ACKNOWLEDGEMENT..2 EXECUTIVE SUMMARY3 HISTORY OF PACKAGES......4-6 COMPANY PROFILE...............7 DIAGRAM.....8 MISSION STATEMENT...............9 VISION STATEMENT.10 COMPANY INFORMATION....11-13 CORPORATE STRUCTURE.14-16 CARTON BUSINESS UNIT......17-18 CORUAL BUSINESS UNIT......19-20 FLEXIBLE BUSINESS UNIT........21-25 DEPARTMENTS OF PACKAGES....26-40 SWOT ANALYSIS......41-43 DRAW BACKS..44 RECOMMENDATIONS....45 CONCLUSIONS....46 REFRENCES..47
2 UNIVERSITY OF CENTRAL PUNJAB A AC CK KN NO OW WL LE ED DG GE EM ME EN NT T: :
First of all I would acknowledge ALLAH ALMIGHTY whose blessings are always there to guide me and lead me towards successes and accomplishments in life. I want to express my deep sense of gratitude to; NISAR AHMAD who provided me opportunity to work in the practical environment. I would like to show my appreciation to each person who supported me during its compilation. I am also thankful to all those people under whom supervision I worked and gained experience during the internship program, who guided and encourage me in work and gave deep orientation and understanding of different procedures that they were involved in the department.
3 UNIVERSITY OF CENTRAL PUNJAB
EXECUTIVE SUMMARY:
This Internship report will be describing the industry profile of Packages Ltd, that in which industry they are in and how that industry is working. This summary also comprises of Packages Ltd.s company profile describing all the information of the company that what it is about what it does, where it functions and how well it is going. The report also shows the way the business process happen in the Packages Ltd. What are the different departments in Packages Ltd.? And how they work with each other. The SWOT Analysis will tell the strengths of company which get laden due to some weakness. As we are in Pakistan there are many threats to a business, hence Packages capitalizes on the opportunities to defeat all the threats to make everything go their way. Hence its a comprehensive view of the strengths overcoming the weaknesses and the threats minimized by using the opportunities. Atlas but not least, the report tells the problems that company faces. And how can they solve them, as no business can work wonders without finding gaps and helping themselves to attain and maintain a better position in the industry. Hence the report mentions many tiny problems which need attention in order to further best in the industry.
4 UNIVERSITY OF CENTRAL PUNJAB HISTORY OF PACKAGES:
Packages limited were established in 1956 as a joint venture between the Ali Group of Pakistan and Akerlund and Rausing of Sweden, Packages Limited provides premium packaging solutions for exceptional value to individuals and businesses.
Over the years: Packages have continued to enhance its facilities to meet the growing demand of packaging products.
The Bulleh Shah Project: Packages is planning to relocate its paper manufacturing facilities from the existing location, which has limited capacity for expansion, to a new site 54 km from the present one. This will enable them to radically increase our paper and paperboard production from 100,000 to 300,000 tonnes per year. The packaging operation shall continue concurrently at the Lahore site.
5 UNIVERSITY OF CENTRAL PUNJAB In 2003: Packages entered into an agreement with Vimpex of Austria to provide management and technical assistance to help in the operation, production optimization and capacity expansion of a paperboard mill in Syria. A team from Packages is currently providing these services and is close to optimizing mill production.
In 1999-2000: Packages Limited successfully completed the expansion of the flexible packaging line by installing a new rotogravure-printing machine and expanded the carton line by adding a new Lemanic rotogravure inline printing and cutting creasing machine. A new 8-color Flexographic printing machine was also installed in the Flexible Business Unit in 2001. Packages Limited has also started producing corrugated boxes from its plant in Karachi from 2002.
In 1996: A joint venture agreement was signed with Printcare (Ceylon) Limited for the production of flexible packaging materials in Sri Lanka. Packages Lanka (Private) Limited commenced production in 1998. Packages Limited now owns 79% of this company.
In 1994: Coates Lorilleux Pakistan Limited, in which Packages Limited has 55% ownership, commenced production and sale of printing inks.
6 UNIVERSITY OF CENTRAL PUNJAB In 1993: A joint venture agreement was signed with Mitsubishi Corporation of Japan for the manufacture of Polypropylene films at the Industrial Estate in Hattar, NWFP. This project called Tri-Pack Films Limited, commenced production in 1995 with equity participation by Packages Limited, Mitsubishi Corporation, Altawfeek Company for Investment Funds, Saudi Arabia and the public. Packages Limited owns 33% of Tri- Pack Films Limited's equity.
Since 1982: Packages Limited has had a joint venture with Tetra Pak International in Tetra Pak Pakistan Limited to manufacture paperboard for liquid food packaging and to market Tetra Pak packaging equipment. Packages commissioned its own paper mill with a production capacity of 24,000 tonnes in 1968. The mill produces paper and paperboard based on waste paper and agricultural by-products like wheat straw and river grass. With growing demand the capacity was increased periodically and in 2003 was nearly 100,000 tonnes per year.
7 UNIVERSITY OF CENTRAL PUNJAB COMPANY PROFILE:
Packages is the only packaging facility in Pakistan offering a complete range of packaging solutions including offset printed cartons, shipping containers and flexible packaging materials to individuals and businesses world-wide. Our clientele includes illustrious names such as Unilever and Pakistan Tobacco Company, who have been our customers for over 50 years. We employ over 3000 people and had sales of over US $100 million in 2004.
Listed on all three stock exchanges in Pakistan, Packages Limited has maintained a long-time credit rating of AA. Our joint ventures and business alliances with some of the world's biggest names reflect our forward-looking strategy of continuously improving customer value through improvements in productivity.
Packages have always been at the forefront of new developments in packaging research and have pioneered several innovations, including the use of wheat straw as a raw material for paper and board manufacture. Our on-site paper and board mill, established in 1968, has constantly increased its production capacity. A new plant with even greater capabilities is planned for the near future.
8 UNIVERSITY OF CENTRAL PUNJAB
9 UNIVERSITY OF CENTRAL PUNJAB
MISSION STATEMENT:
To be a market leader by providing quality products and superior service to our customers, while learning from their feedback to set even higher standards for our products. To be a company that continuously enhances its superior technological competence to provide innovative solutions to cater to customer needs. To be a company that attracts and retains outstanding people by creating a culture that fosters openness and innovation, promotes individual growth, and rewards initiative and performance. To be a company which combines its people, technology, management systems, and market opportunities to achieve profitable growth while providing fair returns to its shareholders To be a company that endeavours to set the highest standards in corporate ethics in serving the society.
10 UNIVERSITY OF CENTRAL PUNJAB
VISION STATEMENT:
Position ourselves to be a regional player of quality packaging and consumer products. Improve on contemporary measures including cost, quality, service, speed of delivery and mobilization. Keep investing in technology, systems and human resource to effectively meet the challenges every new dawn brings. Develop relationships with all our stakeholders based on sustainable cooperation, upholding ethical values, which the shareholders, management and employees represent and continuously strive for.
11 UNIVERSITY OF CENTRAL PUNJAB COMPANY INFORMATION:
BOARD OF DIRECTORS
Asadullahkhawaja (Chairman) Mujeeb Rashid Kamal Afsar Shamim Ahmad Khan Khalid Yacob Syed Hyder Ali (Managing Director) Kirsten Rausing Syed Shahid Ali Markku Juha Pentikainen Tariq Iqbal Khan
12 UNIVERSITY OF CENTRAL PUNJAB
EXECUTIVE COMMITTEE
Syed Hyder Ali - Chairman Mujeeb Rashid Member Khalid Yacob - Member
AUDIT COMMITTEE
Shamim Ahmad Khan - Chairman (Non-Executive Director)
Tariq Iqbal Khan - Member (Non-Executive Director)
Syed Shahid Ali - Member (Non-Executive Director)
Mujeeb Rashid - Member (Director & General Manager) Adi J. Cawasji - Secretary
13 UNIVERSITY OF CENTRAL PUNJAB BUSINESS STRATEGY COMMITTEE
Syed Hyder Ali Chairman Mujeeb Rashid Member Syed Aslam Mehdi - Member Khalid Yacob Member
SYSTEM & TECH. COMMITTEE
Mujeeb Rashid - Chairman Khalid Yacob - Member SulemanJaved - Member
14 UNIVERSITY OF CENTRAL PUNJAB CORPORATE STRUCTURE:
Packages Limited has three main manufacturing divisions: The Paper and Board Division, which manufactures paper and board from a mixture of wood, pulp and other raw materials, and treats effluent The Packaging Division, which takes materials from the Paper and Board Division and converts customer ideas into finished products The Consumer Products Division, which manufactures off-the-shelf branded consumer products BUSINESS UNITS: Paper & board Carton business unit Corruwal business unit Flexible business unit Consumer products PAPER & BOARD: Packages are producing high quality paper and board since 1965 using environment friendly manufacturing processes. They specialize in making a variety of duplex boards and paper. Their products are tested for high performance in terms of strength, stiffness and gloss. From coffee cups to the books we read, from Tetra Pak juice containers to huge shipping containers, paper and board products touch our lives in a thousand ways every day. Packages are every where as they say in their logo imagination beyond edges
15 UNIVERSITY OF CENTRAL PUNJAB PAPER: Packages produce: high gloss writing paper machine glazed / special poster paper fluting paper liner for shipping cartons corrugating medium paper wood-free writing/printing paper Paper quality and weight is determined by the client specific requirement and Packages ensures this is carried out to the exact specifications provided. BOARD: They manufacture several types of board. Food Board, a basic raw material in liquid food packaging, is being manufactured since 1979 for Tetra Pak Pakistan Limited. This material is used in making aseptic packaging for milk, cream, oil, fruit juices and other perishable food items. Some of our board products are liquid packaging board food grade board duplex board / chipboard bleached board tobacco board and cardboard liner board
16 UNIVERSITY OF CENTRAL PUNJAB TECHNICAL EXPERTISE:
Packages production capacities exceed 100,000 tonnes per annum, from four main paper machines of different capabilities. Two pulp mills and a chemical recovery and effluent treatment plant alongwith allied support services support these paper machines.
Packages Limited is among the first companies in the world to manufacture paper & paper board using a pulp mixture of wheat straw, kahi grass, cotton linter, recycled pulp and wood pulp. These environment-friendly processes use fewer chemicals, resulting in improved strength properties and increased stacking strength of containers
17 UNIVERSITY OF CENTRAL PUNJAB
CARTON BUSINESS UNIT:
The carton business unit is an integral part of the manufacturing facilities at Packages. Constant improvements in technology help its customers exert exact control over each stage of the manufacturing process. Their customized packaging and consistent quality give all our cartons superior shelf visibility.
The foundations of this business line were laid about 50 years ago with the formation of the offset printing department. Carton Business Unit production experts work closely with pre-press and technical staff to deliver a durable, aesthetically pleasing and technically sound package to the customer.The total board consumption of the carton line is around 18 - 20 thousand tonnes per annum. The strong backward integration within the Packages value chain has given the carton line a competitive edge in terms of backend material availability. Prompt material availability reduces turn around time and ensures timely delivery.
18 UNIVERSITY OF CENTRAL PUNJAB INDUSTRIES: Food and Beverages Soap / Detergent Pharmaceuticals Match Electronics Shoe Tobacco Paper Cup
TECHNICAL EXPERTISE: The Carton Business Unit's technical competence is reflected through two modes of printing: offset and rotogravure. The former is a high end tool for more complex design themes while the latter consistently services high volume orders. Packages expanded the line through installation of a new Lemanic rotogravure printing and inline cutting creasing machine in the year 2000.
19 UNIVERSITY OF CENTRAL PUNJAB CORRUWAL BUSINESS UNIT: Packages have been manufacturing corrugated cartons since 1974. Produced in a variety of sizes, these cartons are of great value for in-country goods distribution and export. Capacity increase and product development continue to be of high priority. Corrugated cartons are of great value to their diverse portfolio of customers for secure transportation of their products to local and international markets. With the commissioning of their corrugated plant in Karachi, they have the capability of producing seven million corrugated cartons to cater to the ever-increasing demand of high quality shipping cartons.
INDUSTRIES: Textile Food Tobacco Soap Detergent
20 UNIVERSITY OF CENTRAL PUNJAB
TECHNICAL EXPERTISE: Their corrugated finishing division can print in up to three colours. Customers have the flexibility to choose from regular slotted containers (RSC), glued, RSC stitched or die cut cartons.
PRODUCT DEVELOPMENT: After customer feedback and extensive research, Packages has developed special liner and fluting that gives extra strength to containers, in particular increasing their stacking strength and their resistance to bursting.
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FLEXIBLE BUSINESS UNIT: With improved barrier properties and lower cost compared to rigid packaging, flexible packaging is steadily gaining importance in the packaging industry. Their flexible line makes high quality packaging films and laminates, and offers other specialized services such as rotogravure printing and sleeve-making Flexible packaging combines different plastic films, aluminium foil and paper to produce laminates of two or more layers for providing layered protection against moisture, gases and odours. Used where colourful package design and preserving product quality are important, such as in the food and pharmaceutical industries, flexographic printing offerseconomy with quality.
INDUSTRIES: Soap Tobacco Tea Food Diary Ice-Cream
22 UNIVERSITY OF CENTRAL PUNJAB Milk powder Confectionery Shampoo Pesticide Pharmaceutical
FlexographicPrinting: On their flexographic line, flexographic printing in up to eightcolours can be done on paper, poly-coated paper and films. Packages have the first ever gearless press in the country which has the ability to print lifelike images on materials like Polyethylene, OPP, and Polyester
Rotogravure Printing: With the help of latest in-house cylinder making and engraving facilities, customers can choose from up to ten colors Cerrutti presses of very high quality printing results. Commonly used printing substrates on their rotogravures are: PET, BOPP, Metallized OPP, Pearlised OPP, Paper and PVC
Lamination: Packages has both solvent based and solvent-less laminators. With the help of their modern machines even complex structures of three to four laminations can be done on their lamination facilities. Equipped with Italian technology, computerized control and auto splicing, we can laminate BOPP, Polyester, Al foil, Met
23 UNIVERSITY OF CENTRAL PUNJAB OPP, Met PET, .E. paper as fast as 250 m/min with continuous production. An automatic viscosity control system ensures consistent quality. The R&D center at Packages helps customers develop cost effective laminates to suit their needs
Extrusion: Packages have their own mono- and multi-layer extrusion facility that can extrude polyethylene of different grades and colours. Canadian technology with computerized control and monitoring of each layer on our 3 and 5 layer extrusion line enables them to produce high output to meet customers demands and keep up with new market trends. We extrude a number of specialized films which includes oil, ghee, detergent and food films. These specialized films are known for their strength and high barrier properties. We also have an on-line slitting option on our line which makes our system more efficient.
Bag & Sleevemaking: Bag making is an integral part of our Flexible Line. We have the capability to provide the following variety of bag constructions: Side Seal, Double Side Seal, Bottom Seal, Three Side Seal, Bottom Gusset Bags and Side Gusset Bags. We have automated sleeve-making machines on which we make shrinkable PVC sleeves.
24 UNIVERSITY OF CENTRAL PUNJAB CONSUMER PRODUCTS: A range of products for those annoying problems in life: our consumer products feature great ideas for making everyday living easier and more comfortable, both indoor and outdoors.
1. Tissue Products
2. Personal Hygiene
3. Paper Products
25 UNIVERSITY OF CENTRAL PUNJAB Reflecting the core values of exceeding customer expectations through innovation, leadership and teamwork, the Rose Petal and Tulip brands continue to hold over 80% of the domestic market share of the tissue paper market in Pakistan. We also have a leading market share in the away-from-home business: we supply custom-printed boxes, table napkins, coasters and paper cups to institutions such as hotels, fast food chains, restaurants, businesses and the airline industry.
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Departments of Packages:
1. Finance Department:
Packages Limited has established its own Finance Department on professional basis. Packages Limited has different financial managers who are responsible for the financial aspects of the Packages Limited. This department plays a key role in organizations performance. Finance department is responsible to maintains accounts of all departments within the organization. For solving the complex and difficult problems
2. Marketing Department:
Like all other departments the Marketing Department of Packages Limited shows a good performance. The marketing department plays a key role in the operations of the organization. The marketing manager is responsible for all the marketing operations in all three offices in Lahore, Karachi & Islamabad. The marketing department of Packages Limited is responsible for sale of industrial & consumer products. Packages Limited has divided into the three regions i.e., Lahore, Karachi & Islamabad. Each is assisted by the Area Marketing Manager who is second in line of authority under the Marketing Manager. Each region is responsible for the sale of its area. All area marketing managers are assisted by a team consisting of Regional Sales Manager, Senior Sales Officers, Sales officers and sales supervisor. There are two Regional Sales Managers under the area marketing manager. Then there are senior sales officers and sales officers. The Deputy General Manager who is among the Board of Directors of Packages Limited is often consulted by the Marketing Manager for important managerial decisions concerning Marketing Department. the Area Manager advice is
27 UNIVERSITY OF CENTRAL PUNJAB especially taken while developing, launching and pricing of new products or amending the prices of existing products and so on.
3. Production Department:
The role of production department in a manufacturing concern is very important. In Packages the production department is also an important one. The goods for the customers are manufactured according to the desired standards in this department. This department is responsible to plan and organize the allocation of jobs to various machines in a waythat their maximum capacity is utilized and that the delivery is given to the customer by stipulated date. The head of the production department is the production manager. The planning department also assists the department. The working procedures are based on week basis i.e. the total no of weeks in a year. The Production Manager looks after the production while the Planning Manager supervises the planning section.
4. Planning Department:
We know that if we want to increase our efficiency, we should plan with excellence. Planning department is one of the most important departments in an organization. Its main functions are to plan huge operations. In Packages the planning department is also playing an important role. The Planning Manager controls the department. The two main functions of the Planning Department are following: 1. Link between marketing dept. And production dept. 2. Optimizing the available capacity
28 UNIVERSITY OF CENTRAL PUNJAB 5. Research & Development Department:
If the industry wants to grow not just survive, then it should take care of its Research and Development Department. World is changing day by day. Development in Packaging material is a continuous process. New materials, films, fibers, chemicals, adhesives and coating always are researched and developed. As Packages Limited wants to retain clients, stay out of court and improve profits, so it gives much consideration on quality of the product. To keep up with new demands, Packages Limited has a Research, Development and Control Department. This department works in close collaboration with Production and Marketing departments. This department has well equipped laboratories and pilot machines, which are used to test various chemical raw materials and machines. It enables Packages Limited to provide better quality and latest packaging to the consumer industry, enabling it to introduce new product lines an develop new materials. The Research, Development and Control Department has three major areas for its activities: 1. Research 2. Development 3. Control
6. Quality control Department:
This department examines the quality of products producing by Production Department. They make tests about the quality of printing, grammage of paper or board and compare them with customer specifications and prepare reports about results.
29 UNIVERSITY OF CENTRAL PUNJAB 7. Art Department:
Packages limited have an art department in which qualified, efficient and talented artists and designers are working. The artists and designers in the department are very creative and for most of the time are involved in designing the new packages. Art department gives attention to the advice of the marketing and of the customer.
8. Human Resource Department:
Human resource department is another one of the most important departments in an organization. The success of an organization is dependent upon a successful personnel department. All the progressive organization give a great attention and importance to their personal department. The prime objective of this department is to manage and utilize the human resources in a fruitful manner. It is obvious that if the employees are good then the pre determined objectives can be easily achieved with efficiency and effectiveness. This department deals with the selection of employees and their working performance. The most important objective of any human resource department is how to improve the performance of employees at work. The function performed by human resource department is: 1. Recruitment & Selection of Employees. 2. Training and Development of Employees. 3. Planning Work for the Employees. 4. Performance Evaluation and Appraisals. 5. Keeping Attendance Record 6. Keeping Employees Record In the Organization.
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9. Cutting and creating Department:
Cutting is the process which gives the carton its shape. For each new product a cutting die is prepared from drawings. This department is equipped with latest cutting and creasing machines having a great efficiency along with accuracy.
10. Lamination Department:
This department has two machines which laminates the paper on single side or double side. This lamination process is started after printing, as the customer requirements.
11. Dispatch Department:
This department dispatches the goods produced by Production Department to the respective clients. The motivation of this departments workers is enhanced due to the incentive scheme.
12. Technical Department:
This department is responsible for the repair and maintenance of machines and construction of building and roads in the factory. There are 130 employees in this department. It works in two shifts. In case of emergency third shift is carried out. It provides the necessary spare parts and machinery to different departments. Technical Department is responsible for making tools and spare parts. Some time it works for other industries. It normally accepts the orders of Roll Grinders. These orders are accepted only on cash basis.
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13. Camera Department:
Camera Department is to color separation from the mechanical by using cameras. Earlier this whole process was done by manually but recently Packages Limited ha bought a sophisticated fully computerized color scanner. Then with the help of scanners and manually, it is found out that how much quantity of each color is required in the design. The department has increased its efficiency and quality of films. In the Camera Section, there are four colors use to get the negatives: Magenta, Yellow, Cyan, and Black. The number of negatives is subject to the number of colors used.
14. Corrugated Department:
For large scale packaging, Packages Limited has been manufacturing Corrugated Carton since 1971. These cartons produced in different sizes, are used for transporting consumer products from manufacturer to retail outlets. The share of Corrugated Department in Packages Limited total sales is almost 20%, which is second after the Off-set department. Corrugated cartons are of great value for the export of fresh fruits, garments and shoes a wide variety of gum tapes for sealing corrugated cartons are also manufactured
15. Industrial Relations Department :
Incentive Wing: Incentives are for those labours working in production or unit, it is calculated when the given target overdoes from the target assigned to them. Manufacturing units record the
32 UNIVERSITY OF CENTRAL PUNJAB targets on the production card. Specific incentive formula is set for calculation. The formula is:
At this wing work is done in different steps which are: a. Cards are arranged date vise. b. Than they are arranged shifts vise i.e. (1 st , 2 nd , 3 rd ). c. Next step arranged machine number vise. d. Batch cards are attached with the cards on which date, dept. Code, and shift have to be mention. e. Last but not the least, on batch card the each shift data has to be mentioning the total number of cards in the shift and total production. f. The data is enteredinto SAP. g. Data is entered into two period of month i.e. first period is from 1 st to 15 th
and second period is from 16 th to end of month. h. Each employee incentives cards are prepared. i. Statements of production of worker are sending to their departments after 15 days for the verification.
Production * 100 /Base Rate * Running time -100
33 UNIVERSITY OF CENTRAL PUNJAB Salaries And Wages Wing: By using the system the performance of the labour force is easily evaluated. As the pay of an employee is directly proportional to the time worked, it enhances the motivational level of employees. It is the largest wing of the department and is performing important functions. It keeps the records of the employees, calculates the wages and salaries, for employees. The record keeping is very scientifically organized.Thereare two types of employees in Packages. Employees Working On Monthly Basis. Employees Working On Hourly Basis. Employees working on hourly are X1 and on salary are X2, X3, and X4. X1 X2 X3 X4 A, B, C, D (WORKERS) 1 To 5 (WORKERS) M M3 P, P2, P3 JE, JE1 (EXECTUIVES) M1 M4 E, E1,E2,E3 M2 GM, MD
34 UNIVERSITY OF CENTRAL PUNJAB PROCESS SPECIALIST S1, S2, S3
Temporary Workers: Working on hourly basis get their wages through a card that contains the starting time of work and ending time. The work is noted through punching machine. The total working hours of employees are calculated and payments are made to them. Monthly Staff: A gate pass is issued to the employees if they go out of the factory for any personal/official work. They submit the gate pass to gate office; than a gate pass is sent to the time office so over there data is enter into the system. A gate passes are into three classes i.e. are short leaves, officials and overtime. If the gate pass time exceeds 8 hours, a leave is deducted from the employee record of that employee who is paid on monthly bases. On daily basis gate passes are checked and enter in system. Employees are given different types of leaves which have different codes, so a code helps when the data is transferred to the system. Daily the data is enter into the system, the section is using the SAP and Time Wizard softwares. The following are the leaves which company is offering to their employees.
35 UNIVERSITY OF CENTRAL PUNJAB Leaves Code Annual leave 0100 Casual leave 0200 Medical leave 0300 Special leave 0400 Rest 0500 Tour 0600 Leave w/o pay 0700 Social security leave 0800 Absence 0900 Medical leave full 1000 Medical leave half 1001 Special leave 25% Gross 2000 Special leave 50% Gross 2001 Special leave 100% Gross 2002 Compensatory leave 5000
36 UNIVERSITY OF CENTRAL PUNJAB When all three leaves (annual, casual and medical) of the employee will be nil, if he want medical leave then he will be given the special leave 25%, 50% or 100%.If the employee who is on contract does not inform about his leaves then he will be consider absent and his salary would be stopped. All types of leaves are checked before running the salary of employee. Clearance Certificate: Are also issued by this sectionwhen the employee service is over, he got terminated or he resigned and transfer to the accounts office after the completion of procedure. Basically this document required the clearance of dues or documents from following departments: Welfare department Fair price shop Gate office Telephone department Stores Electrical Workshop
Final settlement: Is also prepared by this section. When employee is retired from the job he is paid the salary of next three months. All the allowance is also paid like house rent,
37 UNIVERSITY OF CENTRAL PUNJAB conveyanceand many more except the telephone allowances. The total numbers of annual leaves left are also paid to the employee by calculating through this formula i.e.
Core Responsibilities: Enter leave applications in SAP on daily basis. Maintain leave record of hourly rated employees. Maintain temporary employees strength registers. Pack and distribute salary slips envelop. Prepare final settlement of employees. Prepare separate payment of Pkg. Div. Preparation of wages cards of temporary employees. Preparation of wages of temporary employees. Income tax deduction. Leaves posting for monthly rated. Short leaves posting for monthly rated. Attendance correction for monthly rated. Email checking on daily basis. Edit checking of leaves posting for monthly rated. Absent report. Personal file maintenance. Clearance certificate. Salary advance and other deductions for monthly rated. Outstation persons attendance. Gross Salary /Total days of month *Annual leaves left
38 UNIVERSITY OF CENTRAL PUNJAB Play slip printing bank transfer. Pay slip printing cash payments. Pay slip checking new inductees. Clearance certificate.
Establishment Wing: It is the important wing of the department and is performing important functions. It keeps the records of the employees. It plays an important role between the employee and management. After test and interview file is passed to this section. Employee personal file is kept by this section right from their hiring and till end of their service. The file is consisting of the test which employee gives for the job, appointment letter, personal information, medical fitness report, copies of educational documentation and joining letter. The file documentation keeps on increasing and updating like transfers, allowances, termination, resignations, increment and many more. All the information of employee is entering into the system, the software they are using is SAP than software allocates the employee number. Identity cards are prepared for all the employees either permanent, contract or temporary. Internee card are also prepared by this section. Maintenance of the record of contractual employees. Issuance of certificates i.e. salary certificate, service certificate with emoluments in form of prize bonds or gold medal depending upon their service for the organization. Hiring new employee in SAP. To complete personal files of new inductee.
39 UNIVERSITY OF CENTRAL PUNJAB Preparation of probation reports of all probationers. Distribution of annual increment /promotion/ moves over letters. To update annual increment / Promotion code and amounts in SAP. Provide all information regarding, qualification/service/age/grade/designation/pay & allowances/ marital status/family members/overtime/strength department and employee wise reports.
Uploading and maintaining data of the employee in SAP Address 6 Personal information 2 Basic pay table maintenance 8 Allowances table maintenance 14 Membership maintenance 57
Time Management: Data polling from all the machines, after polling data is posted in data base. Gate passes collection from the gate office for checking the gate pass timing in swipe system. After that making the excel file for the attendance email. Then send e mail to all the departments for proofreading. When department replies the attendance, e mail to time office one by one.
40 UNIVERSITY OF CENTRAL PUNJAB Core Responsibilities: Daily attendance report. Maintenance of time in/out. Check gate pass. Employees data in SAP for salary & wages purpose i.e. late coming, overtime, absents, gate passes& night shifts. Preparation of different types of reports i.e. overtime, attendance, shifts, rests, late& absents. To check canteen sales.
41 UNIVERSITY OF CENTRAL PUNJAB SWOT ANALYSIS
Strengths:
1. Skilledworkforce: Packages enjoys an educated and skilled work force to perform its operations e.g. in Industrial Marketing Department all new hired sales executives are MBAs 2. Large-Scaleeconomies: Since Packages is a giant setup, so it enjoys the economies of large-scale as well e.g. its fixed cost is reduced as it is spread over more number of units. 3. Good will: No doubt, Packages occupies a respectable and trustable image and market reputation, serving as a valuable asset for the Packages. 4. Advanced Technology: To meet the quality requirements of its customers Packages contains the latest paper producing and packaging technology and most of machinery is imported from different countries like Germany, USA, Switzerland, etc. 5. Advance Payments: In most of the cases and especially from new customers, Packages deals with the payments in advance. So it has to put fewer efforts to recover the payments. 6. Training: In Packages employees are given necessary and comprehensive orientation before starting the job. Moreover other training programs are also arranged to keep the skills of employees up-to-date.
42 UNIVERSITY OF CENTRAL PUNJAB Weaknesses:
1. Slow Information Flow: Information flow between regional offices (of Karachi, Islamabad) and production lines (Lahore) is not very quick, improper and manual i.e. by post normally. 2. Just Large Orders: Packages production facility is inflexible, in a sense that it is unable to operate for small orders due to increased fixed cost. In this way, a lot of small orders are rejected. 3. High Prices: Packages deserve to charge high prices for its quality products but in this way, the companies who are not financially sound or in development stage cant have access to the Packages.
Opportunities:
1. There is a gradual increase in the awareness about Packaging importance among the industrialists and they are really considering the packaging as the final sales person for the products. So this awareness will brings more customers to the door of Packages. 2. Business activity and investment flow in also increasing day by day, so causing new business opportunities for whole packaging industry. 3. Consumers and companies are becoming more conscious about the quality of the products and Packages is quality leader in Pakistans packaging industry and having continuous development plans for quality. So in near future it can bring huge revenues in the Packages.
43 UNIVERSITY OF CENTRAL PUNJAB 4. Trend of sachets is also increasing day by day. Or in other words demand for flexible packaging is increasing day by day.
Threats:
1. Packaging (especially flexible or poly packing) negatively influences the environment by increasing the wastes. So this is a real threat for Packages. 2. Due to latest printing technology, the demand for offset printing is decreasing day by day which is a traditional printing mode used in Packages.
44 UNIVERSITY OF CENTRAL PUNJAB DRAW BACKS:
Cannot take small orders. Lack of motivation & intrinsic reward orientation among themanagement. The procedure form getting an order to its completion is very lengthywith a new customer. There is a lack of communication between different departments of thecompany. Mostly, the orders are not, completed on time, due to thecommunication gap between the marketing people and the productionpeople. When the sales team goes out on customer's visits, there is no one inthe department, who in his absence, may deal with his allottedcustomers. There is high employee turn over in particular in the executives' posts. The promotion process is very slow in the company. For even a small change in the amount of budget approval processbecomes very lengthy
45 UNIVERSITY OF CENTRAL PUNJAB RECOMMENDATION:
1. PACKAGES need to have very fast and quick information flow since it over burdened company and need quick information for good service to be given to its customers. This may be done using electronic flow of information. PACKAGES are well established may afford even their own WAN and satellite connection for internet. It will certainly enhance their speed of information flow.
2. Being well reputed company PACKAGES are over burdened with work and handicapped in a way that they can only process and large orders and due to the same reason their Lead Time is much. This shortcoming may be covered just by establishing new plants in other for smaller orders like in MULTAN and FAISALABAD.
3. Packaging (especially flexible or poly packing) negatively influences the environment by increasing the wastes. So this is a real threat for PACKAGES.
46 UNIVERSITY OF CENTRAL PUNJAB CONCLUSION:
A package is the one of the latest and pioneer packaging unit in Pakistan.It also assists other countries in paper technology and management.It is leader in pulp and paper and packaging industry in Pakistan.Packages Company implements the rules and regulation of labour and factories.It has large R& D budget.The company continuously enhances its superior technological competency to provide innovative solutions to its customers needs.The management of packages limited is very loyal to its quality policy.Since the people are getting easy going day by day so the future of packages limited is very bright as it make disposable products.The company is performing very well from financial point of view.Its pays a huge amount annually in the form of taxes to the government of Pakistan.
(Agronomy and Food Science - Packaging and Recycling) Kata Galic, Mia Kurek, Nasreddine Benbettaieb, Frederic Debeaufort, Mario Scetar - Packaging Materials and Processing For PDF