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Case No:
Works classification:
Sub-contractor:
Field Tester:
Works description:
No
1
2
3
4
5
6
7
8
9
10
Construction/Inspection
Activity
Prestart/Site establish
Approved materials on
Site and delivered
Accredited personnel on site
Pilot Weld for each welding
machine and each pipe size
Welding procedure
prequalification
Excavation and pipe laying
(including sidelines and IOs)
Welding on site
For Butt welding only: Debeading
Selecting Welds for testing
Maintenance Holes,
Maintenance Shafts and
Terminal Maintenance Shafts.
Ensure connection to MHs,
MSs and TMSs done
according to Leak Tight
Sewer Specification
Embedment and Trench Fill
Checklist
Visual check that pilot welds are done, Welds to be checked to AS/NZS 4129
(Clause 3.6.4) for Electro fusion Welding and to ISO 13953 for Butt welding
Butt welding/Electro fusion welding to WSA-01-2004-3.1 Clause 2.12
Checklist
Checklist
Visual and dimensional check to Sydney Water Standards and Leak Tight Sewer
Specification. Checklist completed.
Welding to be carried out to pre-approved procedure
All internal weld beads to be removed for visual examination by an approved
bead removal tool
Ensure that test welds are taken (Every tenth weld for butt welding and every
twentieth weld for electrofusion welding)
Visual and dimensional check to Sydney Water Standards and Leak Tight Sewer
Specification. Checklist completed.
Checklist
X
X
W
W
S
S
Checklist
Checklist
Checklist
Checklist
12
Surface fittings
Checklist ,
Compaction
test results
Checklist
13
Checklist
Checklist
11
14
Version: 1
Comment
8 January 2013
Page 1 of 6
SYDNEY WATER
15
16
WAE survey
Checklist
Test Results
17
Pre-Connection Inspection
Main
18
Connection to System
19
Restoration
20
Validation
I certify that the works have been
constructed in accordance with
Sydney Water Standards and the
Inspection and Test Plan.
Water Servicing Coordinator
Date
/
/
Date
Reviewed
WAC. Sewer
Main
Connection
Report
Sewer Main
Connection
Report
Clearance
letter
Symbol
Legend
X
Inspection by
H
Surveillance
* Sydney Water Corporation reserves the right to vary these requirements at any time **Sydney Waters written approval MUST be obtained prior to varying these requirements
Version: 1
8 January 2013
Page 2 of 6
Location
Pipe Size:
Line No:
WSC Rep
Chainage Laid:
Date:
No
Description
Minimum Standard
1.1
Photographic record
#, *Cl 13.4.1
1.2
2
1.3
3
1.4
4
1.5
5
Council requirements
#, WSC to confirm,
*Cl 13.1
#, WSC to confirm,
*Cl 13.1
#, *Cl 13.5.5/13.6
1.7
1.8
LT 3.4.1
1.9
1.10
#, WSC to confirm,
*Cl 13.5
#, WSC to confirm,
*Cl 13.5.6
#, WSC to confirm
1.6
1.11
1.12
1.13
#
#, * Cl 2.2
Industry practice,
*Cl 13.5.4.2
WSA-01-2004-3.1 Clause
2.12 and LT 3.4.1 and LT
3.4.2
#, Registered Surveyor
1.14
1.15
1.16
1.17
Design plan
2.1
2.2
Delivery Inspection
*Cl 14.4
2.3
2.4
Marking tape
2.5
Bedding material
*Cl 14.4
* WAT-1250-S/1251-S,
* Cl 20.2
Version: 1
8 January 2013
Page 3 of 6
Trench fill
2.7
Fittings
2.8
Surface Fittings
2.9
2.10
2.11
LT 4.4
2.12
2.13
2.14
2.15
WSA-01-2004-3.1 Clause
2.12 and LT 3.4.1 and LT
3.4.2
WSA-01-2004-3.1 Clause
2.12 and LT 3.4.1 and LT
3.4.2
WSA-01-2004-3.1 Clause
2.12 and LT 3.4.1 and LT
3.4.2
As per specifications on
design plans
2.16
3.1
4.1
* WAT-1250-S/1251-S,
* Cl 21.1
As per design Plan and as
per LT 3.5 and 3.6
Only SWC approved
products to be used, LT
4.3.5, 4.4.4, 4.5, 6.2
WSC to confirm, *Cl.
14.5.3.1
LT 4.4
LT 4.5
Accreditation
6.1
6.2
Services exposed
WSA-01-2004-3.1 Clause
2.12
Dial Before You Dig,
*Cl 13.5.2
*Cl 13.5.2
6.3
*SEW-1250-S/1251-S
6.4
*SEW-1250-S/1251-S
6.5
*Cl 15.1/15.6
*SEW-1250-S/1251-S, *Cl
20.2
As per design plan
6.10
6.11
WSA-01-2004-3.1 Clause
2.12 and LT 3.4.1 and LT
3.4.2
*SEW-1205-V,
*Cl 14.5
Figure LTS-5 and LTS-6, LT
6
LT 5
5.1
6.6
6.7
6.8
6.9
6.12
6.13
7.1
8.1
Pre-approved welding
procedure (WSA-01-20043.1 Clause 2.12)
LT 3.4.1
Version: 1
8 January 2013
Page 4 of 6
10.1
10.2
10.3
10.4
External Drops
10.5
Flow Gauging MH
11.1
*SEW-1202, * Cl 20.1
11.2
*SEW-1201, * Cl 21.1
12.1
13.1
14.1
11.4
11.5
15.1
16.1
*Cl 21.1.3
OH&S
Relevant standards, LT
4.3.5, DTC drawings
Receive plans from
Surveyor
As per note on plan
Receive plans from
Surveyor
LT 10.1
16.2
16.3
Trenchfill Testing
16.4
16.5
#, *Cl 23/26
16.6
16.7
17.1
17.2
18.1
18.2
#
Flow Management and
Isolation of Hydraulic Assets
Procedure (HSP- 070)
#, WSC to confirm
18.5
19.1
*Cl 13.5.4/25
20.1
Validation
18.3
18.4
Version: 1
8 January 2013
Page 5 of 6
Version: 1
8 January 2013
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