Panoramic X-Ray Detector XXH-3005

USER MANUAL










HUATEC GROUP


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Catalog

1. Summary 3

2.Technical targets 4

3.Configuration 4

3.1 X-ray generator 4

3.2 control unit 5

4.Installation 7

5.Using 8

5.1Start 8

5.1.1 System checking itself 8

5.2 Exposure operation 9

5.2.1 Exposure parameter setting 9

5.2.2 Start exposure 10

5.2.3 Running period 10

5.3 Alarm protection 12

5.4 Turn off the unit 13

6.Notes 13






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1. Summary

Welcome for using Panoramic X-ray detector XXH-3005, this type of unit is
the most ideal equipment for Non-destructive testing in the fields such as
petroleum, aviation, mechanical manufacturing, boiler, pressure vessels,
ship building, national defence industries and so on. We manufacture X-Ray
flaw detector according to the international standard of ISO3999.

The control unit of Panoramic X-ray detector XXH-3005 combines the
advantages of controllers both in china and foreign countries, it applies high
ability micro-processor and effective professional integrated circuit
components, with the advanced controlling technology, It not only can adapt
to different instability environment, but also have the high reliability.

Panoramic X-ray detector XXH-3005 has new characters as following:

Checking the software and hardware itself after start the machine
Excellent anti-jamming performance, which can adapt for field operation
without power supply, because of the motor supports
Can adjust exposure parameters with keys ( easy operation.)
Has the function of Delay time opening HV. Convenient for operator keep
away from dangerous field
Can adjust high voltage slowly for protecting X-ray generator
Automatically controlling according to 1:1 working and rest operating way,
the longest continuous exposure period is 5 minutes.
Including complete protecting system: over KV, over KV, low mA, over
mA, over temperature and optical-sound alarming
Convenient for repairing and maintenance
Much more Substance for structure designing, much more convenient for
local operation
Time can be changed for0.3 according to the power supply net to make
the exposure more precise
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We have introduced the detail operation information of Panoramic X-ray
detector XXH-3005 in the manual, For better understanding various
functions of the system, please read it carefully before using.


2. Technical targets

Panoramic X-ray detector (with glass tube)








3.Configuration

This detector is made up of X-ray generator, control unit, power supply
cable, connection cable and accessories.
(note): users must not open the X-ray generator and control unit

3.1 X-ray generator

A set of X-ray generator combines X-ray tube, HT transformer (include X-
ray tube filament winding) and insulation gas (SF6) into a aluminum barrel.
One side of X-ray generator installed fan and radiator which is for tubes
cooling. for high voltage , SF6 gas is good insulation medium.
Components for X-ray generator including:
A. X-ray tube
B. HV transformer (include filament winding)
C. Temperature relay

Output
voltage
(KV)
Input
frequency
(KW)
Radiation target
Max penetration
for A3 steel
Weight(kg) Dimension(mm)
flat cone flat cone generator controller generator controller
XXH-
3005
170-300 3.0
25+
5
30+5 47 40 42 11 335335835 350290160
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D. Gas pressure
E. cable Connect socket
F. alarming lamp socket
G. X-ray tube cooling fan

In this system the X-ray tube applies with complete electrical defeat
protection, also with the anode of X-ray tube grounded connection to stable
the single pulse voltage, there sets a temperature relay inside of X-ray
generator, once it appears over temperature, the high voltage will be cut off
from the control unit automatically to make sure the safety of the whole
system. When the alarming lamp lights, it stands for that X-ray detector is
producing X-ray.
The end collar on two side of X ray generator can be laid vertically or flat, it
also can be used for moving when is working in the high altitude.

3.2 control unit

The main function of controller is to control X ray generator working on a
regulated voltage value automatically to make sure produces stable X ray,
and also controlling the exposure time automatically.
The operate panel of controller can refer to diagram 1.
Components on control panel including:
a) preparing lamp: when the lamp lights, it means machine can do
exposure this time
b) voltage indicator: when the lamp lights, X-ray generator is exposure
now
c) current indicator: when the lamp lights, means X ray generator works
well
d) 2 digital LED displayer: used for displaying exposure time or running
status
e) time adjusting: used for setting the exposure time
f) voltage setting: used for setting exposure voltage value for X ray
generator
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g) X ray on: used for X ray generator exposure starting
h) X ray off: used for stop X ray generator exposure or delay KV start
i) exposure curve: adjust proper exposure parameters according to the
inspected workpiece.

voltage indicator current indicator 2 digital LED displayer
preparing
lamp
time adjusting time adjusting

voltage setting voltage setting






exposure curve X ray on X ray off

Pic. 1 General drawing of front panel of control unit

Here has a socket box in the right side of controller (refer to diagram 2)


Power cable connector Ground wire plug 2A fuse

Connection
Power cable Connector
switch cable connector




Pic. 2Side panel of control unit
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4.Installation

1. After open the package box, check if there has any damages or miss
assembling according to packing list.

2. Confirm if the standard of controller is same as X ray generator, or it
will lead for the damage of X ray generator

3. Cut off the controllers power supply, connect power supply cable
well, at the same time, the power supply should satisfied with the
requirements in Technical targets

4. Connect one side of ground wire on the controller, the other side on
the ground

5. Connect the control unit to X ray generator with connected cable

6. Connect the alarming lamp to X ray generator

7. It should have X ray protect system when is using. If using in the wild
field, we can use one 2mm lead board for protection, or we can make sure
nobody in the circle of 20 meters semi-diameter which of X ray generator
as focal

8. After finish the above steps ,we should also check if the gas pressure
of X ray generator satisfied with the requirements in Technical targets, if
not, please mustnt open X ray on, avoid for the damage of X ray generator





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5. Using

5.1 system starting

After finish the installation, please confirm if the cables on controller is
connected correctly, and switch the side power supply on, at this time, the
2 digital LED displayer on operate panel lights.

5.1.1system self-checking

The controller will do complete tests itself after opening. At the same time
every section of 2 digital LED displayer continuously rotate lights (if any
section not lights may have some damages)
When system self-checking, the following status stands for normal:
Preparing lamp, voltage indicator, current indicator lamp extinguish
X ray on X ray off keys have no use
following status stands for abnormal:
2 digital LED display some codes
Buzzer sounds continuously

5.1.1.1 If there has any failure, corresponding codes will shows on LED
displayer
F1: tests 89C51 RAM failure
F2: tests 89C51 EPROM failure
F3: tests X ray on key failure
F4: tests X ray off key failure
When find out the failure, users should write down the codes carefully, turn
off the power supply and contact with the manufacturer for repairing.

5.1.1.2 If the system works normally, it will display information as following
after about 30 seconds:
lights preparing lamp
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buzzer sounds for once or twice
LED displayer shows xx (x indicates for the value between 0 and 5.5),
at this time, operator can set detector for exposure
time can be changed for 0.3 according to net power supply fluctuation.

5.2 exposure operation

After finish the above processes, system has prepared well for exposure,
at this time, preparing lamp lights, system goes into exposure parameter
setting period.

5.2.1 exposure parameters setting

Before exposure, we should set the exposure parameters, such as the
voltage value or exposure time.

Please set the exposure parameter according to the following steps:
5.2.1.1 confirm the material and thickness of inspected workpiece
5.2.1.2 according to the density & thickness of inspected workpiece
calculate the thickness of A3 steel
5.2.1.3 check the A3 steel thickness from exposure curve table to confirm
the voltage value and exposure time

(notes): because of the differences of X ray generator, for a separate
equipment, the parameter on the curve table is not sure the best values for
exposure, operators should applies the standard modules to make their
best exposure curve according to original equipment curve table

(1) modification of voltage value
revolve the KV setting keys clockwise or anticlockwise to corresponding
the indicating line with the exposure voltage value. If revolve clockwise, the
KV value will be increased, or it will be decreased.
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The setted KV value should be corresponding to the used equipment, the
range of output KV value of different type controller & X ray generator as
following:
1005 type: 20-100kv
1605 type: 40-160kv
2005 type: 100-200kv
2505 type: 150-250kv
3005 type: 170-300kv

(2) modification of exposure time setting value
exposure time can be setted by time choosing hand rotary and 2digital
LED displayer.
rotary the time choosing key clockwise or anticlockwise, at the same
time2 digital LED displaying value increase or decrease correspondingly
left side of 2digital LED stands for minutes, right side for one tenth
of minute, every value is multiple times of 6 seconds. For example, 4.5
stands for that the setted exposure time is 4 minutes and 30 seconds.

5.2.2 start exposure

After finish setting voltage value and exposure time, press X ray on key to
start exposure

5.2.3 running period

Exposure period has three processes: delay starting, exposure period and
rest period.

5.2.3.1 delay starting

After press X ray on key, convenient for operator go away from scene to
avoid radiation of X ray, before X ray on, system will delay stating for 1
minute automatically.
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During the delayed period, AC and rest time timing take turns on
displayer, the value will be decreased by 6 seconds a time, at the same
time, you can also heard the alarm of didi. Sounds. Before it
decreased until 0. users can stop the system by pressing X ray off, then
the system will back to exposure setting interface; you can also press X
ray on to finish the delay stating period.

5.2.3.2 exposure period

When the delaying time decreased until 0 or operator press X ray on to
finish the delaying period, the whole system will goes into exposure period
automatically.

At first, the system will slowly increase the tube voltage and current to the
regulate value in the advanced control way. After preparing lamp on
control panel extinguished, KV lamp lights, it stands for that X ray
generator has been connected, after a while, mA lamp lights, it means
the system is on normal exposure status.

On displayer it shows the rest exposure time, when the rest exposure time
decreased until 0, the whole system will be cut off and have a rest
automatically.

If press X ray off during exposure period, the whole system will stop the
operation and cut off the high voltage of X ray generator into rest status,
after the rest time equals to the tubes working time, it will back to exposure
parameter setting status.

When there has any failure during the exposure period, controller will cut
off the high voltage of X ray generator immediately. At the same time
2digital LED displays the failure codes, buzzer rings continuously until
press X ray off
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5.2.3.3 rest period

After finish the exposure period ( or stop by pressing X ray off ), system
will be cut off automatically and goes into rest period, the rest time should
equals to the tubes working time. The rest period is forced. During this
period, any key has no use, the whole lamp all extinguishes.

On displayer it shows the rest relax time, when the time decreases until 0.
the preparing lamp lights, buzzer rings a hinting sound, displayer re-
shows the exposure time, then the system re-back to exposure parameter
setting status.

5.3 alarming protection

After the X ray generator connected with high voltage. The whole system
real time monitors KV, mA, tube head temperature values of X ray
generator all the time. If there has any abnormal phenomenon such as
over KV, over mA, low mA or over temperature of the tube head, the
controller will cut off the high voltage of X ray generator , at the same time,
2digital LED displays failure codes, buzzer rings continuously, different
codes has different meaning:
UU: controller controls over KV failure
UA: system controls over mA failure
LA: system controls low mA failure
PT: X ray generator over temperature failure
AA: controlling over mA of main loop failure

If press X ray off under the alarming status, the system will stop currently
operation, after into rest period, the rest time should equals to working
time, then back to exposure parameters setting status.

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(notes): when it appears failure during exposure, users should check if
here has any incorrectness of cable connection, if power supply voltage
works normally or contact with supplier for repairing.

5.4 turn off the unit

To make sure the system work stable, users just can cut off the controlling
power supply under the parameter setting status, it mustnt stop X ray unit
when X ray generator connecting with high voltage or during the rest
period.
Please reuse the unit after turn it off at least 10 seconds, or it will destroy
the inside components of the unit.

6. notices

1. make sure the standard of control unit conform to the standard of
tube head

2. make sure the cables connects well, the cable sockets clean

3. make sure the controller connected ground well

4. check the pressure of X ray generator with pressure table, it mustnt
be used below 0.35 Mpa

5. when operates access to tube head (for example, stick the film and
so on) should turn off the high voltage first.

6. make sure not turn off the machine, when tube head connected with
high voltage (during the exposure operation, include stop period) or during
the rest time of tube head

7. its better to aging for one time before using everyday, age the unit to
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a voltage value, which you want to use during the exposure time, it will
benefit for the normal working of X ray tube and longer its using life.

8. when adding the length of connected cable, the sectional area of
every pin lead should fit for standards.

9. if not using the unit, it should be better to put it in a dry environmental
and also get it away from heat source, or harm gas to avoid the sunshine.