Production System University of the Virgin Islands Recirculating Aquaculture System Flowing Water System at Reymann Memorial Farm This presentation is intended to help you understand more about aquaponics on a commercial scale. Rob Nash Commercial system Started as tilapia, but it was found to energy intensive in the winter Sells at local farmers market, contracts with restaurants 2-3 dollars a head lettuce, sells kale, peppers, and tomato's as well Brings lettuce still attached to net pots and roots His farmers market activities drive system sales
Business Model Restaurant, Farm Market, System Sales
Nate Story- Zip Grow Towers Commercial Vertical system Aim is to locate very close to city markets Sell live products in store Use as much space as possible within grow house At one point used tilapia, but has moved on to non food fish
Business Model Retail and System Sales
Marc Laberge from Quebec (http://www.cultures- aquaponiques.com/team.htm).
He raises rainbow trout and lettuce. He sells about $1000 worth of smoked trout a week and 6,800 heads of lettuce. He has survived for 8 years just doing production. Now he sells franchises. Business Model Off the farm, grocery, and franchises Green Acre Aquaponics Based on modified UVI system Been in operation 3 years Supplement their organic wholesale food and CSA products Large percent of income directly related to their teaching. Commercial guide cost $995 Classes are $1295 per person
Business Model Wholesale , CSA , tours and education
Growhaus - Variation on the UVI Design Hybrid System 25% Beds with substrate 75% Rafts Plants primary Fish secondary
Will Allens Growing Power Is a multi disciple agriculture learning center Aquaponics is a small part of the system Charge for tours and sell produce Use mostly volunteer labor and internships Many paid positions are grant funded or through Americorps.
Business Models Nonprofit, Educational and Agri-tourism After School Matters Allen Foundation Andrah Foundation, Ruth Knoll Anonymous Family Foundation Bayshore Community Foundation Fund Bradshaw Knight Foundation Brewers Community Foundation, Inc. Brico Fund Bruce and Muriel Hach Scientific Foundation C.G. Schmidt Construction Company Ceres Foundation Chicago Community Trust, Searle Family Fund Chicago Department of Family and Support Services Chicago Police Department Force for Good Chicago State University Foundation City of Chicago Community Development Grants Administration City of Milwaukee, Community Development Grants Administration Clif Bar Family Foundation Community Benefit Trust Fund Cream City Foundation - Joseph R. Pabst LGBT Infrastructure Fund Critical Mass Leadership Education Dagoba Organic Chocolate David & Julia Uihlein Charitable Foundation Farm Aid First Unitarian Society of Milwaukee GE Foundation Matching Gifts The Goggio Family Foundation Greater Milwaukee Foundation Greater Milwaukee Foundation, Henry & Mary Franke Idea Fund Greater Milwaukee Foundation, Frank Kirkpatrick Fund Greater Milwaukee Foundation, Kopmeier Family Fund Greater Milwaukee Foundation, Walter and Olive Stiemke Fund Green Bay Packers Foundation H.H. Camp Foundation Headwaters Foundation for Justice Young Donors Circle Fund Business Model Nonprofit - contributors Helen Bader Foundation Jane Bradley Pettit Foundation Jessie Smith Noyes Foundation JPMorgan Chase Foundation J.R. Albert Foundation Kohls Stores A-Team LaSalle Bank Lawson Valentine Foundation L.E. Phillips Family Foundation, Inc. Liberty Property Trust Linda and Jock Mutschler Foundation Lubar Family Foundation - Sheldon & Marianne Lubar Charitable Fund Manaaki Foundation Medical College of Wisconsin, Healthier Wisconsin Partnership Program Meshewa Farm Foundation Miller Brewing Company Milwaukee Area Workforce Investment Board Milwaukee County Community Development Block Grant National Education Association Foundation Northwestern Mutual Foundation Patrick and Anna Cudahy Fund Parkways Foundation Richard and Ethel Herzfeld Foundation Rotary Club of Mitchell Field Charitable Foundation Scotts Miracle Grow Service Club of Milwaukee Silver Spring Neighborhood Center St. Pius Congregation State of Wisconsin Office of Energy Independence The 11-10-02 Foundation The Barnwood Foundation The Cleveland Foundation The Community Foundation Serving Boulder County The E-Z Coffee Stand The Gardner Foundation The J.M. Kaplan Fund The John D. and Catherine T. MacArthur Foundation The McCormick Foundation The Monches Foundation The Robert R. McCormick Foundation The Seed Fund University of Wisconsin Extension USA for Africa US Environmental Protection Agency Environmental Justice Grants Program USDA Community Food Projects USDA Farmers Market Promotion Program The following businesses and individuals have contributed their time, money, and materials: Growing Power's Board of Director's and the Chicago Advisory Board for their guidance and generosity with their time Will Allen, Milwaukee Business Model Nonprofit - contributors
Alterra Coffee Avec, Chicago Blackbird, Chicago Bleeding Heart Bakery, Chicago Breadsmith Bakery, Milwaukee Columbia College, Chicago Dagoba Organic Chocolate Dave Ditscheit, Milwaukee First Slice Cafe, Chicago Floriole Bakery, Chicago Fraiche Kitchen, Chicago Get Me Greg's, Chicago Gino's Deli & Catering, Milwaukee Goodness Greeness, Chicago Joan Jacobs, Milwaukee Jonathans Bagel, Milwaukee Lakefront Brewery, Milwaukee Kitchen Chicago, Chicago Magilo's Produce, Milwaukee Elizabeth Malone, Milwaukee Arthur Marburg, Milwaukee Marcus Corporation, Milwaukee Outpost Cooperative, Milwaukee The Publican, Chicago Red Hen Bread, Chicago Seedling Fruit, Michigan Sendik's Grocery, Milwaukee The Signature Room, Chicago The Simple Soyman, Milwaukee Sprecher Brewery, Milwaukee Sunday Dinner, Chicago Dave Swanson, Milwaukee Vella Cafe, Chicago Whole Foods, Chicago Wild Flour Bakery, Milwaukee Business Model Nonprofit - contributors Currently aquaponics is a viable business that seems to require diversification of products and services.
It is difficult, though possible, to run a farm with revenue from the produce alone. Take home message: Reymann Memorial Farm (WVU) Cold Flowing Water System Wardensville, WV Spring Trout Raceway Aquaponic Channel with rafts Polishing Pond Discharge to Stream Cold Flowing Water System Facility Components at Reymann Memorial Farm Plants adapted to cool root zone: Watercress Lettuce Swiss Chard Kale Kohlrabi Broccoli Cabbage Nasturtium Calendula Dianthus Mums
Greenhouse High Tunnel Nutrient levels low, do not accumulate Seeking to determine what grows well and rates of production First goal - product value, second goal - improve water quality. More information on this work covered in Research Update part of todays program. Reymann Memorial Farm (WVU) UVI -best known, most well researched aquaponic production system Diagram from Recirculating Aquaculture Systems by Timmons et al 2002, pg 637. NRAC pub 01-002 Slides from Plant Production Presentation at the 2012 Aquaponics Association Meeting James Rakocy, PhD Director/Consultant of The Aquaponics Doctors http://theaquaponicsdoctors.com/
Formerly:
AES Director, Professor of Aquaculture at University of the Virgin Islands
Pioneered Aquaponics research and development.
Nutrients Required for Plant Growth Macronutrients C Carbon* O Oxygen* H Hydrogen* N Nitrogen K Potassium** Ca Calcium** Mg Magnesium P Phosphorus S Sulfur
Micronutrients Cl Chlorine Fe Iron** Mn Manganese B Boron Zn Zinc Cu Copper Mo Molybdenum * Supplied by CO 2 and H 2 O ** Must be supplemented Rakocy 2012 Production Methods Staggered Allows weekly harvests Facilitates market development Maintains uniform nutrient uptake Batch Easier management Can deplete nutrients
Rakocy 2012 Seedling Production Greenhouse or shade house Protected area Keep it clean Metal tables Install drain if concrete floor Weed barrier if gravel floor Planting media and dead plant material can harbor insects and disease
Rakocy 2012 Planting Media Soilless potting mix Coir (coconut fibers) + Vermiculite 60% + 40% mix Free from pythium Requires fertilizer supplementation Labor required to prepare mix Rakocy 2012 Planting Media Peat potting mix (i.e. Promix BX) Inexpensive Readably available Contains micronutrients for seedling growth Can have pythium spores Jiffy peat pellets Expensive Easy to use Can have pythium spores Oasis root cubes Expensive Requires additional nutrients Dries out quickly in greenhouse Rockwool Expensive Non-biodegradable Rakocy 2012 Seedling Production Fill flat with mix Seed at required depth for plant variety Automatic seeder for small and surface planted seeds Cover flat until seeds germinate Many seeds germinate better in the dark Keeps mice from stealing seeds Keeping covered too long causes seedlings to elongate and have weak stems Water as needed Some seeds prefer dryer conditions than others Use mist nozzle for first week Fertilize 2-3 times weekly Rakocy 2012 Rakocy 2012
Use 9-45-15 for seedling production Promotes strong root formation Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012
Deep Flowing Channels
Six channels 100 ft x 4 ft x 16 in Total water volume 18,000 gallons 3 hr retention time 72 rafts 8 ft x 4 ft Growing area 2304 ft 2
100 ft x 4 ft x 16 in
72 Rafts 2.4 m x 1.2 m x 3.8 cm (8 ft x 4 ft x 1.5 in) 214 m 2 surface area (2,304 ft 2 ) Rakocy 2012 Raft Preparation Closed-cell polystyrene (Dow blue board, not scored)
Dow Styrofoam
Square Edge Extruded
4 ft x 8 ft x 1.5 in Paint White, latex, non-toxic, roof paint Plant holes 1.87 in Use template for spacing Spacing varies for vegetable variety Net pots: 2 in x 2 in Rakocy 2012 Rakocy 2012 Production Management pH maintained at 7.0 KOH Ca(OH) 2
Chelated iron 2 ppm (mg/liter) Chelated iron is 13% pure so multiply by 7.7 (i.e., 15.4 mg of product gives 2 mg of iron) Manage net tanks with cleaning schedule to control nitrate levels Biological pest control Integrated pest management Rakocy 2012 Rakocy 2012
Rakocy 2012 Lettuce High nitrogen levels promotes leafy growth Short production cycle generates steady cash flow Strong demand Rakocy 2012 Lettuce Production Cycle Greenhouse Phase Week 1 Day 0: seed Week 2 Day 7: thin flat Day 7, 10, 13: fertilize Week 3 Day 14, 16, 19: fertilize Aquaponic System Phase Week 4 Day 21: transplant to aquaponic system Day 23, 26: spray with BT Week 5 Day 30, 33: Spray with BT Week 6 Day 37, 40: Spray with BT Week 7 Day 42, 45: Spray with BT Day 49: Harvest Rakocy 2012 Rakocy 2012 Lettuce Harvest Procedures Move sheets with mature plants to one end of the raft Lift sheets to harvesting stand or harvest in place Cut off lettuce stalk with a sharp knife and remove lower poor quality leaves Discard any poor quality lettuce Pack 24 lettuce heads to a box Weigh several randomly selected boxes minus the empty box weight to calculate total harvest weight and average weight per head of lettuce. Count box to determine total lettuce number and percentage of marketable yield
Rakocy 2012 Lettuce Harvest Procedures Lettuce that is not distributed immediately should be stored in a moist refrigerated room Surface of the sheets should be washed with dechlorinated water to remove any dead leaves and quickly returned to hydroponic tanks Plants roots and growing media should be removed from net pots and discarded Cleaned net pots should be disinfected by soaking them in water containing bleach, rinsed and then dried before they are used again. Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012 Rakocy 2012 Lettuce Production Values Type Romaine Crisphead Leaf Bibb Variety Parris Island Montello Sierra Boston Bibb Density (plants/raft) 48 60 60 88 Harvest (cs/sheet) 2 2.5 2.5 3.67 Value ($/case) 30 25 25 20 Total 60 62.5 62.50 73.4 Rakocy 2012 Leaf Lettuce Sierra 20/m 2 , 60 per raft Staggered production 18 rafts harvested/week Market value $1.00/head Value $196/m 2 /year ~$41,900/system/year
Rakocy 2012
Rakocy 2012 Romaine Lettuce Parris Island 16/m 2 , 48 per raft Staggered production 18 rafts harvested/week Market value $1.25/head Value $157/m 2 /yearr ~$33,600/system/yearr Rakocy 2012 Pythium spp. Root fungus No IPM control Low temperature reduces growth and impact of some Pythium species Select resistant varieties
Rakocy 2012 Basil Production 48 plants/sheet Staggered production Complete harvest recommended Cut and come again at 4 week intervals is alternative Grow for 3 months Harvest (cut) three times then remove Reduces survival and increases pythium Seedlings 3 weeks in greenhouse
Rakocy 2012 Basil Genovese 16/m 2 , 48 per raft Market value $10.00/lb Value $515/m 2 /yr
$110,210/system/yr
Rakocy 2012 Melon Production 2 plants/sheet Use one side only and allow plants to run on ground Plant other side with companion crop Or construct narrow hydroponic tanks < 3 month crop Plants die as melons ripen on the vine Seedlings 1-2 weeks in greenhouse Rakocy 2012 Cantaloupe Jaipur 0.67/m 2 , 2 per raft Market value $3.99 each Value Each: $46.28/m 2 /yr $9,900/system/yr
Rakocy 2012 Revenue for Various Crops Crop $/m 2 /yr $/ft 2 /yr Leaf lettuce (20/m 2 ) 196 18.22 Romaine lettuce (16/m 2 ) 157 14.59 Basil (16/m 2 ) 515 47.86 Okra (3.7/m 2 ) 15 1.39 Cantaloupe (0.67/m 2 ) 46 4.28 Rakocy 2012 Plant Pest and Disease Control No synthetic chemical pesticides
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