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The high innovation potential of aluminium in new process Each single link of the complete process chain is
technologies and applications imposes growing demands important for product quality and operating costs.
on equipment manufacturers. In particular, the growing
use of high-quality extrusions calls for narrower quality This process chain starts in the casthouse with melting,
tolerances and superior levels of process reliability and casting and homogenizing, followed by billet preparation,
repeatability. Additional cost savings and increasingly extrusion and press run-out / handling operations, down to
extensive automation and process control capabilities the final heat treatment with transfer to the packing line.
have become vital objectives in plant innovation.
Billet length max. – mm ** 900 1050 1200 1300 1500 1500 1600
3
A VERY SUCCESSFUL DESIGN
Billet upsetting
The billet is clamped in press axis between the die and the
fixed dummy block. Symmetrical upsetting deformation,
avoids press bending or die uplift phenomena.
Press structure
Oversize tie-rods or pre-stressed columns
Solid forged steel platen
Forged main cylinder
Press dimensions calculated for continuous operation
at the breakthrough force
Bronze bushings
Cylinder with adjustable chevron packings
Finite element calculation
4
Billet loader
Horizontal transfer of the billet from the furnace axis to
the press.
Precision of positioning < 0.3 mm.
No mechanical stops for positioning.
Billet loader structure located above ground level.
The billet is clamped by two jaws to hold one- and
two-part billets. Opening of the jaws is automatically
adjusted to the billet length.
The billet loader is linked with the press to have safe
loading between the dummy block and the die.
Butt shear
Structure
A vertical slide hydraulically actuated by a shear
cylinder
Rigid structure
Long and square guidance with adjustable bronze
pads
Vertical die clamping Pneumatic butt ejector
Sharp blade for precise cutting.
Butt fall detection
Butt shear
positionning
Butt shear
Vertical die clamping devices
Horizontal die The die is vertically clamped in the press centre line to
clamping
maintain a precise vertical position during butt
shearing
A hydraulic cylinder moves the clamping device
Profile shear
5
Billet and dummy block lubrication device
Boron nitride lubricating device consisting of electrostatic
powder system with two automatic powder guns.
Platen
Much stiffer platen, which means:
• Less deflection on dies and easier adjustment
• Better tolerances on extruded sections
Major press components lasting longer
The definitely shortest dead cycle time
Smooth motions without hydraulic shocks
Container holder
Single-piece rigid structure
Finite element calculation
Guided on bottom members. Safety top shoes resting
on the upper members
Extended guide length prevents skewing effect
Accurate and easy adjustment, both horizontally and
vertically
Container cylinders on both sides of the main cylinder
– short cylinder rods – easy access
Container cylinders and movable crosshead cylinders
interchangeable
6
Hydraulic equipment
Tank above the press
Pumps at floor level (or underground)
Pumps under load
Easy access for maintenance
Easy sound proofing around the pumps
Cartridge valves to DIN standard mounted in forged
steel manifolds give
• Quick switching procedures
• Reliability
• Circuit tightness
Variable-delivery pumps with automatic power rating
Automatic compensation for internal leakages as a
function of working pressure
Electronic pressure measuring system
Options
Additional pumps
Pump sound insulation enclosure
Quick removal of container and stem
PC for control of production and process
parameters
Multi-zone container heating and cooling
Butt discharge by conveyor or elevator
Hot billet shear
Pumps underground
Boosting pumps with on-line filtration and cooling
Automatic hydraulic fault detection
Pre-stressed tie rod members
7
The OTTO JUNKER Group offers an extensive range of products for the manufacture of
semi-finished aluminium products. Furthermore, our product range includes the following:
Die OTTO JUNKER Group bietet ein umfangreiches Prodzktionsprogramm für die Herstellung v
Aluminium-Halbzeugen . Die folgenden Anlagen gehören ebenfalls zu unseren Produktionsprog
www.otto-junker-group.com