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This code of practice caters for general arrangements of system and equipment earthing at 220 / 25kV or 132 / 25 kV traction sustations! ooster transformer stations and au#iliary transformer stations. 2. +arth electrode). Conductor mild steel and / 0' pipe! or group of conductors in intimate contact "ith and pro%iding an electrical connection to earth. 3. +arthing grid). System of a numer of interconnected!
This code of practice caters for general arrangements of system and equipment earthing at 220 / 25kV or 132 / 25 kV traction sustations! ooster transformer stations and au#iliary transformer stations. 2. +arth electrode). Conductor mild steel and / 0' pipe! or group of conductors in intimate contact "ith and pro%iding an electrical connection to earth. 3. +arthing grid). System of a numer of interconnected!
This code of practice caters for general arrangements of system and equipment earthing at 220 / 25kV or 132 / 25 kV traction sustations! ooster transformer stations and au#iliary transformer stations. 2. +arth electrode). Conductor mild steel and / 0' pipe! or group of conductors in intimate contact "ith and pro%iding an electrical connection to earth. 3. +arthing grid). System of a numer of interconnected!
FOR EARTHING OF POWER SUPPLY INSTALLATIONS FOR 25kV, ac, 50Hz,
SINGLE PHASE TRACTION SYSTEM
(Thi i a !"#!$%&c'i$( $) R*SO+ CO*E N$, ET-.PSI.-20 (2./-0 0 -, Sc$#" 1.1 This code of practice caters for general arrangements of system and equipment earthing at 220/ 25 kV or 132/25 kV or 110/25 kV or 66/25 kV traction sustations! 25 kV s"itching stations! ooster transformer stations and au#iliary transformer stations. $o" %oltage &$T' electrical po"er distriution system! 25 kV o%erhead equipment system as "ell as signal and tele( communication equipment do not come "ithin the pur%ie" of this code. 2, T"!1i($2$34 2.0 The follo"ing terms "here%er occurring in this code shall! unless e#cluded or repugnant to the conte#t! ha%e the meaning attriuted thereto as follo"s)( 2.1 *omined +arth ,esistance ) The resistance of an earth electrode &s' "ith respect to earth! "ith the earth electrode &s' connected to the metal "ork of electrical equipment other than parts "hich are normally li%e or carry current and the masts/structures ut "ithout connection "ith the traction rail &s'. 2.2 +arth) The conducti%e mass of the earth! "hose electrical potential at any point is con%entionally taken as -ero. 2.3 +arth electrode) . conductor mild steel &/0' pipe! or group of conductors in intimate contact "ith and pro%iding an electrical connection to earth. 2.1 +arthing grid) . system of a numer of interconnected! hori-ontal are conductors uried in the earth! pro%iding a common ground for electrical de%ices and metallic structures! usually in one specific location. 2.5 +quipment earthing) +arthing of all metal "ork of electrical equipment other than parts "hich are normally li%e or current carrying. This is done to ensure effecti%e operation of the protecti%e gear in the e%ent of leakage through such metal "ork! the potential of "hich "ith respect to neighouring o2ects may attain a %alue "hich "ould cause danger to life or risk of fire. 2.6 /esh Voltage &+ mesh') The ma#imum touch %oltage to e found "ithin a mesh of an earthing grid. 2.3 4o"er supply installation) The electrical equipments and associated structures pro%ided at a ,ail"ay Traction 0ustation or 0"itching 0tation! or 5ooster/ .u#iliary transformer 0tation on the 25 kV o%er head equipment. 2.6 0ystem earthing) +arthing done to limit the potential of li%e conductors "ith respect to earth to %alues "hich the insulation of the system is designed to "ithstand and thus to ensure the security of the system. 2.7 0tep Voltage &+ step') The potential difference et"een t"o points on the earth8s surface separated y a distance of one pace! that "ill e assumed to e one metre in the direction of ma#imum potential gradient. 2.10 Traction ,ail means a non track circuited rail of a "ired track! not required for signalling purposes and "hich may e earthed. 9n non(track circuited sections! oth the rails of a "ired track are traction rails and in single rail circuited section! the traction rail is the non(track circuited rail. 2.11 Touch Voltage &+ touch') The potential difference et"een a grounded metallic structure and a point on the earth8s surface separated y a distance equal to the normal ma#imum hori-ontal reach of a person! appro#imately one metre. 5, O67"c' $) Ea!'hi(3 The o2ect of an earthing system is to pro%ide as nearly as possile a surface under and around a station "hich shall e at a uniform potential and as nearly -ero or asolute earth potential as possile. The purpose is to ensure that generally all parts of the equipment! other than li%e parts are at earth potential and that attending personnel are at earth potential at all times. .lso y pro%iding such an earth surface of uniform potential under and surrounding the station! there can e#ist no difference of potential in a short distance ig enough to shock or in2ure an attendant "hen short circuits or other anormal occurrences take place. The primary requirements of a good earthing system are) i' 9t should staili-e circuit potentials "ith respect to ground and limit the o%erall potential rise. ii' 9t should protect men and materials from in2ury or damage due to o%er %oltage. iii' 9t should pro%ide lo" impedance path to fault current to ensure prompt and consistent operation of protecti%e de%ices during ground faults. i%' 9t should keep the ma#imum %oltage gradient along the surface inside and around the sustation "ithin safe limits during earth faults. 8, G$9"!(i(3 S#"ci)ica'i$( .ssistance has een taken from the follo"ing standards/ codes of practices in the preparation of this code of practice) i' 90)3013(1763 ( *ode of 4ractice for +arthing &first re%ision' ii' 9ndian +lectricity ,ules ( 1756 &latest edition' iii' :ational +lectrical *ode ( 1765 of 5ureau of 9ndian 0tandards i%' 9+++ ;uide for safety in a. c. sustation grounding. :o. .:09/9+++ 0tandard 60(1766. 5, Ea!'h R"i'a(c" .t each po"er supply installation! an earthing system as specified in this code shall e pro%ided. The comined resistance of the earthing system shall e not more than the follo"ing %alues) ( S, N$, Na1" $) 'h" 'a'i$( Th" 2i1i' $) c$16i("% "a!'h !"i'a(c" i( $h1 1. Traction sustation 0.5 2. 0"itching station 2.0 3. 5ooster transformer station 10.0 1. .u#iliary transformer station 10.0 :, Ea!'h E2"c'!$%" 6.1 The earth electrode shall normally e of mild steel gal%anised perforated pipe of not less than 10 mm nominal ore! of aout 1 m length pro%ided "ith a spike at one end and "elded lug suitale for taking directly /0 flat of required si-e at the other end. The pipe shall e emedded as far as possile %ertically into the ground! e#cept "hen hard rock is encountered! "here it may e urled inclined to the %ertical! the inclination eing limited to 30 degree from the %ertical. The connection of /0 flat to each electrode shall e made through /0 links y olted 2oints to enale isolation of the electrode for testing purposes. . sketch for typical arrangement of an earth electrode is sho"n in <igure 3.01. 6.2 +arth electrodes shall e emedded as far apart as possile from each other. /utual separation et"een them shall usually e not less than 6.0 m & "hich is t"ice the length of the electrode'. 6.3 9f the %alue of earth resistance specified in clause 5 can not e achie%ed "ith a reasonale numer of electrodes connected in parallel such as 9n rocky soil or soil of high resisti%ity! the earth surrounding he electrodes shall e chemically treated. The earth electrode shall e surrounded in an earth(pit y alternate layers of finely di%ided coke! crushed coal or charcoal and salt at least 150 mm all(round. Though sustantial reduction in earth resistance can e achie%ed y coke treated electrode! yet as this method results in rapid corrosion not only of electrode! ut also of steel frame "ork to "hich it is onded! stoke treatment shall e used only "here asolutely necessary and such electrodes shall not e situated "ithin 6.0 m of other metal "ork. 6.1 9n high emankments! it may e difficult to achie%e earth resistance specified in clause 5 e%en after chemical treatment of electrodes. 9n those locations! use of electrodes longer than 1 m so as to reach she parent soil is recommended. 6.5 .s far as possile! earth electrodes for traction su(stations/ s"itching stations shall e installed "ithin and ad2acent to perimeter fence. .t large sites! apart from securing a sufficiently lo" resistance and adequate current carrying capacity a reasonale distriution of electrodes is also necessary. ;, Ea!'hi(3 A!!a(3"1"(' a' T!ac'i$( S&6'a'i$( 3.1 +arthing grid. 3.1.1 .n earthing grid is formed y means of are mild steel rod of appropriate si-e as indicated in clause 3.1.2 uried at a depth of aout 600 mm elo" the ground le%el and connected to earth electrodes. The connection et"een the earth electrode and the grid shall e y means of t"o separate and distinct connections made "ith 35 mm # 6 mm /0 flat. The connection et"een the /0 flat and the /0 rod shall e made y "elding! "hile that et"een the earth electrode and the /0 flats through /0 links y olted 2oints. The earth electrodes shall e pro%ided at the outer periphery of the grid as sho"n in <ig.2. .s far as possile the earthing grid conductors shall not pass through the foundation lock of the equipments. .ll crossings et"een longitudinal conductors and trans%erse conductors shall e 2ointed y "elding. The trans%erse and longitudinal conductors of the earthing grid shall e suitaly spaced so as to keep(the step and touch potentials "ithin acceptale limits= the. o%erall length of the earthing grid conductors shall not e less than the calculated length &refer .nne#ure( 9'. FIG, A 5,0- 3.1.2 The si-e of the earthing grid conductor shall e decided ased on the incoming system %oltage and fault le%el &refer .nne#ure 9'. The fault le%el considered shall take into) account the anticipated increase in fault current during the life span of the station. The si-e shall e as gi%en elo") 0.:o 0ystem %oltage &kV' <ault le%el &/V.' >iameter of the grid conductor &/0 rod' in mm 1. 66 upto 1000 32 ao%e 1000 upto 5000 36 ao%e 5000 upto 6000 10 2. 110 upto 6000 32 ao%e 6000 upto 6000 36 ao%e 6000 upto 10000 10 3. 132 upto 3000 32 ao%e 3000 upto 10000 36 1. 220 upto 12000 32 ao%e 12000 upto 16000 36 ao%e 16000 upto 20000 10 3.2 5uried rail. 3.2.1 . steel rail of section 52 kg/m &the one used for the rail"ay track' and length aout 13 m shall e uried near the track at the traction sustation at a depth of aout one metre to form part of the earthing system. T"o separate and distinct connections shall e made y means of 35 mm ? 6 mm /0 flat et"een the earthing grid and the uried rail. The uried rail shall also e connected y means of t"o separate and distinct connections made "ith 35 mm ? 6 mm /0 flat to the traction rail&s' in a single(rail track circuited section and to the neutral point&s' of the impedance ond&s' in a doule(rail track circuited section. 3.2.2 9n cases "here the feeding post is located separately a"ay from the traction sustation! the uried rail shall e pro%ided at the feeding post &"here one terminal of the secondary "inding of the traction po"er transformer of the sustation is grounded'. 3.3 0ystem earthing. 3.3.1 @ne terminal of the secondary "inding &25 kV "inding' of each traction po"er transformer shall e earthed directly y connecting it to the earthing grid y means of one 35 mm # 6 mm /0 flat! and to the uried rail y means of another 35 mm # 6 mm /0 flat. 3.3.2 @ne designated terminal of the secondary of each potential! current and au#iliary transformer shall e connected to the earthing grid y means of t"o separate and distinct earth connections made "ith 50 mm # 6mm /0 flat. 3.1 +quipment earthing. The metallic frame "ork of all outdoor equipments such as transformers! circuit reakers! interrupters and isolators! as "ell as steel structures shall e connected to the earthing grid y means of t"o separate and distinct connections made "ith /0 flat of si-e as indicated elo"= one connection shall e FIG, A 5,02 made "ith the nearest longitudinal conductor! "hile the other shall e made to the nearest trans%erse conductor of the grid) 3.5 +arthing inside control room. .n earthing ring shall e pro%ided inside the control room y means of 50 mm # 6 mm /0 flat "hich shall e run along the "all on teak "ood locks fi#ed to the "all at a height of aout 300 mm from the floor le%el. The earthing ring shall e connected to the main earthing grid y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. The earthing ring shall also e connected to an independent earth electrode y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. The metallic frame"ork of control and relay panels! $T a.c. and d.c. distriution oards! attery chargers! remote control equipment cainets and such other equipments shall e connected to the earthing ring y means of t"o separate and distinct connections made "ith 6 0A; gal%anised steel "ire. The connections shall e taken along the "all and in recesses in the floor. .ll recesses shall e co%ered "ith cement plaster after finishing the "ork. *onnections et"een the /0 flats shall e made y "elding. 3.6 +arthing of lightning arrester. 9n addition to the earth electrodes pro%ided for the main earthing grid! an independent earth electrode shall e pro%ided for each lightning arrester. This earth electrode shall e connected to the ground terminal of the lightning arrester as "ell as to the main earthing grid y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat for the 25 kV side lightning arresters! and "ith 35 mm # 6 mm /0 flat for the primary side lightning arresters. The earth electrode shall e pro%ided as close as possile to the lightning arrester and the connections shall e as short and straight as possile a%oiding unnecessary ends. <or lightning arresters pro%ided for the traction po"er transformers! there shall also e a connection as direct as possile from the ground terminal of the lightning arrester to the frame of the transformer eing protected= this connection shall also e made y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat for 25 kV side arresters! and "ith 35 mm # 6 mm /0 flat for primary side lightning arrester. 3.3 +arth screen The area co%ered y outdoor sustation equipments shall e shielded against direct strokes of lightning y an o%erhead earth screen comprising 17/2.5 mm gal%anised steel stranded "ire strung across the pinnacles of the metallic structures. The earth screen "ires shall e strung at a height as indicated in the appro%ed traction sustation layouts ¬ less than 2.5 m ao%e the li%e conductors' and shall e solidly connected to the traction sustation earthing grid at each termination y means of 50 mm # 6 mm /0 flat. 3. 6 +arthing of fencing uprights and panels. +ach metallic fencing upright shall e connected to the traction sustation main earthing grid y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. 9n addition! all the metallic fencing panels shall e connected to the uprights y means of t"o separate and distinct connections made "ith 6 0A; ;.9. "ire. .ll the metallic door panels shall also e connected to the supporting uprights y means of t"o separate and distinct connections made "ith 6 0A; ;.9."ire. 3.7 +arthing at the point of 210 V ac 50 B- supply for oil filtration plant. The 210 V ac 50 B- distriution oard for po"er supply to oil filtration plant shall e connected to the main earthing grid y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. <, Ea!'hi(3 A!!a(3"1"(' a' S=i'chi(3 S'a'i$( 6.1 . minimum numer of three earth electrodes &e#cluding the one to e pro%ided separately for the remote control cuicle earthing( refer clause 6.1' shall e pro%ided at each s"itching station! and they shall e interconnected y means of 50 mm # 6 mm /0 flat forming a closed loop main earthing ring. This ring shall e connected y t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat! to the traction rail in a single(rail track circuited section and to the neutral point of the impedance ond in a doule(rail track circuited section of the nearest track! so as to limit the potential gradient de%eloping in the %icinity of the s"itching station in the e%ent of a fault. 6.2 0ystem earthing. @ne designated terminal of the secondary of each potential! current and au#iliary transformer shall e connected to the main earthing ring y means of t"o separate and distinct connections made "ith 50 mm # 6mm /0 flat. 6.3 +quipment earthing. 6.3.1 .ll masts! structures! fencing uprights! and all outdoor equipment pedestals including au#iliary transformer tank shall e connected to the earthing ring y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. .ll fencing panels shall e connected to the supporting uprights y means of t"o separate and distinct connections made "ith 6 0A; ;.9. "ire .ll the metallic door panels shall e connected to the supporting uprights y means of t"o separate and distinct connections made "ith 6 0A; ;.9. "ire. 6.3.2 The metal casing of potential and current transformers shall e connected to the mast/ structures y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. 6.3.3 The ground terminal of lightning arrester shall e connected directly to the earth electrode y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat The earth electrode shall e so placed that the earthing leads from the lightning arrester may e rought to the earth electrode y as short and straight a path as possile. 6.1 +arthing inside remote control cuicle. .n earthing ring shall e pro%ided inside the remote control cuicle y means of 50 mm # 6 mm /0 flat the earthing ring shall e run along the "all on teak "ood locks fi#ed to the "all at a height of 300 mm from the floor le%el. The earthing ring shall e connected to the main earthing ring as "ell as to an independent earth electrode y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. The metal casing of $T a.c. and d.c. distriution oard! attery chargers! terminal oard! remote control equipment cainets and other such equipments shall e connected to the earthing ring y means of t"o separate and distinct connections made "ith 6 0A; ;.9. "ire. The connections shall e taken along the "all and in recesses in the floor. .ll recesses shall e co%ered "ith cement plaster after finishing the "ork. *onnections of earth strips to each other shall e made y "elding. /, Ea!'hi(3 $) N"&'!a2 $) L$ca2 P$="! S&##24 S4'"1 .t traction sustations and s"itching stations "here po"er supply at 115 V/ 210 V! ac! 50 B-! is taken from the local supply authority and ha%ing neutral earth at some distant point in the premises of the supply authority! the neutral of such supply shall also e earthed y means of t"o separate and distinct connections made "ith 6 0A; ;.9. "ire y connecting to an independent earth electrode. -0, Ea!'hi(3 A!!a(3"1"(' a' >$$'"! T!a()$!1"! S'a'i$( 10.1 The comined earth resistancef at a ooster transformer station shall e not more than 10 @hm. :ormally one earth electrode shall e sufficient for a ooster transformer station. The earth electrode shall e connected to the lo"er end of each mast of the supporting gantry y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. 9n addition each mast of the supporting gantry shall e connected y means of a 50 mm # 6 mm /0 flat to the nearest tractional rail or to the neutral point of the nearest impedance ond in a doule rail track circuited section. 10.2 The ooster transformer tank shall e connected to the masts of the supporting gantry y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat. These connections shall e as short and as straight as possile "ithout unnecessary ends. --, Ea!'hi(3 A!!a(3"1"(' a' A&?i2ia!4 T!a()$!1"! S'a'i$( 11.1 The comined earth resistance at an au#iliary transformer station shall e not more than 10 ohm. :ormally one earth electrode is sufficient for an au#iliary transformer station. The earth electrode shall e connected to the mast on "hich the au#iliary transformer is mounted y means of t"o separate and distinct connections made "ith 50 mm # 6 ram /0 flat. 9n addition the mast shall e connected to the nearest traction rail or to the neutral point of the nearest impedance ond in a doule rail track circuited section y means of a 50 mm # 6 mm /0 flat. 11.2 The earthing terminal on the transformer tank shall e connected to the mast on "hich the transformer is mounted y means of t"o separate and distinct connections made "ith 50 mm # 6 mm /0 flat @ne terminal of the secondary "inding of the au#iliary transformer shall e connected to the earthing terminal on the transformer tank and as "ell as to the mast y means of 50 mm # 6 mm /0 flat These connections shall e as short and straight as possile and a%oiding unnecessary ends. -2, M"'h$% $) 7$i('i(3 .ll the 2oints et"een the /0 flats! /0 rods or et"een /0 flat and /0 rod shall e made y "elding only :o soldering shall e permitted. <or protection against corrosion! all the "elded 2oints shall e treated "ith red lead and after"ards thickly coated "ith itumen compound. -5, Pai('i(3 $) MS F2a' <or protection against corrosion! all the e#posed surfaces of earthing connections &/0 flats' ao%e ground le%el shall e gi%en all around t"o coats of painting to colour grass green! shade(216 of 90)5. -8, C!&h"% R$ck S&!)ac" La4"! .t the traction sustations and s"itching stations! a surface layer of crushed rock shall e pro%ided to a thickness of aout 100 mm. 9f considered necessary from the point of %ie" of containing the step and touch %oltages "ithin the acceptale limits! higher thicknesses may e pro%ided depending on calculation ased on site conditions. -5, S'"# a(% T$&ch V$2'a3" 15.1 The formulae for calculating the tolerale touch and step %oltages! estimated mesh and step %oltages! earth resistance! earth potential rise! si-e of earthing grid conductor and length of uried grid conductor are gi%en in .nne#ure(9. 15.2 The design for earthing grid shall e done separately for each location depending on the conditions otaining and those foreseen. -:, *!a=i(3 The follo"ing dra"ings &latest %ersions' issued y ,>0@ in connection "ith this code may e used for reference) i' Typical earthing layout of traction sustation. +T1/409/221(1 ii' Typical return current connection of uried rail at traction sustation. +T9/409/0212(1 iii' Typical earthing layout of susectioning and paralleling station. +T1/409/201(1 i%' Typical earthing layout of sectioning and paralleling station. +T9/409/202(1 %' Typical earthing layout of ooster transformer station. +T9/40)/211(1 %i' Typical arrangement of an earth electrode at a traction sustation. +T1/409/222(1 %ii' Typical earthing arrangement for an au#iliary transformer station +T9/401/306 ANNE@URE - FORMULAE FOR CALCULATION OF EARTHING GRI* >ASE* ON IEEE GUI*E FOR SAFETY IN AC SU>STATION GROUN*ING, N$, ANSI.IEEE S'% <0A-/<: FIG, A5,05 ANNE@URE 2 SAMPLE CALCULATION FOR THE *ESIGN OF EARTHING MAT FOR A -52.25kV TRACTION SU>STATION -,0 *a'a a&1"% )$! ca2c&2a'i$(B