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THE ART & SCIENCE OF WASTEWATER TREATMENT

Installation, Operation & Maintenance Manual


TS Series
Carbon & Stainless Steel Oil/Water Separator

Revised 11/2004

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com

TABLE OF CONTENTS
1.0 GENERAL DESCRIPTION ................................................................................................................................................. 3
2.0 THEORY OF OPERATION ................................................................................................................................................. 3
3.0 EQUIPMENT FEATURES................................................................................................................................................... 3
3.1 INFLUENT DIFFUSION CHAMBER ........................................................................................................................................... 3
3.2 SEPARATION CHAMBER ......................................................................................................................................................... 3
3.3 SLUDGE COLLECTION CHAMBER ........................................................................................................................................... 3
3.4 RECOVERED PRODUCT RESERVOIR (OIL TROUGH)................................................................................................................ 3
3.5 OIL SKIMMING WEIR ............................................................................................................................................................. 3
3.6 EFFLUENT CHAMBER ............................................................................................................................................................ 4
3.7 REMOVABLE LIDS ................................................................................................................................................................. 4
4.0 PERFORMANCE GUARANTEE ....................................................................................................................................... 4
5.0 WARRANTY.......................................................................................................................................................................... 4
5.1 RETURN POLICY .................................................................................................................................................................... 4
5.2 BACK CHARGE POLICY ......................................................................................................................................................... 5
5.3 INSPECTION ........................................................................................................................................................................... 5
5.4 COATINGS ............................................................................................................................................................................. 5
6.0 STORAGE ............................................................................................................................................................................. 5
7.0 ADDITIONAL INFORMATION ........................................................................................................................................... 5
8.0 INSTALLATION.................................................................................................................................................................... 5
8.1 TOOLS REQUIRED FOR INSTALLATION ................................................................................................................................... 5
8.2 LIFTING THE SEPARATOR ...................................................................................................................................................... 6
8.2 ANCHORING AND LEVELING OF EQUIPMENT ......................................................................................................................... 6
8.3 INSTALLATION OF DYNA-PAK MEDIA PACKS ........................................................................................................................ 6
9.0 PLUMBING............................................................................................................................................................................ 6
9.1 CONNECT THE EFFLUENT PLUMBING (RECOMMENDED METHODS) ....................................................................................... 7
9.2 CONNECT THE EFFLUENT PLUMBING .................................................................................................................................... 7
9.3 CONNECT THE SLUDGE OUTLET PLUMBING .......................................................................................................................... 7
9.4 CONNECT THE OIL OUTLET PLUMBING ................................................................................................................................. 7
9.5 CONNECT THE VENT PLUMBING ............................................................................................................................................ 7
10.0 START-UP INSTRUCTIONS............................................................................................................................................ 7
10.1 OIL WEIR PLATE ADJUSTMENT ........................................................................................................................................... 7
10.2 EFFLUENT WEIR PLATE ADJUSTMENT................................................................................................................................. 7
10.3 WATER TEST ....................................................................................................................................................................... 8
11.0 SHUT-DOWN INSTRUCTIONS ....................................................................................................................................... 8
12.0 MAINTENANCE ................................................................................................................................................................. 8
12.1 EFFLUENT QUALITY ............................................................................................................................................................ 8
12.2 MAINTENANCE GUIDELINES ................................................................................................................................................ 9
12.3 SLUDGE REMOVAL .............................................................................................................................................................. 9
12.4 COATING MAINTENANCE .................................................................................................................................................... 9
13.0 CALCULATED DISCHARGE HEAD TABLES ............................................................................................................. 9
13.1 MODELS TS024, 036, 048 & 064 ...................................................................................................................................... 10
13.2 MODELS TS080 & TS160 ................................................................................................................................................. 11
13.3 MODELS TS096 & TS192 ................................................................................................................................................. 12
13.4 MODEL TS224 .................................................................................................................................................................. 13
13.5 MODELS TS128, TS256 & TS384..................................................................................................................................... 14
13.6 MODEL TS320 .................................................................................................................................................................. 15

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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1.0 General Description


Hydro-Flo Technologies, Inc. separators are gravity type - rectangular channel coalescing oil/water separators. This type of
separator is excellent at removing gross free oil or similar floating products from wastewater strreams. All Hydro-Flo
Technologies, Inc. Coalescing Separators are suitably designed as end of pipe treatment or to protect other down stream
treatment equipment.

2.0 Theory of Operation


The basic concept used by most manufacturers of gravity type oil/water separators is that materials of different specific gravity
will rise and settle at predictable rates. By using basic formulas as outlined in Stokes Law, we can predict the retention time
necessary to separate oil of any specific gravity and droplet size from any given waste stream at the desired flow rate. The
problem is that a separator based solely on retention time cannot effectively separate oil particles smaller than 150 microns,
and if they could, they would be prohibitively large.
By placing certain materials in the waste stream, the efficiencies of oil/water separation can be greatly improved due mainly to
impingement on their surfaces. As fine oil droplets impinge upon the plate surfaces, they coalesce, or merge, with previous
droplets to produce much larger droplets. There they continue to grow in size until they are large enough to break free and
rapidly rise to the surface where they are skimmed or decanted. This coalescing action allows removal of smaller droplets
than is possible with a standard gravity separator.
The effectiveness of any coalescing media is governed by several critical variables: shape, density, available surface area,
velocity & direction of flow, material of construction, and solids handling capabilities. At Hydro-Flo Technologies, Inc., we use
a proprietary Dyna-Pak cross corrugated coalescing media designed with consideration of all these factors. The specific
shape and spacing of the Dyna-Pak plates provides greater coalescing performance than any other media available, while
also assuring the maximum protection from blinding. The Dyna-Pak media is molded of a highly oleophilic (oil attracting)
material which greatly enhances our oil/water separation capabilities.

3.0 Equipment Features


3.1 Influent Diffusion Chamber
The flow enters the separator submerged through an influent diffusion chamber. Dispersion across the depth and width of the
DYNA-PAK is achieved through the use of a non-clog diffuser. Heavy solids that readily fall out of suspension are channeled
to the sludge collection chamber.

3.2 Separation Chamber


The separation chamber is fitted with DYNA-PAK cross corrugated coalescing media. Adequate space is left before and after
the chamber to prevent short circuiting through the pack.

3.3 Sludge Collection Chamber


The sludge collection chamber is located directly beneath the coalescing media pack and provides ample storage capacity for
the settled sludge. The sides of the chamber are sloped to insure easy and complete removal of the settled sludge.

3.4 Recovered Product Reservoir (Oil Trough)


The recovered product storage reservoir (oil trough) is located adjacent to the oil skimming weir inside the separation
chamber. Product removed from the waste stream collects in his trough for disposal.

3.5 Oil Skimming Weir


The oil weir is located at the leading end of the oil trough and incorporates an adjustable oil skimming weir.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
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3.6 Effluent Chamber


The aqueous phase leaving the DYNA-PAK passes under the oil retention baffle and up over the effluent weir, which
maintains the liquid level throughout the separator.

3.7 Removable Lids


The entire separator is covered with a removable lid(s).

4.0 Performance Guarantee


HYDRO-FLO TECHNOLOGIES, INC. guarantees that the effluent of its DYNA-PAK coalescing type oil/water separator will
contain less than 10 mg/l of oil droplets larger in diameter than stated in your formal proposal (usually 20 to 30 microns) when
the following conditions are met:
1.

The separator is installed, operated and maintained as specified in the HYDRO-FLO TECHNOLOGIES, INC.
Installation, Operation and Maintenance Manual.

2.

The designed influent flow rate is not exceeded.

3.

The operating temperature is not lower than that specified in your formal proposal.

4.

The specific gravity of the "water" is not lower than that specified in your formal proposal.

5.

The specific gravity of the "oil" is not greater than that specified in your formal proposal.

6.

No chemically or mechanically stable emulsions, chemical solutions or surfactants are introduced into the separator.

7.

No oleophilic suspended solids are present that would cling to the oil droplets and carry them through the separator
(i.e., solids with a specific gravity similar to that of water with oil attracting properties).

8.

The sludge is removed on a regular basis in order to prevent the accumulated sludge from migrating up into the
coalescing media and blinding out the pack.

9.

The separated oil is removed on a regular basis and not allowed to accumulate in the separation chamber so as to
reduce the coalescing area.

5.0 Warranty
HYDRO-FLO TECHNOLOGIES, INC. warrants its products to be free of defects in material or workmanship for a period of
twelve months from shipment, when these products are operated in accordance with our written instructions and when
installed properly. Equipment or accessories not manufactured by HYDRO-FLO TECHNOLOGIES, INC., but supplied by us,
carry a full warranty supplied by the manufacturer. We will repair or replace any item which fails within the warranty period
when it is returned freight prepaid to our nearest authorized service facility. All repaired or replacement equipment will be
returned FOB factory. Damage, vibration, or excess wear caused by contact with foreign objects, highly corrosive, highly
abrasive or high temperature solutions, or solutions with high levels of large suspended solids is not covered. This warranty is
exclusive and in lieu of all other warranties, whether expressed or implied including any warranty of merchantability or fitness
for a particular application. In no event will HYDRO-FLO TECHNOLOGIES, INC. be liable for any consequential, incidental, or
other types of damages.

5.1 Return Policy


When a product must be returned, Hydro-Flo Technologies, Inc will issue a Return Authorization Form on which an authorized
Hydro-Flo Technologies, Inc signature will appear. This form will be mailed, faxed or emailed to the customer and must
accompany the returned item. No returns will be accepted without a completed Return Authorization Form.
A description of the reason for the return with a contact name and telephone number must be enclosed with the item.
All replacement parts will be treated as sales and an invoice will be issued to the customer. Upon our inspection of the return
and our determination that the part is in fact defective, a credit will be issued. Should it be determined that the part failed due
to improper handling by the customer, the customer will be liable for the cost of both the original and the replacement parts.
All shipping costs are the responsibility of the customer.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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5.2 Back Charge Policy


HYDRO-FLO TECHNOLOGIES, INC. will not accept any back charges for changing, adjusting, servicing or any other work
that has not received advanced written authorization. HYDRO-FLO TECHNOLOGIES, INC. will grant authorization for the
changing, adjusting or servicing of this equipment only upon receiving proof that the equipment was not supplied as outlined
by the quotation/submittal package.

5.3 Inspection
Thoroughly inspect all equipment upon arrival. If any items are missing or damaged, note this on the shipping papers and
contact HYDRO-FLO TECHNOLOGIES, INC. immediately.

5.4 Coatings
Touch up all damaged coatings immediately. After installation inspect and repair interior coatings any time the separator is
drained.

6.0 Storage
If you are not ready to install the equipment upon arrival, store it in an area away from traffic. The ground should be level and
free of any sharp objects that might damage the coatings. Store the equipment with all factory packing intact until ready for
installation. Store the equipment indoors. If this is not possible make sure the equipment does not fill with water and debris.
We recommend you cover the equipment with a tarp. Also, store any pumps and other buy-out items according to their
manufacturer's recommendations.

7.0 Additional Information


For additional information on specific installation details contact your local HYDRO-FLO TECHNOLOGIES, INC.
representative or contact HYDRO-FLO TECHNOLOGIES, INC. directly.

Hydro-Flo Technologies, Inc.


3985 Commerce Dr.
St. Charles, IL 60174
Phone: (630) 762-0380
Fax (630) 762-0390.

8.0 Installation
Study the general arrangement drawing and make yourself familiar with all aspects of the installation, operation and
maintenance of this equipment.

8.1 Tools Required for Installation


1.

Masonry drill with masonry bit set for the installation of the equipment anchors (if applicable).

2.

Standard socket set, wrench set and miscellaneous drift pins for the installation and adjustment of the effluent weir and
removable lid sections (if applicable).

3.

Carpenter's level for leveling width of separator.

4.

OPTIONAL - Clear 3/8 or 1/2 tubing for leveling length of separator and weir plates.

5.

OPTIONAL - Caulking gun for the caulking of the adjustable oil weir.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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8.2 Lifting the Separator


Warning: Separator must be empty (no water) when lifted!

DO NOT USE THE LUGS ON THE LID TO LIFT THE SEPARATOR


All separators are designed to be lifted vertically and moved into place. Always lift the separator with the removable lid(s)
bolted in place.
Attach lifting cables directly to all lifting eyes on the unit. Check load balance and readjust if required.

8.2 Anchoring and Leveling of Equipment


For the separator to operate correctly the unit must be level. Steps for anchoring and leveling of the equipment are as follows:
Step 1.

Make sure that the ground is free of any sharp objects that might damage the coating.

Step 2.

Set the tank in position on a level floor or pad. If the floor or pad is not level, use a good quality machinery grout to
level the unit after drilling and installing the anchor bolts. Follow the grout manufactures instructions for shimming
and grouting when leveling the separator.

Step 3.

Mark the anchor bolt locations.

Step 4.

Move the equipment aside and drill holes for the anchors of your choice. Install the anchor bolts per the
manufacturer's recommendations. We recommend using, as a minimum, 3/4" diameter x 4" to 6 long embedment
type anchor bolt. HYDRO-FLO TECHNOLOGIES, INC. does not supply the anchor bolts.
Note: If grouting is required, the height the anchor bolts extends above the surface must be increased to compensate
for the thickness of the grout layer.

Step 5.

Set the separator back in place.

Step 6.

Level the separator from side to side by placing a good quality level on top of the fixed effluent weir wall.

Step 7.

Level the separator from influent end to effluent end by using the clear tubing filled with water. Level the separator so
that the water in the clear tubing on both ends is at the top of the flange radius. Check level at several points on each
end.

Step 8.

Securely tighten anchor bolt nuts.

8.3 Installation of Dyna-Pak Media Packs


Step 1.

Remove separator lid(s).

Step 2.

Lower Dyna-Pak media pack(s) into place between pack positioning plates.

Step 3.

Repair any damaged coating.

Step 4.

Re-install separator lid(s) after installing and adjusting both weirs and water testing the installation.

9.0 Plumbing
When making plumbing connections to the separator, the plumbing must be properly supported to carry the weight of the
plumbing when full of water. Damage caused to this equipment by improperly supported plumbing will void the warranty.
Connections do not have to be made in the order listed below. Review you situation and make the plumbing connections in
the most logical order for your installation.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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9.1 Connect the Effluent Plumbing (Recommended Methods)


Ideally, the influent plumbing should be the same size as the inlet nozzle size on the equipment with a straight run equal in
length to a minimum of 5X the inlet nozzle diameter. As an alternative to the ideal inlet conditions you could alternatively
provide inlet piping not less than 2 pipe sizes smaller than the inlet nozzle while using a concentric reducer (not an orifice type
reducer) again for a minimum length of 5X pipe diameters. Use straight run inlets and avoid using elbows located directly in
front of an oil water separator inlet as this might cause mechanical emulsification of the oil/water mixture before it enters the
separator. Stream straightners can be used if its necessary to use elbows near the inlet nozzle. Other inlet conditions can be
developed if required, contact Hydro-Flo Technologies, Inc. for further details on how to best design your inlet configuration.

9.2 Connect the Effluent Plumbing


The effluent plumbing must be the same size or larger than the nozzle size on the equipment. Do not reduce the size of the
effluent piping as this might cause hydraulic overloading of the equipment. Also, try to run the discharge piping as short a
distance as possible, through as few changes of direction as possible and at a pitch of not less than 1/16" per foot.

9.3 Connect the Sludge Outlet Plumbing


Connect a valve to the sludge draw-off flange and run a short length of pipe to a place where the sludge can be periodically
decanted. When selecting a valve make sure that it is suitable for use with the type of sludge collected in your separator.
Plumb up all sludge draw off nozzles for best evacuation of accumulated sludge.

9.4 Connect the Oil Outlet Plumbing


Connect a valve to the oil outlet and run a short length of pipe to a place where the oil can be periodically decanted.

9.5 Connect the Vent Plumbing


Connect vent line to separator vent coupling(s). The vent removes any accumulated gases and/or odors from inside the
separator.

10.0 Start-Up Instructions


10.1 Oil Weir Plate Adjustment
Step 1.

Loosen all weir plate nuts.

Step 2.

Adjust the top surface of oil skimming weir plate approximately 1/4 above the top of the media pack. The weir plate
must be level from end to end 1/16.

Step 3.

Tighten all weir plate nuts.

Step 4.

OPTIONAL - Apply bead of silicon sealant to top edge of weir plate wall where it contacts the adjustable weir plate.

10.2 Effluent Weir Plate Adjustment


Step 1.

Loosen weir plate nuts.

Step 2.

Establish the average maximum flow rate through the separator.

Step 3.

Look up the calculated effluent discharge head in the attached table.

Step 4.

Set the top surface of the effluent weir plate by adding to the calculated discharge head (Section XX) and setting
the height that distance BELOW the oil weir plate. The weir plate must be level from end to end 1/16.

Step 5.

Tighten weir plate nuts.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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10.3 Water Test


Step 1.

Fill the tank with clean water until it begins to flow out of the effluent pipe.

Step 2.
Step 3.

Check for leaks at all piping connections.

Step 4.

Check the effluent weir making sure it is level with the water. Re-adjust if it is not within +/- 1/16" to the water level.

Step 5.

Allow the maximum rated flow to pass through the separator.

Step 6.

Check the water level at the oil weir during maximum flow. The water level should be 1/8" minimum to 1/4" maximum
BELOW the weir top. Adjust the weir plate if required.

Step 7.

The separator is now ready for operation.

11.0 Shut-Down Instructions


Step 1.

Shutoff influent flow.

Step 2.

Drain sludge and water.

Step 3.

Remove and clean Dyna-Pak media pack(s).

Step 4.

Clean and inspect interior of unit.

Step 5.

Re-install Dyna-Pak media pack(s).

12.0 Maintenance
12.1 Effluent Quality
Regularly check the effluent quality of your separator. If you notice any loss in effluent quality, take steps to correct the
situation immediately. Some areas to check if your effluent quality has deteriorated are:
1.

Have you exceeded the separator's rated flow?

2.

Has the operating temperature dropped below or risen above the specified limits?

3.

Has the oil you are separating been changed to a different type?

4.

Have any different chemicals or surfactants been added to the process that might be forming a chemically stable
emulsion?

5.

Has the sludge collected to the point where it has begun to blind out the DYNA-PAK coalescing media?

6.

Have you introduced an oil attracting suspended solid into the waste stream?

7.

Are you pumping into the separator with a pump that is shearing the oil into a mechanical emulsion?

8.

Contact HYDRO-FLO TECHNOLOGIES, INC. for any additional information.

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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12.2 Maintenance Guidelines


TASK

RECOMMENDED MAINTENANCE
SCHEDULE

Screen accumulated sludge (rag layer) from surface of separation


chamber
Remove and Clean Dyna-Pak media pack(s)
Drain the separator and give it a thorough inspection inside and
out. Repair any damaged coatings per the manufacturer's
recommendations.
Remove accumulated sludge from the sludge collection hoppers

As needed.
As needed or every 6 months.
As needed or every 12 months.

As needed. Check the sludge sample ports


frequently for accumulated sludge.

12.3 Sludge Removal


Please consult your local city and state regulatory agency regarding specific requirements on the proper disposal of the sludge
generated in your process.
If you need help with the disposal or treatment of the collected sludge, please contact your local HYDRO-FLO
TECHNOLOGIES, INC. representative.
Sludge removal is very important to the proper operation of your separator. Draw off the settled sludge regularly. Do not allow
it to accumulate.
If left un-maintained, the sludge level will rise to a point where it will interfere with the operation of the Dyna-Pak. Any settled
sludge should be checked frequently and drawn off as required. This will prevent any major sludge related maintenance
problems.

12.4 Coating Maintenance


Typical Coating Specifications

Interior surfaces are to be blasted to a SSPC SP-10 near white metal blast.

Exterior surfaces are to be blasted to a SSPC-SP-6 commercial blast.

All threads and gaskets are to be masked before blasting and coating application.

Remove all masking materials prior to shipment.

All coatings are to be applied in strict accordance with manufacturers specifications.

Hydro-Flo Technologies Interior Paint Standard


Brand: International No Substitute
Name: Interseal 670 HS, 1-2 Coats (10-12 Mil DFT Total)
Activator: Low Temperature Activator
Hydro-Flo Technologies Exterior Paint Standard
Brand: DuPont No Substitute
Primer: Corlar 2.1 ST (Formerly 25P) White Epoxy Mastic (3 Mil DFT Minimum)
Top Coat: Imron 2.8 HG (Formerly 333) High Gloss Polyurethane (1-1/2 Mil DFT Minimum)
Color: Safety Blue

13.0 Calculated Discharge Head Tables

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13.1 Models TS024, 036, 048 & 064


CALCULATED DISCHARGE HEAD TABLE FOR MODELS TS024, 036, 048 & 064
Effluent weir length:

42.00

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152

0.000''
0.100''
0.159''
0.209''
0.253''
0.293''
0.331''
0.367''
0.401''
0.434''
0.465''
0.496''
0.526''
0.554''
0.582''
0.610''
0.637''
0.663''
0.689''
0.714''
0.739''
0.763''
0.787''
0.811''
0.834''
0.857''
0.880''
0.902''
0.924''
0.946''
0.968''
0.989''
1.011''
1.031''
1.052''
1.073''
1.093''
1.113''
1.133''

156
160
164
168
172
176
180
184
188
192
196
200
204
208
212
216
220
224
228
232
236
240
244
248
252
256
260
264
268
272
276
280
284
288
292
296
300
304
308

1.153''
1.173''
1.192''
1.211''
1.231''
1.250''
1.268''
1.287''
1.306''
1.324''
1.343''
1.361''
1.379''
1.397''
1.415''
1.432''
1.450''
1.468''
1.485''
1.502''
1.519''
1.537''
1.554''
1.571''
1.587''
1.604''
1.621''
1.637''
1.654''
1.670''
1.687''
1.703''
1.719''
1.735''
1.751''
1.767''
1.783''
1.799''
1.815''

312
316
320
324
328
332
336
340
344
348
352
356
360
364
368
372
376
380
384
388
392
396
400
404
408
412
416
420
424
428
432
436
440
444
448
452
456
460
464

1.830''
1.846''
1.861''
1.877''
1.892''
1.908''
1.923''
1.938''
1.953''
1.969''
1.984''
1.999''
2.013''
2.028''
2.043''
2.058''
2.073''
2.087''
2.102''
2.117''
2.131''
2.146''
2.160''
2.174''
2.189''
2.203''
2.217''
2.231''
2.246''
2.260''
2.274''
2.288''
2.302''
2.316''
2.330''
2.343''
2.357''
2.371''
2.385''

468
472
476
480
484
488
492
496
500
504
508
512
516
520
524
528
532
536
540
544
548
552
556
560
564
568
572
576
580
584
588
592
596
600
604
608
612
616
620

2.398''
2.412''
2.426''
2.439''
2.453''
2.466''
2.480''
2.493''
2.506''
2.520''
2.533''
2.546''
2.560''
2.573''
2.586''
2.599''
2.612''
2.625''
2.638''
2.651''
2.664''
2.677''
2.690''
2.703''
2.716''
2.729''
2.742''
2.754''
2.767''
2.780''
2.793''
2.805''
2.818''
2.830''
2.843''
2.856''
2.868''
2.881''
2.893''

624
628
632
636
640
644
648
652
656
660
664
668
672
676
680
684
688
692
696
700
704
708
712
716
720
724
728
732
736
740
744
748
752
756
760
764
768
772
776

2.905''
2.918''
2.930''
2.943''
2.955''
2.967''
2.979''
2.992''
3.004''
3.016''
3.028''
3.040''
3.053''
3.065''
3.077''
3.089''
3.101''
3.113''
3.125''
3.137''
3.149''
3.161''
3.172''
3.184''
3.196''
3.208''
3.220''
3.232''
3.243''
3.255''
3.267''
3.279''
3.290''
3.302''
3.314''
3.325''
3.337''
3.348''
3.360''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
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13.2 Models TS080 & TS160


CALCULATED DISCHARGE HEAD TABLE FOR MODELS TS080 & TS160
Effluent weir length:

54.00

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152

0.000''
0.085''
0.135''
0.176''
0.214''
0.248''
0.280''
0.310''
0.339''
0.367''
0.394''
0.419''
0.444''
0.469''
0.493''
0.516''
0.538''
0.561''
0.582''
0.604''
0.625''
0.645''
0.666''
0.686''
0.706''
0.725''
0.744''
0.763''
0.782''
0.800''
0.819''
0.837''
0.855''
0.872''
0.890''
0.907''
0.924''
0.942''
0.958''

156
160
164
168
172
176
180
184
188
192
196
200
204
208
212
216
220
224
228
232
236
240
244
248
252
256
260
264
268
272
276
280
284
288
292
296
300
304
308

0.975''
0.992''
1.008''
1.025''
1.041''
1.057''
1.073''
1.089''
1.104''
1.120''
1.135''
1.151''
1.166''
1.181''
1.196''
1.211''
1.226''
1.241''
1.256''
1.271''
1.285''
1.300''
1.314''
1.328''
1.343''
1.357''
1.371''
1.385''
1.399''
1.413''
1.426''
1.440''
1.454''
1.468''
1.481''
1.495''
1.508''
1.521''
1.535''

312
316
320
324
328
332
336
340
344
348
352
356
360
364
368
372
376
380
384
388
392
396
400
404
408
412
416
420
424
428
432
436
440
444
448
452
456
460
464

1.548''
1.561''
1.574''
1.587''
1.600''
1.613''
1.626''
1.639''
1.652''
1.665''
1.678''
1.690''
1.703''
1.715''
1.728''
1.741''
1.753''
1.765''
1.778''
1.790''
1.802''
1.815''
1.827''
1.839''
1.851''
1.863''
1.875''
1.887''
1.899''
1.911''
1.923''
1.935''
1.947''
1.958''
1.970''
1.982''
1.994''
2.005''
2.017''

468
472
476
480
484
488
492
496
500
504
508
512
516
520
524
528
532
536
540
544
548
552
556
560
564
568
572
576
580
584
588
592
596
600
604
608
612
616
620

2.028''
2.040''
2.051''
2.063''
2.074''
2.086''
2.097''
2.109''
2.120''
2.131''
2.142''
2.154''
2.165''
2.176''
2.187''
2.198''
2.209''
2.220''
2.231''
2.242''
2.253''
2.264''
2.275''
2.286''
2.297''
2.308''
2.319''
2.330''
2.340''
2.351''
2.362''
2.372''
2.383''
2.394''
2.404''
2.415''
2.426''
2.436''
2.447''

624
628
632
636
640
644
648
652
656
660
664
668
672
676
680
684
688
692
696
700
704
708
712
716
720
724
728
732
736
740
744
748
752
756
760
764
768
772
776

2.457''
2.468''
2.478''
2.489''
2.499''
2.509''
2.520''
2.530''
2.541''
2.551''
2.561''
2.571''
2.582''
2.592''
2.602''
2.612''
2.622''
2.633''
2.643''
2.653''
2.663''
2.673''
2.683''
2.693''
2.703''
2.713''
2.723''
2.733''
2.743''
2.753''
2.763''
2.773''
2.783''
2.793''
2.802''
2.812''
2.822''
2.832''
2.842''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
11

13.3 Models TS096 & TS192


CALCULATED DISCHARGE HEAD TABLE FOR MODELS TS096 & TS192
Effluent weir length:

66.00

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152

0.000''
0.074''
0.118''
0.154''
0.187''
0.217''
0.245''
0.271''
0.297''
0.321''
0.344''
0.367''
0.389''
0.410''
0.431''
0.451''
0.471''
0.490''
0.509''
0.528''
0.547''
0.565''
0.582''
0.600''
0.617''
0.634''
0.651''
0.668''
0.684''
0.700''
0.716''
0.732''
0.748''
0.763''
0.778''
0.794''
0.809''
0.824''
0.838''

156
160
164
168
172
176
180
184
188
192
196
200
204
208
212
216
220
224
228
232
236
240
244
248
252
256
260
264
268
272
276
280
284
288
292
296
300
304
308

0.853''
0.868''
0.882''
0.896''
0.910''
0.924''
0.938''
0.952''
0.966''
0.980''
0.993''
1.007''
1.020''
1.033''
1.047''
1.060''
1.073''
1.086''
1.099''
1.111''
1.124''
1.137''
1.149''
1.162''
1.174''
1.187''
1.199''
1.211''
1.224''
1.236''
1.248''
1.260''
1.272''
1.284''
1.296''
1.307''
1.319''
1.331''
1.343''

312
316
320
324
328
332
336
340
344
348
352
356
360
364
368
372
376
380
384
388
392
396
400
404
408
412
416
420
424
428
432
436
440
444
448
452
456
460
464

1.354''
1.366''
1.377''
1.389''
1.400''
1.411''
1.423''
1.434''
1.445''
1.456''
1.468''
1.479''
1.490''
1.501''
1.512''
1.523''
1.533''
1.544''
1.555''
1.566''
1.577''
1.587''
1.598''
1.609''
1.619''
1.630''
1.640''
1.651''
1.661''
1.672''
1.682''
1.693''
1.703''
1.713''
1.723''
1.734''
1.744''
1.754''
1.764''

468
472
476
480
484
488
492
496
500
504
508
512
516
520
524
528
532
536
540
544
548
552
556
560
564
568
572
576
580
584
588
592
596
600
604
608
612
616
620

1.774''
1.784''
1.795''
1.805''
1.815''
1.825''
1.835''
1.844''
1.854''
1.864''
1.874''
1.884''
1.894''
1.904''
1.913''
1.923''
1.933''
1.942''
1.952''
1.962''
1.971''
1.981''
1.990''
2.000''
2.009''
2.019''
2.028''
2.038''
2.047''
2.057''
2.066''
2.075''
2.085''
2.094''
2.103''
2.113''
2.122''
2.131''
2.140''

624
628
632
636
640
644
648
652
656
660
664
668
672
676
680
684
688
692
696
700
704
708
712
716
720
724
728
732
736
740
744
748
752
756
760
764
768
772
776

2.150''
2.159''
2.168''
2.177''
2.186''
2.195''
2.204''
2.213''
2.222''
2.231''
2.240''
2.249''
2.258''
2.267''
2.276''
2.285''
2.294''
2.303''
2.312''
2.321''
2.330''
2.338''
2.347''
2.356''
2.365''
2.373''
2.382''
2.391''
2.400''
2.408''
2.417''
2.426''
2.434''
2.443''
2.451''
2.460''
2.469''
2.477''
2.486''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
12

13.4 Model TS224


CALCULATED DISCHARGE HEAD TABLE FOR MODEL TS224
Effluent weir length:

78.00

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190

0.000''
0.077''
0.122''
0.160''
0.194''
0.225''
0.254''
0.282''
0.308''
0.333''
0.357''
0.381''
0.404''
0.426''
0.447''
0.468''
0.489''
0.509''
0.529''
0.548''
0.567''
0.586''
0.605''
0.623''
0.641''
0.658''
0.676''
0.693''
0.710''
0.727''
0.743''
0.760''
0.776''
0.792''
0.808''
0.824''
0.840''
0.855''
0.870''

195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310
315
320
325
330
335
340
345
350
355
360
365
370
375
380
385

0.886''
0.901''
0.916''
0.930''
0.945''
0.960''
0.974''
0.989''
1.003''
1.017''
1.031''
1.045''
1.059''
1.073''
1.086''
1.100''
1.114''
1.127''
1.140''
1.154''
1.167''
1.180''
1.193''
1.206''
1.219''
1.232''
1.245''
1.258''
1.270''
1.283''
1.295''
1.308''
1.320''
1.333''
1.345''
1.357''
1.369''
1.382''
1.394''

390
395
400
405
410
415
420
425
430
435
440
445
450
455
460
465
470
475
480
485
490
495
500
505
510
515
520
525
530
535
540
545
550
555
560
565
570
575
580

1.406''
1.418''
1.430''
1.442''
1.453''
1.465''
1.477''
1.489''
1.500''
1.512''
1.523''
1.535''
1.546''
1.558''
1.569''
1.581''
1.592''
1.603''
1.614''
1.626''
1.637''
1.648''
1.659''
1.670''
1.681''
1.692''
1.703''
1.714''
1.725''
1.735''
1.746''
1.757''
1.768''
1.778''
1.789''
1.800''
1.810''
1.821''
1.831''

585
590
595
600
605
610
615
620
625
630
635
640
645
650
655
660
665
670
675
680
685
690
695
700
705
710
715
720
725
730
735
740
745
750
755
760
765
770
775

1.842''
1.852''
1.863''
1.873''
1.884''
1.894''
1.904''
1.915''
1.925''
1.935''
1.946''
1.956''
1.966''
1.976''
1.986''
1.996''
2.006''
2.016''
2.026''
2.036''
2.046''
2.056''
2.066''
2.076''
2.086''
2.096''
2.106''
2.115''
2.125''
2.135''
2.145''
2.154''
2.164''
2.174''
2.183''
2.193''
2.203''
2.212''
2.222''

780
785
790
795
800
805
810
815
820
825
830
835
840
845
850
855
860
865
870
875
880
885
890
895
900
905
910
915
920
925
930
935
940
945
950
955
960
965
970

2.231''
2.241''
2.250''
2.260''
2.269''
2.279''
2.288''
2.298''
2.307''
2.316''
2.326''
2.335''
2.344''
2.354''
2.363''
2.372''
2.382''
2.391''
2.400''
2.409''
2.418''
2.427''
2.437''
2.446''
2.455''
2.464''
2.473''
2.482''
2.491''
2.500''
2.509''
2.518''
2.527''
2.536''
2.545''
2.554''
2.563''
2.572''
2.580''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
13

13.5 Models TS128, TS256 & TS384


CALCULATED DISCHARGE HEAD TABLE FOR MODELS TS128, 256 & 384
Effluent weir length:

90.00

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
8
16
24
32
40
48
56
64
72
80
88
96
104
112
120
128
136
144
152
160
168
176
184
192
200
208
216
224
232
240
248
256
264
272
280
288
296
304

0.000''
0.096''
0.152''
0.199''
0.241''
0.280''
0.316''
0.350''
0.383''
0.414''
0.444''
0.474''
0.502''
0.529''
0.556''
0.582''
0.608''
0.633''
0.658''
0.682''
0.706''
0.729''
0.752''
0.774''
0.797''
0.819''
0.840''
0.862''
0.883''
0.904''
0.924''
0.945''
0.965''
0.985''
1.005''
1.025''
1.044''
1.063''
1.082''

312
320
328
336
344
352
360
368
376
384
392
400
408
416
424
432
440
448
456
464
472
480
488
496
504
512
520
528
536
544
552
560
568
576
584
592
600
608
616

1.101''
1.120''
1.139''
1.157''
1.175''
1.193''
1.211''
1.229''
1.247''
1.265''
1.282''
1.300''
1.317''
1.334''
1.351''
1.368''
1.385''
1.402''
1.418''
1.435''
1.451''
1.468''
1.484''
1.500''
1.516''
1.532''
1.548''
1.564''
1.580''
1.595''
1.611''
1.626''
1.642''
1.657''
1.672''
1.688''
1.703''
1.718''
1.733''

624
632
640
648
656
664
672
680
688
696
704
712
720
728
736
744
752
760
768
776
784
792
800
808
816
824
832
840
848
856
864
872
880
888
896
904
912
920
928

1.748''
1.763''
1.778''
1.793''
1.807''
1.822''
1.837''
1.851''
1.866''
1.880''
1.894''
1.909''
1.923''
1.937''
1.951''
1.965''
1.980''
1.994''
2.008''
2.021''
2.035''
2.049''
2.063''
2.077''
2.090''
2.104''
2.118''
2.131''
2.145''
2.158''
2.172''
2.185''
2.198''
2.212''
2.225''
2.238''
2.251''
2.264''
2.277''

936
944
952
960
968
976
984
992
1000
1008
1016
1024
1032
1040
1048
1056
1064
1072
1080
1088
1096
1104
1112
1120
1128
1136
1144
1152
1160
1168
1176
1184
1192
1200
1208
1216
1224
1232
1240

2.291''
2.304''
2.317''
2.330''
2.342''
2.355''
2.368''
2.381''
2.394''
2.407''
2.419''
2.432''
2.445''
2.457''
2.470''
2.482''
2.495''
2.507''
2.520''
2.532''
2.545''
2.557''
2.569''
2.582''
2.594''
2.606''
2.618''
2.631''
2.643''
2.655''
2.667''
2.679''
2.691''
2.703''
2.715''
2.727''
2.739''
2.751''
2.763''

1248
1256
1264
1272
1280
1288
1296
1304
1312
1320
1328
1336
1344
1352
1360
1368
1376
1384
1392
1400
1408
1416
1424
1432
1440
1448
1456
1464
1472
1480
1488
1496
1504
1512
1520
1528
1536
1544
1552

2.775''
2.787''
2.798''
2.810''
2.822''
2.834''
2.845''
2.857''
2.869''
2.881''
2.892''
2.904''
2.915''
2.927''
2.938''
2.950''
2.961''
2.973''
2.984''
2.996''
3.007''
3.019''
3.030''
3.041''
3.053''
3.064''
3.075''
3.086''
3.098''
3.109''
3.120''
3.131''
3.142''
3.153''
3.165''
3.176''
3.187''
3.198''
3.209''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
14

13.6 Model TS320


CALCULATED DISCHARGE HEAD TABLE FOR MODEL TS320
Effluent weir length:

114.0
0

(Inches)

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

GPM

Calculated
Head

0
8
16
24
32
40
48
56
64
72
80
88
96
104
112
120
128
136
144
152
160
168
176
184
192
200
208
216
224
232
240
248
256
264
272
280
288
296
304

0.000''
0.082''
0.130''
0.170''
0.206''
0.239''
0.270''
0.299''
0.327''
0.354''
0.380''
0.405''
0.429''
0.452''
0.475''
0.497''
0.519''
0.541''
0.562''
0.582''
0.603''
0.623''
0.642''
0.661''
0.681''
0.699''
0.718''
0.736''
0.754''
0.772''
0.790''
0.807''
0.824''
0.841''
0.858''
0.875''
0.892''
0.908''
0.924''

312
320
328
336
344
352
360
368
376
384
392
400
408
416
424
432
440
448
456
464
472
480
488
496
504
512
520
528
536
544
552
560
568
576
584
592
600
608
616

0.941''
0.957''
0.973''
0.988''
1.004''
1.019''
1.035''
1.050''
1.065''
1.080''
1.095''
1.110''
1.125''
1.139''
1.154''
1.169''
1.183''
1.197''
1.211''
1.226''
1.240''
1.254''
1.267''
1.281''
1.295''
1.309''
1.322''
1.336''
1.349''
1.363''
1.376''
1.389''
1.402''
1.416''
1.429''
1.442''
1.455''
1.468''
1.480''

624
632
640
648
656
664
672
680
688
696
704
712
720
728
736
744
752
760
768
776
784
792
800
808
816
824
832
840
848
856
864
872
880
888
896
904
912
920
928

1.493''
1.506''
1.519''
1.531''
1.544''
1.556''
1.569''
1.581''
1.594''
1.606''
1.618''
1.630''
1.643''
1.655''
1.667''
1.679''
1.691''
1.703''
1.715''
1.727''
1.739''
1.750''
1.762''
1.774''
1.786''
1.797''
1.809''
1.820''
1.832''
1.843''
1.855''
1.866''
1.878''
1.889''
1.900''
1.912''
1.923''
1.934''
1.945''

936
944
952
960
968
976
984
992
1000
1008
1016
1024
1032
1040
1048
1056
1064
1072
1080
1088
1096
1104
1112
1120
1128
1136
1144
1152
1160
1168
1176
1184
1192
1200
1208
1216
1224
1232
1240

1.957''
1.968''
1.979''
1.990''
2.001''
2.012''
2.023''
2.034''
2.045''
2.056''
2.067''
2.077''
2.088''
2.099''
2.110''
2.120''
2.131''
2.142''
2.152''
2.163''
2.174''
2.184''
2.195''
2.205''
2.216''
2.226''
2.237''
2.247''
2.257''
2.268''
2.278''
2.288''
2.299''
2.309''
2.319''
2.330''
2.340''
2.350''
2.360''

1248
1256
1264
1272
1280
1288
1296
1304
1312
1320
1328
1336
1344
1352
1360
1368
1376
1384
1392
1400
1408
1416
1424
1432
1440
1448
1456
1464
1472
1480
1488
1496
1504
1512
1520
1528
1536
1544
1552

2.370''
2.380''
2.390''
2.401''
2.411''
2.421''
2.431''
2.441''
2.451''
2.461''
2.470''
2.480''
2.490''
2.500''
2.510''
2.520''
2.530''
2.539''
2.549''
2.559''
2.569''
2.578''
2.588''
2.598''
2.607''
2.617''
2.627''
2.636''
2.646''
2.656''
2.665''
2.675''
2.684''
2.694''
2.703''
2.713''
2.722''
2.732''
2.741''

3985 Commerce Dr. St. Charles, IL 60174 Tel: 630-762-0380 Fax: 630-762-0390
www.hydroflotech.com
15