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ASME STS-1,2006

Input values

Reference

3 sec gust basic wind speed, V


Importance factor, I

34 m/s
1.15

76.011 mph

SP-1275

1.15

Table I-3, ASME

Exposure category

Cl 4.3.3.4 ASME

Structural Category

IV

IV

Table I-2, ASME

Stack height, h

40 m

131.23 ft

stack outer dia, D

3.5 m

11.48 ft

Minimum thickness

4.76 mm

0.1875 in

plate thickness
Corrosion allowance, Internal

3.00 mm

Corrosion allowance, external

0.00 mm

Minimum thickness required

7.76 mm

16-40m

8 mm

0.315 in

4.3-16m

10 mm

0.394 in

Adopted thickness 0-4.3m

12 mm

0.472 in

first mode frequency, n1


Mass/unit length of top 1/3 stack,

ma

Air density

Table 4.4.7, ASME

1.898 Hz
621.2 kg/m

417.7 lb/ft

1.225 kg/cum

0.076 lbm/ft3

Moment of Inertia, Iz
Damping calculaton
Structural damping, s
Stack dia at top 1/3h, D_

0.002
3.500 m

Table 5.1, ASME

11.48 ft

Vel.pr expo. Coeff, Kz

1.340

Table I-4, ASME

Topographic factor, Kzt

1.000

Fig I-2, ASME

Velocity pressure at h, qz

1.1 kN/m2

D*(qz)^0.5

3.66

h/D

11.43

22.793 psf

Eq 4.4, ASME

54.82

0.7

Force coefficient, cf

0.62 (upto 24m)

Table I-5, ASME

1.4

Force coefficient, cf

1.05 (upto 40m)

Table I-5, ASME

b_
_
Mean hourly wind speed, Vz_
Aero dynamic damping, a
total damping,

0.65
0.154
25.27 m/s
0.0045
0.007 s+a

Table I-1, ASME


Table I-1, ASME

82.838 ft/sec

Gust effect calculation


Zmin
c
Equi.str ht, z_
Intensity of turbulence, Iz_
l
_
Intergral length scale of turbulence, Lz
Background response, Q
factor gq
factor gv

4.572 m
0.2
24 m

3.400
3.400

15 ft
0.2
78.740 ft
0.173

Table I-1, ASME

500 ft
0.200
594.986
0.892

Table I-1, ASME

Table I-1, ASME

Table I-1, ASME

App I, ASME
App I, ASME

gr
N1
Rn
Rh
RB
Rd
Resonant Response factor, R
Calculated Gust factor, Gf
Assumed Gust factor, Gf

4.340
13.632
0.0265
0.06972
0.51541
0.21647
0.304
0.912
1.0

App I, ASME

h
b
d

13.832
1.210
4.052

GEOMETRY
Shell
Inernal
External
Sectional
Section
Elevation External thickness corrosion corrosion Full weight
area
Full inertia modulus
(mm)
Dia (mm)
(mm)
(mm)
(mm)
(kN/m)
(cm2)
J (cm4)
W (cm3)
0
3500
12
3
0
10.322
1314.95
2.00E+07 114271
2000
3500
12
3
0
10.322
1314.95
2.00E+07 114271
4300
3500
10
3
0
8.607
1096.42
1.67E+07
95390
6000
3500
10
3
0
8.607
1096.42
1.67E+07
95390
8000
3500
10
3
0
8.607
1096.42
1.67E+07
95390
10000
3500
10
3
0
8.607
1096.42
1.67E+07
95390
12000
3500
10
3
0
8.607
1096.42
1.67E+07
95390
14000
3500
10
3
0
8.607
1096.42
1.67E+07
95390
16000
3500
8
3
0
6.889
877.64
1.34E+07
76443
18000
3500
8
3
0
6.889
877.64
1.34E+07
76443
20000
3500
8
3
0
6.889
877.64
1.34E+07
76443
21300
3500
8
3
0
6.889
877.64
1.34E+07
76443
24000
3500
8
3
0
6.889
877.64
1.34E+07
76443
26000
3500
8
3
0
6.889
877.64
1.34E+07
76443
28000
3500
8
3
0
6.889
877.64
1.34E+07
76443
30000
3500
8
3
0
6.889
877.64
1.34E+07
76443
32000
3500
8
3
0
6.889
877.64
1.34E+07
76443
34000
3500
8
3
0
6.889
877.64
1.34E+07
76443
36000
3500
8
3
0
6.889
877.64
1.34E+07
76443
38000
3500
8
3
0
6.889
877.64
1.34E+07
76443
40000
3500
8
3
0
6.889
877.64
1.34E+07
76443

LOAD CALCULATIONS

Elevation External
(mm)
Dia (mm)
0
3500
2000
3500
4300
3500
6000
3500
8000
3500
10000
3500
12000
3500
14000
3500
16000
3500
18000
3500
20000
3500
21300
3500
24000
3500
26000
3500

Velocity
wind load
Shear
Moment
pressure
Force
Wind
along wind due to Shear due
due to
coefficie coefficient pressure,
dir
wind
to wind
wind wz_
nt, Kz
(Cf)
qz (kN/m2) wz_(kN/m) wz_(kN) wz_(kN)
(kNm)
0.85
0.7
0.692
0.065
5.041
50.411
20.511
0.85
0.7
0.692
0.065
4.911
49.112
20.648
0.85
0.7
0.692
0.065
4.762
47.619
16.589
0.9
0.7
0.733
0.069
4.645
46.450
18.145
0.95
0.7
0.774
0.073
4.500
44.998
17.541
1
0.7
0.814
0.076
4.347
43.470
16.911
1.04
0.7
0.847
0.079
4.188
41.881
16.262
1.07
0.7
0.871
0.082
4.025
40.247
15.590
1.11
0.7
0.904
0.085
3.855
38.551
14.902
1.13
0.7
0.920
0.086
3.682
36.824
12.971
1.16
0.7
0.945
0.089
3.505
35.052
11.259
1.17
0.7
0.953
0.089
3.389
33.890
16.198
1.2
0.7
0.977
0.092
3.141
31.414
11.447
1.22
1.4
0.994
0.186
2.769
27.686
9.938

28000
30000
32000
34000
36000
38000
40000

3500
3500
3500
3500
3500
3500
3500

1.24
1.26
1.28
1.3
1.31
1.33
1.34

1.4
1.4
1.4
1.4
1.4
1.4
1.4

1.010
1.026
1.042
1.059
1.067
1.083
1.091

0.189
0.193
0.196
0.199
0.200
0.203
0.205

2.390
2.005
1.613
1.216
0.816
0.409
0

23.897
20.046
16.135
12.162
8.159
4.095
0.000

8.404
6.845
5.262
3.664
2.044
0.409
0

STRESS VERIFICATIONS
Material properties
Steel for shell
fy
Mean temperature of shell
Fy, op
E, op
parameters
2.8Fy/E
7.2Fy/E
10Fy/E
Le = 2h
Factor of safety
Maximum stiffener spacing
Design stiffener offset

Elevation
(mm)
0
2000
4300
6000
8000
10000
12000
14000
16000
18000
20000
21300
24000
26000
28000
30000
32000
34000
36000
38000
40000

Axial
force
(kN)
772.15
746.83
722.36
699.06
666.17
631.28
596.39
561.50
530.05
498.59
467.14
440.51
400.23
360.45
343.17
326.39
185.12
169.34
154.06
139.28
0.00

Shear
force
(kN)
167
165
163
161
155
148
140
132
123
114
105
97
86
76
68
58
45
35
25
15
0

Bending
moment
(kNm)
4045
3708
3325
3046
2728
2424
2135
1862
1605
1366
1146
1014
762
594
442
309
204
117
53
11
0

S275JR
275
150
200
203000

N/mm2
degC
N/mm2
N/mm2

0.0028
0.0071
0.0099
80000 mm
1.5
7000 mm
3000
mm

22.96588 ft

Complied?

t/D
0.0026
0.0026
0.0020
0.0020
0.0020
0.0020
0.0020
0.0020
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014
0.0014

STIFFENER VERIFICATIONS
Stiffener considered L 150*10
Moment of Inertia
258
Area
29.3
Section modulus
64.02
Elastic modulus, E
203000

29.00653 ksi
29441624 psi

(t/D <=10Fy/E)

OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK

cm4
cm2
cm3
N/mm2

1
N/A
(N/mm2)
7.82
7.57
9.40
9.10
8.67
8.22
7.76
7.31
9.65
9.08
8.51
8.02
7.29
6.57
6.25
5.95
3.37
3.08
2.81
2.54
0.00

Table 4.4.7, ASME

2
M/W
(N/mm2)
47.08
43.15
49.67
45.50
40.75
36.21
31.89
27.81
33.51
28.52
23.92
21.17
15.91
12.40
9.23
6.45
4.26
2.44
1.11
0.23
0.00

3
fc
(N/mm2)
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.002
0.002
0.002
0.002
0.002
0.002
0.002
0.002

Wind
Stiffener pressure
Elevation spacing, coeff, q
ls (mm) (kN/m2)
(mm)
0
3000
0.692
2000
3000
0.692
4300
3000
0.692
6000
3000
0.733
8000
3000
0.774
10000
3000
0.814
12000
3000
0.847
14000
3000
0.871
16000
3000
0.904
18000
3000
0.920
20000
3000
0.945
21300
3000
0.953
24000
3000
0.977
26000
3000
0.994
28000
3000
1.010
30000
3000
1.026
32000
3000
1.042
34000
3000
1.059
36000
3000
1.067
38000
3000
1.083
40000
3000
1.091

Min.
Stiffener
inertia
(cm4)
2.74
2.74
2.74
2.90
3.06
3.23
3.35
3.45
3.58
3.64
3.74
3.77
3.87
3.93
4.00
4.06
4.13
4.19
4.23
4.29
4.32

Allowable
compress.
stress in
stiffeners
Sccs
N/mm2
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728
9.728

Min.
sectional
area of
stiffener
cm2
3.74
3.74
3.74
3.96
4.18
4.40
4.57
4.70
4.88
4.97
5.10
5.14
5.27
5.36
5.45
5.54
5.63
5.71
5.76
5.85
5.89

Min.
sectional
modulus
of stiffener Stiffener
Ss cm3 verification
10.0
OK
10.0
OK
10.0
OK
10.6
OK
11.2
OK
11.8
OK
12.2
OK
12.6
OK
13.1
OK
13.3
OK
13.7
OK
13.8
OK
14.1
OK
14.4
OK
14.6
OK
14.8
OK
15.1
OK
15.3
OK
15.4
OK
15.7
OK
15.8
OK

ASME STS-1,2006

Table I-3, ASME


Cl 4.3.3.4 ASME
Table I-2, ASME

120

1.31

131.23

1.34

11.43

1.05

140

1.36

25

1.2

Table 4.4.7, ASME

Table 5.1, ASME

Table I-4, ASME

Table I-5, ASME


Table I-5, ASME
Table I-1, ASME
Table I-1, ASME

Table I-1, ASME


Table I-1, ASME

Table I-1, ASME


Table I-1, ASME

0.6h or zmin

k1

k2

k3

kzt

1.0

Corroded Sectiona
Full
Section Radius of
thickness
l area
inertia J modulus gyration Ladder Walkway
(mm)
(cm2)
(cm4)
W (cm3)
(cm)
presence presence
9.0
987.06 1.50E+07 85924
123.43
0
0
9.0
987.06 1.50E+07 85924
123.43
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
7.0
768.15 1.17E+07 66945
123.50
0
0
5.0
548.99 8.38E+06 47900
123.57
0
0
5.0
548.99 8.38E+06 47900
123.57
0
0
5.0
548.99 8.38E+06 47900
123.57
0
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
1
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
0
5.0
548.99 8.38E+06 47900
123.57
1
1
5.0
548.99 8.38E+06 47900
123.57
1
0

Moment Fluctuati
due to
ng Wind
wind wz_ load Wd
(kNm)
(kN)
1455
0.00
1340
0.16
1211
0.35
1119
0.48
1014
0.64
912
0.80
814
0.96
719
1.12
628
1.28
542
1.44
460
1.60
409
1.71
308
1.93
238
2.09

Shear
due to
wind
wd(kN)
67.45
67.13
66.33
65.52
64.23
62.63
60.70
58.45
55.89
53.00
49.79
47.57
42.37
38.19

Moment
due to
wind wd
(kNm)
1649
1527
1387
1284
1165
1048
934
824
717
616
520
461
347
271

Total V
on
cylinder
(kN)
117.860
116.240
113.953
111.966
109.230
106.098
102.583
98.701
94.438
89.822
84.840
81.456
73.782
65.881

Total M
on
cylinder
(kNm)
3104.00
2867.00
2598.00
2403.00
2179.00
1960.00
1748.00
1543.00
1345.00
1158.00
980.00
870.00
655.00
509.00

Shell
weight
(kN)
303.05
282.41
262.61
247.98
230.77
213.55
196.34
179.13
165.35
151.57
137.79
128.83
110.23
96.45
82.67
68.89
55.12
41.34
27.56
13.78
0

Ladder wt
(kN)
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.68
4.00
3.50
3.00
2.50
2.00
1.50
1.00
0.50
0.00

Additional loads (wind load on ladders + horizontal thrust


Shear
Moment
due to
due to
wind on wind on Shear due
ladders ladders to thrust
(kN)
(kNm) loads (kN)
4.68
169
44.2
4.68
158
44.2
4.68
145
44.2
4.68
136
44.2
4.68
125
41.4
4.68
114
37.1
4.68
103
32.8
4.68
92
28.5
4.68
81
24.2
4.68
69
19.9
4.68
58
15.6
4.68
51
11.3
4.00
37
8.5
3.50
29
7

176
122
79
44
20
5
0

2.25
2.41
2.57
2.73
2.89
3.05
3.21

33.70
28.89
23.75
18.29
12.52
6.42
0

203
144
94
54
24
6
0

57.598
48.933
39.886
30.457
20.677
10.514
0.000

379.00
266.00
173.00
98.00
44.00
11.00
0.00

3.00
2.50
2.00
1.50
1.00
0.50
0.00

21
15
10
5
2
0
0

7
7
3.5
3.5
3.5
3.5
0

Table 4.4.7, ASME

T/A
(N/mm2)
1.69
1.67
2.12
2.09
2.02
1.93
1.82
1.72
2.25
2.08
1.91
1.77
1.57
1.39
1.23
1.06
0.83
0.65
0.46
0.26
0.00

Allow.
Compressi
ve stress
1 + 2 Vonmises Parameter Parameter
Scl
Verify
(N/mm2) (N/mm2)
Ks
Y
(N/mm2) N/A < Scl
54.90
54.90
1.053
1.00
87.00
OK
50.72
50.72
1.053
1.00
87.00
OK
59.07
59.07
1.225
1.00
67.67
OK
54.60
54.60
1.225
1.00
67.67
OK
49.42
49.42
1.225
1.00
67.67
OK
44.43
44.43
1.225
1.00
67.67
OK
39.66
39.66
1.225
1.00
67.67
OK
35.12
35.12
1.225
1.00
67.67
OK
43.16
43.16
1.410
1.00
48.33
OK
37.60
37.60
1.410
1.00
48.33
OK
32.43
32.44
1.410
1.00
48.33
OK
29.19
29.19
1.410
1.00
48.33
OK
23.20
23.20
1.410
1.00
48.33
OK
18.97
18.97
1.410
1.00
48.33
OK
15.48
15.48
1.410
1.00
48.33
OK
12.40
12.40
1.410
1.00
48.33
OK
7.63
7.63
1.410
1.00
48.33
OK
5.53
5.53
1.410
1.00
48.33
OK
3.91
3.91
1.410
1.00
48.33
OK
2.77
2.77
1.410
1.00
48.33
OK
0.00
0.00
1.410
1.00
48.33
OK

Allowable
bending
stress Sbl Verify N/A
(N/mm2) +M/W< Sbl
87.00
OK
87.00
OK
67.67
OK
67.67
OK
67.67
OK
67.67
OK
67.67
OK
67.67
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK
48.33
OK

Additiona
Insulatio
l dead
n wt (kN) load (kN)
0
0
0
0
0
4
0
11
0
13
0
13
0
13
0
13
0
13
0
13
0
13
0
17
0
12
0
0
0
0
0
25
0
0
0
0
0
0
0
25
0
0

Live
loads
(kN)

10

100

100

ds (wind load on ladders + horizontal thrust loads)


Moment
due to
thrust
Total
Total
loads
shear
Moment
(kNm)
(kN)
(kNm)
772
166.74
4045
683
165.12
3708
582
162.83
3325
507
160.84
3046
424
155.31
2728
350
147.87
2424
284
140.06
2135
227
131.88
1862
179
123.31
1605
139
114.40
1366
108
105.12
1146
93
97.43
1014
70
86.28
762
56
76.38
594

Total
Dead
load (kN)
562.15
536.83
512.36
489.06
456.17
421.28
386.39
351.50
320.05
288.59
257.14
230.51
190.23
160.45
143.17
126.39
85.12
69.34
54.06
39.28
0

Total wt
(kN)
772.15
746.83
722.36
699.06
666.17
631.28
596.39
561.50
530.05
498.59
467.14
440.51
400.23
360.45
343.17
326.39
185.12
169.34
154.06
139.28
0.00

42
28
21
14
7
0
0

67.60
58.43
45.39
35.46
25.18
14.51
0.00

442
309
204
117
53
11
0

Allowable
circumfere
ntial stress
Verify
Parameter
Scc
Verify fc Combined combined Scl
K (for Scc) (N/mm2)
< Scc
Scl and Scc and Scc <1
1.0
26.76
OK
0.63
OK
1.0
26.76
OK
0.58
OK
1.0
18.36
OK
0.87
OK
1.0
18.36
OK
0.81
OK
1.0
18.36
OK
0.73
OK
1.0
18.36
OK
0.66
OK
1.0
18.36
OK
0.59
OK
1.0
18.36
OK
0.52
OK
1.0
11.08
OK
0.89
OK
1.0
11.08
OK
0.78
OK
1.0
11.08
OK
0.67
OK
1.0
11.08
OK
0.60
OK
1.0
11.08
OK
0.48
OK
1.0
11.08
OK
0.39
OK
1.0
11.08
OK
0.32
OK
1.0
11.08
OK
0.26
OK
1.0
11.08
OK
0.16
OK
1.0
11.08
OK
0.11
OK
1.0
11.08
OK
0.08
OK
1.0
11.08
OK
0.06
OK
1.0
11.08
OK
0.00
OK

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