Description Value Unit

Component Name DIFFUSER PIPE -

Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
550 NPS x 95 THK. -
559 x 95 OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Ligament efficiency 51 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 52.66 MPa
Available thickness 93.00 mm
Condition 1 PASS -
Condition 2 FAILED APPENDIX 1, 1-2 APPLICABLE
Condition 3 PASS -
Required thickness based on circumferential stress 91.77 mm
Required thickness based on longitudinal stress 43.11 mm
Conclusion
DIFFUSER PIPE CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name PIPE CAP -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
550 NPS x 60 THK. Formed - 2:1 SEMI ELLIPSOIDAL
559 x 60 OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 52.66 MPa
Crown radius 395.10 mm
Knuckle radius 74.63 mm
Available thickness 49.00 mm
Condition PASS -
Required thickness 45.48 mm
Conclusion SAFE
PIPE CAP CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32
Size
Description Value Unit
Component Name SILENCER SHELL -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 10 THK OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 52.66 MPa
Available thickness 8.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 5.89 mm
Required thickness based on longitudinal stress 2.94 mm
Conclusion
SILENCER SHELL CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27
SAFE
Description Value Unit
Component Name SILENCER DISHED HEAD -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 12 THK OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 52.66 MPa
Crown radius 3218.40 mm
Knuckle radius 607.92 mm
Available thickness 8.20 mm
Condition PASS -
Required thickness 4.99 mm
Conclusion
Nozzle size 559 x 95 OD x Nominal thickness
Required thickness of nozzle 91.77 mm
Allowable stress of nozzle 52.66 MPa
Nozzle inside projection 500 mm
Pad plate provision YES -
Pad plate thickness 12 -
Pad plate width 200 -
Compensation area required 1842.26 mm
2
compensation area available 5820.34 mm
2
Conclusion SAFE
SILENCER DISHED HEAD CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37
SAFE
Description Value Unit
Component Name CONNECTING PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
450 NPS x 53 THK. -
457 x 53 OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 52.66 MPa
Available thickness 51.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 48.92 mm
Required thickness based on longitudinal stress 20.00 mm
Conclusion
CONNECTING PIPE-I CALCULATION
SAFE
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
FLANGE SA182 F22 MATERIAL 2500# IS REQUIRED.
Description Value Unit
Component Name CONNECTING PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
500 NPS x 60 THK. -
508 x 60 OD x Nominal thickness
Material SA387 Gr.22 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 52.66 MPa
Available thickness 58.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 54.08 mm
Required thickness based on longitudinal stress 22.11 mm
Conclusion
CONNECTING PIPE-II CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name DIFFUSER PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
550 NPS x 53 THK. -
559 x 53 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Ligament efficiency 51 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 51.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 48.23 mm
Required thickness based on longitudinal stress 20.61 mm
Conclusion
DIFFUSER PIPE CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
Description Value Unit
Component Name PIPE CAP -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
550 NPS x 32 THK. Formed - 2:1 SEMI ELLIPSOIDAL
559 x 32 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 111 MPa
Crown radius 445.50 mm
Knuckle radius 84.15 mm
Available thickness 25.20 mm
Condition PASS -
Required thickness 24.07 mm
Conclusion
Size
SAFE
PIPE CAP CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32
Description Value Unit
Component Name SILENCER SHELL -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 6 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 4.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 2.80 mm
Required thickness based on longitudinal stress 1.40 mm
Conclusion
SILENCER SHELL CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27
SAFE
Description Value Unit
Component Name SILENCER DISHED HEAD -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 0.147 MPa
Design Temperature 540
o
C
Size 3600 x 10 THK OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 100 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Thinning allowance 15 %
Allowable stress 111 MPa
Crown radius 3222.00 mm
Knuckle radius 608.6 mm
Available thickness 6.50 mm
Condition PASS -
Required thickness 2.37 mm
Conclusion
Nozzle size 559 x 53 OD x Nominal thickness
Required thickness of nozzle 48.23 mm
Allowable stress of nozzle 111 MPa
Nozzle inside projection 500 mm
Pad plate provision YES -
Pad plate thickness 10 -
Pad plate width 200 -
Compensation area required 1074.00 mm
2
compensation area available 4185.67 mm
2
Conclusion
SILENCER DISHED HEAD CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37
SAFE
SAFE
Description Value Unit
Component Name CONNECTING PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
450 NPS x 28 THK. -
457 x 28 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 26.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 24.37 mm
Required thickness based on longitudinal stress 11.11 mm
Conclusion SAFE
CONNECTING PIPE-I CALCULATION
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
FLANGE SA182 F91 MATERIAL 1500# IS REQUIRED.
Description Value Unit
Component Name CONNECTING PIPE -
Location HHP STEAM VENT SILENCER -
TAG PRAE-J-1435-F -
Design Pressure 10.689 MPa
Design Temperature 540
o
C
500 NPS x 30 THK. -
508 x 30 OD x Nominal thickness
Material SA387 Gr.91 CL.2 -
Joint efficiency 85 %
Corrosion allowance 2 mm
Mill tolerance 0 %
Allowable stress 111 MPa
Available thickness 28.00 mm
Condition 1 PASS -
Condition 2 PASS -
Condition 3 PASS -
Required thickness based on circumferential stress 27.23 mm
Required thickness based on longitudinal stress 12.41 mm
Conclusion
According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27
Size
SAFE
CONNECTING PIPE-II CALCULATION