1200 x 2400 x 300 .0008 in / 20.0 m 5050
4-Ledge Plates - Laboratory Grade (AA)
701-109 45238 12 x 18 x 4 300 x 450 x 100 .00005 in / 1.0 m 60
701-115 45243 18 x 24 x 4 450 x 600 x 100 .00005 in / 1.0 m 145
701-127 45248 24 x 36 x 6 600 x 900 x 150 .00005 in / 1.0 m 375
701-151 45253 36 x 48 x 8 900 x 1200 x 200 .00015 in / 3.0 m 1125
701-154 45256 36 x 60 x 10 900 x 1500 x 250 .0002 in / 5.0 m 1840
701-157 45259 36 x 72 x 12 900 x 1800 x 300 .0003 in / 7.5 m 2465
701-175 45261 48 x 60 x 10 1200 x 1500 x 250 .00025 in / 6.3 m 2875
701-178 26128 48 x 72 x 12 1200 x 1800 x 300 .0003 in / 7.5 m 3600
701-185 45265 48 x 96 x 14 1200 x 2400 x 350 .0004 in / 10.0 m 5050
lbs.
Overall
Flatness
Tolerance
Size
mm
Size
in
Case of 12 701-901 45481
one-quart bottles
Surface Plate Cleaner
Cleans and maintains surface plates and all granite
products. Specially formulated to remove oil,
grease, dirt and metal particles without water and
to act as a rust inhibitor.
Special sizes for 0, 2 and 4 ledge plates available on request.
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-47
MEASURI NG STANDS AND AUXI LI ARY FI XTURES MEASURI NG STANDS
Surface Plate Stands
Cabinet support stands with a working height of 36
inches are available on request.
Casters and wheel locks are available on request.
701-307 45273 701-302 45269 701-303 45270 12 in x 18 in 77 lbs.
300 x 450 mm 35 kg
701-313 45276 701-304 45271 701-305 45272 18 in x 24 in 93 lbs.
450 x 600 mm 42 kg
701-325 45280 701-308 45274 701-316 45277 24 in x 36 in 115 lbs.
600 x 900 mm 52 kg
701-349 45286 701-320 45278 701-328 45281 36 in x 48 in 166 lbs.
900 x 1200 mm 75 kg
701-353 45288 701-332 45282 701-336 45283 36 in x 60 in 225 lbs.
900 x 1500 mm 101 kg
701-355 45289 701-340 45284 701-344 45285 36 in x 72 in 245 lbs.
900 x 1800 mm 110 kg
701-373 45295 701-348 26129 701-352 45287 48 in x 60 in 255 lbs.
1200 x 1500 mm 115 kg
701-375 45296 701-356 45290 701-360 45291 48 in x 72 in 400 lbs.
1200 x 1800 mm 180 kg
701-383 45298 701-364 45292 701-368 45293 48 in x 96 in 550 lbs.
1200 x 2400 mm 248 kg
For Plate
Size
4-LEDGE 2-LEDGE 0-LEDGE 4-LEDGE 2-LEDGE 0-LEDGE
For Plate
Size
Stand for 2-Ledge with Casters. Tool No. 701-312; EDP No. 45275
Stand for 2-Ledge with Casters. Tool No. 701-324; EDP No. 45279
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-48
Parallelism
Laboratory Grade AA:
.000025 in (0.6 m) per 12 in
Inspection Grade A:
.000050 in (1.2 m) per 12 in
Black Granite Parallels
Black Granite Straight Edges
701-906 45326 .75 x 1 x 6 19 x 25 x 150 AA 2
701-908 45328 .75 x 1 x 6 19 x 25 x 150 AA 4
701-956 45335 .75 x 1 x 6 19 x 25 x 150 A 2
701-958 45336 .75 x 1 x 6 19 x 25 x 150 A 4
701-910 45329 1 x 2 x 12 25 x 50 x 300 AA 2
701-911 45331 1 x 2 x 12 25 x 50 x 300 AA 4
701-960 45337 1 x 2 x 12 25 x 50 x 300 A 2
701-961 45338 1 x 2 x 12 25 x 50 x 300 A 4
701-912 45332 1.5 x 3 x 18 38 x 75 x 450 AA 2
701-914 45334 1.5 x 3 x 18 38 x 75 x 450 AA 4
701-962 45339 1.5 x 3 x 18 38 x 75 x 450 A 2
701-964 45340 1.5 x 3 x 18 38 x 75 x 450 A 4
No.
Faces Accuracy
Size
mm
Size
in
Linear dimensions are nominal.
Parallels are sold in matched pairs only.
Special sizes and cases are available on request.
Inspection Grade (.00005 in / 1.2 m Accuracy)
701-704 45315 24 x 2 x 4 600 x 50 x 100 15 (6.8 kg) 2
701-706 45316 36 x 2 x 6 900 x 50 x 150 30 (13.5 kg) 4
701-708 45317 48 x 2 x 8 1200 x 50 x 150 60 (27 kg) 2
Laboratory Grade (.000025 in / 0.6 m Accuracy)
701-754 45320 24 x 2 x 4 600 x 50 x 100 15 (6.8 kg) 4
701-756 45321 36 x 2 x 6 900 x 50 x 150 30 (13.5 kg) 2
701-758 45322 48 x 2 x 8 1200 x 50 x 150 60 (27 kg) 4
No.
Faces
Approx.
lbs. (kg)
Size
mm
Size
in
Straightness per foot, per auto-collimator inspection.
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MEASURI NG STANDS AND AUXI LI ARY FI XTURES
H-49
Black Granite Angle Plates
Designed for fast, easy clamping of a variety of tools
and fixtures. Black Granite provides stability, long-life,
fine-grain smoothness and easy maintenance.
Black Granite Master Angle Square
Made of fine grain Black Granite finished to Lab Grade (square within .000025 in over 6 in).
Used for calibrating and establishing squareness of high accuracy measuring and referencing tools.
Also used for direct checking of squareness, straightness and parallelism in the same manner
as steel squares.
701-818 45325 9 x 18 x 3 225 x 450 x 75 38 (17.3 kg)
701-812 26688 12 x 18 x 3 300 x 450 x 75 67 (30.5 kg)
701-824 26689 18 x 24 x 3 450 x 600 x 75 88 (40 kg)
Inspection Grade (A) Accuracy: .000025 in
(1.2 m) per 6 in flatness and squareness
701-556 45309 4 x 4 x 4 100 x 100 x 100 15 lbs. 2
701-558 45310 4 x 4 x 4 100 x 100 x 100 15 lbs. 4
701-560 54311 6 x 6 x 6 150 x 150 x 150 20 lbs. 2
701-562 54312 6 x 6 x 6 150 x 150 x 150 20 lbs. 4
701-564 54313 6 x 9 x 12 150 x 225 x 300 45 lbs. 2
701-566 54314 6 x 9 x 12 150 x 225 x 300 45 lbs. 4
Laboratory Grade (AA) Accuracy: .000025 in
(0.6 m) per 6 in flatness and squareness
701-506 45300 4 x 4 x 4 100 x 100 x 100 15 lbs. 2
701-508 45302 4 x 4 x 4 100 x 100 x 100 15 lbs. 4
701-510 45303 6 x 6 x 6 150 x 150 x 150 20 lbs. 2
701-512 45305 6 x 6 x 6 150 x 150 x 150 20 lbs. 4
701-514 45306 6 x 9 x 12 150 x 225 x 300 45 lbs. 2
701-516 45308 6 x 9 x 12 150 x 225 x 300 45 lbs. 4
Cases Only For:
701-506-9999 45301
701-510-9999 45304
701-514-9999 45307
Other sizes are available on request.
MEASURI NG STANDS AND AUXI LI ARY FI XTURES
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H-50
Black Granite Vee Blocks
Black Granite Master Square
Master Square
Made of fine grain Black Granite finished to Lab
Grade (square within .000025 in over 6 in). Four
narrow faces and one large face finished.
Used for calibrating and establishing
squareness of high accuracy measuring and
referencing tools. Also used for direct
checking of squareness, straightness and
parallelism in the same manner as steel squares.
Vee Blocks
Made of fine grain Black Granite
finished to Lab Grade (square, flat
and parallel within .000050 in over 6 in).
L W
701-830 26690 12 x 12 x 3 300 x 300 x 75 45 (20.5 kg)
701-832 26691 14 x 14 x 3 350 x 350 x 75 61 (27.7 kg)
701-838 26692 18 x 18 x 3 450 x 450 x 75 102 (46.4 kg)
Inspection Grade .00005 in and larger sizes available on request.
701-603 26685 3 x 3 x 3 75 x 75 x 75 5 (2.3 kg)
701-604 26686 4 x 4 x 4 100 x 100 x 100 12 (5.5 kg)
701-606 26687 6 x 6 x 6 150 x 150 x 150 40 (18.2 kg)
Special sizes and cases available on request.
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I-2
Mechanical instruments with vial or electronic inclinometers take advantage of the earths gravity to
provide highly accurate readings of horizontal and vertical angles.
The horizontal and vertical positions of the measuring faces on the housing allow form errors of
the geometrical elements to be measured on the workpiece. For instance, straightness, flatness or
position errors, such as deviations from parallelism or squareness can be measured.
Depending on the type of level, readings may differ. Typical measurement outputs are:
Inclination in / 10 in, respectively in mm / m.
Radians in mrad.
Angle in decimal output, e.g. 12.37.
Sexagesimal angle in degrees (), minutes (') and seconds ("), e.g. 15, 30', 45".
Application of two electronic Inclinometers
in differential mode for the capture of the
squareness errors on a machine tool.
Calibrating a try square using the
ETALON RA squareness measuring
instrument.
Levels and Inclinometers
I-3
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STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
Precision Squares - Inch
Preferred for Accuracy and Versatility
Fine precision tools with true right angles, both inside and outside. Blade beams and edges are made
from hardened and stabilized steel and are ground accurately for straightness and parallelism.
in m
No. 540 Squares
599-540-3-2 51166 .0003 3
599-540-4-2 51167 .0003 3
599-540-6-2 51064 .0003 3
599-540-12-2 51168 .0005 5
in m
No. 540 Squares-Beveled Edges
599-542-3-2 51172 .0003 3
599-542-4-2 51173 .0003 3
599-542-6-2 51208 .0003 3
DIN 874 T2
NF E 11-104
Hardened steel
RC 45
Try square
with a large and
short reinforced beam
Accuracy
class 00
Accuracy
class 00
Wooden case
Declaration
of conformity
DIN 874 T2
NF E 11-104
Hardened steel
RC 45
Try square
with a large and
short reinforced beam
Accuracy
class 00
Accuracy
class 00
Wooden case
Declaration
of conformity
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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ETALON
DIN 874 T2
NF E 11-104
Hardened steel
700 HV 5
Try square
with a large and
short reinforced beam
Accuracy
class 00
Accuracy
class 00
Wooden case
Declaration
of conformity
mm m
Thick beam type
90 flat squares 90 try squares
81.115777 26721 40 x 30 3
81.115778 26722 50 x 40 3
81.115779 26723 75 x 50 3
81.115780 26724 100 x 70 3
81.115781 26725 150 x 100 4
81.115782 26726 200 x 130 4
ETALON
Hardened
steel
Try square
with a large
short reinforced beam
Accuracy
class 00:
DIN 875
Wooden case
Declaration
of conformity
mm m
Flat beam type
90 flat squares 90 try squares
81.115771 26715 40 x 30 3
81.115772 26716 50 x 40 3
81.115773 26717 75 x 50 3
81.115774 26718 100 x 70 3
81.115775 26719 150 x 100 4
81.115776 26720 200 x 130 4
mm m
Thick beam type
90 flat squares 90 try squares
81.115789 26732 40 x 30 3
81.115790 26733 50 x 40 3
81.115791 26734 75 x 50 3
81.115792 26735 100 x 70 3
81.115793 26736 150 x 100 4
81.115794 86915 200 x 130 4
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ETALON
DIN 874 P2
NF E 11-104
Hardened steel
650 HV 10
Wooden case
Declaration
of conformity
599-527-12-1
599-526-12
599-528-12
(in)
L W T Straightness (in)
Beveled, not hardened
599-526-12 44222 12 1-5/8 1/4 .0002
599-526-24 44223 24 2 5/16 .0003
599-526-36 44224 36 2-1/2 3/8 .0004
599-526-48 44225 48 2-1/2 3/8 .0005
Hardened, straight edge
599-527-12-1 51183 12 1-5/8 1/4 .0002
599-527-24-1 51184 24 2 5/16 .0003
599-527-36-1 51185 36 2-1/2 3/8 .0004
599-527-48-1 51186 48 2-1/2 3/8 .0005
Straight edge, not hardened
599-528-12 44234 12 1-5/8 1/4 .0002
599-528-18 44235 18 2 5/16 .0002
599-528-24 44236 24 2 5/16 .0003
599-528-36 44237 36 2-1/2 3/8 .0004
599-528-48 44238 48 2-1/2 3/8 .0005
Steel Straight Edges
Straight edges are a basic tool for accuracy in scribing, drafting and straightness inspection. Made of
selected steels they are matched to masters to ensure precision. Width and thickness have been
carefully determined to provide optimum rigidity to weight ratios. Edges are square.
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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Blade
Blades (in) m
size / Beam (in)
3 Pc. Square Set
599-540-246 27061 2 / 1.5 2, 4, & 6 1 Try square 16
4 / 3
6 / 4
4 Pc. Square Set
599-540-2346 27060 2 / 1.5 2, 3, 4, & 6 1 Try square 16
3 / 2.5
4 / 3
6 / 4
Brown & Sharpe Try Square Set
Square within .0006".
Machined notch at inner corner provides clearance for burrs.
Available in 3 or 4 piece sets (inch only).
!
Factory
standard
Hardened &
Ground steel
Plastic
Case
TM
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TESA Angle Protractor with Numerical Indication
Multifunctional display
Large display in or DM
2 measuring directions
Fine setting
Locking device
Inch/metric conversion
LCD,
5 digits + sign
Measuring
ranges: 1 x 360,
2 x 180, 4 x 90
Digit height:
33 in
Resolution:
0.01 or 1 minute
of arc (001)
Preset
to 0 or 180
Accuracy:
4 minutes of arc
Max. rotation
speed:
1080/s
Protection
degree: IP51
(IEC 529)
Operating tem-
perature range:
+5 C to + 40 C
3V lithiumbattery,
type CR 2032
Battery life:
> 3000 hours
RS 232,
opto-coupled
Stainless
steel body,
hardened
410 g
Wooden case
Serial number
Declaration of
conformity
MODE ON / OFF
SET
SET 001'
R
00660007
00660008
FINE
SETTING
MULTIFUNCTIONAL
DISPLAY
LOCKING/
UNLOCKING
THE SCALE
REGULAR SCALE
(200 mm)
OPTO-RS232
DATA OUTPUT
LOCKING
DEVICE
BATTERY
00630010 29553 TESA angle protractor with numerical indication
Provided with a regular scale, 200 mm long
Accessories
00660004 29554 Scale, 8 in/200 mm
00660005 29555 Scale, 12 in/300 mm
00660006 29556 Scale, 20 in/500 mm
00660007 29557 Stand for measuring in upright position as well as for
checking small angles
00660008 29558 Edge square for sharp angles
19.61000 86485 3V lithium battery, type CR 2032, 190 mAh
For ordering information on connecting cables etc., see section L
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497 Series Bevel Protractors with Dial
Advanced design displays digital readout of each ten
degrees in dial window.
Indicator pointer shows each degree and each
five minutes of angle.
Tempered stainless steel.
Accurate to 5 arc minutes.
2 circular
scales
5' on main scale.
Clockwise or
counterclockwise reading
10 on the
auxiliary scale
Stainless steel,
hardened
Max. perm.
error : 5'
(without accessory)
Plastic case
Declaration
of conformity
Easy to Read Bevel Protractors
Counterclockwise Reading from Zero (outer scale)
Window arrow points to past 20
Indicator pointer has passed 3
Pointer is 10 divisions past mark 3
at 5' per reading 50'
Total Reading 23 50'
Clockwise Reading from Zero (window)
Window arrow points to past 50
Indicator pointer has passed 9
Pointer is 1 division past mark 9
at 5' per division 5'
Total Reading 59 5'
Blade (in / mm)
599-497-8 50435 4 x 90 8 / 200
599-497-12 50434 4 x 90 12 / 300
06.30001 42544 4 x 90 12 / 300
06.30002 42545 4 x 90 12 / 300
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5'
Hardened
stainless steel
Suited
plastic case
Declaration
of conformity
Angle Protractor with Vernier
Vernier-style reading to 5 minutes (1/12 of a degree). Available with 8" or 12" blades.
in / mm
Brown & Sharpe 490 series
599-490-8 44208 4 x 90 8 / 200
599-490-12 44209 4 x 90 12 / 300
Etalon 436 series
76.115566 41570 4 x 90 8 / 200
76.115567 41571 4 x 90 12 / 300
Bevel Protractor Accessories
599-492
06.10102
599-491
in / mm
Brown & Sharpe series
599-491 44212 Acute Angle Attachment
599-492 44213 Adjustable Magnifier
599-490-108 44210 Blade 8 / 200
599-490-112 44211 Blade 12 / 300
Etalon series
76.508214 41754 Acute Angle Attachment
76.508216 41755 Adjustable Magnifier
06.60002 42546 Blade 8 / 200
06.60003 42547 Blade 12 / 300
06.10101 42542 Auxiliary Blade
for acute angles up to 15
06.10102 42543 Cast Iron Base with
hardened steel bottom surface
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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Combination Square Set Metric
Commonly used as beveled protractor, ruler, graduated scale, try square, depth
and center gage as well as spirit level.
06719000 Brown & Sharpe Angle Protractor Combination
Consisting of:
1 Ruler graduated in millimeters, 300 mm long
1 Protractor head graduated 2 x 90
1 Center head
1 Square head with hardened steel scriber
Hardened steel
with specially
coated faces for extreme
scratch resistance
Suited
plastic case
Titanium-Plated Square Set
12" blade length, 4R graduation.
TiN coated for extra wear resistance.
Complete with plastic blow-molded storage case.
Blade Size
599-401-1204T 27417 12 / 4R Grad.
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STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
Combination Squares
Industrys Most Versatile Tool
Combination Squares are commonly used for layout, set-up, checking heights and depths and setting
angles. They are also often used as try squares, center gages, bevel protractors and rules. Square
Heads and Protractors are supplied with levels. Square Heads also include a hardened steel scriber.
Square Heads and Center Heads are available in hardened and non-hardened models. Inch, metric, or
inch/metric reading Combination Squares are available in complete sets or components may be pur-
chased separately.
Square Head
Protractor Head
Center Head
US Made
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Combination Square Sets - Inch
Selection Guide
1 Square Head (Not Hardened) 599-9402-1109
2 Square Head (Hardened) 599-9400-1009
3 Center Head (Not Hardened) 599-9402-2109
4 Center Head (Hardened) 599-9400-2009
5 Protractor (Non-Reversible) 599-9425-3009-1
6 Protractor (Reversible) 599-9438-3109-1
1 2 3 4 5 6 Blade No.
599-400-1204 44158 G G 12" 599-9400-1204
599-400-1204-1 44159 G G 12" 599-9400-1204-1
599-401-1204 44168 G 12" 599-9400-1204
599-401-1204-1 44169 G 12" 599-9400-1204-1
599-402-1204 44177 G G 12" 599-9400-1204
599-403-1204 44180 G 12" 599-9400-1204
599-425-1204 44182 G G G 12" 599-9400-1204
599-425-1204-1 44183 G G G 12" 599-9400-1204-1
599-426-1204 44190 G G G 12" 599-9400-1204
599-438-1204 44192 G G G 12" 599-9400-1204
599-438-1204-1 44193 G G G 12" 599-9400-1204-1
599-439-1204 44200 G G G 12" 599-9400-1204
599-450-1204 44202 G 12" 599-9400-1204
599-456-1204 44204 G 12" 599-9400-1204
599-400-2404 44162 G G 24" 599-9400-2404
599-400-2404-1 44163 G G 24" 599-9400-2404-1
599-401-2404 44172 G 24" 599-9400-2404
599-401-2404-1 44173 G 24" 599-9400-2404-1
599-402-2404 44178 G G 24" 599-9400-2404
599-403-2404 44181 G 24" 599-9400-2404
599-425-2404 44186 G G G 24" 599-9400-2404
599-425-2404-1 44187 G G G 24" 599-9400-2404-1
599-426-2404 44191 G G G 24" 599-9400-2404
599-438-2404 44196 G G G 24" 599-9400-2404
599-438-2404-1 44197 G G G 24" 599-9400-2404-1
599-439-2404 44201 G G G 24" 599-9400-2404
599-450-2404 44203 G 24" 599-9400-2404
599-456-2404 44205 G 24" 599-9400-2404
Satin-chrome blade
* All blades are graduated in 8ths, 16ths, 32nds, and 64ths
Blade
Size
US Made
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US Made
Combination Square Sets - Metric
Selection Guid
1 Square Head (Hardened) 599-9400-1009
2 Center Head (Hardened) 599-9400-200
3 Protractor (Non-reversible) 599-9425-3009-1
4 Protractor (Reversible) 599-9438-3109-1
1 2 3 4 Blade No.
Metric sets
599-400-1220 44160 G G 300 599-9400-1220
599-401-1220 44170 G 300 599-9400-1220
599-425-1220 44184 G G G 300 599-9400-1220
599-438-1220 44194 G G G 300 599-9400-1220
599-400-2420 44164 G G 600 599-9400-2420
599-401-2420 44174 G 600 599-9400-2420
599-425-2420 44188 G G G 600 599-9400-2420
599-438-2420 44198 G G G 600 599-9400-2420
Blade No.
Metric-chrome blade sets
599-401-1220-1 45572 G 300 599-9400-1220-1
599-438-1220-1 45574 G G G 300 599-9400-1220-1
Blade No
Inch/metric sets
599-400-1221 44161 G G 300 mm 599-9400-1221
599-401-1221 44171 G 300 mm 599-9400-1221
599-425-1221 44185 G G G 300 mm 599-9400-1221
599-438-1221 44195 G G G 300 mm 599-9400-1221
599-400-2421 44165 G G 600 mm 599-9400-2421
599-401-2421 44175 G 600 mm 599-9400-2421
599-425-2421 44189 G G G 600 mm 599-9400-2421
599-438-2421 44199 G G G 600 mm 599-9400-2421
Blade No.
Inch/metric chrome blade sets
599-401-1221-1 45573 G 300 mm 599-9400-1221-1
599-438-1221-1 45576 G G G 300 mm 599-9400-1221-1
Satin-chrome blade
Blade Size
(mm)
Blade Size
(mm)
Blade size
(in/mm)
Blade Size
(in/mm)
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Combination Square Blades - Inch and Metric
599-9400-1220 (front and back)
599-9400-1204-1 (front)
599-9400-1204-1 (back)
599-9400-1208-1 front)
599-9400-1208-1 (back)
599-9400-1221 (front) 599-9400-1221 (back)
Length
(in) (in)
Inch reading blades
599-9400-1204 45081 12 1/8, 1/16, 1/32, 1/64
599-9400-1204-1 45082 12 1/8, 1/16, 1/32, 1/64
599-9400-1208-1 50417 12 1/32, 1/64, 1/10, 1/100
599-9400-1804-1 51070 18 1/8, 1/16, 1/32, 1/64
599-9400-1808-1 50418 18 1/32, 1/64, 1/10, 1/100
599-9400-2404 45091 24 1/8, 1/16, 1/32, 1/64
599-9400-2404-1 45092 24 1/8, 1/16, 1/32, 1/64
Length
(mm) (mm)
Metric blades
599-9400-1220 45084 300 1 and 0.5 (Front and Back)
599-9400-1220-1 45398 300 1 and 0.5 (Front and Back)
599-9400-2420 45093 600 1 and 0.5 (Front and Back)
599-9400-2420-1 45400 600 1 and 0.5 (Front and Back)
Length
(in / mm) (in / mm)
Inch/metric blades
599-9400-1221 45085 12 / 300 1/64 / 1, 1/32 / 0.5
599-9400-1221-1 45399 12 / 300 1/64 / 1, 1/32 / 0.5
599-9400-2421 45094 24 / 600 1/64 / 1, 1/32 / 0.5
599-9400-2421-1 45401 24 / 600 1/64 / 1, 1/32 / 0.5
Satin-chrome blade
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Combination Square Components
Square Head
Center Head
Protractor Head
Square heads
599-9400-1009 45072 Hardened
599-9402-1109 45096 Not hardened
Center heads
599-9400-2009 45088 Hardened
599-9402-2109 45098 Not hardened
Protractor heads
599-9425-3009-1 45100 Non-reversible
599-9438-3109-1 45102 Reversible
Replacement parts
599-9400-1054 45076 Level glass for all
square heads & protractors
Scriber for square heads
599-9400-1054-1 25873 Size .078 in
599-9400-1056-2 25874 Size .125 in
Parts for current design heads
599-9400-1057 51696 Clamp spring
599-9400-1058 51697 Clamp screw
599-9400-1059 51698 Clamp screw nut
Parts for prior design heads
599-9400-1053 45075 Clamp spring
599-9400-1062* 45079 Clamp screw nut
Square & protractor heads
599-9400-1061* 45078 Clamp screw
1/4 - 28 in
* 7/32 - 28 in
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Depth Gage Protractor
Semicircular protractor graduated from 0 to 180 degrees in opposite directions to facilitate
checking and setting angles.
599-618 51898
599-615-1 51897
No. 615 Rule Depth Gage
Range 0 to 5" with 6" rule. Rules are graduated in 32nds and 64ths.
Head is hardened steel 2-1/2" long, 1/8" wide.
No. 555 Adjustable Double Squares
Chrome finished blade, hardened and ground square head provide means for laying
out and measuring with a single tool. Blade locks securely in set position in head.
Blade
Length (in)
599-555-1 46308 4 32nds, 64ths, 50ths, 100ths
599-555-2 46407 4 0.5 mm, 32nds, 1 mm, 64ths
599-555-3 26995 4 1/8, 1/16, 1/32, 1/64
Blades only
599-555-11 46392 4 32nds, 64ths, 50ths, 100ths
599-555-12 46378 4 0.5 mm, 32nds, 1 mm, 64ths
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599-311-604 (front and back)
599-312-604 (front and back)
599-313-603 (front and back)
Tempered Steel Rules
Bulls Eye Graduations, combined with numbered graduations, lets you speed
read without counting.
Inch reading steel rules
(in)
Edge
L W* T* 1st 2nd 3rd 4th
Tempered steel
599-311-604 45569 6 3/4 .046 8ths 16ths 32nds 64ths
599-311-1204 45570 12 1 .046 8ths 16ths 32nds 64ths
599-311-3604 45575 36 1 .046 8ths 16ths 32nds 64ths
599-311-4804-2 26201 48 1 .046 8ths 16ths 32nds 64ths
Stainless steel
599-312-604 44117 6 3/4 .035 8ths 16ths 32nds 64ths
599-312-1204 45381 12 1 .035 8ths 16ths 32nds 64ths
599-313-603 44120 6 3/4 .046 10ths 50ths 32nds 64ths
599-314-604 44127 6 3/4 .046 8ths 16ths 32nds 64ths
599-314-605 44128 6 3/4 .046 10ths 100ths 32nds 64ths
599-314-616 51069 6 3/4 .046 50ths 100ths 32nds 64ths
599-314-1204 45377 12 1 .046 8ths 16ths 32nds 64ths
599-314-1205 50129 12 1 .046 10ths 100ths 32nds 64ths
599-314-1804 46486 18 1 1/8 .046 8ths 16ths 32nds 64ths
599-314-2404 45704 24 1 1/8 .046 8ths 16ths 32nds 64ths
599-314-2405 50130 24 1 1/8 .046 10ths 100ths 32nds 64ths
* Values for W (width) and T (thickness) are approximate.
Denotes Bulls Eye graduations.
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599-313-620 (front and back)
599-313-621 (front and back)
Tempered Steel Rules
Bulls Eye Graduations, combined with numbered graduations, lets you
speed read without counting.
(mm)
Edge (mm)
L W* T* 1st 2nd 3rd 4th
Metric reading chrome finish tempered steel rules
599-313-620 44121 150 19 1 1 0.5 1 0.5
599-313-1220 44124 300 25 1 1 0.5 1 0.5
599-313-2420 45810 600 25 1 1 0.5 1 0.5
(in / mm)
Edge (in / mm)
L W* T* 1st 2nd 3rd 4th
Inch / metric reading chrome finish tempered steel rules
599-313-621 44123 6 / 150 3/4 in 3/64 in 1 mm 1/64
.5 mm 1/32 in
599-313-627 46484 6 / 150 3/4 in 3/64 in 10ths 100ths 1 mm .5 mm
599-313-1221 44126 12 / 300 1 mm 3/64 in 1 mm 1/64
.5 mm 1/32 in
599-313-2421 50132 24 / 600 1 1/8 in 3/64 in 1 mm 1/64
.5 mm 1/32 in
599-313-4821-2 26200 48 / 1200 1.25 in 0.50 in 1 mm 1/64 in .5 mm 1/32 in
* Values for W (width) and T (thickness) are approximate
Numbered graduations
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Tempered Steel Rules
599-333-1210 (front and back)
599-331-624 (front and back)
599-321-604 (front and back)
(in)
Edge
L W* T* 1st 2nd 3rd 4th
Inch reading chrome finish narrow tempered steel rules
599-333-1210 50408 12 7/32 3/64 32nds 64ths
* Values for W (width) and T (thickness) are approximate.
(mm)
Edge
L W* T* 1st 2nd 3rd 4th
Metric reading narrow tempered steel rules
599-331-624 44147 150 5.5 1 1 mm 0.5 mm
* Values for W (width) and T (thickness) are approximate.
(in)
Edge
L W* T* 1st 2nd 3rd 4th
Inch reading tempered flexible steel rules
599-331-604 44137 6 1/2 1/64 8ths 16ths 32nds
64ths
100ths
32nds
64ths
50ths
32nds
64ths
16ths 32nds
64ths
100ths
32nds
64ths
100ths
32nds
64ths
599-323-1804 51068 18 3/4 3/64 8ths 16ths 32nds 64ths
599-323-1805 46483 18 3/4 3/64 10ths
100ths
32nds
64ths
599-323-2404 45992 24 3/4 3/64 8ths 16ths 32nds 64ths
599-323-2405 45991 24 3/4 3/64 10ths
100ths
32nds
64ths
* Values for W (width) and T (thickness) are approximate
Indicates Bulls Eye and numbered graduations
Indicates numbered graduations
(mm)
Edge
L W* T* 1st 2nd 3rd 4th
Metric reading chrome tempered flexible steel rules
599-323-625 44143 150 12.5 0.4 0.5 mm 0.5 mm 1 mm 1 mm
599-323-1225 44144 300 12.5 0.4 0.5 mm 0.5 mm 1 mm 1 mm
* Values for W (width) and T (thickness) are approximate
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Tempered Flexible Steel Rules
599-343-626 (front and back)
599-323-621 (front and back)
599-323-627 (front and back)
(mm)
Edge
L W* T* 1st 2nd 3rd 4th
Metric
599-343-626 44151 150 20 0.45 0.5 mm 1 mm 1 mm 0.5 mm
599-343-1226 44152 300 25 0.45 0.5 mm 1 mm 1 mm 0.5 mm
Metric (round end)
599-323-621 44142 150 12.7 0.5 1 mm 1 mm
Inch / Metric
599-323-627 45379 150 12.7 0.4 1 mm .5 mm 1/100 in 1/10 in
599-323-628 45578 150 12.7 0.4 1 mm .5 mm 1/10 in 1/50 in
599-323-629 45988 150 12.7 0.4 1/32 in 1/64 in 1 mm .5 mm
599-323-1229 45989 300 12.7 0.4 1/32 in 1/64 in 1 mm .5 mm
599-323-2429 50128 600 19 0.4 1/32 in 1/64 in 1 mm .5 mm
* Values for W (width) and T (thickness) are approximate
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Tempered Steel Conversion and Hook Rules
Built in hookhelps align the end of the rule with the edge of the part being measured. Slides out of the way
when not needed.
599-311-604-1 (front and back)
599-343-529 (front and back)
(in)
Edge
L W* T* 1st 2nd 3rd 4th
Inch reading tempered hook rules
599-311-604-1
64ths
64ths
Tempered steel hook rules
599-314-604-1 50134 6 3/4 3/64 8ths 16ths 32nds
64ths
64ths
64ths
64ths
64ths
Sine Bar
The VALUE-LINE 5" Sine Bar is a must for all machinist tool boxes
for quickly measuring the desired angles in machine setups.
Hardened and precision ground.
Body size 1".
5" distance between centers of rolls within .0003".
Top parallel to bottom of rolls within .0002".
Supplied with back plate.
Hardened
steel
With frontal
thick beam,
dismountable
Cardboard box
Declaration
of conformity
Center
Distance (in) (in) (in)
598-291-500 26986 5 .0003 4.84 x .98 .0002
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Value-Line
Hardened
steel
With frontal
thick beam,
dismountable
Cardboard box
Declaration
of conformity
Center
Distance (in) (in)
598-291-600 27264 5 .0003 4.84 x .98
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ETALON
Angle standard
made of fine-
grained natural granite
Max. perm.
errors for
squareness and straight-
ness apply to the total
measuring range
(path of the measuring
carriage)
This is valid for a theore-
tical line drawn symme-
trically to the the lateral
guiding faces as well as
60 mm away from the
front faces of the angle
standard
ETALON RA
only (without
value sensor) : 0.2 m
Temperature sta-
bilization: < 0.1 C
Needed
pressure: > 5 bar
Air consumption:
< 20 l / min
Dimensions
(L x W x H) :
ETALON RA 300
7.8 in x 3.15 in x 19 in
ETALON RA 500
9.8 in x 3.15 in x 25 in
ETALON RA 700
9.8 in x 3.15 in x 35 in
Transport
packing
SCS calibration
certificate
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I-28
TESA
ClinoBEVEL 1
Electronic Inclinometer
User-friendly and versatile inclinometer for the measurement of inclinations in direct or comparative
mode Measuring range 45 with angle or inclination display Reinforced aluminium housing and
new electronics Large display for error free read-out.
!
DIN 2276
Part 2 (form D)
LC display
Angle: decimal
or sexagesimal
Inclination:
mm / m,
in / 10 in or in / 12 in,
mm or in / base length,
radians (mrad) and
others
Capacitive meas-
uring system with
gravity pendulum
Rugged alumi-
nium eloxide
Flat measuring
faces, 4 x 90
2' + 1 numerical
interval
21 correction
values can be
stored for higher accuracy
Response
time: 1 s
Locking
of display
RS-485, asyn-
chronous, 7 bits,
2 stop bits, no parity,
9600 bauds
1 LRC 6 battery
1.5 V, AA
150 h
Automatic shut
down after 8 min
32 to 104 F
-4 to 158 F
Protection: IP 65
(IEC 60529)
EN 50081-1 / -2
EN 50082-1 / -2
100 x 75 x
35 mm
1.15 lb
Plastic case
Identification
number
Inspection
report with a
declaration of conformity
TESA
ClinoBEVEL 2
Electronic Inclinometer
The top model among inclinometers Measuring range 45 with angle or inclination display
Integrated temperature compensation Microprocessor controlled auxiliaries for display setting
and inclinometer adjusting Instrument output split for comparative measurements etc.
53.30201 88426 TESA ClinoBEVEL 1 45
mm / m
0.02 100 or 75
Optional accessories
53.60004 RS-485 connection cable, 2.5 m long
53.60005 RS-485 adaptor to RS-232, 9-pole
53.60006 Cable with key for HOLD function
47.68002 42748 4 batteries, type LRC 6 - 1.5 V, AA
Base Length
mm
Base Length
mm
53.30202 28798 TESA ClinoBEVEL 2 45 5" 150
Optional accessories
47.68002 42748 4 batteries, type LRC 6 - 1.5 V, AA
Base Length
mm
Base Length
mm
Technical data
are identical to
the one on the left side
with exceptions below
Anti-rust iron
housing
2 flat and 2
prismatic meas-
uring faces for diameters
ranging from 17 to 94 mm
5" + 0.07 % from
measured value
Response
time: < 5 s
RS-232
2 LRC 6 batteries
1.5 V, AA
40 to 60 h
6 x 6 x 1.38 in
6.6 lbs.
Declaration
of conformity
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I-29
TESA
DIN 2276
Part 2 (form D)
LC display,
see table
See table
Fully
encapsulated
measuring system with
gravity pendulum
Cast iron base,
chromium-
plated side faces,
varnished aluminium
case
Flat and prisma-
tic measuring
faces, .785 to 4.7 in dia
See table
Response
time: < 3 s
RS-485,
asynchronous,
7 bits, 2 stop bits, no
parity, 9600 bauds
1 mV pro unit
(100 k )
1 LRC 6 battery
1.5 V, AA
100 to 140 h
Aut. shut down
after 55 min
32 F to 104 F
- 4 F to 158 F
0.1 % / C
relative to the
measuring range at
20 5 C
In a case,
as per table
EN 50081-1 / -2
EN 50082-1 / -2
Plastic case
Identification
number
Declaration
of conformity
mm / m mm / m mm G = mm / m
1 20 5 0.01 G = 1 %*
2 2 2 0.001 G = 0.01 (2 [measured value] - 0.5 [last value of the
meas. range) ; within the local range of 1 mm / m: 1 %*.
* Relative to the measured value. Valid within the measuring range
Range
Low* Range I High* Range II
Least Digit 0.01 mm / m or 0.001 mm / m or
0.0001" / 10" or 0.00001" / 10"
(equals 2 arc sec) (equals 0.2 arc sec)
Max. Range 20 mm / m = 2 mm / m =
.200" / 10" .020" / 10"
(approx. 1 max.) (approx. 6 arc min)
* Note: Actual display is always four digits without decimal point
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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TESA
DIN 2276
Part 2 (form E)
BEVELtronic 1
Flat and prisma-
tic measuring
faces, .785 to 4.7 in dia.
1 mV / 0.001
or 0.005 mm / m
Other technical
data listed under
TESA MICROBEVEL 1
BEVELmeter 1
LC display
as per table
Response
time: < 3 s
RS-232, asyn-
chronous, 7 bits,
2 stop bits, no parity,
9600 bauds
4 LRC 6 batteries
1.5 V, AA
33 to 40 h
Automatic shut
down after 8 min
TESA SERVICE-SET 1
32 to 104 F
0 to 40 C
-4 to 158 F
- 20 to 70 C
0.1 % / C
relative to the
measuring range, at
20 5 C
95 %
EN 50081-1 / -2
EN 50082-1 / -2
Plastic case
Identification
number
Declaration
of conformity
1 and 5 2 and 10
G = mm / m G = mm / m
G = 1%* G= 0.01 (2 [measured value] - 0.5 [last value of the meas. range])
* Relative to the measured value
Local Measuring Range
mm / m
Measuring Range
mm / m
in / mm mm / m lb
53.30302 TESA Service-Set 1 .00005 / 0.001 2 14
53.30303 TESA Service-Set 1 .0002 / 0.005 10 14
containing:
1 BEVELtronic 1 - horizontal model 150 45 2.86
1 BEVELtronic 1 - square model 150 45 4.85
1 BEVELmeter 1, numerical interval to 0.001 or 0.005 mm / m .88
2 cables for connecting BEVELtronic 1 to BEVELmeter 1
* Supplied in a plastic case
Optional accessory
47.68002 4 batteries, type LRC 6 - 1.5 V, AA.
Base Length
mm
Width
mm
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mm / m lb
31.30063 86733 Horizontal model 6 / 150 1.77 0.05 and 0.01 13**
31.30060 86260 Square model 8 / 200 1.77 0.05 and 0.01 14.3**
Optional accessories
31.60007 87180 Granite sole plate* 8 / 200 2 2.2
31.60008 87181 Granite sole plate* 10 / 250 2 3.3
31.60009 87182 Granite sole plate* 20 / 500 2 13
31.60048 28372 Holder with built-in voltage regulator (4.65 V) as well as 1 battery set as below.
47.61059 1 Set = 4 spare batteries, type LR 03, AAA - 1.5 V
* For horizontal model ** Along with wooden case
Base Length
in / mm
Width
in
mm / m mm / m
1 0.75 / 150 0.05 / 10
2 0.15 / 30 0.01 / 2
Range
TESA
DIN 2276
Part 2 (form D)
See table
See table
Inductive meas-
uring system
with gravity pendulum
Cast
iron body.
Horizontal model
with mountable granite
sole plate.
Horizontal
model with
a flat measuring face.
Square model with 2 flat
and 2 prismatic measur-
ing faces, 20 to 120 mm
diameters.
0.005 mm / m +
1 % from measured value
0.001 mm / m
0.2 V.
Impedance
4.5 k .
50 F to 86 F
- 4 F to 140 F
EN 50081-1 / -2
EN 50082-1 / -2
Wooden case
Identification
number
Declaration
of conformity
Low Range I High Range II
Least Digit 0.05 mm / m or 0.01 mm / m or
0.0005" / 10" or 0.0001" / 10"
(equals 10 arc sec) (equals 2 arc sec)
Max. Range 15 analog div. or 15 analog div. or
0.75 mm / m = 0.15 mm / m =
.0075" / 10" .0015" / 10"
(approx. 2.5 arc min) (approx. 30 arc sec)
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TESA
Spirit Levels
mm / m mm Hmm
Prismatic levels with longitudinal vial
53.31400 2 5 30 x 10 10
53.31401 2 5 40 x 10 11
53.31402 86682 1.0 50 x 10 12
53.31403 2 5 50 x 10 12
53.31406 0.3 60 x 12 14
53.31404 86942 1.0 60 x 12 14
53.31405 2 5 60 x 12 14
53.31408 0.1 80 x 15 18
53.31409 87191 0.3 80 x 15 18
53.31407 2 5 80 x 15 18
53.31411 0.1 100 x 18 22
53.31412 87192 0.3 100 x 18 22
53.31410 86595 1.0 100 x 18 22
53.31413 0.1 120 x 18 22
53.31414 0.3 120 x 18 22
53.31415 0.1 150 x 18 22
53.31416 88189 0.3 150 x 18 22
Circular levels with longitudinal and lateral vials
53.31500 87195 2 5 40 11
53.31501 87196 2 5 60 13
53.31502 87197 0.3 60 13
53.31503 87198 0.3 80 18
T-shaped, screw-on levels with longitudinal and lateral vials
53.31550 0.1 80 x 65 17
53.31551 0.3 80 x 65 17
53.31552 0.02 150 x 147 30
53.31553 88108 0.05 150 x 147 30
L x B
mm
mm / m mm mm
Tubular spirit levels with a prismatic measuring face, -shaped
53.31650 1.0 100 x 30 17 80 32
53.31651 0.3 100 x 30 17 80 32
53.31652 0.3 150 x 30 17 80 32
53.31653 0.3 200 x 30 17 80 32
Tubular spirit levels with a flat measuring face
53.31250 0.1 80 x 9 16
53.31251 0.3 80 x 9 16
53.31252 0.1 100 x 10 20
53.31253 0.3 100 x 10 20
53.31254 0.05 150 x 11 22
53.31255 0.1 150 x 11 22
53.31256 0.3 150 x 11 22
53.31257 0.05 200 x 12 22
53.31258 0.1 200 x 12 22
53.31259 0.3 200 x 12 22
Transmission shaft spirit levels with side viewing slots
53.31350 28712 0.05 100 x 30 17 80
53.31351 29303 0.3 100 x 30 17 80
53.31352 0.1 200 x 30 17 80
For Shafts
mm
TESA
DIN 877
See table
DIN 2276 part 1
Nr. 53.31350 to
53.31352 in a
wooden case, others in
cardboard boxes
Declaration
of conformity
DIN 877
See table
DIN 2276 part 1
2 or 3 screw
mounting
Cardboard box
Declaration
of conformity
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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599-3000-6 44795 .0004 6" x 1.4" 1/5 Div.
599-3000-8 44796 .0004 8" x 1.6" 1/5 Div.
599-3000-12 44797 .0004 12" x 2.0" 1/5 Div.
599-3000-20 44798 .0004 20" x 2.4" 1/5 Div.
mm / m mm
Precision spirit level with insulating grip
53.31600 86685 0.05 100 x 45 19 120
Precision spirit levels with insulating grip and vial protection,
side viewing slot
53.31056 0.05 150 x 35 17 94
53.31060 0.05 200 x 40 19 108
53.31065 0.05 300 x 50 22 135
Crank pin spirit levels with 2 prismatic longitudinal/lateral
measuring faces
53.31100 86751 0.05 60 x 40 19 108
53.31101 86592 0.05 90 x 40 19 108
For Shafts
mm
Master
Size
in /
10 in
DIN 877
Longitudinal
and lateral vials
Flat and
prismatic
measuring faces
See table
DIN 2276 part 1
Wooden case
Declaration of
conformity
Master Precision Levels
For the inspection and alignment of flat and cylindrical surfaces
in horizontal positions.
mm / m mm
53.31201 86590 0.05 100 x 32 17 80
53.31204 86589 0.05 150 x 35 17 94
53.31208 86597 0.05 200 x 40 19 108
53.31210 86591 0.05 250 x 45 19 120
For Shafts
mm
TESA
DIN 877
Longitudinal
and lateral vials
4 x 90
flat measuring
faces machined to one
another.
Two of them have
a vee-shape.
See table
DIN 2276 part 1
Wooden case
Declaration
of conformity
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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mm / m mm
53.31000 27498 0.02 150 x 40 19 108
53.31001 0.04 150 x 40 19 108
53.31002 86594 0.05 150 x 40 19 108
For Shafts
mm
TESA
DIN 877
Longitudinal
and lateral vials
90 flat
measuring
faces machined to
one another with
added prismatic
faces
See table
DIN 2276
Part 1
Wooden case
Declaration
of conformity
TESA
DIN 877
Longitudinal
and lateral vials
Hardened and
ground base
Flat as well
as prismatic
measuring faces
DIN 2276
Part 1
Wooden case
Declaration
of conformity
TESA
Factory
standard
Longitudinal
and lateral vials
Flat and
prismatic
measuring faces
Wooden case
Declaration
of conformity
mm / m mm
53.31450 86542 0.02 150 x 45 19 120
For Shafts
mm
STRAI GHTNESS ANGLE AND I CLI NATI ON MEASUREMENT
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TESA
Factory
standard
Longitudinal
and lateral vials
Square model :
90 flat measuring faces
machined to one another
with additional prismatic
measuring faces.
Model with frame:
4 x 90 flat measuring
faces machined to one
another. Two of them
have prismatic measur-
ing faces.
Wooden case
Declaration
of conformity
DIN 877
Longitudinal
and lateral vials
Hardened
and ground
base
Flat and
prismatic
measuring faces
DIN 2276 part 1
Wooden case
Declaration
of conformity
LENGTH AND ANGLE STANDARDS
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J-2
Accuracy Depends on
High Quality Gage Blocks
Brown & Sharpe has years of experience
manufacturing gage blocks and calibration
equipment. Our gage blocks are made using the
finest materials and are heat treated to assure
durability and dimensional stability. Unique flat
lapping and rounding techniques provide supe-
rior wringability for consistent accuracy. Each
gage block is marked with
a serial number.
Which Material
Do You Need?
Steel
Steel gage blocks have proven their reliability for
more than a hundred years. This material
remains the most commonly accepted for length
standards.
Steel gage blocks provide high resistance to
wear associated with adherence to other gage
blocks. However, steel must be protected against
corrosion. Provided gage blocks are made from
steel, properly handled and cared for, they will
remain reliable for many years. Brown & Sharpe
steel gage blocks have the
following features:
Highly alloyed steel.
Hardness guaranteed to 800 HV.
Artificially aged for optimum form
and dimensional stability.
Coefficient of thermal expansion:
(11.5 1.0) x 10
-6
K
-1
.
Tungsten Carbide
Gage blocks made with tungsten carbide are
10 times more durable than steel gages. They
are designed for frequent use and possess
superior wringing capabilities. Brown & Sharpe
tungsten carbide gage blocks provide:
Hardness guaranteed to 1400 HV.
Coefficient of thermal expansion:
(4.23 0.1) x 10
-6
K
-1
.
Ceramic
Ceramic gage blocks are extremely resistant
to wear and scratches. As a result, any minor
damage to the wringability of their measuring
face is unlikely. Corrosion resistant, these gage
blocks are resistant to sweaty hands, and normal
wear and tear. Manufactured from stabilized
Zirconia, Brown & Sharpe ceramic gage blocks
have the following key features:
Impossible to magnetize.
Hardness guaranteed to 1400 HV.
Coefficient of thermal expansion:
(9.7 0.8) x 10
-6
K
-1
.
For more information
If you have questions about Brown & Sharpe
Calibration Services, call (401) 886-2244 or write
Calibration Department, Brown & Sharpe
Manufacturing Company, Precision Park,
200 Frenchtown Road, North Kingstown, RI
02852-1700 USA.
Nominal length l
n.
Central length l
c.
Variation v with
f
o
and f
u.
Limit deviations t
e
at any point, pro-
ceeding from the
nominal length.
l
n
V
f
u
f
o t
e
t
e
l
m
a
x
l
m
i
n
l
c
Calibration grade and other grades
Nominal - K 0 1 2
length Flatness tolerance
mm m m m m
0.5 l
n
150 0.05 0.1 0.15 0.25
150 < l
n
500 0.1 0.15 0.18 0.25
500 < l
n
1000 0.15 0.18 0.2 0.25
ISO 3650
Gage blocks with inch nominal lengths comply
with the British Standard BS 4311 Part 1.
Gage blocks with metric nominal lengths
conform to ISO 3650:1998. This international
standard is based on standards published either
in a region, e.g. the European Standard EN ISO
3650:1998 or in a country, e.g. the Swiss
Standard SN EN ISO 3650, German Standard
DIN EN ISO 3650 or French Standard NF EN ISO
3650. Consequently, national standards such as
DIN 861 or NF E 11-010 are no longer applicable.
The new standard ISO 3650:1998 includes
the following main changes:
Withdrawal of accuracy grade 00
(see the table on tolerance classes below).
Introduction of specifications dealing with the
uncertainty of measurement in relation to the
declaration of conformance of the product as
per ISO 14253-1:1998.
Review of some definitions and abbreviations
according to the current references (see illustra-
tion).
Accuracy all Brown & Sharpe JO-BLOCKS
Sets
Carbide/Steel Rectangular
Tungsten Carbide Durability and Performance with the Economy of Steel!
Finally a gage block set that combines the long-lasting performance of tungsten carbide with the
economy of steel.
Brown & Sharpe's Carbide/Steel Super-AJO-BLOCK
Steel Individual
in
598-3125-14 .03125
598-5000-14 .05000
598-5005-14 .05005
598-6000-14 .06000
598-6250-14 .06250
598-7000-14 .07000
598-7812-514 .078125
598-8000-14 .08000
598-9000-14 .09000
598-9375-14 .09375
598-10000-14 .10000
598-10002-514 .100025
598-10005-14 .10005
598-10007-514 .100075
598-10010-14 .10010
598-10020-14 .10020
598-10025-14 .10025
598-10030-14 .10030
598-10040-14 .10040
598-10050-14 .10050
598-10060-14 .10060
598-10070-14 .10070
598-10075-14 .10075
598-10080-14 .10080
598-10090-14 .10090
598-10100-14 .10100
598-10200-14 .10200
598-10300-14 .10300
598-10400-14 .10400
598-10500-14 .10500
598-10600-14 .10600
598-10700-14 .10700
598-10800-14 .10800
598-10900-14 .10900
598-10937-514 .109375
598-11000-14 .11000
598-11100-14 .11100
598-11200-14 .11200
598-11300-14 .11300
598-11400-14 .11400
598-11500-14 .11500
598-11600-14 .11600
598-11700-14 .11700
598-11800-14 .11800
598-11900-14 .11900
598-12000-14 .12000
598-12100-14 .12100
598-12200-14 .12200
598-12300-14 .12300
598-12400-14 .12400
in
598-12500-14 .12500
598-12600-14 .12600
598-12700-14 .12700
598-12800-14 .12800
598-12900-14 .12900
598-13000-14 .13000
598-13100-14 .13100
598-13200-14 .13200
598-13300-14 .13300
598-13400-14 .13400
598-13500-14 .13500
598-13600-14 .13600
598-13700-14 .13700
598-13800-14 .13800
598-13900-14 .13900
598-14000-14 .14000
598-14100-14 .14100
598-14200-14 .14200
598-14300-14 .14300
598-14400-14 .14400
598-14500-14 .14500
598-14600-14 .14600
598-14700-14 .14700
598-14800-14 .14800
598-14900-14 .14900
598-15000-14 .15000
598-16000-14 .16000
598-17000-14 .17000
598-18000-14 .18000
598-19000-14 .19000
598-20000-14 .20000
598-25000-14 .25000
598-30000-14 .30000
598-35000-14 .35000
598-40000-14 .40000
598-45000-14 .45000
598-50000-14 .50000
598-55000-14 .55000
598-60000-14 .60000
598-65000-14 .65000
598-70000-14 .70000
598-75000-14 .75000
598-80000-14 .80000
598-85000-14 .85000
598-90000-14 .90000
598-95000-14 .95000
598-901-14 1.0000
598-902-14 2.0000
598-903-14 3.0000
598-904-14 4.0000
All Super-A JO-BLOCKS are calibrated, serialized and certified to meet or exceed
Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
LENGTH AND ANGLE STANDARDS
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J-8
Inch Rectangular JO-BLOCKS
Tungsten
Carbide Individual
in
598-1000-18 .010
598-2000-18 .020
598-2005-18 .02005
598-2010-18 .0201
598-2020-18 .0202
598-2030-18 .0203
598-2040-18 .0204
598-2050-18 .0205
598-2060-18 .0206
598-2070-18 .0207
598-2080-18 .0208
598-2090-18 .0209
598-2100-18 .021
598-2200-18 .022
598-2300-18 .023
598-2400-18 .024
598-2500-18 .025
598-2600-18 .026
598-2700-18 .027
598-2800-18 .028
598-2900-18 .029
598-3000-18 .030
598-4000-18 .040
598-5000-18-1 .050
598-5005-18 .05005
598-5010-18 .0501
598-5020-18 .0502
598-5030-18 .0503
598-5040-18 .0504
598-5050-18 .0505
598-5060-18 .0506
598-5070-18 .0507
598-5080-18 .0508
598-5090-18 .0509
598-5100-18 .051
598-5200-18 .052
598-5300-18 .053
598-5400-18 .054
598-5500-18 .055
598-5600-18 .056
598-5700-18 .057
598-5800-18 .058
598-5900-18 .059
598-6000-18 .060
598-6250-18 .0625
598-7000-18 .070
598-8000-18 .080
598-9000-18 .090
598-10000-18-1 .100
598-10010-18 .1001
598-10020-18 .1002
598-10030-18 .1003
598-10040-18 .1004
598-10050-18 .1005
598-10060-18 .1006
598-10070-18 .1007
598-10080-18 .1008
598-10090-18 .1009
598-10100-18 .101
598-10200-18 .102
598-10300-18 .103
598-10400-18 .104
598-10500-18 .105
598-10600-18 .106
in
598-10700-18 .107
598-10800-18 .108
598-10900-18 .109
598-11000-18 .110
598-11100-18 .111
598-11200-18 .112
598-11300-18 .113
598-11400-18 .114
598-11500-18 .115
598-11600-18 .116
598-11700-18 .117
598-11800-18 .118
598-11900-18 .119
598-12000-18 .120
598-12100-18 .121
598-12200-18 .122
598-12300-18 .123
598-12400-18 .124
598-12500-18 .125
598-12600-18 .126
598-12700-18 .127
598-12800-18 .128
598-12900-18 .129
598-13000-18 .130
598-13100-18 .131
598-13200-18 .132
598-13300-18 .133
598-13400-18 .134
598-13500-18 .135
598-13600-18 .136
598-13700-18 .137
598-13800-18 .138
598-13900-18 .139
598-14000-18 .140
598-14100-18 .141
598-14200-18 .142
598-14300-18 .143
598-14400-18 .144
598-14500-18 .145
598-14600-18 .146
598-14700-18 .147
598-14800-18 .148
598-14900-18 .149
598-15000-18 .150
598-20000-18 .200
598-25000-18 .250
598-30000-18 .300
598-35000-18 .350
598-40000-18 .400
598-45000-18 .450
598-50000-18 .500
598-55000-18 .550
598-60000-18 .600
598-65000-18 .650
598-70000-18 .700
598-75000-18 .750
598-80000-18 .800
598-85000-18 .850
598-90000-18 .900
598-95000-18 .950
598-901-18 1.000
598-902-18 2.000
598-903-18 3.000
598-904-18 4.000
All Super-A JO-BLOCKS are calibrated, serialized and certified to meet or exceed
Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
J-9
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LENGTH AND ANGLE STANDARDS
Metric Rectangular Gage Blocks
Steel Individual
mm
597-5000-34 0.50
597-10000-34 1.00
597-10005-34 1.0005
597-10010-34 1.0010
597-10020-34 1.002
597-10030-34 1.003
597-10040-34 1.004
597-10050-34 1.005
597-10060-34 1.006
597-10070-34 1.007
597-10080-34 1.008
597-10090-34 1.009
597-10100-34 1.01
597-10200-34 1.02
597-10300-34 1.03
597-10400-34 1.04
597-10500-34 1.05
597-10600-34 1.06
597-10700-34 1.07
597-10800-34 1.08
597-10900-34 1.09
597-11000-34 1.10
597-11100-34 1.11
597-11200-34 1.12
597-11300-34 1.13
597-11400-34 1.14
597-11500-34 1.15
597-11600-34 1.16
597-11700-34 1.17
597-11800-34 1.18
597-11900-34 1.19
597-12000-34 1.20
597-12100-34 1.21
597-12200-34 1.22
597-12300-34 1.23
597-12400-34 1.24
597-12500-34 1.25
597-12600-34 1.26
597-12700-34 1.27
597-12800-34 1.28
597-12900-34 1.29
597-13000-34 1.30
597-13100-34 1.31
597-13200-34 1.32
597-13300-34 1.33
597-13400-34 1.34
597-13500-34 1.35
597-13600-34 1.36
597-13700-34 1.37
597-13800-34 1.38
597-13900-34 1.39
597-14000-34 1.40
597-14100-34 1.41
597-14200-34 1.42
597-14300-34 1.43
597-14400-34 1.44
597-14500-34 1.45
597-14600-34 1.46
597-14700-34 1.47
597-14800-34 1.48
597-14900-34 1.49
mm
597-15000-34 1.50
597-16000-34 1.60
597-17000-34 1.70
597-18000-34 1.80
597-19000-34 1.90
597-20000-34 2.00
597-25000-34 2.50
597-30000-34 3.00
597-35000-34 3.50
597-40000-34 4.00
597-45000-34 4.50
597-50000-34 5.00
597-55000-34 5.50
597-60000-34 6.00
597-65000-34 6.50
597-70000-34 7.00
597-75000-34 7.50
597-80000-34 8.00
597-85000-34 8.50
597-90000-34 9.00
597-95000-34 9.50
597-100-34 10.00
597-105-34 10.50
597-110-34 11.00
597-115-34 11.50
597-120-34 12.00
597-125-34 12.50
597-130-34 13.00
597-135-34 13.50
597-140-34 14.00
597-145-34 14.50
597-150-34 15.00
597-155-34 15.50
597-160-34 16.00
597-165-34 16.50
597-170-34 17.00
597-175-34 17.50
597-180-34 18.00
597-185-34 18.50
597-190-34 19.00
597-195-34 19.50
597-200-34 20.00
597-205-34 20.50
597-210-34 21.00
597-215-34 21.50
597-220-34 22.00
597-225-34 22.50
597-230-34 23.00
597-235-34 23.50
597-240-34 24.00
597-245-34 24.50
597-250-34 25.00
597-300-34 30.00
597-400-34 40.00
597-500-34 50.00
597-600-34 60.00
597-700-34 70.00
597-750-34 75.00
597-800-34 80.00
597-900-34 90.00
597-1000-34 100.00
Brown & Sharpe's Metric Gage Blocks are calibrated, serialized and certified to meet or
exceed Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
LENGTH AND ANGLE STANDARDS
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J-10
Metric Rectangular Gage Blocks Tungsten
Carbide Individual
mm
597-5000-38 .50
597-10000-38 1.00
597-10005-38 1.0005
597-10010-38 1.001
597-10030-38 1.003
597-10040-38 1.004
597-10050-38 1.005
597-10060-38 1.006
597-10070-38 1.007
597-10080-38 1.008
597-10090-38 1.009
597-10100-38 1.01
597-10200-38 1.02
597-10300-38 1.03
597-10400-38 1.04
597-10500-38 1.05
597-10600-38 1.06
597-10700-38 1.07
597-10800-38 1.08
597-10900-38 1.09
597-11000-38 1.10
597-10020-38 1.1002
597-11100-38 1.11
597-11200-38 1.12
597-11300-38 1.13
597-11400-38 1.14
597-11500-38 1.15
597-11600-38 1.16
597-11700-38 1.17
597-11800-38 1.18
597-11900-38 1.19
597-12000-38 1.20
597-12100-38 1.21
597-12200-38 1.22
597-12300-38 1.23
597-12400-38 1.24
597-12500-38 1.25
597-12600-38 1.26
597-12700-38 1.27
597-12800-38 1.28
597-12900-38 1.29
597-13000-38 1.30
597-13100-38 1.31
597-13200-38 1.32
597-13300-38 1.33
597-13400-38 1.34
597-13500-38 1.35
597-13600-38 1.36
597-13700-38 1.37
597-13800-38 1.38
597-13900-38 1.39
597-14000-38 1.40
597-14100-38 1.41
597-14200-38 1.42
597-14300-38 1.43
597-14400-38 1.44
597-14500-38 1.45
597-14600-38 1.46
597-14700-38 1.47
597-14800-38 1.48
597-14900-38 1.49
mm
597-15000-38 1.50
597-16000-38 1.60
597-17000-38 1.70
597-18000-38 1.80
597-19000-38 1.90
597-20000-38 2.00
597-25000-38 2.50
597-30000-38 3.00
597-35000-38 3.50
597-40000-38 4.00
597-45000-38 4.50
597-50000-38 5.00
597-55000-38 5.50
597-60000-38 6.00
597-65000-38 6.50
597-70000-38 7.00
597-75000-38 7.50
597-80000-38 8.00
597-85000-38 8.50
597-90000-38 9.00
597-95000-38 9.50
597-100-38 10.00
597-105-38 10.50
597-110-38 11.00
597-115-38 11.50
597-120-38 12.00
597-125-38 12.50
597-130-38 13.00
597-135-38 13.50
597-140-38 14.00
597-145-38 14.50
597-150-38 15.00
597-155-38 15.50
597-160-38 16.00
597-165-38 16.50
597-170-38 17.00
597-175-38 17.50
597-180-38 18.00
597-185-38 18.50
597-190-38 19.00
597-195-38 19.50
597-200-38 20.00
597-205-38 20.50
597-210-38 21.00
597-215-38 21.50
597-220-38 22.00
597-225-38 22.50
597-230-38 23.00
597-235-38 23.50
597-240-38 24.00
597-245-38 24.50
597-250-38 25.00
597-300-38 30.00
597-400-38 40.00
597-500-38 50.00
597-600-38 60.00
597-700-38 70.00
597-750-38 75.00
597-800-38 80.00
597-900-38 90.00
597-1000-38 100.00
Brown & Sharpe's Metric Gage Blocks are calibrated, serialized and certified to meet or
exceed Federal Specifications GGG-G-15c for Grade 2 (A+) accuracies.
J-11
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Micrometer Checking Set
The First Complete Set!
The Brown & Sharpe Micrometer Checking Set has all the necessary components to check the
accuracy of your micrometers, ensuring you that they are performing to their optimum specifications.
Features:
Set assists you in meeting Federal Spec. GGG-C-15c for flatness and parallelism and conforms to
MIL-STD-45662A.
Ten-piece selection of gage blocks allows checking of various spindle positions over the complete
micrometer range.
Two optical flats: .500" diameter and .5125" diameter which allow checking anvil faces at half
revolutions of the spindle for measuring flatness.
Each set and each block is individually serialized.
Gage blocks include Certificate of Calibration.
Includes fitted wooden case.
598-10-18 27076 Micrometer Checking Set
LENGTH AND ANGLE STANDARDS
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J-12
ISO 3650
Stable, highly
alloyed steel,
resistant to wear
(11.5 1.0)
x 10
-6
K
-1
See page I-2
Wooden case
Identification
number
SCS
calibration certificate
COFRAC
calibration certificate
ETALON
BS 4311 Part 1
BS 870 for the set
compositions.
Steel type:
tungsten carbide
providing stability as well
as high resistance to wear
Ceramic type:
extremely resistant
Zirconia
Tugnsten
carbide:
(4.23 0.1) x 10
-6
K
-1
Ceramic:
(9.7 0.8) x 10
-6
K
-1
See BS 4311
Part 1
Supplied as
single gage
blocks or in sets
Wooden case
Identification
number
UKAS calibra-
tion certificate
in
8- Piece Sets Mikechex E8
0652526023 0652536014 K 0.130 0.250 0.385 0.500 0.615 0.750
0652525023 0652535014 0 0.870 1.000
0652521023 0652531015 1
0652522023 0652532015 2
10- Piece Sets Mikechex E10
0652526022 0652536013 K 0.105 0.210 0.315 0.420 0.500 0.605
0652525022 0652535013 0 0.710 0.815 0.920 1.000
0652521022 0652531014 1
0652522022 0652532014 2
11- Piece Sets Mikechex E11
0652521021 0652531013 1 0.130 0.250 0.385 0.500 0.615 0.750
0652522021 0652532013 2 0.870 1.000 2.000 3.000 4.000
Ceramic
Tungsten
Carbide
TESA
Full set in
a wooden case
Diameter
and thickness
as shown on the table
Optical flats
with 2 flat
measuring faces.
Parallelism cannot be
guaranteed.
Wooden case
Declaration
of conformity
TESA
Optical Flats
Used for examining flatness and wringability of the gage blocks or any other
test pieces having flat faces with same high grade of accuracy.
mm mm m
02530050 50 15 0.125
02530075 75 20 0.125
J-15
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Hardened steel
30"
Width:
6.35 mm (1/4 in)
Length: 76.2 mm (3 in)
Plastic case
Ultra Precision 12-Piece Angle Block Set
Complete with a protective shop-hardened molded case.
Precision ground hardened steel.
Angular accuracy .0001" per inch, 30 arc seconds.
3" long x 1/4" thick.
Simple, quick angle setups.
Eliminate calculations and avoid errors.
599-921-18 26883 Set consists of: 1/4, 1/2, 1, 2, 3, 4, 5, 10, 15, 12
20, 25, 30
Total
Pieces
Ultra Precision 17-Piece Angle Block Set
Complete with a protective wood case.
Made from hardened steel.
Ideal for grinding and milling machine applications.
Furnished in custom wooden case.
599-921-17 26693 Set consists of: 1/4, 1/2, 1, 2, 3, 4, 5, 10, 15, 20, 17
25, 30, 35, 40, 45, plus two riser blocks
Total
Pieces
Precision Adjustable Angle Block Set
Precision ground angle block -- ideal for drilling, milling, grinding and setup tasks.
3-3/4wide by 1-3/4thick by 2high.
Approximately 1-3/4work capacity.
Angle accuracy 10; squareness within .0002.
Hardened to 50-55 RC.
Includes fitted wooden case.
599-750-25 27397
LENGTH AND ANGLE STANDARDS
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J-16
Precision Gage Ball Set
26 pairs of precision balls. (inch)
1 pair of each size: 1/8", 9/64", 5/32", 3/16", 7/32", 1/4", 9/32", 5/16",
11/32", 3/8", 13/32", 7/16", 15/32", 1/2", 17/32", 9/16", 19/32", 5/8",
21/32", 11/16", 23/32", 3/4", 13/16", 7/8", 15/16", 1".
25 pairs of precision balls. (metric)
1 pair of each size: 1mm, 2mm, 3mm, 4mm, 5mm, 6mm, 7mm, 8mm, 9mm,
10mm, 11mm, 12mm, 13mm, 14mm, 15mm, 16mm, 17mm, 18mm, 19mm,
20mm, 21mm, 22mm, 23mm, 24mm, 25mm.
Chrome steel hardened to 63 RC.
Ground and lapped.
Grade 24 Accuracy AFBMA Certied.
Provided in a shop-hardenedprotective case.
Special steel,
hardened
3 m
Not available
individually
Plastic case
in
599-766 27034 Steel ball set 1/8 - 1 52
599-766m 27178 Steel ball set 1mm - 25mm 50
Total
Pieces
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K-2
Control of inspection and measuring equipment is an element of the quality management that is
increasingly more important than ever before. The introduction of the ISO 9000 family of
international standards has led to major changes in this field as well. So, ISO 9001 specifies, among
others, that:
all inspection and measuring equipment that can affect product quality must be identified,
calibrated and adjusted at prescribed intervals, or prior to use, against certified equipment having a
known valid relationship to internationally or nationally recognized standards.
This standard also states that the supplier shall:
ensure that the inspection and measuring equipment is capable of meeting
the customers accuracy and precision requirements.
Confidence is not enough
The instrument first developed for
calibrating gage blocks was an
improved external micrometer, which
was manufactured early in the 19th
century by Brown & Sharpe by the
inventor of the gage set compositions,
C.E. Johansson.
Gage blocks and angle gages
Section I.
Setting rings Section C.
Steel balls Section I.
Cylindrical setting standards with
outside diameters Section B.
Optical flats Section I.
Plan parallel optical flats Section I.
Electronic levels for straightness
and flatness measurement Section
H.
Instruments for squareness and
perpendicularity measurement
Section H.
Calibration equipment for length
measuring devices fitted with
inductive probes Section L.
Gage Block Calibration
In the hierarchical chain of dimen-
sional transfers which can be traced to
the meter length unit, gage blocks
hold a key position. This makes them
the most important standard used in
metrology.
The transference of the length unit,
based on specific wavelengths of light,
to gage blocks is achieved in the first
instance by a fundamental interferen-
tial measurement. From the gage
blocks measured in this way, the
lengths are transferred to other gage
blocks by hierarchical
measurements.
A Big Choice
TESA can provide you with the most
varied means specifically suited for the
inspection and calibration of stan-
dards, measuring instruments and
other plug gages. Some of them are
already described in the previous sec-
tions of this catalog, namely:
K-3
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TESA
ISO 3650
For gage blocks
with nominal
lengths from 0.02 in to
4 in / 0.5 mm to 100 mm
Measuring
procedure
Direct and comparative
measurements through
the transference of the
length of a reference
gage block to the gage
block to be measured
In direct measurement,
the nominal length of the
two gage blocks to be
compared may vary up
to the size of the measur-
ing span, i.e. 1 in /
25 mm
In comparative meas-
urement, comparison is
always made between
two gage blocks of same
nominal length
Measuring configuration:
Two probes with mecha-
nical contact with the
measuring face to be
probed are connected
in sum measurement
(function +A+B)
Measuring points
On the reference gage
block: at the center of
the measuring face
(point R). On the gage
block to be measured:
at the center (point 1)
as well as the four cor-
ners of the measuring
face, each lying 2 mm
away from the adjacent
faces (points 2 to 5)
The central length l
c
is
determined by probing
both points R and 1.
For establishing lengths
at any point, the
measurements shall be
carried out at points
R plus 1 to 5
The variation in length v
is obtained from the
measurements taken at
measuring points 1 to 5
Transport
packing
Identification
number
Calibration certi-
ficates from the
supplier (comparator) or
the Swiss Calibr. Service
(temperature device)
K-5
CALI BRATI ON EQUI PMENT
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TESA UPD
The flexible concept that
provides distinctive
metrological features with
substantial savings at the end
of it all.
Direct Measurement
Permits over 90% of a 122-piece
set to be checked using the same
reference gage block. All nominal
lengths of the full gage set being con-
tained within .02 in and .98 in / 0.5 mm
and 25 mm, the measuring span is
therefore not exceeded.
Allows the reference gage set to be
reduced by nearly 80% against the
ones needed until now.
Provides substantial savings in the
gage block supply and re-calibration
through reduced set compositions.
Enables direct measurement of gage
blocks that cannot be compared with
other existing gage blocks due to their
unusual nominal lengths.
Single Template System
With this system, your reference
gages along with the gage blocks to
be calibrated are moved together
during the measurement cycles.
Simultaneous use of two templates
allows you to release your reference
gages until their handling becomes
necessary.
This system makes it possible for
you to save time and money.
During the measurement cycles
on a routine basis, the travel of the
reference gages moved onto the
measuring table is reduced by nearly
70%. This significantly lowers the risk
of damage and wear to measuring
faces.
The double protection of your
reference gages leads to signifi-
cant cost savings by reducing the need for :
recalibration.
restoring measuring faces.
replacing worn or damaged reference gages.
long downtime while prolonging
the life of your full reference sets.
Dual Template System to Protect Your Expensive Reference Gages (Patent Pending)
Comparative Measurement
Allows gage blocks of same
nominal lengths to be measured by
comparison as usual.
Enhances the measuring conditions,
thus permitting all measurements to
be taken with less
uncertainty.
Reduces the number of systematic
errors through limited length-based
influences of both the upper probe A
and gage block to be compared.
CALI BRATI ON EQUI PMENT
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K-6
TESA UPD Delivery Program Three Ordering Variations
1
4
5
7 8
9
10
11
12
17
3
6
13
2
18
15 14
16
20
19
upd
HEIDENHAIN
Measuring stand
Heavy con-
struction with
toothed rack guide plus
handwheel for setting
the measuring arm.
Fixing bores (.63 and
.12 / 16 and 3 mm dia,
resp.) for upper probe A
plus one temperature
sensor No. 59.60010
Main body in
cast iron.
Hardened steel column,
dull-chrome plated and
ground
Special table
Solid measuring
table fitted with
6 cylindrical pins to
ensure and protect the
gage blocks during
handling
.12 / 3 mm dia.clamping
bore for one temperature
sensor No. 59.60010 as
well as retaining plate
mounted laterally on the
table for both sensors
59.60008 and 59.60009
fitted with clip
Hardened steel.
Tungsten
carbide cylindrical pins.
Positioning device
for gage blocks
Single and dual
template sys-
tems to shift the gage
blocks to the selected
measuring points
For more details on both
systems, refer to the
previous page
Sensors for length
measurements
Two
HEIDENHAIN
axial probes, opto-
electronic with electro-
motorized bolt activation
ZERODUR
glass ceramic
with incremental
divisions
Dividing
periods: 4 m
1 in / 25 mm for
upper probe A
or .04 / 1 mm for lower
probe B
Measuring bolt
on plain bearing
1.0 N for upper
probe A or
0.63 N for lower probe B
59.30005 28690 TESA UPD Gage Block Comparator with temperature device* G
59.30004 28411 TESA UPD Gage Block Comparator without temperature device G
S59300102 28691 TESA UPD Gage Block Comparator, complete* with temperature device, G
TESA UP Software Program, Computer (Notebook) and Printer
Consists of:
59.30008 28692 1 TESA UPD mechanical part G G G
59.60016 28693 1 HEIDENHAIN ND 231 computing counter G G G
59.60013 28694 1 Control panel G G G
59.60014 28695 1 Connecting cable for control panel to ND 231 G G G
47.68001 41300 1 Foot switch G G G
16.60011 40483 1 Pneumatic suction loader G G
S32070030 86749 1 Electrical vacuum pump with external control - 110 V, 50 Hz G G
59.60028 28696 1 Cable for connecting the electrical vacuum pump to control panel G G
59.30011 28697 1 TESA UPT temperature device, complete G G
59.60025 28698 1 TESA UP software program for value processing G
1 Personal computer portable (Notebook) G
59.60027 28699 1 Cable for connecting ND 231 computing counter to adapter No. 47.60017 G
47.61017 42744 1 Adapter for connecting cable No. 59.60027 to computer G
59.60026 28700 1 Cable for connecting PREMA 3040 to computer G
1 Matrix ink jet printer G
S16071229 28701 1 Cable for connecting computer to printer G
*Special execution for 110 Vac, 60 Hz also available on request
1
2
3
4
5
6
7
8
9
14
15
16
17
18
19
20
K-7
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TESA UPD System Components
Measuring bolt
in invar steel
Tungsten carbide
insert with
spherical measuring face,
R = .79 / 20 mm
Computing counter
HEIDENHAIN
ND 231 up and
down computing counter
provided with two probe
inputs
7-segment
LED display,
alphanumeric. 9 digits
plus sign. Also with
auxiliary LED display for
activated functions.
Signal
dividing:
400x
0.01 m and
0.005 m or
0.000001 in
.40 / 10 mm
16 keys for
digit entry as
well as the functions
Sum meas-
urement with probe
function +A+B
Linear correction of
the systematic errors
PRESET function for
digit entry
2 programmable refer-
ence points
RS-232 and
V.24
100 to 240 Vac
(-15% to 10%),
48 to 62 Hz
32 F to 113 F
- 22 F to
158 F
75%, with no
condensation
Die-cast alumi-
num housing
Protection IP 40
(IEC 60529)
EN 55022,
Class B
(Wx H x D)
9.5 x 3.35 x 9 / 239 x
85 x 224 mm
59.30008 28692 TESA UPD mechanical part
Consists of:
59.30009 28703 1 Measuring stand with toothed rack guide.
Manually operated for setting the measuring arm. Attachment has a .63 in / 16 mm
dia. fixing bore for the upper probe.
59.60015 28704 1 Solid measuring table in special version.
Made from hardened steel and fitted with 6 tungsten carbide cylindrical pins for safe
positioning of the gage blocks. Provide high protection and wear resistance to the
gage blocks over a long time. Threaded bores for clamping the lower probe.
Prepared for the integration of the temperature sensor (see next page).
59.60029 28705 1 Positioning device provided with a single or dual template system. Interchangeable
templates to shift the gage blocks from a given measuring point to another.
1 Pair for gage blocks having a .36 in x 1.18 in / 9 x 30 mm cross-section. Consists of 1
template No. 59.60019 for the reference gages plus 1 template No. 59.60020 for
the gage blocks to be calibrated.
1 Pair for gage blocks having a .36 in x 1.38 in / 9 x 35 mm cross-section. Consists of 1
template No. 59.60021 for the reference gage plus 1 template No. 59.60022 for
the gage blocks to be calibrated. Also with added support to prevent the system
from tilting.
1 Template No. 59.60023 for the reference gages and those to be calibrated (.36 in x
1.18 in / 9 x 30 mm).
1 Template No. 59.60024 for the reference gages and those to be calibrated having a
9 x 35 mm cross-section. Also with added support to prevent the gages from tilting.
59.30010 28706 1 Sensor-based measuring system with electro-motorized bolt activation. Consists of :
1 upper probe A, type HEIDENHAIN CT 25 No. 59.30006. 1 in / 25 mm in measuring
travel. Measuring force to 1.0 N. Fitted with the measuring insert No. 35.10003.
1 Lower probe B, type HEIDENHAIN special No. 59.30007 (.04 in / 1 mm) in measuring
travel. Measuring force to 0.63 N. Fitted with the measuring insert No. 35.10003.
16.60031 28707 1 Setting piece for the probe alignment.
16.40420 40480 1 Heat protection shield, 9.8 in x 15 in / 250 x 380 mm size.
16.60001 40482 1 Pair of grip pliers for safe handling of the gage blocks.
16.60030 40485 1 Dust cover.
UPD Additional Components and Accessories
S59320001 28715 Templates square gage blocks 30 x 9mm
S59320002 28716 templates rectangular gage blocks 35 x 9mm
59.60016 28693 HEIDENHAIN computing counter ND 231
Up and down electronic counter with alphanumeric LED display, numerical
interval 0.01 or 0.005 m. Includes 2 probe inputs as well as an RS-232
digital interface.100 to 240 Vac, 48 to 62 Hz
59.60013 28694 Control panel
With keys for electro-motorized activation of the measuring bolt as well as for
triggering data transfer.
59.60014 28695 Connecting cable
For control panel No. 59.60013 to HEIDENHAIN computing counter.
ND 231 No. 59.60016
47.68001 41300 Foot switch
For fine setting of the measuring bolt as well as data transfer.
16.60011 40483 Pneumatic suction loader
For safe and easy handling of the gage blocks with nominal length up to
.40 in / 10 mm. To be connected to the vacuum pump.
Electrical vacuum pump with external control
For the connection of the suction loader No. 16.60011.
32.60433 40171 Execution 230 Vac, 50 Hz
S32070030 86749 Execution 110 Vac, 60 Hz
59.60028 28696 Connecting cable
For electrical vacuum pump to control panel No. 59.60013
Continued next page
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K-8
Temperature
sensors
PT 100
platinum
resistances,
4-wire type
Temperature
device
PREMA 3040
multiple-channel
precision thermometer
for max. 18 platinum
resistances. With facility
to switch from a measur-
ing point to another
Measuring
procedure:
4-wire resistance meas-
urement with continuous
value acquisition by
the connected sensors.
PT 100 linearisation
according to EN 60751
LCD alpha-
numeric,
16-digit display. Full dot
matrix with green color
background
32 F
C, F or K
.315 in / 8 mm
17 keys for
both digit entry
and the functions
RS-232 and
IEEE 488
115 10%Vac
or 230 10%
Vac, for 50 and 60 pHz
50 F to 113 F
- 13 F to 40 F
75% (with no
condensation)
Die-cast alumi-
num housing
EN 61010,
EN 50081,
EN 50082 and EN 55011
8.86 in x 3.7 in x
14.76 in / 225 x 94 x
375 mm (Wx H x D)
Errors of Measurement
Provided all the metrological
conditions are met, the reliability of
the comparator used for direct
measurement of steel gage blocks is
expressed as follows:
Repeatability limit
(with no influence of external
temperature) : 0.04 m
Uncertainty of
measurement
U = (0.07 + 0.5
.
L) m (L = m)
Condition implies the use
of reference standards
whose measurement uncertainty is:
U 0.015 m
for the comparator calibration
U (0.02 + 0.2
.
L) m L = m
for the gage block calibration
As Brown & Sharpe is
constantly improving the
design of its products,
the appearance, specifi-
cations, dimensions and
weights are subject to
change without notice.
2002 Brown & Sharpe,
Inc. All Rights Reserved.
Prices subject to change
without notice.
59.30011 28712 TESA UPT temperature device for TESA Gage Block Comparators
Fully calibrated for the measuring ranges from 66.2 F up to 75.2 F with a numerical interval
to 32 F; supplied with SCS calibration certificate issued by the Swiss Calibration
Service. Uncertainty of measurement achieved during calibration: U = 32.05 F.
Consists of:
59.60018 28713 1 set of 4 temperature sensors.
PT 100 platinum resistances giving exceptional long-term stability while drifts are
kept to a minimum over years of use.
This set includes the following single sensors:
1 Temperature sensor with clamp R for the reference gages of nominal lengths
from about .55 in / 14 mm, No. 59.60009.
1 Temperature sensor with clamp P for the gage blocks to be calibrated having
nominal lengths from about .55 in / 14 mm, No. 59.60008.
2 Temperature sensors to be mounted on the measuring stand or the table. Size of
the PT 100 temperature sensors: 1.5 in / 38 mm in diameter, .40 in / 10 mm long. Order
number for 1 item: 59.60010.
59.60017 28714 1 PREMA 3040 temperature device.
Precision temperature device including a switch for the measuring points. With use of the
PT 100 platinum resistances, this device provides 18 measuring channels with 32 F
numerical interval. RS-232 or IEEE 488 interfaces. 115 or 230 Vac for 50 or 60 Hz.
59.60012 28702 1 Adapter.
For the connection of a number of up to 4 temperature sensors.
59.60011 28708 1 Connecting cable.
For adapter No. 59.60012 to temperature device No. 59.60017.
59.60025 28698 TESA UP Software Program
Can be run on WINDOWS 95 (or later) and WINDOWS NT. This program package
consists of one CD-ROM along with one protective hard-key; 10 languages available
(English, Czech, Danish, Dutch, French, German, Italian, Polish, Spanish as well as
Swedish).
Personal computer
(Notebook) available upon request.
59.60027 28699 Connecting cable
For serial data transfer from HEIDENHAIN computing counter ND 231 to host computer,
25-pin / m and 25-pin / f. Additional needed adapter: No. 47.60017.
47.61017 42744 Adapter
For connecting cable No. 59.60027 to computer, 25-pin / m and 9-pin / f.
59.60026 28700 Connecting cable
For serial data transfer from PREMA 3040 temperature device to computer,
9-pin / m and 9-pin / f.
Matrix ink jet printer
For A4 format (upright). With graphic capability and Centronics interface. On request.
S16071229 28701 Connecting cable
For parallel data transfers from computer to printer, 25-pin / m to 36-pin / m.
13
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16
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18
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11
12
19
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TESA
ISO 3650
For gage
blocks ranging
from 0.02 in to 4 in or
0.5 mm to 100 mm
Comparative
measuring procedure
with transference of the
length of a reference
gage to the gage
block being measured
Measuring configuration
Two probes connected
in sum measurement
(function +A+B) with
mechanical contact
with the measuring
face.
Measuring points
On the reference gage
block: at the center of
the measuring face
(point R). On the gage
block to be measured:
at the center (point 1)
as well as the four cor-
ners of the measuring
face, each lying 2 mm
away from the adjacent
faces (points 2 to 5).
The central length l
c
is
determined by probing
both points R and 1.
For establishing lengths
at any point, measure-
ments shall be carried
out at points R plus
1 to 5.
The variation in length v
is obtained from the
measurements taken at
the measuring points
1 to 5.
The TESA UPC system is devoted
to the calibration - or dimensional
inspection - of the gage blocks with
nominal lengths ranging from 0.5 to
100 mm. The measuring configuration
consisting of two probes aligned
opposite one another combined with
the concept and quality of the meas-
uring system is the guarantee for an
extra low measurement uncertainty.
TESA UPC is targeted at manufactur-
ers and users of gage blocks, but the
system is also used in laboratories
accredited by the national calibration
services.
E
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i
el
i
el
0.01 m
A
Electrical length
measuring
instrument with
digital display
Gage block to be
calibrated
Reference
gage block
If specified, the built-in temperature
device we offer as an option can
also be supplied. This device has
4 PT 100 platinum resistances which
captures the temperature of the two
gage blocks as well as the meas-
uring table and stand.
To carry out your calibrations in a
reliable and rational way, computer
aided data processing is virtually
unavoidable.
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K-10
Measuring stand
Heavy
construction with
toothed rack guide plus
handwheel for coarse
setting of the measuring
arm. Encapsulated
attachment and device
for extra-fine setting of
upper probe A
.12 / 3 mm dia. fixing
bore for one temperature
sensor No. 59.60010
Main body
in cast iron.
Hardened steel column,
dull-chrome plated and
ground
Special table
Solid measuring
table fitted with
6 cylindrical pins to
ensure and protect the
gage blocks as they
are being handled
.12 / 3 mm dia. clamping
bore for one temperature
sensor 59.60010 as well
as retaining plate
mounted laterally on the
table for both sensors
59.60008 and 59.60009
with clip
Hardened steel.
Tungsten
carbide cylindrical pins
Positioning device
for gage blocks
Single and dual
template system
to shift the gages to the
selected measuring
point. For details on
single and dual template
system, see both pages
O-5 and O-12 (system
components)
Sensors for length
dimensions
2 TESA
GT 22-spec.
inductive probes with
pneumatic retraction
of the measuring bolt
Electrical adjustment
through resistances
fitted on each probe
150 m meas-
uring bolt travel
Measuring
force to 1 N
(upper probe A) or
0.63 N (lower probe B)
Tungsten
carbide insert
with spherical measuring
face, R = 20 mm
Provided all the metrological condi-
tions are met, the reliability of both
standard executions No. 59.30000
and No. 59.30002 is expressed as
follows:
Repeatability limit
(with no influence of external
temperature) : 0.025 m
Uncertainty of measurement *
U = (0.10 + 1.0
.
L) m (L = m)
Condition implies the use of
reference standards whose
uncertainty of measurement is as
follows:
U 0.030 m
for the comparator calibration
U (0.05 + 0.5
.
L) m L = m
for gage block calibration
* Applicable to steel gage blocks
Provided all the metrological condi-
tions are met, the reliability of both
executions No. 59.30001 and
No. 59.30003 with option for
increased certainty (No. 16.90021)
is expressed as follows:
Repeatability limit
(with no influence of external
temperature) : 0.015 m
Uncertainty of measurement *
U = (0.05 + 0.5
.
L) m (L = m)
Condition implies the use of
reference standards whose
uncertainty of measurement is as
follows:
U 0.015 m
for the comparator calibration
U (0.02 + 0.2
.
L) m L = m
for gage block calibration
* Applicable to steel gage blocks
Errors of Measurement
The TESA UPC software program is
modular and provides menu-driven
functions that are easily accessible.
User-friendly program
software with comprehensive
users guide.
Flexible program architecture
for optimum adaptation to individ-
ual users needs.
Dual Template System
(Patent Pending)
Simultaneous use of two templates
allows you to release your reference
gage blocks until their handling is
necessary.
Single Template System
With this system, your reference
gages along with the gage blocks
to be calibrated are moved
together during the measurement
cycles.
Storage of your reference sets.
Control of the value drift or value dispersion.
Automatic correction where
required.
Inch or metric data processing.
User customized certificates
exactly reproduced.
Note: The TESA UPC program allows you to enter all
temperature values via the computers keyboard. But, this
program is not designed for transferring data on-line.
For this purpose, we recommend the use of the TESA UP
program software.
TESA
ISO 3650
Metric and
inch units
K-15
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TESA
Temperature
sensors
PT 100
platinum
resistances,
4-wire type
Temperature
device
PREMA 3040
multiple-channel
precision thermometer
for max. 18 platinum
resistances. With facility
to switch from a measur-
ing point to another
Measuring
procedure:
4-wire resistance meas-
urement with continuous
value acquisition by the
connected sensors.
PT 100 linearization
according to EN 60751
32 F
RS-232 and
IEEE 488
115 10% Vac
or 230 10%
Vac. For 50 and 60 Hz
EN 61010,
EN 50081,
EN 50082 and EN 55011
59.30011 TESA UPT temperature device for TESA gage block comparators UPD and UPC
S59300105 TESA UPT temperature devices for other length measuring equipment
Fully calibrated for the measuring ranges from 66 F up to 75 F with a numerical interval to
32 F; supplied with SCS calibration certificate issued by the Swiss Calibration Service.
Uncertainty of measurement achieved during calibration: U = 32.05 F.
Consists of:
59.60010 1 up to 4 temperature sensors depending on users needs.
PT 100 platinum resistances offering exceptional stability over a long period of time
and minimum drift over years of use. Order number given for 1 item.
59.60017 1 PREMA 3040 temperature measuring unit
Precision unit including a facility to switch from a measuring point to another. If used with the
PT 100 platinum resistances: 18 measuring channels with a 32 F numerical interval.
Fitted with an RS-232 digital interface, 115 and 230 Vac for 50 and 60 Hz.
59.60012 1 Adapter
For the connection of up to 4 temperature sensors.
59.60011 1 Connecting cable
For cable adapter No. 59.60012 to temperature unit No. 59.60017.
59.60026 1 Connecting cable
For serial data transfer from PREMA 3040 to host computer,
9-pin / f and 9-pin / m.
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K-16
Horizontal Measuring Bench
Internal and External Measuring with a Single Bench Micrometer.
Adjustable Measuring Pressure (-4 to +4 Newtons).
4" Measuring Capacity.
0-2" Measuring Range.
Maximum Permissible Error = .00002".
Heidenhain ND281 display with linear error compensation and RS-232.
ISO 9001 to 9003 Qualified Measuring System.
Calibration of Standards
Cylindrical test pins.
Setting standards with cylindrical,
plane-parallel measuring faces.
Threaded reference gages
(measured using the 3-wire method).
Setting masters.
Setting rings.
Calibration of Gages
Limit plug gages.
Plug gages GO.
Plug gages NOT GO.
Plain plug gages.
Ring gages GO.
Ring gages NOT GO.
Threaded plug gages.
Transport
packing
Identification
number
In-house
calibration
certificate
K-17
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Horizontal Measuring Bench with Floating
Measuring Table
Calibration of Measuring Instruments
Dial gages.
Precision indicators.
Dial test indicators (lever-type).
Electronic probes.
Horizontal measuring bench with floating measuring table
05939001 28894
Complete with the following:
1 Floating measuring table.
1 Set of standard inserts (min. dia. .4 in / 10 mm).
1 Set of standard anvils.
1 Heidenhain ND 281 display unit.
Horizontial floating
measuring table
0 to 4 / 0 to
100 mm for
external dimensions
.4 to 4.4 / 10 to 110 mm
with std accessories
.1 to 4.4 / 2.5 to 110
mm with optional
accessories
2 / 50 mm
measuring span
Max. perm.
error within the
measuring span, with
std accessories: 0.5 m
0.1 m
0 to 4 N
Opto-electronic
measuring
system with incremental
glass scale, type
LIF HEIDENHAIN
8.0
.
10
-6
/ F
Tilting range
of the floating table:
0.5
19 lbs. net
(main part
alone without table)
6 lbs. net
(floating table)
5 lbs. net
(fixed table)
50 F to 104 F
- 14 F to 104 F
EN 50081-1,
EN 50082-2,
EN 61000-4-2,
EN 61000-4-4
Measure horizontally or reposition the unit for
vertical measurements with the optional hori-
zontal stand.
Shown with: Bench stand with swiveling plate
(p/n 59.69000) and stand for Heidenhain
display (p/n 59.69001).
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K-18
Horizontal Measuring Bench with
Fixed Measuring Table
Horizontal measuring bench with fixed measuring table
05939000 28417
Complete with the following:
1 Fixed measuring table.
1 Set of standard inserts (min. dia. .4 in / 10 mm).
1 Set of standard anvils.
1 Heidenhain ND 281 display unit display stand.
Workpiece Inspection
Examples for external dimensions:
Stepped shafts.
Cutting tools.
Cylindrical pins.
Ball tips.
Grooves.
Short-centering shoulders.
Threads (measured using the
3-wire method).
Examples for internal dimensions:
Through holes.
Blind bores.
Centering grooves.
Slots.
Sliding guides.
HEIDENHAIN ND 281
computing counter
Up/down
counter with
inside data processing
and output
LED
display
Alphanumeric, 9-digit
display plus signs
Auxiliary display for 14
measuring functions
0.00001 in or
0.0001 in
0.0001 mm or 0.001 mm
.394 / 10 mm
RS-232
32 F to 113F
- 22 F to 158 F
75%
100 to 240 Vac
(-15% to
+10%), 48 to 62 Hz
(W x H x D)
9.4 x 3.35 x 8.82 /
239 x 85 x 224 mm
3 lbs.
Protection IP40
(IEC 60529)
Noise acuteness
to grade 4
(VDE 0843 Parts 2 and 4)
EN 55022,
class B
K-19
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Transport
packing
Optional Accessory Sets
Sets of I.D. Inserts for Fixed Table 59.69014
59.69017 27277 From .098" and larger
59.69019 27278 From .197" and larger
59.69016 27138 From .400" and larger
59.69018 27139 From .512" and larger
Sets of I.D. Inserts for Floating Table 59.69015
59.69021 27186 From .098" and larger
59.69023 27185 From .197" and larger
59.69020 27148 From .400" and larger
59.69022 27141 From .512" and larger
Sets of O.D. Measuring Anvils
59.69025 27143 Holders for points with M2.5 thread
59.69026 27144 Holders for points with 4-48 in thread
59.69028 27146 Carbide anvils to .078" dia.
59.69024 27142 Carbide anvils to .236" dia.
59.69027 27145 Carbide anvils to .315" dia.
Set of Thread Measuring Wires w/Holders
72.112023 41597
(Other sets and individual sizes also available)
Optional Accessories
Optional Accessories
59.69013 27149 Floating measuring fixture
59.69014 27147 Fixed measuring table
59.69015 27150 Floating measuring table +/- 5
59.69000 27129 Bench stand with swivelling plate
59.69001 27081 Stand for Heidenhain display
59.69002 27130 Block support for
59.69003/59.69004
59.69003 27131 Mounting plate w/H-shaped
clearance
59.69004 27132 Test indicator holding device
59.69005 27133 Block support for 59.69013
59.69006 27134 Support fixture for O.D.s up to
2.36
59.69007 27276 Resting pin .128" dia. for fixture
59.69006
59.69008 27275 Resting pin .240" dia. for fixture
59.69006
59.69009 27135 Micrometer spindle for checking
indicators
59.69010 27136 Holder for checking 8 mm
indicators
59.69011 27137 Holder for checking .375"
indicators
59.69012 27148 I.D. locating and traversing
fixture
Technical Specifications:
Designation Internal Measurements External Measurements
Overall measuring range .4 to 4.4" (10 to 110 mm) 0-4" (0-100 mm)
using standard inserts
Absolute scale range 2" (50 mm) 2" (50 mm)
Resolution 0.00001 /0.000005" 0.00001 /0.000005"
(0.0002/0.0001 mm) (0.0002 /0.0001 mm)
Max. measuring band error over 2"/50 mm
max .00002" (0.5 m) max .00002" (0.5 m)
Repeatability .000004" (0.1 m) .000004" (0.1 m)
Adjustable measuring pressure -4 to +4N -4 to +4N
Height displacement of measuring tables. 708" (18 mm)
Dimensions
Length 19.7" (500 mm)
Width 6.7" (170 mm)
Height 6.7" (170 mm)
Height when using stand 17.4" (440 mm)
Weight 48 lb
Weight using stand 90 lb
Technical Specifications
05969004
05969001
05969007/8
05969005
05969010
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K-20
TESA D-Tect L10
Triaxial shock detection sensor
Sensitivity 1x10
-3
g at 10 Hz
Measuring Range 2 g
Dynamic Range 85 dB at 10 Hz
Bandpass DC 1500 Hz
Max Meas Acceleration 10 g
Time Response < 1 ms
Temperature Range -20 to 70C
Humidity 0 to 100%
Protection Index IP67
Supply Voltage 5 V DC
Supply Current 200 mA
Communicatio USB 2.0 port
Communication Protocol Baud Rate of 28800 or 19200
bits/s, 1 start bit- 1 stop bit,
8 data bits
Weight 1.8 lb./820 g
The TESA D-Tect L10 detects almost imperceptible shocks and disturbances that occur during
any dimensional inspection or high-precision manufacturing processes. The ultra-sensitive
TESA D-TecT L10 can detect small vibrations from 1x10
-3
g at a frequency of
10 Hz (sensitivity to 0.002m/s
2
). The
software allows a simple control of all the
events (accelerations) that occur during
the process.
The TESA D-Tect L10 can store two
adjustable presets. When excessive val-
ues are reached, the red light turns on
and the user can stop and repeat the
measuring process. All the out-of-toler-
ance thresholds are recorded into the
device memory and can then be down-
loaded to a computer through its digital
data output connnection.
Product No. EDP No. Description
05332001 42073 TESA D-Tect L10
Consists of: TESA D-Tect L10, Software, Instruction Manual, USB Cable,
Power Adaptor, Analog Cable, Certificate of Conformity.
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SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
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L2
Roughness Parameters Commonly Used in Short
Mean roughness Ra (ISO 4287, DIN 4768)
The mean roughness Ra matches the arithmetical mean of the absolute values related to the
profile deviation y within the reference length l.
Max. profile valley depth Rmax (DIN 4768)
The max. profile valley depth Rmax counts for the most significant single roughness depths Zi
within the total length lm.
According to ISO 4288 and DIN 4287 - Part 1, this parameter is also specified as Ry max.
Mean roughness depth Rz DIN (DIN 4768)
The mean roughness depth Rz is the arithmetical mean of single roughness depths of successive
sampling lengths le.
According to ISO 4287 and DIN 4762, the parameter Rz DIN is also specified as Ry5.
Since Rz changes its name in both DIN 4768 and ISO 4287, this parameter is also specified as
Rz DIN or Rz ISO.
If the parameter Rz is measured according to DIN, it is generally admitted that the extreme
value specified by ISO is matched providing that Rz ISO does not exceed Rz DIN.
Use of Roughness Comparison Specimens
These specimens used for testing any surface finish quality have long proven their value in
praxis. They serve for touch and/or sight comparisons with the surface of work pieces that are
produced using the same manufacturing process. Condition is that materials have
to be comparable.
When comparing the workpiece surface against the specimen, roughness is not quantitatively
expressed. The assessment of the extent to which the surface finish of both is alike can
only be subjective.
Sight comparison requires optimum light source angle. For small surfaces, the use of a
magnifying glass with up to 8x magnification is recommended.
Touch comparison is made using the finger nail or a small cooper piece like a coin, for instance.
5 x l
ZZZZZ
12345 m
a
x
R
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= l
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I
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R
a
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x
Post-course Pr-course
L-3
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SURFACE ROUGHNESS AND CONTOUR MEASUREMENT SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
06930010
3
RS 232
10C to 40C
-10C to +50C
120 x 55 x 80 mm
(gauge unit alone)
590 g
3
Suited
plastic case
Declaration
of conformity
23124 TESA RUGOSURF 10 roughness gauge
delivered with the following standard accessories:
Roughness standard, nominal value Ra = 2,97 !m / 117 !in
Rechargeable battery, 8,4 V, 120/250 mAh, NiCd or NiMH, PP3 format
Standard probe, type SB10
Battery charger
Adaptor for universal stand, 8 mm diameter
Positioning support
TESA RUGOSURF 10 Roughness Gauge
Robust, versatile and compact gauge unit designed for inspecting any work piece surface
finish and capturing roughness parameter values Wide variety of probes for the most
varied applications Possible tolerancing of each parameter available.
Interchangeable probe, swivelling through to 90 to let you measure even
in hard-to-reach recesses.
Extended autonomy. Can equally be connected to the mains adapter
or the battery pack for direct use on a machine-tool.
Value storage, output or transfer to a PC (up to 30 values).
RS 232 data output for full use and further storage of the measurement results.
Automatic switch over to idle mode if left unused for 40 seconds.
Preserve the battery pack.
Fast and easy analysis of the results obtained from the measured
parameters with assigned tolerances.
2 probe positions
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06930011
3
RS 232
10C to 40C
-10C to +50C
120 x 55 x 80 mm
(gauge unit alone)
590 g
3
Suited
plastic case
Declaration
of conformity
24720 TESA RUGOSURF 10G roughness gauge
Delivered with the following standard accessories:
Roughness standard, nominal value Ra = 2,97 !m / 117 !in
Rechargeable battery, 7,2 V, 300 mAh, NiMH PP3 format
Standard probe, type SB10
Battery charger
Adaptor for universal stand, 8 mm diameter
Positioning support
TESA RUGOSURF 10G Roughness Gauge
Portable, versatile gauge unit with compact design well suited for receiving inspection or
for use in the production area or the measurement laboratory.
Measure roughness parameters according to ISO 4287:1997/
JIS B0601: 2001, DIN and ISO 12085:1998 (MOTIF or CNOMO).
TFT graphic colour display for optimum visual representation,
of the measured parameters and work piece profiles, size 2".
Direct displaying of the measured values and computed profiles.
33 roughness parameters available.
Wide autonomy through mains adapter or battery pack.
Possible storage, output or transfer to a PC of the results obtained
from at least 1000 measurements.
Possible tolerancing of all parameter values.
Multilingual function menus.
RS 232 data output enabling a direct connection to the printer unit or
a conventional PC equipped with the RUGOSOFT 10 software
(optional
for both).
2 probe positions
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Technical Data
06930010 06930011
RUGOSURF 10 RUGOSURF 10G
ISO 4287-1997/JIS B0601
Ra - Rq (RMS) - Rt - Rz - Rc -
Rsm - Rmr
ISO 12085 (CNOMO)
Pt - R - Rx - AR
16 mm 16 mm (0.63 in)
160 m 300 m (11810 in)
mm mm / in
Ra 0 40 m Ra 0 75 m (0 2952 in)
Rt 0,05 160 m Rt 0,05 300 m (0 11810 in)
0,01 m 0,001 m (0.01 in)
0,25-0,8-2,5 mm 0,25- 0,8- 2,5 mm (0.01- 0.03- 0.1 inch)
5 m, 90 5 m, 90
0,75 mN (ISO 3274) 0,75 mN (ISO 3274)
120 x 55 x 80 mm 120 x 55 x 80 mm
590 g 590 g
ISO 4287-1997/JIS B0601: 2001
Ra - Rq (RMS) - Rt - Rz - Rp - Rc -
Rv - Rsm - R c - Rmr - Pa - Pq-
Pt - Pp - Pc - Pv - Psm - P c
RPc - PPc
Rk - Rpk - Rvk - Mr1 - Mr2
Rmax
R3z - R3zm
Pt - R - Rx - AR
Display LCD, 2 lines of 16 characters TFT colour display, 2" in size
Roughness parameters according to
according to
Measuring span
X-axis
Z-axis
Unit system
Range of indication
Resolution
Cut-off length
Numerical filter Gaussian as per ISO 11562 Gauss as per ISO 11562
Traversing length It (number of cut-offs + 1) x c (number of cut-offs + 1) x c
Cut-off Ic number of cut-offs x c number of cut-offs x c
Number of selectable 2 to 5 1 to 10 = 0,25 and 0,8 mm
cut-offs 1 to 5 = 2,5 mm
Keypad 4-key pad, membrane-type, 4-key version, membrane-type,
protected against dust particles protected against dust particles
and liquids and liquids
Probe type Inductive probe Inductive probe
Stylus tip Diamond tip Diamond tip
Tip radius
Measuring force
Languages English, French, German, Spanish, English, French, German, Spanish,
Italian, Portuguese Italian, Portuguese
Autonomy up to 200 measurements up to 999 measurements
Power supply Battery pack, 8,4 V 170 mAh Battery pack, 7,2V 300 mAh
Power consumption 3 VA max., 220 V 6,5 VA max., 220 V
Overall dimensions
Weight
according to
according to PrEN 10049
according to ISO 13565
according to DIN 4776
according to DB N31007
according to ISO 12085 (CNOMO)
06930010 06930011
23124 24720
RUGOSURF 10 RUGOSURF 10G
SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
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5
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5
1,75
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SB10
1
1
5
1,75
16
SB20
1
1
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17,25
1
1
5
,
5
4
17,25
SB50
1
1
3
,
5
1,75
22
SB30
1
1
Matrix Printer
06960036 23128 SB10
06960037 23129 SB20
06960038 23130 SB30
06960039 23131 SB40
06960040 23132 SB50
06960056 29453
06960057 29454 SP110
Standard probe for surfaces and bores with diameters
to >10 mm (external) or > 6 mm (internal).
Probe for grooves, max depth 5 mm.
Probe for small bores from 4 mm dia.
Probe with V-skid for cables with external diameter
to >1 mm.
Probe with front mounted contact skid for concave surfaces.
Ideal for 90 measurement.
Extension, 100 mm long.
Probe for concave or convex surfaces,
min. tip radius to 5 mm.
Optional Probes
06960033
06960043
06960044
23125 Matrix printer, 24 columns
Provided along with:
Rechargeable battery pack
Connecting cable for Printer to RUGOSURF 10 / 10G / 90G
23135 Inked ribbon (3 items)
23136 Paper roll, 57 mm wide (10 units)
L-7
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RUGOSOFT 10 Software
06960034 23126 Rugosoft 10 software
Provided along with:
CD with all instructions for installation, 6 languages available
Instruction manual plus on-line help (included on the CD)
RS 232 connecting cable
06960035
06960041
06960042
06960045
06960046
06960047
Additional Accessories
23127 Support with granite base, 400 x 250 mm
23133 Roughness standard, nominal value Ra = 2,97 m / 117 in
23134 Foot switch
29442 Battery pack for powering Rugosurf 10G
29443 Mains adapter, 100 to 240 Vac / 50 to 60 Hz
29444 Suited plastic case for both Rugosurf 10 and 10G
SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
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3
RS 232
10C to 40C
-10C to +50C
120 x 55 x 90 mm
(gauge unit alone)
3 kg
3
Suited
plastic case
Declaration
of conformity
TESA RUGOSURF 90G Roughness Gauge
Small-size, versatile roughness tester providing maximum ease of use
Ideally suited for high-precision measurements on the shop floor or in
the measurement laboratory.
Measure roughness parameters according to ISO 4287, 12085
(CNOMO), 13565, DIN 4776 and JIS B060:2001.
TFT tactile colour display, 3,5".
Three straight function keys.
Graphical interface.
Direct displaying of the measured values and computed profiles.
Measuring range 50 mm / 2 in.
Measuring span 1000 m.
Intechangeable probe stylus, with or without contact skid.
Possible tolerancing of parameters.
RS 232 digital output for data transmission to a PC running
TESA Measurement Studio (software available as an option).
06930012
29441 TESA RUGOSURF 90G roughness gauge
Supplied with the following standard accessories:
Roughness standard, Ra = 2,97 !m / 117 !in
Rechargeable built-in battery, 12 V
SB60/10 standard probe, with or without contact skid
Probe holder with two positions Locked for probe without skid
Unlocked for probe with skid
Guiding column, measuring travel 90 mm
Battery charger, 110 to 240V, 50/60 Hz
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06930012 29441
RUGOSURF 90G
Ra Rq Rt Rz Rp Rv Rc RSm Rc
Pa Pq Pt Pq Pv Pc PSm Pc
Wa Wq Wt Wz Wp Wv Wc WSm Wc
Rk Rpk Rvk Mr1 Mr2
PPc - RPc- WPc
Rmax
R3z R3zm
Pt R AR Rx Wte Aw Wx Rke Rpke - Rvke
50 mm
1000 m
mm / in
0,001 m (0.01 in)
Cut-offs 0,08 - 0,25 - 0,8 - 2,5 - 8 mm
0,5 mm/s 1 mm/s
1 19 = 0,08; 0,25; 0,8; 2,5 mm
1 5 = 8 mm
0,75 mN (ISO 3274)
20 VA, max. 220 V
3 kg
Display TFT tactile colour display, size 3,5"
Resolution 320 x 240 pixels, 256 colours
Roughness parameters according to ISO 4287:1997/JIS B0601:2001
according to PrEN 10049
according to DIN 4776
according to DB N31007
according to ISO 12085 (CNOMO)
Measuring span
X-axis
Z-axis
Unit system
Resolution
Cut-offs
Numerical filter Gaussian as per ISO 11562
Traversing length It (number of cut-offs + 1) x c (max. 50 mm)
Cut-off lc number of cut-offs x c
Probing speed
Number of selectable
cut-offs
Keypad 3-key pad, membrane-type, protected against dust particles and
liquids
Probe type inductive probe
Probe tip diamond-type
Tip radius 5 m, 90 angle
Measuring force
Available languages English, French, German, Spanish, Italian, Portuguese
Autonomy 200 profiles, up to 60 000 measurements.
Power supply integrated battery pack, 12V Battery charger 100 to 240 Vac, 50/60 Hz
Power consumption
Overall dimensions 270 x 140 x 90 mm (gauge unit alone)
Weight
Technical data
SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
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60
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22
16
1
1
60
20
1
1
60
4
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2
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1
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60
1
5
1
,
2
Fig. 1
Optional Probes
SB120 P Probe SB120 S Probe
SB60/10 Probe
with contact skid without contact skid
A To remove the skid, both screws on the front face need
to be unscrewed. If so, use the probe very carefully for
any further measurement (see Fig. 1).
Additional Accessories
06960049 29446 SB60/10
06960050 29447 SB20 P
06960051 29448 SB30 P
06960052 29449 SB40P
06960053 29450 SB50P
06960054 29451 SB120P
06960058 30240 SB120S
Probe with contact skid
For surfaces and bores with diameter
to >10 mm (external) or from > 6 mm (internal).
Probe without contact skid
For surfaces, profiles and small bores with diameter
from 2 mm.
Probe for grooves, max. depth 5 mm.
Probe for small bores from 4 mm.
Probe with V-skid for cables with external diameter
to >1 mm.
Probe with contact skid for concave surfaces.
Ideal for 90 measurement.
Probe for grooves, max. depth 20 mm.
Probe for grooves, without skid, max. depth 15 mm.
06960041
06960048
06960055
23133 Roughness standard, Ra = 2.97 m / 117 in
29445 TESA Measurement Studio software
Supplied with:
CD including all instructions for installation in 6 languages
Instruction manual plus on-line help (included on the CD)
RS 232 connecting cable
29452 Support with granite base, 630 x 400 mm
L-11
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RUGO-
TEST
081112346 RUGOTEST A4
081112053 1 27 N2 N10
081112054 2 6 N6 N11
081112055 3 18 N6 N11
081112056 4 6 N6 N8
081112345 RUGOTEST A6
081112058 101 6 N6 N11
081112059 102 6 N5 N10
081112060 103 6 N5 N10
081112061 104 8 N1 N8
081112062 105 8 N1 N8
081112063 107 6 N5 N10
RUGOTEST mm g
081112053 1 135 x 105 160
081112054 2 120 x 90 160
081112055 3 120 x 90 190
081112056 4 120 x 90 160
081112057 5 120 x 90 200
081112058 101 110 x 50 110
081112059 102 110 x 50 105
081112060 103 110 x 50 110
081112061 104 130 x 50 125
081112062 105 130 x 50 130
081112063 107 110 x 50 110
081112344 12 127 x 27 60
081112346 A4 330 x 250 710
081112345 A6 330 x 250 780
3
Number ISO
of single roughness
specimens parameters
Consisting of the following single specimens:
Metal working
Hand grinding
Shot blasting
Hand filing
Consisting of the following single specimens:
Planing
Turning
Face milling
Surface grinding
Circular grinding
Spark erosion
3
ISO 2632
Parts 1 and 2
Rust-resistant
nickel
Specimens
for roughness
comparison
cannot be used as reference
ones. Therefore, they are
not suitable for calibrating
surface roughness testers.
Leather case
RUGOTEST Roughness Comparison Specimens
For touch and/or sight comparisons of the workpiece surface finish.
Sets of roughness specimens for single machining
methods according to ISO roughness parameters
SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
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12 15 18 21 24 27 30 33 36 39 42 45
m 0,40 0,56 0,80 1,12 1,60 2,24 3,15 4,5 6,3 9,0 12,5 18,0
081112344 12
N0 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11
m 0,0125 0,025 0,05 0,1 0,2 0,4 0,8 1,6 3,2 6,3 12,5 25
in 0.5 1 2 4 8 16 32 63 125 250 500 1000
m / in
RUGO-
TEST
081112053 1 27
3
5
5
6
4
4
081112054 2 6
081112055 3 18
3
6
3
6
081112056 4 6
3
3
081112057 5 10
5
5
081112058 101 6
081112059 102 6
081112060 103 6
081112061 104 8
081112062 105 8
081112063 107 6
Charmille roughness parameters
Mean roughness Ra
Number
of single
specimens
Spark erosion
ISO roughness parameters
Mean roughness value Ra
Mean roughness value Rz ISO These values change depending on the used machining method
Number
of single-
No. specimens
Metal working
Side milling
Face milling
Turning/Planing
Grinding
Lapping
Finish grinding/Honing
Hand grinding
Shot blasting
Blasting grains
spherical coarse
fine
angular coarse
fine
Hand filing
straight
intersected
Hand polishing
Surface shape
cylindrical
plane
Planing
Turning
Face milling
Plane grinding
Circular grinding
Spark erosion
Specimens for individual machining methods
according to ISO roughness parameters
Specimens according to Charmille roughness
parameters (VDI 3400)
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SURFACE ROUGHNESS AND CONTOUR MEASUREMENT SURFACE ROUGHNESS AND CONTOUR MEASUREMENT
TESA Profilmeter 50
TESA Profilmeter is a powerful, high-performance testing tool. The Profilmeter with dedicated
software allows all profile shapes as well as curve angle and radius to be measured easily, rapidly
and accarately.
TESA Profilmeter is the best testing solution for both internal and
external profiles with a sophisticated geometric shape, as well as for many
other industrial testing applications.
Interchangeable probes
Windows-based software with graphic interface and CAD functions
Automatic measurement cycle for part series
Features:
Easy-to-operate
Broad measuring range:
X = 8.85in/225mm Z = 1.96in/50mm
Semi-automatic
functioning Simple connection
with USB
Product No. EDP No. Description
06930100 42054 Profilmeter 50 Contour Gage
Supplied with Calbration Standard, Probe, Software Installation CD, User Manual, USB
Connection Cable, and US Power Cable.
Measuring Span X = 8.85in/225mm, Z = 1.96in/50mm
Resolution 0.01m
Tester Base Size 31.5in/800mm x 15.75in/400mm
Accuracy X = 1.5 + L/100 m (L in mm)
Z = 2 + H/25 m (H in mm)
Motorized X/Z
Column Manual (11.8in/300mm)
Measuring Speed 0.2 - 0.5 - 1 - 2 mm/s
Measuring Angle Up = 70, Down = 85
Filter Gaussian
Measuring System Incremental Glass Scal
Stylus Hard steel shape
Stylus Radius 20 m, 11
Languages English, French, German, Italian
Interface USB
Power Supply 115 - 230V, 50 - 60 Hz
Dimensions (W x D x H) Appr. 39.4 x 22.4 x 28.5 in
Weight Appr. 88 lbs.
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Profile Studio Software
Translation and positioning of the probe to
the part can be done with the joystick on the
machine or in the software with positioning
utility window. Test run provides a quick
over-view of the setting before measuring at
a speed between 0.2mm/s and 2mm/s.
Easily rotate the profile, define features and
quote the various dimensions. The deviation
to the feature shows the maximum error of
the profile according to the created feature.
Printed a report with standard or personal-
ized headline. Or, simply export the profil as
DXF to further use in CAD.
Standard Accessories Description
Calibration Standard Calibrated standard covering the Z measuring
range. Permits calibration of the probe to
the machine.
Probe Standard probe with rod. Length = 32mm,
Angle = 11, Diameter = 3.0 h7, Radius = 20 m
Optional Probes Part Number EDP Number Length Angle Diameter Radius
PP32 06960104 42157 32mm 11 3.0 h7 20 m
PP52 06960105 42158 52mm 11 3.0 h7 20 m
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M-2
Made to Measure in a
Manufacturing Environment
Brown & Sharpe offers a full line of height gages
to meet any manufacturing requirement, from
first piece and layout inspection to tool set- up
and incoming inspection. Each model offers a full
range of measuring capability, and, when com-
bined with optional features and special acces-
sories, can be custom designed to solve any shop
floor measuring problem.
With powerful, built-in software, the MICRO-
HITE
Electronic
Height Gages feature programmed routines for
the most commonly used measurement func-
tions, allowing faster, more efficient complex
measurement tasks.
TESA-HITE
100 is designed to
measure small workpieces next to production
equipment or in an inspection lab. It has a meas-
uring range of 4 in / 100 mm and includes a
large LCD field on the control panel for the dis-
play of measured values and information symbols.
ETALON
6
0
40
40
22
52
5
00760169 00760164
7
3
20
6
25
00760143
Identification
number
Declaration
of conformity
SCS calibration
certificate
Standard Accessories for TESA-HITE magna 400 / 700
00730047
00730059
00760143 1
00760164 1
00760169 1
00760157 1
04761054 1
04761055 1
04761056 1
TESA-HITE magna 400 / 700
TESA-HITE magna 400 height gage
Measuring span 16 in / 415 mm
Application range 0 -22 in / 0 -570 mm
TESA-HITE magna 700 height gage
Measuring span of 28 in / 715 mm
Application range of 0 -34 in / 0 -870 mm
Each height gage is supplied with the following standard accessories:
1 Standard insert holder
1 Standard insert with a 5 mm dia. tungsten carbide ball tip
1 Master piece for establishing the probe constant,
nominal dimension to 0.0000 in / 0.000 mm
1 Rechargeable battery, 6V
1 Mains adapter, 100 -240 Vac/ 50 -60Hz
1 Cable EU for mains adapter
1 Cable US for mains adapter
Technical Data
TESA-HITE magna
400 700
in 16 285
mm 415 715
in 0 - 22 0 - 34
mm 0 - 570 0 - 870
in 0 - 24 0 - 36
00760057 mm 0 - 625 0 - 925
in 0 - 31 0 - 43
S07001622 mm 0 - 795 0 - 1095
in < 0.0003 < 0.0003
m < 8 < 8
2 = < 3 m / <0.00015 in
2 = < 5 m / <0.00020 in
lb. 33 40
With standard
accessory
With insert holder
No.
With insert holder
No.
With
standard accessory
With Flat surfaces:
standard accessory
Holes:
HEI GHT GAGES
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04761052 RS 232 connecting cable (PC to TESA PRINTER SPC)
For additional accessories, see page M-25
Optional Accessories for TESA-HITE magna 400 / 700
h
1
h
4
h
2
h
5
h
3
h
1
h
2
b
1
h
1
a
1
b
2
h
3
h
2
a
2
b
1
.....
Parallelism Measurement
One-Dimensional Measurement
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M-7
3
Factory
standard
83 x 49 mm
LC display.
7-decade plus
minus sign. Also with
graphical symbols for all
active functions.
0.00001/ 0.0001 /
0.001 in
0.0001/ 0.001/
0.01 mm
12 mm
Metric/Inch
conversion
Air-cushion
for easy
displacement
over the surface plate.
Measuring span, application
range and precision:
see table on page M-5.
Nickel plated
gage base
(chemical coating)
with bottom face including
3 resting points, finely
lapped.
Frontal,
model 400 < 9 m,
model 700 <13 m
Incremental
glass scale,
opto-electronic
(12 1,5) x
10
-6
K
-1
Probing head
mounted on a
ball-bearing,
hand wheel for head dis-
placement, fine setting. Head
drive carriage can be locked.
500 mm/s
20 in/s
1,5 0,5 N
(at switch
point)
RS 232
Rechargeable
batteries, 6V
60 h
10C to 40C
-10C to 60C
80%,
non-condensing
IP40, electronics
to IP65
(IEC 60529)
TESA-HITE 400 / 700
Precision in motion
The two TESA-HITE 400 and 700 height gages are fitted with the patented, opto-elec-
tronic TESAs measuring system with incremental glass scale. Due to their robust and reli-
able construction, they are ideally suited for dimensional inspection on the shop floor.
Full autonomy is ensured through battery power. Each model allows height
or step dimensions, diameters, centre-to-centre distances, groove width and the like to
be accurately measured. Excellent price/performance ratio.
Wide application range, two
sizes available with measuring
span of 16 in / 415 mm or 28 in
/ 715 mm, respectively.
Integrated air-bearing for easy
displacement across the granite
plate.
Electronics totally protected
against oil and water splashing,
dust particles (IP65).
Control panel with numerical
display to 0.00001 / 0.0001 / 0.001
in or 0.0001 / 0.001 / 0.01 mm.
Dynamic probing of the work-
piece with a constant measuring
force.
Check bores or shafts with ease
using TESAs unique device for
automatic detection of the cul-
mination point patented.
Acoustic signal to acknowledge
value capture, also conveniently
programmable.
Ability to measure any deviation
in parallelism.
Possible use of a digital sensor
for determining perpendicular-
ity errors with stated angle of
the
linear regression line.
Patented TESAs opto-electronic
system. Long-lasting stability of
the glass scale for unbroken
high accuracy.
Large LC display with symbols
for the measuring functions.
Zero-setting anywhere within
the measuring range.
PRESET function for entering
any given value.
Metric/inch conversion.
RS 232 data output.
SCS calibration certificate pro-
vided with each height gage.
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M-8
00730043
00730044
00760143 1
00760164 1
00760219 1
00760226 1
00760157 1
04761054 1
04761055 1
04761056 1
29,9
1
1
8
1
2
4
,
3
5
50
9
6
,
3
5
22
52
5
00760219 00760164
7
3
20
6
25
00760143
TESA-HITE 400 /700
TESA-HITE 400 height gage
Measuring span 16 in / 415 mm
Application range 0 -22 in / 0 -570 mm
TESA-HITE 700 height gage
Measuring span 28 in / 715 mm
Application range 0 -34 in / 0 -870 mm
Each height gage is supplied with the following standard accessories:
1 Standard insert holder
1 Standard insert with a 5 mm dia. tungsten carbide ball tip
1 Master piece for establishing the probe constant,
nominal dimension to 6,350 mm / 0.2500 in
1 Electric pump for creating the air-cushion beneath the gage base,
already mounted
1 Rechargeable battery, 6V
1 Mains adapter 100 -240 Vac/50 -60 Hz
1 Cable EU for mains adapter
1 Cable US for mains adapter
See table
opposite
EN 61326, Class B
(with disconnected
charger)
Shipping
packaging
Identification
number
Declaration
of conformity
SCS calibration
certificate
Standard Accessories for
TESA-HITE 400 / 700
TESA-HITE TESA-HITE
400 700
in 16 28
mm 415 715
in 0 - 22 0 - 34
mm 0 -570 0 -870
in 0 - 24 0 - 36
00760057 mm 0 -625 0 -925
in 0 - 31 0 - 43
S07001622 mm 0 -795 0 -1095
in
m
<0.0001 in / 2 = <2 m
<0.00015 in / 2 = <3 m
in 0.00035 0.0005
m 9 13
lb. 59.5 70.5
With
standard accessory
With insert holder
No.
With insert holder
No.
With 0.0001+0.000004 L) in (L in in)
standard accessory ((2,5+4 L) m (L in m)
With Flat surfaces:
standard accessory
Holes:
Frontal,
mechanical
Technical data
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M-9
04760070
04761052
.../L
.....
AUTO RANGE
RANGE A B MEM Tol M HOLD UNIT
00760222
04760070
Digico 12
GT-21
00760222
04760070 04761060
RS port. Used to connect a digital sensor
for perpendicularity measurement
RS 232 connecting cable (PC to TESA PRINTER SPC)
For additional accessories, report to page M-25
Standard Accessories for TESA-HITE 400 / 700
One-Dimensional Measurement
Perpendicularity Measurement
Configuration for Perpendicularity Measurement
Parallelism Measurement
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M-10
Over 25 years of technology and innovation have produced the TESA-HITE
family of height gages, offering exceptional features at an affordable price.
The newest addition to the TESA-HITE family, the TESA-HITE Plus m, offers
increased accuracy, a built in air cushion, and a new ergonomically designed
control panel providing geometric functions for 1D and 2D measurement.
All TESA-HITE height gages offer a generous 400mm and 700mm measuring
span and their electronics are completely protected against liquid and dust
penetration. Automatic diameter measurements can be taken using TESAs
patented system for determining the culmination point and TESA-HITE height
gages make it easy to capture parallelism errors.
Featuring:
16(400 mm) and 28(700 mm) measuring range
Electronics completely protected against liquids or dust penetration
Automatic diameter measurement using TESAs patented system which
determines the culmination point
Parallelism and perpendicularity measurements
TESA opto-electronic measuring system (patented)
Compatible with TESA MICRO-HITE accessories, including measuring
inserts and holder
SCS calibration certificate delivered with each instrument
TESA-HITE 400 and 700
plus-m
Precision in motion
V
i
e
w
A
l
l
N
e
w
P
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o
d
u
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M-11
Built-in air bearing
New ergonomically designed control panel, available with built-in printer
Easy-to-use, intuitive power control
Geometric functions for 1D or 2D measurements
Automatic programming and generation of the measurement cycles
Statistical data processing
Opto-electronic TESA measuring system. patented
A variety of accessories compatible with all other height gages made by TESA
SCS calibration certificate provided free of charge
Plus, of course, the guarantee to get a truly SWISS MADE product!
Technical Data TESA-HITE Plus m
400 700
rder No.
With printer
00730057
Without printer
00730045
With printer
00730058
Without printer
00730046
EDP No. 35362 35359 35363 35360
Measuring span 15.95 in/405 mm 27.75 in/715 mm
Application range with
standard insert holder
00760143
22 in/560 mm 33 in/860 mm
Application range with
insert holder
00760057
0 - 24 in /0 - 615 mm 0 - 35 in/0 - 915 mm
Application range with
insert holder
S07001622
0 - 24 in /0 - 615 mm 0 - 35 in/0 - 915 mm
Max. perm. error (2.5+3 L) m (L in m)/ (0.0001+0.000003L) in ( L in in)
Repeatability
2s=<1 m/2s=<0.00005 in (flat surfaces)
2s=<2 m/2s=<0.0001 in (inside bores)
Resolution .00001 / .0001 / .001 in / .0.0001 / 0.001 / 0.01 mm
Max. deviation in
perpendicularity (frontal)
8 m /0.00031 in 12 m /0.00047 in
Displacement speed 600mm/s
Measuring force 1.0 N 0.5 N (acoustic signal)
Autonomy 60 h
Mass 59.5lb. 70.5lb.
Air Cushion es es
Battery pack 6 V battery, rechargeable
Digital output RS-232
Protection degree
IP40 for control panel / IP65
for electronic unit and measuring system
Motorized es
Measuring head lock No
Fine ad ustment No
Storage temperature range -10C to 60C
perating temperature range 10C to 40C
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M-12
MICRO-HITE
Factory
standard
Measuring span,
application range and
accuracy as shown on
page K-12
Rust-inhibitor
cast iron base with
3 ground circular faces
in hardened stainless
steel
Air cushion
for easy move-
ment of the height gage
across the surface plate
Frontal,
for models
350 < 6 m
600 < 8 m
900 < 12 m
Incremental
glass scale
with reference point,
dividing period of 20 m.
Opto-electronic value
capture (TESA patent).
11.5 x 10
-6
K
-1
Measuring head
mounted on a
ball-bearing and dis-
placed by means of both
the knurled wheel and
crank. Drive system can
be locked or tightened.
Fine adjust can also be
additionally mounted.
Available as an option.
Automatic value capture
with a constant measur-
ing force. Visual and
acoustic signal for
acknowledgment.
12 in / s
300 mm / s
1.6 0.25 N
(at switch point)
RS-232,
opto-electronic
SCS calibration
certificate
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M-13
TESA MICRO-HITE
plus M
Unmatched Measuring Power, Performance
and User-Friendliness
Measuring without change of the probe direction
Probe constant excluded
Measuring with change of the probe direction
With probe constant included
without storage of the cul-
mination point
with storage of the culmina-
tion point
h
2
h
1
h
4
h
3
h
4
h
1
b
2
b
1
h
3
h
2
h
2
h
1
2
1
h
3
0
0
0
Y
X
0
0
YW
XW
0
YG
XG
.../L
.../L
Measuring in two coordinate directions
Establishing form and position errors
TESA System
with TESATAST
and with TESA IG-13
Parallelism
error
Run-out
error
max.
min.
max.-min.
Rechargeable
battery pack,
6 V, 3,0 Ah or
mains adapter 110 to
240 Vac/50 to 60 Hz
12 hours after full
recharging
(8 hours)
50 F to 104 F
10 C to 40 C
14 F to 140 F
10 C to 60 C
80%, with no con-
densation
IP40
(IEC 60529)
EN 61326-1,
Class B
(with disconnected charger)
Net weights (with-
out panel
and battery pack)
main part 350: 73 lb
600: 84 lb
900: 209 lb
Shipping
packaging
Identification
number
SCS
calibration
certificate
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M-14
TESA MICRO-HITE
plus M
350 / 600 / 900
POWER PANEL plus M
LC dual display,
5 x 2.5 in /
128 x 63 mm
in size.
Length measurement:
value display (7 segment/
sign) plus graphic symbols
for the functions
(upper part)
Straightness or perpen-
dicularity measurement:
display for values and
symbols (function keys) plus
operator controlled opera-
tions (full dot display). 7-
decade value display plus
minus sign
.5 x .25 in /
12.7 x 6.4 mm
main display,
.25 x .165 in / 6.3 x 4.2 or
.15 x .11 in / 3.8 x 2.9 mm
secondary display
Keypad with
42 softkeys
See opposite
mm/in
conversion
PRESET
function to enter
a known value.
Acoustic signal.
Manual or automatic
triggering of data transfer.
Output of predefined
reports with customized
headings (5 languages
available) using an external
printer (A4 format).
Opto-electronic
RS-232
bi-directional and
Centronics
TESA MICRO-
HITE plus M
IP50 (IEC 60529)
LC display,
2.6 x 1.3 in /
67 x 33 mm
in size. 3-line display
(alphanumeric) plus
graphical symbols.
7-decade value display
plus minus sign.
Both auxiliary displays 1
and 2 have 7 or 4 signs
.4 x .2 in /
10 x 4.9 mm
(values) or
.3 x .15 in / 7.5 x 3.7 mm
and 5 x 2.5 mm
(displays 1 and 2)
Keypad with
20 softkeys
See technical
data on page
K-12
in/mm
conversion
PRESET
function
to enter
a known value.
Acoustic signal.
Choice of 7 languages
for report headings
RS-232, opto-
electronic and
bi-directional
TESA MICRO-
HITE plus M
IP50 (IEC60529)
Factory
standard
Measuring span,
application range and
accuracy as shown on
page K-17
Rust-inhibitor
cast iron base with
3 ground circular faces
in hardened stainless
steel
Air cushion usable
for easy movement of the
height gage across the
surface plate
Incremental
glass scale
with reference point,
dividing period of 20 m.
Opto-electronic value cap-
ture (TESA patent)
11.5 x 10
-6
K
-1
Measuring head
mounted on a
ball-bearing and displaced
by means of both the
knurled wheel and crank.
Drive system can be
locked or tightened.
Fine adjust can also be
additionally mounted.
Available as an option.
Automatic value capture
with a constant measuring
force. Visual and acoustic
signal for
acknowledgment
12 in / s
300 mm / s
1.6 0.25 N
(at switch point)
RS-232,
opto-electronic
Continued next page
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M-17
State-of-the-art concept associated with a
high-quality design is the fruit of 20 years of
experience in the manufacture of electronic
height gages.
Ideal for inspection job close to the produc-
tion. No cumbersome cables to clutter up the
working area.
Fast, simple and reliable probing
of the workpiece and the bores, especially.
3 main instruments available with either a 365,
615 or 920 mm measuring span.
Numerical display to 0.0005, 0.001, 0.01 and
0.1 mm.
0.000020"/ 0.0005 mm
.0001"/ 0.001 mm
.001"/ 0.01 mm
.01"/ 0.1 mm
Extremely accurate measuring of deviations
from length, straightness and perpendicularity
due to the automatic correction of the bias
errors through CAA (Computer Aided
Accuracy).
Coefficient of linear expansion
identical to steel (11.5 x 10
-6
K
-1
).
POWER PANELfor value processing and
output with interactive display to guide the
operator.
No manual calculation.
99 workpiece-oriented measurement cycles,
programmable. Each cycle includes a number
of 64 features with related limits of size.
Built-in printer for result output or possible use
of an external unit to get a hardcopy in A4
format.
RS-232 data output.
Every height gage comes with a SCS calibra-
tion certificate.
Free Master Piece for determining probe con-
stant included with every MICRO-HITE unit.
Rechargeable
battery pack,
6V, 3.0 Ah or mains
adapter
24 h with
use of the
battery pack and 2 h
for the pump in use for
creating the air-cushion
50 F to 104 F
10 C to 40 C
14 F to 140 F
-10 C to 60 C
80%, with no
condensation
Protection IP 40
(IEC 60529)
EN 50081-1
EN 50081-2
EN 50082-1, EN 50082-2
(as long as the mains
adapter is not used)
Net weights
(without panel
and battery pack)
Main 73 lbs
instrum. 84 lbs
99 lbs
Transport
packing
Identification
number
SCS calibration
certificate
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M-18
MICRO-HITE
Main display
0.5 in x .25 in,
auxiliary display
.25 in x .12 in.
PRESET
function for
entering a known value
Input of size limits for
toleranced features
Continuous display
Manual or automatic
triggering of data transfer
Output of inspection
reports with headings in
5 languages. A4 format
also available using an
external printer unit.
Protection IP40
(IEC 60529)
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M-21
Optional Accessories
Factory
standard
599-1011-230 86552 TESA IG-13 Probe Set
consisting of:
00760139 1 TESA IG-13 digital probe with
measuring span of 0.5 in / 13 mm
00760138 1 Attachment for TESA IG-13
digital probe
Other Accessories
19.60005 86331 Lift lever for the measuring arm
35.40501 42734 Extension .400 in / 10 mm for the
measuring insert
04761047 28895 Extension cable needed to connect
TESA IG-13 to MICRO-HITE M
6
2
599-1011-70 86731 TESA MEMOTAST- special
Switchable probe. Technical data are valid
for use of this probe in conjunction with
TESA MICRO-HITE, model 10 or 11.
N m
0.5 (3 + 3
.
L) m 3
L = m
10
116,3
13
Model 350 600 900
in .00024 .00028 .00030
Straightness error
Straight regression line
Perpendicularity and Angles
Optional Accessories for TESA MICRO-HITE
M and MICRO-HITE
Height Gage
The compact TESA-HITE motorized height
gage includes a changeable probe system that
allows it to be operated in axial and radial posi-
tions. The high accuracy of the TESA-HITE
Height Gage allows it to be used as a fixed gage
to control one or two part dimensions. Simply
set the gage and move the part into position for
measurement. Data is output on the control
panel.
The TESA-HITE Height Gage features an incre-
mental measuring system and a switchable
measuring force for accurate, repeatable read-
ings. It includes an adjustable support arm, a
support column and a granite base.
Ideal for workpiece inspection close to the
production area.
4"/ 100 mm measuring span.
0.0001 in and 0.00001 in or 0.001 mm and
0.0001 mm digital display.
Max. perm. error of only 2 m due to the
automatic correction of the bias errors
through CAA (Computer Aided Accuracy).
Integrated temperature sensor giving the
height gage the same coefficient of linear
expansion as steel (11.5 x 10
-6
K
-1
).
Motorized measuring head for fast probing at
each measuring point.
Automatic value capture controlled over the
stability of the measuring force and the meas-
ured values.
Constant measuring force using the motor-
driven actuator. Switchable.
No manual calculation.
RS-232 data output with direct linkage to
TESA PRINTER SPC.
Memory capacity for 99 single values.
Factory
standard
4 in / 100 mm
0 to 6.3 in
0 to 160 mm
0.0001 in and
0.00001 in or
0.001 mm and 0.0001 mm
Max. perm. error
see table
Repeatability
limit-see table
Measuring stand
Measuring
table in granite.
Hardened steel column,
dull-chrome plated and
ground
Measuring table
(W x D x H) :
8 in x 12 in x 2 in.
Column: 50 x 300 mm
Finish lapped
Accuracy grade
00 according to
DIN 876, Part 1
TESA-HITE
Value sensor
Incremental
glass scale with opto-
electronic vavle capture,
dividing period 20 m
11.5 x 10
-6
K
-1
Electromotorized
head displace-
ment, .197 in and .394 in
/ s 5 and 10mm / s. Fast
move 1.18 in / 30 mm / s,
also allowed manually.
Fixing shank for
meas. inserts:
.236 in x .394 in / 6 mm
dia. x 10 mm long
0.63 0.1 N
or 1 0.1 N, switchable.
Electromotorized
actuator
Rechargeable
battery
SCS calibration
certificate
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M-23
Factory
standard
Transport
packing
07.60194 27302 Axial insert holder with a M1.4 thread
07.60195 27303 Axial insert holder with a M2.5 thread
07.60196 27304 Axial insert holder with a M3 thread
07.60197 27305 Radial measuring insert with a 5 mm dia. tungsten carbide ball tip
07.60198 27306 Radial insert holder with a 4 mm dia. fixing bore
07.60199 27307 Universal insert holder with a 4 mm dia. fixing shank (to be used in
conjunction with the radial insert holder No. 07.60198); with M1.4
and M2.5 threads (2x2) for the measuring inserts
07.60200 27308 Insert with a 5 mm dia. tungsten carbide ball tip and a 4 mm dia.
fixing shank for use with the radial insert holder No. 07.60198
07.60201 27309 Insert with a 3 mm dia. tungsten carbide ball tip and a 4 mm dia.
fixing shank for use with the radial insert holder No. 07.60198
07.60202 27310 Spare batteries for panel No. 07.60204, 6 Vdc / 1.2 Ah
47.61052 27311 RS-232 connecting cable
TESA-HITE to TESA PRINTER
SPC or PC (SUB-D 9polig m/f)
104
248
300
5
0
8
1
0
4
3
2
3
3
5
0
90
15
2
8
4
6
10
M
3
1
3
15
M
1.4
M3
10
07.60194 - 07.60196
07.60201
07.60200
07.60199
07.60198
12
31
4
3
33
4
5
16.5
2
2
.
5
5
6
M1.4 (Nr.07.60194)
M3 (Nr.07.60196)
5
0
5
0
74
200
50
4
M1.4
6
.
5
10
15
8
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M-24
in mm
00730049 28993 TESA -HITE Height Gage 0 to 6.3 0 to 160
consisting of the following components:
1 TESA measuring stand with granite
measuring table, 8 in x 12 in x 2 in / 200 x 300 x 50 mm
1 TESA-HITE electronic device
including
in in mm mm
07.30050 28526 1 TESA-HITE value sensor 4 100
07.60204 28527 1 Control panel connected to TESA-HITE 0.0001 0.001
0.00001 0.0001
07.60191 28525 1 Connecting cable TESA-HITE 100 / Panel
07.60195 27303 1 Axial insert holder with M2.5 thread
35.10002 41114 1 Insert with a 3 mm dia. tungsten carbide ball tip
07.60197 27305 1 Insert with a 5 mm dia. tungsten carbide ball tip and offset point
07.60192 27300 1 Master piece for determining the probe constant, 0.39370 in / 10 mm
47.61054 88187 1 Mains adapter, 110 to 240 Vac / 50 to 60 Hz
Accuracy
16.5
2
2
.
5
5
6
M2.5
15
2
6
6
25.5
5
18
50
7
2
1
0
0
.
1
5
m
55
4
4
.
5
07.60195 07.60197 07.60192
in / m in / m
Position of the measuring
insert relative to the measuring
bolt axis
coaxial 0.00005 / 1.0 0.00002 / 0.5
offset 0.0001 / 1.2 0.00004 / 1.0
With use of the standard accessory
Control panel
LCD Display
field: 2.6 in x 1.3 in.
Display type:
3-line display (alphanu-
meric, 7-segment / sign)
plus graphical symbols.
Value display: 7-digit
plus minus sign.
First and secondary
displays have 7 or
4 signs.
Display:
.394 in x .192 in
auxiliary displays 1 and
2: .295 in x .145 in
or .197 in x .10 in.
Keyboard with
20 function keys
PRESET
function to
enter a known value
Acoustic signal
Report headings avail-
able in 7 languages
RS-232,
opto-electronic
and bidirectional
Main adapter
No. 47.61054 :
110 to 240 Vac / 50 to 60
Hz / 6.6 Vdc / 750 mA
Additional data
41 F to 104 F
5 C to 40 C
14 F to 140 F
-10 C to 60 C
80%,with no
condensation
Net weights:
36 lbs
(stand No. 07.60203).
6 lbs (TESA-HITE
No. 07.30050).
3 lbs (control panel
No. 07.60204 with cable
No. 07.60191) .
Protection IP 50
(IEC 60529)
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
Transport
packing
Identification
number
Inspection
report
Declaration
of conformity
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M-25
599-1011-275-2 87239 The Basic Impact Printer is an economical printer for most
new B&S tools with digital RS-232 output. It has no memory
and no statistics. Powered by 110 VAC mains via an
adapter/transformer with 6 foot cord.
Technical Data:
Character Format: ASCII character set - 10 bits per character required, 7 or 8 of
which are data bits
Serial Interface: Selectable BAUD rates - 300, 600, 1200, 2400, 4800, 9600,
19200
Character Buffering: 1.5K
Data Input Conn.: DB25 pin male receptacle
Print Method: Impact dot matrix using Epson cash register ribbon
Character Matrix: 6 x 8 dot matrix
Character Spacing: 24 column - 12.8 characters/inch, 32 column - 17 charac-
ters/inch, 40 column - 21 characters/inch
Print Speed: 38 lines/min - 24 column, 33 lines/min- 32/40 column
Paper: Plain cash register paper - 2.25" W x 2.75" O.D. x .44" I.D.
47.61023 41271 9-pin RS-232 Cable for Connecting Micro-Hite to PC or Simple
Printer (9 pin to 25 pin RS-232 adapter is also necessary to use
this cable with the 599-1011-275-2 Simple Printer listed above).
64.90000 87359 SPC Printer which can be connected to most current TESA/Brown
& Sharpe measuring instruments. The data transferred can be
printed in the form of an inspection report with simple SPC statis-
tics. Easy to use and quick to set up, this printer features a
thermo-sensitive print head which provides clear, bold type. It is
capable of calculating a wide range of statistical values, including
N, -NG, +NG, P, MAX, MIN, R, X_, sn, sn-1, Cp, and Cpk. It also
prints a histogram of measured values and features three color
(red, orange, and green) LED display for fast, effective classifica-
tion of inspected parts.
Technical Data:
Capacity: 1999 measured values, one feature
Matrix printer: Thermo-sensitive printing, 40 columns
Power supply: Adaptor 115VAC - 7.3 V DC
Connectors: Mini-Jack for foot switch Sub-D 9 pm, RS-232 input ,Ansley
10 pm input
Working temperature range: 50 to 104 F/10 to 40 C
Dimensions: 7 in x 7 in x 3.3 in
Weight: 1.2 lbs.
Electromagnetic compatibility as per: EN50081-1, EN50081-2, EN50082-1, EN50082-2
consisting of the following components:
1 115 VAC SPC printer
1 Thermal paper roll
1 Power supply unit (Part Number 07.60158)
Optional Accessories:
47.68001 41300 Foot control switch
47.68035 27005 6V Battery for cordless operation
47.65013 27006 Thermal paper roll - 110 mm wide
47.61036 86551 Connecting cable (MICRO-HITE to SPC Printer)
Other Interface Cables To GageTalker, hand held or GTIII
47.61022 41270 Workstation/SPC50/SPC100
47.61023 41271 To PC-AT 9 pin RS-232
47.61024 41272 To printer RS-232
47.61026 26256 To printer (Seiko DPU201GS)
Printers for MICRO-HITE
350/600/900
TESA-HITE
Height Gages
Printers are options for TESA-HITE .
HEI GHT GAGES
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M-26
599-1011-119-05 25088 Practice piece
Allows 1D and 2D, as well as straightness,
perpendicularity and parallelism measure-
ments. For information on the programmed
measurement cycles, see the instruction
manual on TESA POWER PANEL.
Transport
packing
Declaration
of conformity
SWISS
07.6013
PAT.
PENDIN
SWISS
07.6013
PAT.
PENDIN
1
0
5
5
53.5
2
4
1
148 100
28
8
M
3
25
8
26,6
2
,
9
M
3
22,1
26,6
1
,
9
M
3
22,6
26,6
0
,
9
M
3
23,1
7
8
4
3
1,5
0
,
5
7
6
4
1,2
1
6
4
20
45
6
4
M
3
M
3
M
3
4,5
8
07.60134
07.60135
A
07.60133 27602 TESA QUICK CENTER
Measuring device (TESAs patent) for
quick bore measurement by automatically
establishing the culmination point.
To be used with the measuring inserts listed
below, exclusively.
007.60135 26136 Roller-bearing insert, .20 in / 5 mm dia.
Application range for bores from .275 in / 7 mm
up to .985 in / 25 mm dia.
07.60134 26137 Roller-bearing insert, .394 in / 10 mm dia.
Application range for bores from .70 in / 18 mm
up to 3.15 in / 80 mm dia.
07.60175 28365 Set of optional measuring inserts
Provided in a fitted plastic case with:
A 1 Insert holder
B 1 Hardened steel pin for grooves, centering
shoulders, blind bores etc., tilted through 8
C 1 Hardened steel pin, cylindrical for depth
measurement.
Measuring inserts with hardened steel
ball tip
D 1 Insert with a .035 in / 0.9 mm dia.
E 1 Insert with a .075 in / 1.9 mm dia.
F 1 Insert with a .115 in / 2.9 mm dia.
G 1 Measuring insert with a cone-shaped steel
measuring face, hardened, .315 in / 8 mmdia.
Extensions, .788 in / 20 mm long
1 Threaded extension M3 to M3
1 Threaded extension M3 to M2.5
B
C
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M-27
Transport
packing
Declaration
of conformity
6
55
1
0
6
55
D
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6
4
2
55
12.5
M
1
.
4
1
0
91
6
55 M1,4
M2,5 M1,4
12
6
75 / 150
6
9
2
6
2
1
3
2
2
9
0
95
6
R2,5
599-1011-222
599-1011-223
599-1011-206 599-1011-207
599-1011-208 599-1011-210
599-1011-211
599-7030-40 599-7030-120
18.60307
599-1011-218
599-1011-212
Special Accessories for MICRO-HITE
350/600/900
TESA-HITE
400/700 / TESA-HITE
350/600
599-1011-305 27326 Partial set of accessories G
599-1011-200 51650 Full set of accessories G
Supplied in a suited plastic case with the following components :
599-1011-223 51777 1 Measuring insert with a .120 in / 3 mm dia. tungsten carbide
ball tip G G
599-1011-222 51637 1 Measuring insert with a .400 in / 10 mm dia. tungsten carbide
ball tip G G
Measuring inserts with tungsten carbide, barrel-
shaped measuring faces for cylindrical bores, as well
as for determining the position of metric (or similar)
inside threads
599-1011-206 51621 1 Insert with a .090 in / 2.2 mm dia. (for M3 - M16) G
599-1011-207 51622 1 Insert with a .180 / 4.5 mm dia. (for M6 - M48) G
Measuring inserts with tungsten carbide disc tip for
grooves, slots, centering shoulders, etc.
599-1011-208 51623 1 Insert, E = .040 in (1 mm) / .180 in (4.5 mm) dia. G
599-1011-209 51624 1 Insert, E = .040 in (1 mm) / .560 in (4.5 mm) dia. G G
599-1011-210 51625 1 Insert, E = .120 in (3 mm) / .760 in (19 mm) dia. G
599-1011-211 51626 1 Insert with a .080 in / 2 mmdia. cylindrical carbide measuring face G
599-1011-212 51627 1 Holder for TESATAST probe inserts having either a
M1.4 or M2.5 thread G G
TESATAST probe inserts with a carbide ball tip,
M1.4 thread
599-7030-40 44827 1 Insert with a .040 in / 1 mm dia. G G
599-7030-80 44828 1 Insert with a .080 in / 2 mm dia. G G
599-7030-12044829 1 Insert with a .120 in / 3 mm dia. G G
599-1011-218 51632 1 Measuring insert with cylindrical measuring face
.400 in (10 mm) dia., .48 in (12 mm) long. Stainless steel
body, hardened. Tungsten carbide measuring face. G
Insert holder for increasing the measurement depth
599-1011-202 51617 1 Holder for measurement depths up to 4.4 in (L = 3.0 in) G
599-1011-203 51618 1 Holder for measurement depths up to 7.25 in (L = 5.9 in) G
599-1011-201 51616 1 Insert holder for extending the application range G
599-1011-219 51633 1 Measuring insert with a stainless steel pin, hardened
with one flat and one spherical carbide measuring face.
Interchangeable pin. G
HEI GHT GAGES
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Features:
6 x 6 working surface.
Simplifies leveling of workpieces.
Single plate with solid 3-point bearing.
Fine-pitch adjusting screws.
Hardened and ground work surface flat within .000075".
Reference hole at center of pivot point facilitates location of work.
Leveling Plate
Single-plate design makes the Leveling Plate fast and easy to use with transfer stands when
measuring workpiece flatness and straightness.
The Leveling Plate pivots on one point with two fine-pitch, micrometer-type
leveling screws to provide a solid 3-point bearing. Adjustment is simplified because only one
plate needs to be moved, eliminating the back and forth
setting required with dual-plate leveling devices.
The hardened and ground work surface is flat within .000075". A small reference hole indicating
the center of the pivot point is provided in the top surface to assist in locating work.
599-922-6 44716
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M-29
HITE-CHEK
indicator.
The base of the HITE-CHEK Jr. Height Transfer/Squareness Gage is 3.5" x 2.5" x 1.300" high.
HITE-CHEK Jr.
checks squareness
599-585-1 27547
Includes 4" long , straight indicator rod and clamp.
Indicator mounting rod has a .22" diameter on one end and a
.25" on the other.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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Length Measuring Equipment with Inductive Probes
Brown & Sharpe/TESA offers a complete family
of value sensors (electronic probes) as well as
dedicated measuring instruments for the most
demanding applications. Our standard probes -
also called half-bridge probes - are electronic and
require no adjustment.
Countless Measuring
Capabilities
All Brown & Sharpe/TESA electronic probes can
either be used with hand-held internal and exter-
nal measuring instruments or in conjunction with
measuring stands and other typical measuring
devices. Brown & Sharpe offers axial probes with
linear displacement of the measuring bolt, angled
probes with inclinable lever, or probes with paral-
lel guiding that are specially designed for multi-
gaging devices and other equipment for in-
process inspection.
These probes are primarily used for making com-
parative measurements, based on a master stan-
dard, which is typically a gage block or
setting ring.
Random errors are significantly reduced as dis-
play setting and all subsequent measurements
are usually made under the same
conditions.
Brown & Sharpe measuring instruments are
provided with an analog and/or digital display
depending on their type.
Signal processing can be made with positive or
negative polarity signs. The use of one
single probe enables single measurements of
internal or external dimensions while the use of
two probes produces either a sum measure-
ment or a difference measurement.
The ability to store values provides a level of
security while taking dynamic measurements.
The smallest or highest value as well as the dif-
ference between both values are examples of
the part features that are questioned when
capturing form and position errors.
Limit deviations are used to classify the meas-
ured values. These provide notification when
out of tolerance conditions occur.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
General Overview of the Measuring Functions
Single measurements with positive polarity sign (+A)
Measuring
external dimen-
sions with use
of a measuring
stand, snap gage,
etc.
Inspecting with
change of the
polarity sign.
Display will show
a low value for a
small bore or a
high value for a
large diameter.
Single measurements with negative polarity sign (-A)
Difference measurements with opposite polarity signs (+A -B)
Sum measurements with positive polarity signs (+A +B)
Measuring exter-
nal dimensions
regardless of the
form and posi-
tion errors.
Performing
step, cone and
inclination
measurements.
Establishing form
and position
errors such as
runout errors
with use of the
memory function
(max)-(min) as
shown in the
example.
0
+
-
0
+
-
0 + -
A
A
A
L
A
0
-
+
0
-
+
0 + -
A
A
A
A
0
+
-
0
+
-
0
+
-
0
+
-
0 + -
A
A
B
B
B
A
A
B
L
0
+
-
0
+
-
0 + 0
B A B
A B A
B B
A
A
m
a
x
m
a
x
-
m
i
n
m
i
n
B
A
B ....
B
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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TESATRONIC
TT 10
Electronic Length Measuring Instrument
Pocket-sized, battery-operated electronic instrument for use on the move Ideally suited for
your measurement tasks on the surface plate, in the inspection room right next to the production
floor or directly on the machine Provides full portability where theres no room for a
cumbersome power cable.
Simple-to-use function keys used in conjunction with the combined analog/numerical
indication providing easy reading.
LCD, pointerless display field for high repeatability and negligible hysteresis.
3 measuring ranges, switchable manually or automatically depending on the size of the meas-
ured value.
Inch and metric conversion.
Additional signal amplification (5x) for easy display setting.
Quick zero-setting thanks to digital technology.
Signal input for one probe.
RS-232 compatible digital-output, opto-coupled.
Measuring ranges and numerical interval
m m in in
1 without measuring 500 10 0.025 0.0005
5x setting 100 2 0.005 0.0001
2 without measuring 50 1 0.0025 0.00005
5x setting 10 0.2 0.0005 0.00001
3 without measuring 5 0.1 0.00025 0.000005
Zoom
Function
Used
for
DIN 32876
Part 1
2.6 x 2.25 in
66 x 57 mm
LC display field
.354 x .177 in
9 x 4.5 mm
Response
time of display
100 ms.
Hold time 100 ms.
Zero drift*
0.005% / C
Frequency limit of display
with reference to signal
input : 10 Hz
Max. display
error *: 2%
1 numerical
interval
Opto-coupled
RS-232
compatible out-put
3.5V to 4.5V,
3 batteries type
LRC 6, 1.5V, AA.
Power consumption:
7 mW / 3.5V
Self-controlled voltage
fluctuation
Drive voltage
of the probe: 0.7V
Drive frequency:
13 0.65 kHz
32 F to 140 F
14 F to 158 F
80%, with no
condensation
Protection IP42
(IEC 60529)
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
3.75 x 6.7 x 2.7 in
95 x 130 x 68 mm
(W x D x H)
1.08 lbs.
(with batteries)
Transport
packing
Identification
number
Declaration
of conformity
* with reference to 68 F
as well as a relative
humidity of 50%.
44.30008 41239 TESATRONICTT 10
Electronic measuring instrument with
analog and numerical display;
3 measuring ranges switchable from metric
to inch; 1 probe input ; RS-232 output.
Provided with the following accessories :
3 Batteries, 1.5V, type LRC 6, AA
1 Visual template for value classification
Optional accessories :
47.68000 41299 1 Hand Switch
47.68001 41300 1 Foot Switch
47.61022* 41270 1 Output Cable 10 pin
47.61023* 41271 1 Cable to PC-AT RS-232 (9 pin male)
47.61024* 41272 1 Cable to Printer RS-232 (925 pin male)
47.61026* 26256 1 Cable to Printer (Seiko DPU201GS)
(9 pin female)
*Cables can be used on all TESATRONIC TTD Measuring Instru-
ments equipped with the new opto-coupled RS-232 output card.
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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TESATRONIC
TT 20, TT 60 and TT 80
Electronic Length Measuring Instruments
Feature the most advanced technology Provide functional reliability - Simple-to-use-Essential for
shop floor inspection or in the measurement laboratory.
TESATRONIC TT 20,
TT 60 and TT 80
DIN 32876
Part 1
5 x 2.5 in
126 x 62 mm
LC display
4.3 in / 110 mm
scale length
50
scale divisions
.087 in / 2.2 mm
6-digit display
plus minus sign
.5 x .25 in
12.5 x 6.6 mm
Zero drift
and drift of the
signal amplification*:
0.005 % / C
No drift for the registered
values
1 numerical
interval
RS-232
opto-coupled
output
6.5 Vdc up
to 7.3 Vdc
Consumption: 2 W
Self-controlled voltage
fluctuation
Drive voltage of the
probe: 3V
32 F to 140 F
14 F to 158 F
80%, with no
condensation
Resistant
plastic
Protection: IP 54
(IEC 60529) for
the front face only.
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
10 x 9.25 x 4.75 in
255x235x120mm
(B x T x H)
2.4 lbs.
* with reference to 20 C
as well as a relative
humidity of 50%.
TESATRONIC
TT 60
Same features as model TESATRONIC TT 20, but with added functions that include:
Memory for retaining extreme values (max), (min), (max - min) as well as the mean
value of (max) minus (min).
Dynamic measurement with acquisition of more than 100 single values/ s.
Value classification with output signals through contact relay for 5, 10, 20 and 40 good classes.
Remote signal processing using the analog output.
TESATRONIC
TT 20
Includes a combined analog/numerical display 2 probe inputs
for single, sum or difference measurements.
Large LC display for error-free reading.
Better repeatability and negligible hysteresis as the analog display has no mechanical pointer.
Choice between pointer or bar graph.
All measuring functions readable on the LC display.
7 measuring ranges selectable manually or automatically according to the size of the
measured value.
Direct conversion from metric to inch units.
Zeroing with just one touch button for each measuring channel.
Setting of tolerances through the keyboard.
3 quality classes displayed through LEDs with control signal outputs.
Lockable display for step-by-step measurement routines.
Automatic recognition of the connected TESA probe with direct adaptation of the measurement
signals to the right output (only for TESA probes made in 1997 or later).
Opto-coupled RS-232 output, bi-directional.
Power supply through mains adapter.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Measuring ranges with scale divisions or numerical intervals (TESATRONIC TT 20 and TT 60)
m m m in in in
5000 0.1 200 0.200 0.000005 0.01
2000 0.1 100 0.100 0.000005 0.005
500 0.1 20 0.02 0.000005 0.001
200 0.1 10 0.01 0.000005 0.0005
50 0.1 2 0.002 0.000005 0.0001
20 0.1 1 0.001 0.000005 0.00005
5 0.1 0.2 0.0002 0.000005 0.00001
44.90003 87357 TESATRONICTT 20
Electronic length measuring instrument with analog and
numerical display; 7 measuring ranges switchable from metric
to inch; value classification with 1 good class and signal output
through contact relay; 2 probe inputs; RS-232 output.
44.90004 87358 TESATRONICTT 60
Same features as model TT 20, but with added memory; dynamic
measuring and signal output through contact relay for 5, 10, 20 or
40 good classes; analog output.
Delivery includes the following items :
1 Mains adapter, 110 to 240 Vac, 50 to 60 Hz, 6.6 Vdc, 750 mA.
1 Instruction manual.
Transport
packing
Identification
number
Declaration
of conformity
Additional data on
TESATRONIC TT 20
Response time*
of analog
display with pointer and
digital display: 80 ms
Holding time of digital
display: 10 ms
Frequency
limit for all
displays with reference to
the signal input: 12.5 Hz
Limiting value
for analog dis-
play as well as digital dis-
play and output*: 0.3%
Drive frequency
13 0.65 kHz
Additional data on
TESATRONIC TT 60
Response time*
of analog
display with pointer and
digital display: 80 ms
Holding time of digital
display: 80 ms
Response time of analog
display with bar graphs,
classification LEDs as
well as analog output:
30 ms
Response time**
of the memory: 10 ms
Frequency
limit for all
displays with reference to
the signal input: 12.5 Hz
Frequency limit with refe-
rence to the signal input:
20 Hz for the analog
output
100 Hz for the memory
Limiting value
for analog
display as well as digital
display and output*:
0.3%
Voltage range:
2V up to
10 V
* with reference to 68F
as well as a relative
humidity of 50%
** with reference to the
analog output signal
continued on next page
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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Output current : 2 mA.
Permissible adjustment
load: 5 k .
Residual ripple (with
probe at zero point):
1 mV
Reference voltage level:
analog earth 0V
Drive frequency:
13 0.65 kHz
Additional data on
TESATRONIC TT 80
Response time
of the analog/
digital display, classifica-
tion LEDs as well as both
digital and analog outputs:
100 ms
Holding time of digital
display: 100 ms
Response time **
of the memory:
100 ms
Frequency
limit for all
types of display as well
as the memory with
reference to the signal
input : 10 Hz
Limiting
values *:
2% for analog display
0.15 for digital display
0.3% for analog output
0.15% for digital output
Voltage range:
2V to 10V
Output current :
2 mA
Permissible adjustment
load: 5 k
Residual ripple (with
probe at zero point) :
1 mV
Reference voltage level:
analog earth 0V
Drive frequency:
13 kHz 0.5%
* with reference to 68F
as well as a relative
humidity of 50%.
** with reference to the
analog output signal
Measuring ranges with scale divisions or numerical intervals (TESATRONIC TT 80)
m m m in in in
5000 0.01 200 0.200 0.000001 0.01
2000 0.01 100 0.100 0.000001 0.005
500 0.01 20 0.02 0.000001 0.001
200 0.01 10 0.01 0.000001 0.0005
50 0.01 2 0.002 0.000001 0.0001
20 0.01 1 0.001 0.000001 0.00005
5 0.01 0.2 0.0002 0.000001 0.00001
2 0.01 0.1 0.0001 0.000001 0.000005
0.5 0.01 0.02 0.00002 0.000001 0.000001
44.90005 27550 TESATRONICTT 80
High-resolution electronic length measuring instrument provided
with a combined analog/digital display, 9 measuring ranges switch-
able from metric to inch, value classification with 1 good class and
signals output through contact relay for 5, 10, 20 or 40 good
classes, memory, dynamic measuring capability, 2 probe inputs,
RS-232 interface as well as analog output.
Delivered with the following accessories :
1 Mains adapter - 110 to 240 Vac, 50 to 60 Hz, 6,6 Vdc, 750 mA
1 Instruction manual.
TESATRONIC
TT 80
High-resolution measuring instrument Fitted with a combined analog/digital display Provided
with 2 probe inputs for single, sum and difference
measurements.
Same features as TESATRONIC TT 20 but with the following added functions:
9 measuring ranges with numerical interval to 0.01 m or 0.000001 in.
Memory for extreme values (max), (min) and (max) - (min) as well as mean of (max) and (min).
Dynamic measurement with acquisition of more than 10 single values/ s.
Value classification with output signals through contact relay for 5, 10, 20 and 40 good classes.
Remote signal processing using the analog output.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
TESATRONIC
TTA 20 Electronic
Length Measuring Instrument
Compact design with analog indication and value classification facility Aluminum housing for harsh
shop floor environment Easy to handle.
Easy-to-read analog display with mirror strip to avoid parallax error.
6 measuring ranges.
Metric / Inch conversion.
Easy display setting through electrical zero.
2 probe inputs for single, sum or difference measurements.
1 auxiliary signal input, e.g. for the correction values.
LEDs for signalling the relevant quality class with green for (Good), yellow for (Rework) and red
for (Scrap).
Potentiometer for setting the limit deviations.
Polarity selector switch for the classification signals (internal and external dimensions).
Switch for locking or unlocking a displayed value.
Analog output for the connection of a remote displaying or scribing unit.
Measuring ranges and scale intervals
m m in in
1000 50 0.1 0.005
300 10 0.03 0.001
100 5 0.01 0.0005
30 1 0.003 0.0001
10 0.5 0.001 0.00005
3 0.1 0.0003 0.00001
44.30003 41234 TESATRONICTTA 20
Electronic length measuring instrument with analog display;
6 measuring ranges; switchable from metric to inch; value
classification with 1 good class and signal output through contact
relay; 2 probe inputs.
Supplied with one of the following cables depending on the country where goods are to be
delivered (must be specified when ordering):
Mains cable fitted with SEV connector, 3-wire cable type, 2 m long.
Mains cable fitted with VDE connector, 3-wire cable type, 2 m long.
Mains cable without connector, 3-wire cable type, 2 m long.
Optional accessory
44.60004 42743 15-pin connector for both analog output and classification
signal output.
DIN 32876
Part 1
100 mm
scale length
Response time:
1 s (display),
20 ms (analog output),
10 ms (output signal of
the classification)
Zero drift*
0.005% / C
Frequency limit *
display: 1 Hz
analog output:: 50 Hz
classification: 30 Hz
Limiting value*:
1.5% (display),
0.3% (analog output)
Negligible
(display) or 5%
(classification signals)
Voltage 1V,
output current
3 mA, perm. adjustment
load 2 k , residual
ripple (at zero) 1 mV.
Reference voltage level :
analog earth (0V)
230 or 115V
- 10% to 20%,
50 to 60 Hz
Power consumption:
20 VA
Drive voltage
of the probe: 1.5 V
eff
-10% to 5%
Drive frequency:
13 0.65 kHz
32 F to 122 F
14 F to 158 F
Protection IP40
(IEC 60529)
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
258 x 190 x 158
mm (W x D x H)
7.5 lbs
Transport
packing
Identification
number
Declaration
of conformity
* with reference to 68 F
as well as a relative
humidity of 50%
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-10
TESA
PRINTER SPC
Can be connected to TESA measuring instruments as well as those provided with a DIGIMATIC
output TESA PRINTER SPC is able to recognize the connected instrument and will execute an
automatic configuration.
(Normal) (Tolerance)
Statistical Features
Lower limit of size (LSL) G
Upper limit of size (USL) G
Tolerance G
Number of captured values
sampling extent G G
< lowest size G
> highest size G
part out of tolerance given as % G
Lowest list value G G
Highest list value G G
Value dispersion R G G
Arithmetical mean x
G G
Standard deviation
n
,
n-1
G G
Process capability Cp, Cpk G
Graphic Representations
Position of each single value within
the tolerance range (10 classes) G
Histogram G
LED Displays
Sorting of each single value with
green for Good, yellow for Rework G
and red for Scrap
Matrix printer
for printing on
a thermal paper roll
Paper width:
4.3 in / 110 mm
Print mode:
40 signs / line
RS-232
Data inputs (9-pin male
trapezoid input)
DIGIMATIC
(10-pin Ansley input)
Connector
with mini-jack
for the remote trigger
of data transfer
Mains adapter
230 Vac, 7.3 Vdc
Optional accessory:
6V battery pack,
rechargeable
122 F to 104 F
14 F to 140 F
Protection IP40
(IEC 60529)
EN 50081-1,
EN 50081-2,
EN 50082-1, EN 50082-2
7 x 7 x 3.3 in
180x 180x 84mm
(W x D x H)
1.21 lbs.
Transport
packing
Identification
number
Declaration
of conformity
Memory capacity:
9999 single values for one
feature per sample.
Two function modes (Normal)
and (Tolerance).
Limits of size quickly set on the
display of the connected instrument
with subsequent transfer to TESA
PRINTER SPC.
Output of statistical values that
are further printed with graphic
representations.
Printing of report headings that will
be completed by the operator.
Hard copies printed in a preferred
language (English, German,
French, Italian or Spanish).
Self-contained, battery-powered
printer unit (optional).
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Matrix printer
for printing on
thermal paper
2.25 in / 57 mm
wide paper roll
100 signs / s
RS-232,
bi-directional
Connector
with mini-jack for
the remote trigger
of data transfer
Battery pack
rechargeable
via the mains adapter
3.75 x 7 x 2.95 in
195 x 175 x 75 mm
(W x D x H)
1.16 lbs.
Transport
packing
Identification
number
Declaration
of conformity
64.90000 87359 TESA PRINTER SPC
Printer with memory, SPC statistics and
value classification; prints the results with
graphical representations using the matrix
printer provided with a 110 mm wide
thermal paper roll; RS-232 interface.
Delivery includes :
1 Thermal paper roll, 110 mm wide.
1 Mains adapter, 100 to 240 Vac,
50 to 60 Hz, 6.6 Vdc, 750 mA.
1 Mains cable US
Technical Data:
Capacity: 1999 measured values, one feature
Matrix printer: Thermo-sensitive printing, 40 columns
Power supply: Adapter 115VAC 7.3 V DC
Connectors: Mini-Jack for foot switch Sub-D 9 pm
RS-232 input Ansley 10 pm input
Working
temperature range: 50 to 104 F/10 to 40 C
Dimensions: 7 in x 7 in x 3.3 in
Weight: 1.2 lbs.
Electromagnetic
compatibility as per: EN50081-1, EN50081-2,
EN50082-1, EN50082-2
Optional accessories:
47.68035 27005 6V battery pack, rechargeable.
599-1011-275-2 87239 THE BASIC IMPACT PRINTER
An economical printer for most new
Brown & Sharpe tools with digital
RS-232 output. It has no memory and
no statistics. Powered by 110 VAC
mains via an adapter/transformer with
6 foot cord.
Technical Data:
Character Format: ASCII character set 10 bits per
character required, 7 or 8 of which are
data bits
Serial Interface: Selectable BAUD rates 300, 600,
1200, 2400, 4800, 9600, 19200
Character Buffering: 1.5K
Data Input Conn.: DB25 pin male receptacle
Print Method: Impact dot matrix using Epson cash
register ribbon
Character Matrix: 6 x 8 dot matrix
Character Spacing: 24 column 12.8 characters/inch
32 column 17 characters/inch
40 column 21 characters/inch
Print Speed: 38 lines/min 24 column,
33 lines/min 32/40 column
Paper: Plain cash register paper
2.25"W x 2.75"O.D. x .44"I.D.
599-1011-275-2
64.90000
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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Dimensions of
the connector fitted
to all TESA probes
(minimum cable
curve radius
R = 15 mm).
Probe sensitivity
All stated values are valid for
the following reference conditions:
Drive voltage 3 V
Drive frequency 13 kHz
Adjustment load 2 k
mV / V / mm
All types 73.75
Except for the
probe series
GT 61 / 62 29.5
FMS 130 / 132 49.17
1 Mounting stem or probe housing
2 Coil system
3 Item mounted between both the ferro-
magnetic core and measuring bolt for
the correction of the varying coefficients
of thermal expansion
4 Force compression spring
5 Anti-rotation guidance
6 Ball cage
7 Setting element for limiting the bolt travel
8 Measuring insert
9 In-between tube being part of the
coil system
10 Ferromagnetic core
11 Force spring stop
12 Ball-bearing guide tube
13 Measuring bolt
14 Sealing rubber bellow
15 Mechanical device for zero-setting
65
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3
,
8
2
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4
5
6
14
8
7
10
3
1
12
13
9
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3
8
5
4
10
12
15
1
6
9
2
TESA/Brown & Sharpe Electronic Probes
Key components in any electronic linear measuring system, TESA/Brown & Sharpe
inductive probes detect the slightest variation in size with absolute reliability. Whether
fixed to a simple measuring support or integrated by the dozen into a complex instal-
lation, they record dimensions with unvarying precision. Rugged and virtually insensi-
tive to temperature variation and electromagnetic interference, TESA/Brown & Sharpe
inductive probes are compact, can be used in any position and are easily brought into
contact with the work to be checked.
The pages that follow show the family of Brown & Sharpe/TESA standard half-bridge
probes that are compatible with the amplifiers shown in the previous pages. Most of
the probes shown here are also compatible with earlier Brown & Sharpe 960, 990,
and 1020 series amplifiers after normal recalibration/adjustment of the amplifier.
All electronic probes are mounted on ball-bearings, except for miniature
axial probes.
Ball-bearing measuring bolts are virtually insensitive to radial forces.
Probe guide system is efficiently protected against the penetration of solid and liq-
uid contaminants by sealing rubber bellows. In normal conditions of use, nitrile
elastomer rubber bellows are sufficient. For applications where the probes remain
permanently in contact with cooling and lubricating agents, we would recommend
the use of Viton rubber bellows.
Sealing bellows ensure full airtightness so that the measuring bolt is retracted by
throwing off the air contained in the probe. This provides optimum protection of
the guiding system as no mechanical means is used.
Electronic signal amplification with no use of any other mechanical
component produces excellent repeatability and low hysteresis.
Maximum resolution: 0.01 m.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Wiring plan of half-bridge probes Wiring plan of LVDT probes
Inductive probe related main parameters
S travel
U output current
0 electrical zero
L linearity range
L
f
linearity error
The linearity range L, which is the range within
which the max. perm. errors are contained, is
equal to the measuring range. All max. perm.
errors are limiting values given for linearity errors.
TESA LVDT Probes
These probes are based on a Linear Variable
Differential Transformer (LVDT). They have three
coils: one primary coil, which is is energized by a
sinusoidal alternation at 5 kHz, and two second-
ary coils, connected in opposite phase, which
generate the output current proportional to the
measuring travel.
0 -S
+U
+S
-U
L
f
L L
X
Ua
Uo
-Ua
Rs
Ua1,Fa1
Rch1
G1
U=KxX
Uo
Ua
Rs
Ua2,Fa2
Rch2
G2
U=KxX
X
Functioning Principle
All TESA electronic probes (value sensors) work
on the inductive principle with mechanical con-
tact of the workpiece. They are fitted with a
coil system inducing an alternating output volt-
age that depends on the the position of the
ferromagnetic core. With a symmetric position,
i.e. at electrical zero, no voltage is impressed. A
move of the core, which may be attached to
the measuring bolt while the measurand is
being taken, leads to a change in the induc-
tance. This change generates a signal that is
amplified and rectified before being displayed
and further output. Depending on the instru-
ment type, the analog signal will be shown on
a voltmeter or a numerical display after its digi-
tal transformation.
Unambiguous assessment of the measurand (at
bolt position) to the signal (displayed value) is
the main characteristic of the analog value
acquisition. One of its distinct advantages is
that the value primarily displayed will be repro-
duced in the event of a power cut (switch-off
or power failure).
Standard TESA Half-Bridge
Probes for use with TESA
Measuring Instruments
These probes have two serial coils with
middle output mounted side-by-side and
energized by a sinusoidal alternation at 3 kHz.
Both are linked together to a Wheatstone
bridge over an additional half-bridge.
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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General Information Valid for all Types
All of the characteristics given are valid for a reference temperature of 20C. These technical
specifications are applicable to probes fitted with the standard contact point.
Possible resolution: 0.01 m.
L = value measured from electrical zero in mm.
Linearity Error: The linearity error noted in the above table shows the maximum value.
The typical value can be half of the maximum value.
Nominal sensitivity (half-bridge): GT62/61 29.5 m/V/mm (conditions: 3V, 13 kHz/2 k );
all other types - 73.75 mV/V/mm.
TESA/Brown & Sharpe Electronic Probes
Quick Selection Tables
8 mm Diameter Axial Probes with Ball-Bearing Measuring Bolt
Standard probes
599-982-10 GT 21 2 4.3 axial mechanical Nitrile
32.10904 GT 21 2 4.3 axial mechanical Nitrile
32.10924 GT 22 2 4.3 radial by vacuum Nitrile
32.30057 GTL 21 2 4.3 axial mechanical Viton
32.30056 GTL 22 2 4.3 radial by vacuum Viton
Standard high-precision probes
32.30036 GT 21HP 0.2 4.3 axial mechanical Nitrile
32.30021 GT 22HP 0.2 4.3 radial by vacuum Nitrile
Standard long-travel probes
32.30027 GT 27 2 10.3 axial mechanical Viton
32.30026 GT 28 2 10.3 radial by vacuum Viton
Probes with extended measuring ranges
32.30041 GT 61 5 10.3 axial mechanical Viton
32.30042 GT 62 5 10.3 radial by vacuum Viton
Measuring
Range
mm
Cable
Exit
Bolt
Retraction
Sealing
Bellows
Travel
mm
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N ** m m C
0.63 6 60 yes 0.01 0.02 0.2 + 3
.
L
3
- 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 3
.
L
3
- 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 3
.
L
3
- 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 2.4
.
L
2
- 10 to 65 IP65
0.63 6 60 yes 0.01 0.02 0.2 + 2.4
.
L
2
- 10 to 65 IP65
0.63 6 60 no 0.01 0.01 0.07 + 0.4
.
L 10 to 40 IP64
0.63 6 60 no 0.01 0.01 0.07 + 0.4
.
L 10 to 40 IP64
0.63 8 60 yes 0.05 0.05 0.2 + 3
.
L
3
- 10 to 65 IP65
0.63 8 60 yes 0.05 0.05 0.2 + 3
.
L
3
- 10 to 65 IP65
0.9 8 60 yes 0.05 0.05 1 + 4
.
L - 10 to 65 IP65
0.9 8 60 yes 0.05 0.05 1 + 4
.
L - 10 to 65 IP65
** Nominal value of the measuring force at electrical zero, max. deviation 25%.
*** Mechanical frequency limit valid for the final value of the measuring range with an amplitude of 10%.
**** Max. perm. errors applicable to the linearity errors.
Moving
Mass
g
Frequency
Limit
Hz ***
Dismount
-able
(L in mm)
m ****
IEC
60529
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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8 mm Diameter Miniature Probes
Measuring bolt hanging from diaphragm springs
32.30001 GT 41 0.3 0.7 axial none Nitrile
32.30002 GT 42 0.3 0.7 radial by vacuum Nitrile
Measuring bolt guided on plain bearings
32.30035 GT 43 1 2.1 axial mechanical Viton
32.30017 GT 44 1 2.1 radial by vacuum Viton
Lever Type Probes
599-988 GT 31 0.3 0.7 angled
32.10802 GT 31 0.3 0.7 angled
Probes with Parallel Guiding
Standard probes
32.30019 FMS 100 2 5.8 parallel by air pressure
32.30028 FMS 102 2 5.8 angled by air pressure
32.30049 FMS 130 2.9 5.8 parallel by air pressure
32.30050 FMS 132 2.9 5.8 angled by air pressure
Probes (FMS protected)
32.30037 FMS 100-P 2 5.8 parallel by air pressure
32.30038 FMS 102-P 2 5.8 angled by air pressure
* Position in relation to the measuring movement.
Measuring
Range
mm
Cable
Exit
Bolt
Retraction
Sealing
Bellows
Measuring
Range
mm
Cable
Exit
Measuring
Range
mm
Cable
Exit *
Insert
Retraction
(accessory)
Travel
mm
Travel
mm
Travel
mm
SWISS MADE 32 30019 PAT PEND
SWISS MADE 32 30049 PAT PEND
SWISS MADE
Patented
PROTECTED
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N ** m m C
0.63 2 60 no 0.01 0.01 0.2 + 5
.
L
2
- 10 to 65 IP65
0.63 2 60 no 0.01 0.01 0.2 + 5
.
L
2
- 10 to 65 IP65
0.4 2 60 no 0.1 0.15 0.2 + 5
.
L
2
5 to 65 IP65
0.4 2 60 no 0.1 0.15 0.2 + 5
.
L
2
5 to 65 IP65
N ** m m C
0.1 12 25 no 0.1 0.25 0.2 + 50
.
L
2
- 10 to 50 IP40
0.1 12 25 no 0.1 0.25 0.2 + 50
.
L
2
- 10 to 50 IP40
N ** m m C
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP50
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP54
2 110 25 yes 0.5 0.5 0.2 + 3
.
L
3
- 10 to 65 IP54
** Nominal value of the measuring force at electrical zero, max. deviation 25%.
*** Mechanical frequency limit valid for the final value of the measuring range with an amplitude of 10%.
**** Max. perm. errors applicable to the linearity errors.
Moving
Mass
g
Frequency
Limit
Hz ***
Dismount
-able
(L in mm)
m ****
IEC
60529
Moving
Mass
g
Frequency
Limit
Hz ***
Dismount
-able
(L in mm)
m ****
IEC
60529
Moving
Mass
g
Frequency
Limit
Hz ***
Dismount
-able
(L in mm)
m ****
IEC
60529
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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LVDT Probes - General Overview
LVDT Probes with Parallel Guiding
mm
Standard probes
32.30033 FMS 100 LVDT 1.5 5.8 parallel by air pressure
32.30034 FMS 102 LVDT 1.5 5.8 angled by air pressure
Probes (FMS protected)
32.30039 FMS 100-P LVDT 1.5 5.8 parallel by air pressure
32.30040 FMS 102-P LVDT 1.5 5.8 angled by air pressure
* Position in relation to the measuring movement.
Measuring
Range
mm
Cable
Exit *
Insert
Retraction
(accessory)
SWISS MADE 32 30019 PAT PEND
SWISS MADE
Patented
PROTECTED
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N ** m m % *** C
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP50
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP50
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP54
2 3 V / 5 kHz / 100 k 150 0.5 0.5 0.25 - 10 to 65 IP54
** Nominal value of the measuring force at electrical zero, max. deviation 25%.
*** Max. perm. errors given as % for linearity errors refer to each relevant measuring span (= difference between both first and last
values of the measuring range). For max. perm. errors expressed in m, see the information provided with each LVDT probe on
the following pages.
Drive Voltage
DriveFrequency
Adjustment Load
Sensitivity
mV / V / mm
IEC
60529
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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32.90119 32.90120 32.90121 32.90122 32.90123 32.90124
ETAMIC (ZCB) GT 21 GT 22 GT 27 GT 28 FMS 100 FMS 102
32.90143 32.90144 32.90145 32.90146
MAHR GT 21 GT 22 GT 212 GT 222
32.90149 32.90150
MARPOSS GT 21 GT 22
N *
32.30059 GT 21 DC 2 0.63 axial
32.30058 GT 22 DC 2 0.63 radial
* Nominal value at electrical zero; max. deviation 25%. Valid for upright assembly position, with downward
oriented measuring bolt, as well as for static measuring.
Also available upon request :
S32180358 S32180315 S32080302 S32080692 S32080721
GT 27 DC 10V GT 28 DC GT 31 DC GT 41 DC GT 43 DC
S32080569 S32020402 S32080729 S32080661 S32020214
GT 44 DC 5V GT 61 DC GTL 222 DC 10V GT 272 DC GT 622 DC
S32001487 S32080524 S32730497 S32080361
FMS 100 DC FMS 102 DC FMS 132 DC 10V FMS 100 DC-IP54
Other existing versions: 2V / mm, 5V / mm and 10V / mm; max. output voltage 10V.
Measuring
Range / mm
Cable
Exit
DC Axial Probes
Provided with a direct current output for connection to a computer or any other
unit fitted with an analog input.
Compatibility of Brown & Sharpe
TESA
DIN 32676
Part 1
For technical
data, refer to
each single standard
probe
GT 21 DC and GT 22 DC
electronic probes
DIN 32876
Part 1
See
in the table
Axial probes
usable in any position
8 mm dia.
fixing shank
Drive voltage:
10 to 15V
Consumption: 15 mA
Adjustment load: > 1 k
Sensitivity: 1V / mm
0.1 m
0.15 m
Max. perm.
error of 15 m
relative to a 4 mm meas-
uring span (measuring
range 2 mm)
Other technical
data listed on
pages L-12 and L-13
Technical data sheets
GT 21 DC: 32.00396
GT 22 DC: 32.00397
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Axial Probes
Standard and LVDT Probes
Universal probes for common but constraining applications.
8 mm dia. probe housing. Can be clamped over its entire length.
Measuring bolt mounted on ball-bearings.
Both the probe housing and ball-bearing guide are separate from one another so that the
measuring bolt moves easily even if the probe is not clamped appropriately.
Degree of protection IP65 according to IEC 60529.
Wide range of accessories including measuring inserts, spring sets, etc.
DIN 32876
Part 1
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shank
Ball-bearing measuring
bolt
Distance from electrical
zero of both stops is
either adjustable (lower
stop) or depending on
the position of the latter
(upper stop).
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread
Cable length: 2 m
5-pin plug DIN 45322,
LVDT without plug.
Nickel-plated
housing
Stainless steel measur-
ing bolt, hardened.
Sealing bellows:
resistant Nitrile
or high-resistance Viton
(elastomer)
Moving mass:
6 g
Drive frequen-
cy13 kHz
( 5%).
Mechanical frequency
limit: 60 Hz
0.15 m / C,
GTL 21 and
GTL 211: 0.2 m / C
20 0.5 C
-10 C to 65 C
GT 21 HP:
10 C to 40 C
80%
Protection IP65
(IEC 60529),
GT 21 HP: IP64
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
GT 21 Probes with Axial Cable Exit
mm m m m ***
GT 21 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 3
.
L
3
32.00249
GTL 21 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4
.
L
2
32.00391
GTL 211 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4
.
L
2
32.00435
GT 21 HP - 2.2 0.1 - 1.2 4.3 0.01 0.01 0.07 + 0.4
.
L 32.00264
GT 21 LVDT - 2.2 0.1 - 1.7 4.3 0.15 0.15 4.5 **** 32.00228
** Distance from electrical zero. *** Max perm. errors applicable to the linearity errors (L in mm).
**** With reference to the 3 mm measuring span (measuring range 1.5 mm).
Technical
Data Sheets
Lower stop of the meas-
uring bolt **, adjustable
from to ex-factory
mm mm mm
R 1,5
8
h
6
61,5 20,5
-1,2 +3
0
92
99
9
3
8
GT21
GTL211
N *
Standard probes
599-982-10 GT 21 2 0.63 mechanical Nitrile
32.10904 GT 21 2 0.63 mechanical Nitrile
32.10905 GT 21 2 1.0 mechanical Nitrile
32.10906 GT 21 2 1.6 mechanical Nitrile
32.10907 GT 21 2 2.5 mechanical Nitrile
32.10908 GT 21 2 4.0 mechanical Nitrile
High-Precision probes
32.30036 GT 21 HP 0.2 0.63 mechanical Nitrile
* Nominal value at electrical zero, max. 25%. Valid for upright assembly position,
with downward oriented measuring bolt, as well as in static measuring.
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-22
N *
Standard probes
599-982-18 GT 22 2 0.63 by vacuum Nitrile
32.10924 GT 22 2 0.63 by vacuum Nitrile
32.10921 GT 22 2 0.16 by vacuum Nitrile
32.10922 GT 22 2 0.25 by vacuum Nitrile
32.10923 GT 22 2 0.4 by vacuum Nitrile
32.10925 GT 22 2 1.0 mechanical Nitrile
32.10926 GT 22 2 1.6 mechanical Nitrile
32.10927 GT 22 2 2.5 mechanical Nitrile
32.10928 GT 22 2 4.0 mechanical Nitrile
32.30056 GTL 22 2 0.63 by vacuum Nitrile
* Nominal value at electrical zero, max. 25%. Valid for upright assembly position,
with downward oriented measuring bolt, as well as in static measuring.
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
GT 22 Probes with Radial Cable Exit
. mm m m m ***
GT 22 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 3
.
L
3
32.00250
GTL 22 - 2.2 0.1 - 1.2 4.3 0.01 0.02 0.2 + 2.4
.
L
2
32.00392
GT 22 HP - 2.2 0.1 - 1.2 4.3 0.01 0.01 0.07 + 0.4
.
L 32.00265
** Distance from electrical zero *** Max perm. errors applicable to the linearity errors (L in mm).
Lower stop of the meas-
uring bolt **, adjustable
from to ex-factory
mm mm mm
Technical
Data Sheets
DIN 32876
Part 1
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shank
Ball-bearing measuring
bolt
Distance from electrical
zero of both stops is
either adjustable (lower
stop) or depending on
the position of the latter
(upper stop)
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread
Cable length : 2 m
5-pin plug DIN 45322,
LVDT without plug
Nickel-plated
housing
Stainless steel measur-
ing bolt, hardened
Sealing bellows:
resistant Nitrile or
high-resistance Viton
(elastomer)
Moving mass:
6 g
Drive frequen-
cy13 kHz
( 5%).
Mechanical frequency
limit : 60 Hz
0.15 m / C
or 0.2 m / C for
GTL 22
20 0.5 C
-10 C to 65 C.
10 C to 40 C
for GT 21 HP
80%
Protection IP65
(IEC 60529),
GT 21 HP: IP64
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
GT22
R 1,5
8
h
6
47 20,5
-1,2 +3
0
81,5
9
,
6
1
9
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N-23
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
GT 27 Probes with Axial Cable Exit
N *
Standard probes
32.30027 GT 27 2 0.63 mechanical Viton
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
GT 28 Probes with Radial Cable Exit
N *
Standard probes
32.30026 GT 28 2 0.63 by vacuum Viton
* Nominal value at electrical zero; max. deviation 25%.
Valid for upright assembly position, with downward oriented measuring bolt, as well
as in static measuring.
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
Axial Probes with Long Retraction Travel
Standard and LVDT Probes
Universal inductive probes for common applications, especially with multigaging devices.
Long retraction travel to prevent the probe from being damaged.
mm m m m ***
GT 27 - 2.2 0.1 - 1.2 10.3 0.05 0.05 0.2 + 3
.
L
3
32.00251
GT 28 - 2.2 0.1 - 1.2 10.3 0.05 0.05 0.2 + 3
.
L
3
32.00252
** Distance from electrical zero *** Max perm. errors applicable to the linearity errors (L in mm).
Technical
Data Sheets
Lower stop of the meas-
uring bolt **, adjustable
from to ex-factory
mm mm mm
DIN 32876
Part 1
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shank
Ball-bearing measuring
bolt
Distance from electrical
zero of both stops is
either adjustable (lower
stop) or depending on
the position of the latter
(upper stop).
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread
Cable length : 2 m
Standard probes with a
5-pin plug DIN 45322,
LVDT without plug.
Nickel-plated
housing
Stainless steel measur-
ing bolt, hardened.
Viton rubber bellows:
high-resistance elas-
tomer
Moving mass:
6 g
Drive frequency
13 kHz ( 5%).
Mechanical frequency
limit : 60 Hz
0.15 m / C
20 0.5 C
-10 C to 65 C
80%
Protection IP65
(IEC 60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
1
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N *
Standard probes
32.30041 GT 61 5 0.9 mechanical Viton
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
GT 61 Probes with Axial Cable Exit
Axial Probes with
Long Measuring Range
Standard and LVDT Probes
Probes designed for long measuring travels and low resolutions Specially suited for multigaging systems.
Correction factor 2.5 times to obtain the true values.
GT 62 Probes with Radial Cable Exit
N *
Standard probes
32.30042 GT 62 5 0.9 by vacuum Viton
* Nominal value at electrical zero; max. deviation 25%.
Valid for upright assembly position, with downward oriented measuring bolt, as well
as in static measuring.
Measuring
Range / mm
Bolt
Retraction
Sealing
Bellows
mm m m m ***
GT 61 - 5.1 5.2 10.3 0.05 0.05 1 + 4
.
L 32.00294
GT 611 - 5.1 5.2 10.3 0.05 0.05 1 + 4
.
L 32.00437
GT 62 - 5.1 5.2 10.3 0.05 0.05 1 + 4
.
L 32.00295
GT 61 LVDT - 5.1 5.2 10.3 0.2 0.2 20 **** 32.00337
GT 62 LVDT - 5.1 5.2 10.3 0.2 0.2 20 **** 32.00339
** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm).
**** With reference to the 10 mm measuring span (measuring range 5 mm).
Bolt endstops **
upper stop lower stop
mm mm
Technical
Data Sheets
DIN 32876
Part 1
See
in the table
Axial probes
usable in any
position
Signal combina-
tions with probes having
a standard resolution
may require your atten-
tion to needed correction
8 mm dia.
fixing shank
Ball-bearing measuring
bolt
Both lower and upper
bolt endstops are fixed
Interchangeable measur-
ing insert with a 3 mm
dia. tungsten carbide
ball tip. M2.5 thread.
Cable length : 2 m
5-pin plug DIN 45322.
LVDT without plug
Nickel-plated
housing
Stainless steel measur-
ing bolt, hardened.
Viton rubber bellows:
high-resistance elas-
tomer
Moving mass:
8 g
Drive frequency
13 kHz ( 5%).
Mechanical frequency
limit : 60 Hz
0.09 m / C,
GT 61 LVDT and
GT 62 LVDT: 0.16 m / C
20 0.5 C
-10 C to 65 C
80%
Protection IP65
(IEC 60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
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N-25
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N *
Measuring bolt hanging from diaphragms
599-989 GT 41 0.3 0.63 none Nitrile
Measuring bolt guided on a plain bearing
32.30035 GT 43 1 0.4 mechanical Viton
Measuring
Range / mm
Meas. Bolt
Retraction
Sealing
Bellows
GT 41 and GT 43 Probes with Axial Cable Exit
Axial Miniature Probes
Standard Probes
Compact probes specially designed for use where theres no room for longer
probes Possible assembly of measuring heads, etc.
DIN 32876
Part 1
See
in the table
Axial probes
usable in any
position
8 mm dia.
fixing shaft
Measuring bolt guided
on a plain bearing or
hanging from diaphragms
Both lower and upper
bolt endstops are fixed
GT 41 or GT 42 with a
fixed measuring insert;
spherical carbide meas-
uring face, R 0.75 mm.
GT 43 or GT 44 with a
selectable measuring
insert; spherical carbide
measuring face, R 1 mm.
M2 thread.
Cable length: 2 m
5-pin plug
DIN 45322
Nickel-plated
fixing shank
Resistant nitrile rubber
bellow or Viton rubber
bellow with high-resist-
ance elastomer
Moving mass:
2 g
Drive frequency
13 kHz ( 5%)
Mechanical frequency
limit : 60 Hz
0.1 m / C
20 0.5 C
GT 41 and GT 42:
-10 C to 65 C,
GT 43 and GT 44: 5 C
to 65 C
80%
Protection IP65
(IEC 60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
mm m m m ***
GT 41 - 0.3 0.4 0.7 0.01 0.01 0.2 + 5
.
L
2
32.00258
GT 43 - 1.05 1.05 2.1 0.1 0.15 0.2 + 5
.
L
2
32.00260
** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm).
Meas. bolt endstops: **
lower stop upper stop
mm mm
Technical
Data Sheets
8
h
6
R 0,75
34
47
4
+0,4 -0,3
0 GT41
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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Axial Miniature Probes
Standard Probes
Compact probes specially designed for use where theres no room for longer probes Possible
assembly of measuring heads, etc.
N *
Measuring bolt hanging from diaphragms
599-989-1 GT 42 0.3 0.63 by vacuum Nitrile
Measuring bolt guided on a plain bearing
599-989-2 GT 44 1 0.4 by vacuum Viton
* Nominal value at electrical zero; max. deviation 25%.
Valid in upright assembly position, with downward oriented measuring bolt,
as well as in static measuring.
Measuring
Range / mm
Meas. Bolt
Retraction
Sealing
Bellows
GT 42 and GT 44 Probes with Radial Cable Exit
DIN 32876
Part 1
See
in the tables
Axial probes
usable in any
position
8 mm dia.
fixing shaft
Measuring bolt guided
on a plain bearing or
hanging from diaphragms
Both lower and upper
bolt endstops are fixed
GT 41 or GT 42 with a
fixed measuring insert;
spherical carbide meas-
uring face, R 0.75 mm.
GT 43 or GT 44 with a
selectable measuring
insert; spherical carbide
measuring face, R 1 mm.
M2 thread.
Cable length: 2 m
5-pin plug
DIN 45322
Nickel-plated
fixing shank
Resistant nitrile rubber
bellow or Viton rubber
bellow with high-resist-
ance elastomer
Moving mass:
2 g
Drive frequency
13 kHz ( 5%)
Mechanical frequency
limit : 60 Hz
0.1 m / C
20 0.5 C
GT 41 and GT 42:
-10 C to 65 C,
GT 43 and GT 44: 5 C
to 65 C
80%
Protection IP65
(IEC 60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
mm m m m ***
GT 42 - 0.3 0.4 0.7 0.01 0.01 0.2 + 5
.
L
2
32.00259
GT 44 - 1.05 1.05 2.1 0.1 0.15 0.2 + 5
.
L
2
32.00261
** Distance from electrical zero. *** Max. perm. errors applicable to the linearity errors (L in mm).
Meas. Bolt Endstops: **
lower stop upper stop
mm mm
Technical
Data Sheets
8
h
6
R 0,75
19 4
+0,4 -0,3
0
9
,
6
36
1
9
GT42
18,4 5,6
-1
0
33
8
h
6
R1
2
9
,
5
1
5
9
+1
5
GT44
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
TESA
DIN 32876
Part 1
0.3 mm
Lever probe
usable in any
position
2 dovetail
attachments
Both lower and upper
bolt endstops are fixed
Selectable measuring
inserts, stainless steel
shank fitted with a 2 mm
carbide ball tip.
For all other inserts, see
under optional acces-
sories on the next pages.
Cable length: 2 m
5-pin plug
DIN 45322
All-metal
housing with
matte-chromium finish
Moving mass:
12 g
Drive frequency
13 kHz ( 5 %)
Mechanical frequency
limit : 25 Hz
20 0.5 C
5 C to 60 C
80%
Protection IP40
(IEC 60529)
Equipped with
one 2 mm dia.
insert No. 32.60410,
and one 8 mm dia. fixing
shank No. 18.40105
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
Note:
If the measuring insert is lying parallel to the workpiece surface (Fig. A), the leverage
is 1:1 so that the values as measured need not be corrected.
Any other position (angle in Fig. B) will change the effective length of the lever. Therefore, all read values
must be corrected. With regard to this, see the instructions for use that came with your electronic probes.
2
2
0
1
7
18.40105
50
(90)
40
8h6
L
60
8,54
6,4
1
,5
1
,
6
5
A
B
Measuring direction
Measuring direction
Shorten lever
599-988-18
Special Cable Position
Dovetail Shank
See page E-44.
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-28
Accessories for GT 31 Probe Series
Measuring Inserts
Standard one-piece probe shank
32.60402 1 1 : 1 32
32.60410 2 1 : 1 32
32.60403 3 1 : 1 32
Special two-piece probe shank
35.90002 1 1 : 1 32
35.90003 2 1 : 1 32
35.90004 3 1 : 1 32
35.90005 4 1 : 1 32
35.90006 1 1 : 2 72
35.90007 2 1 : 2 72
35.90008 3 1 : 2 72
35.90009 4 1 : 2 72
35.90010 1 1 : 3 112
35.90001 2 1 : 3 112
35.90011 3 1 : 3 112
35.90012 4 1 : 3 112
35.90013 1 1 : 118.49
35.90014 2 1 : 118.49
35.90015 3 1 : 118.49
35.90016 4 1 : 118.49
Lever Am-
plification
Ball Tip
mm
Length L
mm
10
10
10
10
599-980-10 Dovetail Mounting Bracket
For 599-986 and 599-988 Gage Heads
32.40100 Fixing B rackets
With dovetail and cylindrical bore
32.60414 Correction cable for the probe constant
Used for the electrical correction to zero
of the probe constant using the measuring insert
fitted with a 1 mm dia. ball tip
Stainless steel
insert holder
with a tungsten carbide
ball tip
Transport
packing
Transport
packing
L
L
33
6
,
3
6,4
R9
32.60410
35.90003
32.60410
35.90003
35.90007
35.90001
35.90014
599-980-10
32.40100
32.60414
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N-29
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Probes with Parallel Guiding
Standard, Protected and LVDT Probe
Universal probes for multigaging devices. Lets you capture the values measured on machines and
other fixtures for in-process inspection.
Long-life probes featuring a rugged compact design.
Modular construction to eliminate the need for many assembly components.
Ball-bearing probing movements.
Sense of the measuring force as well as probe retraction according to the accessory used.
Wide choice of measuring inserts and supports for optimum adaptation to your measuring work.
N *
Standard probes
32.30019 FMS 100 2 2 by air pressure
32.30049 FMS 130 2.9 2 by air pressure
Probes (FMS protected)
32.30037 FMS 100-P 2 2 by air pressure
LVDT probes
32.30033 FMS 100 LVDT 1.5 2 by air pressure
32.30039 FMS 100 P-LVDT 1.5 2 by air pressure
* Nominal value at electrical zero; max. deviation 25%.Valid with probing movement
exerted horizontally as well as in static measuring.
Measuring
Range
mm
Insert
Retraction
(accessory)
FMS Probes with Parallel Cable Exit
DIN 32876
Part 1
See
in the tables
Probes with
linear action
usable in any position
4 fixing
threads M6
Linear ball-bearing
guiding with fixed stops
Insert holder attachment
with dovetail
Cable length: 2 m
Standard and protected
probes with a 5-pin plug
DIN 45322 integrating
a setting element
for the signals.
LVDT probes have
no plug and
no adjust item.
Hardened
steel probe
body, nickel-plated
Moving mass:
110 g
Drive frequency
13 kHz ( 5%).
Not for LVDT probes.
LVDT probes:
Drive voltage: 3V
Drive frequency: 5 kHz
Adjustment load: 100 k
Sensitivity:
150 mV / V / mm
Mechanical
frequency limit :
25 Hz
- 0.14 m / C.
LVDT probes:
0.15 m / C
20 0.5 C
-10 C to 65 C
80%
Protection IP50.
Protected
probes: IP54 (IEC
60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
. mm m m m***
FMS 100 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00253
FMS 100-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00283
FMS 130 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00342
FMS 130-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00344
FMS 100 LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00247
FMS 100-P LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00290
** Distance from electrical zero *** Max. perm. errors applicable for linearity errors (L in mm)
**** With reference to the 4 mm measuring span (measuring range 2 mm) or 5.8 mm ( 2.9 mm).
Mech. Stop: **
lower upper
mm mm
Technical
Data Sheets
70
30 15 5 15 5
M6
8
38
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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FMS Probes with Angled Cable Exit
DIN 32876
Part 1
See
in the tables
Probes with
linear action
usable in any position
4 coupling
threads M6
Linear ball-bearing
guiding with fixed stops
Insert holder attachment
with dovetail
Cable length: 2 m
Standard and FMS
protected probes with
a 5-pin plug DIN 45322
integrating a calibration
element for the signals.
LVDT probes have
no plug and no adjust
item.
Hardened
steel probe,
body, nickel-plated
Moving mass:
110 g
Carrier frequency
13 kHz ( 5%).
Not for LVDT probes.
LVDT probes:
Drive voltage: 3V
Drive frequency: 5 kHz
Adjustment load: 100 k
Sensitivity:
150 mV / V / mm
Mechanical
frequency limit :
25 Hz
- 0.15 m / C
20 0.5 C
-10 C to 65 C
80%
Protection IP50.
Probes (FMS
protected): IP54 (IEC
60529)
Transport
packing
Identification
number
Inspection
report with a
declaration of conformity
mm m m m***
FMS 102 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00254
FMS 102-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00289
FMS 132 - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00343
FMS 132-P - 2.9 2.9 5.8 0.5 0.5 0.2 + 3
.
L
3
32.00345
FMS 102 LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00248
FMS 102-P LVDT - 2.9 2.9 5.8 0.5 0.5 4.5 **** 32.00291
** Distance from electrical zero. *** Max. perm. errors applicable for linearity errors (L in mm)
**** With reference to the 4 mm measuring span (measuring range 2 mm) or 5.8 mm ( 2.9 mm).
Mechanical Stops **
lower upper
mm mm
Technical
Data Sheets
N *
Standard probes
32.30028 FMS 102 2 2 air pressure
32.30050 FMS 132 2.9 2 air pressure
Probes (FMS protected)
32.30038 FMS 102-P 2 2 air pressure
32.30052 FMS 132-P 2.9 2 air pressure
LVDT probes
32.30034 FMS 102 LVDT 1.5 2 air pressure
32.30040 FMS 102 P-LVDT 1.5 2 air pressure
* Nominal value at electrical zero; max. deviation 25%.Valid with probing
movement exerted horizontally as well as in static measuring.
Measuring
Range
mm
Insert
Retraction
(accessory)
13
70
30 15 5 15 5
8
M6
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-31
Configuration and Use of the TESA
FMS Probes
The following examples provide you with a number of possibilities to activate and retract the
measuring insert during your measurement cycles.
1 Fixed probe
body
2 Moving probe
body
3 Measuring ele-
ment with fine
adjustment
4 Adjustable
stop
5 Spring set for the
measuring force
6 Fixing bores
7 Holder for the
measuring insert
The force of the spring set (5) must
be equivalent to the force of the
auxiliary spring-loaded element (10).
5 6 1 6 4
3
2 7
5 8 9
5 8 9 10
5 Spring set for
the measuring
force
8 Pneumatic
jack
No. 32.60440
9 Pressure
connector
10 Auxiliary spring-
loaded element
No. 32.60445
5 Spring set for
the measuring
force
8 Pneumatic
jack
No. 32.6400
9 Pressure
connector
Example A
Activating the measuring insert
towards the part to be inspected using
the measuring force produced by the
compression spring.
No insert retraction.
Result :
The measuring insert remains in posi-
tion. Exchange of the part is made
with mechanical contact
with the probe under the measuring
force.
Example B
Activating the measuring insert
towards the part to be inspected by
using the measuring force produced
by the compression spring.
Insert retraction by pneumatic
pressure.
Result :
Exchange of the part is made with
no mechanical contact with the probe.
Example C
Activating the measuring insert
towards the part to be inspected by
air pressure using the measuring force
produced by the compression spring.
Insert retraction by disabling the
pneumatic pressure.
Result :
Exchange of the part is made with
no mechanical contact with the probe
providing absolute security through
automatic retraction of the measuring
insert in a pressureless condition.
This configuration is also applied
when there is no room on the left side
for the pneumatic jack as shown in
the example B.
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N-32
Accessories for TESA
FMS Probes
Spring sets
Item 5 in the examples
A to C
N
* 2.0 Nickel-plated
32.60448 0.4 Red
32.60449 0.63 Yellow
32.60450 1.0 Green
32.60451 1.6 Blue
32.60452 2.5 Brown
32.60453 4.0 Black
* Supplied with FMS probes
Spring sets for the
measuring force
Accessories for Pneumatic
Activation for the Moving Probe Body
Auxiliary spring-loaded element
Item 10 in the example C
N
32.60441 0.4 Red
32.60442 0.63 Yellow
32.60443 1.0 Green
32.60444 1.6 Blue
32.60445 2.0 Nickel-plated
32.60446 2.5 Brown
32.60447 4.0 Black
32.60440 Pneumatic jack
Activates the moving
probe body. Force under a
pressure of 4 bar s: 11 N.
Item 8 in both examples B and C.
Width of the
insert holder :
12 mm
Transport
packing
26.30052/53
26.30054/55
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-33
Fixed insert holders
With mounting bores for the inserts
mm Number Position
26.30042 4 2 Horizontal
26.30043 4 1 Vertical
26.30045 6 2 Horizontal
26.30046 6 1 Vertical
Transport
packing
Inserts with a 4 mm diameter fixing shaft
Centered inserts with a narrow flat
measuring face
Lmm
26.60066 Carbide 12
26.60068 Carbide 25
Off-centered inserts with a narrow flat
measuring face
Lmm
26.60067 Carbide 12
26.60069 Carbide 25
Centered inserts with 2 cylindrical
measuring faces
Lmm
26.60070 Carbide 20
26.60071 Carbide 40
26.60072 Carbide 60
Inserts with a 2 mm dia. contact pin with
spherical measuring face
Lmm
26.60073 Carbide 20
26.60074 Carbide 40
26.60075 Carbide 60
Off-centered inserts with a tungsten
carbide ball tip
mm Lmm
26.60084 5 20
26.60085 5 33
26.60086 5 48
4
4
26.30042/45
26.30043/46
Inserts with a tungsten carbide ball tip
mm Lmm
26.60076 3 20
26.60077 3 40
26.60078 3 60
Off-centered inserts with 2 cylindrical
measuring faces
Lmm
26.60082 Carbide 40
26.60083 Carbide 60
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N-34
Inserts with a 6 mm diameter fixing shaft
Inserts with a tungsten carbide ball tip
mm
07.60058 3
07.60059 5
07.60060 10
Inserts with a tungsten carbide disc
for grooves, nuts, centering shoulders
etc.
mm Emm
07.60074 4.5 1
07.60075 14 2
07.60076 19 3
Inserts with a barrel-shaped measuring
face for cylindrical bores. Also serve
for determining the position of internal
threads
mm
07.60066 2.2 M3 - M16
07.60067 4.5 M6 - M48
07.60068 9.7 M12 - M150
For
threads
TESATAST inserts with a tungsten carbide
ball tip. M1.4 mounting thread
Dmm Lmm
18.60201 1 12.53
18.60202 2 12.53
18.60203 3 12.53
18.60307 Key
Insert with a small cylindrical measuring
face
mm
07.60082 Carbide 2
Centered inserts with a small flat
measuring face
Lmm
S26074380 Carbide 64
Insert with one flat and one spherical
measuring face
Lmm
025589 Carbide 64
Universal insert holder provided with
the following mounting facilities
S26074372 1 x 4 mm dia.
1 x 6 mm dia.
2 x M1.4 threads
2 x M2.5 threads
Universal insert holder with 2 mounting
threads
07.60096 M1.4 and M2.5
Transport
packing
2
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-35
Inserts with offset small
and flat measuring faces
26.30047 1
26.30048 2
26.30049 3
26.30050 4
26.30051 5
As shown in
the drawing
Inserts with offset measuring faces
Transport
packing
Standard inserts with a spherical
measuring face
Lmm
35.10001 Steel 6
35.10002 Carbide 6
Inserts with a spherical
measuring face
Rmm
35.10101 Steel 5
35.10102 Carbide 5
Inserts with 4 interchangeable steel pins,
spherical measuring face R = 1.5 mm
Lmm
35.10201 Steel 16, 26, 36, 46
Inserts with a ball-bearing steel roller.
Counternut for radial alignment
35.60010 Steel Cylindrical
35.60011 Steel Domed
Shape
Insert with offset contact point (A).
Counternut for radial alignment
Amm
35.10401 Steel 6.5
Insert with cylindrical measuring face.
Counternut for radial alignment
35.10502 Carbide
Measuring Inserts for TESA
Axial Probes,
Dial Gages and others
Inserts fitted with a M2.5 Coupling Thread
Transport
packing
6
1,6
5
0
,
3
0
,
5
6
,
5
7
,
5
7
13
6
1
,
6
0
,
0
0
3
6
R5
16/26/36/46
R1,5
1
,
5
9
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N-36
Off-center insert with narrow
measuring face.
Counternut for radial alignment
Bmm
35.10602 Carbide 0.5
Insert with flat measuring face.
Adjustable parallelism. Counternut
for radial alignment
mm
35.10902 Carbide 2.5
Inserts with a flat measuring face
Dmm
35.10801 Steel 2.5
35.10802 Carbide 2.5
35.60022 Steel 3.4
35.60023 Carbide 3.4
Extensions for the measuring inserts
Lmm
35.40501 10
35.40502 15
35.40503 20
35.40504 40
Measuring Inserts with a M2 Coupling Thread
for GT 43 and GT 44 Axial Miniature Probes
Inserts with a spherical measuring face.
M2 thread
mm
35.10204 Carbide R 1
35.10103 Carbide R 5
Inserts with a spherical measuring face.
R 5. M2 thread
Lmm
35.10202 Carbide 16
35.10203 Carbide 26
Insert with a cylindrical measuring face.
Counternut for radial alignment.
M2 thread
35.10503 Carbide
Insert with narrow measuring face.
Adjustable parallelism. Counternut for
radial alignment
Bmm
35.10702 Carbide 0.5
Extensions for measuring inserts with M2 thread
Lmm
35.40505 10
35.40506 15
16
3
,
3
5
6
,
5
1
5
0
,
5
Additional
measuring inserts
and extensions
with M2.5
coupling
thread
are listed
in section E.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-37
Variety of Accessories
for TESA
Electronic Probes
Measuring Force Spring Sets for Axial Probes
N
GT 22 probe series
32.60419 0.16
32.60420 0.25
32.60421 0.40
GT 21 and GT 22 probe series
32.60422 1.0
32.60423 1.6
32.60424 2.5
32.60425 4.0
N
GT 27 and GT 28 probe series
32.60458 0.63
32.60459 1.0
32.60460 1.6
32.60461 2.5
GT 61 and GT 62 probe series
32.60483 0.8
32.60463 1.0
32.60464 1.6
32.60465 2.5
Nitrile: resistant
synthetic rubber for
normal use
Viton: high-resistance
synthetic rubber used
where probes are con-
stantly in contact
with cooling and
lubricating agents.
Safety rings
and washer
Transport
packing
GT 21 and GT 22 probe series
32.60468 Nitrile
32.60470 Viton
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N-38
Clamping Elements for Axial Probes
Provided with 3 clamping faces To make sure all the metrology properties
of the guiding system will not be disturbed by the clamps.
VDE clamps with fastening sleeve
and screw
mm Lmm
26.60048 8 28
26.60049 8 37
VKE Clamp
mm
26.11014 8
VKD Clamp Screw
26.11013 M4
All dimensions
shown in the
drawing must be respect-
ed
Transport
packing
Manually Operated Devices for Retracting the Measuring Bolt
Clamp Collar
18.60401 5.6 or 9.5 diam. and
dovetail
Fastening points
mm
35.40104 Mechanical
retraction device
consisting of:
35.40101 1 Lift lever
35.40102 1 Washer
32.60401 Pneumatic
retraction device
Suited for the probe series
GT 22 / 28 / 42 / 44 and 62
consisting of:
1 Manual vacuum pump
35.40405 14 mm dia. air tube, 1 m.
Transport
packing
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-39
Cartridge Gage Head Mounting Bracket
599-982-28 44757 8 mm
Vacuum Hose
35.40405 42735 Sold by the meter
Hose Connector
599-982-30 25954 For Lateral Cable
Gage Heads
Split Bushing
35.60101 41155 8 mm to .375
in O.D.
Vacuum Release Delay Valve
599-982-27 44756 Used with
Vacuum Release
for controlling the
return speed of
the gaging point
after retraction
Tee Connector for Vacuum Release System
599-982-26 44755 Used to connect
two gage heads
in a system
Extension Cable
599-981-50 44745 10' length. Good
with all B&S/TESA
half-bridge gage
heads. 5-Pin plug
and socket.
Accessories for Axial Probes
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N-40
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
Measuring bolt mounted
on a ball-bearing
Adjustable distance
between both the lower
stop and electrical zero.
Interchangeable measur-
ing insert with M2.5
thread. 3 mm dia. carbide
ball tip.
Cable length: 2 m
Plug type: DIN 45322
Nickel plated
body
Steel measuring bolt,
hardened.
Viton rubber bellow
with high-resistance
elastomer
Moving mass:
4 g
Force increase:
0.2 N/mm
Mechanical
frequency
limit : 60 Hz
0.2 m / C
- 10 C to 65 C
-20 C to 65 C
IP65
(IEC 60529)
Transport
packing
Identification
number
mm m % ****
490 MERCER - 2 0 - 1.7 4.3 0.02 0.15 32.00450
490 TESA - 2 0 - 1.7 4.3 0.02 0.2 32.00456
491 MERCER - 2 0 - 1.7 4.3 0.02 0.15 32.00454
491 TESA - 2 0 - 1.7 4.3 0.02 0.2 32.00457
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors contained within the measuring span of 3 mm (measuring range 1.5 mm).
Lower stop of the meas-
uring bolt***: adjustable
from to ex-factory
mm mm mm
Technical
DataSheets
490
491
MERCER Axial Probes - 490 and 491 Series
For MERCER and TESA
Electronic Equipment
Universal probes to suit common but constraining applications.
8 mm body diameter that may be clamped over its entire length.
Measuring bolt mounted on a ball-bearing.
Probe body made in steel and nickel plated.
Degree of protection IP65 as per IEC 60529.
490 series provided with a flexible axial cable exit with steel spring
to prevent the cable from breaking.
N *
490 Series with axial/radial cable exit**
32.36490 32.30490 1.5 0.63 mechanical Viton
491 Series with radial cable exit
32.36491 32.30491 1.5 0.63 by vacuum Viton
Accessories
Page
Measuring inserts L-35 and L-36
Hand-operated retraction devices L-38
* Nominal value at electrical zero; max. deviation 0.15 N. Valid for upright assembly
position, with downward oriented measuring bolt, as well as in static measuring.
Also available on request : probes with measuring force of 0.4, 1.0, 1.6, 2.5 or 4 N.
** With use of the right angle adaptor that came with the probe.
Measuring
Range
mm
Measuring
Bolt
Retraction
Sealing
Bellows
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-41
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
Measuring bolt mounted
on a ball-bearing
Adjustable distance
between both the lower
stop and electrical zero.
Interchangeable meas-
uring insert with a M2.5
thread. 3 mm dia.
tungsten carbide ball tip.
Cable length: 2 m
Plug type: DIN 45322
Steel body,
hardened and
hard chrome plated.
Stainless steel measur-
ing bolt, hardened.
Rubber bellows:
resistant nitrile or Viton
with high-resistance
elastomer
Moving mass:
3.1g (410 series)
or 3.2 g (411 series)
Force increase:
0.15 N/mm
Mechanical
frequency
limit : 60 Hz
0.025 m / C
0 C to 65 C
-40 C to 65 C
IP62 (410 series)
IP 65 (411 series) as per
IEC 60529
Transport
packing
Identification
number
mm m % ****
410 MERCER - 1.2 0 - 1.08 2.5 0.1 0.2 F96410010
410 TESA - 1.2 0 - 1.08 2.5 0.1 0.2 F96410012
411 MERCER - 1.2 0 - 1.08 2.5 0.1 0.2 F96411011
411 TESA - 1.2 0 - 1.08 2.5 0.1 0.2 F96411014
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors within a 2 mm measuring span (measuring range 1 mm).
Lower stop of the meas-
uring bolt***: adjustable
from to ex-factory
mm mm mm
Technical
Data Sheets
411
410
MERCER Axial Probes with Short Body Length - 410
and 411 Series
For MERCER and TESA
Electronic Equipment
Universal probes for common but constraining applications.
8 mm body diameter that may be clamped over its entire length.
Measuring bolt mounted in a ball-bearing.
Hardened steel body, hard chrome plated.
Degree of protection IP62 (410 series) or IP65 (411 series) as per IEC 60529.
490 series provided with a flexible axial cable exit with steel spring
to prevent the cable from breaking.
N *
410 Series with axial/radial cable exit**
96410010 96410012 1 0.6 mechanical Nitrile
411 Series with radial cable exit
96411011 96411014 1 0.6 by vacuum Viton
Accessories
Page
Measuring inserts L-35 and L-36
Hand-operated retraction devices L-38
* Nominal value at electrical zero; max. deviation 0.15 N. Valid for upright assembly
position, with downward oriented measuring bolt, as well as in static measuring.
Also available on request : 410 probe series with measuring force of 0.1 or 1.6 N.
** With use of the right angle adaptor that came with the probe.
Measuring
Range
mm
Measuring
Bolt
Retraction
Sealing
Bellow
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N-42
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
Ball-bearing meas. bolt
Distance between both
stops and electrical zero:
adjustable for 510 series
(lower stop only) or fixed
for 500 and 501 series.
Interchangeable meas-
uring insert with a M2.5
thread. 3 mm dia.
tungsten carbide ball tip.
Cable length: 2 m
Plug type: DIN 45322
Steel body,
hardened and
hard chrome plated.
Hardened steel
measuring bolt
Viton rubber bellows
with high-resistance
elastomer
Moving
mass:
3.8 g (MERCER 510)
4.2 g (TESA 510)
6.8 g (500 and 501)
Force
increase:
0.4 N/mm (510 series)
0.15 N/mm (500 series)
0.03 N/mm (501 series)
Mechanical
frequency
limit :
60 Hz (510 series)
45 Hz (500/501 series)
0.025 m / C
0 C to 60 C
-40 C to 60 C
IP62 (510/500
series) or IP 65 (501
series) as per IEC 60529
Transport
packing
Identification
number
mm m % ****
510 MERCER - 2.8 0 - 2.6 5.3 0.1 0.2 F96510017
510 TESA - 2.8 0 - 2.6 5.3 0.1 0.2 F96510013
500 MERCER - 5.25 11.5 0.1 0.2 F96500010
500 TESA - 5.25 11.5 0.1 0.2 F96500015
501 MERCER - 5.25 11.5 0.1 0.2 F96500013
501 TESA - 5.25 11.5 0.1 0.2 F96500025
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors contained within the 5 mm or 10 mm measuring span (measuring
range 2.5 mm or 5 mm, respectively).
Lower stop of the meas-
uring bolt***: adjustable
from to ex-factory
mm mm mm
Technical
Data Sheets
MERCER Axial Probes with Long Travel -
510, 500 and 501 Series
For MERCER and TESA
Electronic Equipment
Universal probes for multigaging dedicated devices used in standard applications.
Long travel to ensure optimum protection of the probe.
501
26.5 98.4 24.4
7
.
9
8
8
.
0
0
1
0
3
0
.
5
18 / 15.6
3
0
33 / 31 49.7 / 98.25 17 / 26.5
7
.
9
8
8
.
0
0
510/500
N *
510 Series with axial/radial cable exit**
96510017 96510013 2.5 1.3 0.3 mechanical Viton
500 Series with axial/radial cable exit**
96500010 96500015 5 1.5 0.3 mechanical Viton
501 Series with radial cable exit
96500013 96500025 5 0.23 0.06 by vacuum Viton
Accessories
Page
Measuring inserts L-35 and L-36
Hand-operated retraction devices L-38
* Nominal value at electrical zero; max. deviation 0.15 N. Valid for upright assembly
position, with downward oriented measuring bolt, as well as in static measuring.
** With use of the right angle adaptor that came with the probe.
Measuring
Range
mm
Measuring
Bolt
Retraction
Sealing
Bellows
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-43
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
8 mm diameter
cylindrical body
0
/
-20
m,
8 mm long for coupling
the measuring bolt.
Cable length: 2 m
Plug type: DIN 45322
Steel body,
hardened and
hard chrome plated
Moving mass:
3.4 g
0 C to 60 C
-40 C to 60 C
IP40
(IEC 60529)
Transport
packing
Identification
number
% *
460 MERCER 0.15 F96460011
460 TESA 0.15 F96460014
* Max. perm. errors for linearity errors contained within the
measuring span of 3 mm (measuring range 1.5 mm).
Technical
Data Sheets
Sealing Bellows
460 Series with axial/radial cable exit*
96460011 96460014 1.5 none
* With use of the right angle adaptor that came with the probe.
Measuring
Range / mm
MERCER Axial Probes without guidance of the meas-
uring bolt - 460 Series
For MERCER and TESA
Electronic Equipment
Specially designed for assembly on measuring instruments and other gaging devices
Suitable for capturing any displacement on machines or fixtures used for in-process inspection.
Open type transducers with measuring bolt mechanically coupled.
8 mm body diameter that may be clamped over its entire length.
Made in hardened steel and hard chrome plated.
Flexible axial cable exit with steel spring to prevent the cable from breaking.
11.7
8.1
7.9
28 26
7
.
9
8
8
.
0
0
7
.
9
8
8
.
0
0
460
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N-44
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
Measuring bolt mounted
on a ball-bearing
Distance between both
stops and the electrical
zero is fixed
Interchangeable insert
with a 3 mm dia. carbide
ball tip. M2.5 thread.
Cable length: 2 m
Plug type: DIN 45322
Steel body,
nickel plated.
Measuring bolt in
hardened steel
Moving mass:
4 g
Force
increase:
0.045 N/mm
Mechanical
frequency
limit : 60 Hz
Air pressure:
0.25 bar (nominal)
6 bar (maximum)
Air filter capacity:
<5 m
Air pressure:
60%
0.2 m / C
-10 C to 65 C
-20 C to 65 C
IP50
(IEC 60529)
Transport
packing
Identification
number
mm m % ***
492 MERCER - 1.7 0.1 4.3 0.02 0.15 32.00455
492 TESA - 1.7 0.1 4.3 0.02 0.2 32.00458
** Fixed distance from electrical zero.
*** Max. perm. errors for linearity errors contained within the 3 mm measuring span (measuring range 1.5 mm).
Lower stop of the
measuring bolt **
mm
Technical
DataSheets
MERCER Axial Probes with Air Activation of the
Measuring Bolt - 492 Series
For MERCER and TESA
Electronic Equipment
Designed for use in measuring devices providing fully or half-assisted inspection routines.
8 mm body diameter that may be clamped over its entire length.
Steel and nickel plated.
N *
492 Series with radial cable exit
32.36492 32.30492 1.5 0.2 M L none
Accessories
Page
Measuring inserts L-35 and L-36
* Nominal value at electrical zero; max. deviation 25%. Valid at a pressure of
0.25 bar with use of the probe in upright assembly position, with downward
oriented measuring insert, as well as in static measuring.
M Downward movement of the measuring bolt activated by air pressure.
L Upward movement of the measuring bolt activated under the spring force only.
Measuring
Bolt
mm
Measuring
Bolt
Activation
Sealing
Bellows
492
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-45
DIN 32876
Part 1
See
in the tables
Axial probes
usable in
any position
8 mm body
diameter
Ball-bearing measuring
bolt
Distance between both
stops and electrical zero
is either adjustable (lower
stop only, 160 series) or
fixed (451series).
Interchangeable insert
M2 thread (160 series)
M2.5 thread (430 and 451
series)
3 mm dia. tungsten
carbide ball tip.
Cable length: 2 m
Plug type: DIN 45322
Steel body,
hardened and
chrome plated.
Measuring bolt in
stainless steel, hardened.
Rubber bellows:
resistant nitrile or Viton
with high-resistance
elastomer
Mobile mass:
2.5 g (160 series)
1.9 g (430 series)
3.0 g (451series)
Force
increase:
0.3 N/mm (160 series)
0.25 N/mm (430 series)
0.15 N/mm (451 series)
Mechanical
frequency
limit : 60 Hz
0.025 m / C
0 C to 60 C
-40 C to 60 C
IP62
(IEC 60529)
Transport
packing
Identification
number
N *
160 Series - Probes with short body length and axial cable exit
96160011 96160013 1 0.6 0.15 mechanical Viton
430 Series - Miniature probes with axial cable exit
96430028 96430029 0.5 0.75 0.2 mechanical Nitrile
451 Series - Miniature probes with radial cable exit
96441015 96441041 0.5 0.6 0.15 mechanical Nitrile
Accessories
Page
Measuring inserts L-35 and L-36
Hand-operated retraction devices L-38
* Nominal value at electrical zero. Valid for upright assembly position, with downward
oriented measuring insert, as well as in static measuring.
Measuring
Range
mm
Measuring
Bolt
Retraction
Sealing
Bellows
MERCER Probes with Short Body -
160, 430 and 451 Series
For MERCER and TESA
Electronic Equipment
Their compact size and robust construction make them perfect for frequent use.
8 mm body diameter that may be clamped over its entire length.
Hardened steel, nickel plated body.
Ball-bearing measuring insert.
60.5
47.80 7.50
5
.
9
8
6
.
0
0
32.5
7
.
9
8
8
.
0
0
4.0 26.1
49.05
36.04
10.15
1.0
2
0
.
0
7
.
9
8
8
.
0
0
160 430
451
mm m % ****
160 MERCER - 1.2 0 - 1.08 3.3 0.1 0.2 F96160011
160 TESA - 1.2 0 - 1.08 3.3 0.1 0.2 F96160013
430 MERCER - 0.7 0 - 0.58 1.25 0.2 0.2 F96430028
430 TESA - 0.7 0 - 0.58 1.25 0.2 0.2 F96430029
451 MERCER - 0.58 2.1 0.1 0.2 F96441015
451 TESA - 0.58 2.1 0.1 0.2 F96441041
*** Distance from electrical zero.
**** Max. perm. errors for linearity errors contained within the 2 mm or 1 mm measuring span
(measuring range 1 mm or 0.5 mm, respectively).
Lower stop of the meas-
uring bolt ***: adjustable
from to ex-factory
mm mm mm
Technical
DataSheets
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-46
3
DIN 32876
Part 1
Analogue and
digital display as
shown in the table
3
Automatic
or selectable
display range
based on the size of the
tolerance field with enabled
value classification
254 mm long
100 LEDs
(3 colours)
1,75 x 5 mm
each (L x l)
Alphanumeric, red
colour LED display
with 6 signs
(7 segments per sign)
7 x 3,2 mm
(H x L)
Analogue display
with colour LEDs
green, red and
amber for classification once
4 size limits have been
entered.
2 or 4 probe
inputs plus 2 DC
signal inputs
depending on the model.
Polarity signs: (+) positive
and ( ) negative.
Besides single measure ment,
combining the signals in
sum or difference measur-
ement is also possible.
Amplification factors
for the signal inputs:
0,01 99,99
Response
time of the
analogue/
digital display and outputs
with classification included:
100 ms with a max.
perm. error of < 0,1%
for extra measuring
deviations.
Max. perm.
error of
digital display:
0,5% with reference to
20C and 50%relative
humidity
Zero drift :
< 0,004%/ C.
Drift of the
signal amplification:
< 0,008%/ C.
RS 232
Sensitivity
of analogue
input/ output :
1,525 V/mm
Voltage: 5 V
Output current : 3 mA
Adjustment load: 2 k
Executions with possible
classification of up to
30 good classes for one
inspection characteristic
Input of a desired number of
good classes along with both
LSL and USL specification limits
related to the entire tolerance
range.
TESA TT 300 and MERCER EL 300
The best choice for series inspection Instantaneous measuring and
displaying through colour signals Value classification with green,
amber and red High-contrast diode chain offering fast and sure
reading even at a great distance Alphanumeric display providing
detailed measurement results Vast range of programmable functions
Digital and analogue interfaces Signal outputs for the control
functions.
Allow a direct connection of 2 or 4 electronic probes or any plug
gauge with built-in probe such as TESADIA.
Choice of 6 measuring ranges either self set or selected by the user.
PRESET facility enabling values such as the nominal or actual size of
setting standards to be entered.
Signal combinations in sum or difference measurements,
programmable.
Added features such as selectable digital filters used for the displaye
values, also programmable.
Executions with memory for one single inspection
characteristic
Used for both static and dynamic measuring.
Computing functions max., min., max.-min.as well as mean
of both values max.and min.for value storage.
Value classification with one good class. Possible entry of tolerances
as well as control limits.
Executions for multi-gauging with four inspection
characteristics
Automatic switch-over and recognition or manual switching from one
measuring point to another (maximum 4 points).
Value classification with 1 good class. Possible entry of tolerances
as well as control limits for each single characteristic.
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-47
m m m in in in in
1500 30 1, 0,1 0.1500 0.0590 0.0030 0.0001, 0.00001
500 10 1, 0,1 0.0500 0.0500 0.0010 0.0001, 0.00001
150 3 1, 0,1 0.0150 0.0150 0.0003 0.0001, 0.00001
50 1 1, 0,1 0.0050 0.0050 0.0001 0.0001, 0.00001
15 0,3 1, 0,1 0.0015 0.0015 0.00003 0.0001, 0.00001
5 0,1 1, 0,1 0.0005 0.0005 0.00001 0.0001, 0.00001
04030002 04036002 2 2
04030004 04036004 4
04030012 04036012 2 2
04030014 04036014 4
04030022 04036022 2 2
04030024 04036024 4
03160015
03160016
03160017
S40040021
S40040022
S40040520
S40040521
S40040023
S40040024
S40040025
04761052
Measuring or display ranges along with scale divisions or numerical intervals
100 to 250 Vac,
47 to 60 Hz
Power
consumption: 5,5 VA
0C to 50C
-10C to 70C
80%,
non-condensing
Painted
aluminium
housing with
acrylic front plate.
Integrated keypad with
touch keys
IP50
(IEC 60529)
EN 50081-2,
EN 50082-2
45 mm wide,
370 mm high,
102,5 mm in
depth, column base and
rear-mounted sockets
not included
0,65 kg
Provided with
base and two
M3 x 6 tightening
screws for safe positioning
of the tool unit
Shipping
packaging
Identification
number
Declaration
of conformity
TESA TT 300 and MERCER EL 300 Length Measuring Instruments
With analogue and digital display, 6 measuring ranges, metric/inch
selection, classification with tolerances as well as control limits. Also
with both analogue and RS 232 digital outputs.
Number of signal inputs
Probe DC
Executions with memory for one single inspection characteristic
Executions for multi-gauging with four inspection characteristics
Executions with classification of up to 30 good classes for one inspection characteristic
Supplied with either of the following cables depending on the country where goods are
to be delivered (must be specified when ordering):
Mains cable fitted with SEV connector, 3-wire cable, 2 m long.
Mains cable fitted with VDE connector, 3-wire cable, 2 m long.
Mains cable without connector, 3-wire cable, 2 m long.
Optional accessories
OC3 Open Collector Adapter, low level. Consists of a plug-in
module with outputs for open collector and built-in suppression
LEDs for inductive load.
OE3 Open Emitter-Adapter, high level. Consists of a plug-in module
with outputs for open collector as well as positive output voltage.
OP3 Opto Coupler Adapter. Consists of a plug-in module with opto-
coupled outputs as well as a Trigger input.
CA2 Adapter with pins and potentiometer for connecting one
column to the other (only for the version fitted with 2 analogue
inputs/outputs).
Hand switch, protection degree to IP65
Hand switch, protection degree to IP32 (IEC 60529)
Hand switch, protection degree to IP65 (IEC 60529)
Connection cable TT 300/PC or TESA PRINTER SPC; 9-pin/m/9-pin/f
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N-48
50.30004 BPIA 81
Probe interface box 8 6 / 8 G
50.30007 BPIA 81-N
Probe interface box 8 1 / G
50.30001 BPI 81
Probe interface box 8 6 / 8
50.30002 BPI 161
Probe interface box 16 6 / 8
50.30003 BPI 88
Probe interface box with
quick signal processing
in dynamic and static
measuring 8 * 6 / 8
50.31000 BPA 40
Power supply unit for 1 up to 4 probe boxes BPI 81, BPI 161 and BPI 88
* Each measurement signal uses a separate demodulator.
Number
of Probe
Inputs
Number
of Inputs/
Outputs
Integrated
Power
Supply
TESA
RS-232
2 mm and
0.2 mm
1 m and 0.1 m
0.3 % with
reference to
each measuring span
7 ms / probe or
0.2 ms / probe
for BPI 88
Housings
in anodized
aluminum except
for stackable BPIA 81
0 C to 40 C
- 10 C to 70 C
95 %, with no
condensation
Protection IP51
(IEC 60529)
EN 50081-1
EN 50082-2
Transport
packing
Identification
number
Declaration
of conformity
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-49
Accessories for BPI Series
05033000 BAP 10 Extension for digital outputs with positive logic
48.66009 BSF 10 Stacking set for BPI 81, BPI 88
and BPI 161
05061001 BSF 20 Stacking set for BPA 40 and BPIA 81
m
Connecting cables
50.60007 BPI BPI 0.3
05060008 2
05060003 BPI PC 2 25 / 9
5060002 5 25 / 9
5060004 10 25 / 9
5060005 BPI PC 2 25 / 25
5060001 5 25 / 25
5060006 10 25 / 25
Number
of Pins
S50078033 UCD 16 Remote control unit for 4 electronic components; functions:
Start 1 to 4, cancellation and plausibility test; 3 lamps for the
value classification.
05062000 UCD 14 Remote control unit for 1 electronic component; functions:
Start / Stop plus cancellation; 5 lamps for value classification.
mm kg
BPIA 81 6 / 8 220 - 240 Vac, 100 - 120 Vac, 50 - 60 Hz, 25 VA 94 x 322 x 134 2.5
BPIA 81-N 1 / 230 Vac
+10
/
-15
%, 115 Vac
+15
/
-25
%, 50 - 60 Hz 97 x 320 x 155 3
BPI 81 6 / 8 via BPA 40 94 x 322 x 134 2.1
BPI 161 6 / 8 via BPA 40 94 x 322 x 134 2.1
BPI 88 6 / 8 via BPA 40 94 x 322 x 134 2.1
BPA 40 115 - 230 Vac 20 %, 50 - 60 Hz, 140 VA 94 x 322 x 134 2.4
Number
of Inputs/
Outputs PowerSupply
Highly
resistant
synthetic housings
Cable length:
3 m
UCD 16:
125 x 160 x 205 mm
UCD 14:
75 x 200 x 120 mm
UCD 16: 1.3 kg
UCD 14: 1.1 kg
UCD 14:
Protection IP65
(IEC 60529)
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-50
BP 880 Series
Signal inputs: Standard TESA probes (half-bridge)
Signal outputs: Analog signals
Allows the connection of up to 8 probes
Series M4P-2
Signal inputs: TESA standard half-bridge probes
Signal outputs: Analog signals
System for the connection of 32 TESA standard probes
Possible link to a PC through an A / D transducer
48.90001 BP 880
Probe interface with
multiplex output 8
48.90002 BP 880-Z
Probe interface with
multiplex output
and zeroing card 8
48.90000 BP 880-SP
Probe interface for enhanced
accuracy also with zeroing board 8
Accessory
48.66009 BSF 10
Stacking set for interfacing units
Number
of Probe
Inputs
mm kg
S48001721 M4P-2 Probe interface
4 probe inputs with separate demodulation 36 x 100 x 120 0.6
Sensitivity: 73.75 mV / V / mm
Analog outputs: 1V / mm, 2.5V / mm, 5V / mm
and 10V / mm
S48001722 R2M-1 Rack housings for 2 M4P-2 55 x 212 x 144 0.9
2 x 4 = 8 probe inputs
S48001723 R4M-1 Rack housings for 4 M4P-2 160 x 212 x 144 1.2
4 x 4 = 16 probe inputs
S48001724 MA4-1 Power supply unit 55 x 212 x 144 1.1
230 10 % Vac, 50 Hz
Output current : 15 V with up to 32 probes
Accessories
S48001725 CB37-1 Cable for connecting a PC
2 m long, two 37-pin male/female trapezoid sockets
S48001728 A-SPC-1 Set for data capture consisting of :
1 A / D transducer for PC-AT, 12 bits, 16 single pin inputs
or 8 differential inputs, 40 kHz reader frequency
1 TESA BLA-11 / AD software
1 Connecting cable CB37-1 (No. S48.1725)
10V with
reference to
the measuring range
0.3 % or
0.025 % for BP
880-SP (each refers to
the measuring span)
250 ppm / C
BP 880-SP:
100 ppm / C
15 Vdc 5 %,
250 mA
15 C to 40 C
- 10 C to 70 C
30 % to 80 %
(no condensation)
Protection IP50
(IEC 60529)
EN 50081-1
EN 50082-2
322 x 134 x
93.5 mm
2 kg
Transport
packing
Identification
number
Declaration
of conformity
M4P-2
0.5 % with
reference to
the measuring span
100 ppm / C,
stability at zero:
0.2 m / C
10 to 15 Vdc,
60 mA
15 C to 40 C
- 10 C to 70 C
30 % to 80 %
(no condensation)
Protection IP50
(IEC 60529)
Transport
packing
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-51
ETALON
DIN 32876
Part 1
Analog and
numerical display
1.000 mm
or 0.040 in
0.001 mm
or 0.00005 in
0.01 / 0.02 /
0.05 / 0.1 /
0.25 / 0.5
and 1.0 mm
0.0005 / 0.001 /
0.0025 / 0.005 /
0.01 / 0.025
and 0.04 in
7 x 5, 8-sign
dot matrix
rotating through 180 ,
colored green.
3.7 x 2.1 mm
(H x W)
52 mm long with
programmable
display orientation
21 bar LED
display, each
1.75 x 5 mm (W x L)
Self-adjust
resolution
according to the size of
the tolerance field used
with active value classi-
fication or the selected
measuring range
Value
classification
based on 2 tolerance
limits with use of the bar
LED analog display
(green, red and amber)
Signal polarity
signs: positive
(+) or negative (-).
Multiplication factor :
+ 0.01 + 1.00 + 2.00
- 0.01 - 1.0 - 2.00
Max. perm. error
5 m + 1 % from
the measured value
1 m or
0.00005 in
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-52
Axial Probe
With mechanical
contact, swivel-
ling through 50 relative
to the instrument axis
Measuring bolt guided on
a plain bearing and pro-
tected by a rubber below
Interchangeable insert
with a 3 mm dia. carbide
ball tip. M2.5 thread
Measuring travel
of 3 mm with
upper and adjustable
lower stops at a distance
of 1.5 mm max.
from electrical zero
Hardened steel
measuring bolt
Fixing shank
with a 8 h6 dia.
0.8 N *
Force increase*:
0.8 N / mm
Mechanical
frequency limit :
30 Hz 30 %
0.25 m / C
General
RS-232
7 to 9 Vdc,
220 mA
5 C to 40 C
- 40 C to 50 C
Operating and
storage: 95 %
Protection IP50
(IEC 60529)
89/336/EWG
of 3.5.1989,
91/31/EWG of 28.4.92,
93/68/EWG of 22.7.93
235 g
Transport
packing
Identification
number
In-house calibra-
tion certificate
* Valid for upright assem-
bly position, with down-
ward oriented measuring
bolt, as well as in static
measuring
Display unit and axial probe can be
tilted through 50 to each other
to allow display reading in the most
favorable position.
Possible orientation of the
combined numerical/analog
display.
Super-slim form.
Value capture and displaying pro-
vided in a measuring unit that is
just 12 mm wide permits complex
multi gaging fixtures to be mounted
in compact assembly.
m
m . 2 0 + 3 1
m
m . 2 0 + 3 1
mm
.
1
2
3
0
+
m m
.
2
0
+
3
1
m m
.
1
2
3
0
+
mm
.
2
0
+
3
1
0
m
m . 1 2 3 0 +
m
m. 20+ 31
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-53
Calibrating Standards
Simulate
half-bridge probes with
73.75 mV / V / mm
Suited for
Frequency: 13 0.65 kHz
Voltage: 3 0.015 V
eff
(2 symmetrical
voltages of 1.5 V
eff
)
Impedance:
0.2 (output)
or
2000 (input)
Input impedance
of at 13 kHz:
970 50 ; normal :
0 m: 2150 50
Phase of input imped-
ance at 13 kHz:
71 2
Input resistance:
100 5
Output impedance at
13 kHz: 1000 2
Phase of output
impedance at 13 kHz:
0.2
3 ppm / C
aging:
30 ppm / a
20 0.5 C,
stabilization
time: 8 h
10 C to 35 C
- 10 C to 70 C
Calibration:
40 % to 60 %.
Operating: 20 % to 80 %.
Storage: 5 % to 95 %.
With no condensation.
18 mm dia.,
118 mm long
45 g
Protection IP40
(IEC 60529)
Inspection
report
Calibration of Measuring Instruments
Calibrating standards available as single item or in sets.
m in
S41078077 0 32.70700
S41078078 0 32.70708
S41078079 3 32.70704
S41078231 5 32.70714
S41078080 ( 7.62) 0.0003 32.70709
S41078081 10 32.70705
S41078229 19 32.70720
S41078082 ( 25.4) 0.001 32.70710
S41078083 30 32.70706
S41078331 50 32.70715
S41078084 ( 76.2) 0.003 32.70711
S41078228 100 32.70701
S41078230 190 32.70717
S41078086 ( 254) 0.01 32.70712
S41078087 300 32.70707
S41078332 500 32.70716
S41078088 ( 762) 0.03 32.70713
S41078751 1000 32.70702
S41078752 1900 32.70719
Marked
with
m m m
Set of 3 calibrating standards
S41078227 3 30 300
S41077249 0 100 1000
S41000429 30 300 1000
Set for calibrating TESATRONIC
S41078654 190 1900
S41078612 Cable for analog output
Calibrating Standards
Also called Dummy Probes, they
serve as resistance dividers. Each
standard produces a given length
dimension simulated electrically with
high accuracy. The system provides
both positive and negative values.
Those given in the table are all
nominal values.
These products are calibrated and
come with a proper inspection report
that shows the values as measured
(actual values) with their related
uncertainty of measurement.
The calibrating standard will be con-
nected to the instrument instead of
the regular probe. Calibration and
adjustment of the measuring instru-
ment - if needed - are subject to a
number of criteria that must be
respected. For further information,
refer to your instruction manual or
ask our specialists.
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-54
ETALON
DIN 32876
Part 2
Up/down
computing
counter with 2 probe
inputs for EG - 10 and
EG - 30
Luminous
diodes (LEDs)
7-segment per sign,
red color.
6 digits plus minus
sign
0.00004 in or
0.001 mm
14 mm high
9 mm wide
Waterproof
keypad
Single, sum
and differential
measurements as illus-
trated in the examples
Value classification based
on both upper and lower
specification limits previ-
ously entered (LSL and
USL) as well as result dis-
playing through luminous
color diodes
Value storage and HOLD
function as illustrated
RS-232,
opto-electronic
Relay controlled
output signal for
value classification. Max.
perm. load: 30 Vdc, 1 A.
Duration of the switching
signal : 30 ms
Switching input signal for
the functions HOLD,
START and ZERO-SET
SUB-D connector,
15-pole female
Power supply:
6 Vdc. Power
consumption: 0.7 A
0 C to 55 C
ETALON
DIN 32876
Part 2
Use of probes
in any position
Measuring bolt guided on
a plain bearing. Rubber
bellow for protection
M2.5 thread for the
measuring insert
For the mechanical or
pneumatic retraction
of the measuring bolt,
see under optional
accessories
4 mm dia. x 1.9 m cable.
Max. extension: 30 m.
Incremental
glass scale.
Signal periods: 1 m.
1 reference point
0.6 m / s
Continued on next page
mm
UPPER GOOD LOWER COMP-SET PRESET
START HOLD ZERO-SET
A + B
A - B
A
B
MODE - 1 MAX-MIN
AVER
MAX
MIN
MODE - 2
SET KEY
in
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-56
8.5 m / C
10 C to 40 C
- 10 C to 55 C
75%, with no
condensation
Shock
resistance
to 980 m / s
2
. Vibration
resistance to 98 m / s
2
Protection: IP64
(IEC 60529)
Power supply
4.5 to 6.0 Vdc.
Power consumption
100 mA
Transport
packing
Identification
number
In-house calibra-
tion certificate
Declaration
of conformity
ETALON axial probes EG - 10 EG - 30
mm 13 30
m* 1.0 1.5
m* 0.6 0.6
m* 1.0 1.5
N* 1.5 2.0
Force increase N / mm* 0.0284 0.0188
Force hysteresis N* 0.1 0.2
Max. transverse force N 1.0 1.0
g 230 260
Moved mass g 20 30
* Applicable with the probe used in vertical position, with down-
wards oriented measuring bolt, as well as in static measuring.
Optional Accessories
Pneumatic bolt
retraction
Operating
pressure range:
2.5 to 7 bar. Max. perm.
pressure: 9 bar.
Retraction range:
0 to 13 mm
AA - 6100 (EG - 10)
0 to 30 mm
AA - 6101 (EG - 30)
Probe life:
5 million travels
40 g (AA - 6100)
50 g (AA - 6101)
Transport
packing
5
5
/
7
9
1
3
/
3
0
1
3
8
/
2
1
3
2
2
/
3
9
3
,
5
7
,
5
2
2
9
1
2
12
8 h6 1
5
,
5
33
20 13
34
11
3
,
5
14 0,2
13
6
1
/
9
5
4
19.60005 Lift lever for bolt retraction
Pneumatic retraction device
To be connected to air pressure. For technical
data, see on the right side.
46.19002 AA - 6100 convenient for EG - 10
46.19003 AA - 6101 convenient for EG - 30
Each consisting of:
1 Connector (M8) 1 Pneumatic jack 1 Pressure reducing
valve 1 Setting screw
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-57
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Connecting Cables and Accessories
for Data Transfer
Plug-in Chart
Peripherals
Instrument Type
TESA DIGIT-CAL capa system
TESA MICROMASTER capa system
TESA IMICRO capa system
TESA ALESOMETER capa system
TESA DIGICO 20
ETALON calipers
ETALON depth calipers
ETALON digital scale units
TESA DIGICO 10 / 11 / MIN/MAX
ETALON height and scribing gages
TESA-DIGIT
TESA IMICRO SM
TESA TRIOMATIC
TESA DIGICO 1 / 2
TESA RUGOSURF
TESA MICRO-HITE 100
TESA-HITE
TESA MICRO-HITE, models 10 / 11
TESA-HITE Plus D
TESA-HITE
ETALON and ROCH CAPAX 2000
TESATRONIC TT 10
TESATRONIC TT 20 / TT 60 / TT 80
TESATRONIC TTD 20 / TTD 60
TESAMODUL
ETALON ET-1
TESA TG
ETALON EG
For associated part numbers see page L-62.
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4
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3
2
P
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S
P
C
P
e
r
s
o
n
a
l
C
o
m
p
u
t
e
r
2
5
-
p
i
n
P
e
r
s
o
n
a
l
C
o
m
p
u
t
e
r
9
-
p
i
n
1
7
1
31
31
12 12
13 6 13
8
9
3 4 10
1
7
3 4
1
3 4
2
9
3
7
31
32
32
32
31
1
7
1
6+19
8
9
3
1
7
3
1
3
2
9
3
7
5
5
5
5
1
7
1
7
1
7
1
15 16
6+19*
8 *
9
3
15 *
3
3
3
9
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
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N-58
m
Connecting cables
47.61046 Special, opto Sub-D 9 f 2
46.39008 Special Sub-D 9 f 2 Type ET-1-PC
47.61023 MiniDIN 8 m Sub-D 9 f 2
47.61024 MiniDIN 8 m Sub-D 25 m 2
47.61027 Special, opto without 2
47.61038 Special Sub-D 25 f 2 With socket
47.61049 Special, opto Sub-D 9 f 2 Bi-directional
47.61051 Special Sub-D 9 f 1
47.61052 Sub-D 9 m Sub-D 9 f 2
47.65036
05360004 Special 8 m Special 8 m 2.5 RS-485
60.60002 Special Ansley 10 f 2
S47078588 Special Ansley 10 f 2
S53001564 Special Sub-D 25 f 2
981680037 Special Sub-D 9 f 2
981680035 Special Sub-D 25 f 2
981680089 Special Special, opto 2 *
981686113 Special Sub-D 2 Centronics **
Adapter for cables
47.61017 Sub-D 25 m Sub-D 9 f
47.61019 Sub-D 25 m Sub-D 25 m
05360005 Special 8 f Sub-D 9 f for No. 53.60004 RS-485 to RS-232
Additional accessories
47.61037 Mains adapter, 230 Vac, 9 V, 200 mA, 1.8 VA TESA DIGICO 1 / 2
47.61054 Mains adapter, 110 to 240 Vac, 50 to 60 Hz, 6.6 Vdc, 750 mA Universal
47.61055 Mains cable EU for adapter No. 47.61054
47.61056 Mains cable USA for adapter No. 47.61054
47.61057 Mains adapter, 110 Vac TESA DIGICO 1 / 2
47.68000 Hand switch for triggering data transfer
47.68001 Foot switch for triggering data transfer
47.61058 9-pin / 9-pin adapter for connecting either of the
hand or foot switch
981680040 Foot switch for triggering data transfer to the control panel used in
conjunction with the ETALON or ROCH CAPAX 2000 height gage
* For the connection of instruments with opto-coupled RS-232 interface to the control panel used with
ETALON or ROCH CAPAX 2000 height gage.
** Connecting cable for parallel data transfer from CAPAX 2000 control panel to printer with Centronics
interface.
Other connecting cables and accessories available on request.
Number of
Pins Type
Number of
Pins Type
1
2
4
3
6
8
9
7
10
12
13
11
14
16
15
20
21
19
22
24
23
5
17
25
18
26
28
27
29
30
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ELECTRONI C LENGTH MEASURI NG EQUI PMENT
N-59
ELECTRONI C LENGTH MEASURI NG EQUI PMENT
Cables for connecting:
05360004 TESA ClinoBEVEL 1 RS-485 Special 8 m Special 8 m
TESA ClinoBEVEL 1 RS-232
(RS-485) Special 8 m Special 8 m
53.60005 Adapter Special 8 f Sub-D 9 f
On request TESA ClinoBEVEL 2 RS-232 Special 8 m Sub-D 9 f
On request TESA MICROBEVEL 1 RS-485 Special 6 m Special 8 m
TESA MICROBEVEL 1 RS-232
On request (RS-485) Special 6 m Special 8 m
05360005 Adapter Special 8 f Sub-D 9 f
On request TESA BEVELmeter 1 RS-232 Special 8 m Sub-D 9 f
Number of
Pins Type
Number of
Pins Type
Number of Measuring Instruments
Interfacing modules
S49078420 NT 2 2
S49078488 NT 4 4
m
Connecting cables
47.61029 Special, opto Ansley 10 f 2
47.61022 MiniDIN 8 m Ansley 10 f 2
Number of
Pins Type
Number of
Pins Type
31
32
GagePort Interfacing Modules
Used to link 2 or 4 measuring instruments fitted with an RS-232 output
to the interface of a PC.
Connecting Cables for Electronic Inclinometers
Transport
packing
Transport
packing
C
ABS
ABS
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AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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O-2
1
2
3
D
m
i
nDmax.
D
1
2
3
D
m
i
nDmax.
D
D
E
F
D
3
DIN 2271
Air plug gages
2 jets spaced
180 apart
Plugs up to
2.29 mm/0.090 in
fully made from tungsten
carbide.
Larger sizes in hardened
tool steel.
Shipping
packaging
Identification
number
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O-6).
MERCER Miniature Air Plug Gages
1,30 to 3,00 mm/0.051 to 0.118 in diameters
Hand-held plug gages for through and blind bores.
Air plugs up to 2.29 mm/0.090 in are designed for blind bores only.
MERCER Air Plug Gages
Made to measure diameters and detect form deviations on cylindrical bores.
Application ranges from 1.30 up to 150 mm/0.051 up to 5.9 in.
Bayonet connector for rapid gage assembly.
Air plugs with 2 jets spaced 180 apart from one another.
Blind
bores
Through
bores
mm m A mm C mm C1 mm* D mm E mm F mm
0.051 -0.090 0.0004 0.377 0.06 0.010 0.040 0.090
0.090 -0.104 0.0008 0.625 0.25 0.06 0.018 0.052 0.095
0.104 -0.118 0.0012 0.625 0.25 0.06 0.025 0.064 0.100
in in A in C in C1 in* D in E in F in
1.30 -2.29 10 9.6 1.5 0.25 1.02 2.3
2.29 -2.64 20 15.9 6.4 1.5 0.46 1.32 2.4
2.64 -3.00 30 15.9 6.4 1.5 0.64 1.63 2.5
Inch versions
Metric versions
* Air plugs for blind bores only.
O-11
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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3
DIN 2271
Air plug gages
2 jets spaced
180 apart
Made from
Nitralloy or
tool steel
Shipping
packaging
Identification
number
MERCER Air Plug Gages Standard Style S
3,10 to 6,30 mm/0.12 to 0.25 in diameters
Measure through bores and blind bore.
Can be directly mounted on CLEARLINE 2, MULTI-WAY CLEARLINE
or Air/Electronic Converters or used in conjunction with the Universal Handle.
C B
A
6,35
2
5
,
4
2
3
,
8
2
1
1
7
,
5
D
E
F
D
Blind
bores
Through
bores
Depth stop ring Bayonet mount
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O6).
MERCER CLEARLINE 2
m m in in
S95010000 A100-23 25 1 25 -0 -25
S95010001 A100-24 50 2 50 -0 -50
S95010010 A100-62 25 1 25 -0 -25 0.001 0.0001 10 -0 -10
S95010011 A100-63 50 2 50 -0 -50 0.002 0.0002 20 -0 -20
Executions with metric/inch scale
Executions with metric scale
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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O-12
2
5
,
4
2
3
,
8
2
1
C
B
A
10
B
100 C
Through
bores
Blind
bores
Depth stop ring
Important
When asking for a quotation or writing
down your order, it is important to state
your requirements according to the
information on page O-6).
n in B in B1 in* C in C1 in* D in E in F in
2.44 -5.9 0.004 0.95 1.34 0.51 0.12 0.06 0.12 0.18
mm m B mm B1 mm* C mm C1 mm* D mm E mm F mm
62.0 -150 100 24.0 34.0 13.0 3.0 1.5 3.0 4.5
Inch versions
Metric versions
* Air plug gages for blind bores only.
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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O-14
A
B
D
A
B
D1
C
3
DIN 2271
Air plug gages
2 jets spaced
180 apart
Hardened
tool steel
Shipping
packaging
Identification
number
MERCER Air Ring Gages
Check diameters and detect form deviations on cylindrical shafts.
Application ranges from 1.50 up to 50.80 mm/0.059 up to 2.000 in.
Bayonet mount for quick gage assembly.
Two jets spaced 180 apart from one another.
Important
When asking
for a quotation
or writing down
your order, it is
important to state
your requirements
according to the
information on
page O-6).
Central Jet Offset Jet
in in A in B in C in* D in D1 in*
0.059 -0.090 0.0004 1.375 0.25 0.50 0.125 0.04
0.090 -0.120 0.0006 1.375 0.25 0.50 0.125 0.05
0.120 -0.140 0.0008 1.375 0.25 0.50 0.125 0.06
0.140 -0.170 0.0012 1.375 0.25 0.50 0.125 0.06
0.170 -0.236 0.0016 1.375 0.25 0.50 0.125 0.07
mm m A mm B mm C mm* D mm D1 mm*
1.50 -2.30 10 34.9 6.4 12.7 3.17 1.00
2.30 -3.05 15 34.9 6.4 12.7 3.17 1.27
3.05 -3.56 20 34.9 6.4 12.7 3.17 1.50
3.56 -4.32 30 34.9 6.4 12.7 3.17 1.50
4.32 -6.00 40 34.9 6.4 12.7 3.17 1.78
Metric versions
Inch versions
* Air ring gages with off-set jets.
O-15
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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Y
S
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F
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S
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3
DIN 2271
Air plug gages
2 jets spaced
180 apart
Hardened
tool steel
Shipping
packaging
Identification
number
MERCER Standard Air Ring Gages
6,00 to 50,80 mm/0.236 to 2.000 in diameters
Standard rings with central jets fitted on the guiding cylinder.
Other rings with off-set jets permit to measure close to the shoulder.
Important
When asking
for a quotation
or writing down
your order, it is
important to state
your requirements
according to the
information on
page O-6).
B
A
D
B
A
D1
Central jet
air ring gage
Off-set jet
air ring gage
in in A in A in* B in D in D1 in*
0.236 -0.380 0.002 2.968 2.968 1.125 0.562 0.125
0.380 -0.505 0.004 2.968 2.968 1.125 0.562 0.125
0.505 -1.005 0.004 2.968 3.468 1.125 0.562 0.125
1.005 -1.505 0.004 3.468 4.468 1.125 0.562 0.125
1.505 -2.000 0.004 4.468 4.468 1.125 0.562 0.125
mm m A mm B mm D mm D1 mm*
6.00 - 9.65 50 75.4 28.6 14.3 3.2
9.65 -25.52 100 75.4 28.6 14.3 3.2
25.52 -38.22 100 88.1 28.6 14.3 3.2
38.22 -50.80 100 113.5 28.6 14.3 3.2
Inch versions
Metric versions
* Air ring gages with off-set jets
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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A
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E
S
Y
S
T
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M
S
F
O
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O-16
B
A
A
B
25
mm A mm B mm
dn 6 24 8
6 dn 12 28 10
12 dn 18 42 15
18 dn 24 56 20
24 dn 32 72 25
32 dn 42 90 30
42 dn 52 100 30
52 dn 62 110 30
62 dn 74 130 35
74 dn 86 142 35
86 dn 100 154 35
100 dn 120 184 38*
120 dn 140 210 38*
3
Steel, hardened
to 59 HRC
Shipping
packaging
UKAS calibration
certificate on
request
* Style 2
Important
When asking
for a quotation
or writing down
your order, it is
important to state
your requirements
according to the
information on
page O-6.
MERCER Setting Standards
Air gage applications using MERCER products require (at least) two setting standards.
Supplied with a calibration certificate upon request.
MERCER Setting Rings for Air Plug Gages
Application ranges from 1.30 to 150.00 mm/0.051 to 5.90 in.
Style 1 Style 2
1 4
A mm m* m* m** m m
1.50 dn 2.97 1.0 2.5 0.5 0.5 0.5
2.97 dn 25.00 1.0 2.5 0.5 0.5 0.5
25.00 dn 61.95 1.0 2.5 0.75 1.0 0.75
61.95 dn 101.85 2.0 5.0 1.0 1.5 1.0
101.85 dn 150.00 2.0 5.0 1.5 2.0 1.25
* Max. perm. deviation of the mean value measured from the nominal size.
** Uncertainty against the actual size or actual deviation marked on the air ring.
O-17
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
A
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UKAS calibration
certificate on
request
Depth Stop Rings for Air Plug Gages
Can be supplied with any air plug, except for the miniature versions.
Other versions specially made to suit your gauging applications also available.
Important
When asking for a quotation or writing down your order, it is important to state
your requirements according to the information on page O-6.
MERCER Setting Plugs Gages for Air Ring Gages
Single or double ended plug gages fitted with a hand grip according to their size.
Maximum permissible error of 1 m with respect to the nominal size or nominal deviation.
Additional Components
Extensions for deep holes
Available for M type plug gages with nominal diameters ranging from
14 to 62 mm/0.55 to 2.5 in.
Increase depth by 25, 50, 75, 100 or 200 mm/1, 2, 3, 4 or 8 in.
Air plug gages with special design are also available for extra deep
holes (nominal diameters up to 14 mm/0.55 in).
AI R GAGE SYSTEMS FOR DI AMETER MEASUREMENT
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80,5 mm / 3.17 in
3,00 6,30 mm
0.12 0.25 in
70,5 mm / 2.78 in
6,30 14,00 mm
0.25 0.55 in
70,5 mm / 2.78 in
14,00 62,00 mm
0.55 2.44 in
82,7 mm / 3.25 in
62,00 150,00 mm
2.44 5.91 in
S95011021
S95011024
Style L Style M Style M Style S
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Chrome
plated steel
Shipping
packaging
Universal Adaptor Handle
Equally suited for air plugs and
air rings with bayonet fittings.
Supplied with 1,3 m long flexi-
ble hose for coupling with the
gauging unit.
Base for stationary use
Equally suited for air plugs and
air rings.
Screw connected hose end, air
plugs and air rings.
90 Adaptors
These adaptors are designed to help reaching the desired points during any machining
operations while the work piece is still on the machine.
Convenient for air plug gage style S, M and L as well as for ring gages.
Universal handle for use in conjunction with both S and M type plugs or screw connected
200 mm long hand grip on L type adaptor.
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packaging
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OPTI CAL MEASUREMENT
SENSOR 1
SENSOR 2
WORKPIECE
IMAGE
PROJECTOR LENS
CONDENSER
LENS
LIGHT
SOURCE
MACHINED PART
Fast Round Part Inspection
The whole TESA-Scan product line belongs to the
range of dedicated non-contact opto-electronic
measuring centers that provide Users with a com-
plete solution for inspecting small round parts
quickly. Including a variety of systems such as those
usually integrated into profile projectors or micro-
scopes, they offer the round part manufacturer a
more capable alternative to traditional inspection
methods. TESAs product range can measure shapes
and sizes of round parts from 0,3 up to 80 mm in
diameter, which can be as long as 500 mm.
Complex part features such as straightness or circularity can easily be inspected by com-
bining rotation with axial movement. This permits any surface of the workpiece to be
scanned dynamically in order to determine the part axis for true 3D alignment and refer-
ence purposes.
Dynamic Measurement
Rotation is a standard function of the inspection process, allowing a rotary scanning of
the workpiece for highly accurate measurement of both the part geometry and shape,
also with high speed.
2D Measurement
The part profile is obtained by scanning along the
part axis. A two-axis image projection is produced as
theworkpiece diameter and length are being meas-
ured simultaneously.
A unique feature of these systems from TESA lies in
the orientation of the linear sensors to 75 (10 for
TESA-Scan 80) with respect to the workpiece axis,
guaranteeing accurate measurement of all individual
geometric elements such as angles, radii, diameters
or any other part features with parallel or inclined
surfaces.
Operating Principle
All TESA measuring centers incorporates high-resolution CCD linear sensors. Each sensor is
subdivided into thousands of light sensitive pixels. As the part image is being projected,
these sensors, which act as light sensitive rulers, can detect the slightest changes at sub-
pixel level.
The workpiece is illuminated with parallel white light and its image is projected onto the
linear CCD sensors, which are inclined to 7,5. They provide the information obtained from
the image, thus allowing accurate analysis of the geometry of the workpiece features.
OPTI CAL MEASUREMENT
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P-3
Thread Measurement
External threads are important features of
round parts, and their measurement is a high
labour intensive operation. The true profile of
any thread shape can be obtained with either
Tesa-Scan system.
To measure shape and sizes or check worm threads,
both TESA-Scan 50 Plus and TESA-Scan 80 also offer a mechanism for tilting the work-
piece to the helix angle in order to view the true size of the profile.
Form and Shape Measurement
Sophisticated round part applications involving form and shape meas-
urement are easily carried out using the flexible programming facility.
Pro-Measure is a powerful software system, which allows a visual com-
parison of the true form obtained. This tool makes the analysis of man-
ufacturing problems easier. It also provides the operator with a useful
guidance when creating part programs.
Flexible Reporting
Pro-Measure enables the user to present all measurement data in a vari-
ety of numeric and graphic formats together with relevant process related
information. Text, logos and Bitmap images can be be included in the
reports through the editing functions. Pro-Measure can easily be net-
worked or interfaced to existing shop floor systems for data collection.
Graphic Analysis
Pro-Composer allows visual inspection of lines and radii with a compar-
ison of part data to given nominals available from the drawing. The
results are then displayed in a graphic format. This option enables any
defects occur-ring during a production run to be straightly eliminated,
and is also very useful as debugging tool during part program creation.
Graphic Interface
Pro-Composer is an easy-to-use software tool for part programming
created on the computer directly linked to the machine or off-line. It
uses the graphic representation of the part profile created by scanning
or importing the required geometry from a CAD file. For the program-
ming sequence, the user simply selects the measurement function from
the icon menu. For ease of use, all selected tolerances and paramater
values can be retrieved based on the database available from interna-
tional standards.
Comprehensive Reporting
Pro-Measure is a flexible software system that can accept data from
other precision tools (e.g. those used for internal measuring). These
data are then included into a single report. This software can be pro-
gramd so as to tell the operator that measurements taken by means of
a handtool are required as the relevant inspection sequence will be
starting or ending up.
Part Program Creation within Minutes
Pro-Measure further enhances the flexibility of the machine. This
highly intuitive industrial software system is suited for each stage of the
manufacturing process. In most cases, part program creation is only a
matter of minutes.
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OPTI CAL MEASUREMENT
Static measurement
Diameters, lengths, intersection points, gage diameters, radii, angles etc.
Two-axes workpiece alignment Creating a workpiece axis based on two datum diameters.
Dynamic measurement
Concentricity Parallel and interrupted diameters, form diameter, taper, parallel
thread profile.
Runout Plain or interrupted diameters.
Roundness and cylindricity.
Diameters with rotation, ovality, max, min and average diameters of plain or interrupted
diameters.
Hexagon Across-flats, symmetry of flats to axis, max. dimension across corners.
Section analysis with rotation Longest and shortest section of radii, angular location.
Three-axes workpiece alignment Creating a workpiece axis with reference to plain
diameters or thread lengths.
Thread and worm thread measurement With mechanical
tilting
Parallel threads
Major diameter
Flank diameter
Pitch
Minor diameter
Flank angle
Root radius
Crest radius
Circularity
Lead error
Taper threads
Pitch diameter
Major diameter
Minor diameter
Taper
Double-threads, parallel
Major and minor diameters
Half pitch
Flank angle
Crest radius
Root radius
Worm threads (on request)
Pitch
Major and minor diameters
Over Wire diameter
Tooth thickness
Pressure angle
Addendum
Dedendum
Thread depth
Runout
Ball screws (on request)
Pitch
Lead error
Over wire diameter
Parallel, vee-shaped threads
Major diameter
Flank diameter
Flank angle
Pitch
Taper threads
Pitch
Flank angle
Included taper angle
Gage length
Usable thread length
Pitch diameter
Major diameter
Image cleaning
The software includes a number of filters that can be selected at various levels to reduce
the effect of contaminated workpieces.
Performances
(Valid for any type of machines)
Thread measurement With no mechanical tilting
OPTI CAL MEASUREMENT
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P-5
TESA-Scan 25
D mm L mm D in L in
25 200 1.0 8.0
2 kg/
59 270 2.3 10.6 4.4 lbs
0,0002 0,001 0.00001 0.00004
1,5+(0,01 D) m 6 + (0,01 L) m (0.06 + 0.01 D)/ (0.24 + 0.01 L)/
(20C 1C)
0,001 0,0025 0.00004 0.0001
(2s = 95%)
3
02430006 29729
Measuring
capacity
Component
capacity
Resolution
Accuracy
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability
840 x 640 x
460 mm,
33 x 25 x 18 in
Diameter : 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35C
50 to 95F
10 to 80%
3
55 kg
121 lbs
Shipping
packaging
Inspection
report with
a declaration
of conformity
TESA-Scan 25 (025 x 200 mm). Measuring Centre with part rotation including 1 headstock
Z173-3004, 1 tailstock Z125-3003 plus 2 male centers TL02-0001. Supplied with PC, mouse,
installed Windows XP Multilingual operating system, TFT monitor 17, US keyboard,
Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
Technical Data
Performances
are based on
the results obtained
from clean, ground
components
measured at 20C.
They may be
affected by the
component shape
and surface finish.
Pro-measure/
Pro-Composer
see page 9
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P-6
OPTI CAL MEASUREMENT
TESA-Scan 50 TESA-Scan 50 CPlus
3
1050 x 800 x
580 mm,
41 x 32 x 23 in
TESA-Scan 50 D mm L mm D in L in
50 275 1.96 10.8
4 kg/
100 290 3.9 11.4 8.8 lbs
0,0003 0,001 0.00001 0.00004
2 + (0,01 D) m 7 + (0,01 L) m (0.08 + 0.01 D)/ (0.28 + 0.01 L)/
(20C 1C)
0,001 0,0025 0.00004 0.0001
(2s = 95%)
TESA-Scan 50 C Plus D mm L mm D in L in
50 275 1.96 10.8
4 kg/
100 290 3.9 11.4 8.8 lbs
0,0003 0,001 0.00001 0.00004
2 + (0,01 D) m 7 + (0,01 L) m (0.08 + 0.01 D)/ (0.28 + 0.01 L)/
(20C 1C)
0,001 0,0025 0.00004 0.0001
(2s = 95%)
Diameter : 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35C
50 to 95F
10 to 80%
3
115 kg, 250 lbs
125 kg, 272 lbs
Shipping
packaging
Inspection
report with
a declaration
of conformity
Measuring
capacity
Component
capacity
Resolution
Accuracy
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability
Measuring
capacity
Component
capacity
Tilting for thread
measurement max. 15
Resolution
Accuracy
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability
Measuring capacity:
D = 50 mm, L = 275 mm
Measuring capacity:
D = 50 mm,
L = 275 mm
Equipped with slew-
ing mechanism for
thread measurement
through advanced
functions.
Performances
are based on
the results obtained
from clean,
ground components
measured at
20 C. They may be
affected by the
component shape
and surface finish.
Pro-measure/
Pro-Composer
see page 9
Technical Data
02430016 29731
02430020 24844
TESA-Scan 50 (0 50 x 275 mm). Measuring Centre with part rotation. Basis machine including
1 headstock Z178-3004, 1 tailstock Z178-3003 plus 2 male centers TL02-0002. Supplied along
with PC, mouse, installed Windows XP Multilingual operating system TFT monitor 17, US
keyboard, Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
TESA-Scan 50 C Plus (0 50 x 275 mm). Measuring Centre with rotation and slewing mechanism
for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock Z178-3003
plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows XP Multilin-
gual operating system, TFT monitor 17, US keyboard, Pro-Measure/Pro-Composer with Hand-
book E-F-D on CD (order No. 02460011).
OPTI CAL MEASUREMENT
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P-7
TESA-Scan 50 Plus
3
1450 x 800 x
580 mm,
57 x 32 x 23 in
TESA-Scan 50 Plus D mm L mm D in L in
50 500 1.96 19.7
6 kg/
100 515 3.9 20.3 13,2 lbs
0,0003 0,001 0.00001 0.00004
2 + (0,01 D) m 7 + (0,01 L) m (0.08 + 0.01 D)/ (0.28 + 0.01 L)/
(20C 1C)
0,001 0,0025 0.00004 0.0001
(2s = 95%)
Diameter : 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35C
50 to 95F
10 to 80%
3
160 kg, 350 lbs
Shipping
packaging
Inspection
report with
a declaration
of conformity
Measuring
capacity
Component
capacity
Tilting for thread
measurement max. 15
Resolution
Accuracy
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability
Measuring capacity: D = 50 mm, L = 500 mm
Equipped with slewing mechanism for thread measurement through
advanced functions.
Performances
are based on
the results obtained
from clean, ground
components
measured at 20 C.
They may be
affected by the
component shape
and surface finish.
Pro-measure/
Pro-Composer
see page 9
Technical Data
02430046 29733 TESA-Scan 50 Plus (0 50 x 500 mm). Measuring Centre with part rotation and slewing mechan-
ism for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock
Z178-3003 plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows
XP Multilingual operating system, TFT monitor 17, US keyboard, Pro-Measure/Pro-Composer
with Handbook E-F-D on CD (order No. 02460011).
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P-8
OPTI CAL MEASUREMENT
TESA-Scan 80 / 80 Plus 3
1500 x 750 x
520 mm,
60 x 30 x 20 in
D mm L mm D in L in
80 500 3.1 19.7
6 kg/
100 515 3.9 20.3 13.2 lbs
(80 Plus)
0,0002 0,001 0.00001 0.00004
1,5+(0,01 D) m 7 + (0,01 L) m (0.06 + 0.01 D/ (0.28 + 0.01 L)/
0 <30 mm
2 + (0,01 D) m 8 + (0,01 L) m (0.08 + 0.01 D)/ (0.35 + 0.01 L)/
(20C 1C)
0,001 0,003 0.00004 0.00012
(2s = 95%)
4-6 bar 60-90 PSI
Diameter : 0,5 s
Length: 0,5 s
Performances:
see page P-4
100/110-
220/240 VAC
50/60 Hz
10 to 35C
50 to 95F
10 to 80%
3
250 kg, 552 lbs
260 kg, 574 lbs
Shipping
packaging
Inspection
report with
a declaration
of conformity
Measuring
capacity
Component
capacity
Tilting for thread
measurement max. helix angle 10
Resolution
Accuracy
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
0 >30 mm
(D in mm) (L in mm) 1000 in (D in in) 1000 in (L in in)
Repeatability
Air supply
Performances
are based on
the results obtained
from clean,
ground components
measured at
20C. They may be
affected by the
component shape
and surface finish.
Pro-measure/
Pro-Composer
see page 9
Technical Data
02430056 20663
02430066 20671
TESA-Scan 80 (080 x 500 mm). Measuring Centre with part rotation and slewing mechanism
for thread measurement. Basis machine including 1 headstock Z178-3004, 1 tailstock Z178-3003
plus 2 male centers TL02-0002. Supplied along with PC, mouse, installed Windows XP Multi-
lingual operating system, TFT monitor 17, US keyboard, Pro-Measure/Pro-Composer with
Handbook E-F-D on CD (order No. 02460011).
TESA-Scan 80 Plus (080 x 500 mm). Measuring Centre with protective enclosure, part rotation
and slewing mechanism for thread measurement. Basis machine including 1 headstock
Z178-3004, 1 tailstock Z178-3003 plus 2 male centers TL02-0002. Supplied along with PC,
mouse, installed Windows XP Multilingual operating system, TFT monitor 17, US keyboard,
Pro-Measure/Pro-Composer with Handbook E-F-D on CD (order No. 02460011).
OPTI CAL MEASUREMENT
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P-9
02460011
02460010
XS01-0001
XS01-0011
XS01-0008
XS01-0010
XS01-0013
04761061
04761054
04761055
04761056
Software
Pro-Measure/Pro-Composer along with hard-key plus Handbook in English, French and German
on CD. Another version can additionally be made available for off-line programming.
Pro-Measure/Pro-Composer (CD only)
Interfaces
Gageport NT interface for inductive probe, 2 probe inputs
Gageport NT interface, digital, 2 probe inputs
Gageport NT interface, digital, 4 probe inputs
Extension unit for inductive probes, 8 probe inputs
Gageport extension box (for 4 modules)
*Connecting cable Gageport to PC
*Power supply
*EU connecting cable
*US connecting cable
* Instead of XS00-0006
Software and Interfaces
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P-10
OPTI CAL MEASUREMENT
TESA Scan 130 -
for the fast accurate measurement of
large cylindrical components
on the shop floor
The TESA Scan 130 from TESA, has been designed to give the
optimum solution for the measurement of large diameter cylindrical
components on the shop floor. The TESA Scan 130 is the new
generation of the proven technology TESA Scan family machines and
brings great flexibility for dimensional measurement to manufacturers
of round and shaft shaped components up to 130 mm in diameter.
The TESA Scan 130 consists of an optical measuring head mounted on
a vertical slide which allows it to traverse along the axis of the
workpiece supported between headstock and tailstock.
The main structure of the machine is a vertical granite column which
ensures linearity and stability between the three important
components of the system.
The optical measuring head with air bearing guide system.
The linear optical encoder providing the exact axial
location of the measuring head.
The workholding mechanisms headstock and tailstock.
Rotation of the workpiece is achieved by a DC servo motor and rotary
encoder at the headstock spindle. The tailstock can be moved up and
down along the pillar bed to accommodate different length
workpieces. Both headstock and tailstock spindles have an internal
Morse no. 2 taper allowing quick changeover of workholding.
All of the Morse No. 2 workholding options of the TESA Scan 50 and
80 are common to the TESA Scan 130, with the exception of the
Gripper Mechanism and Chuck which are unique to TESA Scan130.
The tailstock moves on a low friction rail and is counterbalanced to
allow easy manual operation. The TESA Scan optical head moves up
side down along the granit TESA Scan s backbone. The complete
measuring centre is protected by an enclosure with integrated machine
support frame and access for work loading is via a door fitted with
safety protection switches.
A PC computer is connected to the machine separately allowing always an ideal customer
customisation of the work place.
The System:
Optical measurement system utilising light sensitive linear CCD arrays.
Fast, easy to use programming software.
CNC motorised optical measuring head.
Quick release adjustable tailstock.
Headstock with CNC motorised rotation and encoder.
Industry standard Morse 2 quick change tooling at head and tailstock.
Full range of workholding options.
Interlocked mechanisms for operator safety.
Shop-hardened for use in harsh environments.
SPC/SQC options.
Traceability to international standards.
OPTI CAL MEASUREMENT
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P-11
Measurement Capability
STATIC
Diameters, Lengths, Intersections, Gage Diameters, Radii, Angles, etc.
workpiece alignment creation of workpiece reference axis from two diameters.
DYNAMIC
Concentricity parallel, max. form and gauge diameters, interrupted diameters, taper and
parallel thread profile axes.
Runout plain, interrupted diameters and face runout.
Roundness and Cylindricity (available as option).
Diameter with rotation ovality, max. min. average diameter of plain or interrupted diameters.
Hexagon across flats dimension, symmetry of flats to axis, max dimension across corners.
Section analysis with rotation max. and min. section radius and angular locations.
Offset diameters eccentricity and symmetry.
3D workpiece alignment creation of workpiece reference axis from plain diameters and
thread profiles.
THREAD MEASUREMENT (without slewing mechanism)
Parallel vee-form major, minor and pitch diameters, pitch, flank angles.
Taper threads major and pitch diameters at any location, pitch, taper, flank angles, gage
length, useable thread length,crest and root profiles.
IMAGE analysis
A software filter which can be set at different levels to reduce the affect of
contamination on the workpiece.
SPECIFICATIONS TESA SCAN 130
MEASURING CAPACITY Diameter 130 mm 5.1
Length 800 mm 31.5
COMPONENT CAPACITY Diameter 248 mm 9.76
Length 850 mm 33.5
Weight 30 kg 66 lbs
ACCURACY Diameter 2.0+(0.01D) m (0.08+0.01D)/1000
(20 C 1 C) Length 8+(0.01L) m (0.3+0.01L)/1000
RESOLUTION Diameter 0.0003 mm 0.00001
Length 0.001 mm 0.00004
REPEATABILITY Diameter 0.0015 mm 0.00006
2 s = 95% Length 0.005 mm 0.0002
SPEED Diameter 1,5 sec
Static measurement Edge 1,5 sec
DIMENSIONS (h x w x d) Measuring unit 224 x 99 x 95 cm
WEIGHT Complete system 700 kg 1540 lb
OPERATING CONDITIONS Temperature 10-35 C 50-95 F
Relative humidity 10-80% 10-80%
ELECTRICAL SERVICE 100/110 - 220/240 VAC and 50/60 Hz
AIR PRESSURE 6 bars
Performance data is based on results from clean ground components at 20 C
and may be affected by component shape and surface finish.
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OPTI CAL MEASUREMENT
TL01-0002
l
TL01-0003
l l
TL01-0027
TL01-0004
l l
TL01-0027
TL01-0005
H = 18 TL01-0003
TL01-0006 TL01-0004
H = 22
TL01-0007
l l
TL01-0027
TL01-0008
l l
TL01-0027
TL01-0009
06 mm T = 1,5 TL01-0003
TL01-0010 TL01-0004
06 mm T = 3
TL01-0011
612 mm T = 3
TL01-0012
1218 mm T = 6
TL01-0013
1824 mm T = 9
TL01-0038
06 mm T = 6
TL01-0039
06 mm T = 15
TL01-0040
612 mm T = 15
TL01-0021
TL01-0003
TL01-0009 TL01-0004
TL01-0010
TL01-0011
TL01-0012
TL01-0013
5
6
5
6
44 55
MK1
6
57,7
14
H
5
6
5
6
B
T
D
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
P-12
Order Number Morse 1 Morse 2 Notes Description
Centre adapter
with a 6 mm dia.
coupling bore
Two-jaw gripper
Two-jaw gripper
Raising blocks
for external jaws,
in pairs
Two-jaw gripper
Two-jaw gripper
External jaws,
in pairs
External jaws,
in pairs
Accessories
External
Requires clamping
for manual
use
External
Requires clamping
for use with
air pressure
For
Internal
Requires clamping
for manual
use
Internal
Requires clamping
for use with
air pressure
For
Set of jaws For
including:
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TL01-0015
D = 4-5 mm TL01-0007
H = 6,6 mm TL01-0008
TL01-0016
D = 5-6 mm
H = 8,6 mm
TL01-0017
D = 6-8 mm
H = 11,5 mm
TL01-0018
D = 8-11 mm
H = 17,5 mm
TL01-0019
D = 11-15 mm
H = 20 mm
TL01-0020
D = 15-19 mm
H = 20,2 mm
TL01-0022
TL01-0007
TL01-0015
TL01-0016
TL01-0017
TL01-0018
TL01-0019
TL01-0020
TL01-0026
l
TL01-0027
l
TL02-0001
l
TL02-0002
l
TL02-0003
l
TL02-0016
l
Z173-
0922/0923
MK2
6
80
MK1
1
2
17.3 53.5
MK2
1
7
21.6 64
MK1
1
2
17.3 53.5
MK1
D
H
MK2
92
MK1
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
For
Set of jaws For
including:
2 items
provided with
TESA-Scan 25
2 items
provided with
TESA-Scan 50
TESA-Scan 80
Diamond
coated
10 mm
For added
sleeves
Order Number Morse 1 Morse 2 Notes Description
Internal jaws,
in pairs
Centre adapter
with a 6 mm dia.
coupling bore
Reduction
sleeve,
Morse 2 to 1
Internal jaws,
in pairs
Extra male centre,
10 mm
Extra male centre,
17 mm
Drive
centre
Rotation centre
with a B12 male
taper plus a
Morse 1 taper
shank
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TL02-0017
l
TL02-0018
l
TL02-0019
l
TL02-0021
l
Z173-0908
TL01-0003
TL01-0004
TL01-0007
TL01-0008
Z173-0920
l l
TL01-0002 TL01-0026
Z173-0921
l l
TL01-0002 TL01-0026
Z173-0922
l
TL02-0016
Z173-0923
l
TL02-0016
Z173-0961
l
Z173-2020
l l
TL01-0027
Z173-2024
l
Z173-2025
l
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
22 17 68
1
8
2
9
MK2
MK2
MK1
17 12.5 57
1
2
2
2
12.25
5
0
5
6
76
10
1
2
6
10 20 3
2
2
6
14 20 5
8 19
2
2
3
1
2
3
9 19
3
2
2
5
MK1
55 10
3
0
MK1
5
5
5
7
60
5
5
5
7
4
2
17.780
61
MK2
For Ensures
stable
positioning
for
mounting
jaws
Requires Requires
Requires Requires
Requires
Requires
Clamping
Requires capacity:
outside
115 mm
inside
1126 m
Order Number Morse 1 Morse 2 Notes Description
Rotation centre,
Morse 2
Rotation centre
with a B12
male taper plus
a Morse 1 shank
Rotation centre,
Morse 1
Rotation centre,
Morse 2
Vertical
support
Female centre,
10 mm dia.
Female centre,
20 mm dia.
Female centre,
10 mm dia.
Also with internal
B12 taper
Female centre,
10 mm dia.
Also with internal
B12 taper
Platten,
30 mm dia.
3-jaw chuck,
clamping range
115 mm
6-jaw chuck ,
clamping range
0,715 mm
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Z178-2009
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Z178-2020
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Z178-2025
l
Z178-2026
l
Z178-0607
l
Z178-0610
l
Z178-0940
l
TL02-0018
Z178-0941
l
TL02-0018
Z178-0942
l
TL02-0018
Z178-3028
l
TESA-Scan 25 TESA-Scan 50
TESA-Scan 80
12
0
- 0,5 50
3
0
8
0
-0,5
3
5
9
0
43
3
0
- 0,5
3
0
32
MK2
4
0
23 84
MK2
4
6
25 85 12
MK2
88 38
4
2
MK2
88 25
8
0
MK2
7
2
98.5 33 13.6
1
0
0
MK2
6
4
2
Used to drive
components
between
fixed centers.
Directly fitted
on the
headstock.
Clamping
capacity:
outside
250 mm
inside
2350 mm
Diamond
coated
Requires
Requires
Requires
Order Number Morse 1 Morse 2 Notes Description
Drive
mechanism
3-jaw chuck
with Morse 2
taper shank,
clamping range
250 mm
Platten,
80 mm dia.
Also with a
Morse 2 taper
shank
Drive centre,
0 40 mm.
Also with a
Morse 2
taper shank
Female centre,
40 mm dia.
Also with a
Morse 2
taper shank
Male centre,
1540 mm dia.
Also with a Morse 2
taper shank
Female centre,
10 mm dia.,
Also with a B12
internal taper
Female centre,
10 mm dia.,
Also with a B12
internal taper
Female centre,
10 mm dia.,
Also with a B12
internal taper
Drive centre,
42 mm dia. max.
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New
TESA-Visio 200
Technical data
High-precision X/Y table
Linear encorders with a resolutionto 0.05m
Color camera
Telecentric objectives or indexable zoom
Episcopic and diascopic light illumination through LEDs
Measuring volume X/Y/Z : 200 x 100 x 150 mm
Accuracy X/Y-axes: 3.0 m + L/60 (L in mm)
Accuracy Z-axis: 5.9 m + L/60 (L in mm)
TESA VISIO 200 Vision Systems A = Available O = Optional S = Standard NA = Not Available
Description System Specifications
Vision Machine Version Manual Manual
System Software TESA VISTA PCDMIS
TESA VISTA Software S NA
PCDMIS-Vision PRO (manual software) NA S
PCDMIS-Vision CAD (manual software) NA O
Other Software
SPC Software NA O
Measuring Stage
Measuring Range X/Y/Z 200 x 100 x 150 mm 200 x 100 x 150 mm
Encoder Resolution X/Y/Z 0.05 m 0.05 m
Granite Base and Column S S
Manual focus - course and fine adjustment S S
Table surface (Hardcoat Anodized Aluminium) 400 mm x 280 mm (X/Y) 400 mm x 280 mm (X/Y)
Stage surface - has fixture holes and removeable stage glass S S
Maximum Load (in the middle of the stage) 10 Kg 10 Kg
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TESA VISIO 200 Vision Systems A = Available O = Optional S = Standard NA = Not Available
Description System Specifications
Accuracy
* X/Y Accuracy MPE X,Y ( E1 X,Y) 2.0 m+ 10 / 1000(L in mm)
MPE XY ( E2 XY) 2.9 m+ 10 / 1000(L in mm)
* Z Accuracy (Linear) *MPE Z ( E1 Z) 2.9 m+ 10 / 1000(L in mm)
* mechanical accuracy
* L = measuring length in mm (Applys to thermally stable
controlled temperature environment @ 20 Degrees C) zoom
lens system set to maximum magnification on a textured
surface, with evenly distributed load of 0 to 10 kg on the stage.
With 2X or 4 X objective
Color CCD camera, with 752 x 582 pixels. S S
Optics (Magnifcation specifications with 19 Monitor)
Indexable Zoom
Indexable Zoom (Optical Mag. Approx. from 0,7x to 4,5x) A A
1X Lens (Magnification Approx. 30x to 175x)
Standard with Indexable Zoom A A
.5X Lens (Magnification Approx. 16x to 87x) O O
0.75X Lens (Magnification Approx. 24x to 131x) O O
*1.5X Lens (Magnification Approx. 45x to 270x) O O
*2X Lens (Magnfication Approx. 60x to 355x) O O
* Lens with Magifications of 1.5X & 2.0X require coaxial Light
Telecentric fixed objectives
Telecentric fixed 0.5X objective A A
Telecentric fixed 1X objective A A
Telecentric fixed 2X objective A A
Telecentric fixed 4X objective A A
Illumination
Back Light (Profile Illumination) (Green LED) S S
Coaxial Light (TTL) Through the Lens lighting -
White LED A A
**Ring Light (4 x 90) degree programmable
Segmented - White LEDs S S
Red Laser Pointer (Helps locate part features to be measured) S S
Computer Systems
DELL Model S S
Microsoft XP Operating System S S
(Computer & Operating System Software specifications could change.
Call for latest specifications)
Other Options
Fixturing Accessories O O
Calibration Artifacts O O
(Other Upgrades & Options Available. Please call to inquirer.)
Other Specifications
Machines weight (PC, monitor & computer accessories not inlcluded) 98Kg 98Kg
Power Supply 115 to 230 Vac +/- 10% 115 to 230 Vac +/- 10%
50 to 60 Hz 50 to 60 Hz
Systems Dimemsions (PC and monitor not included) (LxHxD mm) 641 x 890 x 516 641 x 890 x 516
Operating Temperature Range 10 Deg.C to 40 Deg. C 10 Deg.C to 40 Deg. C
Rated Environment 20 Deg. C +/- 1 Deg. C 20 Deg. C +/- 1 Deg. C
Relative Humidity 80%, non-condensing 80%, non-condensing
Warranty: Covered under Brown & Sharpes One Year Warranty
(Please call for Details) S S
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Main vision machine
3
All aluminium
rigid
construction
Measuring system
with incremental,
glass scales,
opto-electronic. Resolution
to 0,05 m.
In one
coordinate
direction:
Manual version
X/Y-axes (3+10
l
L/1000) m,
Z-axis (3+2
l
L/100) m*
DCC version
X/Y-axes (2,4+4
l
L/1000) m,
Z-axis (3+1
l
L/100) m*
L in mm
* Accuracy was obtained at
highest magnification on a
textured surface.
Also with an evenly distrib-
uted workload of 3 kg at
glass plate level.
Measuring
volume:
X = 300 mm,
Y = 200 mm, Z = 150 mm
CCD colour camera, analogue
PAL 640 x 480 pixels
Resolution
0,001 mm
Transmitted
light through
green LED,
brightness adjustable over
the software
10C to 40C
20C
80%,
non-condensing
115 to 230 Vac
10%,
50 to 60 Hz
72 kg (manual)
80 kg (DCC)
IP40
EN 61010-1
EN 60204
EN 61336-1
EN 60825-1
Identification
number
Inspection
report with a
declaration of
conformity
Provided
fully
assembled
Shipping
packaging
TESA-VISIO 300
Manual or automatic video-based machines with unique design for non-
contact measurement.
The manual version comes with TESA-VISTA the software for metrology applications in
the world of industry . Made simple to use, this machine version can also be equipped with
PC-Dmis that provides Users with a powerful tool for 2D or 3D part inspection.
Running the PC-DMIS-Vision software, the DCC machine version is capable to operate
automatically. This variant is one the most cost-effective machines of this kind available
today on the market.
Key Features
Small-sized vision machine with ergonomic design, whether manually
operated or motor driven.
Motorised zoom with magnifications from 20x up to 130x or even more depending on the size of the
viewing screen.
Light sources through LEDs so that the measured values are not affected.
Incident light (episcopic) through a dual line consisting of 24 LEDs
fragmented into 4 segments (Fresnel lens), each programmable
individually. Also with brightness adjustable over the software.
Coaxial illumination available as an option.
Transmitted light (diascopic) through a green LED with adjustable
brightness.
Laser pointer (class 1) for locating the measurement area.
Coordinate stage equipped with incremental glass scales, opto-electronic. Resolution to 0,05 m.
Measuring volume X = 300 mm, Y = 200 mm, Z = 150 mm.
Quick release system in both X and Y axes (manual version).
Possible displacement in the two X and Z coordinate directions for right hand and left hand operator.
Max. permissible workload: 16 kg.
TFT monitor 17
TESA-VISTA or PC-Dmis application software with edge detector.
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TESA-VISTA Application Software
Easy-to-use, user-friendly metrology software. Lets you measure the widest
number of geometric elements quickly and precisely.
Main Features
On-screen viewing in X/Y/Z coordinate directions.
Resolution to 0,001 mm.
Zero-setting of display related to selected axis with just a mouse click.
Metric/inch conversion.
Cartesian and polar coordinates.
Possible storage of the video image.
Drawing of the measured element as shown in the active window.
Automatic edge detection.
Z-measurement with on-screen help and guidance.
Geometric Features and Functions
Point
Radius
Diameter
Arc of circle
Angle
Straight line
Distance (X/Y)
Slot
Z-measurement
Alignment
Perpendicularity
Parallelism
Theoretical point
theoretical diameter
Translation of both
X and Y origin points
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PC-Dmis Vision Application Software
Including many programming capabilities, this software provides a long-term solution
through continuous upgrading to the most advanced technology.
All inspection reports can be defined by the Users and further output in a
variety of formats to suit their specific needs.
Main Features
Real time inspection up to the subpixel.
Point and click programming facility.
Automatic edge detection (eliminates positioning uncertainty
of the crossline reticule, increases velocity and repeatability).
Ability to collect a higher number of points to measure form errors
even more accurately.
Import option for CAD-files (various formats).
Creation of programs off-line.
Simple program sequences.
Reverse engineering along with export option in CAD format.
Automatic recognition of the used magnification, without the need
for the objective to be requalified within a programming sequence.
Automatic or manual tool control.
Measurement in Z-axis made easier through computer-aided focusing
in graph mode.
On-screen Viewing of all measured values, including those related to
the position of geometric form elements or edge detection.
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0,5x 0,75x 1x 1,5x 2x
06860030 06860031 06860032 06860033
10x 65x 16x 97x 20x 130x 32x 195x 42x 260x
150 90 60 30 15
0 60 0 120 0 150 0 180 15 195
11,3 x 15,2 7,4 x 9,8 5,5 x 7,4 3,6 x 4,8 2,7 x 3,6
1,8 x 2,4 1,2 x 1,6 0,9 x 1,2 0,6 x 0,8 0,4 x 0,6
TESA-Visio 300 DCC
16x 85x 24x 130x 30x 175x 45x 270x 60x 355x
150 90 60 30 15
0 60 0 120 0 150 0 180 15 195
16,3 x 12,2 10,9 x 8,2 8,8 x 6,5 5,8 x 4,3 4,4 x 3,2
2,9 x 2,2 2,0 x 1,5 1,5 x 1,1 0,9 x 0,7 0,7 x 0,5
C B A
D
W
H
Measuring Table
Anodized
aluminium
510 x 395 mm
surface area
(X/Y)
800 x 200 mm
measuring span
(X/Y)
Max.
workload capacity
16 kg
Computer
(minimum requirements)
DELL Optiplex GX620MT
Small minitower 412 x 432
x 190 mm, black / silver
grey colour
Processor : Intel Celeron,
2,8 GHz, FSB533
Memory capacity: dual-
channel, 1 Go (2 x 512),
533 Mhz NON-ECC DDRII
Bus extension:
2 PCI connectors 4,2 x 11",
1 PCIe connector x 16 stan-
dard height for graphic
card, 1 PCIe connector x 1
standard height
Built-in graphic card:
Intel
Media Accelerator
950 with shared memory
up 224 Mo. Using PC-
DMIS = 128 Mo memory
card.
40 GB hard disc SATA,
7200 rpm
DVD / CD-ROM drives, 16x
Integrated diskette drive,
3,5, 1,44 MB
Integrated AC-97 Audio-
Chip card
Network card: Solution
LAN Broadcom, 5751 GB,
Ethernet 10/100/1000,
integrated
Hardware ports: 1x RS232,
1x Centronics, 8x USB-2
(6 at the rear plus 2 on the
front face of the computer
unit). RJ-45 network port .
Keyboard with two-button
mouse
Operating system:
Windows XP Professional,
multilingual
TFT flat screen, 17
Warranty:
3-Year on-site warranty
(computer and monitor only)
TESA-Visio 300 Manual
Magnification
Working distance (W)
mm
Maximum height (H)
mm
Maximum field of view
mm
Minimum field of view
mm
Magnification
Working distance (W)
mm
Maximum height (H)
mm
Maximum field of view
mm
Minimum field of view
mm
A 60 210 mm
main machine
B 135 285 mm
with a 75 mm
raising block
C 210 360 mm
with a 150 mm
raising block
D Work piece
H Work piece height
W Working distance
(focus distance)
Additional Objectives
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TESA-Visio TESA-Visio
300 300
DCC
06830211 l TESAVISTA
x 90
06830212 l TESAVISTA l
x 90
06830214 l TESAVISTA
x 360
06830221 l PC-Dmis
x 90
06830222 l PC-Dmis l
x 90
06830223 l PC-Dmis + l
TESAVISTA x 90
06830231 l PC-Dmis
x 90
06830232 l PC-Dmis l
x 90
06830242 l PC-Dmis l l
x 90
800
1000 max.
~ 1100
680
1
0
0
0
m
a
x
.
Software Episcopic Coaxial Value
illumination light sensor
Manual (Top mounted)
4 segments
4 segments
1 segment
4 segments
4 segments
4 segments
4 segments
4 segments
4 segments
Sales Program
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OPTI CAL MEASUREMENT
he new TESAVISIO 500 high accuracy multi-sensor measuring system
with PCDMIS software from Brown & Shape TESA is available in two
models, the Value and the Universal, to meet a wide range of
measurement and inspection needs.
The TESAVISIO 500 Value is available as a standard vision measuring
machine, a multi-sensor measuring system with touch probe measuring
capability and can be converted into a touch probe coordinate measuring
machine by removing the ring light and attaching either the TESASTAR m
M8 or TESASTAR i M8 probe kits. Consecutively, these are
programmable manual and motorized articulating probe heads.
The TESAVISIO 500 Universal model is available as a multi-sensor system
with optical measuring capability, a TTL laser sensor and touch trigger
probes.
Both models include a motorized 12x zoom, color camera and come
standard with the new white LED multi-ring/multi-segment ring light,
back light and coaxial Illumination. The TESAVISIO 500 Universal is
available with a red LED ring light and a black and white camera as well.
TESAVISIO 500
Offers High Accuracy, High Speed,
Multi-Sensor Measuring Capability
TESAVISIO 500 Value and Universal
Models Feature:
Air bearings on the 3 axis.
Linear encoders mounted an each axis.
Encoder resolution (X/Y/Z) 0.05 !m.
Red laser pointer- helps locating features to
be checked.
Long lasting LED light sources.
Transmitted light produced by a green LED
with programmable light intensity.
Reflected light (ring light) created by Fresnel lens
consisting of 3 lines of white LEDs (96 LEDs).
96 white cold LEDs dispatched on 3 concentric
circles (incidence angles 27, 35, 45)
& 4 sectors 90, programmable on
4 x 3 segments.
A programmable coaxial light (white LED)
is supplied for use in conjunction
with the motorized zoom.
High resolution color camera.
Motorized zoom: 0.58X to 7X (12 x).
The software includes a zoom calibration routine.
Optional Touch Probe with TESAStar or Renishaw
TP 20 Probes
Optional Touch Probe Racks
DCC Machine Version:
On this system, the coordinate stages along with the vertical axis are displaced by means of DC
servomotors and are user controlled by a joystick. This allows the user to easily locate geometric features
and provides for automatic motor driven execution of software driven part application programs.
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TESA VISIO 500 Vision Systems S = Standard O = Optional NA = Not Available
Description System Specifications
Vision Machine Version Value Universal
System Software PCDMIS PCDMIS
PCDMIS-Vision PRO (motorized version) S S
PCDMIS-Vision CAD (motirozed version) O O
PCDMIS-Vision CAD++ (motorized version) O O
Other Software
SPC Software O O
Measuring Stage
Moving Bridge Design S S
Measuring Range X/Y/Z (Z measurment range depends 400 x 500 x 400 x 500 x
on system configuration up to 300 mm up to 300 mm
Encoder Resolution X/Y/Z 0.05 m 0.05 m
DC Servomotors X/Y/Z with variable speed Joystick S S
Auto Focus S S
Glass stage 585 mm x 485 mm 585 mm x 485 mm
Table surface (Hardcoat Anodized Aluminium) 870 mm x 570 mm 870 mm x 570 mm
Stage surface - has fixture holes and removeable stage glass S S
Maximum Load (in the middle of the stage) 40 kg 40 kg
Optical (Optics (m), L in mm) (Accuracy at +/- 1 C)
* E3 X/Y/Z MPE XYZ ( E3 XYZ)
* E1 X,Y Accuracy MPE X,Y ( E1 X,Y)
* E2 X/Y Accuracy MPE XY ( E2 XY) 2+5L/1000
* E1 Z Accuracy MPE Z ( E1 Z) 3+8L/1000
Touch Probe (Touch Trigger Probe (m), L in mm)
* E3 X/Y/Z MPE XYZ ( E3 XYZ) 2.5+6L/1000
* E2 X/Y MPE XY ( E2 XY) 2.2+5L/1000
* E1 Z MPE Z ( E1 Z) 2.+6L/1000
Laser
Accuracy: E1 (Z) (with additional 2X lens) (Accuracy at +/- 1 C) NA 9 m
* L = measuring length in mm (Applys to thermally stable
controlled temperature environment @ 20 Degrees C); zoom lens system
set to maximum magnification on a textured surface, with evenly
distributed load of 5 kg on the stage.
Camera
Color CCD camera, with 752 x 582 pixels. S S
Optics (Lenes defined as optical Magnification)
12:1 Mortorized Zoom with 1X Optical Magnification S S
.5X Lens O O
0.75X Lens O O
*1.5X Lens O O
*2X Lens O O
* measurement with Tesastar mp or p not possible simultaneously, modular probe changer recommanded
Motorized zoom with a magnification range of 0.58/7x (ratio of 12) meaning 20/240x on a 19screen (maximum 480x with a 2x lens).
TESAVISIO 500
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Illumination
Back Light (Profile Illumination) (Green LED) S S
Coaxial Light (TTL) Through the Lens lighting - White LED S S
Ring light with white LEDs, 4 X 3 segments S S
TTL Red Laser Pointer (Helps locate part features to be measured) S S
Touch Probes
TESASTAR Touch Probes O O
TESA STAR p or mp probe or Renishaw TP20 Touch Probe O O
Manual or Motorized Articulating Probe Head O NA
Touch Probe Change Racks O O
TTL Measurment Laser NA S
Rotary Table (Available Soon) O O
White Light Profile Sensor - under evaluation NA O
Computer Systems
DELL Model S S
Microsoft XP Operating System S S
(Computer & Operating System Software specifications could change.
Call for latest specifications)
Other Options
Fixturing Accessories O O
Calibration Artifacts O O
(Other Upgrades & Options Available. Please call to inquirer.)
Other Specifications
Speed 300 mm/s 300 mm/s
XY Acceleration 1400 mm/s2 1400 mm/s2
Z Speed Min 0.05mm/s Max 200mm/s Min 0.05mm/s Max 200mm/s
Z Acceleration 1000 mm/s2 1000 mm/s2
Machines weight (PC, monitor & computer accessories not inlcluded) 315 kg 316 kg
Power Supply 115 to 230 Vac +/- 10%
50 to 60 Hz 115 to 230 Vac +/- 10%
50 to 60 Hz
Systems Dimemsions (PC and monitor not included) (LxHxD mm) 1123 x2308 x1030 1123 x2308 x1030
Operating Temperature Range 10 Deg.C to 35 Deg. C 10 Deg.C to 35 Deg. C
Rated Environment 20 Deg. C +/- 1 Deg. C 20 Deg. C +/- 1 Deg. C
Relative Humidity 80%, non-condensing 80%, non-condensing
Warranty: Covered under Brown & Sharpes
One Year Warranty (Please call for Details) S S
PCDMIS Vision Software
PC-DMIS software has over a 20,000 installed base for a single software solution across multiple products.
VISIO 500 Value VISIO 500 Universal
Automatic edge detection. Yes Yes
Touch Probe Option - Full 3D Geometry Capability Yes Yes
TTL Laser Option - Provides 3D data collection No Yes
White Light Profile Sensor Option - Provides 3D data collection No Yes
Acquisition of a higher number of points to make the measurement of shape
and form deviation more accurate. Yes Yes
User-friendly point and click programming. Yes Yes
Automatic Light Calibration for all light sources. Yes Yes
CAD file import (various formats). ( PCDMIS CAD Option) Yes Yes
Off-line programming using CAD and CAD Camera part illlumination. Yes Yes
On line and off-line programming with the same PCDMIS software format. Yes Yes
Reverse engineering with CAD file export option. (PCDMIS CAD Option) Yes Yes
Geometric Dimensioning and Tolerancing Yes Yes
Automatic recognition of used magnification without the need to recalibrate the
objective inside an application program. Yes Yes
Automatic or manual control of the edge and focus tools. Yes Yes
Z axis measurement made easier through computer aided focusing in graph mode. Yes Yes
On-screen viewing of the measured values, including those related to the position of
geometric elements and edge capture. Yes Yes
PC-DMIS VISION software provides users with a powerful tool for measurement in two and three dimensions including many programming capabilities.
PCDMIS Multi-sensor technology on the TESA VISIO 500 DCC provides one software solution for both vision and touch probe.
PC-DMIS provides a long-term solution in an ever evolving manufacturing environment as it can be continuously updated to the latest technology level.
All inspection reports issued in a variety of formats can be custom-made to suit the operators specific needs.
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P-26
OPTI CAL MEASUREMENT
TESASCOPE
II 355H
For measurement of round and complex parts
These dedicated modular systems are made to measure
round and complex parts on the shop floor, as well as
in the metrology laboratory. They are provided with a
TS-100, TS-300 or TS-300E calculating and readout box.
Measured parts
Round and complex parts of all kinds that need to be
regularly inspected.
Features:
14(355 mm) diameter rotary screen with chart clips,
cross line 30, 60, 90
Solid steel construction
Profile illumination with green filter
Fiber-optic surface illumination
Save Lampsystem (lamps switch off automatically
if there is no stage movement during several minutes,
increasing the life of the bulb)
Quick change bayonet lens mount
(lenses not included)
RS-232C output for data transfer
Drawings side mount
Hard anodized stabilized stage with clamping slot for tooling, equipped with linear glass
scales with 0.0001 in/0.001 mm resolution
Focus travel: 3.15(80 mm)
Maximum weight on stage: 20 lbs (10 kg)
Built-in angular readout (degrees/minutes)
TESA calibration certificate
Dimensions: 36x 43x 51(L x H x D)/500 x 912 x 1093 mm
Weight: 240 lbs (110 kg)
Power supply: 110 Vac 50 Hz/230 Vac
TESA-Scope II 355H Meas. Table
8 x 4 in
200 x 100 mm
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830051 24792 TESA-Scope II 355H
06830052 24793 TESA-Scope II 355H
06830053 24794 TESA-Scope II 355H
TESA-Scope II PLUS 355H Meas. Table
8 x 4 in
300 x 100 mm
06830054 24795 TESA-Scope II PLUS 355H
06830055 24796 TESA-Scope II PLUS 355H
06830056 24797 TESA-Scope II PLUS 355H
10.32 11.22
43.04
3
5
.9
1
19.66
41.22
11.10
X
D
W C
M
Y = 11.10
H
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 35 mm 17.5 mm 14 mm 11.2 mm 7 mm 3.5 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm
Maximum diameter (D) 200 mm 200 mm 200 mm 200 mm 200 mm 200 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
Max. width of component
X=Y-(W+C) 165 mm 165 mm 165 mm 165 mm 165 mm 165 mm
*Lens sold separately
OPTI CAL MEASUREMENT
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P-27
C
W
D
H
TESASCOPE
300V
Reliable and dependable
The high quality of the projected image provides the operator
with reliability and dependability for accurate measurements.
A wide choice of accessories adds to the remarkable flexibility of
these optical systems with modular design. The multiple
configurations allow any geometric part feature to be
easily measured.
Measured parts
These profile projectors are ideally suited for non-contact
measurement of components that require a magnification up to
100x whatever their material or their shape.
Features:
12(300 mm) diameter rotary screen with chart
clips, cross line 30, 60, 90
Solid steel construction
Profile illumination with green filter
Fiber-optic surface illumination
Save Lampsystem (lamps switch off automatically
if there is no stage movement during several minutes,
increasing the life of the bulb)
Quick change bayonet lens mount (lenses not included)
RS232C output for data transfer
Drawings side mount
Hard anodized stabilized stage with clamping slot for tooling, equipped with linear
glass scales with 0.0001 in/0.001 mm resolution
Focus travel: 4(100 mm)
Maximum weight on stage: 20 lbs. (10 kg.)
Built-in angular readout (degrees/minutes)
TESA calibration certificate
Dimensions: 20x 41x 31(L x H x D)/508 x 1042 x 788 mm
Weight: 240 lbs (110 kg)
Power supply: 110 Vac 50 Hz/230 Vac
TESA-Scope II 300V Meas. Table
12 x 6 in
300 x 150 mm
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830041 22832 TESA-Scope II 300V
06830042 22826 TESA-Scope II 300V
06830043 22827 TESA-Scope II 300V
TESA-Scope II 300V PLUS Meas. Table
8 x 4 in
200 x 100 mm
06830044 23116 TESA-Scope II 300V PLUS
06830045 23170 TESA-Scope II 300V PLUS
06830046 23171 TESA-Scope II 300V PLUS
Telecentric Objectives 10x 20x 25x 31.25x 50x 100x
Catalog No. 06860001 06860002 06860003 06860004 06860005 06860006
Object-field 30 mm 15 mm 12 mm 9,6 mm 6 mm 3 mm
Working distance (W) 80 mm 82 mm 70 mm 56 mm 53 mm 43 mm
Maximum height (H) 83 mm 83 mm 83 mm 83 mm 83 mm 83 mm
Maximum Diameter (D) 166 mm 166 mm 166 mm 166 mm 166 mm 166 mm
Objective length (C) 37 mm 35 mm 47 mm 61 mm 64 mm 74 mm
*Lens sold separately
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P-28
OPTI CAL MEASUREMENT
39.37
22.05
3
9
.
5
5
5
1
.
3
6
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.
6
0
TESASCOPE
500V
Excellent Price/Performance Ratio
Complete with a wide number of standard accessories
Measured parts
Large to mid-sized parts with flat surfaces that require amagnification
up to 100x as well as soft and cutting components up to 12(300 mm).
Features:
500 mm (20) diameter rotary screen with chart clips, cross line 30, 60, 90
Solid steel construction
Profile illumination with green filter
Fiber-optic surface illumination
Quick change lens mount
Save Lampsystem (lamps switch off automatically if there is no
stage movement during several minutes, increasing the life of the bulb)
RS-232C output for data transfer
Drawings side mount
Hard anodized stabilized stage with clamping slot for tooling, equipped with
linear glass scales with 0.0001 in/0.001 mm resolution
Focus travel: 3(70 mm)
Measure travel: X = 9/Y = 4(X = 200/Y = 100 mm) (quick release with
fine adjustment)
Maximum weight on stage: 20 lbs. (10 kg.)
Hood and curtain
Built-in angular readout (degrees/minutes)
TESA calibration certificate
Dimensions: 39x 78x 52(L x H x D)/1000 x 1996 x 1318 mm
Weight: 450 lbs (200 kg)
Power supply: 110 Vac 50 Hz/230 Vac
51.89
41.24 2
TESA-Scope 500V fitted with a system that enables the user to choose between 2 objectives
Meas. Table
8 x 4 in
200 x 100 mm
Catalog No. EDP NO. Description TS-100 TS-300 TS-300E
06830064 24801 TESA-Scope II 500V TS100
06830065 24802 TESA-Scope II 500V TS300
06830066 24803 TESA-Scope II 500V TS300E
Telecentric
Objectives 10x 20x 25x 31.25x 50x 62.5x 100x
Catalog No. 06860008 06860009 06860010 06860011 06860012 06860013 06860014
Object-field 50 mm 25 mm 20 mm 15.9 mm 10 mm 8 mm 5 mm
Working distance (W) 138 mm 138 mm 118 mm 90 mm 100 mm 76 mm 48 mm
Max. height (M) 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm 100 mm
Max. diameter (D) 160 mm 160 mm 160 mm 160 mm 160 mm 160 mm 160 mm
Objective length (C) 87 mm 82 mm 105 mm 133 mm 61 mm 85 mm 111 mm
OPTI CAL MEASUREMENT
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P-29
Control Panels
S-300 and TS-300 E
TS-300 Control Panel with TESA Reflex Software
Allows operators to perform 1D and 2D measurment routines
quickly and easily without the need for keyboard entry routines
Identifies geometric elements, automatically draws the workpiece,
and calculates their dimensions and relationships
Geometric features: Point, Line, Circle
Measured functions: Alignment, Measurement with references,
translation, rotation
Construction features: Intersection, Bolt Hole Circles Lines
LCD Screen
0.00005/0.001mm Resolution
Inch/Metric switchable
Cartesian and Polar coordinates
Programming functions
X/Y Linear Compensation
Part View Printing
RS-232 and Parallel Options
Edge Detection (Optional TS-300E)
TS-100
X/Y readout
0.0001 in/0.001mm resolution
Inch/Metric switchable
Independent zero reset (X/Y)
Absolute and incremental measurement
X/Y Linear compensation
Illumination control profile and surface
RS-232 output (SPC Printer)
Diameter: 3 to 10 entered points
Radius: 3 to 10 entered points
Distances from the last datum radius or diameter
Auto Enter function
RS-232 and Parallel Options
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P-30
OPTI CAL MEASUREMENT
Accessories
Part No. Description 355H 300V 500V
06860015 200 x 100 mm glass plate
06860016 300 x 150 mm glass plate
06860017 300 mm diameter viewing screen with
4 overlay chart clips
06860018 355 mm dia. viewing screen with
4 overlay chart clips
06860019 500 mm dia. viewing screen with
4 overlay chart clips
06860020 Profile lamp, 24 V 150 W
06860021 Surface lamp, 24 V 200 W
06860022 150 mm dia. rotary table. Used with the
200 x 100 mm measuring table
06860024 V-blocks and centers
06860025 Vise stage
06860026 Vise stage with base
06860027 TESA practice piece
06860029 150 mm dia. rotary table for models
300 V Plus and 500 V
06860056 Rotary table for model 355H
06860057 Prism
06860058 Vise
06860059 Vertical support for glass plate
06860060 90 mm rotary table. Used with the
200 x 100 mm measuring table
06860061 90 mm rotary table. Used with the
300 x 150 mm measuring table
Rigid plastic foils, 300 mm in diameter
06869055 Radii
06869056 Radii and angles
06869057 Thread profiles
Accessories
06860024
06860026
(Vise stage with base 06860025)
06860059
06860057
06860056
06860029
06860029
OPTI CAL MEASUREMENT
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P-31
06839000
06869027
3
ETALON TCM 50 measuring microscope
Consisting of the following components::
1 TCM 50 measuring microscope, complete
Measuring table (100 x 50 mm measuring span) with opto-electronic
system and cable for the transmission of the measurement signal.
Height adjustable optics holder. Monocular viewing tube. Objective for
30x magnification. Eyepiece with angle device. Built-in transmitted
light and oblique incident light with continuous brightness setting.
1 A 50 Computing counter
Up/down counter with a two-line numerical display (X and Y,
7-decade display). Numerical interval 0,001 or 0.0001 in.
RS 232 digital output.
Supplied with:
1 Mains adapter, 100 to 240 Vac, 47 to 63 Hz, 11 to 13 Vdc, 30 W
1 Dust cover
Optional Accessories
Set of clamping components (listed individually on page P-37).
Main instrument with
measuring table
100 x 50 mm
Ball-bearing
measuring table.
Moves freely or
over the threaded spindle
with quick action drive.
Workpiece attachment
with two M8 threads.
Max. perm. load: 5 kg.
Optics holder with adjustable
height by means of the wide
knurled collars mounted
on each side.
Opto-electronic
measuring
system with
incremental steel scale
0,001 mm
Valid for one
coordinate
direction and
working temperature range:
10 m + 0,04 L m
(L in mm)
Optics
Upright,
laterally correct
image
30x
Monocular
eyepiece
with dioptric
compensation.
Rotating graticule.
Built-in device for angle
measurement: angle scale
value 1, readout 12
(assessment)
Objective 2:1.
Objectfield diameter 6,5 mm.
Numerical aperture 0,05.
Free working distance
100 mm (see drawing)
Integrated transmitted light
and oblique incident light
with continuous brightness
setting, 5 W each
Continued next page
ETALON TCM 50
Provides simplicity and user comfort 100 x 50 mm measuring span Numerical
interval to 0,001 mm or 0.0001 in High-precision Built-in transmitted light and
oblique incident light Eyepiece with angle device RS 232 digital output In-
house calibration certificate.
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P-32
OPTI CAL MEASUREMENT
290
208
98
9
5
1
0
0
m
a
x
.
1
7
5
120
4
2
3
200
180
66
170
A 50 counter
Two-line
LC
display
(coordinates X/Y)
7 decades and
7 segments per sign
0,001 mm or
0.0001 in
9 mm
Keyboard protected
against oil and
water splashing
RS 232
General
Main part
with counter :
mains adapter
100 to 240 V, 47 to 63 Hz,
11 to 13 Vdc, max. 30 W
0 C to 50 C
20 0,5 C
20 C to 70 C
IP52 (counter)
(IEC 60529)
EN 50081-1,
EN 50082-2,
EN 61000-3-2,
EN 61000-3-3
8,2 kg
(microscope)
0,5 kg (counter)
Shipping
packaging
Identification
number
In-house
calibration
certificate
Declaration
of conformity
ETALON TCM 50
The measuring microscope with good value for money.
OPTI CAL MEASUREMENT
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P-33
06819001
3
ETALON TCM 100 measuring microscope,
without computing counter
Consisting of the following components:
1 Main instrument
Vertical column with height adjustable optics
holder. Built-in transmitted and coaxial reflect-
ed light illumination with continuous
brightness setting. 120 to 230 Vac, 50 to 60 Hz
1 Measuring table
Measuring span 100 x 50 mm. With opto-
electronic measuring system and cable for
the signal transmission as well as fast and
fine displacement.
1 Ocular
Eyepiece with cup, 10x magnification.
Monocular viewing tube with built-in graticule.
1 Measuring objective 2:1
Free working distance a = 85 mm
Supplied with:
1 Dust cover
Main instrument with
measuring table
100 x 50 mm
Ball-bearing
measuring
table.
Free move or fine displa-
cement over the threaded
spindle.
2 T-slots for tightening the
workpiece.
Max. perm. load: 10 kg
Height adjustable optics
holder by means of both
fast and fine feed knobs
Opto-electronic
measuring
system with
incremental steel scale
0,0005 mm
Valid for one
coordinate
direction as well
as working temperature
range: 2 m + 0,02 L m
(L in mm
Optics
Upright
laterally correct
image
Total magnification:
20 x.
Also refer to
optional accessories
(objectives)
Ocular:
monocular
tube, with a 10x
magnification, dioptric
compensation and built-in
graticule.
Objective with bayonet
mount.
Interchangeable telecentric
objectives 2:1 Object field
diameter 10 mm.
Numerical aperture 0,06.
Free working distance
85 mm (see drawing).
Built-in transmitted and
coaxial reflected light with
continuous brightness
setting, 20 W each
Continued next page
ETALON TCM 100
Most accurate and versatile Ball-bearing measuring table with 100 x 50 mm
measuring span 0,0005 mm or 0.00002 in interval High-precision with
measurement errors contained within 6 m over a 100 mm measured length Superb
optics with telecentric beam path providing excellent image quality with
magnifications up to 1000x Transmitted and coaxial reflected light Video adapter
RS 232 digital output In-house calibration certificate.
ETALON TCM 100
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P-34
OPTI CAL MEASUREMENT
06839012
06839013
QUADRA-CHEK 120 computing counter
Up/down counter with 2 numerical displays
QUADRA-CHEK 220 computing counter
Up/down counter with 2 numerical
and 1 alphanumeric display for the
functions
Circle distances Diameters on
pitch circles
Insertion point of
two straight lines
Angle median of two
straight lines
Insertion point of
two straight lines
Insertion points of
straight line/circle
Programd Measuring Functions
Point Straight line Circle
Distance Angle Alignment
Geometric Combination of the Measured Values
Bore diameters
Centre-to-centre
distances
QUADRA-CHEK 120
Up/down computing counter with numerical display for both
coordinate directions X and Y.
Numerical interval to 0,0005 mm or 0.00002 in.
Metric and inch units.
Selectable languages: English, German, French, Italian and Spanish.
Measurements performed with either a fixed or freely assignable
origin point of coordinates.
Reverse counting sense. Switchable.
RS 232 digital output.
QUADRA-CHEK 220
Up/down computing counter having a microprocessor on board.
Also with digital display for both coordinate directions X and Y as
well as auxiliary display for the functions.
No manual calculation.
Metric and inch units.
Selectable languages: English, German, French, Italian and Spanish.
No mechanical workpiece alignment owing to the numerical translation of
coordinates.
Assignable number of points as large as 3 to 50 for inspecting diameters
on pitch circles.
Cartesian and polar coordinate systems.
Possible combination of up to 50 measured values per geometric
element.
Location of origin points at the users choice.
PRESET function.
Programmable measurement cycles (max. 250 steps).
RS 232 digital output, bidirectional.
Serial port for result output structured in any other format up to A4
format.
120 to 240 Vac,
50 to 60 Hz
10C to 40C
20 0,5C
10C to 60C
IP40
(IEC 60529)
EN 50081-1,
EN 50082-2,
EN 61000-4,
EN 61010-1
26 kg
(No. 06819001)
Shipping
packaging
Identification
number
In-house
calibration
certificate
QUADRA-CHEK
120 and 220
Computing Counters
3
Black/white
LC display field
(115 x 86 mm).
With colour background
0,0005 mm or
0.00002 in
12,5 mm
Metal housing,
lacquered
Parallel and
RS 232
85 to 264 Vac,
43 to 63 Hz
EN 61326: 1998
EN 61010
0 C to 45 C
90%, with no
condensation
292 x 190 x
250 mm
(W x D x H)
4,8 kg
without cable
Shipping
packaging
Identification
number
Declaration
of conformity
General Microscopes
OPTI CAL MEASUREMENT
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P-35
06869008 1 : 1 10 x 20 mm 0,03 88 mm
06869009 5 : 1 50 x 4 mm 0,13 62 mm
06869010 10 : 1 100 x 2 mm 0,20 52 mm
06869011 20 : 1 200 x 1 mm 0,35 30 mm
06869007
06869001
06869002
06869003
06869005
3
396
286
120
1
5
2
7
5
a
1
2
0
-
2
7
0
1
5
0
180
250
69
5
5
3
102
230
LEICA Plan Achromat measuring objectives (for further details, see page P-44)
Objectives Total Object-field Numerical Free working
magnification aperture distance a
Rotary table
230 x 160 mm Surface area. Also with 2 T-slots.
Rotation range 7,5
Oblique incident light for 230 V
Consisting of:
1 Light unit
Suitable for all objectives. Dual-arm fibre
optic cable. Support rotating through to 45
in the viewing axis.
1 CLS 100 cold light source
230 Vac, 50 to 60 Hz, 14,5 V, 90 W
On request 1 Reflective halogen lamp for CLS 100,
14,5 V, 90 W
Oblique incident light for 120 V
Same as above, but with the following feature also included:
On request 1 CLS 100 light source
120 Vac, 50 to 60 Hz, 90 W
Shipping
packaging
Declaration
of conformity
Optional Accessories
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P-36
OPTI CAL MEASUREMENT
06869019
06869021
06869020
3
2,5 : 1 25 x 8 mm 0,075 5,5 mm
5 : 1 50 x 4 mm 0,10 10,5 mm
06869014 10 : 1 100 x 2 mm 0,20 10,5 mm
06869015 20 : 1 200 x 1 mm 0,40 10,5 mm
40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869017 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869018 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
Single bayonet mount for micro-objectives
Threads for micro-objectives from 2,5:1 to 100:1
C-mount adapter
Allows the use of a video camera instead of
the ocular
KAPPA FK1/F electronic crossline graticule
For use in counction with a video camera
Shipping
packaging
Declaration
of conformity
LEICA Plan Fluor micro-objectives for metallographic examination
Convenient for both transmitted light and coaxial reflected light. Used with the single bayonet mount
No. 06869019
Objectives Total Object-field Numerical Free working
magnification aperture distance a
On request
On request
06869014
06869015
On request
06869017
06869018
OPTI CAL MEASUREMENT
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P-37
06869027
3
06869027
06869028
06869029
06869030
06869031
06869032
06869033
06869034
06869035
06869036
06869037
06869038
06869039
06869040
06869041
06869042
06869043
06869044
06869029
M8
06869035
06869033
06869031
06869037
06869038/06869039/06869040/06869042
06869028
0 5 mm
Wooden case
Declaration
of conformity
Set of clamping components
Suitable for ETALON microscopes TCM 50,
TCM 100 and TCM 200
Consisting of:
1 SU articulated support
Dual-arm support with central clamp through the
star grip. Total length 195 mm. With 1 socket joint
and 2 ball joints. M8 fixing thread on the table side
and 5 mm dia. fixing hole on the workpiece side.
Max. perm. load: 400 g.
Clamp for attaching the SU support on the measuring table
2 T-slot blocks, type ETALON / LEICA
T-slot blocks with M8 fixing thread for
articulation
1 Item, type V for vertical position.
1 Item, type H for horizontal position.
Workpiece oriented clamps for use with the SU support
With a 5 mm dia. fixing hole.
Spring clamp to hold workpieces down.
1 Item, 34 mm long.
1 Item, 50 mm long.
1 P clamp for small parts, max. clamp capacity.
1,8 mm, resting width 3 mm, depth stop at 1,5 mm.
1 M clamp for small parts, max. clamp capacity.
5,0 mm, resting width 4,8 mm, depth stop at 1,5 mm.
1 Clamping chuck, 3 mm in dia.
1 Toggle clamp, clamping capacity 25 mm.
1 V-block with spring clamp, covering the range
from 2 to 25 mm. Vee angle 120. Vee length
25 mm.
1 Try-square, beam length 120 x 80 mm. Includes
2 T-grooves for both columns No 06869039.
2 Columns used with the try-square for attaching
the spring clamps listed below.
Spring clamp to hold the workpieces down.
1 Item, 34 mm long.
1 Item, 50 mm long.
Leaf spring clamp
to press the workpiece against the try-square.
1 Item, 34 mm long.
1 Item, 50 mm long.
1 Adapter, rotating through 4x90 with lock-in positions
1 Socket head key (2, 2,5 and 3 mm).
1 Clamping bolt for holes with a 5 mm dia.
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P-38
OPTI CAL MEASUREMENT
3
Main instrument with
measuring table
150 x 100 mm
250 x 150 mm
Main
part in
cast iron.
Optics holder guided
on a ball-bearing,
height adjustable using
the feed knobs for fast
and fine focusing,
max. travel 150 mm.
Steel ball-bearing
measuring tables
equipped with opto-
electronic systems
having incremental
steel scales.
Valid for one
coordinate direction
as well as
working temperature range:
1,8 m + 0,005 L m
for the 150 x 100 mm table
2,5 m + 0,01 L m
(L in mm) for the 250 x 150
table.
Illumination
Coaxial reflected
light and trans-
mitted light with
knurled wheel used for
setting the diaphragm
aperture.
Light units with remote
continuous brightness
setting.
Fibre optic illumination.
Optical system
Binocular
viewing tube
with dioptric
compensation for each
eyepiece.
Eyepiece cups with 10x
magnification.
20 mm dia. free opening,
25 viewing angle.
Upright, laterally correct
image.
Interchangeable objectives
and micro-objectives with
bayonet mount.
ETALON TCM 200
Modular concept Custom built configurations for non-contact applications
from length measurement through metallographic examination Selectable telecentric
objectives of superior quality Optimum object illumination Ball-bearing measuring
tables having a 150 x 100 mm or 250 x 150 mm measuring span Opto-electronic
measuring systems with incremental
steel scales Computer based data processing RS 232 digital output
In-house calibration certificate.
Non-contact measurement in 1, 2 or 3 coordinate directions. No measuring force.
Numerical interval to 0,0005 mm or 0.00002 in.
High accuracy through very low permissible error, e.g. 2,6 m only over a 150 mm
measured length.
High load capacity and long free working distances for the inspection of tall test pieces.
Bright images for surface structure examination with magnifications up to 1000x.
Video camera for image analysis.
OPTI CAL MEASUREMENT
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P-39
06839006 1 l l l l l l
06839007 2 l l l l l l
06839008 3 l l l l l
06839009 4 l l l l l
06819006 5 l l l l l m
06819007 6 l l l l l m
06819008 7 l l l l m
06819009 8 l l l l m
150 x 100
mm
250 x 150
mm
QUADRA-CHEK
220 230* 4000
356
91
6
6
2
138
2
5
5
4
9
1
340
2
0
8
1
1
4
1
2
0
2
7
0
2
5
9
190
a
540
General
10 C to 40 C
20 0,5 C
10 C to 60 C
120 to 230 Vac
50 to 60 Hz
IP40
(IEC 60529)
EN 50081-1,
EN 50082-1,
EN 61000-4,
EN 61010-1
70 kg net
(main part
No. 06819010)
45 kg
(table 150 x 100)
70 kg
(table 250 x 150)
Setting key
and dust cover
Shipping
packaging
Identification
number
In-house
calibration
certificate
Declaration
of conformity
* Execution for X, Y and Z coordinate directions: ETALON wit order No. 06839014.
m Not included in the sales program. Must be ordered locally.
Main part
with
binoclar
viewing tube Variant
Cold light unit
transmitted
light
35 W
reflected
light
90 W
Measuring table
Measuring span
Coor-
dinate
directio
n Z
ETALON TCM 200 made ready-for-use Ordering Variations
Equipped with binocular viewing tube for metrology oriented applications (for 230 V).
Additional technical data and ordering information as listed below.
Significant features
Table freely moved by hand or finely displaced
over
the threaded spindle allowing quick positionning in
each direction.
Objectives with bayonet mount for easy exchange
with just one hand.
Inserts with crossline graticules and concentric
circles.
Patented angle device with digital measuring
system (as pictured opposite)
Centre support for use in conjunction with the
insert fitted with both aperture diaphragm and
interference slit used to check diameters on
cylinders (as pictured opposite).
Fibre optic illumination to eliminate all heat
lighting.
Image viewing in transmitted light, coaxial
reflected light, oblique incident light and ring light
as well as brightfield/darkfield. Also with or
without polarised
light or interference contrast (DIC).
Dedicated compact counter for 2 and 3 coordinate
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OPTI CAL MEASUREMENT
06819010 l
06819011 l
06819012 l
06819013 l
l l l l
l l l l
l l
l l
l l
l l
l l l l
l l l l
Main instrument with binocular viewing tube
Main instrument binocular viewing tube and measuring system (Z)
Main instrument video viewing tube
Main instrument video viewing tube and measuring system (Z)
Consisting of:
1 TCM 200 main body
1 Optics holder with both mechanically operated fast and fine displacement
1 Digital measuring system in the Z direction
1 Binocular viewing tube
1 Video viewing tube
2 Eyepieces with a 10x magnification (order number for 1 item)
1 Measuring objective 2:1
1 Insert with aperture diaphragm
ETALON TCM 200 Key Components
TCM 200 Main Microscopes Overview
Important : In order to let you work with your microscope efficiently, at
least the following components must be added to all main instruments:
Measuring table
Cold light source for transmitted and reflected illumination
Computing counter for value processing
OPTI CAL MEASUREMENT
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l
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l
06869061 l l l l l l
06869062 l l l l l l
06869063 12 V l l l l l l
06869064 120 Vac l l l l l l
06869003 14,5 V l l l l l
06869006 120 Vac l l l l l
06869065 15 V l l
06869066 120 Vac l l
06869069 l l l
06869070 l l l
06869071 l l l
06869008 1:1 10x l l l l
06869009 5:1 50x l l l l
06869010 10:1 100x l l l l
06869011 20:1 200x l l l l
06869072 l l l l
06869073 l l l l
06869002 l l l l
06869074 l l l l
06869075 l l w w w w
06869076 l l w w w w
06869019 l l w w w w
06869012 2,5:1 25x l l w w w w
06869013 5:1 50x l l w w w w
06869014 10:1 100x l l w w w w
06869015 20:1 200x l l w l w w
06869016 40:1 400x l l w l w w
06869017 50:1 500x l l w l w w
06869018 100:1 1000x l l w l w w
06869077
l l w w w w
06869078 10:1 100x l l w w w w
06869079 20:1 200x l l l
06869080 40:1 400x l l l
06869081 50:1 500x l l l
06869082 100:1 1000x l l l
06839013 l l l
06839014 l l l l
06839015 l l l
l l l l
l l l l l l
06869083 l l l l l
06869084 l l l l l
06869020 l l l
06869027 l l l l l l
To be used with binocular viewing tube
video viewing tube
measuring system in the Z direction
for length measurements
surface examination in polarised light
with interference contrast DIC
150 x 100 measuring table
250 x 150 measuring table
CLS 50 cold light source for transmitted light 35 W for 230 Vac
CLS 100 for reflected light and oblique incident light 90 W for 230 Vac
CLS 150 for reflected light and oblique incident light 150 W for 230 Vac
Insert with crosslines graticule
Insert with crosslines graticule and concentric circles
Angle device with measuring system (Q)
LEICA Plan Achromat telecentric measuring objectives
Objective Total magnification
Centre support (for use with the 150 x 100 measuring table only)
Insert with aperture diaphragm and interference slit
Illumination unit with oblique incident light (objectives 1:1 to 10:1)
Illumination unit with ring light
Micro-optical head for 6 micro-objectives
Micro-optical head for 6 micro-objectives and polarised light
Single bayonet mount
LEICA Plan Fluor micro-objectives for image viewing in polarised light (optional)
Objective Total magnification
Micro-optical head for 6 micro-objectives and image viewing in polarised light
with interference contrast DIC
LEICA Plan Fluor micro-objectives for image viewing in polarised light or not but
with interference contrast DIC
Objective Total magnification
QUADRA-CHEK 220 for 2 coordinate directions (X and Y)
QUADRA-CHEK 230 for 3 coordinate directions (X, Y and Z)
QUADRA-CHEK 231 for 3 coordinate directions (X, Y and Z) plus angle (Q)
QUADRA-CHEK 4000 software (available on request)
Video system (available on request)
C-mount adapter with 1,2x magnification
C-mount adapter with built-in magnification changer (0,4x and 1,2x)
KAPPA FK1/F electronic graticule
Set of clamping components
Components and Use of Accessories General Overview
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OPTI CAL MEASUREMENT
06819010
1
1
1
2
1
1
06819012
1
1
1
1
1
06819011
06869090 1
06819013
06869090 1
Main part with
binocular viewing tube for
ETALON TCM 200
(measuring table and
computing counter excluded)
Consisting of the following components:
TCM 200 main part in cast iron, varnished.
Vertical column with guide adjusted to the optics
holder No. 06869086 (max. displacement 150
mm). Fibre optic transmitted light illumination.
Optics holder
With mechanically operated knurled collars
for fast and fine focusing. Accommodates the
attachment for the viewing tube.
Binocular viewing tube
Provided with dioptric compensation for each
eyepiece, single bayonet mount for LEICA Plan
Achromat and Plan Fluor objectives or the micro-
optical head, ocular accommodated attachment,
video camera adapter (C-mount) and angle
device. Coaxial reflected illumination via
fibre optic.
Eyepieces
With a 10x magnification plus cups
(order number for 1 item only)
Measuring objective 2:1
Free working distance a = 85 mm
Insert with aperture diaphragm
For use in transmitted light.
With setting knurled wheel.
Main part with
video viewing tube for
ETALON TCM 200
(measuring table and
computing counter excluded)
Consisting of the following components:
TCM 200 main part
Cast iron, varnished. Vertical column
with guide adjusted to optics holder
No. 06869086 (max. displacement 150 mm).
Fibre optic transmitted illumination.
Optics holder
With mechanical fast and fine focusing.
Accommodates the attachment for the viewing
tube.
Video viewing tube
Provided with single bayonet mount for LEICA
Plan Achromat and Plan Fluor objectives or
the micro-optical head. Also with C-mount adapter
Adapter (C-mount) for the video camera. Coaxial
reflected illumination via fibre optic.
Objective 2:1
Free working distance a = 85 mm
Insert with aperture diaphragm
For use in transmitted light.
With setting knurled wheel.
Main part with binocular viewing
tube plus digital measuring
system in Z coordinate direction
(measuring table and computing
counter excluded)
Identical to the model No. 06819010 described
above, but with the following added option:
Opto-electronic
measuring system
Mounted in the coordinate
direction Z with incremental
steel scales, 0,0001 mm
resolution.
Main part with video viewing tube
plus digital measuring system in
Z coordinate direction
(measuring table and computing
counter excluded)
Identical to the model No. 06819012 described
above, but with the following added option:
Opto-electronic
measuring system
Mounted in the coordinate
direction Z with incremental
steel scales, 0,0001 mm
resolution.
Main Parts
OPTI CAL MEASUREMENT
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3
3
06869061
06869062
06869063
06869064
06869003
06869006
06839013 QUADRA-CHEK 220
06839014 QUADRA-CHEK 230
06839015 QUADRA-CHEK 231
Ball-bearing
guiding.
Free move or fine
displacement over the
threaded spindle.
With 2 T-slots for tightening
the workpiece.
Max. load capacity
30 kg (table 150 x 100)
20 kg (table 250 x 150)
Opto-electronic
system with
incremental
steel scale.
TTL signal form.
0,0001 mm
QUADRA-CHEK 200
Computing Counter
Black/white
LC display
0,0005 mm or
0.00002 in
Parallel and
RS 232
85 to 264 Vac,
43 to 63 Hz
EN 61326: 1998
EN 61010
0C to 45C
292 x 190 x
250 mm
(W x D x H)
4,8 kg
without cable
Shipping
packaging
Declaration
of conformity
Shipping
packaging
Declaration
of conformity
150 x 100 measuring table
150 x 100 mm measuring span (X/Y axes).
Rotary stage (320 x 240 mm surface area) rotat-
able through 5 for manual workpiece alignment
With cable for transfer of the measurement signal.
measuring table
150 x 100 mm measuring span (X/Y directions).
Surface area 420 x 256 mm. With cable for
transfer of the measurement signal.
Note
Executions with motorised displacement in the two coordinate
directions X and Y also available upon request.
Cold light sources for transmitted illum. 35 W
Includes both a 12 V reflective halogen lamp
(No. 06869067) and continuous brightness
setting.
CLS 50 for 230 Vac, 50 to 60 Hz
CLS 50 for 120 Vac, 50 to 60 Hz
Cold light sources for reflected illum. 90 W
Includes a 14,5 V reflective halogen lamp
(No. 06869004) and continuous brightness
setting.
CLS 100 for 230 Vac, 50 to 60 Hz
CLS 100 for 120 Vac, 50 to 60 Hz
QUADRA-CHEK 200 Computing Counter
Up/down computing counter with alphanumerical
LC display and colour background. Languages
available: English, French, German, Italian and
Spanish.Computerised workpiece alignment. Also
with functions to calculate for geometric
combinations, programmable measurement
cycles, memory as well as parallel, digital RS 232
and infrared outputs.
For 2 coordinate directions (X and Y)
For 3 coordinate directions (X, Y and Z)
For 3 coordinate directions (X, Y and Z)
and Q (Angle device No. 06869071))
Measuring Tables
Cold light sources
Systems for Value Processing
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OPTI CAL MEASUREMENT
3
06869069
06869070
10x 0,25 7,5 mm 0,25 mm
20x 0,25 3,75 mm 0,125 mm
50x 0,05 1,5 mm 0,05 mm
100x 0,05 0,75 mm 0,025 mm
06869071
1
,5
1
,4
1
,3
1
,2
1
,1
1
,0
0
,9
0
,8
0
,7
0
,6
0
,5
0
,4
0
,3
0
,2
5x
7
,5
7
,0
6
,5
6
,0
5
,5
5
,0
4
,5
4
,0
3
,5
3
,0
2
,5
2
,0
1
,5
1
,0
0
,7
5 1
,2
5 1
,7
5 2
,2
5 2
,7
5 3
,2
5 3
,7
5 4
,2
5 4
,7
5 5
,2
5 5
,7
5 6
,2
5 6
,7
5 7
,2
5
0
,2
5
0
,3
5
0
,4
5
0
,5
5
0
,6
5
0
,7
5
0
,8
5
0
,9
5
1
,0
5
1
,1
5
1
,2
5
1
,3
5
1
,4
5
0
,1
5
1x
Shipping
packaging
Declaration
of conformity
QUADRA-CHEK 4000 Software program for value processing
For value processing and output using a PC.
Permits the user to view the image through the binocular viewing tube or using a video camera linked to an
additional viewing screen.
For QUADRA-CHEK 4000 running under WINDOWS, the option enabling automatic edge detection can also be
provided for further image analysis.
The computing cards necessary for connecting the microscope to the computer can be quoted as follows:
Dual-input computing card for both X and Y coordinate directions
Dual-input computing card for the three coordinate directions X, Y and Z
2 Dual-input computing cards for both X and Y coordinate directions as well as angle
device (Q)
2 Dual-input computing cards for the three X, Y and Z coordinate directions as well as
angle device (Q)
For a quotation, we recommend to get in touch with your local ACU-RITE dealer, directly.
Insert with crosslines graticule
90 crosslines graticule with 2 additional index
lines to 60. To be used in conjunction with
the binocular viewing tube No. 06869087.
Insert with crosslines graticule and concentric
circles
90 crosslines graticule with 2 additional index
lines to 60 as well as 2 sets of 30 concentric
lines each.
Magnification Diameter Stepping
Usable with the binocular viewing tube
No. 06869087
Insert with protractor and digital measuring
system
Crossline graticule combined with
opto-electronic measuring system, which is based
on incremental scale divisions. Both features
can be rotated.
Sinusoidal output signal 11 App. To be used
with the binocular viewing tube No. 06869087
LEICA Plan Achromat objectives
High-quality telecentric measuring objectives
producing a perfect erect image, thus allowing
a definite and precise observation of the contours.
Long working distances, e.g. for the inspection of
test pieces having auckward edges or for bore
measurements.
Easily and quickly exchanged. Safely attached
through the bayonet mount.
Accessories for Metrology
Applications using TCM 200
OPTI CAL MEASUREMENT
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3
3
06869008 1 : 1 10 x 20 mm 0,03 88 mm
06869022* 2 : 1 20 x 10 mm 0,06 85 mm
06869009 5 : 1 50 x 4 mm 0,13 62 mm
06869010 10 : 1 100 x 2 mm 0,20 52 mm
06869011 20 : 1 200 x 1 mm 0,35 30 mm
06869072
06869073
06869002
06869074
Shipping
packaging
Declaration
of conformity
Shipping
packaging
Declaration
of conformity
LEICA Plan Achromat Objectives
Objectives Highest Object- Numerical Free working
magnification field aperture distance a
*Objective 2:1 is part of ETALON TCM 200
Centre support
Serves to measure parts with symmetrical
rotation. Max. width of points 190 mm.
Max. diameter 50 mm. Usable solely with the
150 x 100 measuring table (No. 06869061).
Supplied with a setting piece designed for
inspecting diameters on cylinders according
to the method that uses interference fringes.
This support requires the use of the insert
No. 06869073.
Insert with aperture diaphragm and
interference slit
For diameter inspection on cylinders in
transmitted light on the basis of the interference
method. Used with the centre support
No. 06869072. Includes a knurled wheel to set
both the aperture diaphragm and interference con-
trast.
Oblique incident light unit
Suitable for measuring objectives 1:1 to 10:1.
Dual-arm fibre optic cable with holder rotating
through 45 in the optical axis.
For use in conjunction with the cold light unit
CLS 100 (90 W, No. 06869003 or 06869006) or
CLS 150 (150 W, No. 06869065 or 06869066).
Ring light unit
Suitable for all measuring objectives.
Includes one fibre optic cable.
For use with the CLS 100 cold light unit
(90 W, No. 06869003 or 06869006)
Note
Mounting the measuring device for
diameter inspection according to the
interference method requires a specific
knowledge. Therefore, allowances
should be made for this feature at the
date of purchase of your microscope.
This device includes the centre support
along with the insert as listed opposite.
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OPTI CAL MEASUREMENT
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06869019
06869075
06869076
06869012 2,5 : 1 25 x 8 mm 0,075 5,5 mm
06869013 5 : 1 50 x 4 mm 0,10 10,5 mm
06869014 10 : 1 100 x 2 mm 0,20 10,5 mm
06869015 20 : 1 200 x 1 mm 0,40 10,5 mm
06869016 40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869017 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869018 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
3
Micro-optical heads
furnished
in a carrier
packing with aerated foam
that can be inserted into a
drawer for further use
Declaration
of conformity
Single bayonet mount for micro-objectives
With threads for micro-objectives 2,5:1 to 100:1.
For transmitted and coaxial reflected
illumination.
Micro-optical head suited for 6 micro-objectives
Consisting of:
1 Main part
With changer for 6 LEICA Plan Fluor micro-objec-
tives 2,5:1 to 100:1 and 1 fibre optic cable (light
unit No. 06869003 or 06869006 not included).
1 Triple-module illumination
Mounted in the main body with coaxial reflected
light (darkfield/brightfield).
Micro-optical head suited for 6 micro-objectives
as well as image viewing in polarised light
Includes the same components as No. 06869075 above plus the
following additional option:
1 Polariser
Mounted in the main part..
LEICA Plan Fluor micro-objectives for image viewing with or without polarised light
Convenient for illumination in transmitted and coaxial reflected light. To be used with the single
bayonet mount No. 68.69019 or the micro-optical head No. 06869075 or 06869076, without interference con-
trast DIC.
Objectives Total Object-field Numerical Free working
magnification aperture distance a
Shipping
packaging
Declaration
of conformity
Accessories for Surface Structure Examination
OPTI CAL MEASUREMENT
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06869077
1
1
06869078 10 : 1 100 x 2 mm 0,20 10,5 mm
06869079 20 : 1 200 x 1 mm 0,40 10,5 mm
06869080 40 : 1 400 x 0,5 mm 0,50 10,5 mm
06869081 50 : 1 500 x 0,4 mm 0,60 3,6 mm
06869082 100 : 1 1000 x 0,2 mm 0,70 3,6 mm
LEICA Plan Fluor micro-objectives for image viewing with or without polarised light,
with interference contrast DIC
Convenient for illumination in transmitted and coaxial reflected light. To be used with the single bayonet mount
No. 06869019 or the micro-optical head No. 06869076 or 06869077. These objectives are marked with IKfor
Interference contrast.
Objectives Total Object-field Numerical Free working
magnification aperture distance a
Micro-optical heads
in a carrier packing
with aerated foam
that can be inserted in a
drawer for further use
Declaration
of conformity
Shipping
packaging
Declaration
of conformity
Micro-optical head suited for 6 micro-
objectives and image viewing in polarised light
with interference contrast (DIC)
Consisting of the same components as No. 06869075,
but provided with the following added options:
Polariser
Mounted in the main part.
DIC drawer.
With adjustable Wollaston prism.
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OPTI CAL MEASUREMENT
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3
3
06869083
06869084
06869020
06869027 Set of campling components
For a safe positioning of the workpieces to be
measured or parts to be examinated. Equally
suited for ETALON microscopes.
Single components as listed on page 37.
100 to 240 Vac
50 to 60 Hz
Connecting
cable
Shipping
packaging
Declaration
of conformity
Wooden case
Declaration
of conformity
Shipping
packaging
Declaration
of conformity
C-mount adapter
with a 1,2x magnification
consisting of:
1 Adapter with a 1,2x magnification factor
1 C-mount attachment for the camera
C-mount adapter with integrated
magnification changer
1 Adapter with integrated magnification changer,
magnification factors of 0,4x/1,2x.
Convenient only for a 0.5 in camera.
1 C-mount attachment for the camera.
KAPPA FK1/F electronic crossline graticule
Connected to the video screen.
The graticule (white or black) overlaps the camera image.
Workpiece Attachments
Microscope with a video viewing tube
The electronic graticule shown below is intended for use with any
QUADRA-CHEK 200 computing counter. However, this feature is
unnecessary with QUADRA-CHEK 4000.
Video Systems for ETALON TCM 200
Microscope with binocular viewing tube
All adapters listed hereafter allow the microscope to accommodate a
video camera with C-mount.
OPTI CAL MEASUREMENT
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3
BAD l DAV l SOFT l JAD l KVAD l
50/55 25/30 50/55 25/30 70/75
1,3 1,3 1,3 1,3 1,6
06869100
3 PLASTIFORM BAD S50
3 PLASTIFORM DAV S50
2 PLASTIFORM SOFT S50
Components
with additives free
from chlorine,
fluorine or sulfur.
Being non-toxic and
non-polluting can be
used with no special
restriction
20C
Polymerization
will not occur
below 10 C
Shrinking:
less than
1 m/mm after
removal of the mould
Stability: physical properties
allow to produce prints which
do not deteriorate with time.
They will neither be affected
by surroundings hence
usable as master standards.
Two components Blue+White Green+White Orange+White Turquoise+White Green+White
Consistance Fluid Fluid Pasty Pasty Mastic
Colour Blue Green Orange Turquoise Green
Smell None None None None None
Polymeriz. time at 20 C 8 minutes 8 minutes 8 minutes 8 minutes 8 minutes
SHORE A hardness 50/55
Elasticity Elastic Very elastic Elastic Very elastic Hardly elastic
Density
Complete
DS case
Provided with the following standard
accessories:
1 DS50 injection handle
1 Cutter, special with two parallel blades
1 PLASTIN (200 g)
25 Mixer-Injectors, colour pink
25 Mixer-Injectors, colour turquoise
10 Injector end pieces
1 DN1 spot remover, 400 ml
21 Rings for mould removal
Properties
PLASTIFORM
Non Destructive Control through Print Molding
The products PLASTIFORM Softallow print molding of complex internal machined
parts, which can then be viewed and checked using an optical,
non-contact measuring equipment.
The products PLASTIFORM with Additivesconsist of two components, which have to
be mixed in equal proportion to ensure a proper polymerization.
The test object to be reproduced by print molding must be perfectly clean as well as
non-greasy before applying Pastiform.
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OPTI CAL MEASUREMENT
BAD l
DAV l
SOFT l
JAD l
KVAD l
06869101
06869102
06869103
06869104
06869105
06869106
06869107
06869108
06869109
06869110
06869111
06869112
06869113
06869114
06869115
06869116
Fluid consistency best suited for moulding internal and full prints of small and medium
sizes. Medium elasticity (10% of the core) allows prints to be removed in most cases.
Reproduces the finest details and can be used for indirect inspection of the surface finish by
sight comparison with use of master roughness specimens. Easily cut with the special cutter.
Fluid consistency best suited for moulding internal and full prints of small and medium
sizes. High elasticity (20% of the core) allows hard prints to be removed such as large re-
entrant angle, groove, complex internal shape. Reproduces fine details. Uneasy to cut with
a
cutter. Print will be preferably checked as a whole..
Pasty consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. Medium elasticity (10% of the core) allows prints to be removed in most
cases.
Able to reproduce small details. Easily cut with the special cutter.
Pasty consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. High elasticity (20% of the core) allows hard prints High elasticity (20%
of the core) allows hard prints to be removed such as large re-entrant angle, groove, com-
plex internal shape. Uneasy to cut with a cutter. Print will be preferably checked as a whole.
Mastic consistency best suited for moulding internal, external and sectorial prints of small
and medium sizes. Applied by hand. Low elasticity (from 1 to 2% of the core) makes it con-
venient for moulding prints that are removed with ease. Also appropriate for prints held
mechanically if desired. Easily cut with the cutter.
BAD PLASTIFORM S50, 8 double cartridges,
50 ml
DAV PLASTIFORM S50, 8 double cartridges,
50 ml
SOFT PLASTIFORM S50, 8 double cartridges,
50 ml
JAD PLASTIFORM S50, 8 double cartridges,
50 ml
KV-AD PLASTIFORM in packs of 2 boxes
(A + B), 800 g each
Mixer-injectors in packs of 50, colour pink
Mixer-injectors in packs of 100, colour pink
Mixer-injectors in packs of 200, colour pink
Injector nozzles in packs of 20
PLASTIN (200 g). Malleable under normal con
ditions. Used to make stopsor retainers
when executing sectorial prints. Reusable.
Cutter, special with two parallel blades spaced 1
mm apart over a usable length of 60 mm.
DS 50 injection handle
DN1 spot remover, aerosol can, 400 ml
Mixer-injectors in packs of 50, colour turquoise
Mixer-injectors in packs for 100, colour turquoise
Mixer-injectors in packs of 200, colour turquoise
Accessories
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Machine-type
MH3D
Reflex
MH3D
Reflex 700 mm
MH3D M
PC-Dmis
MH3D HP
High Precision
MH3D RC
Remote Control
Order number 03939040 03939290 03939124 03939039 03939120
EDP number 28991 42024 23221 227981 23025
Displacement in either axis Manual Manual Manual Manual Manual + Motorised
Software Reflex Reflex PC-Dmis Reflex Reflex
Remote control
Accuracy 3 m 3 m 3 m 2.5 m 3 m
Acceleration
Velocity 1 m/step 10 mm/s-20 mm/s
Display resolution 0.001 mm 0.001 mm 0.00001 mm 0.001 mm 0.001 mm
Weight 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs 210 kg / 462 lbs
Overal dimensions of the
machine (L x D x H)
970 x 930 x 1620 mm
38 x 87 x 64 in
970 x 930 x 1620 mm
38 x 87 x 64 in
970 x 930 x 1620 mm
38 x 87 x 64 in
970 x 930 x 1620 mm
38 x 87 x 64 in
970 x 980 x 1700 mm
37 x 39 x 67 in
Max. workpiece dimensions
(X x Y x Z)
600 x 750 x 430 mm
24 x 30 x 17 in
600 x 750 x 430 mm
24 x 30 x 17 in
600 x 750 x 430 mm
24 x 30 x 17 in
600 x 750 x 430 mm
600 x 750 x 430 mm
600 x 750 x 430 mm
24 x 30 x 17 in
Warranty 1 year 1 year 1 year 3 years 1 year
Maintenance agreement On request On request On request On request On request
TESA Micro-Hite 3D
TESA Micro-Hite and Tesastar to access the world
of three-dimensional inspection
The TESA Micro-Hite coordinate measuring machine is unique in more than one way.
The missing link between the hand held tool and the conventional CMM, this machine is
the only one of its kind and offers an excellent price/performance relationship.
SWISS MADE label in our Renens Switzerland production site, each model is mounted
in a dedicated assembly cell that meets the high requirements for accuracy.
Besides a resolution to the micron, the MH3D is surprisingly easy to use as well.
Several versions are avilable to allow for optimum adaptation to the Users needs.
Main Features
Ergonomic design as a result of an in-depth analysis.
Triangular-style bridge guaranteeing high stability in
the X-axis.
22 air bearings ensuring frictionless motion in each
coordinate direction.
TESAs patented optical system.
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TESASTAR 03939020 TESASTAR-i 03939030 TESASTAR-m 03939050
MH3D DCC
MH3D DCC NS
National School
MH3D DCC NS with
motorized probe head
MH3D DC
700 mm
MH3D DCC Voc Tech
700 mm
MH3D Motorized
700 mm
03939140 03939130 03939142 03939156 03939131 03939158
23222 24682 24683 30226 - 29988
DCC DCC DCC DCC DCC DCC
PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis PC-Dmis
3 2.5 m m 2.5 m .,5 m 4 m 2.5 m
1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s 1730 mm/s
up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s up to 350 mm/s
0.00001 mm 0.00001 mm 0.00001 mm 0.00001 mm 0.00001 mm 0,.00001 mm
223 kg / 490 lbs 223 kg / 490 lbs 223 kg / 490 lbs 325 kg / 715 lbs 325 kg / 715 lbs 325 kg / 715 lbs
46 x 41 x 91 in
1160x1080x2320 mm
46 x 41 x 91 in
1160x1080x2320 mm
46 x 41 x 91 in
1160x1080x2320 mm
46 x 41 x 91 in
1160x1080x2320 mm
46 x 41 x 91 in
1160x1080x2320 mm
46 x 41 x 91 in
1160x1080x2320 mm
24 x 38 x 17 in
600x750x430 mm
24 x 38 x 17 in
600x750x430 mm
24 x 38 x 17 in
600x750x430 mm
24 x 38 x 17 in
600x750x430 mm
24 x 38 x 17 in
600x750x430 mm
24 x 38 x 17 in
600x750x430 mm
1 year 1 year 1 year 1 year 1 year 1 year
On request On request On request On request On request On request
Two software products available
TESA Reflex
The reference in terms of user-friendliness and efficiency. Made for
operators of all skill levels learning takes a few hours only.
PC-Dmis from Wilcox
The powerful metrology software tool used by most major well-known
brand names involved in manufacturing.
Three probe heads available
One probe head for every inspection task.
With its own family of probe heads integrating a high-precision SWISS
MADE mechanics, TESA offers a complete solution for three-dimensional
measurement.
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General
3
EN ISO 10360-1
CMM
with moving
bridge.
Measuring systems along
with air bearing guiding in
the three axes.
Measuring
spans
(X/Y/Z):
460 x 500 x 420 mm
Reflex:
0.001 mm or
0.00001 in
PC-Dmis: 0,00001mm
Manual
probing
movements.
Fine adjust device available
as an option.
Light alloy
machine base;
granite measuring
table.
Opto-elecronic
measuring systems
based on
incremental glass
scales
0.039 m
(CMM)
760 mm/s
TESA Reflex
89 x 118 mm
display field
along with
illuminated background
7-decade
display (digits)
plus sign for
the measured values.
Menu-driven Users guide
through icons .
RS 232
Accuracy
3 m
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 L/1000) m
U3 = (3 + 4 L/1000) m
(L in mm)
TESA Micro-Hite 3D, Manual
500 mm and 700 mm
Fast and easy workpiece alignment.
Point-to-point part probing or manual scanning.
ZMouse for significant time savings.
Inspection report in A4 format.
Main Features
Two probe heads available i.e. TESASTAR with adjustable trigger
force and TESASTAR-i with indexing capability.
Modular design The machine can be supplied with or without fine
adjust option, and may also be used in conjunction with a CCD
camera that turns it into an optical system capable of performing
non-contact measurement.
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Workpiece related
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm
Maximum
weight :
227 kg
CMM related
features
Overall
dimensions:
970 x 1620 x 930 mm
(L x H x D)
Net weight :
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight : 250 kg.
Air
pressure:
3.9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
10%,
50 to 60 Hz.
>Power consumption:
0,3 to 0,7 A.
20 1C
13C to 35C
3
Shipping
box:
115x220x110 cm
(L x H x D)
Inspection
report
TESA Micro-Hite 3D PC-Dmis, manual
The machine that combines ease of use with the powerful computing
capability of PC-Dmis the enterprise-wide metrology software that
allows Users to get complete measurement results from any single geo-
metric form element previously measured.
Main Features
PC-Dmis application software.
Computer equipped with Windows XP.
TESASTAR-i indexable probe head.
Fine adjustment device.
MH3D MH3D MH3D MH3D MH3D M
500 500 500 500 03939124
03939040 03939041 03939042 03939043 PC-Dmis4
700 700 700 700
03939240 03939241 03939242 03939243
l l l
03939020 l l
03939030 l l l
03969040 l l l l l
03960170 l l l l
03960177 l
03960186 l
03969006 l l l l
03969011 l l l l l
04760053 l
82-703-1 l l l l l
049746 l l l l l
Manual TESA Micro-Hite 3D running TESA Reflex or PC-Dmis (main version)
Consisting of :
Fine adjustment device
TESASTAR probe head
TESASTAR-i indexable probe head
Styli kit, M3
Control panel with TESA Reflex
XNPCI card
PC-Dmis PRO application software
PCMCIA memory card
Reference sphere
DELL computer
Granite measuring table
Air filter and regulator
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Q-6
General
3
EN ISO 10360-1
CMM
with moving
bridge.
Measuring systems along
with air bearing guiding in the
three axes.
Measuring
volume
(X/Y/Z) :
460 x 500 x 420 mm
0.001 mm
0.00001 in
Manually operated
or motorized
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
0.039 m
(CMM)
760 mm/s for the
manual version or
1 m/step, 10 or
20 mm/s for the motorized
one.
Control Panel
89 x 118 mm
display field
along with
illuminated background
7-decade display
(digits) plus
sign for the
measured values.
Icon-base Users guide.
RS 232
Accuracy
3 m
Measurement
uncertainty as
per VDI/VDE:
U1 = (3 + 3 L/1000) m
U3 = (3 + 4 L/1000) m
(L in mm)
TESA Micro-Hite 3D RC
Added version to the existing range of TESA small CMMs Permits exact
positioning on complex workpieces Includes 3 servomotors controlled
separately over a joystick, each enabling the machine to move in the three
coordinate directions with a positioning down to the micron Makes manual displace-
ment through the fine adjust option also possible Performs value capture using a single
button Well-suited for use with a CCD camera for optical measurement.
Main Features
Motorized displacement in all
three axes X/Y/Z at a selectable
speed of 1 m/step, 10 mm/s
or 20 mm/s.
Manual operation in each
coordinate axis at the speed
of 760 mm/s.
Fine adjustment device.
TESASTAR-i indexable probe
head.
TESA Reflex application soft-
ware learned in a few hours
only.
Joystick with integrated
ZMouse.
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03939120
03939030
03969040
03960170
03969006
03969011
82-703-1
049746
052283
Slow 1 m/pas
Middle 10 mm/s
Fast 20 mm/s
Workpiece related
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm
Maximum
weight :
227 kg
CMM related
features
Overall
dimensions:
970 x 1620 x 930 mm
(W x H x D)
Net weight :
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight : 250 kg.
Air
pressure:
3,9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
10%,
50 to 60 Hz.
Power consumption:
0.3 to 0.7 A.
20 1C
13C to 35C
3
Shipping
box:
115x220x110 cm
(W x H x D)
Inspection
report
EN ISO 10360-2
TESA Micro-Hite 3D RC
TESA Micro-Hite 3D RC
Main version with fine adjust option
plus indexable probe head
Consisting of :
TESASTAR-i indexable probe head
Styli kit, M3
Control panel with TESA Reflex software
PCMCIA memory card
Reference sphere
Granite measuring table
Air filter and regulator
Joystick
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Q-8
General
3
EN ISO 10360-1
CMM
with moving
bridge.
Measuring systems along
with air bearing guiding in
the three axes.
Measuring
volume
(X/Y/Z) :
460 x 500 x 420 mm
0.001 mm
0.00001 in
Manual
probing
movement
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
0.039 m
(CMM)
760 mm/s
Control Panel
89 x 118 mm
display field
along with
illuminated background
7-decade display
(digits) plus
sign for the
measured values.
Icon-base Users guide.
RS 232
Accuracy
3 m
Measurement
uncertainty as
per VDI/VDE:
U1 = (2,5 + 3 L/1000) m
U3 = (2,5 + 4 L/1000) m
(L in mm)
TESA Micro-Hite 3D HP
The solution for greater accuracy and safety
Most reliable mechanical concept Outstanding repeatability for this
type of machine Light alloy construction Low sensitivity to
temperature variations Guaranteed technical features
Delivery scope with maintenance agreement included.
All mechanical components have the same coefficient of linear
expansion.
Calibration with updated certificate on a yearly basis are both part of
the maintenance agreement.
Main Features
Repeatbility to 2,5 m.
Fine adjust option.
TESASTAR-i indexable probe head.
TESA Reflex application software
learned in a few hours.
Calibration certificate to
ISO 10360-2.
3-Year warranty.
2-Year maintenance.
Excellent Price/Performance
relationship.
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03939039
03939030
03969040
03960170
03969006
03969011
82-703-1
049746
03939020
03939030
03939031
03969009
03969007
03969005
03969031
03969001
03960175
82-1631
03969095
03969003
03969040
03969010
03960177
03960186
03960190
03960222
03960223
04760035
04760053
Workpiece related
features
Maximum
dimensions:
X = 600 mm,
Y = 750 mm, Z = 430 mm
Maximum
weight :
227 kg
CMM related
features
Overall
dimensions:
970 x 1620 x 930 mm
(W x H x D)
Net weight :
220 kg (with
granite table
included).
Table alone: 99 kg
Gross weight : 250 kg.
Air
pressure:
3.9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
10%,
50 to 60 Hz.
>Power consumption:
0.3 to 0.7 A.
20 1C
13C to 35C
3
Shipping
box:
115x220x110 cm
(W x H x D)
Inspection
report
EN ISO 10360-2
TESA Micro-Hite 3D HP
TESA Micro-Hite 3D HP
Basis version with fine adjust option plus indexable probe head
Consisting of :
TESASTAR-i indexable probe head
Styli kit with M3 coupling thread
Control panel with TESA Reflex application software
PCMCIA memory card
Reference sphere
Granite measuring table
Air filter and regulator
TESASTAR probe head
TESASTAR-i probe head
TESASTAR-i probe head M8
ReflexScan application software
RS232 connecting cable
Connecting cable
Matrix printer
Cabinet with table top
Air saver
TESA practice piece
Hexagon practice piece
Dust cover
Styli kit with M3 coupling thread
Set of clamps
XNPCI card
PC-Dmis ProXNPCI application software
PC-Dmis ProReflex application software
Kit camera along with paper reticle
Kit camera along with crossline generator
TFT viewing screen 17''
PC DELL with extended PCI slot (XnPCI)
Optional Accessories for Manual CMMs
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Q-10
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700 500
General
3
EN ISO 10360-1
CMM
with moving
bridge.
Measuring systems
along with air bearing
guiding in all three
axes.
Measuring
volume
(X/Y/Z):
DCC machine version 454
440 x 500 x 410 mm
DCC machine version 474
440 x 700 x 410 mm
0.00001 mm
Motorized
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
1730 mm/s
2
350 mm/s
3
Accuracy
Measurement
uncertainty as
ISO 10360-2
(2.5 + 3.9 L/1000) m
(L in mm)
TESA Micro-Hite 3D DCC 500 mm and 700 mm
with Indexable Probe Head
High-performance, fully motorized co-ordinate measuring machine Made
to meet the highest requirements not only on the shop floor, but also in the inspection
laboratory Equipped with PC-Dmis thats able to handle all the needed functions
Provided with a number of accessories that allow easy adaptation to Users needs.
Main Features
Motorized displacement in the three
coordinate axes using the joystick.
Displacement speed of 350 mm/s.
Repeatability to 3 m.
TESASTAR-i indexable probe head.
PC-Dmis PRO application software.
PC, Windows XP and machine base
included in the scope of delivery.
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TESA Micro-Hite 3D DCC
with Motorized Probe Head
Automated version fitted with TESASTAR-m Provides enhanced measuring capabilities
through the use of dedicated accessories such as the modular probe changer.
Main Features
Motorized displacement in either of
the 3 axes using the joystick.
Displacement speed of 350 mm/s.
Repeatability to 3 m.
TESASTAR-m motorized probe head.
PC-Dmis PRO application software.
PC, Windows XP and machine base
included in the scope of delivery.
Workpiece related
features
Maximum
dimensions
(X/Y/Z):
630 x 750 x 420 mm
(DCC 454)
630 x 950 x 420 mm
(DCC 474)
Maximum
weight :
227 kg
(DCC 454)
200 kg
(DCC 474)
CMM related
features
Overall
dimensions:
(W x D x H)
DCC machine version 454
1160 x 1080 x 2320 mm
DCC machine version 474
1160 x 1280 x 2320 mm
Net weight of
both versions
DCC 454 / 474:
223 / 325 kg (with granit
measuring table);
Table alone: 99 / 120 kg.
Gross weight: 350 / 455 kg
Air
pressure:
4 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
10%,
50 to 60 Hz.
Power consumption:
600 W
20 1C
13C to 35C
3
Shipping
box
(W x D x H)
DCC machine version 454
135 x 135 x 218 cm
DCC machine version 474
140 x 158 x 220 cm
Inspection
report
EN ISO 10360-2
COORDI DNATE MEASURI NG MACHI NES
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General
3
EN ISO 10360-1
CMM
with moving
bridge.
Measuring systems
along with
air bearing guiding in
all three axes.
Measuring
volume
(X/Y/Z):
DCC machine version 454 NS
440 x 500 x 410 mm
DCC machine version 474 NS
440 x 700 x 410 mm
0.00001 mm
Motorized
Light alloy
machine base;
granite measuring
table.
Opto-electronic
measuring
systems based
on incremental glass scales
1730 mm/s
2
350 mm/s
3
Accuracy
Measurement
uncertainty as
ISO 10360-2
(4 + 4 L/1000) m
(L in mm)
TESA Micro-Hite 3D DCC Voc Tech
The intelligent solution for students
Specially configured for educational applications in technical schools and universities
Built for easy learning of its handling, the machine also gives students the opportunity
to find out the many possibilities of three-dimensional measuring.
Main Features
Motorized displacement in either
axis X, Y and Z over the joystick.
Repeatability to 4 m.
Displacement speed of 350 mm/s.
TESASTAR probe head.
PC-Dmis PRO application software.
PC, Windows XP and machine base
included in the scope of delivery.
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03969142
03960196
03960197
03969095
04760053
03939074
MH3D DCC MH3D DCC MH3D DCC NS
454: 03939142 454: 03939140 454: 03939130
474: 03939158 474: 03939156 474: 03939131
03939020
03939030
03939051
03969365
03939072
03939102
03969100
03969011
03969087
82-2901
M1604.6011
M1604.6025
03960183
04760023
04760004
04760035
Workpiece related
features
Maximum
dimensions
(X/Y/Z):
630 x 750 x 420 mm
(DCC 454)
630 x 950 x 420 mm4
(DCC 474)
Maximum
weight
227 kg
(DCC 454)
200 kg
(DCC 474)
CMM related
features
Overall
dimensions
(W x D x H)
DCC machine version 454
1160 x 1080 x 2320 mm
DCC machine version 474
1160 x 1280 x 2320 mm
Net weight of
both models
DCC 454 / 474:
223 / 325 kg (with granite
measuring table);
Table alone: 99 / 120 kg.
Gross weight: 350 / 455 kg
Air
pressure:
3.9 bars
(70 to 120 psi).
Air absorption:
21 Nl/min.
115 to 230 Vac
10%,
50 to 60 Hz.
Power consumption:
600 W.
20 1C
13C to 35C
3
Shipping
box
(W x D x P)
DCC machine version 454
135 x 135 x 218 cm
DCC machine version 474
140 x 158 x 220 cm
Inspection
report
Kit TESASTAR-m
PC-Dmis CAD application software
PC-Dmis CAD++ application software
Hexagon practice piece
PC DELL 4 running PC-Dmis CAD
TESASTAR-p probe kit
For a detailed description of the full range of TESASTAR accessories,
refer to the next pages.
Motorized probe head Indexable probe head Educational
TESASTAR probe head
TESASTAR-i probe head
TESASTAR-m probe head
Adapter with M8 thread
TESASTAR-p touch trigger probe
TESASTAR-ae electronic interface
Cable Kit
Reference sphere
Styli-Kit
Machine support
Joystick
UMP 360 Controller
PC-Dmis PRO application software
PC DELL, Windows XP
Screen 15
Screen 17
TESA Micro-Hite 3D DCC 3 versions available
Optional Accessories for DCC coordinate measuring machines
COORDI DNATE MEASURI NG MACHI NES
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Q-14
TESASTAR-m
TESASTAR-r
TESASTAR TMA
TESASTAR
M8/M8
TESASTAR
TKJ
TESASTAR
M8
adapter
TESASTAR-ae
TESASTAR-p
TESASTAR-mp
TESASTAR-pr
HOLD
TESASTAR Accessories
The Valuable Addition to CMMs
With the introduction of its comprehensive range of probe heads, TESA has proven its ability to
develop high technology products, thus providing all operators with the safety they need. Each
probe head embodies a SWISS MADE mechanics along with a sophisticated electronics.
Among other dedicated accessories for 3D measurement like the modular probe rack, this full
range also includes a wide variety of touch trigger probes
and styli.
Q-15
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COORDI DNATE MEASURI NG MACHI NES
3
EN ISO 10360-1
Manual
M3
Storage
temperature
range:
-30C to 60C.
Operating
temperature
range:
10C to 40C (relative
humidity 80 %).
Coordinate
directions:
X, Y, +Z
Travel
of the
stylus:
X/Y 20, Z + 6 mm
Shipping
box
Inspection
report with
a declaration
of conformity
TESASTAR-i
168
indexing
positions
Indexation in
increment of
15
clearly visible
Probe
orientation:
A 0 up to 90
B 180
Each axis can be
locked by means
of 2 push-buttons
TESASTAR Probe Heads
Main Features
High-precision probe head with
adjustable trigger force.
Swivelling in one coordinate
direction.
Ideally suited for use on small-sized coordinate measuring machines Price is
a contributing factor for this compact and cost-effective probe head with
adjustable trigger force.
TESASTAR-i Probe Head and
TESASTAR-i M8
Main Features
High-precision, indexable probe head.
Adjustable touch trigger probe.
Excellent repeatability. No need for requalification of the probe between
each new orientation.
Possible swivelling of the stylus through to 168 positions by steps of 15.
Indexation clearly shown.
Issued from the latest TESAs concept enclosing a probe head coupled with
a touch probe for CMM inspection. The possible indexation by increment of 15 in
two coordinate axes allows the stylus to be oriented in 168 positions. Touch trig-
gering comes about through the built-in sensor with a repeatability that makes this
head capable to carry out measurements to the highest precision level. The opera-
tor is constantly informed about the angular probe position. Single-handed release.
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Q-16
3
EN ISO 10360-1
Angular positioning
and rotation:
A +90 to -115
B 0 to 180
Total number
of positions:
2952
Rotation through
to 90 within
4 sec. approx.
Positioning
repeatability:
0.5 m
Rotation torque:
0.6 Nm
Overall dimensions:
68 x 108 x 78 mm
(W x H x D)
< 900 g
TESASTAR-e
5 increment
Motorized
10C to 40C
10C to 70C
Shipping
box
3
TESASTAR-m
Motorized Probe Head
As High-Tech component for its level of precision and perfection, this motorized
probe head is linked to the TESASTAR-r electronic interface controlled over the pow-
erful PC-Dmis metrology software.
Pivoting through to 180, this probe head can reach angles contained within +90 to
-115 by step of 5. The 90 rotation is achieved in less than 2 seconds. Its robust
construction combined with a strong rotation torque enable the addition of extension
rods with lengths up to 300 mm.
TESASTAR-m is convenient for all CMMs, regardless of their type or their brand.
Equipped with the kinematic joint, this head can be fitted with any TESA touch probe,
but also many other ones currently offered on the
market.
Main Features
Motorized probe head for 3D
workpiece inspection.
Angular positioning and
rotation
by step of 5.
Total number of positions :
2952.
Several configurations available
for optimum adapation to the
widest choice of CMMs.
SWISS MADE.
Q-17
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COORDI DNATE MEASURI NG MACHI NES
03939020 TESASTAR 0,75 m 0,10,3N M3
03939030 TESASTAR-i 0,35 m 1,5 m 0,10,3N M3 15 168
03939031 TESASTAR-i M8 0,35 m 1,5 m 0,10,3N M2 15 168
03939050 TESASTAR-m 0,5 m TKJ 5 2952
03969142
03939051
03939071
03939102
03969100
03969113
03969087
03969365
03939020
03939024
03939025
03939027
03939030
03939031
03969071
03969072
03969073
03969074
03939051
03939052
03939053
03939054
03939055
03939056
03939057
Unidirectional Positioning Positions
manual
manual
motorized
Kit TESASTAR-m DCC
Consisting of :
TESASTAR-m motorized probe head
TESASTAR-p SF touch trigger probe
TESASTAR-ae electronic interface
Set of connecting cables
Adapter set for UMP360 controller
Styli-Kit (also see page Q-27)
TESASTAR adapter M8
TESASTAR probe head
Version for MH3D coordinate machines with a DIN connector, 5-pin
Version with a LEMO connector
Version with a Sub-D 15-pin connector
Version with a Sub-D HD 15-pin connector
TESASTAR-i indexable probe head
Version for MH3D coordinate machines
TESASTAR-i M8 indexable probe head
Version for MH3D coordinate machines
Connecting cables for other machine versions
TESASTAR-i cable with DIN connector
TESASTAR-i cable with LEMO connector
TESASTAR-i cable with Sub-D 15-pin connector
TESASTAR-i cable with Sub-D HD 15-pin connector
TESASTAR-m motorized probe head
Version for MH3D DCC coordinate machines along with a 9,5 mm dia. mounting rod and Sub-D HD 15-pin connector
Version with both a 20 mm mounting rod plus Sub-D 15-pin connector
Version with a Sub-D HD 15-pin connector
Version with both a 9,5 mm dia. mounting rod plus Sub-D 15-pin connector
Version with both a 20 mm dia. mounting rod plus Sub-D 15-pin connector (for DEA small CMMs)
Version with both a 9,5 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
Version with both a 20 mm dia. mounting rod plus Sub-D HD 15-pin connector (for Sheffield small CMMs)
Kit TESASTAR-m for DCC coordinate measuring machines
TESASTAR, TESASTAR-i and TESASTAR-m Probe Heads
There are several versions of the TESASTAR probe head available. It is, therefore, most important that
you choose the version thats convenient for your own CMM based on the table below. If necessary, do
not hesitate to ask your local TESA sales representative.
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Q-18
03939070 TESASTAR-p LF Low Force 0,055 N, L = 10 mm 0,35 m
03939071 TESASTAR-p SF Standard Force 0,08 N, L = 10 mm 0,35 m
03939072 TESASTAR-p MF Medium Force 0,10 N, L = 25 mm 0,5 m
03939073 TESASTAR-p EF Extended Force 0,10 N, L = 50 mm 0,65 m
03939074
3
Holder with
a M2 thread
13.2 mm
26.3 mm long
5 measuring
directions
X, Y, +Z
9.5 g
External
600 A
Stylus
travel :
X/Y 14, Z +4 mm
IP50
10C to 40C
-10C to 70C
Suited
carrying case
Inspection report
with a declaration
of conformity
Red
Yellow
Green
Blue
Probe Kit (4 items)
TESASTAR-p Touch Trigger Probes
Integrated into a small module, each probe provides a touch force triggered
in 5 directions They are fitted with a M8 mounting thread for use on any existing
probe head, whether manually operated or motor driven Four
models are available with a varying trigger force contained within 0,05 and 0,10 N.
Q-19
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03969365 31 mm 64 g
03969366 140 mm 84 g
03969367 300 mm 121 g
03969360 TESASTAR-KJ 50 50 mm 80 g
03969361 TESASTAR -KJ 100 100 mm 90 g
03969362 TESASTAR-KJ 200 200 mm 122 g
03969363 TESASTAR-KJ 300 300 mm 150 g
03969065 TESASTAR M8 50 mm 25 g
03969066 TESASTAR M8 100 mm 52 g
03969067 TESASTAR M8 200 mm 75 g
03969077
03969369
03969365
03969360
03969077
3
EN ISO 10360-1
Kinematic joint with M8 mounting thread
TESASTAR M8 adapter ALU + TC
TESASTAR M8 adapter ALU + TC
TESASTAR M8 adapter ALU + TC
Extension rods with kinematic joint
ALU + TC
ALU + TC
ALU + TC
ALU + TC
Extension rods with M8 mounting thread
ALU
ALU
ALU
Kit TESASTAR M8 (3 items)
Adapter for Renishaw Autojoint touch trigger probes
TFA adapter
Extension Rods and Other Accessories
All these accessories are part of the TESAs sales programme specially
designed for three-dimensional measurement Made from light alloy
(ALU) or tungsten carbide (TC) Swiss Made quality standard.
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Q-20
3
03939170 TESASTAR-mp LF Low Force 0,055 N, L = 10 mm 0,35 m
03939171 TESASTAR-mp SF Standard Force 0,08 N, L = 10 mm 0,35 m
03939172 TESASTAR-mp MF Medium Force 0,10 N, L = 25 mm 0,5 m
03939173 TESASTAR-mp EF Extended Force 0,10 N, L = 50 mm 0,65 m
03939174
03939175
M8
5
m
m
3
7
,
1
m
m
15 mm
13,5 mm
M8 (probe body)
or M2 (stylus)
coupling threads
15 mm
Length
37.1 mm
Orientation
in 5 directions
X, Y, +Z
13.6 g (probe body)
11 g (stylus)
External
600 A
Stylus
tilting through
X/Y 14,
Z +4 mm
Triggering
force:
10N
IP30
10C to 40C
-30C to 60C
Shipping
packaging
Inspection
report with
a declaration
of conformity
Red
Yellow
Green
Blue
TESASTAR-mp probe body
Kit of 4 touch trigger probes (LF, SF, MF, LF) plus 1 TESASTAR-mp probe body
TESASTAR-mp with touch triggering force has two main parts, i.e. the stylus and the
probe body. The coupling system for these parts thats both isostatic and magnetic pro-
vides a positioning repeatability that let the probe be changed manually or automatically,
without the need for requalification of the stylus.
Four models of same size, but with a varying triggering force for adaptation
to a wide number of measuring applications are available.
TESASTAR-mp can be oriented in 5 directions (X, Y, +Z), no matter what
the model used.
TESASTAR-mp Magnetic Probes
for Probe Heads
Q-21
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COORDI DNATE MEASURI NG MACHI NES
3
H mm
03939180 150
03939181 150
03939182 150
03939185 90
03939186 90
03939187 90
03939190
03939192
H =150 or 90 mm
L = 73.4 (2 modules)
D = 60.3 mm
IP50
10C to 40C
30C to 60C
Shipping
packaging
TESASTAR-pr 2 modules
TESASTAR-pr 4 modules
TESASTAR-pr 6 modules
TESASTAR-pr 2 modules
TESASTAR-pr 4 modules
TESASTAR-pr 6 modules
TESASTAR-pr additional modules
(2 items)
TESASTAR-pr additional modules (2 items) along
with adapter for TESASTAR-r
TESASTAR-pr with modular design allows automated changing of all magnetic probes
while also ensuring the storage and needed protection of the unused ones. Several
models having a varying height are available along with number of modules that can be
chosen according to Users needs.
TESASTAR-pr Modular Probe Changer
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Q-22
03939080
03939081
03939082
03939083
03939110
03939111
03939112
03969370
03939091
03939092
03939073
03969208
TESASTAR-r with 3 modules
TESASTAR-r with 5 modules
TESASTAR-r with 9 modules
Mobile probe for MH3D DCC
TESASTAR-r with 3 modules plus clamp for GLOBAL machines
TESASTAR-r with 5 modules plus clamp for GLOBAL machines
TESASTAR-r with 9 modules plus clamp for GLOBAL machines
Optional
Rising block, L=100 mm
TESASTAR Active module, 40 mm
TESASTAR Active module, 65 mm
TESASTAR-p EF touch trigger probe
Stylus with M2 thread and a 8 mm dia. ruby ball tip, L=10 mm
3
Minimum
dimensions
(3 modules) :
230 x 350 x 120 mm
(W x H x D)
10C to 40C
10C to 70C
Suited
carrying case
TESASTAR-r Main Components
TESASTAR-r Modular Probe Changer
Universal component with modular design (3, 5 or 9 modules) Allows the probes
to be exchanged automatically Additional modules with a varying width (40 or
65 mm) are also available to suit the highest number of touch probes and tools
The rack base may optionally be elevated.
Q-23
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COORDI DNATE MEASURI NG MACHI NES
03939100
03969104
03969118
03939102
03969100
03969117
03969113
03969124
03969125
TESASTAR-e electronic interface
Cable kit TESASTAR-e to MH3D DCC
Cable kit TESASTAR-e to B&S Global
TESASTAR-ae electronic interface
Cable kit TESASTAR-ae to MH3D DCC
Cable kit TESASTAR-ae to B&S Global
Adapter kit for UMP360 controller unit
Optional Accessories
Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 3 m.
Series cable UMP360 to PC and TESASTAR-r to PC, 1:1, L = 5 m.
3
3
10C to 40C
10C to 70C
1 kg
24 V DC
66 W
145 x 90 x 105 mm
Suited
carrying case
TESASTAR-e or TESASTAR-ae
Interface Unit
Execute all commands such as distributing the probes, locking the various compo-
nents, choosing the right voltage, ensuring the probe head or the probe rack
Both are generated from the computer with a direct action on the way the probe
head and the rack are moved.
The choice of either unit depends on the used configuration as the machine may
either be equipped with the motorized probe head alone or linked to TESASTAR-r.
COORDI DNATE MEASURI NG MACHI NES
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Q-24
mm
A L B g
03969201 M2 1 10 4,5 0,3
03969202 M2 2 10 6 0,3
03969203 M2 3 10 7,5 0,4
03969204 M2 4 10 10 0,5
03969205 M2 5 10 10 0,7
03969206 M2 6 10 10 1
03969208 M2 8 11 11 1,5
03969212 M2 2 20 14 0,5
03969213 M2 3 20 17 0,5
03969214 M2 4 20 20,2 0,8
03969220 M2 0,5 10 3 0,3
03969221 M2 1 20 7 0,6
03969222 M2 2 20 15 0,45
03969301 M3 1 21 4 1,1
03969302 M3 2 21 8 1,1
03969303 M3 3 21 12 1,1
03969304 M3 4 21 17 1,4
03969305 M3 5 21 21 1,55
03969333 M3 3 31 22 1,4
03969334 M3 4 31 27 2
03969335 M3 5 31 31 2,5
03969310 M3 0,5 21 3 1,1
03969312 M3 2 21 15 0,8
03969322 M3 2 30 22,5 1,3
03969323 M3 3 30 22,5 1,4
03969260 M2 4 50 3 1
3
B
L
A
1
L
A
B
2
Probe shaft
Styli for 3D Probe Heads
1 M2 Mounting thread, L = 10 mm
Stylus with a 1 mm dia. ruby ball tip STS
Stylus with a 2 mm dia. ruby ball tip STS
Stylus with a 3 mm dia. ruby ball tip STS
Stylus with a 4 mm dia. ruby ball tip STS
Stylus with a 5 mm dia. ruby ball tip STS
Stylus with a 6 mm dia. ruby ball tip STS
Stylus with a 8 mm dia. ruby ball tip STS
1 M2 Mounting thread, L = 20 mm
Stylus with a 2 mm dia. ruby ball tip STS
Stylus with a 3 mm dia. ruby ball tip STS
Stylus with a 4 mm dia. ruby ball tip STS
1 M2 Mounting thread, tungsten
Stylus with a 0,5 mm dia. ruby ball tip TC
Stylus with a 1 mm dia. ruby ball tip TC
Stylus with a 2 mm dia. ruby ball tip TC
1 M3 Mounting thread, L = 21 mm
Stylus with a 1 mm dia. ruby ball tip STS
Stylus with a 2 mm dia. ruby ball tip STS
Stylus with a 3 mm dia. ruby ball tip STS
Stylus with a 4 mm dia. ruby ball tip STS
Stylus with a 5 mm dia. ruby ball tip STS
1 M3 Mounting thread, L = 31 mm
Stylus with a 3 mm dia. ruby ball tip STS
Stylus with a 4 mm dia. ruby ball tip STS
Stylus with a 5 mm dia. ruby ball tip STS
1 M3 Mounting thread, tungsten
Stylus with a 0,5 mm dia. ruby ball tip TC
Stylus with a 2 mm dia. ruby ball tip TC
1 M3 Mounting thread, tungsten
Stylus with a 2 mm dia. ruby ball tip TC
Stylus with a 3 mm dia. ruby ball tip TC
2 M2 Mounting threads, carbon
Stylus with a 4 mm dia. ruby ball tip Carbon
STS for Stainless Steel
Q-25
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COORDI DNATE MEASURI NG MACHI NES
mm
A L B g
03969081 M2 2 18 20 1,3
03969055 M2 2 20 20 1,5
03969082 M2 2 18 30 1,7
03969056 M2 2 20 30 1,8
03969083 M3 2 18 20 2,2
03969057 M3 2 20 20 2,2
03969084 M3 2 18 30 2,5
03969058 M3 2 20 30 2,5
03969054 M2 7,5 7 1,1
03969046 M3 13 10 3,7
03969231 M2 10 0,5
03969232 M2 20 1
03969233 M2 30 1,6
03969044 M3 10 0,8
03969045 M3 20 1,8
03969061 M2 7 M3 0,5
03969062 M3 5 M2 0,5
03969059 M2 8 4,5 1,7
03969060 M3 12 6 3,8
03969065 M8 13 50 23
03969066 M8 13 100 18 55
03969067 M8 13 200 18 85
03969253 M2 3 13 4 0,5
03969270 M2 3 40 3,5 0,9
B
A
L
AA
L
BA
L
B
A
L
A
L
A
B
A
L
A
3
1
2
3
4
6
A
B
A
L
5
A
L
B
A B
L
7
8
1
2
3
4
5
6
7
8
Probe shaft
M2 Star Styli
5-way star stylus M2 STS
STS
5-way star stylus M2 STS
STS
M3 Star Styli
5-way star stylus M3 STS
STS
5-way star stylus M3 STS
STS
Crosspieces
5-way crosspiece M2 STS
5-way crosspiece M2 STS
M2 Extensions
Extension M2, L = 10 mm STS
Extension M2, L = 20 mm STS
Extension M2, L = 30 mm STS
M3 Extensions
Extension M3, L = 10 mm STS
Extension M3, L = 20 mm STS
Adapters
M2/M3 adapter STS
M3/M2 adapter STS
Articulations
M2 articulation STS
M3 articulation STS
Extensions for probing heads
Extension M8, L = 50 mm ALU
Extension M8, L = 100 mm ALU
Extension M8, L = 200 mm ALU
M2 Stylus, cylindrical
3x4 mm in diameter STS
Extension M2, carbon
Extension M2, L = 40 mm Carbon
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Q-26
mm
A L B g
03969241 M2 6 10 2 0,6
03969242 M2 18 7,55 2,5 3,1
A
L
B
A
L
B
03969241 03969242
047866
042086
050697
S
=
1
,
5
047866
050697
042086
80
Probe shaft
Probe discs
M2 mounting thread, L = 10 mm STS+Ruby
M2 mounting thread, L = 7,55 mm STS
Standard Accessories
Tool key for stylus M2/M3
Socket head key, 1,5 mm
Key for carbon-fiber stylus
spherical diameter spherical diameter
Q-27
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042086 1 1
047866 2 2 2 2
049652 2 2
050697 2
03969044 1 1
03969045 1 1
03969046 1 1
03969047 1
03969054 1 1 1
03969081 1
03969082 1 1 1
03969059 1 1
03969065 1
03969066 1
03969067 1
03969078 1 1 1
03969079 1
03969085 1
03969201 1 2 2 1
03969202 1 1 4 6 1
03969203 1 2 2 1
03969204 1 1 2 1
03969206 1
03969212 2 1 2 2
03969213 2 1 2 1
03969214 1 1
03969221
1 1
03969230 2
03969231 1 2 2 2 1
03969232 1 2 1 1
03969233 2 1
03969241
1
03969242
1
03969253 1
03969260
1
03969270
1
03969302 1 1
03969303 1 1
03969304 1 1
Socket head key, 1,5 mm
Tool key for stylus
Tool key
Tool key
Extension, M3, L=10 mm
Extension, M3, L=20 mm
5-way Crosspiece, M3
Mounted probe, 6,35 mm diameter
5-way Crosspiece, M2
5-way Star stylus, M2
5-way Star stylus, M2
Articulation, M2
Extension, M8, L=50 mm
Extension, M8, L=100 mm
Extension, M8, L=200 mm
Storage case for accessories
Storage case for accessories
Storage case for accessories
Stylus, 1 mm dia. ruby ball tip, M2
Stylus, 2 mm dia. ruby ball tip, M2
Stylus, 3 mm dia. ruby ball tip, M2
Stylus, 4 mm dia. ruby ball tip, M2
Stylus, 6 mm dia. ruby ball tip, M2
Stylus, 2 mm dia. ruby ball tip, M2
Stylus, 3 mm dia. ruby ball tip, M2
Stylus, 4 mm dia. ruby ball tip, M2
Stylus with a 1 mm dia. ruby ball tip,
tungsten carbide, M2
Extension, M2, L= 5 mm
Extension, M2, L=10 mm
Extension, M2, L=20 mm
Extension, M2, L=30 mm
Probe disc, 6 mm disc diameter,
M2, L=10 mm
Probe disc, 18 mm disc diameter,
M2, L=7,55 mm
Cylindrical stylus
Carbon-fiber stylus with ruby ball tip,
M2, L=50 mm
Carbon-fiber extension,
M2, L=40 mm
Stylus, 2 mm dia. ruby ball tip, M3
Stylus, 3 mm dia. ruby ball tip, M3
Stylus, 4 mm dia. ruby ball tip, M3
Styli-Kits
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MACHI NI STS TOOLS
R-1
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R-2 R-4
No. 772 Automatic Center Punch
Adjustable for impact. Corrosion-resistant blue anodized body.
Pocket clip. Also available in Pocket Tool Set 599-774.
599-772 Light
599-771-3 Medium
599-771-2 Heavy
Automatic Center Punch
No. 771 Automatic Center Punch
Downward pressure releases striker to make punch marks of uniform
depth. Adjustable for coarse or fine work and for different materials.
Knurled bodies provide sure grip.
Description
599-771-3 51715 771-3
599-771-2 44579 771-2
599-772 44568
Replacement points only
599-771-19 45360 771-1
599-771-29 45358 771-2
599-771-39 51716 771-3
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R-3
Center Punches and Drive Pin Punches
Machinists Center Punches
Hardened steel with tempered ends. About 4" long with knurled finger grip.
Angle-ground points provide maximum strength and penetration for punch
marks. Black oxide finish resists rust.
599-765-2 44554 1/16 in
599-765-3 44555 3/32 in
599-765-4 44556 1/8 in
599-765-5 44557 5/32 in
599-765-7 44558 7/32 in
Set
599-765 44553 Complete Set
Approximate
Point Diameter
in Reach
599-767-2 44560 1/16 9/16 in
599-767-3 44561 3/32 11/16 in
599-767-4 44562 1/8 13/16 in
599-767-5 44563 5/32 13/16 in
599-767-6 44564 3/16 1 in
599-767-7 44565 7/32 1 in
599-767-8 44566 1/4 1 in
599-767-10 44567 5/16 1 in
Complete set of eight
599-767 44559 1/16 - 5/16 in
Includes leatherette plastic case.
4-Inch Drive Pin Punches
Tough, hardened steel drive pin punches with knurled gripping
area for sure-handed use. Each punch is deep-stamped with its
size. Black oxide finish to resist rust.
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R-4
8-Inch Drive Pin Punches
Hardened steel to withstand hard use. Knurled gripping area. Bodies are 4-1/2"
and drive pin sections are 3-1/2" long. For many types of applications in
machine shops and garages. Handle supplied with black oxide finish.
in
599-768-2 44569 1/8
599-768-3 44570 3/16
599-768-4 44571 1/4
599-768-5 44572 5/16
599-768-6 44573 3/8
Complete set of five
599-768 44568 1/8 - 3/8 in
Includes leatherette plastic case.
Scribers
Small Scribers
Handles are aluminum, points are finely tempered tool steel. Point of Style 1,
held by two-jawed chuck, can be reversed and scriber closed to about 4" in
length. Points of Style 2 screw into holders.
599-778-1 44586 Style 1
599-778-2 44587 Style 2
599-9778-102 45220 Point for Style 1
599-779-23 46425 Point for Style 2
Tungsten Carbide Point
Interchangeable point for Style 1 Scriber (599-778-1) for
scribing lines on glass and hard surfaces.
599-9778-12 45217
599-778-2
599-792
599-792-9 Special Set
599-792-19 Special Set
End Size
Edge finders
599-892 24657 S 1/2 x .200 in
599-892-1 24658 DBL .200 x .500 in
599-892-2 24659 S 3/8 x .200 in
599-892-3 24660 S 1/2 x .200 in
599-892-4 24661 DBL 3/8 x .200 in
599-892-5 24662 DBL 1/2 x .200 in
599-892
599-892-1
599-892-2
599-892-3
599-892-4
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R-10
599-797
Tap Guide
Adjustable spring tensioned tap guide with 1/2" body. Case hardened and
knurled with male and female points. Supplied in a black plastic case.
599-792-30
Tap guide
599-792-30 27051
Spring Dividers, Calipers and Tap Guides
Precision finished, finely balanced tools. Strong, flexible spring for smooth, even action.
Size refers to leg lengths. Actual capacity is approximately the same.
in mm
Spring dividers
599-813-3 44626 3 75
599-813-4 44627 4 100
599-813-6 44628 6 150
599-813-8 44629 8 200
599-813-10 46052 10 250
599-813-12 46051 12 300
Outside spring calipers
599-814-3 44631 3 75
599-814-4 44632 4 100
599-814-6 44633 6 150
599-814-8 44634 8 200
599-814-10 46043 10 250
599-814-12 46029 12 300
Inside spring calipers
599-815-3 44636 3 75
599-815-4 44637 4 100
599-815-6 44638 6 150
599-815-8 44639 8 200
599-815-10 46050 10 250
599-815-12 46049 12 300
Firm-joint calipers
Outside calipers
599-821-6 44640 6 150
599-821-8 44641 8 200
599-821-12 44642 12 300
599-821-18 44643 18 450
599-821-24 44644 24 600
Inside calipers
599-822-6 44645 6 150
599-822-8 44646 8 200
599-822-12 44647 12 300
599-822-18 44648 18 450
599-822-24 44649 24 600
Hermaphrodite adj. point calipers
599-836-4 44654 4 100
599-836-6 44655 6 150
599-813-6 599-814-6
599-815-6 599-821-6
599-822-6
599-836-6
Flat Legs
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Tap Wrenches
Chuck and Bar Type
First choice of master craftsmen and apprentices.
Ideal for reach, leverage, firm grip.
Chuck Type T-Handle Tap Wrenches
Specially designed for accurate tapping in recessed or difficult to reach locations. Split-
collet chuck jaws provide firm, positive grip on round or square head tools. Jaws are
stepped to improve holding of a wide range of tool sizes. T-Bar handle can be positioned
and locked for desired clearance and leverage.
Bar Type Tap Wrenches
Designed for general purpose tapping, reaming and similar operations, these bar type wrenches
provide ample leverage and a comfortable grip with good range to accommodate a wide variety of
square and round tools. Locknut on the adjustable jaw prevents screw from backing off to hold tool
securely. Pin hole on adjusting end of wrench permits use of a pin for snugging jaw against tool.
in / mm in / mm
599-880 44680 .040 - .072 / 1.0 - 1.8 0-3 3/64 - 1/16 .072 - .112 / 1.8 - 2.8 0-6 1/16 - 1/8 1-15/16 (50 mm)
599-881 44681 .112 - .152 / 2.8 - 3.8 7-10 5/32 - 3/16 .152 - .200 / 3.8 - 5.0 12-14 7/32 - 9/32 2-1/16 (52 mm)
599-882 44682 .160 - .200 / 4.0 - 5.0 12-14 7/32 - 1/4 .200 - .304 / 5.0 - 7.6 9/32 - 17/32 3-5/8 (92 mm)
* Tap sizes shown are Machine Screw and Fractional Sizes
Lengths
(in/mm)
Tap
Sizes (in)*
Tap
Sizes (in)*
Inner Jaws Outer Jaws
in / mm
599-885 44683 .080 - .200 / 2.0 - 5.0 1-14 1/16 - 1/4 4-1/4 (110 mm)
599-886 44684 .140 - .320 / 3.5 - 8.0 9-14 3/16 - 17/32 6-1/4 (164 mm)
* Tap sizes shown are Machine Screw and Fractional Sizes
Lengths
(in/mm)
Tap
Sizes(in)*
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Permanent Magnet Blocks
Permanent Magnet Blocks are ideal for holding small work in toolmaking, manufacturing or
inspection. The blocks are located and held on any magnetically conductive surface by turning
the control knob only part way toward the ON position. Work can then be positioned on
the block easily and accurately. Maximum magnetic force is obtained by turning the control
knob to the full ONposition. Work is removed from the block without disturbing its position
by turning the control knob part way toward OFF.
Each of the blocks can also be held on their back ends as well as on their bases. The working
surface is parallel to the base to .001", sides and ends are square to .001".
Magnetic Toolmakers Knee
Designed to hold work magnetically for inspection and layout work. Very useful
for holding odd-shaped parts for grinding.
Accuracy:
Parallelism within .0002" (0.005 mm)
Squareness: .00005" per inch (0.5 m per cm)
for the three working faces
Size:
Overall size: 4.25" x 6.5" x 4.75"
Magnetic surface: 4.25" x 6.5"
745-46-1 46314
745-46-1
Magnetic Blocks
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R-14
No. 255 Permanent Magnet Block
Fine-pole top plate is specially designed for holding small work. Working surface and base
of block are ground parallel. Back end is square with the working surface. One side and
one end stop plate are furnished.
599-750-4
745-255
No. 750-4 Permanent Magnet Block
Holds work in contact with the V faces. Block is accurately ground and faces of V-groove are
hardened. Removable stop plate furnished for back end of block."V" takes round stock to 1-3/4"
diameter. Sides and bottom are parallel to vee to .001" and vee is central within .001".
No. 760 Permanent Magnet Block
Working surface and base are ground parallel. Back end is square with working
surface. Removable stop plates are furnished for back end, and one for use on
either side.
Height
745-255 46325 2-7/8 in 5-1/4 2-7/16
599-760 44550 2-7/16 in 5-1/4 2-7/16
599-750-4 44537 3-3/16 in 5-1/4 2-7/16
Each block is supplied in a finished wooden case.
Overall
Width (in)
Overall
Length (in)
599-760
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Permanent Magnet Chuck Accessories
745-755-2
Chuck V-Blocks
Made of alternating steel and non-magnetic spacing strips. For use on Permanent Magnet and elec-
tro-magnetic chucks. Used individually or in pairs. Blocks have a 90 V-slot accurately ground along
its 2" length to .0005" central parallel and square with all surfaces except ends. Sides parallel to
.0003" adjacent sides square to .0003". Lamination pitch is .136".
745-755-2 26966 3 lbs. 2-3/8 x 1-7/8 2
745-756-2 26967 6 lbs. 2-3/8 x 1-7/8 2
Single V-block Pair of V-blocks
Weight
Length
(in) Size
Finished chuck parallels
745-124-2 26968 4 lbs. 1 x 2 4
Semi-finished chuck parallels
745-125-2 26969 3 lbs. 1 x 2 3-15/16
Weight
(Pairs)
Length
(in)
Size
(in)
Chuck Parallels
Available in finished and semi-finished models. Both hold work which cannot be held easily on a
magnetic chuck due to projecting surfaces. Readily trued, eliminates the delay of truing a large chuck sur-
face. For use on Permanent Magnet chucks and electro-magnetic chucks.
Finished Chuck parallels are ground parallel on opposite sides and at right angles on adjacent sides. Can
be used on all four sides but not on their ends. Available only in numbered matched pairs.
Semi-finished chuck parallels are specially suited for manufacturers who
wish to finish parallels to conform to their specific holding requirements.
Similar to finished chuck parallels described above, except they are
not ground to such close tolerances.
The lamination pitch is .136".
745-124-2
Capacity:
Large Vee - 2"
Small Vee - 1/2"