Sizing Calculation of General Service Pumps

Sl. No.
Description of the
Consumers
Water Requirement
(US GPM) Operation
Pressure Drop in
the cooler (psi)
Design Pressure of
the Coolers (psig)
1
CT # 20 Evaporative
Coolers 36 Continuous
2
CT # 41 Evaporative
3
CT # 42 Evaporative
4
HRSG # 41 Blowdown
Tank 4 Continuous
5
HRSG # 42 Blowdown
Tank 4 Continuous
6
Cooling Tower
Emergency Make-up 374 During Emergency
7
Service Water Fill to
CW & ACW piping. 0
Before
Starting of the
plant.
8
Service Water for HP
Atmospheric Drain
Tank 5
During Starting
of the plant.
9 Hose Station 60 Intermittent
10 Total 555
Sizing Calculation for Service Water Pumps.
A. Calculation of Service Water Requirements :
B. Calculation of Service water requirement for condensing steam during start-up in the HP Atmospheric Drain Tank for HP Steam.
1. Calculation of total HP & Seal Steam Pipe Weight
Sl. No. Description Pipe Size (NB, inch)
Pipe thicness,
Sch
Total length of
Pipe, (ft)
Pipe unit weight,
lb/ft
1 HP Steam pipe 8 XS 81.83
43.39
14.98
28.57
4 HP Steam pipe 4 XS 2.50 14.98
5 HP Steam pipe 2 160 1.08
7.46
6 HP Steam pipe 6 XS 176.67 28.57
7 HP Steam pipe 4 XS 3.58 14.98
8 HP Steam pipe 2 160 1.08 7.46
9 Total weight
10
Considering 30%
margin, Total weight
Sl. No.
Total Weight of the
pipe, W
p
(lb)
Specific heat of piping
material, s (Btu/lb
0
F)
HP Steam
Pressure
during warm-
up, P (psig)
HP Steam
Pressure during
warm-up, P
(psia)
Saturation
temperature of
Steam, t (
0
F)
2. Calculation of amount of condensate formed during pipe warm-up
1 14333.00 0.144 480.422 495.12 466
Sl.no.
Total Length of the
Pipe, L (ft)
External Area of the
pipe, A (ft
2)
Heat loss
through pipe
insulation , H
(Btu/sq.ft.hr.
0
F)
Enthalpy of
vaporisation of
steam, h
fg
(Btu/lb)
Temperature
difference , t (
0
F)
1 81.83 0.41 0.286 756.17 437.00
2 1.50 0.11 0.286 756.17 437.00
3 80.42 0.24 0.286 756.17 437.00
4 2.50 0.11 0.286 756.17 437.00
5 1.08 0.03 0.286 756.17 437.00
6 176.67 0.24 0.286 756.17 437.00
7 3.58 0.11 0.286 756.17 437.00
8 1.08 0.03 0.286 756.17 437.00
9 Total
10 Consider
4. Calculation of the mass of the codensate while entering into the Atmospheric HP Drain Tank
Sl. No
Total amount of
condensate flash in
the Tank, lb/hr X=
[W*(h
f
-h
f1
)]/(h
g
-h
f1
)
Total Condensate Flow
in the Atmospheric HP
Flash Tank, W (lb/hr)
Saturation
Temperasture
of condensate
,
0
F
Enthalpy of
Satuation liquid,
h
f
(Btu/lb)
Pressure inside the
Atmospheric HP
Flash Tank, psia
1 445.87 1601.00 466 448.37 14.00
5. Calculation of Service water requirement for cooling HP drain during star-up in the Atmosphric Drain Tank
3. Calculation of radiation loss condensate load
Sl No.
Condensate flow,W (
lb/hr)
Condensate Enthalpy,
h
c
(Btu/lb)
Service water
temperature ,
t
s
(
0
F)
Service Water
Enthalpy,
h
s
(Btu/lb)
Mixing Water
Temerature , t
m
(
0
F)
1 1155.13 177.71 60.00 28.0596 140.00
2 Consider 25% margin
3 Let us consider
Sl. No. Description Unit Data
1
Total Service Water
requirement for
complete Plant US GPM 555
2
Considering 10%
margin to take of
wear & tear as per
DBR US GPM 610.5
3
Consider 2X50%
Pumps, the capacity
of each pump. US GPM 305
4
Selected capacity of
each Pump US GPM 300
1
Main Service Water
Header 6
6.625 0.28
6.065
2
Main Service Water
Header 4
4.5 0.237
4.026
3 Branch 2.5
2.875 0.203
2.469
6. Selection of Service Water Pump's Parameters
7. Calculation of Frictional Head (OLD)
SL. No. Description Pipe Size (NB, Inch) Pipe OD (inch)
Pipe Thickness
(inch)
Pipe ID (inch)
4
Individual pipe
connected to
evaporative cooler 1
1.315 0.179
0.957
5 Total
SL. Description Unit Data Remarks
1 Total length of pipe ft 1500
2
Margin considered for
equivalent length of
fitting % 20
3
Total length of pipe
considering 20%
margin ft 1800
4 Total flow gpm 600
5 Head loss ft/100ft 2.33
Total Head Loss
through piping and
fitting considering
20% margin ft 50.328
Terminal Point
Elevation ft 5909
Plant Elevation at
Service water Tank ft 5936
Difference in
Elevation ft 27
Service Water Tank
inlet nozzle height
from ground ft 25 Assumed
Total Static head from
TP to Service water
inlet nozzle ft 52
Calculation of head loss through 6" pipe from TP to Service Water Tank
Total head loss for
friction and static
height ft 102.328
Sp. Gravity of water lbm/ft
3
62.341
Total Pressure loss psig 44
Terminal Point
Pressure psig 85 -125
Residual Pressure psig 76
Pressure available at
Service Water Tank
inlet 32
So the pipe size
6" is acceptable
Static height at
potable water TP ft 27
Total head loss at
potable water TP due
to friction and static
height ft 77
Pressure loss at
Potable Water TP psig 33
Sl. No Description Unit Data Remarks
1
Frictional head
through piping and
fitting ft of water column 57.47 Ref cal
2
Considering 20%
margin ft of water column 68.96
2 Static Head ft of water column 7.5 Assumed.
3 TDH of the pump ft of water column 76.46
4 Selected Pump TDH ft of water column 80
SL No. Description Data
1 Nos. of Pumps 2X50%
2
Capactity of each
Pump, US GPM 300
3 TDH of the Pump 80
9. Selection of Service Water Pumps
8. Calculation of Pump Head
Sl. No Description Unit Data
1 Pump Capacity US GPM 300
2 Pump Head ft of WC 80
3 Sp.gravity of water 1
4 Efficiency of pump % 75
5 Motor efficiency % 90
6 Pump BHP HP 8.67
7
Considering 15%
margin, Pump shaft
input power HP 9.97
9
Selected Pump input
power HP 10.0
8 Motor input power HP 11.1
9
Selected Motor input
Power HP 15
SL No. Description USGPM ft
3
/sec m/sec ft/sec
1
Service Water Tank
Filling Line 600.000 1.337 2.500 8.202
2
Individual Header to
Pump Suction 300.000 0.668 1.800 5.906
3
Pump Discharge 300 0.668 3.00 9.843
4
Common discharge
header 600 1.337 3.00 9.843
5
Header for HP
Atmospheric Head
Tank and service
water hose 65 0.145 3.00 9.843
6 HP Head Tank 5 0.011 3.00 9.843
Flow through pipe Recommended Velocity
10.0 Selection of the KW rating of the Service Water Pump Motor
7
Common Header for
combined Cycle ,
Simple Cycle Plant
and Cooling Tower
Plant Area 600 1.337 3.00 9.843
8
Header to Cooling
Tower Area 484 1.078 3.00 9.843
9
Cooling Tower
Emergency Make-up 374 0.833 3.00 9.843
10
Header to Simple and
Combined Cycle Plant 193.6 0.431 3.00 9.843
11
Combined Cycle Plant
# 41 110 0.245 3.00 9.843
12
Service Water to Blow
down Tank # 41 4 0.009 3.00 9.843
13
Header for
Evaporative Cooler for
Module B of unit # 41 18 0.040 3.00 9.843
14
Header for Combined
Cycle Plant # 42 &
Simple Cycle Plant #
20 149.6 0.333 3.00 9.843
15
Blow down header
from Simple Cycle 11 0.025 1.00 3.281
16
Blow down header
from Simple Cycle #
20 and combined
Cycle # 41 22 0.049 1.00 3.281
13
Blow down header
from Simple Cycle #
20 and combined
Cycle # 41 & 42 33 0.074 1.00 3.281
14 Recirculation line 184 0.410 3.00 9.843
15
Outlet of HP
Atmospheric Drain
Tank 8.05 0.018 1.00 3.281
1
Individual Pump
Discharge Pump 4
4.5 0.237
4.026
2
Common Service
Water Discharge
Header 6
6.625 0.28
6.065
3
Header in STG
Building 2
2.375 0.218
1.939
4
Individual pipe
connected to HP
Atmospheric Drain
Tank 1
1.315 0.179
0.957
5
Common Header for
combined Cycle ,
Simple Cycle Plant
and Cooling Tower
Plant Area 6
6.625 0.28
6.065
6
Common Header for
CT make-up 6
6.625 0.28
6.065
7 Header to CT make-up 4
4.5 0.237
4.026
8
Common Header for
combined Cycle &
Simple Cycle Plant
Area 3
3.5 0.216
3.068
9
Header for Combined
Cycle Plant #41 3
3.5 0.216
3.068
10
Header to Evaporative
Cooler # 41 2
2.375 0.218
1.939
11
Cooler B # 41 1
1.315 0.179
0.957
12
Header for CTG # 42 &
20 3
3.5 0.216
3.068
13 Header for CTG # 20 3
3.5 0.216
3.068
14 Header for CTG # 20 2
2.375 0.218
1.939
7. Calculation of Frictional Head (Revised Design Condition)
SL. No. Description Pipe Size (NB, Inch) Pipe OD (inch)
Pipe Thickness
(inch)
Pipe ID (inch)
15
Cooler B # 20 1
1.315 0.179
0.957
16
Pump Minimum flow
recircualtion line 3
3.5 0.216
3.068
17
Common header for
recirculation line 6
6.625 0.28
6.065
18
Pipe Line from City
Water TP to Service
Water Tank inlet 6
6.625 0.28
6.065
Sl.No.
Ratio of Orifice
Diameter to Pipe
Diameter "" Flow Coefficient "C"
Orifice "K" =
(1-
^2)/(C^2*
^4
) Remarks
1 0.5 0.62
31.22
is assumed
as 0.5 and flow
is turbulent
Sl. No. Description Unit
Data Remarks
1 Pressure drop psi 1.56
From
Manufacturer's
Catalog
2 Density of Water lbm/ft
3
62.0585
From Steam
Table at 95
0
F
3 Pressure drop ft of WC 3.62
1
Friction Loss from
Pump Discharge upto
Evaporative Cooler
Module RH # 20 ft of WC 89.40
2
Considering 20%
margin, Friction loss ft of WC 96.55
3 Static Head ft of WC 7.50
4 TDH ft of WC 104.05
Calculation of Pressure drop through 1 inch 100 mesh Y Strainer
Calculation of Pump TDH at Design Condition
Calculation of "K" factor for Orifice
5 TDH (Selected) ft of WC 110.00
Sl. No Description Unit Data 5 gpm
Minimum Flow 0
gpm
Maximum Flow 10
gpm
1
Friction Loss from
Pump Discharge upto
Upstream of Control
valve of HP
Atmospheric Drain
Tank ft of WC 46.48 45.93 48.12
2
Considering 20%
margin, Friction loss ft of WC 55.77 55.11 57.74
3
Static Head
Considered ft of WC 7.50 7.50 7.50
4
Total Head loss at
upstream control
valve ft of WC 63.27 62.61 65.24
5
Pressure Head
Available at upstream
of control Valve ft of WC 46.73 47.39 44.76
6
Density of Water at
95
0
F lbm/ft
3
62.0585 62.0585 62.0585
7
upstream of control
Valve psig 20.14 20.42 19.29
8
Consider velocity
through the sparger
pipe ft/sec 50.00 50.00 50.00
9 Velocity head ft of WC 38.82 38.82 38.82
10
Pressure required at
downstream of
Control Valve psig 16.73 16.73 16.73
Sl.No Description Unit Data Flow 0 gpm Flow 10 gpm
1 Flow rate gpm 5.00 0.00 10
2 Inlet Pressure psig 20.14 20.42 19.29
A. Control Valve : TCV-43150-01 : Service Water Supply Line to HP Atmospheric Drain Tank
Calculation of Control Valve Parameters
Selection of Control Valve : TCV-43150-01 : Service Water Supply Line to HP Atmospheric Drain Tank
3 Oulet Pressure psig 16.73 16.73 16.73
1
Total condensate flow
into the tank lb/hr 1155.13
2
Temperature of
condensate and water
mixture
0
F 140.00
3
Density of Water at
140
0
F lbm/ft3 61.3757
4
Volume flow rate of
condensate ft
3
/hr 18.82
5
Volume flow rate of
condensate gpm 2.35
6
Taking 30% margin
Volume flow rate of
condensate gpm 3.05
7
Total flow of water
and condensate gpm 8.05
SL.No.
% of Pipe filled with
water Value of factor "n"
Cross-sectional
area of Pipe, A
(ft
2
)
Perimeter of
Pipe, P (ft)
considering half
filled of water
Hydraulic Radius, R
(ft) R for circular
pipe = (Cross-
sectional
Area/Wetted
Perimeter) =A/P
=(ID/4)
1 50 0.015 0.017 0.323 0.051
Sl.No Description Unit Data
minimum flow 0
gpm maximum flow
1 Flow rate gpm 8.05 0.00 15
2 Inlet Pressure psig 3.00 3.00 3
3 Oulet Pressure psig 0.00 0.00 0
Selection of Control Valve : LCV-43601-01 : Out let of HP Atmospheric Drain Tank
Calculation of Velocity through the out let pipe of HP Atmospheric Drain Tank
B. Control Valve LCV 43601-01 at Tank Outlet
Minimum Flow
0 gpm
Maximum Flow
569*1.1= 625.9
1
Friction Loss from
Pump Discharge upto
Upstream of Control
valve of HP Cooling
Tower Emergency
Make-up ft of WC 57.20 39.84 80.01
2
Considering 20%
3
Static Head
4
Total Head loss at
upstream control
valve ft of WC 76.14 55.31 103.51
5
Pressure Head
6
Density of Water at
95
0
F lbm/ft
3
62.0585 62.0585 62.0585
7
upstream of control
Valve psig 14.59 23.57 2.79
Minimum Flow 0
gpm
Maximum Flow
625.9
1 Flow rate gpm 411.40 0.00 625.9
Selection of Control Valve : FCV-001114-02 : At Service Water Mininum Flow Recirculation Line
Selection of Control Valve : LCV-0051-01 : At Cooling Tower Emergency Make-up
C. Control Valve LCV-00151-01 at Cooling Tower Emergency Make up.
Sl. No Description Unit
Data, Flow ,
184 gpm max
flow , minimum
0 gpm
flow operating 54.9
gpm
1
Friction Loss from
Pump Discharge upto
Upstream of Control
valve of minimum
flow recirculation line ft of WC 26.98 9.21 10.79
2
Considering 20%
3
Static Head
4
Total Head loss at
upstream control
valve ft of WC 52.38 31.05 32.95
5
Pressure Head
6
Density of Water at
95
0
F lbm/ft
3
62.0585 62.0585 62.0585
7
upstream of control
Valve psig 24.83 34.02 33.20
Sl.No Description Unit Data Max Flow Minimum Flow Operating Flow
1 Flow rate gpm 184.00 0.00 54.90
Selection of Motor operated Valve : MOV-00103-0 : At Service Water Tank inlet
1
Friction Loss from
Pump Discharge upto
Upstream of Control
valve of minimum
flow recirculation line ft of WC 40.27
2
Considering 20%
margin, Friction loss ft of WC 48.33
3
Terminal Point
Elevation ft 5909
4
Plant Elevation at
Service water Tank ft 5936
5
Difference in
Elevation ft 27
6
Service Water Tank
inlet nozzle height
from ground ft 25
7
Total Static head from
TP to Service water
inlet nozzle ft 52
Total head loss for
friction and static
height ft 100.33
Sp. Gravity of water lbm/ft
3
62.341
Total Pressure loss psig 43
Terminal Point
Pressure psig 85 -125
Residual Pressure psig 76
Service Water Tank
inlet 33
So the pipe size
6" is acceptable
Static height at
potable water TP ft 27
Total head loss at
potable water TP due
to friction and static
height ft 75
Pressure loss at
Remark
Ref. Water Balance Diagram
Not considered,
since the
requirement is
for filling up the
CW & ACW
piping before
starting of the
Considering 3/4"
hose , Terminal
Pressure 100 psig
and two (2) hoses
will be operated
at a time.
B. Calculation of Service water requirement for condensing steam during start-up in the HP Atmospheric Drain Tank for HP Steam.
1. Calculation of total HP & Seal Steam Pipe Weight
Total weight of
pipe , lb OD of pipe , inch
Cross-
sectional
Area of the
Pipe, ft
2
Remarks
3550.75
8.625
0.41
Ref: ISO - HP
Steam
22.47 4.5 0.11
Ref: ISO - HP
Steam
2297.50
6.625
0.24
Ref: ISO - HP
Steam
37.45 4.5 0.11
Ref: ISO - HP
Steam
8.08
2.375
0.03
Ref: ISO - HP
Steam
5047.37
6.625
0.24
Ref: ISO - HP
Steam
53.68 4.5 0.11
Ref: ISO - HP
Steam
8.08
2.375
0.03
Ref: ISO - HP
Steam
11025.39 1.28
14333.00
30% margin
is considered
to take care
of fittings
and Seal
Steam Piping
Enthalpy of
vaporisation of
steam, h
fg
(Btu/lb)
Ambient winter
average dry bulb
temperature , t
a
(
0
F)
Warm-up
time, N
(min)
Total
condensate
during warm-
up, C ,lb/hr
=(60*
W
p
)*(t)*s/(
h
fg
*N)
Enthalpy of
vaporization of
steam at 210
psig saturation
pressure, hfg
210
(Btu/lb)
Enthalpy of
vaporization of
steam at 840
psig saturation
pressure, hfg
840
(Btu/lb)
2. Calculation of amount of condensate formed during pipe warm-up
756.17 29 45.00 1590.38 833.7254 678.6156
The radiation loss
condensate load,
C
r , lb/hr
= (L)*(A)*
(t)*(H)/h
w
Consider 30%
margin the
radiation loss
condensate load
(lb/hr)
Total
Condesate
produce
during
warming -
up
operation
by
convection
5.4879
0.0274
3.1818
0.0456
0.0055
6.9901
0.0654
0.0055
15.81 20.55 1600.65
1601.00
Enthalpy of
steam at
Saturation
Pressure 14 psia,
h
g
(Btu/lb)
Enthalpy of
condensate at
Saturation
Pressure 14 psia,
h
f1
(Btu/lb)
1149.567 177.71
5. Calculation of Service water requirement for cooling HP drain during star-up in the Atmosphric Drain Tank
3. Calculation of radiation loss condensate load
Mixing Water
Enthalpy,
h
m
(Btu/lb)
Service Water
Flow W
s
(lb/hr) =
[W*(h
c
-h
m
)]/(hm-
hs)
Service
water
density,
d
s(
lb/ft3)
Service
Water Flow
W
s
(ft
3
/hr)
Service Water
Flow W
s
(gpm)
Remarks
107.9498 1008.68 62.37 16.17 2.02
2.52
Margin is
considered
because service
water shall also
be injected in
the inlet
manifold before
the condensate
5
Nos. K Nos.
500.00 0.015 14.839 1 0.12 1
650.00 0.017 32.936 0 0.136 0
5.00 0.018 0.437 0.00 0.144 0
6. Selection of Service Water Pump's Parameters
7. Calculation of Frictional Head (OLD)
Pipe Legth (ft)
Friction Factor for
Pipe, f
T
Pipe Line,
"K"
Gate Valve, K = 8*f
T
NRV, K=100f
T
5.00 0.023 1.442 0.00 0.184 0
8. Calculation of Pump Head
Calculated Pipe
ID, ft
Calculated Pipe ID,
inch
Selected
PipeOD,
inch
Selected
Pipe
Thicness,
inch
Selected Pipe
ID, inch
Actual Velocity,
ft/sec
0.456 5.466
6.625 0.28
6.065 6.663
0.380 4.555
6.625 0.28
6.065 3.332
0.294 3.529
4.5 0.237
4.026 7.561
0.416 4.990 6.625 0.28 6.065 6.663
0.137 1.642
2.375 0.218
1.939 7.062
0.038 0.456
1.315 0.179
0.957 2.230
0.416 4.990 6.625 0.28 6.065 6.663
0.373 4.482 6.625 0.28 6.065 5.375
0.328 3.940
4.5 0.237
4.026 9.426
0.236 2.835
3.5 0.216
3.068 8.402
0.178 2.137
2.875 0.203
2.469 7.371
0.034 0.407
1.9 0.200
1.500 0.726
0.072 0.864
1.315 0.179
0.957 8.029
0.208 2.492 3.500 0.22 3.068 6.492
0.10 1.170
2.375 0.218 1.939 1.195
0.14 1.655 2.375 0.218 1.939 2.390
0.17 2.027 3.500 0.216 3.068 1.432
0.23 2.763 3.500 0.216 3.068 7.985
0.08 1.001
2.875 0.203
2.469 0.539
Nos. K Nos.
20.00 0.017 1.013 0 0.136 1
370.00 0.015 10.981 0 0.12 0
80.00 0.019 9.407 0.00 0.152 0
15.00 0.023 4.326 0.00 0.184 0
150.00 0.015 4.452 0.00 0.12 0
530.00 0.015 15.730 0.00 0.12 0
80.00 0.017 4.054 0.00 0.136 0
100.00 0.018 7.040 0.00 0.144 0
260.00 0.018 18.305 0.00 0.144 0
10.00 0.019 1.176 0.00 0.152 0
10.00 0.023 2.884 1.00 0.184 0
100.00 0.018 7.040 0.00 0.144 0
520.00 0.018 36.610 0.00 0.144 0
10.00 0.019 1.176 0.00 0.152 0
NRV, K=100f
T
Friction Factor for
Pipe, f
T
Pipe Line,
"K"
Gate Valve, K = 8*f
T
Pipe Legth (ft)
10.00 0.023 2.884 1.00 0.184 0
158.00 0.018 11.124 1.00 0.144 0
100.00 0.015 2.968 0.00 0.12 0
1500.00 0.015 44.518 2.00 0.12 2
A. Control Valve : TCV-43150-01 : Service Water Supply Line to HP Atmospheric Drain Tank
Selection of Control Valve : TCV-43150-01 : Service Water Supply Line to HP Atmospheric Drain Tank
Slope, S
(Dimension Less)
1:48
Velocity of Flow
(ft/Sec),
V=(1.0/n)*(R^(2/3)
*(S^1/2)
Velocity
head, ft of
WC
Static Height,
ft (assumed)
Total head
avaiable at
upstream of
valve, ft WC
Density of
Water at 140
0
F,
lbm/ft
3
0.021 1.331 0.03 7.000 7.03 61.3757
Selection of Control Valve : LCV-43601-01 : Out let of HP Atmospheric Drain Tank
Selection of Control Valve : LCV-0051-01 : At Cooling Tower Emergency Make-up
C. Control Valve LCV-00151-01 at Cooling Tower Emergency Make up.
Selection of Motor operated Valve : MOV-00103-0 : At Service Water Tank inlet
Remarks
Ref. HRSG
Start-up
Curve, Steam
Table. Warm-
up time is
assumed
since the
decision is
that no Start-
up curve for
K Nos. K Nos. K Nos. K Nos. K Nos.
1.50 0 5.1 2 0.45 0 0.24 2 0.3 0
1.70 0 5.78 6 0.51 0 0.27 3 0.34 0
1.80 0 6.12 0 0.54 0 0.29 1 0.30 1
NRV, K=100f
T
Globe Valve,
K=340f
T
90
0
Bend, K=
30f
T
45
0
Bends,
K= 16f
T
Tee , Line,
K=20f
T
Tee , Branch ,
K=60f
T
2.30 0 7.82 0 0.69 0 0.29 0 0.36 0
Whether
Actual
Velocity
"acceptable"
Selected
Pipe Size ,
NB, inch &
Pipe
Schedule
Remar
ks
Acceptable
6inch, Sch :
Std
Acceptable
6inch, Sch :
Std
Acceptable
4inch, Sch :
Std
Acceptable
6inch, Sch :
Std
Acceptable
2inch, Sch :
80
Acceptable
1inch, Sch :
80
Acceptable
6inch, Sch :
Std
Acceptable
6inch, Sch :
Std
Acceptable
4inch, Sch :
Std
Acceptable
2.5 inch, Sch
: Std
Acceptable
3inch, Sch :
Std
Acceptable
1.5 inch, Sch
: 80
Acceptable
1.0 inch, Sch
: 80
Acceptable
3inch, Sch :
Std
Acceptable
2 inch, Sch :
80
Acceptable
2 inch, Sch :
80
Acceptable
3inch, Sch :
40
Acceptable
3inch, Sch :
40
Acceptable
2.5 inch, Sch
: 40
K Nos. K Nos. K Nos. K Nos. K Nos. K Nos.
1.70 0 5.78 1 0.765 2 0.51 0 0.27 1 0.340 0
1.50 0 5.1 0 0.675 1 0.45 0 0.24 1 0.300 0
1.90 0 6.46 0 0.855 0 0.57 0 0.3 1 0.380 0
2.30 0 7.82 0 1.035 4 0.69 0 0.37 0 0.460 0
1.50 0 5.1 0 0.675 4 0.45 0 0.24 1 0.30 0
1.50 0 5.1 0 0.675 2 0.45 0 0.24 1 0.30 0
1.70 0 5.78 1 0.765 4 0.51 0 0.27 1 0.34 0
1.80 0 6.12 0 0.81 2 0.54 0 0.29 1 0.36 0
1.80 0 6.12 0 0.81 4 0.54 0 0.29 0 0.36 1
1.90 0 6.46 0 0.855 4 0.57 0 0.3 0 0.38 1
2.30 1 7.82 0 1.035 4 0.69 0 0.37 0 0.46 1
1.80 0 6.12 0 0.81 2 0.54 0 0.29 1 0.36 0
1.80 0 6.12 0 0.81 4 0.54 0 0.29 0 0.36 1
1.90 0 6.46 0 0.855 4 0.57 0 0.3 0 0.38 1
NRV, K=100f
T
Globe Valve,
K=340f
T
Butterfly
Valve, K= 45
f
T
90
0
Bend, K=
30f
T
45
0
Bends,
K= 16f
T
Tee , Line,
K=20f
T
Tee , Branch ,
K=60f
T
2.30 1 7.82 0 1.035 4 0.69 0 0.37 0 0.46 1
1.80 0 6.12 0 0.81 6 0.54 0 0.29 1 0.36 1
1.50 0 5.1 0 0.675 4 0.45 0 0.24 1 0.30 0
1.50 0 5.1 1 0.675 16 0.45 4 0.24 2 0.30 1
Total head
avaiable at
upstream of
valve, psig
3.00
K Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
0.9 1 0.882 0.664 0 1.603 0.664 0 18.84 274.5
1.02 0 1.350 0.613 0 2.738 0.613 0 37.02 333
1.08 1 1.350 0.613 0 2.738 0.613 0 3.17 36
Expander
K for
Exit
Loss
Tee , Branch ,
K=60f
T
Reducer
Total "K"
Flow,
USGPM
1.38 1 11.526 0.388 0 31.831 0.388 1 13.97 18
K for flow
element
K Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
1.02 0 0.882 0.664 1 1.603 0.664 0.000 0 6.44 300
0.9 0 26.310 0.320 0 76.767 0.320 31.217 0 42.95 600
1.14 1 3.903 0.494 0 76.767 0.320 0.000 0 13.69 65
1.38 0 3.903 0.494 0 9.594 0.494 0.000 0 7.09 5
0.9 0 0.882 0.664 0 1.603 0.664 0.000 0 6.55 600
0.9 1 0.882 0.664 0 1.603 0.664 0.000 0 20.41 411.4
1.02 0 0.381 0.762 0 0.519 0.762 31.217 0 6.43 411.4
1.08 1 3.479 0.506 0 8.414 0.506 0.000 0 9.63 188.6
1.08 1 1.152 0.632 0 0.519 0.762 0.000 0 22.04 105.6
1.14 1 3.903 0.494 0 9.594 0.494 0.000 0 5.09 39.6
1.38 0 3.903 0.494 0 9.594 0.494 0.000 1 16.03 19.8
1.08 0 1.152 0.632 0 2.249 0.632 0.000 0 8.48 149
1.08 1 1.152 0.632 0 2.249 0.632 0.000 0 40.34 105.6
1.14 1 3.903 0.494 0 9.594 0.494 0.000 0 5.09 39.6
Expander
K for
Exit
Loss Total "K"
Flow,
USGPM
Tee , Branch ,
K=60f
T
Reducer
1.38 0 3.903 0.494 0 9.594 0.494 0.000 1 16.03 19.8
1.08 1 3.479 0.506 0 8.414 0.506 0.000 1 17.95 184
0.9 0 0.000 1.000 0 0.802 3.128 0.000 0 5.07 600
0.9 1 0.882 0.664 0 0.946 6.338 31.217 1 58.42 600
0.612 3.05 2.72
0.742 8.39 40.48
0.080 2.41 0.29
Head loss
through the
piping and
fittings, h
f
,ft
=[K
t
*
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
0.040 8.03 13.98
57.47
0.668 7.56 5.72
1.337 6.66 29.61
0.145 7.06 10.60
0.011 2.23 0.55
1.337 6.66 4.52
0.917 4.57 6.61
0.917 10.37 10.74
0.420 8.19 10.02
0.235 4.58 7.19
0.088 4.30 1.46
0.044 8.83 19.41
0.332 6.47 5.51
0.235 4.58 13.16
0.088 4.30 1.46
Velocity of
flow, v
(ft/sec)
Head loss
through the
piping and
fittings, h
f
,ft
=[K
t
*
v
2
/(2*g)]
Flow,
ft
3
/sec
0.044 8.83 19.41
0.410 7.99 17.77
1.337 6.66 3.49
1.337 6.66 40.27
Sl. No.
Description of the
Consumers
Water
Requirem
ent (US
GPM) Operation
Pressure
Drop in
the cooler
(psi)
Design
Pressure of
the Coolers
(psig)
1
Make-up to condenser
vacuum pumps 10
Intermittent
(During initial
start
2
Power Cycle Normal
Make-up (Condenser
Normal Make-up) 10 Continuous
3
Power Cycle Emergency
Make-up (Condenser
Emergency Make-up) 260 Intermittent
4
Water Supply to
Auxilaiary Skid for CTG
Wash Water System 0 Intermittent 65
5
Water Supply to Sprint
for CTG # 41 41 Continuous
6
7
8
Total Continuos
requirement 133
Sizing Calculation for DM Water Transfer Pumps
A. Calculation of DM Water Requirements :
9
Total Intermittent
requirement 270
8 Total 403
Sl No. Description Unit Data
1
Total Service Water
requirement US GPM 403
2
Cconsidering 10%
margin US GPM 443.3
3
Consider 3X50% Pumps,
the capacity of each
Pump US GPM 221.65
4
Let us selected the
capacity of each pump US GPM 220
1 Individual header 4
4.5 0.237
4.026
2 Main Header 6
6.625 0.28
6.065
3 Header to STG building 4
4.5 0.237
4.026
4
Header to codenser
emergency make up 4
4.5 0.237
4.026
5 Total Head loss
4.5 0.237
4.026
2 Main Header 6
6.625 0.28
6.065
8. Calculation of Frictional Head considering sprint for unit #20 (Alternative -2)
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD (inch)
Pipe
Thickness
(inch)
Pipe ID (inch)
(1) Calculation of Pump Capacity
7. Calculation of Frictional Head considering emergency make -up (Alternative -1)
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD (inch)
Pipe
Thickness
(inch)
Pipe ID (inch)
3
Header to Sprint for
Unit # 41,42 & 20 3
3.5 0.216
3.068
5
Unit # ,42 & 20 3 3.5 0.216 3.068
6
Unit # , 20 2
2.375 0.218
1.939
7 Total
1
Frictional head
(Alternative - 2) ft of W.C. 52.20
2
Considering 20 %
margin , the frictional
head ft of W.C. 62.64
3
Terminal Pressure at
Sprint psig 5
4 Density of water at 60
0
F lbm/ft
3
62.3707
5
Sprint ft of W.C. 11.54
6
Static Head
(considered) ft of W.C. 7.5
7 Total Head ft of W.C. 81.69
8 Let us consider TDH ft of W.C. 90
0
F lbm/ft
3
62.2203
9 Let us consider TDH psig 38.89
Let us consider TDH psig 40
Sl. No Description
1 No. of Pumps
2
Capacity of each Pump,
US GPM
3
TDH of the Pump, ft of
W.C.
1 Pump Capacity US GPM 220
90
9. Selection of Pump Head
10 Selection of DM Water Pumps
Data
3X50%
220
10.0 Selection of the KW rating of the Pump Motor
2 Pump Head ft of WC 90
3 Sp.gravity of water 1
4 Efficiency of pump % 75
5 Motor efficiency % 90
6 Pump BHP HP 7.15
8
Considering 15%
margin, Pump shaft
input power HP 8.2
9
Selected Pump input
power HP 9.0
10 Motor input power HP 10.0
11
Selected Motor input
Power HP 10
SL No. Description USGPM ft
3
/sec m/sec ft/sec
1
Pump Suction Common
Header 440.000 0.980 1.800 5.906
2
Pump Suction 220.000 0.490 1.800 5.906
3
Pump Discharge 220.000 0.490 3.000 9.843
4
Pump Discharge
Common Header 440.000 0.980 3.000 9.843
5
Pump Recirculation
Header 87.00 0.194 3.000 9.843
Flow through pipe Recommended Velocity
6
Header to STG Buiding
for condenser
normal/emergency
make-up, ccw head tank
make-up, condenser
vacuum pump make-up
& initial sealing of CEP 290 0.646 3.00 9.843
7
Condenser emergency
make-up header 260 0.579 3.00 9.843
8
Condenser normal make-
up 10 0.022 3.00 9.843
9
Make-up to condenser
vacuum pump 36 0.080 3.00 9.843
10
Header for Combined
cycle Plants # 41, 42 and
Simple Cycle Plant 123 0.274 3.00 9.843
11
Individual header to
combined cycle plant 41 0.091 3.00 9.843
12
Header for combined
cycle unit # 42 & Simple
Cycle Plant 82 0.183 3.00 9.843
13
DM water return
Header for unit # 41, 42
& 20 33 0.074 3.00 9.843
1
Individual Pump
Discharge Pump 4
4.5 0.237
4.026
2
Common Discharge
Header 6
6.625 0.28
6.065
3 Header to STG Building 6
6.625 0.28
6.065
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD (inch)
Pipe
Thickness
(inch)
Pipe ID (inch)
3 Header in STG Building 4
4.5 0.237
4.026
4
Condenser normal make-
up header 2
2.375 0.218
1.939
5
Condenser emergency
make-up header 4
4.5 0.237
4.026
5
Common Header for
combined Cycle , Simple
Cycle Plant 3
3.5 0.216
3.068
6
Common Header for
Combined Cycle Plants #
41 & 42 3
3.5 0.216
3.068
7
Common Header for
Sprint and Water Wash
System # 41 2
2.375 0.218
1.939
8
Header for Sprint and
Water Wash System #
42 2
2.375 0.218
1.939
9
Header for Sprint and
Water Wash System #
20 2
2.375 0.218
1.939
10
Minimum Flow
recirculation line 2.5
2.875 0.203
2.469
11
Return sprint header #
20 1
1.315 0.179
0.957
12
Return sprint header to
Storage Tank from unit
# 20 2
2.375 0.218
1.939
13
Return sprint header to
Storage Tank from unit
# 20, 41 & 42 2
2.375 0.218
1.939
1 Frictional head ft of W.C. 46.45
2
Considering 20 %
3
Sprint psig 5
0
F lbm/ft
3
62.23
5
Sprint ft of W.C. 11.57
Determination of Pump Head
6
Static Head
(considered) ft of W.C. 7.5
8 Let us consider TDH ft of W.C. 90
9 Let us consider TDH psig 38.89
10 Let us consider TDH psig 40
Minimum
Flow 53.4
Maximum
Flow. 100
=1.2*87
1
Friction Loss from Pump
Discharge upto
Upstream of Control
valve of minimum flow
recirculation line ft of WC 23.32 19.78
25.139394
2
Considering 20%
3 Static Head Considered ft of WC 7.50
7.5 7.5
4
Total Head loss at
upstream control valve ft of WC 35.48 31.24 37.67
5
Pressure Head Available
at upstream of control
Valve ft of WC 54.52 58.76 52.33
6
Density of Water at 80
0
F lbm/ft
3
62.2203 62.2203 62.2203
7
upstream of control
Valve psig 23.56 25.39 22.61
1 Flow rate gpm 87.00 53.40 100
(A) Selection of Minimum Flow Recirculation Valve FCV-00109-01
Selection of Control Valve : FCV-00109-01 : Minimum Flow Recirculation
Selection of Condenser Normal Make-up Control ValveValve : LCV-43004-01
(B) Selection of Control Valve LCV-43004-01 : Condenser Normal Make-up Control Valve
At 0 flow
at 13 GPM
Flow (1.30%
of operating
flow
1
Discharge upto
Upstream of Control
valve of Condenser
Normal Make-up Line ft of WC 26.82
26.74759 26.87113
2
Considering 20%
3 Static Head Considered ft of WC 7.50 7.50 7.50
4
Total Head loss at
5
Valve ft of WC 50.32 50.40 50.25
6
0
F lbm/ft
3
62.2203 62.2203 62.2203
7
upstream of control
Valve psig 21.74 21.78 21.71
1 Flow rate gpm 10.00 0.00 13
Flow
11gpm Flow 49 gpm
1
Discharge upto
Upstream of PRV of
Sprint # 41 ft of WC 41.66
31.45165
46.3723441
2
Considering 20%
(C) Selection Pressure Reducing Valve PRV-41004-01
4
Total Head loss at
5
Valve ft of WC 32.51 44.76 26.85
6
0
F lbm/ft
3
62.2203 62.2203 62.2203
7
upstream of control
Valve psig 14.05 19.34 11.60
1 Flow rate gpm 41.00 11.00 49
3 Oulet Pressure psig 2 to 5 2 to 5 2 to 5
11 gpm
49 gpm
1
Discharge upto
Upstream of PRV of
31.19164
41.2128803
2
Considering 20%
3 Static Head Considered ft of WC 7.50 7.50
4
Total Head loss at
5
Valve ft of WC 36.84 45.07 40.54
6
0
F lbm/ft
3
62.2203 62.2203 62.2203
7
upstream of control
Valve psig 15.92 19.47 17.52
Selection Pressure Reducing Valve PRV-41004-01
(D) Selection Pressure Reducing Valve PRV-42004-01
1 Flow rate gpm 41.00 11.00 49
11 gpm
49 gpm
1
Discharge upto
Upstream of PRV of
29.8551
54.1132246
2
Considering 20%
4
Total Head loss at
5
Valve ft of WC 26.76 46.67 17.56
6
0
F lbm/ft
3
62.2203 62.2203 62.2203
7
upstream of control
Valve psig 11.56 20.17 7.59
1 Flow rate gpm 41.00 11.00 49
(E) Selection Pressure Reducing Valve PRV-20004-01
Sl.No.
Ratio of Orifice
Diameter to Pipe
Diameter ""
Flow
Coefficien
t "C"
Orifice "K" =
(1-
^2)/(C^2*
^4
) Remarks
1 0.5 0.62
31.22
is
assumed
as 0.5
and flow
is
turbulent
Sl. No. Description Unit
Data Remarks
1 Pressure drop psi 1.56
From
Manufactu
rer's
Catalog
2 Density of Water lbm/ft
3
62.0585
From
Steam
Table at 95
0
F
3 Pressure drop ft of WC 3.62
Remark
Ref. Unique System
Vendor drawing no. 10-
1095-PFDS and the
requirement of Seal
Water is 18 GPM per
Pump. However , as
advised by SD& BKM
dated 03.11.13 the
requirement is revised as
10 GPM for two (2)
Pumps.
Ref. Water Balance
Diagram
Ref. Mom. January
23,2013
Ref : GE drawing no.
7246329-571262. The
wash water requirement
is 4-5 GPM for On-line &
5-8 GPM for Off-line
Wash. However ,
However , as advised by
SD& BKM dated 03.11.13
the requirement is
revised as 0 GPM.
Sizing Calculation for DM Water Transfer Pumps
A. Calculation of DM Water Requirements :
Nos. K Nos. K Nos.
10.00 0.017 0.507 1 0.765 1 1.70 0
550.00 0.015 16.323 2 0.12 0 1.50 0
75.00 0.017 3.800 2.00 0.765 0 1.70 0
20.00 0.017 1.013 3.00 0.136 0 1.70 0
Nos. K Nos. K Nos.
10.00 0.017 0.507 1 0.765 1 1.70 0
550.00 0.015 16.323 2 0.12 0 1.50 0
Pipe Legth (ft)
(1) Calculation of Pump Capacity
7. Calculation of Frictional Head considering emergency make -up (Alternative -1)
Pipe Legth (ft)
Friction
Factor for
Pipe, f
T
Pipe Line,
"K"
Butterfly Valve, K =
45*f
T
NRV, K=100f
T
Globe Valve, K=340f
T
Friction
Factor for
Pipe, f
T
Pipe Line,
"K"
45*f
T
NRV, K=100f
T
Globe Valve, K=340f
T
200.00 0.018 14.081 0 0.144 0 1.80 0
100 0.018 7.040 0 0.144 0 1.80 0
350.00 0.019 41.155 2 0.152 0 1.90 1
Calculated Pipe ID, ft
Calculated
Pipe ID, inch
Selected
PipeOD,
inch
Selected
Pipe
Thicness,
inch
Selected
Pipe ID,
inch
Actual
Velocity,
ft/sec
Whether
Actual
Velocity
"acceptable"
Selected
Pipe Size ,
NB, inch &
Pipe
Schedule
0.460 5.517
6.625 0.28
6.065 4.886 Acceptable
6inch, Sch
: Std
0.325 3.901
4.5 0.237
4 inch, Sch
: Std
0.252 3.022 4.500 0.237 4.026 5.545 Acceptable
4 inch, Sch
: Std
0.356 4.273
6.625 0.28
6inch, Sch
: Std
0.158 1.900
2.875 0.203
2.5 inch,
Sch : 40
0.289 3.469
4.5 0.237
4 inch, Sch
: Std
0.274 3.285
4.5 0.237
4nch, Sch
: Std
0.054 0.644
2.375 0.218
2nch, Sch
: 80
0.102 1.222
2.375 0.218
2nch, Sch
: 80
0.188 2.259
3.5 0.216
3nch, Sch
: 40
0.109 1.304
2.375 0.218
2nch, Sch
: 80
0.154 1.845
2.875 0.203
2.5 inch,
Sch : 40
0.098 1.170
2.375 0.218
2nch, Sch
: 80
Nos. K Nos. K Nos.
10.00 0.017 0.507 0 0.136 1 1.70 0
160.00 0.015 4.749 0 0.12 0 1.50 0
360.00 0.015 10.684 0 0.12 0 1.50 0
Pipe Line,
"K"
Gate Valve, K = 8*f
T
Pipe Legth (ft)
Friction
Factor for
Pipe, f
T
NRV, K=100f
T
Globe Valve, K=340f
T
20.00 0.017 1.013 0.00 0.136 0 1.70 0
10.00 0.019 1.176 1.00 0.152 0 1.90 0
10.00 0.017 0.507 0.00 0.136 0 1.70 1
200.00 0.018 14.081 0.00 0.144 0 1.80 0
70.00 0.018 4.928 0.00 0.144 0 1.80 0
270.00 0.019 31.748 1.00 0.152 0 1.90 0
180.00 0.019 21.166 1.00 0.152 0 1.90 0
460.00 0.019 54.090 1.00 0.152 0 1.90 0
90.00 0.018 7.874 1.00 0.144 0 1.80 0
10.00 0.023 2.884 0.00 0.184 0 2.30 0
460.00 0.019 54.090 0.00 0.152 0 1.90 0
280.00 0.019 32.924 1.00 0.152 0 1.90 0
(A) Selection of Minimum Flow Recirculation Valve FCV-00109-01
Selection of Control Valve : FCV-00109-01 : Minimum Flow Recirculation
(B) Selection of Control Valve LCV-43004-01 : Condenser Normal Make-up Control Valve
(C) Selection Pressure Reducing Valve PRV-41004-01
(D) Selection Pressure Reducing Valve PRV-42004-01
(E) Selection Pressure Reducing Valve PRV-20004-01
K Nos. K Nos. K Nos. K Nos. K
5.78 2 0.51 0 0.272 0 0.34 0 1.02
5.1 4 0.45 0 0.24 2 0.3 1 0.9
5.78 2 0.51 0 0.272 1 0.34 0 1.02
5.78 2 0.51 0 0.272 2 0.34 0 1.02
5.78 2 0.51 0 0.272 0 0.34 0 1.02
5.1 4 0.45 0 0.24 2 0.3 1 0.9
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
Tee , Branch , K=60f
T
Globe Valve, K=340f
T
Globe Valve, K=340f
T
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
T
6.12 2 0.54 0 0.288 1 0.36 0 1.08
6.12 0 0.54 0 0.288 1 0.36 0 1.08
6.46 4 0.57 0 0.304 0 0.38 0 1.14
Remarks
It is assumed that
worst case is one
pump operaties
with continuous
demand.
10.0 USGPM is
considered for
CCW Head Tank
Make-up and
initial sealing of
CEP.
5.78 1 0.765 2 0.51 0 0.272 1 0.340
5.1 1 0.675 4 0.45 0 0.24 2 0.300
5.1 0 0.675 4 0.45 0 0.24 1 0.300
Butterfly Valve, K= 45
f
T
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
Globe Valve, K=340f
T
5.78 0 0.765 4 0.51 0 0.272 5 0.340
6.46 0 0.855 4 0.57 0 0.304 1 0.380
5.78 0 0.765 4 0.51 0 0.272 1 0.340
6.12 0 0.81 6 0.54 2 0.288 1 0.36
6.12 0 0.81 2 0.54 0 0.288 1 0.36
6.46 0 0.855 4 0.57 0 0.304 1 0.38
6.46 0 0.855 4 0.57 0 0.304 1 0.38
6.46 0 0.855 6 0.57 0 0.304 1 0.38
6.12 0 0.81 2 0.54 2 0.288 0 0.36
7.82 0 1.035 2 0.69 0 0.368 1 0.46
6.46 0 0.855 6 0.57 0 0.304 1 0.38
6.46 0 0.855 4 0.57 1 0.304 1 0.38
Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
0 0.882 0.664 1 1.603 0.664 0 0 5.60
1 0.882 0.664 0 1.603 0.664 0 30 50.75
0 0.882 0.664 0 1.603 0.664 0 0 6.69
0 0.882 0.664 0 1.603 0.664 1 0 4.12
Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
0 0.882 0.664 1 1.603 0.664 0 0 5.60
1 0.882 0.664 0 1.603 0.664 0 30 50.75
Reducer Expander
Flow
Meter,K
K for Exit
Loss Total "K"
Expander
K for Exit
Loss
Flow
Meter,K Total "K"
Reducer
1 3.479 0.506 0 8.414 0.506 0 0 19.00
1 1.152 0.632 0 2.249 0.632 0 0 8.55
0 1.152 0.632 0 2.249 0.632 0 30 80.20
K for flow
element
Nos. K Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
0 1.02 0 0.882 0.664 1 1.603 0.664 0.000
1 0.9 0 0.000 1.000 0 0.000 1.000 31.217
0 0.9 1 0.882 0.664 0 1.603 0.664 0.000
Reducer Expander Tee , Branch , K=60f
T
0 1.02 1 4.370 0.482 0 10.909 0.482 0.000
0 1.14 0 4.370 0.482 0 10.909 0.482 0.000
1 1.02 0 4.370 0.482 0 0.482 0.000
1 1.08 1 3.479 0.506 0 10.909 0.482 0.000
1 1.08 0 0.381 0.762 0 0.482 0.000
1 1.14 1 1.152 0.632 0 2.249 0.632 0.000
0 1.14 1 1.152 0.632 0 2.249 0.632 0.000
0 1.14 1 1.152 0.632 0 2.249 0.632 31.217
1 1.08 1 9.300 0.407 0 25.216 0.407 0.000
0 1.38 0 3.903 0.494 1 9.594 0.494 0.000
0 1.14 0 0.308 0.785 0 0.384 0.785 0.000
0 1.14 0 0.494 0 9.594 0.494 0.000
198 0.441 4.99 2.16
396 0.882 4.40 15.24
280 0.624 7.06 5.17
260 0.579 6.55 2.75
25.32
198 0.441 4.99 2.16
396 0.882 4.40 15.24
Head loss through the
piping and fittings, h
f
,ft
=[K
t
* v
2
/(2*g)]
Flow,
USGPM
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
Head loss through the
piping and fittings, h
f
,ft
=[K
t
* v
2
/(2*g)]
Flow,
USGPM
123 0.274 5.34 8.41
82 0.183 3.56 1.68
41 0.091 4.45 24.71
52.20
0 5.94 220 0.490 5.54 2.83
0 39.94 440 0.980 4.89 14.81
0 13.67 280 0.624 3.11 2.05
Flow, ft
3
/sec
Velocity of
flow, v
(ft/sec)
Head loss
through the
piping and
fittings, h
f
,ft =[K
t
* v
2
/(2*g)]
K for Exit
Loss Total "K"
Flow,
USGPM
0 9.12 280 0.624 7.06 7.05
0 3.99 10 0.022 1.09 0.07
0 9.69 260 0.579 6.55 6.46
0 19.34 139 0.310 6.03 10.93
0 7.45 98 0.218 4.25 2.09
0 35.70 41 0.091 4.45 11.00
0 23.98 41 0.091 4.45 7.39
0 58.04 41 0.091 4.45 17.89
0 10.75 87.00 0.194 5.83 5.68
0 14.32 11 0.025 4.91 5.35
0 57.89 11 0.025 1.20 1.28
1 37.04 33 0.074 3.59 7.39
SL. No. Description Unit Data Reference
1
As per Water Balance
Diagram , the total sewer
water during peak summer
operation USGPM 50
Drawing No. SRW-M-00-
1003, Rev. B : Water
Balance Diagram
2
Minimum Sewer Pump
discharge pipe size , NB inch 4 Wygen 2, Unit 4
3
Flow through 4 inch steel
pipe with head loss 0.179 ft
per 100 ft US GPM 50
Refer Cameron
Hydraulic Data.
4
No. of water cosumption
points in the plant in
respect of Showers, WC,
Urinal,LAV and Sink Nos. 14
5
Maximum water
consumption per man per
day US Gallon 250
6
Considering all the toilets
are used simultaneously ,
the total water discharged
from all the consumption
points US GPM 2.43
7 Capacity of Pump US GPM 50
8
Taking 10% margin, the
capacity of the pump US GPM 55
9
Selected Capacity of the
Pump US GPM 60
10
Velocity of flow through
pipe ft/sec 1.51
Calculation of Sewer Pump Sizing :
SL. No. Description
Pipe Size (NB,
Inch)
Pipe OD (inch) Pipe Thickness (inch)
Pipe ID
(inch)
A. Selection of Pump Capacity
4.5 0.237
4.026
2 Main Header 4
4.5 0.237
4.026
3 Total
2
Considering 20 % margin ,
the frictional head ft of W.C. 1.22
3 Static Head (considered) ft of W.C. 10
5 Let us consider TDH ft of W.C. 20.00
SL .No Description Unit Data
1 Total nos of Sewer Pump No. 2X100%
2 Capacity of each pump US GPM 60
3 Total Discharge Head ft of W.C. 20
4 Type
Vertical
Submersible
1 Pumping Rate, Q
p
US GPM 60 Calculated
2 Inflow Rate, Q
f
US GPM 50.00 Calculated
3
Volume , V = (T*Q
f
)*(Q
p
-
Q
f
)/Q
p
US gallon 83.33
The Hydraulic Design of
Pump Sump and Intakes
: By M.J. Prosser
4 Time between the start Nos/hour 6
5
Net flow when not
pumping, , Q
f
US GPM 50.00
Calculation of Minimum Sump volume (Sewer Lift)
Sewer Sump & Pumps in Sewer Lift Station
6
Net flow when pumping, ,
(Q
p
-Q
f)
US GPM 10.00
7 Time taken to fill , t
1
= V/Q
f
Min 1.67
8
Time taken to empty, t
2
=V/(Q
p
-Q
f
) Min 8.33
9
Time for complete cycle , T
=(t
1
+t
2
) =(V*Q
p
)/[Q
f
*(Q
p
-
Q
f
)] Mins 10
10
Sump Volume considered,
V US gallon 85
11
Sump Volume considered,
V ft
3
11.36
12 Sump Volume selected, V ft
3
12
Sl. No Description Unit Data Remark
1
Required Volume of the
sump ft
3
12 Calculated
2 Sump Length offered inch 36.625 Flow Serve Offer
3 Sump Length considered inch 66
3 Sump Length considered ft 5.50 Flow Serve Offer
4 Sump Width offered inch 65.375
Flow Serve Offer for two
pumps
Sump Width considered inch 78
5 Sump Width considered ft 6.50
6 Sump depth ft 0.34
7
Sump depth required to
accommodate the vertical
pump only ft 1.76 Flow Serve Offer
8 Sump depth Required ft 2.67
1 Length inch 66
2 Width inch 78
3
Depth (from bottom of
Drain pipe) inch 32
4 Grade Elevation ft-inch 99.33
As confired by Mr.
Armen. 99'-4"
As discussed with Mr.
Bijan , Mr. Arman &
Banida on 05.21.2013
Selection of Sump Size
Selected Sump Size
5
C.L. Elevation of the
Sewage Pipe ft 92
As confired by Mr.
Armen
6 Pipe OD inch 8
7 Depth (From Grade) inch 122
Calculation of Water Levels in the Sump
1 Pump capacity USGPM 60
2
Low Level Height from the
bottom of the sump inch 7.75 Flow Serve Offer
3
Considering operation of
pump between Mid Level
and high level Mins 5
Operation time is
selected based on the
advise of Banida on
05/21/2013
4
Height of the Mid level
from low level ft 1.12
5
from low level considered inch 13
6
Height of High Level from
Mid Level inch 5.00
Operation time is
advise of Banida on
05/21/2013
7
drain pipe BOP inch 6.00
Operation time is
advise of Banida on
05/21/2013
9 Total height of the sump inch 32.21
10
Total height of the sump
considered inch 32
considered ft 2.67
11
Volume between mid level
and low level ft
3
40.11
12
Volume between mid level
and low level US GPM 300.02 So the sump sizing is O.K
1 Grade Elevation ft 99.67
2
C.L. Elevation of the
Sewage Pipe ft 92
Selection of Sump
3
Sump Depth from bottom
of drain pipe ft 2.67
Nos. K Nos. K Nos. K
Globe Valve, K=340f
T
Calculation of Sewer Pump Sizing :
Pipe Legth
(ft)
Friction
Factor for
Pipe, f
T
Pipe Line,
"K"
45*f
T NRV, K=100f
T
10.00 0.017 0.507 1 0.765 1 1.70 0 5.78
550.00 0.017 27.869 0 0.136 0 1.70 0 5.78
Nos. K Nos. K Nos. K Nos. K Nos.
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
T
Reducer
2 0.51 0 0.272 1 0.34 0 1.02 0
4 0.51 0 0.272 0 0.34 0 1.02 0
K =d
1
/d
2
Nos. K =d
1
/d
2
Total "K"
Flow,
USGPM
Reducer Expander
K for Exit
Loss
Flow
Meter,K
0.000 1.000 0 0.000 1.000 0 0 4.33 54
0.000 1.000 0 0.000 1.000 1 0 30.91 54
Remarks
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
Head loss
through
the piping
and
fittings, h
f
0.120 1.36 0.12
It is assumed that the
Sewer Lift Pump will
discharge in to WWC
Mixing Pit.
0.120 1.36 0.89
1.01
1
As per Water Balance
Diagram , the total HRSG
CBD/IBD blowdown during
peak summer operation US GPM 9
Drawing No. SRW-M-00-
1003, Rev. B : Water
Balance Diagram
2
Considering that the
blowdown sump will have
storage minutes 30
As recommended by Mr.
B.K.M
3
The storage capacity of
blowdown sump US Gallon 270
4
Interval of blowdown sump
pump operation minutes 15
As recommended by Mr.
B.K.M
5
Capacity of Blowdown
Sump Pump US GPM 18
6
capacity of the pump US GPM 19.8
9
Pump US GPM 25
10
Actual operation of pump
to evacute the sump minutes 10.8 Selection is o.k.
1 Total water flow US GPM 25
2
Consider minimum pipe size
as inch 2
3 Velocity of flow ft/sec 2.83
Ref: Camereron Hydraulic
Data
Calculation of Permanently Installed Blodown Pump Sizing :
2. Calculation of Frictional Head
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD (inch) Pipe Thickness (inch)
Pipe ID
(inch)
B. Selection of Pipe Size
2.375 0.218 1.939
2 Main Header 2
2.375 0.218
1.939
3 Total
2
Considering 20 % margin ,
the frictional head ft of W.C. 14.19
3 Static Head (considered) ft of W.C. 10
REF.SPX Clarfication. The
head required at riser
isolation valve end is 22.3
ft. However, the
discharge of the pump
shall be terminated to
cooling tower basin
1
Total nos of Blowdown
sump pump per unit No. 2X100%
3 Total Discharge Head ft of W.C. 30.00
4 Type
Vertical wet pit
type
1 Pumping Rate, Q
p
US GPM 25
2 Inflow Rate, Q
f
US GPM 9.00
3
Volume , V = (T*Q
f
)*(Q
p
-
Q
f
)/Q
p
US gallon 57.60
Calculation of Minimum Sump volume (HRSG Blow down Area)
HRSG Blowdown Sump & Sump Pumps per unit
5
Net flow when not
pumping, , Q
f
US GPM 9.00
6
(Q
p
-Q
f)
US GPM 16.00
1
= V/Q
f
Min 6.40
8
2
=V/(Q
p
-Q
f
) Min 3.60
9
=(t
1
+t
2
) =(V*Q
p
)/[Q
f
*(Q
p
-
Q
f
)] Mins 10
10 Sump Volume considered, V US gallon 60
11 Sump Volume considered, V ft
3
8.02
3
10
1
sump ft
3
10 Calculated
2 Sump Length offered inch 62 Flow Serve Offer
3 Sump Length considered inch 72
4 Sump Length considered ft 6.00
5 Sump Width offered inch 42 Flow Serve Offer
6 Sump Width considered inch 48
7 Sump Width considered ft 4
9
10 Sump depth considered ft 3.5
1 Length inch 72
2 Width inch 48
3 Depth inch 36
As discussed with Mr.
Bijan , Mr. Arman &
Selected Sump Size
2
bottom of the sump inch 16 Flow Serve Offer
3
Operation time is
discussed with Banida
4
5
from low level considered inch 8.36
6
Mid Level inch 4.18
7
Grade Level inch 6.00
9 Total height of the sump inch 35
10
considered inch 36
10
Volume between low level
and mid level ft
3
16.71
11
Volume between low level
and mid level US Gallon 125.01 Sump Size is O.K
Nos. K Nos. K Nos. K
Friction
Factor for
Pipe, f
T
NRV, K=100f
T
Calculation of Permanently Installed Blodown Pump Sizing :
Pipe Legth
(ft)
Pipe Line,
"K"
45*f
T
Globe Valve, K=340f
T
10.00 0.019 1.176 1 0.855 1 1.90 0 6.46
900.00 0.017 94.688 0 0.136 0 1.70 0 5.78
Nos. K Nos. K Nos. K Nos. K Nos.
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
T
Reducer
2 0.57 0 0.304 1 0.38 0 1.14 0
4 0.51 0 0.272 0 0.34 0 1.02 0
K =d
1
/d
2
Nos. K =d
1
/d
2
K for Exit
Loss
Flow
Meter,K Total "K"
Flow,
USGPM
Reducer Expander
0.000 1.000 0 0.000 1.000 0 0 5.45 25
0.000 1.000 0 0.000 1.000 1 0 97.73 25
Remarks
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
Head loss
through
the piping
and
0.056 2.72 0.62
It is assumed that the Blow
down Pump will discharge into
cooling tower basin
0.056 2.72 11.20
11.82
1
Condensate Pump
discharge head ft of W.C. 610
Refer Condensate Pump
Specification
2
Velocity of flow , v =
(2*g*H)^0.5 ft/sec 198.20 As recommended by Mr. B.K.M
3 Hole size inch 0.4 Assumed
4
Total flow through the
hole, Q ft
3
/sec 0.17 As recommended by Mr. B.K.M
5
Total flow through the
hole, Q US GPM 77.63
6
capacity of the pump US GPM 85.39
7
Pump US GPM 100
2
Consider minimum pipe
size as inch 3
3 Velocity of flow ft/sec 4.34 Ref: Camereron Hydraulic Data
Calculation of Permanently Installed Sump Pump Sizing for Turbine Area Sump.:
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD
(inch)
Pipe Thickness (inch)
Assumption :
1. The lekage water from Condensate discharge piping & CW supply and return piping shall be collected in the sump near Turbine
area.
2. For calculation of sump pump sizing continuous leakage from Condensate Pump discharge is assumed as a worst senario
because of higher pressure compare to that of Circulating Water Pumps.
3.5 0.216
2 Main Header 3
3.5 0.216
3 Total
2
Considering 20 %
3
Static Head
(considered) ft of W.C. 12
1
Total nos of Turbine
Area sump pump No. 2X100%
4 Type
Vertical
wet pit
type
1 Pumping Rate, Q
p
US GPM 100
2 Inflow Rate, Q
f
US GPM 77.63
3
Volume , V = (T*Q
f
)*(Q
p
-
Q
f
)/Q
p
US gallon 173.65
5
Net flow when not
pumping, , Q
f
US GPM 77.63
Sump & Sump Pump at Turbine Area.
Calculation of Minimum Sump volume (Turbine Area)
SL. No. Description
Pipe Size
(NB, Inch)
Pipe OD
(inch)
Pipe Thickness (inch)
Note : The depth of sump is considered as 10 ft based on the advice of Mr. S. Dutta .
6
Net flow when
pumping, , (Q
p
-Q
f)
US GPM 22.37
7
Time taken to fill , t
1
=
V/Q
f
Min 2.24
8
2
=V/(Q
p
-Q
f
) Min 7.76
9
Time for complete cycle
, T =(t
1
+t
2
)
=(V*Q
p
)/[Q
f
*(Q
p
-Q
f
)] Mins 10
10
Sump Volume
considered, V US gallon 174
11
Sump Volume
considered, V ft
3
23.26
12
Sump Volume selected,
V ft
3
30
1
sump ft
3
30 Calculated
3
Sump Length
considered inch 62
4
Sump Length
considered ft 5.17
6 Sump Width considered inch 48
5 Sump Width considered ft 4 Flow Serve Offer
7
accommodate the
vertical pump only ft 1.30 Flow Serve Offer
1 Length inch 62
2 Width inch 48
3 Depth inch 72
Asdiscussed with Mr. Bijan , Mr.
Arman & Banida on 05.21.2013
Selected Sump Size
2
Low Level Height from
the bottom of the sump inch 16 Flow Serve Offer
3
Considering operation
of pump between Mid
Level and high level Mins 5
Operation time is selected based
on the advise of Banida on
05/21/2013
4
5
from low level
considered inch 39
6
Height of High Level
from Mid Level inch 12
As advised by Banida on
05/21/2013
7
Height of High Level
from Grade Level inch 6
05/21/2013
8
Total height of the
sump inch 73
9
Total height of the
sump considered inch 72
05/21/2013
10
Total Height of the
sump ft 6
11
Total volume between
low level and mid level ft
3
66.84
12
Total volume between
low level and mid level US Gallon 500 So the size of the sump is O.K
Remarks
Calculation of Permanently Installed Sump Pump Sizing for Turbine Area Sump.:
Pipe ID (inch)
1. The lekage water from Condensate discharge piping & CW supply and return piping shall be collected in the sump near Turbine
area.
2. For calculation of sump pump sizing continuous leakage from Condensate Pump discharge is assumed as a worst senario
because of higher pressure compare to that of Circulating Water Pumps.
Pipe Legth
(ft)
Friction
Factor for
Pipe, f
T
Pipe Line,
"K"
45*f
T
NRV, K=100f
T
Nos. K Nos.
3.068 10.00 0.019 0.743 1 0.855 1
3.068 450.00 0.017 29.922 0 0.136 0
Pipe ID (inch)
Pipe Legth
(ft)
Friction
Factor for
Pipe, f
T
Pipe Line,
"K"
90
0
Bend, K= 30f
T
45
0
Bends, K= 16f
T
Tee , Line, K=20f
T
Globe Valve, K=340f
T
NRV, K=100f
T
1.90 0 6.46 2 0.57 0 0.304 1 0.38
1.70 0 5.78 4 0.51 0 0.272 0 0.34
T
Reducer Expander
K for Exit
Loss
Nos. K Nos. K =d
1
/d
2
Nos. K =d
1
/d
2
0 1.14 0 0.000 1.000 0 0.000 1.000 0
0 1.02 0 0.000 1.000 0 0.000 1.000 1
K for Exit
Loss
Flow
Meter,K
Head loss
through
the piping Total "K"
Flow,
USGPM
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
0 5.02 90 0.201 3.91 1.19
It is
assumed
that the
Blow
0 32.96 90 0.201 3.91 7.81
9.00
Flow
Meter,K
Head loss
through
the piping Remarks Total "K"
Flow,
USGPM
Flow,
ft
3
/sec
Velocity of
flow, v
(ft/sec)
1
Water discharge from the
operation of one safety shower US GPM 20
Drawing No. SRW-M-
00-1003, Rev. B :
Water Balance
Diagram
2
The duration of operation of
safety shower minutes 15
As recommended by
Mr. B.K.M
3
Total water discharge from the
operation of one safety shower
for 15 minutes US Gallon 300
As recommended by
Mr. B.K.M
4
Interval of blowdown sump pump
operation minutes 10
As recommended by
Mr. B.K.M
5
Assuming that the total water will
be pumped out by Pump within
10 minutes, the capacity of the
pump US GPM 30
As recommended by
Mr. B.K.M
9 Selected Capacity of the Pump US GPM 30
2 Consider minimum pipe size as inch 2
Ref: Camereron
Hydraulic Data
Calculation of Cooling Tower Aux. Building Permanently Installed Sump Pump Sizing :
The pump will discharge into the cooling tower basin which is about 100 ft from the Cooling
Tower Aux. Building Sump and the discharge pressure of the pump is considered as 20 ft.
Assumption :
1. The pump capacity is based on the total water requirement for the operation of the safety
shower .
C Selection of Pump Head
Cooling Tower Aux. Building Sump & Sump Pumps
1
Total nos of sump pumps at
cooling tower Aux. Building No. 2X100%
4 Type
Vertical Wet
pit type .
1 Pumping Rate, Q
p
US GPM 30
2 Inflow Rate, Q
f
US GPM 20.00
3 Volume , V = (T*Q
f
)*(Q
p
-Q
f
)/Q
p
US gallon 66.67
5 Net flow when not pumping, , Q
f
US GPM 20.00
6 Net flow when pumping, , (Q
p
-Q
f)
US GPM 10.00
1
= V/Q
f
Min 3.33
8
2
=V/(Q
p
-
Q
f
) Min 6.67
9
=(t
1
+t
2
) =(V*Q
p
)/[Q
f
*(Q
p
-Q
f
)] Mins 10
3
9.36
3
10
1 Required Volume of the sump ft
3
10 Calculated
Sump Length considered inch 72
5 Sump Width considered ft 3.5 Flow Serve Offer
Calculation of Minimum Sump volume (Cooling Tower Aux. Building Area)
7
accommodate the vertical pump
only ft 1.33 Flow Serve Offer
1 Length inch 72
2 Width inch 42
3 Depth inch 38
2
bottom of the sump inch 16 Flow Serve Offer
3
Considering operation of pump
between Mid Level and high level Mins 5
Operation time is
4
Height of the Mid level from low
level ft 0.95
5
Height of the Mid level from low
level considered inch 11
6
Height of High Level from Mid
Level inch 5
7
Height of High Level from Grade
Level inch 6
9
considered inch 38
10
Total volume between low level
and mid level ft
3
20.05
12
Total volume between low level
and mid level US Gallon 150
So the size of the
sump is O.K
Selected Sump Size
Asdiscussed with Mr.
Bijan , Mr. Arman &
Calculation of Cooling Tower Aux. Building Permanently Installed Sump Pump Sizing :
1
Water discharge from the
operation of one safety
shower US GPM 20
Drawing No. SRW-M-00-1003,
Rev. B : Water Balance Diagram
2
The duration of operation of
safety shower minutes 15 As recommended by Mr. B.K.M
3
Total water discharge from
the operation of one safety
shower for 15 minutes US Gallon 300 As recommended by Mr. B.K.M
4
Interval of blowdown sump
pump operation minutes 10 As recommended by Mr. B.K.M
5
Assuming that the total
water will be pumped out by
Portable Pump within 10
minutes, the capacity of the US GPM 30 As recommended by Mr. B.K.M
9
Pump US GPM 30
2
Consider minimum pipe size
as inch 2
3 Velocity of flow ft/sec 3.26 Ref: Camereron Hydraulic Data
Calculation of Ammonia Storage Area Portable Sump Pump Sizing :
Assumption :
1. The pump capacity is based on the total water requirement for the operation of the safety shower .
1
Total nos of Portable sump
pump No. 3X100%
4 Type
Vertical
Submersible
1 Pumping Rate, Q
p
US GPM 30
2 Inflow Rate, Q
f
US GPM 20.00
3
Volume , V = (T*Q
f
)*(Q
p
-
Q
f
)/Q
p
US gallon 66.67
5
Net flow when not pumping,
, Q
f
US GPM 20.00
6
(Q
p
-Q
f)
US GPM 10.00
1
= V/Q
f
Min 3.33
8
2
=V/(Q
p
-Q
f
) Min 6.67
9
=(t
1
+t
2
) =(V*Q
p
)/[Q
f
*(Q
p
-Q
f
)] Mins 10
3
9.36
3
10
Assuming that the pump will be discharged into the road tanker/cooling tower basin, the discharge
pressure of the pump is considered as 30 ft.
Ammonia Storage Area Sump and Portable Sump Pump
Calculation of Minimum Sump volume (Ammonia Storage Area)
1
sump ft
3
10 Calculated
2 Sump Length offered inch 16.4 Flow Serve Offer
4 Sump Width offered inch 11.1875 Flow Serve Offer
5 Sump Width considered ft 3 Flow Serve Offer
7
8 Sump depth considered ft
1 Length inch 36
2 Width inch 36
3 Depth inch 52
2
bottom of the sump inch 6.375 Flow Serve Offer
3
Operation time is discussed
with Banida
4
Height of the Mid level from
low level ft 2.23
5
Height of the Mid level from
low level considered inch 27
6
Mid Level inch 13
7
Grade Level inch 6
9
considered inch 52
10
Total volume between low
level and mid level ft
3
20.05
Selected Sump Size
Asdiscussed with Mr. Bijan , Mr.
Arman & Banida on 05.21.2013
11
Total volume between low
level and mid level US Gallon 150 So the size of the sump is O.K
Calculation of Ammonia Storage Area Portable Sump Pump Sizing :
Sl No. Description Unit Data.
1
Total capacity of transformer oil for 125 MVA
Transformer liter 31000
2
Total capacity of transformer oil for 125 MVA
Transformer US Gallon 8189.3351
3
Consider that the total oil will be disposed off by
portable sump pump Minutes 90
4 Capacity of the pump US GPM 90.99
5 Considering 10 % margin, the capacity of the pump US GPM 100
6 Selected capacity of the pump US GPM 100
SL. No. Description Unit Data
2 Consider minimum pipe size as inch 3
1 Total nos of Portable sump pump No. 1X100%
4 Type
Vertical
Submersible
Assuming that the pump will be discharged into the road tanker, the discharge pressure of the pump is considered
as 20 ft.
A. Selection of capacity of the Pump
Calculation of sizing of Portable Sump Pump for Trasformer Pit
125 MVA Transformer Area Sump & Portable Sump Pump
1 Pumping Rate, Q
p
US GPM 100
2 Inflow Rate, Q
f
US GPM 90.99
3 Volume , V = (T*Q
f
)*(Q
p
-Q
f
)/Q
p
US gallon 81.96
5 Net flow when not pumping, , Q
f
US GPM 90.99
6 Net flow when pumping, , (Q
p
-Q
f)
US GPM 9.01
1
= V/Q
f
Min 0.90
8 Time taken to empty, t
2
=V/(Q
p
-Q
f
) Min 9.10
9
Time for complete cycle , T =(t
1
+t
2
)
=(V*Q
p
)/[Q
f
*(Q
p
-Q
f
)] Mins 10
3
13.37
3
15
1 Required Volume of the sump ft
3
15
2 Sump Length offered inch 36.625
4 Sump Width offered inch 32.69
5 Sump Width considered ft 5
7
Sump depth required to accommodate the vertical
pump only ft 0.67
8 Sump depth considered ft
1 Length inch 60
2 Width inch 60
3 Depth inch 56
Calculation of Minimum Sump volume (Transformer Pit for 125 MVA Transformer)
Selected Sump Size
2 Low Level Height from the bottom of the sump inch 8.06
3
Considering operation of pump between Mid Level
4 Height of the Mid level from low level ft 2.67
5 Height of the Mid level from low level considered inch 32
6 Height of High Level from Mid Level inch 10
7 Height of High Level from Grade Level inch 6
9 Total height of the sump considered inch 56
10 Total volume between low level and mid level ft
3
66.84
11 Total volume between low level and mid level US Gallon 500
Remarks
Information received
from Electrical
Department
Reference
Ref: Camereron
Hydraulic Data
Assuming that the pump will be discharged into the road tanker, the discharge pressure of the pump is considered
as 20 ft.
A. Selection of capacity of the Pump
Calculation of sizing of Portable Sump Pump for Trasformer Pit
Remarks
Remark
Calculated
Flow Serve Offer
Flow Serve Offer
Flow Serve Offer
Flow Serve Offer
Remark
Remark
Calculation of Minimum Sump volume (Transformer Pit for 125 MVA Transformer)
Asdiscussed with Mr.
Bijan , Mr. Arman &
Flow Serve Offer
Operation time is
So the size of the sump is O.K

Sizing Calculation of General Service Pumps

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