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MECHANICAL I!NGINI!I!RING
PAPER I
SECTION A
Jj
1. ,<\mwor ''"Y rollowing (<:acb nsw01' should cnnfurm to limit of 150 \\ nrd;):
(n) ( i I ln l'ourb3J' S L :tr<' Otc lengUts of lbc shortest nnd tbct longest links,
P llltd Q m the )ctn!]Uts oft he remaining links. State the condition for least one link
to mnk:e " full revolution. !)ketch nnd nome llle mec:hani.'ml.
(b)
(c)
(d)
(e)
(ii)
( i)
(ii)
( i)
(5)
Define prcsun.: nnglc in o cum follower and sltlta its impot1nnce, SboiV it nn i ketdt.
(5)
What are the requirements nf und dynoJTlic in singlt:-
tylinderenginc bolancing7
(5)
the stresssll'ain diogrom for n low- '"'rbon-steel sbow on ir ewnts.
( 5)
Two hC<Jms of cquul lengths ' 1'. me ns o simply supported and u,., other as a
cantilever. loodcd .1t the centre wiUt n concentrated load of W. Draw Ute sheur
force, B.l'.l. :tml defl ection diagrams, indicuting the moximum Vllues.
(5)
(ii) Di.<Linguh b between trut nd column. Nome two buckling cquotlons
indic.1ting lite of slendcrne>srotio for their
(5)
( i) D1-aw llle-icon-carbon pbase-diagrnm indicating the existence of difterent ph,....
(5)
(ii) Dmw the T-T-T cunes and show U1e imporlllnt beOIlreatrnent on il
( i)
(5)
Uu-ee structur.:! Ut:tt occur as a result of utrangemenl ofaton\S In aggregates and
slnle> their cbJrnclorl.stics.
( 5)
( ii) r.J.:r lain in brieftheslrin hardening.
(5)
'2. (o) a sulid mass of 10 kg and the Door nrc "'-1>t lwo slobs of isolnto,.. - MLural rubber
slah ond i\:ill In series. The rubber sinh hn stiffness of 300() Nfm and equivalent vi<cous
damping coetlicient of 100 N-sec/m. The fell has a of 12000 N.m and an equivalent
d;uttplng coellid ont of 330 N-sco/m. Delermiu.; undnmpcd and damped Mtural
frequencies of the s ystem ln vertical direc-lioJt..
3.
(15)
(h) A pinion having 20 teeth of 5 mm rnodule. rotates at 201) rpm and transmits l.5 k\V to a
gcarwh""l having 50 teeth. 111e tooth form is 20 involut" of slilnclard-cluucnsioru;. Pind (o) thu
length of paU1 of conltlct And nrc of conLct. tb) Ote norm31 force between Ute teetlt for Ut e
pitch-point contact. Deduce the equations tlliCd.
(15)
(c) 11tc minute hond on Big Beu. wcip.h.l! 15 kg and in 3 m long. [Is C. G. is 1.'2 m lhnu tbc pivot.
( a)
Ute !l<l.R. (moss radi ra) ptoduct ond angulnr llOScilion ne.:ded to slllticolly balonce
this link and design the counterweight positioned nt 30() mm from Ute centre.
( 10)
A c<>mpQwtd cylinder is t'<!nncd witb itutcr diamclcl' '100 mm: Ute diontCl.cr at lite junction
400 mm and nulel' dill meter 500 mm. U' the initial intecference in di:unciCf!< at the junction is
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(1.2 mm. [md the radial pressure del'eloped at the .iunction. Find also the minimum
temperature ro 1\illch tl1c cylinder is to be heated to slip It omo the inner cylinder. Take
E; 2 ,. HY Nlmm
1
and a 12.5 " 10 .. /"C
(2<1)
(h) The bracket shown in Figure I is subjected to a horiwntnl force P of K kN. Determine the
stresses m points A and B.
)l) rnm
..
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*' .. ..
.... ;/ -,,+
' ,,) ...

,r
(e) Duril>g a routine manufnctunng operation, a rod AB of 2(1 mm dian1eter and I ,S mlong, nmst
acquire no elastic strain-energy of 13.6 N-o>- Usmg E 200 GPa, determu1e the yield stress
of steel. i f the factor of saJety wtth respect to the permanent deformmiou is to be J:i ve.
( I ())
4. (a) A 70\W-engioe runs at a speed of 2 rps. Due ro the operational constraints d1e IJuc(uation of
speed should no( I% of lhe mean speed. ' lhe radius of gyration of lhe Oy-wbcel is I
m. The Ouctuatfon of energy from the lumin!l moment dlag:rnm is found to be 3-100() N-m
Find lhe mass of tlle fly-wheel.
( I())
tb) A llut belt 1s uiStalled w1tl1 an mitial 1ens'o" or :u n1e coe.ffice"t of i'nctton between
the pulley and the bel t is U.J_ The aQgle of lnp on tl1e smaller pul.ley Is and belt-speed 1s
I R m.ls. Determine the ma.ximum power tlutl the belt can transmit. Assume lhe belt IS
clastfo and 11111\oul mass.
(c) Name lhe llve types of additil'e agents in plastics and state lhetr purpose.
(c() Wha! are the adv:Uitages and limitations or the use or composi te mate.nals in engineering
applications' I
SECTION B
5 Auswcr rut)' four of tl1c follo11 ing Jeach auswer should coufonn ru a linul of i 50 words)
(10)
( IUJ
( 1(1)
(a} (I) i\ componem can be made by two tnanufactunng with fhed costs of FC, and
FCl . and variable costs of vc, and VC2 respectivels Draw the break-e,en chart and
indicate d1e break- even quantit) .
(i t) E.xplam. two important surlace lioish measurement methods
(ii) simple iudexmg,
(c) (i) Explain the follo11ing temJS
(I) EOQ
(2) PE.RT
(J) CPM
(-1) MRP
(5)
(5)

(5)
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7.
(d)
(c)
( aj
(5) NC
(n) Namo the four method; of taper turning.
(5)
(i) is onkc angle nd what i'i iL' impor1ancc in mctl cutting?
(5)
(ii) 111\\\ much is the tonl-wetor with respet.'l m the 1\nrk mnterial (Die in """"vi'
ECM nnd EDJv.l?
(i)
(S)
Write the t1ow choot and for finding the mnximlnn of set of three
numbers.
(51
(u) Ditinguih hetwcen gencrnl puopose pr<Jgromming and peciol pUI]MI.jc
simulntion l:mguag<!!l .
(S)
lhu working of a 3-High Rolling 1\1111 Utu movonicnll! of rolb and til"
workpiece.
( 10)
(b) Why is shear provided on a punch '? Indicate the singlesluear and double she:1t onpuuclo.
(10)
(c) During orlhogonol culling of mild steel the followtng dolo was observed :
(a)
Cutting s peed v =30 m min
Width of clup b 4mm
Tbicknuss of chip l 0.25 nun
Rake angle a = 20"
Culling tl:>rce P, = II :;3 N
Nurmal force Fv 1 H) N
Drow mcrebnnt dioga'hlll .
Det<:rmiue !he :rod !be sboor 311gle,
(20)
Oisliuguish hclwccn lhc llnsh and guclcr '' Lbo liclll ul' a otcat sl.ctdl. \Vly is 11 cnsior 10
forge a !hick hape ll\Jli10 thin shape?
( I())
(b) Whal is a function of clear:mce in blanking operalion? loclic.11e wilb the belp of a cfiagraro.
Utll di and punch sol for muldng o 20 onm dia blank..
(I())
(<) A product i sold ac a rate of 500 pieces per day nd is monnfncllored at> 101te of 2500 piec""
n tby. 111e set-up cusl of the machine is Rs. Hit)() and the stur:tge oosl is Rs. 3.2\1 per piece,
malca.iol cost is Its.2.10 per piece aud over bead is Rs. per piocc. If the iulc'"""l cltuges
arc find UJe ntinimum co!!lt batch s.ize :md thu t..'Osl of the produotion run. Derive tlut

(.!0)
8. (n) sU!ndard weight of a block u 5 kg nnd il conU!iru nnd and cement. The sand cost> It..
0.05 and cement cosl5 Rs. 0.08 per kg. '11e block to be strong must not contain more
than 4 kg of sand and mnst not contan less thnn 2 kg of cement. \\'hal is the minimam cot of
the block:!
(b) Whnt nrc tlrc dilfoJ"enl codes used tn NC progmmming lor NC tools'/
Write lite NC for the following opc"rntions
(i) interpnbtin11
(ii) Cin.:ular '""'TJIOiatirln cnunler-clockwosc
(iii) DweU
(iv) nold!Delay
(101
( 10)
(20)
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(v) TI1read-cutting
(vi) End of programme
(vii) Spindle on, clockwise rotation
(viii) Toolchnngc
( i.x) Coolant supply No. I on
(:-;} Coolant SUill>ly ofl:
of9
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ll/S-lltll'l
MECHANICAL I!NGINI!I!RING
PAPER II
SECTION A
Jj
I, nny four parts:
2.
(n) The only way in w hich hOllt can be tronsJCrrcd form a Cllmot engine in ouhrr space is by
radiation. The rate at which heat,. radiated is proportional to the ti>urth power of the bolute
tempeJ'II Lure 1'
1
and to tbe area of (he radioling surface. Show that for a given power output
and a giwn T
1
' tlte area of the rad.iatorwill be minimum when
z;
( 10)
(lJ) Two reversible heal engines A and B arranged in series, A rejecting lJcaJ' directly to B.
Engine A receives heal 200 kJ at a t.cmpera!Ure of 42J"C from n heat source, wh:ile engine B
" in communic"tion with a cold $mk at a temperature of 4.4C'. If the 1\ork output of A ls
twice that if B. Hnd (i) the tempcrnlllrc bcl\>ccn A nmliJ. (ii) the cllicicncy of
each eugine and (iii) the heal reje-cted to the cold sink.
(10)
(c) Prove the Mayer re13t.ion
= (v1'P') I (;(
\\'here a = isotl1erma.l and P= coeffi cient of volume exp3.0Sion,
(I())
(d) l'ernpernture profile for heat conduction through a wall of con$tantlhermal condnc1ivity is a
SttaJghl line, is IJeGomes pambolic iuthe pr<:S ... l C!! of J Jt.:al SOUI'Ce,
( 10)
(e) What is meant by abnormal combustion? li.'<plnin with appropriattl dingrom.< the phenomenon
of knock in Sl engines.
(a)
(10)
1\vo identical bodi.,. of consbnt hual o>opuciiT C at lemporntur"" T1 and To ruspeclivoly. are
' "ed as rescrYoirs tor a heat engine. If the bodi"" remain at constant pre"'\11'1' and undergo no
ch:IJlgc: 1>f pbasc:. show th31 t.hc: aruount qf work 11htainable is
W; C <Tt+ Tr2T,!l
Wl\ol'() Tt . linnltempel'nt ure by bodt Ute bodies.
A I so, show that lor maximum work output.
7', - Jr, J',,
(8)
(b) Dorhc four MaxweU relationshaps.
(10)
(c) A heal pump is to be usod to heat a bouso in winter and then reversed lu c<Jol the bouse in
summ. The intt..uior- tomporatun.: is to be maintained at 20 C. Beat tr.Ln!.fer throug-h the
waUs and roof is estimated to be 0.525 kJ/sec per degree tempernturc difi\Jronco between the
ius and the outside.
(i) lf the oul:<ide t.:mperoture iu winter is 5 <c. what i& th" tu.i11imuw
drive Ore heat pump?
(ii) If the poweo input l$ same as in pn (i), wht is the maximum outel temperature
for which Ute ins ide can be maimalned at 2(1 "C1
(10)
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(d) A mass of 6.98 kg of air ill bu vessel n1 200 kPn. 27"C. Is tr:mferrcd to the ilir from u
al 727 t until the tempernturc of air rises Ill J.27 \ The environment is ot WO
kJ>a. 17 c. Dctcm1ine ti) the initiAl :lnd 11M I of lnr ond (iii the maximum useful
k ossucbtcd witl1 the VtMc:s.
()
( 12)
A 1\)ur-cylincler. engine running 140 n:v/sec a carhurettor which is
rtqulred to 5 1\g of>il' Jnd 0.5 kg of fucii'Cf minuLC- Tlu; f11cl specific Sfl'Vity is n. 75.
Tite uir i< inltioily ut I bar and 300 K Coleuloto tho throat diameter of Uto c.hoko lor fl ow
velocity of 100 mlsec. coeftkient is If the pressure drop across tho fuel
metering 11rilillc is O.HO ilf thAI uf choke. c:tlculatc the ori1ice diomelcr ossuming ('
1
V = 0.60
1.4. If lh" C.'ll'b uc-11<11' ventwi liM > 3 clll '<Ssumin!l thu bon; to be t O cru,
volumetric e.IIioiency of 75"o. the density of ir to be 1.15 and coeffi cient of Airflow w be
0,75. calculate tl1esuct.ion >l lhe lhroot.
(IS)
(b) A four-cylinder, <ngino ckw lops power of 180 kW at 1500 r.p.m. 11te
brnlce specific tiJcl consumption is 02 kgl kwh. At the beginning of pressure
is 30 hor nod the mnximum cylinder pressure is 50 bar. The injection is expected to be at 200
bar :md Jlla:<.imum pr.,.sure U1e injector is set Ill be about500 bar. Assume tlte fo llowug :
C,t for inj<."Ctor 0. 7
:SG of fuel = O.M75
Alomospheric pressure = 1 bar
Effective pressure difference
Avera go prtssur"' dlJTen;occ ovw- 1>eriod
Determine the totnl orifioe area required per in;ector. iflhe injedion take<J plocc over 15
crank angles.
!10)
(c) A four-.trokc cyclo gas engine has a U..rc of20 em and a stroke of40 em. Tho COibJ>rcssiou
r:uio 6. In the on the eng.lne ihe indicated meitn effective pressure is 5 bar. the :1 ir to ys
rotio is 6 : I and Ut e c:alorilic vnluc gas is 12 t\ U' m' NTP. At lile beginning of Ute
C<)Jnl)rcsiun trokc. the lempcrnturc is 77 ' C and llfcs.uJ'e (1.98 bn1. Ncglceting rc:sidwtl
_gaseS. detc1minc lhc imlicntcd pOWQr .. tlu.: tJH.!:r.tua1 efficiency the l"tlativc c:tliciem:.y uf lhc.
.oL250 r.p m,
td) EXJ1Iain U.t o mecll>ltism of rnoko fom1ntiou ilt rut rc onsinc.
Define shape t'ctor.
(10)
( IS)
A of bl&dlbtldy s pheres is ftJrmccl Whotl u small spho;rc is looaled nt thc gcomctrie
C<: ntoc of u liul.low pbcrc. l11c tcmpcrnlurc uf '"" <iUlcJ' kurlicc of Ute Mnntl is
600 K while the inner b' Jrface 1cmp<.1'3lure of )urge Mph<:re is 30() K The nnLidc di>meter of
the ' l'here is 10 "m nrl inside ili:tmdt<:r nfthe lllf'l!C sphere is 5() em, C':olo:ulbte lh.-
f<l liJwing .
( i) Tho net inl.crchnng" of the two splto:rcs.
i ii) TI>o percentnge of erni.;ion from tl1e inner of the lnrge sphere 11 hich i
absorbed by tho limA t1 sphere.
(iii) The per.::eula.ge ul' emission li'<llll tlae inuer >'Ur.fa.;e uf the large spbet'l: which is
oborbed by i!sclf.
(!>)
(II) 't'he inner i utface at''= a and the ourer surfoce at r = b of a hollow cyflnder are malnwinad
at uniform ofT
1
nnd T! tC:;Specthely. Tite tlt .. TIMI k of the solid 1s
constant.
Develop an expression for lhe one-dimenional steady-stab' temperatnre ditribuhon T(r) in
lhe cylinder. Also. olevelnp 011 expressio11 for the radial local t1ow rote (,l throug,it the cyliudeo
over longtlt Il
( 10)
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(c) (I)
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Diflereutinto among viscosity, thermal and diffu!ion coef'ticicnt.
:-ihow tnat they have unit.
(5)
(ii) Estiuwtc tbc '"'" of <lVO(>Or!&tiou of tolu<;uc frmn the boUom of deep. nonu"'
Vt:ll$el t" air M 291 ,7 K flowing uver 1he t<lp urface <lf the 1lle
dltfusivity of air vapour 0.826 m!/sec anil the vapour
of toluene illlh<> liquid surface in the vessel is 11,()26 alm, Take l11e distance
bctwcon ilic liquid toluene uud the lop uf tbc vessel ns 1.525 iu. given
R mj atm
(d) explain follo\l htg dimonsiooless ou&nb\Oill .
(10)
tG)
(i) Grashof No.
(ii) Nnsselt No.
(iii) l'rondtl
SECTION II
5. An!W0r nny follr parts:
G.
(a) With the holp ol' a neat ketch. explain the working principle of continuous vapour absorption
system.
( JO)
(h) Prov .. thol the change ot' entropy for any process can b&: oxpresscd as ao equatity of the fomt
_ <)'Q + <HLW)
1 r
where terms have theirllsual meanings and LW = Work.
( JO)
(t) E.xt>lain. with lhC" bdlp of a skL-Ich, U&ll wodnng of a moderu blgh prn<>urL high duly
(I())
(d) (i) f) iscuss Ute and of using pr,..wbirl at inlet to a cetttrifugal compressor.
(5)
(ii) E.'<ploin the merit und domerits of vaned and vnnoles> diffuon li!cd in ccnirifugol
t'ompressors.
(5)
(c) A r.tdi.1tion sh icld ha,'iilg an equal emissivity .c, on boUI it:s surfaces is placed between two
Iorge parallel pl:ues ,,t 1'
1
and 'f: K wi1h 6
1
= U.S and 6, = 0,5, the
emiivity of lhe radi>l.ioo shield in order to reduoe u,., haaltrunsfer between Ute plotes to M
percent of tha.t without d1e radiation shield.
(a)
( 10)
Oolino Effective l<:lilp<:raturc, Drybulb lcnpcmture and 0..'\vpoint lcmpcrntuiCL and
Adiabatic turation proce ...
(8)
01) A Lithium Bromide-water vapow al>l!opt.i<>n hu8" ""J>a<:ity of 10 TR
hu the following detoils :
Evaporator temp..'T'llture 2 c. the circulating water in the condenser absorbs heat at
3() at 3 0.85 dl) is used .. tho heat SII\Jrce '" thu ttcnemt<>r anu le.Wc$ Ute
gorh,l-nlur liquid .Jl 2 htu'. Tile uf lithiUm iu U1c stro(l,H
solution of "'frigernnl leaving t.he nbol'hL'l' lior Ute gcnerotor 11nd the weak solution of
&;efriJ;emnt entering Into the ii-om g"ner.llor are OA2 .md 0.52 r<>)pc:ctively. 11'"
specific cmlholpy of binury mi ... urc leaving lhe absoriJ<:t' l(n the gcn:ttm' nd entering into
tlu> absorb"" from tlte gcnorniOr or-.: - 22 kJ/kg urul 55 kJ!kg r(!llpO\ltivel) . Tire rcfrigdl'liJJt
lea\ OS th nturtcd vapour nt 2 r lllld leaves tht sntutnted vapour
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( )
R ur <)
Dt the at which stl:am the condenser in the gene.':! tor.
Tue refrigernnt the eon denser 3s 'IOtUrated liquid nt30 =c.
Find-
(i) ntc Ouw tntc-11 .:f t)f rc&igct3nt outcl'iug the gcttcl'!lltu ;ami \\
1
eak
oluti<'> n <>f refrigerontle.wing the generntc>r:
( ii) n,e heat upplio:d in the generJtnr perxoe;
(iii) TI>c hct rt:joolion rate io Ute ab<orber and tlte condenser:
(iv) Tho COP of the plnnt ancltho ma.ximutn COP:
(V) 'l'hc re!Dtive rOP;
(vi) '11tc of steam per hour in the genera lOr tol sttpply heat.
Giveol
t,.. cqrrosponding to 3 br 133.5 cc
corresponding IQ J lmr = 2724 7
j,, corresponding to 3(1' br 216:'i .2 kj kg
hr coro::sponding to 2" C 2505.2 l..jlkg
(32)
In an open-cycle gas 111rhine plnnt. the air is compres.ed on an axial tlow compressor from
uf 288 K and stagna lion pressure of I bar to st;lgn:otinu pressure bar.
Tltcre re two turbines. Ono is directly couplod to tho C<Jmprcssor nd the otltcr (robcat
turbine) is coupled to the generotor Similarly there are two combustion prior to
each turbine. The aor at Ute outlet of compressor is heated to I:. in heot exchanger
through whkb the exhaust gnses from lhd rdh,;,1lturbino ore pssing. The lemperatW'C of bot
gases at the> [n]tt to both turbines is LIOO K ood isdntropic " ffici<.11C) of the compressor is
l'vlechanical transmission efficiency is 99% and c.omhnsrion cl'liciency of both
cornhustion chambers is 9ll'lo.
Tb<: pl'CSSUI >! lossc. in both tlc combustion "bo.mbem rc 2" u of tl1o chamber [n]et pressure.
J'he :tks ide pressure loss in the hc.1l. exchanger is 3u of the delivery
while gas-side pressure doop is bar. Take of compre..ston in the compr<:Mor to be
l A onol that llf exponsion in both the wrhincs as 1.27. Spcdiic hellt volue qt' air And gases
mo) be Ioken '" 1.005 :oud kgK
C'alcul"'e--
( j)
( ii)
( lii)
tiv)
Com11ressor wnrk
1'1\:ssure rtio boUt tuthines ;
Sp<:eil'ic work output. nd 11ork ratio:
Hoat
(25)
( h) CDtnpln'c cumpt'C'"or slllgc with thut of a macltiooc IY itlo rcgortltu
rntu.. ru-es,:;ure l'i.'\t: :md efficiency.
(c) Skctth the typiCIII C and CD 1-nriation wiUt incidence and give fCllSI!m for \he vriatiom.

(a)
(b) 'Naoue the difl'ereut methods of gao control sdtenoes fuo superheatl.,ntpe.hu't!
(5)
(c) \\rite note!; on :
(i) Supercritical boilen;
(ii) cycle j>O\Ver plant.
(d) Dofmo> :
(i) Voidagc
(ii) Sphericity of a particle.
(c) What i circu.bliout'3t.io'IID fan or FD fun: which ouc ts l>rgcr in siz" lllld why?
(3)
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(t) Whal do you under.1t.1nd by load fctor and capacit) f. clor ? Wlu:n = the)' numerically
equal ?
(g) Eslinutlc lhc mass of the llue ga$C> flowing !!trough the chimney "" pc., dnl" giV<ll below:
Drought pr(lduced =20 mm ofw:l!er column
Temperature of the Hue gases = 51} K
Ambicttl u:mpcrnture = K
llte mliSs ofair = 19l.:g per kg of fuel bum!
Oia oflhechimney 2 m
Neglect losses.
(4)
(10)