Product: Kiln Shell Temperature Scanning System

Supplier Thermoteknix Systems Limited, England

Model: Centurion TK 30 with WinCem Graphic
Sensor
1.1 Scanning speed 20 Hz.
20 Hz is data collection speed.
Motor can have rotation speed
up to 100 Hz
1.2 Calculated no of lines of data per rev
(assuming 4 RPM kiln speed)
300 line of data per rev for kiln
speed of 4 rpm
1.3 Data Collected Per Scan
a) Number of Samples
b) Number of Measurement Spot used
2240
1120
1.4 A. Temperature measurement spot size.
90% Modulation
B. Spot Detection size. 50% Modulation
< 1 mili radians
< 2 mili radians
1.5 Scan Angle 100 deg (configurable)
1.6 Scanning motor Brushless
1.7 Scanner controls Fully Digital. Scanner access
software provided
1.8 Internal checking 2 internal references
100 & 250 C
1.9 Scanning Optics All Reflective Mirror Assembly. No
Lens in the system
1.10 IR detector wavelength 3.3 - 4.2 micrometers
1.11 Temperature detection accuracy 4 deg C at 100 - 250 C.
<1% at 250 700 C
1.12 Temperature detection repeatability <1C
5C (one calibration per year)
1.13 Thermal Sensitivity <8C @ 100C
1.14 Temperature measurement range 100 deg C to 700 deg C
1.15 Scanner location We shall recommend scanner
location on receipt of site drawings
1.16 Scanner environmental protection IP 62
1.17 Ambient operating temperatures -5C to +50C
1.18 Ambient operating Relative humidity 93% RH @ 40C
KILN SHELL SCANNER
1.19 Supplier recommended protection Canopy to protect from direct rain
and sun
1.20 Is air conditioning required? NO
1.21 Communications with CCR RS 485 / RS 422
1.22 Cooling/viewing window cleaning Using dedicated blower supplied
with system
1.23 Is compressed air required? NO
1.24 Recommended re-calibration period Annual
1.25 Size width x height x depth 260 x 336 x 340
1.26 Weight 35 kgs
1.27 Scanner power consumption 50 watts
1.28 Ancilliary power consumption (cooling etc) 0.75 kW max
Item Description Requirement
2.1 Operating System Windows XP / Windows Vista
2.2 Client/server system Fully Client Server System.
Remote viewing on clients & data
storage on remote storage system
2.3 Networking Yes
2.4 Connectivity to kiln control system & Shell
Cooling Fan Control
Digital/4 - 20 mA/OPC.
2.5 Data Display in 1, 2 or 4 user defined windows:
2.5.a Live Profile with live scan. Not just
Max, Min and Avg
2.5.b Envelope comprising live profile and
last revolution max/min for every
point measured along the kiln
2.5.c Map of all points displayed
2.5.d Subtraction
2.5.e Trend on Temperature spot/area
tool
2.5.f Trend on Alarm
2.5.g Prediction of future temperature
2.5.h Real 3D (NOT relief)
2.5.j 2D Coating at any point along the
kiln
2.5.k History recall. Can be recalled while
viewing live data
2.5.l Data Magnification
2.5.m Campaign high temperatures (user
defined) for re-bricking planning
2.5.n Bricking chart display
2.5.o 10 colour pallettes
2.6 Analysis tools Unlimited spots
Kiln shell temperature scanning system software
Unlimited Areas
Trend on spot/area with prediction.
Historical, Live and Prediction
Trend
Trend on tyre slip with prediction
2.7 Alarms High/Low alarms on all temperature
tools
2.8 Live ring migration (Tyre slip) Yes.
2.9 Histories Automatic configurable History
Storage
2.10 Scanner/kiln alignment via software Yes
2.11 Digital communication with scanner for
trouble shooting
Yes.
2.12 Daily printouts A worst case over the last 24
hours
The history map for the last hour
The current live map
2.13 Auto Rotation control Software monitors the rotation input
and changes over to manual without
user intervention if the kiln speed
drops below a user-configurable
threshold. When the rate increases
again it reverts to switch control.
2.14 Shadow elimination Can be suggested if needed.