Automation PVT LTD.: Fugitive Emission: Installation, Operation, Maintenance & Safety Manual

VAAS Automation Pvt Ltd.
Fugitive Emission: Installation, Operation, Maintenance & Safety Manual

Page 1 of 11 VAPL/IOM/Fugitive Emission/Rev 01/ September 14

Fugitive Emission:
Size range: to 6 (DN15 to DN 150)

1. GENERAL
This Installation, Operating, Maintenance manual present the instructions required for safe use of Fugitive Emission manufactured by Vaas Automation Private Limited-
India. Before using Fugitive Emission Kit, read the entire IOM carefully and make sure you understand everything. Where in doubt, please consult with Vaas
Representative.
WARNINGS & SAFETY INSTRUCTIONS:

Vaas Automation cannot anticipate all of the situations a user may encounter while installing and using Fugitive Emission Kit. The user MUST know and follow all
applicable industry specifications on the safe installation and use of this Fugitive Emission Kit. Misapplication of the product may result in injuries or property damage.

1. Utmost caution must be taken when handling a Fugitive Emission Kit that has toxic, corrosive, flammable or a contaminant nature media flowing
through its pipeline. The following safety precautions are recommended when dismantling Fugitive Emission Kit with hazardous media:
Wear eye shield, protective headgear, clothing, gloves and foot wear.
Have available running water

2. While assembly or dis-assembly of Fugitive Emission Kit, ensure that valve main line has been depressurized and drained.



3. Do not use or substitute non Vaas automation components or Parts in Vaas automation Fugitive Emission Kit and assemblies

2. LIMITATIONS
As the extent of applications that these Fugitive Emission can be used in, is large, it is not possible to cover all installation and maintenance instructions for
service of the Fugitive Emission. It is the user's responsibility to use the Fugitive Emission Kit as recommended as stated in this manual. Where in doubt,
please consult with Vaas Representative.
CAUTION:
Do not allow dust layers to build up on the equipment.
The process fluid temperature shall not exceed the ignition temperature of the dust.
3. STORAGE
Prior to storage, inspect the Fugitive Emission for shipping damage. Keep all protective packaging and Dummy plugs attached to the Fugitive Emission Kit during
storage. Keep the kit in a clean and dry environment until ready for use.

4. OPERATING INSTRUCTIONS
To prevent leakage, malfunctions resulting from internal wear or seal degradation, the user must establish a preventive maintenance and inspection program. This
program must include, routine replacement of seals and inspection for proper operation.

5. INSTALLATION
5.1. General
The installation procedure for ball Fugitive Emission Kit is critical to ensuring both long life and satisfactory performance. Fugitive Emission Kit stored on site
awaiting installation should be kept in their original packing, in dry conditions, where damage will not occur. Before carrying out the installation, it is important to follow
the basic procedures described below:
Note: Before installation of these Fugitive Emission Kit, the worker must wear gloves.
Carefully unpack the Fugitive Emission Kit
Remove any special packing materials, which were used for packing.
Inspect the Fugitive Emission Kit interior through the end ports to determine it is clean and free from foreign matter.
Operate the Fugitive Emission kit and inspect any functionally significant features.
Read all the literature and note any special warning tags or plates attached to the Fugitive Emission Kit.
Before installation check to insure the Stem is in the fully open position in order to prevent possible damage to the Main Fugitive Emission Kit. The
performance depends on its original conditions. At any stage do not leave the Fugitive Emission kit in the partially open position.

6. MAINTENANCE
Fugitive Emission Kit has a long and trouble free life, and maintenance is seldom required. When maintenance is necessary, Fugitive Emission Kit can be
refurbished on site.
To extend Fugitive Emission Kit performance and reduce possible plant problems, the following procedures should be followed:
If leakage at the stem is noted, tighten the gland nut about a
1
/6-turn as a routine maintenance procedure. This will compensate for any wear or settling of the
gland packing.
Caution: Excessive tightening of the stem nut can result in accelerated seal wear and high Fugitive Emission Kit operating torque.
If the Fugitive Emission Kit is removed from the line and disassembled, replacement of all seals is recommended using the appropriate Vaas Automation
Repair kit. Examine all metallic sealing surfaces such as stem, and corrosion or damage.
Only Vaas Automation's authorized spare parts should be used. Repair kits are available with Vaas Automation.
In addition to repair kits, other spare parts available from Vaas Automation are: Fugitive Emission Kit, stems, glands, bolts, screws and nuts. Should
additional parts be required, it is recommended that the complete Fugitive Emission Kit be replaced.
When ordering repair kits, please provide the Fugitive Emission Kit size and full figure number code and series.



7. Exploded View & Bill of Materials:
Sizes: 3 to 6
Sizes: 1/2 to 2

Bill of Material Description:
Item Description Material Specifications Qty Item Description Material Specifications Qty
1 Body SS ASTM A351 CF8M 1 11 Handle Nut Stainless St. ASTM A194 Grade 8M 1
2 Stem
SS ASTM A479 Gr.316,SS ASTM A564 17-
4PH
1 12 Serrated washer SS 304 1
3 Thrust seal UHMPFE 1 13 Handle sleeve Vinyl Plastisol 1
4 Packing Graphite 1 14 Bonnet Seal Graphite 1
5 Follower Stainless St. ASTM A479 316 1 15 Stop Plate SS ASTM A240 430 1
6 Disc spring Stainless St. ASTM A693 17-7PH 2 16 Tab Lock Washer SS ASTM A240 304 1
7 Stem nut Stainless St. ASTM A194 Grade 8M 2 17 Wrench Head ASTM A47 Malleable Iron 1
8
Locking
clip
SS 304 2 18 Wrench Handle SS 304 1
9 Handle SS 304 4 19 Wrench Handle Bolt SS ISO 4014 A2-70 1
10 Stop pin Stainless St. ASTM A479 316 2 20 Dummy Plug Stainless St. ASTM A479 316 1


8. DIS ASSEMBLY
The following instructions are for disassembly of kit sizes. {
1
/2 to2)}

SI.no Disassembly Instruction Disassembly Illustration
1
Remove the Bonnet Screws from
the valve body by using proper
Allen key.

2
Remove Bonnet Seal from the
Bonnet groove

3
Handle Nut & Serrated washer are
removed from the stem

4
Remove the Stop Pin & Handle
from the stem

5
Remove the Locking Clip & Gland
Nut from the stem

6
Remove the two Disc Spring &
follower from the stem



7
Remove the Packing from the
Bonnet grooves

8
Push down the stem and the thrust
seal from the bonnet

9
Dummy plugs or Other accessories
are removed from the Bonnet Port



The following instructions are for disassembly of kit sizes. {3 to 6}

SI.no Disassembly Instruction Disassembly Illustration
1
Remove the Bonnet Screws from
Allen key.

2
Remove Bonnet Seal from the
Bonnet groove

3
Remove Wrench Head Bolt from
the stem

4
Remove Gland Nut and Tab lock
Washer from the stem

5
Remove the Stop plate & stop pin
from the Bonnet and the Stem

6
Remove the follower & Packing
from the stem



7
Push down Stem & Thrust seal
are removed from the Bonnet

8
Dummy plugs or Other
accessories are removed from the
Bonnet Port



9. ASSEMBLY
The following instructions are for Assembly of kit sizes. {
1
/2 to2)}

SI.no Assembly Instruction Assembly Illustration
1
accessories are connected to
the Bonnet Port

2
Push up the stem and the
thrust seal to the bonnet

3
Insert the Packing to the
Bonnet Bores

4
Insert the follower & two Disc
Spring onto Stem

5
Insert the Locking Clip & Gland
Nut to the stem

6
Insert the Stop Pin & Handle to
the stem



7
Handle Nut & Serrated washer
are Inserted to the stem

8
Insert Bonnet Seal to the
Bonnet groove on bottom side

9
Insert the Bonnet Screws to
Allen key.



The following instructions are for Assembly of kit sizes. {3 to 6}

SI.no Assembly Instruction Assembly Illustration
1
accessories are connected to
the Bonnet Port

2
Push up the stem and the
thrust seal to the bonnet

3
Insert the Packing & Follower
onto Bonnet Bore

4
Insert the Stop plate & stop pin
onto the Bonnet mounting face
& Stem

5
Insert Gland Nut and Tab lock
Washer to the stem

6
Assemble Wrench Head Bolt to
the stem by wrench head



7
Insert Bonnet Seal to the
Bonnet groove on the Bonnet

8
Assemble the Bonnet Screws
to the valve body by using
proper Allen key.

TABLE 1
Gland Nut Tightening Torque

TABLE 2
Fugitive Emission Bonnet Screw Tightening Torque

Size Bolt Thread NM In.lb
1/2" M5 6 55
1" - 11/2" M6 9 80
2" M10 39 345
21/2" - 4" M12 65 575
6 M16 160 1416

Size Nut thread
PTFE
seals
Graphite
seals
Nm In.lb Nm In.lb
1/2'' 3/8'' UNF-24 UNF 4 35 6-4 53-35
1'' 7/16'' UNF-20 UNF 9 80 11-9 97-80
11/2'' 9/16'' UNF-18 UNF 13 115 16-13 140-115
2'' M20 X 2.5 30 265 36-30 320-265
3''-4'' 1''-14 UNS 60 530 72-60 637-530
6 1-1/2 -12 UNF 120 1060 120-145 1060-1280

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Fugitive Emission: Installation, Operation, Maintenance & Safety Manual

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