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pneumatic and hydraulic equipment 800-444-0522
DESICCANT AIR DRYER
Operation
The heatless dryer works by passing
compressed air through a tower filled with
desiccant. Moisture from the airstream is
adsorbed onto the desiccant thereby produc-
ing extremely dry outlet air. While one tower
is on-line performing the drying function, the
second tower is off-line being regenerated by
a portion (approx. 15%) of the discharge dry
air flow.
This operation is controlled by valves (V1 &
V2) which divert the flow of air to the on-line
tower and away from the regenerating tower.
At the same time, a purge valve (V3 or V4) al-
lows the regenerating air flow entering the
off-line tower to escape and thereby purge
the moisture adsorbed from the desiccant to
the atmosphere. On a 40F dewpoint dryer,
this process lasts for four minutes and thirty
seconds, at which time repressurization of
the off-line (regenerating) tower begins to
prevent desiccant bed fluidization. The purge
valve (V3 or V4) will close so that the off-line
tower is allowed to repressurize.
After repressurization is complete, the flow
valves (V1 & V2) will divert the drying air flow
to the previously off-line tower.
Simultaneously, a purge valve (V3 or V4) will
open allowing the previously on-line dryer
tower to depressurize and begin
regeneration. This will last for four minutes
and thirty seconds at which point the process
will again be reversed. The total cycle time is
ten minutes.
-40F pressure dewpoint. Performance to CAGI Standard 200
ADF 200.
Basic twin tower heatless dryer with drying in one tower and
regeneration in the other.
Low profile design places key maintenance points at operator
level for faster servicing.
Upflow drying for long desiccant life.
ASME coded pressure vessels with pressure relief valves
Activated alumina desiccant filled in towers from factory
(approx. 35 year life).
Desiccant fill and drain ports for easy maintenance
Tower cycle operation switched via electronic controller which
also monitors dryer operations and is MODBUS capable for
network connection.
150 PSIG maximum working pressure
Purge air exhausted through exhaust mufflers to reduce noise
levels.
Vessel pressure gauges installed on each tower.
Mounted on floor stand.
Dryer on/off switch and power on light.
115/160 NEMA 1 Electrics
High efficiency pre-filter and particulate afterfilter included and
mounted (except 15001800 cfm models shipped loose).
Optional EMS Energy Management System moisture load
control energy saver matches purge air rate to actual moisture
load during reduced or fluctuating air demand periods.
-100F pressure dewpoint option
Capacity ratings are based on 100 psig inlet air pressure, 100F inlet air temperature, 100% relative
humidity, and 100F ambient air temperature.
SCFM Dimensions
@ 40F In / Out Width Depth Height Weight
Model Dewpoint Connect (in. ) (in. ) (in. ) (in. ) (lbs. )
HL120 120 1.0 NPT 40.5 30 63 563
HL160 160 1.5 NPT 44.5 33 66 707
HL200 200 1.5 NPT 44.5 33 66 731
HL250 250 1.5 NPT 48.5 33 67 869
HL300 300 2.0 NPT 48.5 34 67 924
HL400 400 2.0 NPT 52.5 36 68 1115
HL500 500 2.0 NPT 56.5 40 82 1564
HL600 600 2.0 NPT 56.5 40 82 1664
HL800 800 3.0 NPT 64 52 88 2017
HL1000 1000 3.0 NPT 64 52 88 2237
HL1200 1200 3.0 NPT 64 52 88 2424
HL1500 1500 4.0 FLG 78.5 55 81 2974
HL1800 1800 4.0 FLG 84 61 94 3905
Ingersoll-Rand HL Series Heatless Dual Tower Desiccant Air Dryer
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