9/17/2014 11 most important questions & answers from ASME B 31.
3 for a Piping stress engineer | What is Piping
http://www.whatispiping.com/asme-b-31-3 1/14 ASME B 31.3 is the bible of process piping engineering and every piping engineer should frequently use this code for his knowledge enhancement. But to study a code similar to B 31.3 is time consuming and also difficult because the contents are not at all interesting. Also every now and then it will say to refer to some other point of the code which will irritate you. But still every piping engineer should learn few basic points from it. The following literature will try to point out 11 basic and useful points from the code about which every piping engineer must be aware. 1. What is the scope of ASME B 31.3? What does it covers and what does not?
Ans: Refer to the ASME B 31.3-Process Piping section from my earlier post. Link: http://www.whatispiping.com/?p=44 Alternatively refer the below attached figure ( Figure 300.1.1 from code ASME B 31.3) What is Piping An attempt to explain process piping engineering basics in detail to help all the process piping engineering professionals around the world. HOME ABOUT US PIPING STRESS PIPING SUPPORTS PIPING DESIGN FORUM PRIVACY POLICY CONTACT US MISC. 14th August 2013 Anup ANSI B 31.3 14 Comments 11 most important questions & answers from ASME B 31.3 which a Piping stress engineer must know Learn More Highest Possible Weld Energy -- Lowest Possible Weld Heat TiP TiG USA 44 1 1 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 2/14 2. What are the disturbing parameters against which the piping system must be designed? Ans: The piping system must stand strong (should not fail) against the following major effects: Design Pressure and Temperature: Each component thickness must be sufficient to withstand most severe combination of temperature and pressure. Ambient effects like pressure reduction due to cooling, fluid expansion effect, possibility of moisture condensation and build up of ice due to atmospheric icing, low ambient temperature etc. Dynamic effects like impact force due to external or internal unexpected conditions, Wind force, Earthquake force, Vibration and discharge (Relief valve) reaction forces, cyclic effects etc. Component self weight including insulation, rigid body weights along with the medium it transport. Thermal expansion and contraction effects due to resistance from free displacement or due to thermal gradients (thermal bowing effect) etc. Movement of pipe supports or connected equipments etc. 3. How to calculate the allowable stress for a carbon steel pipe? Ans: The material allowable stress for any material other than bolting material, cast iron and malleable iron are the minimum of the following: 1. one-third of tensile strength at maximum temperature. 2. two-thirds of yield strength at maximum temperature. 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 3/14 3. for austenitic stainless steels and nickel alloys having similar stressstrain behavior, the lower of two thirds of yield strength and 90% of yield strength at temperature. 4. 100% of the average stress for a creep rate of 0.01% per 1 000 h 5. 67% of the average stress for rupture at the end of 100 000 h 6. 80% of the minimum stress for rupture at the end of 100 000 h 7. for structural grade materials, the basic allowable stress shall be 0.92 times the lowest value determined (1) through (6) above. 4. What is the allowable for Sustained, Occasional and Expansion Stress as per ASME B 31.3? Ans: Calculated sustained stress (SL)< Sh (Basic allowable stress at maximum temperature) Calculated occasional stress including sustained stress< 1.33 Sh Calculated expansion stress< SA = f [ 1.25( Sc + Sh) SL] Here f =stress range factor, Sc =basic allowable stress at minimum metal temperature and SL=calculated sustained stress. The sustained stress (SL) is calculated using the following code formulas:
Here, Ii = sustained in-plane moment index. In the absence of more applicable data, Ii is taken asthe greater of 0.75ii or 1.00. Io = sustained out-plane moment index. In the absence of more applicable data, Io is taken as the greater of 0.75io or 1.00. Mi = in-plane moment due to sustained loads, e.g.,pressure and weight Mo = out-plane moment due to sustained loads, e.g.,pressure and weight Z = sustained section modulus It = sustained torsional moment index. In the absence of more applicable data, It is taken as 1.00. Mt = torsional moment due to sustained loads, e.g.,pressure and weight Ap = cross-sectional area of the pipe, considering nominal pipe dimensions less allowances; Fa = longitudinal force due to sustained loads, e.g.,pressure and weight Ia = sustained longitudinal force index. In the absence of more applicable data, Ia is taken as 1.00. 5. What are steps for calculating the pipe thickness for a 10 inch carbon steel (A 106-Grade B) pipe carrying a fluid with design pressure 15 bar and design temperatre of 250 degree centigrade? Ans: The pipe thickness (t) for internal design pressure (P) is calculated from the following equation. Here, D=Outside diameter of pipe, obtain the diameter from pipe manufacturer standard. S=stress value at design temperature from code Table A-1 E=quality factor from code Table A-1A or A-1B W=weld joint strength reduction factor from code Y=coefficient from code Table 304.1.1 Using the above formula calculate the pressure design thickness, t. Now add the sum of the mechanical allowances (thread or groove depth) plus corrosion and erosion allowances if 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 4/14 any with t to get minimum required thickness, tm. Next add the mill tolerance with this value to get calculated pipe thickness. For seamless pipe the mill tolerance is 12.5% under tolerance. So calculated pipe thickness will be tm/(1-0.125)=tm/0.875. Now accept the available pipe thickness (based on next nearest higher pipe schedule) just higher than the calculated value from manufacturer standard thickness tables. 6. How many types of fluid services are available for process piping? Ans: In process piping industry following fluid services are available.. Category D Fluid Service: nonflammable, nontoxic, and not damaging to human tissues, the design pressure does not exceed 150 psig, the design temperature is from -20 degree F to 366 degree F. Category M Fluid Service: a fluid service in which the potential for personnel exposure is judged to be significant and in which a single exposure to a very small quantity of a toxic fluid, caused by leakage, can produce serious irreversible harm to persons on breathing or bodily contact, even when prompt restorative measures are taken. Elavated Temperature Fluid service: a fluid service in which the piping metal temperature is sustained equal to or greater than Tcr (Tcr=temperature 25C (50F) below the temperature identifying the start of time- dependent properties). Normal Fluid Service: a fluid service pertaining to most piping covered by this Code, i.e., not subject to the rules for Category D, Category M, Elevated Temperature, High Pressure, or High Purity Fluid Service. High Pressure Fluid Service: a fluid service for which the owner specifies the use of Chapter IX for piping design and construction. High pressure is considered herein to be pressure in excess of that allowed by the ASME B16.5 Class 2500 rating for the specified design temperature and material group. High Purity Fluid Service: a fluid service that requires alternative methods of fabrication, inspection, examination, and testing not covered elsewhere in the Code, with the intent to produce a controlled level of cleanness. The term thus applies to piping systems defined for other purposes as high purity, ultra high purity, hygienic, or aseptic. 7. What do you mean by the term SIF? Ans: The stress intensification factor or SIF is an intensifier of bending or torsional stress local to a piping component such as tees, elbows and has a value great than or equal to 1.0. Its value depends on component geometry. Code B 31.3 Appendix D (shown in below figure) provides formulas to calculate the SIF values. 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 5/14
8. When do you feel that a piping system is not required formal stress analysis? Ans: Formal pipe stress analysis will not be required if any of the following 3 mentioned criteria are satisfied: 1. if the system duplicates, or replaces without significant change, a system operating with a successful service record (operating successfully for more than 10 years without major failure). 2. if the system can readily be judged adequate by comparison with previously analyzed systems. 3. if the system is of uniform size, has no more than two points of fixation, no intermediate restraints, and falls within the limitations of empirical equation mentioned below: Here, D = outside diameter of pipe, mm (in.) Ea = reference modulus of elasticity at 21C (70F),MPa (ksi) K1 = 208 000 SA/Ea, (mm/m)2 = 30 SA/Ea, (in./ft)2 L = developed length of piping between anchors,m (ft) SA = allowable displacement stress range U = anchor distance, straight line between anchors,m (ft) y = resultant of total displacement strains, mm (in.), to be absorbed by the piping system 9. How will you calculate the displacement (Expansion) stress range for a piping system? 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 6/14 Ans: Expansion stress range (SE) for a complex piping system is normally calculated using softwares like Caesar II or AutoPipe. However, the same can be calculated using the following code equations:
here Ap = cross-sectional area of pipe Fa = range of axial forces due to displacement strains between any two conditions being evaluated ia = axial stress intensification factor. In the absence of more applicable data, ia p 1.0 for elbows, pipe bends, and miter bends (single, closely spaced, and widely spaced), and ia =io (or i when listed) in Appendix D for other components; it = torsional stress intensification factor. In the absence of more applicable data, it=1.0; Mt = torsional moment Sa = axial stress range due to displacement strains= iaXFa/Ap Sb = resultant bending stress St = torsional stress= itXMt/2Z Z = section modulus of pipe ii = in-plane stress intensification factor from Appendix D io = out-plane stress intensification factor from Appendix D Mi = in-plane bending moment Mo = out-plane bending moment Sb = resultant bending stress 10. What do you mean by the term Cold Spring? Ans: Cold spring is the intentional initial deformation applied to a piping system during assembly to produce a desired initial displacement and stress. Cold spring is beneficial in that it serves to balance the magnitude of stress under initial and extreme displacement conditions. When cold spring is properly applied there is less likelihood of overstrain during initial operation; hence, it is recommended especially for piping materials of limited ductility. There is also less deviation from as installed dimensions during initial operation, so that hangers will not be displaced as far from their original settings. However now a days most of the EPC organizations does not prefer the use of Cold Spring while analysis any system. 11. How to decide whether Reinforcement is required for a piping branch connection or not? Ans: When a branch connection is made in any parent pipe the pipe connection is weakened by the opening that is made in it. So it is required that the wall thickness after the opening must be sufficiently in excess of the required thickness to sustain the pressure. This requirement is checked by calculating the required reinforcement area (A1) and available reinforcement area (A2+A3+A4) and if available area is more than the required area then no reinforcement is required. Otherwise additional reinforcement need to be added. The equations for calculating the required and available area are listed below for your information from the code. Please refer the code for notations used: 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 7/14
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Job Responsibilities: The probable 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 8/14 candidate should Perform stress analysis of piping systems using CAESARread more Few Important points for Stress Analysis based on ASME B 31.4 All my previous articles in this website describe stress analysis methodology using Caesar II based on ASME B 31.3. But I received requests from fewread more Routing Of Flare And Relief Valve Piping: An article-Part 1 The purpose of this article is to provide a brief idea of Flare and Relief Valve piping highlighting the important points. Due to long lengthread more This article has 14 comments arun Wednesday 11 December 2013, 4:05 pm Please clarify my following doubts 1) the equation provided for the sustain is bit different what i learned ( PD/4t+M/Z+F/A) ..but in your equation u havent consiederd longitunal stress but considered torsioanl stress.please clarify me? 2) in the equation for expansion stress tosional stress is to be corrected please correct me if iam wrong Regards arun Reply Anup Wednesday 11 December 2013, 6:57 pm Regarding your confusion: 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 9/14 I suggest you to read the latest version of the ASME B 31.3 code. Caesar used to calculate the stress following your equation as no code equation was available in earlier versions of the code. But now B 31.3 provides equations for calculating sustained stress. The torsional term is also included in expansion stress calculation in latest version of the code. Thanks for reading my blog. Request you to subscribe with your email to get instant updation about any of my posts. Reply arun Wednesday 11 December 2013, 9:10 pm Thanks for your quick reply .and clarify my doubts iam satisfied with your reply .. 1) still iam confused that why did they ddint use Longitudinal stress Pd/4t in new equation? 2) In previous version was also considered torsional stress in expansion stress as Sqrt of Sb2 +4St2..in your equation 4st2 have changed to 2st2 .,..this also new changes in new version? thankx in advance arun Reply Abba Wednesday 11 December 2013, 8:59 pm I find this site very informative. I have just attended an Intergraph C2 training for both statics and dynamic. thank you for sharing Reply rahul sapra Tuesday 18 March 2014, 3:20 pm 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 10/14 Dear Admin, Please send basic material for learning CAESAR II software which you got during your training since i am new to this. Reply pjs Doudoune Homme Friday 20 December 2013, 3:09 am Hi there, I enjoy reading all of your article. I wanted to write a little comment to support you. Reply ralph lauren sweden Friday 20 December 2013, 12:21 pm Good day! I simply want to give you a huge thumbs up for the excellent information you have got here on this post. I will be coming back to your site for more soon. Reply vest Saturday 21 December 2013, 6:42 pm Heya im for the first time here. I found this board and I find It really useful & it helped me out much. I hope to give something back and help others like you aided me. Reply pjs jakker Sunday 22 December 2013, 2:06 am I like it when individuals come together and share thoughts. Great website, stick with it! Reply 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 11/14 woolrich store Sunday 22 December 2013, 11:12 pm Wow, this paragraph is nice, my younger sister is analyzing these things, therefore I am going to let know her. Reply billig parajumpers Monday 23 December 2013, 12:53 pm I couldnt refrain from commenting. Very well written! Reply Bart Tuesday 24 December 2013, 3:58 am Hi there! I could have sworn Ive visited this web site before but after looking at many of the posts I realized its new to me. Regardless, Im definitely delighted I came across it and Ill be book-marking it and checking back often! Reply chaussures de football Tuesday 24 December 2013, 4:51 pm Hi there, just wnted to mention, I liked this blog post. Keep on poting! Reply KK Saturday 7 June 2014, 11:57 am 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 12/14 Previous Next Leave a Reply Name* Email* Website Submit Comment Search this Website My Engineer advice me cut the dummy support 150mm which is suppose to be sit in the platform frame after cutting the grating as per design and welded in a pad for a fire water 250mm line .due to elevation difference of 25~ 40 mm they want don.t want to cut the grating rather than cut the horizontal dummy leg and weld it 25~40 mm below without shifting the pad or not weld addition pad. I cant agree .Please suggest whether pad can be eccentric i.e on the top maximum 70 mm and on bottom 5mm from the OD of dummy leg. Reply Search
9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 13/14 Popular posts Step by Step Methods for WRC 107 and WRC 297 Checking in Caesar II 11 most important questions & answers from ASME B 31.3 which a Piping stress engineer must know Stess Analysis of PSV connected Piping systems using Caesar II Stress Analysis of Pump Piping (Centrifugal) System using Caesar II STORAGE TANK PIPING STRESS ANALYSIS AS PER API 650 USING CAESAR II Methods for flange leakage checking by Pressure Equivalent Method using Caesar II Must have Load cases for stress analysis of a typical piping system using Caesar II Spring hanger selection and design guidelines for a Piping engineer using Caesar II Trunnion Checking or Dummy Checking during stress analysis of a piping system Top 12 must have Piping books for a begineer into Piping industry Stress Analysis of Column piping system using Caesar II Piping Stress Job Interview questions for you: Part 1 Flange Leakage checking in Caesar II using ASME Section VIII method Nozzle Loading of Various Equipments and means for reducing them Centrifugal Pumps: Interview questions for a Piping stress engineer 9/17/2014 11 most important questions & answers from ASME B 31.3 for a Piping stress engineer | What is Piping http://www.whatispiping.com/asme-b-31-3 14/14 Subscribe by Email to get updates Enter your email address: Subscribe Delivered by FeedBurner Archives Select Month Categories Select Category Sitemap SiteMap WordPress Theme Theme by WPExplorer