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630 series programming course c)abb group November 18, 2011. Course covers most common configuration tasks - 10:30 Lunch 11:45 - 13:00 Coffee 14:20 Specify and identify the needed hardware Lean to use PCM600 tools for IED configuration - 14:30 g.
630 series programming course c)abb group November 18, 2011. Course covers most common configuration tasks - 10:30 Lunch 11:45 - 13:00 Coffee 14:20 Specify and identify the needed hardware Lean to use PCM600 tools for IED configuration - 14:30 g.
630 series programming course c)abb group November 18, 2011. Course covers most common configuration tasks - 10:30 Lunch 11:45 - 13:00 Coffee 14:20 Specify and identify the needed hardware Lean to use PCM600 tools for IED configuration - 14:30 g.
630 series programming Course P264 ABB Group November 18, 2011 | Slide 1 630 series configuration training C t t Course content Breaks: Coffee 10:20 10:30 The purpose of this course Learn most common configuration tasks - 10:30 Lunch 11:45 - 13:00 Coffee 14:20 Specify and identify the needed hardware Lean to use PCM600 tools for IED configuration - 14:30 g Learn 630 series programming Protectionfunction Protectionfunction Control with interlocking Desinga MIMIC picture Desinga MIMIC picture Learn other usefull tools in PCM600 ABB Group November 18, 2011 | Slide 2 630 series introduction 630 series introduction ABB Group November 18, 2011 | Slide 3 630 series P d t i Product overview Feeder Protection and Control REF630 REF630 is an all-in-one feeder t IEDf t ti t l management IEDfor protection, control, measurement and supervision of incoming and outgoing feeders Transformer Protection and Control RET630 RET630 is an all-in-one transformer management IED for protection, control, measurement and supervision of two- p winding power transformers and generator-transformer blocks Motor Protection and Control REM630 REM630 is an all-in-one motor management IED for protection, control, measurement and supervision of medium and and large power asynchronous motors asynchronous motors ABB Group November 18, 2011 | Slide 4 630 series H d i Hardware overview Power supply module Optional I/O modules Max 2 modules for the 4U half 19 housing housing Analogue input module CPM module ABB Group November 18, 2011 | Slide 5 630 series C i ti d l Detached LHMI interface Communication module Ethernet RJ -45 CAT 5 Communication interfaces LAN 1: 100BASE-TX with an RJ -45 connector or 100BASE-FX (LC-connector) 100BASE-FX (LC-connector) Serial: 100BASE-FX (ST-connector) or ( ) plastic (snap in) Time synchronization IRIG-B 14 binary inputs 2 groups of 4 inputs, common ground 2 groups of 3 inputs, common ground Adjustable threshold voltage ABB Group November 18, 2011 | Slide 6 630 series Bi I/O d l Binary I/O module 9 output contacts 3 power output contacts for t i i / t l tripping/control 6 signal output contacts 5 i l t t t t 5 signal outputs contacts, normally open 1 signal output contact, 1 signal output contact, changeover 9 binary inputs 8 inputs, grouped in 2 (common ground) 1 i di id l i t 1 individual input Adjustable threshold voltage ABB Group November 18, 2011 | Slide 7 630 series P l d l Power supply module Power Supply Variant #1 High (pins 1,3) 100 VAC .. 240 VAC 50/60 Hz 110 VDC .. 250 VDC Variant #2 Medium(pins 1 2) Variant #2 Medium(pins 1,2) 48 VDC .. 125 VDC Variant #3 Low (pins 2,3) (p , ) Next release IRF output for self-supervision signalling p p g g 9 Output contacts 3 trip outputs with Trip Circuit Supervision p p p p 3 power outputs for trip/control 3 signal output contacts Battery voltage supervision (SPVNZBAT) ABB Group November 18, 2011 | Slide 8 630 Series A l i t d l f REF630 Analog input modules of REF630 Three options for REF630 Variant #1: AA I L1 , I L2 , I L3 and I 0 , user selectable 1 A 5 A X101 or 5 A UL1, UL2, UL3, Uo and UL Variant #2: AB Variant #2: AB I L1 , I L2 and I L3 , user selectable 1 A or 5 A I l t bl 0 1 A 0 5 A I 0 , user selectable 0.1 A or 0.5 A UL1, UL2, UL3, Uo and UL Variant #3: AC X102 Variant #3: AC I L1 , I L2 , I L3 and I 0 , user selectable 1 A or 5 A I l t bl 0 1 A 0 5 A I 0 , user selectable 0.1 A or 0.5 A UL1, UL2, UL3 and Uo ABB Group November 18, 2011 | Slide 9 630 Series A l i t t Analog input connector Removable connectors for easy handling and service Used for CT/VT connections Used for CT/VT connections 5 analog channels / connector Integrated short circuit contact for g CT inputs Different combinations of CTs/VTs supported CTs/VTs supported Coded to prevent wrong connections ABB Group November 18, 2011 | Slide 10 ABB Group November 18, 2011 | Slide 11 Contents of chapter 3 3 Programming Basics 3.1 Tools overview 3.2 Local HMI 3.3 Control Programming 3.4 Protection Programming 630 series Programming 630 series Programming ABB Group November 18, 2011 | Slide 1 630 series Programming ABB Group November 18, 2011 | Slide 2 630 series Programming T l i Tools overview Application Configuration Tool (ACT) To create / modify relay application 630 Series relays can be ordered with pre- configuration installed Graphical Display Editor (GDE) p p y ( ) Tool is used to create LHMI Up to four pages ABB Group November 18, 2011 | Slide 3 630 series Oth T l il bl Other Tools available Handled in Operation course scope Hardware Configutation Tool Parameter setting Tool (PST) Signal Matrix Tool Manage signals Manage signals GOOSE connections Signal Monitoring Tool Disturbance Handling Tool Event Viewer Tool ABB Group November 18, 2011 | Slide 4 Local HMI programming Local HMI programming ABB Group November 18, 2011 | Slide 5 630 series L l HMI i Local HMI - overview Three dedicated LEDs: Ready, Start, Trip Graphical LCD Display (320 * 240pixels) Multicolor LEDs p ) Open and Close ENTER button Alarm list button 5 programmable function keys CLEAR button Front Open and Close buttons ESC button MENU button CLEAR button communication port ESC button Navigation buttons Authorization Authorization, LOCAL/REMO TE, HELP ABB Group November 18, 2011 | Slide 6 630 series Si l Li Di Single Line Diagram Outlook programmed by GDE Status of primary apparatus Show selected measurement values Control of the objects ACT Inputs andoutput connections Inputs andoutput connections Programmable interlocking schemes for bay and station level interlocking Note: ACT programming must be done prior GDE Tool ABB Group November 18, 2011 | Slide 7 630 series HMI Al LEDP i HMI AlarmLEDProgramming Multicolour LED indications Label texts and behaviour on LCD d b PST managed byPST Programming capabilities Totally 45 LED function blocks 15 physical LED on HMI three groups (pages) GRP1 3 three groups (pages) GRP1..3 Multicolour Three separate inputs Three separate inputs Red Yellow G Green The source of LED activation Programmed inACT or SMT ABB Group November 18, 2011 | Slide 8 Programmed inACT or SMT 630 series L l HMI F ti b tt P i Local HMI Function buttons Programming 5 programmable function keys Two operation modes Menu shortcut Programmed in LHMI or PST Control mode Control mode Need to be programmed in ACT Funtion block has separate input for LED indication Programmable label texts on LCD g ABB Group November 18, 2011 | Slide 10 630 series M t Defined by ACT programming Measurements menu y p g g Current measurements Phase currents Residual current (RESCMMXU) Positive and negative sequence currents (CSMSQI) (CSMSQI) Voltage measurements Phase-to-phase/phase voltages Phase-to-phase/phase voltages Residual voltage (RESVMMXU) Positive and negative sequence voltages (VSMSQI) Power measurement (PWRMMXU) P, Q, S, power factor Energy measurement (EPDMMTR) F t Frequency measurement ABB Group November 18, 2011 | Slide 11 630 series S i i d it i Supervision and monitoring Supported by hardware, but action programmed in ACT Fuse failure supervision (SEQRFUF) Current circuit supervision (CCRDIF) Trip circuit supervision(TCSSCBR) p p ( ) Station battery supervision (SPVNZBAT) Circuit breaker conditionmonitoring(SSCBR) Circuit breaker conditionmonitoring(SSCBR) IED self supervision (INTERRSIG) ABB Group November 18, 2011 | Slide 12 Control Programming Control Programming ABB Group November 18, 2011 | Slide 13 REF630 C t l f ti Control functions ABB Group November 18, 2011 | Slide 14 REF630 C t l f ti l DC i t l ki Control functions example DC interlocking Interlocking status info Power outputs DC control signal DC Status feedback ABB Group November 18, 2011 | Slide 15 REF630 C t l f ti Control functions QCCBAY Handles the selection of the operator place per bay per bay GNRLCSWI Switch controller function Initializes and supervises all functions to select and operate apparature SCILO SCILO Handles interlocking ABB Group November 18, 2011 | Slide 16 REF630 C t l f ti Control functions DAXCBR (I<->O CB) Provides position status Perform control operations and passes commands to CB Provides operation counter DAXSWI (I<->O DC) Provides position status Perform control operations ABB Group November 18, 2011 | Slide 17 Protection Programming Protection Programming ABB Group November 18, 2011 | Slide 18 REF630 F ti Bl k SMAI Function Blocks, SMAI SMAI (Signal Matrix to Analog Input) ( g g ) Pre-processing inputs signals; RMS, phase angle, frequency, harmonics, etc. Used other FBs like protection, measurement, etc. Defines sampling rate for DFT calculation Defaults are 20 and 80 samples/cycle Defaults are 20 and 80 samples/cycle Analog channel variables are outputs of SMAI_20 function block Some protection functions needs faster sampling rate to fulfil its requirements 20 and 80 samples per cycle are 20 and 80 samples per cycle are available Makes the link between Analog input and measurement signals inACT and SMT measurement signals inACT and SMT ABB Group November 18, 2011 | Slide 19 REF630 P t ti f ti Protection functions Protection functions must be instantiated into configuration by ACT before those can be accessed fromPST or LHMI accessed fromPST or LHMI Connections to physical hardware are defined in ACT by using variables Analog channel variables are outputs of pre- processing function block Some protectionfunctions needs faster Some protectionfunctions needs faster sampling rate to fulfil its requirements 20 and 80 samples per cycle are available available Pre-processing blocks are connected to hardware analog measurent inputs ABB Group November 18, 2011 | Slide 20 REF630 P t ti f ti Thermal capacity Protection functions Thermal capacity [1] normal load current [2] inrush current [2] inrush current [3] minimum fault current area [4] settings of relay 4 current current ABB Group November 18, 2011 | Slide 21 REF630 P t ti f ti Protection functions Protection functions O/C IEC 61850 IEC 60617 ANSI Three-phase non-directional overcurrent, low-set stage PHLPTOC 3I> 51P-1 overcurrent, lowset stage Three-phase non-directional overcurrent, high-set stage, 2 instances PHHPTOC 3I>> 51P-2 Three-phase non-directional overcurrent, instantaneous stage PHIPTOC 3I>>> 50P/51P Three-phase directional overcurrent, low-set stage, 2 instances DPHLPDOC 3I> 67-1 g , Three-phase directional overcurrent, high-set stage DPHHPDOC 3I>> 67-2 ABB Group November 18, 2011 | Slide 22 ABB Group November 18, 2011 | Slide 23 Contents of chapter 4 4 Description of the excercises 4.1 Preprosessing 4.2 Control 4.3 HMI 4.4 Protection 4.5 Measurements and Disturbance recorder PCM600 Programming PCM600 Programming ABB Group November 18, 2011 | Slide 1 630 series Programming P j t d i ti Project description Here we make a simple single line diagram configuration with ACT C t l Control One Busbar One controlable Circuit Breaker O e co t oabe C cut ea e One controlable DisConnector One non controllable (status only) Earthing Switch Switch Protection OC protection OC protection I>, I>>, Io>, Io>>, Io>>> Measurement 3I, 3U, Io and Uo ABB Group November 18, 2011 | Slide 2 Programming Programming Control ABB Group November 18, 2011 | Slide 3 Control Function Blocks B ildi th MIMIC Building the MIMIC Requires first the functionality in ACT, before the GDE programming Objects to add in this training session O Ci it b k CB One Circuit breaker CB One Disconnector DC One Earthing switch ES ABB Group November 18, 2011 | Slide 4 Apparatus control function blocks Circuit Breaker control Combined with or gate to protection TRIP signals Feedback as A Group signal Feedbackto SCILO Feedbackto SCILO Interlocking rules ABB Group November 18, 2011 | Slide 5 Apparatus control function blocks Disconnector Similar setup of two other FBs, DC1 and ES DAXCBR is replaced by DAXSWI ABB Group November 18, 2011 | Slide 6 ACT Measurements ACT Measurements ABB Group November 18, 2011 | Slide 7 630 series Programming C t M t Current Measurements Uses the current group signal I3P from 20samp SMAI CMMXU Three phase currents DFT or RMS Accuracy 0.5% or 0.002x In (in range 0.01..4.00 x In) RESCMMXU Residual current Io Range output has value 04 Exceeding set limit setting ABB Group November 18, 2011 | Slide 8 630 series Programming C t M t Current Measurements PST values Reporting modes Cyclic / Dead band / Integral deadband Range output ABB Group November 18, 2011 | Slide 9 630 series Programming V lt M t Voltage Measurements Uses the voltage group signal U3P from 20samp SMAI VPPMMXU Three phase-to-phase voltages VPHMMXU Three phase- to -ground voltages RESVMMXU Residual voltage Uo g RMS and Fundamental ABB Group November 18, 2011 | Slide 10 630 series P j t d i ti di t b di Project description, disturbance recording Max 40 analog and 64 binary signals Max 100 recordings. The total recording capacity is depending of number of analog and binary channels andrecordingtime andrecordingtime. Sampling rate 1 kHz (50 Hz network) User defined names for inputs are also di LHMI t li t usedin LHMI event list. Start and Trip LEDs are controllled by the disturbance recorder. Disturbance recorder is a must in the configuration. ABB Group November 18, 2011 | Slide 11 630 series U d fi d di t b di User defined name, disturbance recording ABB Group November 18, 2011 | Slide 12 630 series P j t d i ti di t b di (DRRDRE) Project description, disturbance recording(DRRDRE) 1. Pre-trigger time, 0.05 s 3.0 s 2 2. Fault time lenght can not be set. It is as long as trigger condition is active 3. Post-trigger time, 0.1 s 10.0 s Recording time limit is 0.5 s 8.0 s Max lenght for one recording is 11.0 s (3.0 s +8.0 s) ABB Group November 18, 2011 | Slide 13 630 series P j t d i ti di t b di Project description, disturbance recording Signal connections anduser defined Signal connections anduser defined names for inputs and events can be done by using Application Configuration Tool (ACT). Parameter Setting Tool (PST) can be Parameter Setting Tool (PST) can be used for settings (lenght, auto- indication, Start/Trip LEDs, trigger settings) ABB Group November 18, 2011 | Slide 14 630 series Programming P j t i ACT t t Project in ACT, structure summary MainApplications First for preprosessing Analog measurement channels Fixed signals Control FBs controlling CB, DC Interlockings Proctection Protection FBs Measurements Measurement FBs Disturbance recorder ABB Group November 18, 2011 | Slide 15 Local HMI programming by GDE Local HMI programming by GDE ABB Group November 18, 2011 | Slide 16 630 series Si l Li Di Single Line Diagram Outlook programmed by GDE Status of primary apparatus Show selected measurement values Control of the objects ACT Inputs andoutput connections Inputs andoutput connections Programmable interlocking schemes for bay and station level interlocking Note: ACT programming must be done prior GDE Tool ABB Group November 18, 2011 | Slide 17 630 series Si l Li Di Single Line Diagram Supporting ANSI and IEC symbols Up to 4 Display pages Single line diagram Measurements
Selection order can be defined Non selectable is an Indication only o seectabe s a d cat o o y ABB Group November 18, 2011 | Slide 18 Programming Programming Basics overview ABB Group November 18, 2011 | Slide 19 630 series Programming F ti Bl k i Function Block overview 1 Connection(s) 2 f f 10 Hardware, analog input channel 2 User defined function block name 3 Function block, selected (red) 4 Mandatory signal (indicated by a red triangle if not connected) 5Functionblock name 11 User defined signal name 12 Hardware, binary input channel 13 Execution order 5Functionblock name 6 Function block, locked (red) 7 ANSI symbol 8 Inverted output 9H d bi t t h l 14 Cycle time 15 Instance number 16 Inverted input 17Signal descriptionnote ABB Group November 18, 2011 | Slide 20 9Hardware, binary output channel 17Signal descriptionnote 630 series Programming C l (T k) ti i Cycle (Task) times overview 3 ms For transformer differential protection and analog signal monitoring. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analogsignal scanning The task starts on data change given by the analogsignal scanning 5 ms For instantaneous protection functions. Binary I/O and circuit breaker control supporting the fast protection functions. The task starts on data change given by the analog signal scanning 10 ms For time delayed protection functions, monitoring functions and fast control applications like disconnector control. The task is started by the end trigger of the 5 ms task 100 ms and 200 ms For all other tasks mainly control and supervision functions The task is startedperiodicallyby the clock andthe endtrigger of the 20ms task The task is startedperiodicallyby the clock andthe endtrigger of the 20ms task ABB Group November 18, 2011 | Slide 21 630 series Programming C l (T k) ti i Cycle (Task) times overview The combination Execution Order, Instance Number is predefined by ABB p y ABB Group November 18, 2011 | Slide 22 Fewwords before exersices Fewwords before exersices ABB Group November 18, 2011 | Slide 23 630 series Si l Li Di Single Line Diagram To practice and learn the basics of 630 series programming we, Knowhowto setupnetwork connections Knowhowto setupnetwork connections Know the basics of PCM600 Create a offline project according predefined order code Assume that relay was delivered without preconfiguration ABB Group November 18, 2011 | Slide 24 630 series Si l Li Di Single Line Diagram Simulator SIM600 (or DDS04) is used To simulate line currents and voltages Cause unbalance Create sequency currents Simulate controlable objects Simulate controlable objects Indicate IED binary input/output status Activate additional BI of IED ABB Group November 18, 2011 | Slide 25 630 series M i i k Maximize your work area Add pages to Main Application (example Protection) to extend area for Function Bl k Blocks ABB Group November 18, 2011 | Slide 26 630 series Th R i f l t The Rear view of relay connectors Card slot Bi BO1 9 PSM U IRF Binary outputs BO1..9 BIO4 Uaux IRF BIO3 AIM Current Voltage Binary inputs BI1..14 COM ABB Group November 18, 2011 | Slide 27 a y puts 630 series A l i t t Analog input connectors Order code: SBFNABACBBCZAZNAXB Order code: SBFNABACBBCZAZNAXB Channel 1-IL1 2-IL2 2 IL2 3-IL3 4-In 5- 6- 7-U1 8-U2 9-U3 10 U 10-Un ABB Group November 18, 2011 | Slide 28 630 series C i ti d ith Bi I t Communication card, with Binary Inputs X304 1 C f i t 1 4 HW Channel name in ACT Object connected in the sim DDS04 X304-1 Common - for inputs 1-4 X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open X304 4 Bi i t 3 COM 101 BI3 DC1 Cl name in ACT in the sim DDS04 X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8 X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7 O X304-10 Binary input 8 + COM_101; BI8 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 Truck Open /Button 1 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 Low pressure /Btn 3 X304-17 Binary input 13 + COM_101; BI13 Spring charged /Btn 4 X304-18 Binary input 14 + COM_101; BI14 ABB Group November 18, 2011 | Slide 29 630 series P l d ith Bi O t t Powersupply card, with Binary Outputs P t t 1 (TCS) HW Channel name in ACT Object connected in the sim DDS04 Power output 1, (TCS) X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 + Power output 2, (TCS) name in ACT in the sim DDS04 X327-3 - PSM_102; BO2_PO_TCS X327-4 + Power output 3, (TCS) X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 + X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8 X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10 X327-11 Power output 6, PSM_102; BO6_PO Circuit Breaker Close X327-12 X327 12 X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14 X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16 X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18 ABB Group November 18, 2011 | Slide 30 630 series C i ti d ith Bi I t Communication card, with Binary Inputs X304 1 C f i t 1 4 HW Channel name in ACT Object connected in the sim SIM600 X304-1 Common - for inputs 1-4 X304-2 Binary input 1 + COM_101; BI1 CB Close X304-3 Binary input 2 + COM_101; BI2 CB Open X304 4 Bi i t 3 COM 101 BI3 DC1 Cl name in ACT in the sim SIM600 X304-4 Binary input 3 + COM_101; BI3 DC1 Close X304-5 Binary input 4 + COM_101, BI4 DC1 Open X304-6 Common - for inputs 5-8 X304 7 Bi i t 5 COM 101 BI5 ES Cl X304-7 Binary input 5 + COM_101; BI5 ES Close X304-8 Binary input 6 + COM_101; BI6 ES Open X304-9 Binary input 7 + COM_101; BI7 User button 1 O X304-10 Binary input 8 + COM_101; BI8 User Button 2 X304-11 Common - for inputs 9-11 X304-12 Binary input 9 + COM_101; BI9 X304-13 Binary input 10 + COM_101; BI10 X304-14 Binary input 11 + COM_101; BI11 X304-15 Common - for inputs 12-14 X304-16 Binary input 12 + COM_101; BI12 X304-17 Binary input 13 + COM_101; BI13 X304-18 Binary input 14 + COM_101; BI14 ABB Group November 18, 2011 | Slide 31 630 series P l d ith Bi O t t Powersupply card, with Binary Outputs P t t 1 (TCS) HW Channel name in ACT Object connected in the SIM600 Power output 1, (TCS) X327-1 - PSM_102; BO1_PO_TCS Circuit Breaker Open X327-2 + Power output 2, (TCS) name in ACT in the SIM600 X327-3 - PSM_102; BO2_PO_TCS Circuit Breaker Close X327-4 + Power output 3, (TCS) X327 5 PSM 102; BO3 PO TCS X327-5 PSM_102; BO3_PO_TCS X327-6 + X327-7 Power output 4, PSM_102; BO4_PO Disconnector 1 Open X327-8 X327-9 Power output 5, PSM_102; BO5_PO Disconnector 1 Close X327-10 X327-11 Power output 6, PSM_102; BO6_PO X327-12 X327 12 X327-13 Signal ouput 1, PSM_102; BO7_SO X327-14 X327-15 Signal ouput 2, PSM_102; BO8_SO X327-16 X327-17 Signal ouput 3, PSM_102; BO9_SO X327-18 ABB Group November 18, 2011 | Slide 32 ABB Group November 18, 2011 | Slide 33 Contents of chapter 5 5 Exercises P264 Relion
630 series EXERCISE
ABB Oy 1 Exercise 1 , programming basics In this exercise, we will make a simple application to understand the concept of 630 Series programming with ACT. PCM600 v2.4, REF630 v1.1.0 Start PCM600 and create Plant Structure for IED REF630 Select offline method, and use the address 192.168.50.20x (If rear connection) Where the x is your number of training place (1..8) Front connection: 192.168.0.254 Select IED order code with following options: SBFNABACBBCZAZNAXB P264 Relion
630 series EXERCISE
ABB Oy 2 Start Application Configuration Tool (ACT) for just created REF630: - Select REF630 and right click or from tool menu You can close Plant Structure window and open Object Types instead: The toolbar can also be be used to open/close needed windows to maximize work area The configuration is build up with four Main Applications, application can have additional pages if needed Rename MainApp to Signals: - Click on tab and change in properties Now, paste Basic IED function blocks (Signal Matrix for Analog Input) - two instances of SMAI_20 to deliver current and voltage measurements with sampling rate of 20 times per cycle. (fn 50Hz =>1kHz) - two instances of SMAI_80 - FB FXDSIGN to define constants like signal high / low There are four ways to do this: Menu Insert right click
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ABB Oy 3 Or keyboard shortcut Then select needed FB Drag and Drop method => P264 Relion
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ABB Oy 4 Next dialog is asking instance details No need to change anything now, because this is the first instance to execute. Name: Change if you want to give a user defined name. Cylce Time: or Exec Order, Instance Number: are fixed for this FB When can you change? Compared to logic FBs (like AND gate) ,there are more options to select from If the FBs cycle time information is not shown, change tools setting: Tools/Options/ACT Preferences/Function Blocks The function Blocks grey color indicates, that nothing is connected. P264 Relion
630 series EXERCISE
ABB Oy 5 Connect IL1,IL2,IL3 and In to FB input GRP1ILx by Right clicking on FBs connection point GRP1L1 Select now Hardware Channel and Define a User name IL1 for the first channel. All HW channel designation for simulator can be found last page of the training material. Now the color is changed to green, which is the correct color Now you can try alignment: Place input channel variables in line Format/Alignment/. P264 Relion
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ABB Oy 6 Connect the output AI3P to a new variable: This group variable includes all phase currents and earth fault current values. Change the Var_1 name to I3P_20s same way as MainApp was changed to Signals earlier. I3P is a combined signal, also called group signal, containing the data from inputs GRP1..GRP1N Connect AI1 output to variable-IL1 and other phase currents in the same way. Connect AI4 to Io variable, as the measure value Add second SMAI_20_2 FB and connect voltages in similar way Channel reservations used for simulator, can be seen last page. SMAI_80 is also needed because we use a FB that requires faster sampling rate. Here thats for the OC high set stage PHHPTOC Add SMAI_80_1 for current inputs. Note that only group information is provided as output. Give different name for that output I3P_80s Static TRUE and FALSE information are provide by adding fixed signal variables , Add FXDSIGN function block and use outputs OFF and ON respectly. Note: The FB color will change to green, when the variables are used first time Learn to add comments also, use Insert Text- tool: P264 Relion
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ABB Oy 7 The Signals main application is ready, when it looks like below: Different PCM600 tools use the saved data: Save (no need to close ACT) and open Signal Matrix Tool, and select Analog Inputs- tab. Here the same information is shown, and could be also added/ changed. - Analog Input or Signal name Five current inputs on channels 14, CH5 is sensitive EF , not used here CH6 not existing if this hardware variant. Four voltage channels 710 P264 Relion
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ABB Oy 8 Exercise 2, Control The second Main application: Control Insert new MainApplication, and insert an additional Page on it for disconnector Rename MainApp to Control like Signals was done earlier Add Bay control FB QCCBAY., and connect inputs to variable FALSE The outputs can be used to indicate the present state if needed. Circuit Breaker: Configure SCILO, GNRLCSWI and DAXCBR for control the circuit breaker. DAXCBR: - Connect EXE_OP and EXE_CL command outputs to output relays. - POSOPEN and POSCLOSE inputs (red triangle means mandatory) to HW BI indicating CBs state. SCILO: - interlocking input OPEN_EN : Always allowed ->connect TRUE - CLOSE_EN high when Earthen switch in open position GRNLCSWI: - BLOCK and SYNC_INPRO ->FALSE - SYNC_OK ->TRUE Add these interconnections between those FBs to change status and commands P264 Relion
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ABB Oy 9 Disconnector: Similar one application blocks for DC and ES, where DAXCBR is replaced with DAXSWI. Interlocking rule : DC1 can be controlled (OPENED/CLOSED) if CB is open. Wire interlocking for: SCILO FB OPEN_EN and CLOSE_EN inputs Important: There are two options for GRNLCSWI task time, select now the same task time as for following DAXSWI, where 100 is the only option. Add similar interconnections as for the CB. Add the similar TRUE and FALSE connections, as for CB. Assign to right output relays control commands and Binary inputs as state indications. P264 Relion
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ABB Oy 10 Remember to click save awhile and continue for earthen switch control. Earth switch: Make similar logic for earth switch, but now you can try copy / paste method. The FBs and task times are the same for DC and ES, only HW BIs must be changed. You must select some dummy output relays (suggested BIO_3; BLOCK&BO1_PO) for ES also because there was two connected (BO4 & BO5) for DC, delete dummy ones and Reallocate to correct Binary inputs. (Note: If You already copied the CB to paste a DC structure, you might have wrong task time for GNRLCSWI 10ms for CB, 100ms for DC & ES) P264 Relion
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ABB Oy 11 Scilo: Interlocking rule, ES can close if CB is open. ES can be open any condition. Exercise 3, HMI Now its time to make the HMI. Save the work and open GDE tool: Drag and drop the CB, DC1 and ES symbols, from Switchgear library Give the names and check Tab Order: CB as primary object to select. ES non selectable ==Indication only , then rotate right Remember to Link symbols to configuration : P264 Relion
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ABB Oy 12 Tip ! You can find used GNRLCSWI: x for each actuators by opening APC tool, navigate to control pages, then select from Plant Structure (under project explorer) REF630/APC/Control/control any GNRLCSWI and highlighting moves to selection corresponding APC sheet. Add symbols and junctions from connections library Select the Link tool: And connect the points, Choose thicker line for bus bar Link Line Width (4) Save the work and open Parameter Setting Tool (PST) P264 Relion
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ABB Oy 13 Some settings are needed to change for operations with simulator Threshold voltage setting for binary inputs according the simulator: 48V ->SIM600, or 24V ->DDS04 Close all tools and Write to IED Test interlocking logic and verify the correct operations. (REF630 in local mode). Try the Work Online button to debug and see object states in ACT. P264 Relion
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ABB Oy 14 Exercise 4, Protection The third Main application: Protection Add two OC stages, and note the higher sampling rate for PHHPTOC. and EF protections EF(H / I /L)PTOC. Note: that inst.EF requires also the higher sampling rate. Set User definite name accordingly like Io> ,.. The operate (TRIP) signals are then used to open the CB, like EXE_OP output from control application. Combine Operate signals with an or gate. When the OR gate is inserted it looks like: Right click and select Manage Signals Deselect (=hide) extra pins P264 Relion
630 series EXERCISE
ABB Oy 15 Now combine DAXCBR EXE_OP output with tripping logic: Output relay shall be controlled only from one (Protection) application, use variable from Control application. Tip! If you used CB_open_cmd hardware output already at Control, change the design so that at Control you have corresponding signal. TRPPTRC FB Note execution order and task times for whole chain. Save changes and define settings for protection functions, before downloading to the IED. - 3I> 0,8 x p.u., 30s - 3I>> 2,9 x p.u., 0,5s (1) and (2) - Io> 0,4 x p.u., 2,0s - Io>> 0,9 x p.u., 1,0s - Io>>> 1,1 x p.u., 0,8s (Per Unit =p.u. For Example. If IED Configuration/Basic IED functions/Analog Inputs/BASEPH 1: 400 A. In case of 3I>: 0.8 * 400 A =320 A . Close tools and Write to IED While testing the IED, shall Trip and CB is opened, but you might noticed that Start or Trip LEDs are not turned on, Yes they must be programmed too, when programming the fault recorder! P264 Relion
630 series EXERCISE
ABB Oy 16 Exercise 5, Measurements Make the fourth Main application: Meas_And_Rec Measurement FBs can be found under Monitoring group. Add new page for disturbance recorder, Add function block AxRADR for analog and BxRBDR for binary signals Set the names (=labels) for the inputs, by right clicking on the pin. A Tip, zoom in. P264 Relion
630 series EXERCISE
ABB Oy 17 Connect now variables for, Analog signals: and Digital ones you are interested in Before Write to IED command, do also settings: For signals: Here are binary input settings: Set signals 3I>START and Io>START Set LED 1/5 value Start. Trigger operation: use input to initialize recording Trigger Level: Trig on 1 Show indication: display event on LHMI Set LED: TRIP l P264 Relion
630 series EXERCISE
ABB Oy 18 Turn A1RADR Operation Ch x also On. Settings for DRRDRE Finally to get indication that disturbance recording made. P264 Relion
630 series EXERCISE
ABB Oy 19 LED can be programmed to main application Leds. LED indications are programmed by GRPx_LEDx, where page and LED number is defined. Select input according wanted color Red, Yellow or Green. LED functionality must be turned on: \IED Configuration \Local HMI functions \LEDs \LEDGEN Operation: On P264 Relion
630 series EXERCISE
ABB Oy 20 Use PST also to define LED labels and behavior: S as steady F for flashing P264 Relion
630 series EXERCISE
ABB Oy 21 Save and write IED. Test settings: Inject current to activate 3I>but not trip 3I>>. (0,8 <I simulator <1.2). You should see start signal illuminating. Wait 30 seconds, you should see Trip signal to activate. Note ! if you lower the current below activation limit, what happens signals ?? (Are they removed due to over current is active) Note ! How would situation change if SequenceType is FollowS? Since 3I>or PHLPTOC is not wired to Master Trip, should CB still remain closed. Check from REF630 front panel Main menu/events how start and trip signals are indicated. Increase current to confirm that tripping works and CB is controlled open state. P264 Relion
630 series EXERCISE
ABB Oy 22 Finnish this exercise by adding phase current values into single line diagram: Start GDE- tool and insert from Measurands library objects to show selected values on HMI. Update Object Properties to show right information: Accuracy, Input Signal (=Link to configuration), Name.. Close all tools, or ensure that all changes has been saved into PCM db, before Write to IED Test protection functionality and download disturbance recording for evaluation. Contents of chapter 6 6 License update, Exercise P264 Relion
630 series License update exercise
ABB Oy 1 Exercise 6 In this exercise we take in use a configuration that does not fit directly to the training IED because the order code is different. Create a project structure and import PCM600 configuration from C:\COURSE\REF630 configurations\REF630_lic_upd_v_1_1_AIM.pcmi Right click on IED level, select properties and correct the IP address in PCM600 o 192.168.50.2xx, (check from the relay if not known). Lets compare the hardware used in PCM600 project to IED HW setup. Select Set Technical Key, o Select Technical Key in IED Start Hardware Configuration tool: Click on the Compare Configuration button P264 Relion
630 series License update exercise
ABB Oy 2 Configuration is miss-matching, so we need to update. Differencies are marked in red, Close now this tool. P264 Relion
630 series License update exercise
ABB Oy 3 Start License Update Tool Run online wizard and you get finally License change Details These are the signals you must reallocate to new hardware: Start the ACT tool Validate the configuration. Now Output window will show a list of errors(red) and warnings(yellow). Double click on the error and the cursor is located on the issue to fix. P264 Relion
630 series License update exercise
ABB Oy 4 Allocate binary input to correct channel, according to the connection drawing on last page or use the following information when reallocating in ACT: * All CT and VT channels When there are no more errors, you can select write to IED. P264 Relion
630 series License update exercise
ABB Oy 5 Using templates This modified configuration can be saved as a base for other feeders, by creating our own REF630 template Give a name and description, and next similar feeder, can be added by: And there is your new feeder, just update IP address and technical key. Other usefull stuff; Manuals under documentation. Manuals are coming with the connectivity package. Technical manual includes the description of all the function blocks.