Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers
Technical Training Emergency Quench System
!"ance! #echanical $"er"ie% Stu!ent Gui!e PLANT GORGAS UNITS 8, 9 & 10 FLUE GAS DESULFURIZATION SYSTEM EMERGENCY QUENCH SYSTEM ADVANCED MECHANICAL OVERVIEW NOTE& The 'ra%ings use! in this Stu!ent Gui!e are (or Training )urposes $nly* +hen troubleshooting these systems in the (iel!, al%ays use the latest !ra%ing re"ision (rom the 'ocument Control System* Confidential Information Page 1 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e Table of Contents ',-CE' #EC.-/C0 $,E1,/E+ 2 1 S3ET4 C$-S/'E1T/$-S 2 5 '1+/-G 1E3E1E-CES 6 2 )1$CESS 'ESC1/)T/$- 7 2*1 /-T1$'UCT/$- 7 2*5 S4STE# C$#)$-E-TS 8 2*5*1 E#E1GE-C4 QUE-C. 8$$STE1 )U#) -' #$T$1 8 2*5*5 E#E1GE-C4 QUE-C. #9EU) +TE1 C$-T1$0 ,0,E 10 2*5*2 E#E1GE-C4 QUE-C. '1/- C$-T1$0 ,0,E 11 2*5*6 E#E1GE-C4 QUE-C. 3/1E )1$TECT/$- C$-T1$0 ,0,E 15 2*5*: E#E1GE-C4 QUE-C. C$-T1$0 ,0,E )Q;<,;:15: 12 2*5*= E#E1GE-C4 QUE-C. C$-T1$0 ,0,E )Q;<,;:15:8 16 2*2 SU##1/>E' C$-T1$0S 'ESC1/)T/$- 1: 2*6 'ET/0E' C$-T1$0S 'ESC1/)T/$- 1= 6 )1$CESS 30$+ 'ESC1/)T/$- 17 Confidential Information Page 2 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e ADVANCED MECHANICAL OVERVIEW 1 Safety Considerations 1. ll $perating Companies Sa(ety an! .ealth #anuals shall be (ollo%e! at all times* 2. The Southern Company Generation Clearance )roce!ure shall be (ollo%e! at all times* 3. thorough ?ob Sa(ety 8rie(ing @?S8A shall be complete! be(ore beginning %orB* 4. Employees shoul! al%ays use the proper )ersonal )rotection ECuipment @))EA (or the tasB they are per(orming* 5. )ersonnel must obser"e stan!ar! sa(ety precautions %hen %orBing aroun! or %ith high temperature piping systems* 6. )ersonnel must be a%are that components o( the Emergency Quench System are maintaine! in an automatic mo!e o( operation* The eCuipment may start at any time %ithout %arning* . )ersonnel shoul! remain clear o( all rotating machinery, %hether operating or in stan!by, at all times !uring unit operation* !. 1otating machinery must ne"er be place! in ser"ice %ithout the appropriate eCuipment guar!s in place* ". -o attempt shoul! be ma!e to bypass or eliminate eCuipment sa(ety interlocBs* 'oing so coul! result in eCuipment !amage an! possible inDury to plant personnel* 1#. 3ollo% proper Con(ine! Space Entry )roce!ures %hen entering con(ine! spaces* 11. +hen employees are per(orming %orB on or associate! %ith eEpose! lines or eCuipment energiFe! at :0 "olts or more, persons traine! in 3irst i! inclu!ing Car!iopulmonary 1esuscitation @C)1A, shall be a"ailable %ithin 6 minutes per $S. 1910*5=9 reCuirements* Confidential Information Page 3 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 2 $ra%in& 'eferen(es The Emergency Quench System is illustrate! on the (ollo%ing !ra%ings& Num!" S#!!$ R!% T&$'! P&ID( ';:606=: 1 5 P&ID Fire Protection & Emergency Quench Systems ';:606=8 1 5 P&ID Flue as Path System ';:6067: 1 5 !"sor"er Di#erter Dam$er & %ou#er Seal !ir S&ids Pi$ing & Instrument Diagram S&)*'! L&)! D&+*"+m( ';:61602 1 1 FD Pro'ect Single %ine Diagram FD ()*+ S,- ./S ! !nd . ';:61606 1 5 FD ()*+ .alance 0f Plant 1otor Control Center ! Data Sheet ';:6160: 1 5 FD ()*+ .alance 0f Plant 1otor Control Center . Data Sheet E'!m!)$+", D&+*"+m( ';:61:06 1 5 Elementary Diagram Emergency Quench .ooster Pum$ D&($"&u$&-) P+)!'( ';:61615 1 1 Distri"ution Panel FD .0P Electrical .ldg 12*22*)+ !C Distr3 Panel ! ';:61612 1 5 Distri"ution Panel FD .0P Electrical .ldg 12*22*)+ !C Distr3 Panel . ';:61655 1 1 Distri"ution Panel ICS DCS Electrical .ldg 12*+ Critical !C Panel ! ';:61652 1 1 Distri"ution Panel ICS DCS Electrical .ldg 12*+ Critical !C Panel . DCS I.O W&"&)* D&+*"+m( ';:61=25 2 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear %eft ';:61=25 6 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear -ight ';:61=25 = 1 ,iring Diagram DCS I20 Ca"inet 4o3 5 -ear -ight ';:61=22 1 1 ,iring Diagram DCS I20 Ca"inet 4o3 ) -ear -ight ';:61=22 2 0 ,iring Diagram DCS I20 Ca"inet 4o3 ) -ear %eft Confidential Information Page ( of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 2 $ra%in& 'eferen(es Num!" S#!!$ R!% T&$'! I)($"um!)$ D+$+ S#!!$( 8/66100 1 0 Instrumentation Data Sheet Flo6 Indicating S6itch 8/61000 6 0 Instrumentation Data Sheet Pressure 7ransmitter 8/6600: 1 0 Instrumentation Data Sheet 1agnetic Flo6 1eter 8/65100 2 0 Instrumentation Data Sheet ,eld Cli$ Inlet Duct 7hermocou$les I)($+''+$&-) D!$+&'( 88/61058 1 0 Installation Detail Pressure 7ransmitter PQ8 PI789*:2 60796691;/;6001 @U=06171A 1 0 Instrumentation 8 Installation Details ;Su$$orts< 60796691;/;6002 @U=06175A 1 0 Instrumentation 8 Installation Details ;Conduit< 60796691;/;6006 @U=06172A 1 0 Instrumentation 8 Installation Details ;Conduit< 60796691;/;600: @U=06176A 1 0 Instrumentation 8 Installation Details ;!ir< 60796691;/;600= @U=0617:A 1 0 Instrumentation 8 Installation Details ;Process< Confidential Information Page 9 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 2 $ra%in& 'eferen(es Num!" S#!!$ R!% T&$'! V!)/-" O&M M+)u+'( U=0=6=1 1 ,et Flue as Desul$huri=ation Pro'ect8 4o==le %oads > Emergency Quench .ooster Pum$ U=0:=97 1 ,et Flue as Desul$huri=ation Pro'ect > Emergency Quench 1otor Data Sheet & 0utline ;31*(91:3(:9* & 31*95-*:((8*19< U=0=6:8 1 ,et Flue as Desul$huri=ation Pro'ect > eneral !rrangement > Emergency Quench .ooster Pum$ U=0=88= 1 ,et Flue as Desul$huri=ation Pro'ect > Quench Pum$ > eneral !rrangement U=2=::7 1 FD8Scru""er 8 1a&e8/$ ,ater !nd Emergency Quench I01 1anual Confidential Information Page : of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3 )ro(ess $es(ri*tion 3.1Introduction The bsorber ,essel is protecte! (rom (ires an! o"erheating by the Emergency Quench System* /( 3lue Gas temperature be(ore an! a(ter the absorber "essel eEcee!s normal limitations, the Emergency Quench System is acti"ate!* /( Temperature Elements !etect 3lue Gas temperature be(ore the absorber "essel eEcee!ing 2:0 o 3 or 3lue Gas temperature a(ter the absorber "essel eEcee!ing 180 o 3, 'CS controlle! solenoi! "al"es open an! close to !irect maBe;up %ater an! (ire protection %ater to spray noFFles in the 3lue Gas 'uct to re!uce 3lue Gas !uct air temperature* This seCuence continues (or a set time limit* /( this time limit is eEcee!e!, the Emergency Quench )ump is acti"ate! (or a minimum o( 50 minutes* /( normal operating parameters are met, the pump %ill continue operating (or 50 minutes to protect the pump* +hen the timing en!s, the pump %ill stop an! a !rain "al"e opens, !raining the Emergency Quench System piping* /( Temperature Elements 3G;TE;:097;3 eEcee! 2:0 o 3 an! the temperature continues to rise, the Emergency Quench System continues operating* 8ypass 'amper 3G;<,;:500 mo"es to the absorber by;pass mo!e %ithin = minutes an! 3G' Scrubber /nlet /solation 0ou"er 3G;<,;:51: %ill close* $nce the 8ypass 'amper an! 3G' Scrubber /nlet /solation 0ou"er are close! an! the Emergency Quench Control ,al"e is open, the Emergency Quench System %ill trans(er to pump only mo!e (or stacB liner protection* Confidential Information Page 5 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2System Components The Emergency Quench System consists o( Emergency Quench 8ooster )ump an! #otor an! "arious Emergency Quench Control ,al"es* 3.2.1Emergency Quench Booster Pump and Motor Fu)0$&-) The Emergency Quench 8ooster )ump is use! to a!! a!!itional cooling %ater i( the (lue gas eEhaust temperatures be(ore or a(ter the absorber "essel eEcee! preset limits* The Emergency Quench 8ooster )ump #otor is use! to turn the Emergency Quench 8ooster )ump* D!(0"&1$&-) The Emergency Quench 8ooster )ump is use! to a!! a!!itional cooling %ater i( the (lue gas eEhaust temperatures be(ore or a(ter the absorber "essel eEcee! preset limits* The Emergency Quench 8ooster )ump, manu(acture! by +eir )umps, has a capacity o( 1:00 gpm G 190 Total 'ynamic .ea!* The Emergency Quench 8ooster )ump #otor is use! to turn the Emergency Quench 8ooster )ump* The Emergency Quench 8ooster )ump #otor, manu(acture! by TEC$ +estinghouse, is a 6 pole, =0.F, 2 phase, 6=0 ,C out!oor ser"ice, /)+:: protecte! motor %ith a ser"ice !uty continuously rate! 100hp G 1800 1)#* Starting metho! is (ull "oltage !irect on line, bi;!irectional @counter;clocB%ise (acing the loa! si!eA* The !ri"e metho! is belt !ri"e !irect coupling* Temperature operating en"ironment is (rom ;5: o C to 60 o C, humi!ity H 90I, an! an altitu!e up to 1000 meters* The motor stator %iring is Class 3 insulate! an! the rotor is ma!e o( 1;!ie cast* Cooling metho! is by a sur(ace cooling eEternal (an ma!e o( con!ucti"e polypropylene %ith a (an co"er an! terminal boE ma!e o( cast iron* The Emergency Quench 8ooster )ump #otor has a space heater %hich is rate! at 100 %atts single phase 560 ,C* -oise le"el is 8: !8 at 2 (eet* Confidential Information Page ) of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.1Emergency Quench Booster Pump and Motor Confidential Information Page 9 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.2Emergency Quench Makeup Water Control Valve Fu)0$&-) Emergency Quench Control ,al"e )Q;<,;:0=1 controls #aBeup +ater !uring Emergency Quench System $peration* D!(0"&1$&-) The 8J Emergency Quench #aBeup +ater Control ,al"e @)Q;<,;:0=1A is a (our hun!re! poun!, 6;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the "al"e solenoi! to open an! close, @(ails in the last positionA* The solenoi! is mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an! o"ercoming spring tension to mo"e the "al"e* The Emergency Quench Control ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions (rom 0 to 1:00 gpm (lo% at an intaBe pressure o( 18: psig an! an output pressure o( 10 psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig G 70 o 3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the "al"e* Confidential Information Page 1* of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.3Emergency Quench Drain Control Valve Fu)0$&-) Emergency Quench 'rain Control ,al"e @)Q;<,;:0=2A opens to !rain the Emergency Quench System a(ter Emergency Quench System operations* D!(0"&1$&-) The 8J Emergency Quench 'rain Control ,al"e @)Q;<,;:0=2A is a three hun!re! an! (i(teen poun!, 2;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the ,al"e Solenoi! to open an! close, @(ails to the close! positionA* The solenoi! is mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an! o"ercoming spring tension to mo"e the "al"e* The Emergency Quench Control 'rain ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions (rom 0 to 1:0 gpm (lo% at an intaBe pressure o( 1:0 psig an! an output pressure o( @0A psig, or a pressure !i((erential o( 1:0 psig, an! a maEimum shuto(( pressure o( 17: psig G 70 o 3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the "al"e* Confidential Information Page 11 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.4Emergency Quench ire Protection Control Valve Fu)0$&-) Emergency Quench 3ire )rotection Control ,al"e, )Q;<,;:070, allo%s (or (ire%ater to be use! (or Emergency Quench operation an!, upon opening, initiates a 20 minute timer to start Emergency Quench 8ooster )ump operation (or the Emergency Quench seCuence* D!(0"&1$&-) Emergency Quench Control ,al"e @)Q;<,;:070A is a (our hun!re! poun!, 8J, 2;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the ,al"e Solenoi! to open an! close, @(ails to the open positionA* The solenoi! is mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an! o"ercoming spring tension to allo% "al"e mo"ement* The Emergency Quench Control ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions (rom 0 to 1:00 gpm (lo% at an intaBe pressure o( 18: psig an! an output pressure o( 10 psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig at 70 o 3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the "al"e* Confidential Information Page 12 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.5Emergency Quench Control Valve PQ!"V!#$%#& Fu)0$&-) Emergency Quench Control ,al"e )Q;<,;:15: allo%s (or %ater (rom the Emergency Quench 8ooster )ump to (lo% to the spray noFFles !uring Emergency Quench System $peration* D!(0"&1$&-) Emergency Quench Control ,al"e @)Q;<,;:15:A is a (our hun!re! poun!, 8J, 6;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the ,al"e Solenoi! to open an! close, @(ails in the last positionA* The solenoi! is mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an! o"ercoming spring tension to mo"e the "al"e* The Emergency Quench Control ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions (rom 0 to 1:00 gpm (lo% at an intaBe pressure o( 18: psig an! an output pressure o( 10 psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig at 70 o 3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the "al"e* Confidential Information Page 13 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.2.6Emergency Quench Control Valve PQ!"V!#$%#B Fu)0$&-) Emergency Quench Control ,al"e @)Q;<,;:15:8A allo%s (or #aBe;Up +ater to (lo% to the spray noFFles in the Emergency Quench System !uring the initial portion o( Emergency Quench System $perations* D!(0"&1$&-) Emergency Quench Control ,al"e @)Q;<,;:15:8A is a (our hun!re! poun!, 8J, 2;%ay (lo% gate "al"e, ,elan manu(acture!, energiFe! by =0;100 psig air pressure to the ,al"e Solenoi! to open an! close, @(ails to the open positionA* The solenoi! is mounte! an! pipe! %ith stainless steel tubing an! S%ageloB (ittings* 'CS signals initiate the opening an! closing o( this "al"e by routing compresse! air to the single acting air !iaphragm an! o"ercoming spring tension to allo% "al"e mo"ement* The Emergency Quench Control ,al"e Solenoi!, supplie! by either SC$ or SBinner, is po%ere! by 150 ,olt C %ith 0imit S%itches to be o( the Top%orE Go le"erless type* The "al"e can sustain ser"ice con!itions (rom 0 to 1:00 gpm (lo% at an intaBe pressure o( 18: psig an! an output pressure o( 10 psig, or a pressure !i((erential o( 17: psig, an! a maEimum shuto(( pressure o( 520 psig at 70 o 3* The maEimum noise le"el an operator %ill eEperience is 8: !8 three (eet (rom the "al"e* Confidential Information Page 1( of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.3Summari'ed Controls Description +hen "al"e )Q;<,;:070 opens, a 20 minute timer is acti"ate! (rom %ithin the 'CS an! %ill soun! an alarm upon itKs eEpiration* 'uring this perio!, Cuench %ater is supplie! (rom the plant (ire system* The maEimum cooling supply (rom the (ire system is 65 minutes* $nce the 20 minute time perio! has eEpire! or gas path temperature eEcee!s 180 o 3, the 'CS realigns the system by isolating the plant (ire system supply, energiFing the Emergency Quench )ump @)Q;)U;:15:A, an! aligning the pump suction to !ra% %ater (rom the #aBeup +ater System* /( the Emergency Quench )ump !ischarge pressure or (lo% is ina!eCuate an! gas path temperature is still abo"e 1:0 o 3, the 'CS %ill align the system bacB to the plant (ire system* $nce gas path temperature !rops to belo% 1:0 o 3 (or greater than 10 minutes, the 'CS initiates a shut!o%n timer %hich %ill run the Emergency Quench )ump (or an a!!itional 50 minutes an! then %ill shut !o%n the Emergency Quench )ump, ensure that the plant (ire system supply is isolate! i( it is aligne!, an! open a !rain "al"e to !rain the system (or 10 minutes* Confidential Information Page 19 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 3.4Detailed Controls Description NOTE2 The (ollo%ing operational !escription can be (oun! on ';:606=:, Sheet 1, 1e"* 2, P&ID Fire Protection & Emergency Quench Systems* ,al"e )Q;<,;:070 shall start a timer upon opening, at 20 minutes an alarm %ill signal in!icating maEimum usage is about to be eEcee!e! an! pump )Q;)U;:15: must start, "al"e )Q;<,;:15: must open, "al"e )Q;<,;:15:8 must close, "al"e )Q;<,;:0=1 must open, an! then "al"e )Q;<,;:070 must close to continue system cooling* 3ire protection supply has a maEimum use time o( 65 minutes %ithout compromising complete plant (ire protection system integrity* /( 3G;TE;:098;3 in!icates temperature eEcee!ing 180 o 3, "al"e )Q;<,;:0=1 opens, "al"e )Q;<,;:15:8 closes, pump )Q;)U;:15: starts, an! "al"e )Q;<,;:15: opens* 3lo% meter )Q;3E;:0=0 %ill "eri(y system has (lo% an! )Q;)/T;:0=5 %ill in!icate necessary pressure has been reache! (or operation o( spray system* The system %ill run until 3G;TE; :098;3 in!icates 1:0 o 3 or less (or a minimum o( 10 minutes, an! then "al"e )Q;<,;:070 %ill close* /( )Q;3E;:0=0 in!icates no (lo% or )Q;)/T;:0=5 in!icates pressure reCuirements not met, pump )Q;)U;:15: stops, "al"e )Q;<,;:15: closes, "al"e )Q;<,;:15:8 opens, "al"e )Q;<,;:070 opens, an! "al"e )Q;<,;:0=1 %ill close* The pump %ill operate (or a minimum time !uration o( 50 minutes e"en i( other con!itions are met @(or protection o( the pumpA* t the en! o( the cycle, pump )Q;)U;:15: %ill stop, "al"es )Q;<,;:0=1 an! )Q; <,;:070 %ill be in the close! position, an! "al"e )Q;<,;:0=2 %ill open (or 10 minutes to !rain the system* /( 3G;TE;:097;3 in!icates temperature eEcee!ing 2:0 o 3, "al"e )Q;<,;:0=1 opens, "al"e )Q;<,;:15:8 closes, pump )Q;)U;:15: starts, an! "al"e )Q;<,;:15: opens* 3lo% meter )Q;3E;:0=0 %ill "eri(y system has (lo% an! )Q;)/T;:0=5 %ill in!icate necessary pressure has been reache! (or operation o( spray system* System %ill run until 3G;TE; :098;3 in!icates 200 o 3 or less (or a minimum o( 10 minutes, an! then "al"e )Q;<,;:070 %ill close* /( )Q;3E;:0=0 in!icates no (lo% or )Q;)/T;:0=5 in!icates pressure reCuirements not met, pump )Q;)U;:15: stops, "al"e )Q;<,;:15: closes, "al"e )Q;<,;:15:8 opens, "al"e )Q;<,;:070 opens, an! "al"e )Q;<,;:0=1 %ill close* )ump %ill operate (or a minimum !uration o( 50 minutes, e"en i( other con!itions are met @(or protection o( the pumpA* t the en! o( the cycle, pump )Q;)U;:15: %ill stop, both "al"es )Q;<,;:0=1 an! )Q;<,;:070 %ill be in the close! position, an! "al"e )Q;<,;:0=2 %ill open (or 10 minutes to !rain the system* /( 3G;TE;:097;3 in!icates a temperature eEcee!ing 2:0 o 3 an! the temperature continues to rise, the system %ill continue operating as !escribe!* 'i"erter !amper 3G;<,;:500 %ill start to mo"e into the absorber bypass mo!e @= minutes to completeA an! inlet lou"er 3G; <,;:51: %ill close* +hen the !amper an! lou"er changes ha"e been ma!e, i( )Q;<,;:070 is in the open position, the system %ill trans(er to the pump operation mo!e (or long term operational usage @(or stacB liner protectionA* Confidential Information Page 1: of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 4 )ro(ess +lo% $es(ri*tion Ste* 1. 3lue Gas temperature in the 3lue Gas 'uct is monitore! by 15 temperature elements, @3E;TE;:098;3 an! 3E;TE;:097;3A, be(ore an! a(ter the absorber "essel* The Emergency Quench System is acti"ate! i( 3lue Gas temperature at Temperature Elements 3G;TE;:098;3 or Temperature Elements 3G;TE;:097;3 eEcee! limitations* 1e(er to 'ra%ing -o* ':606=8, Sheet 1, 1e"* 5, Flue as Path System Pi$ing & Instrument Diagram* Ste* 2. +hen Temperature Elements 3G;TE;:098;3 or 3G;TE;:097;3 eEcee! limitations, 8J solenoi! operate! ball "al"e @)Q;<,;:070A %ill open an! start a 20 minute timer* +ater (rom an eEisting 8J un!ergroun! (ire protection piping (lo%s through 8J pipe, the open "al"e, an! (ee!s 8J manually operate! gate "al"e @)Q:5:A an! checB "al"e @)Q:56A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 3. +ater (lo%s to an 8J hea!er an! through 8J solenoi! operate! ball "al"e @)Q;<,;:15:8A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 4. +ater (lo% is !irecte! through 8J manually operate! gate "al"e @)Q:27A be(ore passing through a #agmeter, a %ater (lo% sensor @)Q;3/T;:0=0A, pressure transmitter @)Q;)/T;:0=5A an! manually operate! gate "al"e @)Q:28A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 5. +ater (lo%s through the 8J emergency Cuench mani(ol! to ten 2J branch pipes, each branch pipe (ee!ing (our 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 6. pipe re!ucer changes each branch pipe (rom 2K to 5J an! (ee!s (i"e a!!itional 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct be(ore terminating* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Confidential Information Page 15 of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 4 )ro(ess +lo% $es(ri*tion S$!1 34 /( Temperature Elements 3G;TE;:098;3 in!icate 1:0 o 3 or less (or more than ten minutes or Temperature Elements 3G;TE;:097;3 in!icate 200 o 3 or less (or more than ten minutes, 8J solenoi! operate! ball "al"e @)Q;<,;:070A %ill close an! emergency Cuenching operations cease* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* !. /( emergency Cuench con!itions continue (or more than 20 minutes, the plant (ire protection system is nearing its reser"e* The 8J solenoi! operate! ball "al"e @)Q;),;:0=1A opens, allo%ing maBeup %ater to pass through 8J manually operate! gate "al"e @)Q:02A an! 8J checB "al"e @)Q:0:A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* ". )ump @)Q;)U;:15:A starts, 8J solenoi! operate! ball "al"e @)Q;<,;:15:A opens, 8J solenoi! operate! ball "al"es @)Q;<,;:15:8A closes to continue system cooling* Emergency Quench ,al"e @)Q;<,;:070A then closes to conser"e 3ire )rotection %ater* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 1#. #aBe Up +ater (lo%s thru 8J manually operate! gate "al"e @)Q:26A to an 8J to =J inch re!ucer to the emergency Cuench booster pump* Upon eEiting the emergency Cuench booster pump, %ater passes a 6J to 8J pipe re!ucer, checB "al"e @)Q:2:A, an! 8J manually operate! gate "al"e @)Q:2=A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 11. +ater (lo%s through no% open 8J solenoi! operate! ball "al"e @)Q;<,;:15:A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System3 Ste* 12. +ater continues through 8J manually operate! gate "al"e @)Q:27A be(ore passing through a #agmeter, %ater (lo% sensor @)Q;3/T;=0=0A, a pressure transmitter @)Q;)/T;:0=5A, an! 8J manually operate! gate "al"e @)Q:28A* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Confidential Information Page 1) of 19 Southern Company Generation Gorgas Units 8, 9 & 10 Scrubbers Technical Training Emergency Quench System !"ance! #echanical $"er"ie% Stu!ent Gui!e 4 )ro(ess +lo% $es(ri*tion Ste* 13. +ater (lo%s through the 8J emergency Cuench mani(ol! to ten 2J branch pipes, each branch pipe (ee!ing (our 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 14. pipe re!ucer changes each branch pipe (rom 2J to 5J an! (ee!s (i"e a!!itional 2L8J spray noFFles @)Q=:10A in the bsorber 8ypass 'uct to termination* 1e(er to 'ra%ing -o* ':606=:, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Ste* 15. /( temperature Elements @3G;TE;:097;3A measures (lue gas temperatures o"er 2:0 o 3 %ith no abatement, the 'i"erter 'amper an! /nlet lou"er %ill close* (ter 'amper an! 0ou"er position changes are ma!e, an! Emergency Quench ,al"e @)Q;<,;:070A is still open, the Emergency Quench System %ill trans(er to pump operation (or long term operational use to protect the stacB* 1e(er to 'ra%ing -o* ':606=8, Sheet 1, 1e"* 2, Flue as Path Desul$huri=ation Pro'ect P&ID Fire Protection & Emergency Quench System* Confidential Information Page 19 of 19 P"-0!/u"! R!%&(&-) Summ+", R!%&(&-) D-0um!)$ C#+)*!2 A /nitial !ra(t o( !ocument* 5 C NOTE2 S!! R!%&(&-) 5+"( 6-" (1!0&6&0 0#+)*!( 7&$#&) /-0um!)$4