Vitotronic 300 GW2 Installation and Service Manual

Installation and
Service Instructions
for the installer/service engineer
Vitotronic300
Type GW2
Weather-compensated, digital boiler and heating circuit control unit
Note on applicability: see page 3.
VITOTRONIC 300
5862 187 GB 4/2001 File in service document ring binder
General information
2
Safety instructions
Please follow these safety instructions closely to avoid the risk of injury to persons and damage to property.
Safety regulations
Please observe all relevant safety re
quirements defined by DIN, DIN EN,
DVGW, TRF and VDE (GB: British
Standards codes of practice).
See also the red sheet headed "Im
portant safety information" in the
enclosed documents or in the "Vito
tec planning documentation" ring
binder.
In certain countries, boilers and
burners must be registered or issued
with a permit in accordance with
national regulations.
Boiler location
Please refer to the technical data
sheet or technical guide for details of
the conditions which must be ful
filled by the room in which the boiler
is installed.
Work on the equipment
Installation, initial start-up, mainte-
nance and repairs must be carried
out by a competent person (heating
engineer/service contractor). (See EN
50 110, Part 1, and VDE 1000, Part 10.
(GB): British Standards codes of
practice).
Before work is undertaken on the
equipment/heating system, the
mains voltage must be switched off
(e.g. at the separate fuse or mains
electrical isolator switch) and
measures taken to prevent it from
being switched on again.
Disconnection must be carried out
by means of an isolating device
which simultaneously isolates all
non-earthed conductors with at least
3 mm contact separation.
On gas-fired systems, also close the
gas shut-off valve and make secure
to prevent unauthorised opening.
Electrical components provided by
the customer must be type-tested.
When carrying out work which in
volves opening up the control unit,
no static discharge should be al
lowed to take place through the in
ternal components.
Please observe the relevant safety
requirements when connecting ex
ternal switch contacts/components
to the protective low voltage of the
control unit, i.e. 8.0 mm air gap/
creeping distance or 2.0 mm insula
tion thickness from active compo
nents.
Safe electrical isolation must be en
sured in accordance with EN 60
335/IEC 65 for all components pro
vided by the customer (including PC/
laptop).
Gas installation work
Gas installation work must be carried
out by an approved installer (GB:
registered with C.O.R.G.I.).
The requirements for starting up
gas-fired systems and LPG-fired sys
tems, as defined in TRGI'86/96 and
TRF 1996 respectively, must be com
plied with.
Repairs
It is not permitted to carry out re
pairs on parts which serve a safety
function.
Initial start-up
The initial start-up must be carried
out by the installer of the systemor a
commissioning engineer designated
by him; all readings should be re
corded in a commissioning report.
Instruction of the system user
The installer of the system is re
quired to give the system user the
operating instructions and show him
how to operate the system.
Safety instruction!
This heading in these instructions
denotes information which must be
observed to safeguard persons and
property.
This symbol indicates a
reference to other in
structions which must be
observed.
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General information
3
Product information/Note on applicability
Vitotronic 300, Type GW2
For installation in or mounting on
Viessmann boilers only.
Applicable to the following control
units
Part No. 7143 156, from Serial No. 7143 156 000 000 000
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Index
4
Page
General information
Safety instructions 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product information/Note on applicability 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating system types
System types for modulating boilers 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System types for condensing boilers 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation
Overview of electrical connections 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Routing and strain relief of cables 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inserting the boiler coding card 18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment of the high limit safety cut-out 19 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment of the temperature regulator 20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the outdoor temperature sensor 21 . . . . . . . . . . . . . . . . . .
Connection of the boiler temperature sensor
and cylinder temperature sensor 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of the pumps 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of motor for three-port mixing valve 24 . . . . . . . . . . . . . . .
Connections to connector aB 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of external equipment to connector aVD 27 . . . . . . .
Connection of external equipment to connector aVH 28 . . . . . . .
Connection of the central fault indicator to connector
g 28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of AC burners 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of three-phase burners 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to mains 33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting the front part of the control unit 34 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Opening the control unit 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Start-up
Procedure (overview) 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steps 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning service information
Overview of service levels 46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperatures, boiler coding cards and scanning 47 . . . . . . . . . . . . . . . .
Scanning operating status information 51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Scanning and resetting the "Service" display 52 . . . . . . . . . . . . . . . . . . . . . .
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Index
5
Page
Troubleshooting
Troubleshooting steps 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnosis 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Functional description
Boiler temperature control 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating circuit control 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder temperature control 63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional information
Overview 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System components 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding 1 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding 2 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring diagram 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts list 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alphabetical index 117 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6
Heating system types for modulating boilers
System type 1 Single-boiler system with Therm-Control
in conjunction with Vitoplex 100 and Vitoplex 300
ABoiler with Vitotronic 300
BDomestic hot water cylinder
CHeating circuit with mixing valve
Connectors
! Outdoor temperature sensor
?M2 Flow temperature sensor,
mixing valve circuit 2
? M3 Flow temperature sensor,
Boiler temperature sensor
% Cylinder temperature sensor
aJA Therm-Control temperature
sensor
sA1 Close mixing valves with ex
ternal heating circuit controls
sM2 Heating circuit pump, mixing
valve circuit 2
valve circuit 3
sA Circulation pump for heating
the cylinder
sK DHW circulation pump
f Mains connection, 230V~
50Hz
fA Burner (1st stage)
gSM2 Mixing valve motor, mixing
valve circuit 2
valve circuit 3
l Burner (2nd stage/modulat
ing)
aVD Connection of external equip
ment
aVH Connection of external equip
ment (see page 27 and 28)
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B
3
17A
5
21
28
1
B
C C
2
20
52
M3
A
9
0
4
1
4
0
1
4
6
1
4
3
2
20
52
M2
2
0
22
0
5
2
22
0
5
2
A1 M2 M3
7
Heating system types for modulating boilers (continued)
Possible applications
Heating systems with distributor ar
ranged close to the boiler. The boiler
water flow is required to be reduced.
Please note:
This circuit diagram represents a rec
ommendation only. It is the responsi
bility of the customer and/or his
agent to check that this recommen
dation is complete and fully func
tional. Three-phase equipment must
be connected via additional power
contactors.
When the temperatures at the tem
perature sensor of the Therm-Con
trol fall below the factory-preset va
lues, the heating circuit control(s) or
heating circuit pump(s) are activated.
In the start-up phase (e.g. when
starting up or after overnight or
weekend shutdown), the boiler water
flow must be reduced by at least
50%.
The boiler is assured optimum
protection in conjunction with con
trol of the heating circuits via the Vi
totronic 050 connected to the boiler
control unit. No further protective
measures are required on site.
Therm-Control
Wiring of the Therm-Control in heat
ing systems with heating circuit con
trol units which are not connected
via the LON BUS to the boiler control
unit.
Coding required: "4C : 2" use con
nector s for closing the mixing
valves of the heating circuits con
nected downstream.
sA1 Close mixing valves
A Contactor relay,
Part No. 7814 681
B Heating circuit controls con
nected downstream
Switch contact closed: signal
for "close mixing valve".
Available system accessories
H Vitotrol remote control
H Radio clock receiver
H Flue gas temperature sensor
H Plug-in adaptor for external safety
equipment
H Vitoair draught stabilizer (for pres
sure jet burners only)
Coding of
system type
Change required Automatic change
00 : 1 If no system circuit A1 is connected, set
coding "00 : 3", "00 : 4", "00 : 7" or "00:8"
(see page 88)
The system type is recognized automatically
when the sensors are connected
02 : 1 Set coding "02 : 2" for operation with
modulating burner
03 : 0 Set coding "03 : 1" for oil-fired operation

(re-setting is not possible)
4A : 0 Connection of the temperature sensor of

Therm-Control at connector aJA;
Coding "4A : 1" is set automatically
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B
20
A1
A
B
20
Closed Closed Closed
N L
8
System type 2 Single-boiler system with shunt pump for raising the return temperature
in conjunction with
H Vitomax 300
H Vitoplex 100 and Vitoplex 300
H Vitorond 200
Connectors
aJA Temperature sensor T1
*2
aJB Temperature sensor T2
sA1 Close mixing valves with ex
ternal heating circuit controls
valve circuit 2
valve circuit 3
the cylinder
sL Shunt pump
50Hz
valve circuit 2
valve circuit 3
ing)
ment
*1
On the Vitorond the boiler flow and return are at the rear of the boiler.
*2
An immersion sensor is included in the standard delivery of the Vitoplex. The sensor well in the boiler can be removed for use as
T1 (close opening with plug).
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B
A1 M2 M3
5
21
28
1
B
C C
2
20
52
M3
A
9
0
4
1
4
0
1
4
6
1
4
3
3
17A
17B
T1
T2
*1
2
20
52
M2
2
9
2
0
22
0
5
2
22
0
5
2
9
Please note:
contactors.
When the return temperature falls
below the required minimum value,
the temperature sensor T2 switches
on the shunt pump. If the minimum
return temperature is not reached
despite raising the return tempera
ture, the flow must be reduced by at
least 50% via the temperature sensor
T1.
The shunt pump must be sized so
that bypassed water accounts for ap
prox. 30% of the total flow rate of the
boiler.
Temperature sensor T1
Wiring of the temperature sensor T1
in heating systems with heating cir
cuit control units which are not con
nected via the LON BUS to the boiler
control unit.
Coding required: "4C : 2" use con
nector s for closing the mixing
valves of the heating circuits con
nected downstream.
sA1 Close mixing valves
A Contactor relay,
Part No. 7814 681
B Heating circuit controls con
nected downstream
Switch contact closed: signal
for "close mixing valve".
equipment
Coding of
system type
coding "00 : 3", "00 : 4", "00 : 7" or "00:8"
(see page 88)
modulating burner

4A : 0 Connection of the temperature sensor T1 at

connector aJA;
4b : 0 Connection of the temperature sensor T2 at
connector aJB;
Coding "4b : 1" is set automatically
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6
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G
B
20
A1
A
B
20
Closed Closed Closed
N L
10
System type 3 Single-boiler system with shunt pump and 3-port mixing valve for raising the return temperature
in conjunction with
H Vitomax 300
H Vitoplex 100 and Vitoplex 300
H Vitorond 200
Connectors
aJA Temperature sensor T1
*2
aJB Temperature sensor T2
valve circuit 2
valve circuit 3
the cylinder
sL Shunt pump
50Hz
gSA1 Mixing valve motor for rais
ing the return temperature
valve circuit 2
valve circuit 3
ing)
ment
*1
On the Vitorond the boiler flow and return are at the rear of the boiler.
*2
An immersion sensor is included in the standard delivery of the Vitoplex. The sensor well in the boiler can be removed for use as
T1 (close opening with plug).
5
8
6
2

1
8
7

G
B
M2 M3
2
9
5
2
22
0
5
2
22
0
5
2
5
21
28
1
B
C C
2
20
52
M3
A
9
0
4
1
4
0
1
4
6
1
4
3
3
17A
17B
T1
T2
*1
2
20
52
M2
A1
11
Please note:
contactors.
When the return temperature falls
below the required minimum value,
the temperature sensor T2 switches
on the shunt pump. If, as a result, the
required minimum return tempera
ture is not reached, the 3-port mixing
valve is proportionally closed via the
temperature sensor T1 and the mini
mum return temperature is assured.
The shunt pump must be sized so
that bypassed water accounts for ap
prox. 30% of the total flow rate of the
boiler.
equipment
Coding
system type
coding "00 : 3", "00 : 4", "00 : 7" or "00:8"
(see page 88)
modulating burner

0C : 0 Set coding "0C : 1" for continuous return tem

perature control
4A : 0 Connection of the temperature sensor T1 at

connector aJA;
4b : 0 Connection of the temperature sensor T2 at
connector aJB;
Coding "4b : 1" is set automatically
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12
Heating system types for condensing boilers
System type 4 Single-boiler system with Vitocrossal 300
DNeutralizing unit
Connectors
sA1 Heating circuit without mix
ing valve (if installed)
valve circuit 2
valve circuit 3
the cylinder
50Hz
valve circuit 2
valve circuit 3
ing)
ment
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6
2

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8
7

G
B
2
0
22
0
5
2
22
0
5
2
A1 M2 M3
3
5
21
28
1
B
C C
2
20
52
M3
A
9
0
4
1
4
0
1
4
6
1
4
3
D
2
20
52
M2
13
Heating system types for condensing boilers (continued)
Please note:
contactors.
The Vitocrossal 300 is operated with
modulating boiler water temperature
by means of the weather-compen
sated boiler control unit. Two-stage
or modulating burners can be con
trolled.
The boiler water temperature which
is established in the heating mode is
higher than the maximum heating
circuit flow temperature by an ad
justable difference.
equipment
Coding
system type
coding "00 : 3", "00 : 4", "00 : 7" or "00:8"
(see page 88)
modulating burner
0d : 1 Set coding "0d : 0"

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14
System type 5 Single-boiler system with Vitocrossal 300 with several heating circuits and one modulating flow
temperature heating circuit
DModulating flow temperature
heating circuit
or
EUnderfloor heating circuit
FLimit thermostat (max. limit)
GNeutralizing unit
Connectors
sA1 Heating circuit without mix
ing valve (if installed)
valve circuit 2
valve circuit 3
the cylinder
50Hz
valve circuit 2
valve circuit 3
ing)
ment
5
8
6
2

1
8
7

G
B
2
0
22
0
5
2
22
0
5
2
A1 M2 M3
3
5
21
28
1
B
C D
2
20
52
M3
A
9
0
4
1
4
0
1
4
6
1
4
3
G
o
r
E
F
2
M3
20
52
2
20
52
M2
15
For heating circuits with different
temperatures.
Please note:
contactors.
The Vitocrossal 300 is operated with
modulating boiler water temperature
by means of the weather-compen
sated boiler control unit. Two-stage
or modulating burners can be con
trolled.
The Vitocrossal 300 has two return
connections. The heating circuits
with the higher return temperature
are connected to the return connec
tion at the top, those with the lower
temperatures to the return connec
tion at the bottom. Please note: At
least 15% of the take-off from the
rated output must be connected to
the return connection at the bottom.
The boiler water temperature which
is established in the heating mode is
higher than the maximum heating
circuit flow temperature by an ad
justable difference.
Pumps in the underfloor heating cir
cuit
s Heating circuit control unit
A Primary pump of underfloor
heating circuit
B Limit thermostat (max. limit)
C Secondary pump of underfloor
heating circuit (after system sep
aration)
Coding
system type
coding "00 : 3", "00 : 4", "00 : 7" or "00:8"
(see page 88)
modulating burner
0d : 1 Set coding "0d : 0"

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8
6
2

1
8
7

G
B
20
A B C
20
L N
Installation
16
Overview of electrical connections
Mixing valve extension circuit board
?M2/M3 Flow temperature sensor
sM2/M3 Heating circuit pump
gSM2/M3 Mixing valve motor
Low-voltage mother board
(ATS)
(KTS)
(STS)
aG Flue gas temperature sensor
(AGS) (accessory)
aJATherm-Control temperature
sensor
or
return temperature sensor T1
(RLS) (accessory)
aJBReturn temperature sensor T2
(RLS) (accessory)
ment
aVG KM BUS user, e.g. Vitotrol re
mote control (accessory)
ment
230 V~ mother board
sA1 Heating circuit pump or con
trol output
the cylinder (accessory)
sK DHW circulation pump (pro
vided by customer)
sL Shunt pump
f Mains connection
g Central fault indicator
gSA1 Continuous return tempera
ture control
or
3-port mixing valve for cylin
der loading system
ing)
aB Connection of external equip
ment, e.g. additional safety
equipment
aBA Safety chain, zero potential
aBH Mains connection for accesso
ries
5
8
6
2

1
8
7

G
B
145
145
1
17
17
15
143
146
150
28
21
52
20
29
50
40
156
156
A
B
52
52
20
20
2
2
M3
M2
M3
M2
M3
M2
A1
A1
5
90
41
151
3/2
Installation
17
Routing and strain relief of cables
Control unit mounted on top of the boiler
Run the cables from below through the front panel of the boiler and into the
terminal compartment of the control unit.
Apply strain relief to cables (see below).
Control unit mounted on the side of the boiler
Run the cables from below out of the cable duct into the control unit.
Apply strain relief to cables (see below).
Cables with moulded strain relief
clamp
Connect cable with strain relief
clamp.
Cables provided on site
Insert the cables into the cable lead-
through and fasten with cable ties.
5
8
6
2

1
8
7

G
B
Installation
18
Inserting the boiler coding card
For matching the operation of the control unit to the boiler.
Only the boiler coding card which is supplied as part of the standard delivery
of the boiler may be used.
Push the boiler coding card through
the recess in the cover and insert it
in plug-in location "X7".
5
8
6
2

1
8
7

G
B
Installation
19
Adjustment of the high limit safety cut-out (if required)
The high limit safety cut-out is supplied with a factory setting of 120C.
Adjustment to 110 or 100C
1. Unclip the fuse box and swing up
wards.
Please note:
Adjustment is required for the
Vitocrossal 300.
See service instructions
for "Vitocrossal 300"
2. Turn the slotted screw on the rear
of the high limit safety cut-out
until the slot points to 110 or
100C (once adjusted, the high
limit safety cut-out cannot be reset
to 120C).
3. Re-fit the fuse box.
Safety instruction!
If adjusted to 100C, do not set the
temperature regulator above 75C.
5
8
6
2

1
8
7

G
B
3.
1.
2.
A
Installation
20
Adjustment of the temperature regulator (if required)
The temperature regulator is supplied with a factory setting of 87C.
Adjustment to 100 or 110C
1. Using a suitable screwdriver, lever
out and remove the selector knob
"R" behind the hinged cover.
2. Using a pair of pointed pliers,
break off the cams identified by
the shaded areas in the Fig. from
the stop dial.
A 75 to 195 C
A, B 75 to 100 C
A, B, C 75 to 110 C
3. Fit the selector knob "R" so that
the marking is in the centre of the
selected range.
Please note:
Note the setting of coding address
"06"!
Safety instruction!
If the system is operated in conjunc
tion with a domestic hot water cylin
der, ensure that the maximum per
missible domestic hot water
temperature is not exceeded. If
necessary, install a suitable safety
device for this purpose.
5
8
6
2

1
8
7

G
B
1.
2.
A B C
3.
Installation
21
Connection of the outdoor temperature sensor
The outdoor temperature sensor should be mounted 2 to 2.5 metres above
ground level on the north or north-west facing wall of the building. In the
case of multi-storey buildings, it should be mounted in the upper half of the
second storey.
Make sure that the sensor is not located over windows, doors and air vents,
nor immediately beneath a balcony or guttering.
The outdoor temperature sensor must not be plastered over. If mounting on
an unplastered wall, make allowances for the thickness of the plaster or re
move the sensor before plastering the wall.
1. Remove the cap.
2. Mount the bottompart of the case.
3. Pull the cable through the opening
in the terminal compartment and
through the cable lead-through
provided.
4. Connect the cable to the terminals.
5. Place the cap over the outdoor
temperature sensor.
AOutdoor temperature
Electrical connection
2-core cable, max. 35 m long with a
conductor cross-section of 1.5mm
2
copper.
1. Connect the 2-wire cable from the
outdoor temperature sensor to ter
minals "1" and "2" in the con
nector !.
2. Insert the connector !.
Please note:
If a radio clock receiver (accessory) is
to be connected, the connections
should be carried out now (see page
73).
See installation instruc
tions for the radio clock
receiver
5
8
6
2

1
8
7

G
B
2.
5.
1.
4.
3.
1
A
1 2
Installation
22
Connection of the boiler temperature sensor and cylinder temperature sensor
The boiler temperature sensor is in
stalled at the same time as the boiler
insulation.
Heating systems with domestic hot
water heating
1. Install the cylinder temperature
sensor.
tions for domestic hot
water cylinder
Please note:
When installing the sensor in cyl
inders of other makes, make sure
that the sensor is pressed against
the sensor well of the cylinder by
means of a suitable device.
2. Ensure that the maximum per
missible domestic hot water tem
perature is not exceeded. If
necessary, install a suitable safety
device for this purpose.
Heating systems without domestic
hot water heating
Do not connect the cylinder tempera
ture sensor.
The sensors are ready to plug in. In
sert the boiler temperature sensor in
socket "3" and the cylinder tempera
ture sensor in socket "5".
Only in conjunction with cylinder
loading system:
Connect the second cylinder tem
perature sensor to terminals "2" and
"3" of the connector %.
5
8
6
2

1
8
7

G
B
Installation
23
Connection of the pumps
Available pump connections
s Heating circuit pump
sA Circulation pump for heating up
the domestic hot water cylinder
sL Shunt pump
Install pumps (type-tested);
see manufacturer's instruc
tions.
230 V~ pumps
Please note:
The maximum power consumption
of all pumps is 6 A~.
Rated current: max. 4 (2) A~
Recommended
connection
cable: H05VV-F3G 0.75 mm
2
or
H05RN-F3G 0.75 mm
2
(GB: 3 x 0.75 mm
2
to
BS 6500, Table 9)
1. Connect the 3-wire cable from the
pump to the corresponding con
nector.
2. Insert the connector.
AContactor
BThree-phase pump
400 V~ pumps
Please note:
For activating the contactor:
Recommended
connection
2
or
H05RN-F3G 0.75 mm
2
(GB: 3 x 0.75 mm
2
to
BS 6500, Table 9)
Please comply with current I.E.E. re
gulations and the connection condi
tions of the local energy supply com
pany when connecting this
equipment to the three-phase mains.
1. Select the contactor and the three-
phase connecting cable in accord
ance with the rating of the pump
that is to be connected.
2. Connect the pump, contactor and
connector as shown in the Fig.
3. Insert the connector.
5
8
6
2

1
8
7

G
B
M
1~
B
A
L N
L1 L2 L3 N PE
M
3~
Installation
24
Connection of motor for 3-port mixing valve
Y Open
B Closed
Rated voltage: 230V~
Rated current: max. 0.2 (0.1) A~
Recommended
connection
2
or
H05RN-F4G 0.75 mm
2
(GB: 3 x 0.75 mm
2
to
BS 6500, Table 9)
Operating 5 to 199 seconds,
time: selected via coding
address "40"
1. Connect the 4-wire cable to the
connector gS.
2. Insert the connector gS.
5
8
6
2

1
8
7

G
B
M
1~
Installation
25
Connections to connector aB
The following can be connected to connector aB:
H External safety devices can be connected in series (e.g. min. pressure
limiter, low water indicator etc.)
H External blocking of the burner
H External switch-on of the burner.
Please note:
The external connections must be floating. The connector aB must remain
inserted even if no connection is made.
The plug-in adaptor for external safety equipment (Part No. 7143 526), which
is available as an accessory, can be used for connecting two or more safety
devices.
1. Disconnect connector aB.
2. Carry out the connections:
External safety equipment
H Remove jumper between "STB"
and "STB".
H Connect external safety equip
ment in series in connector aB.
AJumper "STB" "STB"
BLow water indicator
CMax. pressure limiter
DOther safety devices
5
8
6
2

1
8
7

G
B
A
B
C
D
ONON
Installation
26
Connections to connector aB (continued)
AJumper "TR" "TR"
BExternal blocking (floating con
tact)
External blocking
H Remove jumper between "TR"
and "TR".
H Connect floating contact in connec
toraB.
Controlled switch-off takes place
when the contact is opened.
Safety instruction!
The terminals should be used for
safety switch-off purposes only, e.g.
via a limit thermostat.
See page 27 and 28 for controlled
switch-off via external controls.
During controlled switch-off, there is
no frost protection of the heating
system and no minimum boiler
water temperature is maintained.
AJumper "TR" - "TR"
BExternal switch-on (floating con
tact)
External switch-on
Connect floating contact in connec
toraB.
When the contact is closed, the 1st
stage burner is switched on and the
boiler water temperature is controlled
by the temperature regulator.
Please note:
Do not remove jumper between
"TR" and "TR".
3. Insert connectoraB.
Emergency operation
Move jumper "TR" "TR" from ter
minal "ON/TR" to terminal "ON".
5
8
6
2

1
8
7

G
B
A
B
ONON
A
B
ONON
Installation
27
Connection of external equipment to connector aVD
External changeover of the heating
program/"Open mixing valves"
Connect floating contact to terminals
"1" and "2".
The manually preselected heating
program can be changed over (see
table) and the mixing valves opened
via the contact.
Via coding address "9A" the function
"Open mixing valves" and via cod
ing address "91" the changeover of
the heating programcan be assigned
to the heating circuits.
External blocking/"Close mixing
valves"
"2" and "3".
Controlled switch-off of the burner
takes place or the mixing valves are
closed when the floating contact is
closed.
The shunt pump is switched off.
Please note:
During controlled switch-off or
"Close mixing valves", there is no
frost protection of the boiler or heat
ing circuits and no minimum boiler
water temperature is maintained.
Coding address "99" can be used to
select the equipment for which the
inputaVD is to be effective.
Manually preselected heating program
(with contact open)
Coding 2 Heating program after changeover
(with contact closed)
9
or
Space heating OFF/DHW OFF d5 : 0
(delivery condition)
<> Continuous operation with reduced room
temperature/DHW OFF
w
or
Space heating ON/DHW ON d5 : 1 <> Continuous operation with normal room
temperature/DHW according to coding
address "64"
rw Space heating ON/DHW ON
5
8
6
2

1
8
7

G
B
AExternal changeover of the heating program/
"Open mixing valves" externally (floating contact)
BExternal blocking/"Close mixing valves" externally
(floating contact)
143
B
A
Installation
28
Connection of external equipment to connector aVH
AExternal request (floating contact)
BExternal changeover, staged/
modulating burner (floating con
tact)
External request
"2" and "3".
The burner of the boiler is switched
in on a load-dependent basis when
the floating contact is closed.
The boiler water temperature is li
mited by the preset max. boiler
water temperature or by the value
set on the mechanical temperature
regulator.
The required boiler setpoint value is
set via the coding address "9b".
External changeover between
staged/modulating burner
"1" and "2".
Contact open: modulating
operation
Contact closed: two-stage operation
The burner type must be set to
"modulating" in coding 1 (coding
"02:2").
Please note:
When the burner type is scanned,
"modulating" continues to be dis
played after external changeover
(the display is not changed).
Rated voltage: 230 V~ 50 Hz
Recommended
connection
cable: H05W-F3G 0.75 mm
2
or
H05RN-F3G 0.75 mm
2
(GB: 3 x 0.75 mm
2
to
BS 6500, Table 9)
1. Connect the central fault indicator
to the connector g.
2. Insert the connector g.
5
8
6
2

1
8
7

G
B
A
B
146
Connection of the central fault indicator to connector g
50
Installation
29
Connection of AC burners
For boilers with oil/gas pressure jet burners
The burner cables are included in the standard delivery of the boiler.
Connect the burner in accordance with DIN 4791.
A To control unit
B To burner
Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Protective conductor to the
burner
N Neutral conductor to the
burner
T1,T2 Control chain
S3 Connection for burner fault
indicator
B4 Connection for hours run
meter
B Signal path direction:
Control unit burner
Y Signal path direction:
Burner control unit
Equipment codes
STB High limit safety cut-out of the
control unit
TR Temperature regulator of the
control unit
H1 Burner fault signal
BZ Hours run meter
Burner without connectors
1. Have the counterplugs mounted
by Viessmann or the burner
manufacturer; connect the burner
cable.
2. Join the connectors.
Burner with connectors
1. Connect the burner to the control
unit by joining connector fA and
connector l.
2. Connect the 7-pin connector fA
and the 3-pin connector l to the
burner.
A To control unit
B To burner
Terminal codes
T6, T7, T8 Control chain "2nd stage
burner or modulation con
troller" (via two-point con
troller with 2-stage oper
ation; via three-point
controller with modulat
ing operation)
T6 From burner
T7 Modulating burner closed
T8 Modulating burner
open/2nd stage ON
Control unit burner
Burner control unit
Colour codes to DIN/IEC 757
BK/WH Black/white
BN Brown
BU Blue
5
8
6
2

1
8
7

G
B
A
B
F
a
u
l
t

H
1
A
T 7 T 8T 6
90
BN
BK/WH
BU
Installation
30
Connection of AC burners (continued)
For gas boilers with atmospheric burners
The burner cables are included in the standard delivery of the boiler.
Connect the burner in accordance with DIN 4791.
A To control unit
B To burner
Terminal codes
L1 Phase via high limit safety cut-
out to the burner
PE Protective conductor to the
burner
N Neutral conductor to the
burner
T1,T2 Control chain
S3 Connection for burner fault
indicator
B4 Connection for hours run
meter
fA L, N
fAA S3, B4
Connect the burner to the control
unit by joining connector fA and
connector l.
tions for the boiler
A To control unit
B To burner
Terminal codes
T6, T7, T8 Control chain "2nd stage
burner or modulation con
troller" (via two-point con
troller with 2-stage oper
ation; via three-point
controller with modulat
ing operation)
T6 From burner
T7 Modulating burner closed
T8 Modulating burner
open/2nd stage ON
Control unit burner
Burner control unit
BK/WH Black/white
BN Brown
BU Blue
5
8
6
2

1
8
7

G
B
A
B
A
T 7 T 8T 6
90
BN
BK/WH
BU
Installation
31
Connection of three-phase burners safety chain with zero potential
Safety instruction!
It may be necessary to remove an existing jumper on the burner between an
outer conductor and the control voltage.
Follow the burner manufacturer's instructions!
AControl unit
(Legend: see wiring diagram)
BBasic load/full load
CMain contactor (to be installed on
site)
DHours run meter, stage 1
EBurner fault indicator
FControl chain, stage 1/basic load
GActivation of main contactor
HThree-phase AC voltage supply
for burner
KThree-phase burner
LSafety chain (STB/high limit
safety cut-out) with zero potential
f Mains power connection of con
trol unit (230 V~ 50Hz)
fA Burner, 1st stage
l Burner, 2nd stage
aB Connectors for external equip
ment
aExternal safety devices
(remove jumper when con
necting)
bExternal controlled switch-
off
necting)
aBA Safety chain, with zero potential
(remove jumper when connect
ing)
5
8
6
2

1
8
7

G
B
TR
K1
F2
a
A
b
C
H
K
F B
ED L
G
O
N
O
N
THREE-PHASE BURNER
Installation
32
Connection of three-phase burners safety chain without zero potential
Safety instruction!
It may be necessary to remove an existing jumper on the burner between an
outer conductor and the control voltage.
Follow the burner manufacturer's instructions!
AControl unit
(Legend: see wiring diagram)
BBasic load/full load
CMain contactor (to be installed on
site)
DHours run meter, stage 1
EBurner fault indicator
FControl chain, stage 1/basic load
GActivation of main contactor
HThree-phase AC voltage supply
for burner
KThree-phase burner
f Mains power connection of con
trol unit (230 V~ 50Hz)
fA Burner, 1st stage
l Burner, 2nd stage
aB Connectors for external equip
ment
aExternal safety devices
necting)
bExternal controlled switch-
off
necting)
aBA Safety chain, with zero potential
(remove jumper when connect
ing)
5
8
6
2

1
8
7

G
B
TR
K1
F2
a
A
b
C
H
K
F B
ED
G
O
N
O
N
THREE-PHASE BURNER
Installation
33
Connection to mains
Regulations
Mains connection and safety measures (e.g. fault current circuit) must be car
ried out in accordance with IEC 364, the connection requirements of your local
energy supply company and VDE regulations (GB: British Standards code of
practice). The mains power cable to the control unit must be provided with
fuse protection conforming to the regulations.
Mains electrical isolator switch (if required)
The mains electrical isolator switch must be installed outside the boiler room
and must simultaneously isolate all non-earthed conductors with at least 3 mm
contact separation.
Mains connection cable (installed on site)
A three-wire cable of the following type is required:
H H05VVF3G 1.5 mm
2
H H05RNF3G 1.5 mm
2
(GB: 3 x 0.75 mm
2
to BS 6500, Table 9)
1. Check whether the mains power
cable to the control unit is pro
vided with fuse protection con
forming to the regulations.
2. Connect the mains connection
cable to the terminals in the junc
tion box (to be installed on site).
Safety instruction!
Take care not to interchange wires
"L1" and "N".
L1: Brown
N: Blue
PE: Green/yellow
3. Connect the mains connection
cable in connectorf.
4. Insert the connector f of the
mains connection cable.
AMains voltage 230 V~ 50 Hz
BFuse
CMains electrical isolator switch, if
required, 2-pole (installed on site)
DJunction box (installed on site)
EConnector f
BN Brown
BU Blue
GNYEGreen/yellow
5
8
6
2

1
8
7

G
B
Installation
34
Mounting the front part of the control unit
1. Position the front part of the case
in the guideways in the case.
2. Release the stay bar, open it up
and lock in position at point A.
3. Insert the flat cable from the Opto
link into connector "X20".
4. Insert the connector of the pro
gramming unit into socket "X10",
and place the cable in the mount
ing in the cover.
5. Engage the stay bar in the front
part.
6. Screw on the front part.
5
8
6
2

1
8
7

G
B
A
X20
X10
2.
3.
4.
5.
6.
1.
Installation
35
Opening the control unit
1. Unscrew the screws.
2. Swing up the front part of the con
trol unit.
3. Position the stay bar so that it sup
ports the front part.
5
8
6
2

1
8
7

G
B
3.
2.
1.
Start-up
36
Procedure (overview)
Page
11. Controls and indicators 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12. Check assignment of heating circuits 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13. Check the high limit safety cut-out 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14. Select the language (if required) 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15. Integrate the control unit in the LON BUS system
(in conjunction with heating circuits connected
downstream) 39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. Carry out user check 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17. Match the control unit to the system type 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. Check outputs (actuators) and sensors 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19. Match the coding addresses 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10. Adjust the heating curve 44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
8
6
2

1
8
7

G
B
Start-up
37
Steps
1. Controls and indicators
Emissions test switch
Heating circuit selection
Display window
Normal room temperature
Heating programs
Temperature regulator
Overtemperature reset button
Heating system on/off switch
Fuses
TEST button
Energy saving mode
Party mode
Hinged cover of programming unit
Operating status indicator (green)
Fault indicator (red)
2. Check assignment of heating circuits
Check that the stickers for the assignment of the heating circuits are affixed in
the appropriate locations on the programming unit.
The corresponding key must be pressed before commencing each setting.
5
8
6
2

1
8
7

G
B
Kesseltemperatur
Mo
Boilertemperature
61
Mo
Start-up
38
Steps (continued)
3. Check the high limit safety cut-out
The check is made via the "TEST button" (see page 37).
When making the check, the "TEST"
button must be kept continuously
pressed.
A minimum flow is required during
the check.
The minimum amount of recircu
lated water should be 10% of the
amount recirculated at the rated
load.
The amount of heat consumed
should be reduced as far as possible.
The temperature regulator "R" is
bridged. The burner is switched on
until the boiler water temperature
reaches the safety temperature and
the high limit safety cut-out oper
ates.
When the burner is switched off by
the high limit safety cut-out,
H release the "TEST" button,
H wait until the boiler water tempera
ture has fallen 15 to 20 K (Kelvin)
below the selected safety tempera
ture and then reset the high limit
safety cut-out by pressing the "E"
button.
4. Select the language (if required)
1. Press c.
2. Select the required language with
b.
3. Confirmwith d.
The outdoor temperature or the
user number is displayed.
5
8
6
2

1
8
7

G
B
Outdoor temperature
12
Start-up
39
Steps (continued)
5. Integrate the control unit in the LON BUS system in conjunction with Vitotronic 050
The LON communication module (accessory) must be inserted (see page 69).
Set the LON user number
Set the LON user number via coding
address "77" in coding 1
(factory setting: "77:1").
See page 88 for coding 1.
Please note:
The same number must not be as
signed twice within a LON BUS
system.
Update the LON user list
This is only possible when all users are connected and the control unit is
coded as the error manager (coding "79:1").
1. Press L and d simultaneously
for approx. 2 seconds.
2. Press e.
The user check is initiated (see also
page 40).
The user list is updated after ap
prox. 2 minutes.
The user check is terminated.
Example of single-boiler system with Vitotronic 050 heating circuit controls and Vitocom 300 connected downstream
User No. 1
Coding "77:1"
User No. 10
Coding "77:10"
User No. 11
Coding "77:11"
User No. 99
Control unit is error mana
ger
Coding "79:1"
Control unit is not error
manager
Coding "79:0"
Control unit is not error
manager
Coding "79:0"
Unit is error manager
Transmit time via LON
Set coding "7b:1"
Time is received via LON
Set coding "81:3"
Set coding "81:3"
Transmit outdoor tempera
ture via LON
Coding "97:2"
Outdoor temperature is re
ceived via LON
Set coding "97:1"
Outdoor temperature is
received via LON
Set coding "97:1"
5
8
6
2

1
8
7

G
B
Usercheck
Vitotronic300 Vitotronic050 Vitotronic050 Vitocom
LON LON LON
Start-up
40
Steps (continued)
6. Carry out user check
The user check is used to verify the communication of the system units con
nected to the error manager.
Requirements:
H The control unit must be coded as the error manager (coding "79:1")
H The LON user number must be coded in all control units (see page 39)
H The user list must be updated in the error manager (see page 39)
User number
Consecutive list number
2. Select the required user with a
or b.
3. Activate the check with d.
If communication between the two
units is verified, "Check OK" ap
pears in the display.
If communication is not verified,
"Check not OK" appears.
4. To check further users, follow the
steps described in points 2 and 3.
The user check is initiated.
"Check" flashes until the check is
completed.
The display of the selected user
flashes for approx. 60 seconds.
Check the LON connection (see
page 69).
The user check is terminated.
5
8
6
2

1
8
7

G
B
User check
1
01 : 01
Usercheck
Anlagenschema
Cod.1
Start-up
41
Steps (continued)
7. Match the control unit to the system type
Set the following coding addresses
in coding 2:
"00" System type
"02" Burner type
"03" Oil or gas-fired operation
"0C" Return temperature raising
"4C" Connector s function
"4d" Connector sL function
"4E" Connector gS function
8. Check outputs (actuators) and sensors
Carry out relay test
1. Press K and d simultaneously
2. Select relay outputs with the a or
b button.
3. Press d.
Relay test is activated.
Relay test is terminated.
The following relay outputs can be
selected depending on the system
equipment installed:
H Burner stage 1 ON
H Burner stage 1 + 2 ON
H Burner modulation open
H Burner modulation neutral
H Burner modulation closed
H Output 20 ON
H Output 29 ON
H Output 52 open/closed/neutral
H DHW cylinder pump ON
H DHW circulation pump ON
H Heating circuit pump (M2) ON
H Heating circuit pump (M3) ON
H Mixing valve (M2) Open
H Mixing valve (M2) Closed
H Mixing valve (M3) Open
H Mixing valve (M3) Closed
H Central fault indicator ON
LED selector button ! lit.
LED selector button ? lit.
LED selector button lit.
All LEDs extinguished.
5
8
6
2

1
8
7

G
B
Relaytest
Start-up
42
Steps (continued)
Check sensors
1. Press c.
2. Scan actual temperatures with a
or b.
3. Press c.
Scanning of operating status in
formation is activated (see page
51).
Scanning is terminated.
9. Match the coding addresses
Match control unit to modulating burner
Please note:
The burner must be adjusted. In order to achieve a wide modulation range,
the minimum output should be set as low as possible (take chimney/flue sys
tem into account).
1. Start up the burner.
2. Press K and d simultaneously
3. With a function
Activate "Burner mod. open" and
wait until the actuating drive of
the burner is at maximum output.
4. Establish the maximum burner
output through the fuel consump
tion.
5. With a function
Activate "Burner mod. closed"
and measure the time it takes for
the actuating drive of the burner
to reach the minimum output.
6. Establish the minimum burner
output (basic output) through the
fuel consumption.
7. With b function
Activate "Burner mod. open" and
stop the actuating drive by pres
sing aafter one-third of the time
measured in point 5.
8. Establish the partial output
through the fuel consumption.
9. Press d.
The relay test is activated.
Make a note of the value.
The relay test is terminated.
5
8
6
2

1
8
7

G
B
Relaistest
Burnermod.open
Burner mod. closed
Burnermod.open
Start-up
43
Steps (continued)
9. Match the coding addresses
10. Set the established values in cod
ing level 1.
Address Setting of
08 units and tens digits of the maximum output established in
point 4:
e.g. max. output: 210 kW here set: 10
09 hundreds digit of the maximum output established in point 4:
e.g. max. output: 210 kW here set: 2
15 the operating time in seconds established in point 5
0A the basic output (see point 6) as a percentage proportion of
the max. output; e.g.
basic output: 70 kW
max. output: 210 kW
70kW
210kW
@ 100% + 33%
05 the partial output (see point 8) as a percentage proportion of
the max. output; e.g.
partial output: 170 kW
max. output: 210 kW
170kW
210kW
@ 100% + 81%
Codings for heating circuits
Set the following coding addresses
in coding 1:
A2 DHW cylinder priority
A5 Summer energy saving circuit
(heating circuit pump logic)
C5 Minimum flow temperature
limit
C6 Maximum flow temperature
limit
Centralized operation
Via coding address "7A" one heating
circuit can be coded for the central
ized operation of all heating circuits
connected downstream.
The heating program and holiday
programthen apply to all heating cir
cuits in the system.
"Centralized operation" appears on
the programming unit for the heat
ing circuits when the buttons for the
heating program and holiday pro
gram are operated.
Any holiday programs which may
have been preset on the program
ming units are erased.
The party button and energy saving
button are without function on all
control units.
Set coding address "7A:1" in coding
2.
Please note:
You will find details of other possible
settings in the sections headed
"Coding 1" and "Coding 2".
5
8
6
2

1
8
7

G
B
Start-up
44
Steps (continued)
10. Adjust the heating curves
The heating curves represent the relationship between the outdoor tempera
ture and the boiler water or flow temperature. Put simply: The lower the out
door temperature, the higher the boiler water temperature. In turn, the room
temperature is dependent on the boiler water temperature.
The slope of the heating curve is nor
mally within the range marked
H A for underfloor heating systems
H B for modulating heating sys
tems,
H C for heating systems with boiler
water temperatures over 75.
Factory settings:
H Slope "n" = 1.4
H Shift "N"= 0
1. Set the desired room temperature
H Normal room temperature
Set the desired day temperature
with the setpoint selector.
Desired room temperatures can be
set separately for each heating cir
cuit.
The value is automatically ac
cepted after approx. 2 seconds.
H Reduced room temperature
Press E to call up the desired
night temperature;
adjust the desired night tempera
ture with the a or b button.
Press d to confirm the selected
value.
The display changes and shows
the boiler water temperature.
5
8
6
2

1
8
7

G
B
B
o
i
l
e
r
w
a
t
e
r
=

f
l
o
w

t
e
m
p
e
r
a
t
u
r
e

i
n

C
Slope
Outdoor temperature in C
3
.
4
3
.
2
3
.
0
2
.
8
2
.
6
2
.
4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
20
Normal room
temperature
14
Reduced room
temperature
Start-up
45
Steps (continued)
10. Adjust the heating curves (continued)
Example 1:
Changing the normal room tempera
ture from 20C to 26C.
Example 2:
Changing the reduced room tem
perature from 5C to 14C.
The heating curve is adjusted ac
cordingly along the desired room
temperature axis and changes the
on/off switching behaviour of the
heating circuit pump (HCP) when the
heating circuit pump logic function is
activated (as delivered condition).
ABoiler water temperature in C
BOutdoor temperature in C
CDesired room temperature in C
2. Change the slope and shift
H Press I to call up the slope;
press J to call up the shift.
H Adjust the value with the a or b
button.
H Press d to confirm the selected
value.
The slope and the shift can be ad
justed separately for each heating
circuit.
Adjustable value 0.2 to 3.5.
Adjustable value 13 to +40.
The display changes and shows
the boiler water temperature.
AChange the slope
BChange the shift
5
8
6
2

1
8
7

G
B
HCP
OFF HCP ON HCP OFF
HCP ON
Shift
B
o
i
l
e
r
w
a
t
e
r
t
e
m
p
e
r
a
t
u
r
e
=

f
l
o
w

t
e
m
p
e
r
a
t
u
r
e

i
n

C
110
+20 -20
3.5
1.4
0.2
A
B
46
Overview of service levels
Function Button combination To exit Page
Temperatures, boiler coding cards
and scans
Press K and G simultaneously
for approx. 2 seconds
Press d 47
Relay test Press K and d simultaneously
Press d 41
User check (in conjunction with
LON)
Press L and d simultaneously
Press L and d simultaneously
for approx. 1 second
40
Operating status information Press c Press c 51
Service scan c (if "Service" flashing) Press d 52
Adjustment of display contrast Press d and a or Display darkens d a
d and b simultaneously
Display brightens
5
8
6
2

1
8
7

G
B
47
Temperatures, boiler coding cards and scans
1. Press K and G simultaneously
Access diagnosis level.
2. Select the required data for scan
ning with the a or b button.
3. Press d. Exit diagnosis level.
The following values can be scanned
depending on the system equipment
installed:
H Damped outdoor temp.
H Current outdoor temp.
H Output reduction %
H Desired boiler temp.
H Current boiler temp.
H Sensor 17A, current value
H Sensor 17B, current value
H Max. flue gas temp.
H Current flue gas temp.
H Desired DHW temp.
H Current DHW temp.
H Current DHW temp. 1
H Current DHW temp. 2
H Desired flow temp.
H Current flow temp.
H Desired room temp.
H Current room temp.
H Boiler coding card
H Scan 1
H Scan 2
H Scan 3
H Scan 4
H Scan 5
H Scan 6
H Scan 7
The damped outdoor temperature
can be reset to the current outdoor
temperature by pressing e.
Only displayed if sensor con-
nected.
Only displayed if sensor con-
nected.
Only displayed if flue gas tempera
ture sensor connected.
The max. flue gas temperature can
be reset to the current value by
pressing e.
Only displayed if cylinder tempera
ture sensor connected.
Only displayed if two cylinder tem
perature sensors are connected.
Only displayed if flow temperature
sensor connected.
Only displayed if remote control
connected.
See overview of boiler coding
cards on page 70.
See pages 48 to 50 for scans 1 to 7.
Only in conjunction with LON com
munication module
Only in conjunction with LON com
munication module
5
8
6
2

1
8
7

G
B
Outdoor temp. damped
-5
48
Temperatures, boiler coding cards and scans (continued)
Scan 1
5
8
6
2

1
8
7

G
B
8 8 8 8 8
Scan 1
8
Burner type Coding
Single-stage 02 : 0
2-stage 02 : 1
Modulating 02 : 2
KMBUS user
No user connected
Number of users
(e.g. remote control)
0
1
2
Free
Free
0
1
to
F
Systemtype
Systemcircuit A1 Mixing valve Mixing valve DHW Coding
circuit M2 circuit M3 cylinder
0 1 Yes 00 : 11
0 2 Yes Yes 00 : 12
0 3 Yes 00 : 13
0 4 Yes Yes 00 : 14
0 5 Yes Yes 00 : 15
0 6 Yes Yes Yes 00 : 16
0 7 Yes Yes 00 : 17
0 8 Yes Yes Yes 00 : 18
0 9 Yes Yes Yes 00 : 19
1 0 Yes Yes Yes Yes 00 : 10
49
Scan 2
Scan 3
5
8
6
2

1
8
7

G
B
8 8 8 8 8
Scan 2
8
Software version
Plug-in adaptor for external safety equipment
Part No. 7143 526
Software version
Programming unit of control unit
Software version
Control unit
Free
0
to
F
0
to
F
Software version
Extension kit for mixing valve circuit M3
Software version
Extension kit for mixing valve circuit M2
0
to
F
0
to
F
0
to
F
8 8 8 8 8
Scan 3
8
Software version
Remote control for systemcircuit A1
Operating mode of systemcircuit A1 Coding
Without remote control A0 : 0
With Vitotrol 200 remote control A0 : 1
0
to
F
0
1
2
Operating mode of mixing valve circuit M3 Coding
Software version
Remote control for mixing valve circuit M3
0
to
F
0
1
2
Software version
Remote control for mixing valve circuit M2
0
to
F
Operating mode of mixing valve circuit M2 Coding
0
1
2
50
Scan 4
Scan 4 is not assigned.
Scan 5 only in conjunction with LON communication module
Scan 6 only in conjunction with LON communication module
Scan 7
5
8
6
2

1
8
7

G
B
8 8 8 8 8
Scan 5
8
Viessmann user number
0
to
F
Node address
Subnet address/systemnumber
0
to
F
0
to
F
0
to
F
0
to
F
0
to
F
8 8 8 8 8
Scan 6
8
Software version
Communication coprocessor
0
to
F
LON user
No user connected
Number of users
Software version
Neuron chip
0
1
to
F
0
1
to
F
0
to
F
0
to
F
0
to
F
Tool/Auto
SNVT configuration
8 8 8 8 8
Scan 7
8
Equipment identification code
0
to
F
Free
Free
Free
Free
0
to
F
51
Scanning operating status information
1. Press c.
2. Select the required operating
status data for scanning with the
a or b button.
3. Press c.
Operating status scanning mode is
activated.
Exit the operating status scanning
mode.
The following operating status in
formation can be scanned depending
on the system equipment installed:
H User number
H Holiday program
with date of departure and return
H Holiday program active
H Outdoor temperature
H Boiler temperature
H Flue gas temperature
H Sensor 17A
H Sensor 17B
H DHW temperature
H DHW temperature 1
H DHW temperature 2
H Flow temperature
H Burner hours run
1st stage burner
2nd stage burner
H Number of burner starts
H Fuel consumption
H Time
H Date
H 1st stage burner ON/OFF
H 2nd stage burner ON/OFF
H Output 20 ON/OFF
H Output 29 ON/OFF
H Output 52 Open/Closed
H DHW cylinder pump ON/OFF
H DHW circulation pump ON/OFF
H Heating circuit pump ON/OFF
H Mixing valve Open/Closed
H Different languages
Only displayed when LON com
munication module is installed.
If holiday program has been
entered.
When the holiday program is acti
vated.
Only displayed if flue gas tempera
ture sensor is connected.
Only displayed if sensor is con-
nected.
Only displayed if cylinder tempera
ture sensor is connected.
Only displayed if two cylinder tem
perature sensors are connected.
Only displayed in conjunction with
mixing valve circuits.
Reset hours runs, number of
burner starts and fuel consumption
after carrying out maintenance.
By pressing e, the values can be
individually reset to zero.
Only displayed if selected via cod
ing addresses "26" or "29".
Position stated in %.
Position stated in %.
Press d to select the respective
language as the permanent lan
guage for all displays.
5
8
6
2

1
8
7

G
B
Outdoor temperature
12
52
Scanning and resetting the "Service" display
When the limit values selected via coding addresses "1F", "21" and "23" (see
page 94) are reached, the "Service" display flashes on the programming unit.
Please note:
If a service is carried out before "Service" is displayed, set the coding ad
dress "24:1" and then coding address "24:0".
1. Press c. Service scan is activated.
2. Scan the service messages with
the a or b button.
3. Press d and confirm the display
"Acknowledge: Yes" by pressing
d.
The "Service" display is extin-
guished.
Please note:
An acknowledged service message
can be displayed again by pressing
d (for approx. 3 seconds).
4. Press d. Service scan is terminated.
5. After carrying out maintenance,
reset coding "24:1" (see page 95)
to "24:0".
If coding address "24" is not reset,
the "Service" display will re-ap
pear at 7.00 hrs on Monday.
6. If necessary: After carrying out
maintenance
H Press c.
H Reset burner hours run, number
of burner starts and fuel con-
sumption.
H Press c.
See "Scanning operating status in
formation" on page 51.
7. If necessary: After carrying out
maintenance
H Press K and G simultaneously
H Reset "Max. flue gas temp." to
the current value by pressing e.
H Press d.
See "Temperatures, boiler coding
cards and scans" on page 47.
5
8
6
2

1
8
7

G
B
Service
MFlue gas temperature
C
220
Boilertemperature
61
Troubleshooting
53
Troubleshooting steps
Diagnosis 1. Establish fault message or ascertain behaviour of system
2. Look for the corresponding cause of the fault in the diagnosis
tables
Please note:
Retrieve fault codes from the fault memory
3. Establish the action required in the table
Correction 4. Correct the fault
5
8
6
2

1
8
7

G
B
Troubleshooting
54
Diagnosis
Faults with fault display on the programming unit
Please note:
The red fault indicator 2 flashes
whenever there is a fault.
When a fault message is transmitted,
--Fault-- flashes in the display 1 of
the programming unit.
The meaning of the fault code is
explained in the table on page 55
onwards.
Search fault
1. Press c.
2. Other fault codes which may be
stored can be called up by pres
sing the a or b button.
The fault can be acknowledged by
pressing d. The fault message in
the display 1 is blanked out; the
red fault indicator 2 continues to
flash.
The central fault indicator con
nected to connector g is switched
off.
If an acknowledged fault is not
rectified by 7.00 hrs on the follow
ing day, the fault message will re-
appear in the display.
Structure of fault display
Fault display
("Plain language" or "Fault")
Fault code
(meaning: see page 55)
Fault number
(1 to 10)
Fault symbol
Faults displayed in plain language
H Burner
H High limit safety cut-out
H Safety chain
H Ext. fault
H Outdoor sensor
H Flow sensor
H Boiler sensor
H Cylinder sensor 1 (or 2)
H Sensor 17A
H Sensor 17B
H Room sensor
H Flue gas sensor
H User fault
To retrieve an acknowledged fault
message
Press d for approx. 3 seconds; se
lect the acknowledged fault by pres
sing the a or b button.
C1, C8, C9, CA, Cb
Meaning: see table on page 57.
Only displayed if a second cylinder
temperature sensor is connected.
Only displayed if the control unit is
coded as the error manager.
Fault is displayed.
5
8
6
2

1
8
7

G
B
Fault
57 Fr
Fault
1
Mo 57
w A
C
Fault
1
DBG- 67 2
Acknowledge? Yes
1
Outdoor sensor
1
DBG- 10 1
Outdoor sensor
1
DBG- 10 1
Troubleshooting
55
Diagnosis (continued)
Faults with fault display on the programming unit (continued)
Fault code
in display
Behaviour of system Cause of fault Action
0f
Controlled operation Service required
"0F" is only displayed
in the error history
Carry out maintenance
Please note:
After carrying out maintenance,
set coding "24:0".
10
Operates on basis of 0C outdoor
temperature
Short circuit
Outdoor temperature sensor
Check outdoor temperature sen
sor (see page 72)
18
Operates on basis of 0C outdoor
temperature
Open circuit
Outdoor temperature sensor
Check outdoor temperature sen
sor (see page 72)
30
Burner is switched on and off by
the temperature regulator
Short circuit
Check boiler temperature sensor
(see page 74)
38
Burner is switched on and off by
the temperature regulator
Open circuit
Check boiler temperature sensor
(see page 74)
40
Mixing valve is closed Short circuit
Flow temperature sensor of
mixing valve circuit M2
Check flow temperature sensor
(see page 75)
44
Mixing valve is closed Short circuit
(see page 75)
48
Mixing valve is closed Open circuit
(see page 75)
4c
Mixing valve is closed Open circuit
(see page 75)
50
Cylinder loading pump ON:
Desired boiler temperature = de
sired cylinder temperature, prior
ity controls are cancelled.
In conjunction with cylinder load
ing system:
Cylinder heating is switched on
and off by cylinder temperature
sensor 2.
Short circuit
Cylinder temperature sensor 1
Check cylinder temperature sen
sor (see page 74)
51
ing system:
sensor 1
Short circuit
sor (see page 74)
58
Cylinder loading pump ON:
Desired boiler temperature = de
sired cylinder temperature, prior
ity controls are cancelled.
ing system:
sensor 2.
Open circuit
sor (see page 74)
59
ing system:
sensor 1
Open circuit
sor (see page 74)
5
8
6
2

1
8
7

G
B
Troubleshooting
56
60
H Boiler with maximum tempera
ture
H No output reduction
H Return control open
Short circuit
Temperature sensoraJA
Check temperature sensor
(see page 75)
68
H Boiler with maximum tempera
ture
H No output reduction
H Return control open
Open circuit
Temperature sensoraJA
(see page 75)
70
Shunt pump ON continuously Short circuit
Temperature sensoraJB
(see page 75)
ing system:
Mixing valve of primary circuit
closed.
no domestic hot water heating
78
Shunt pump ON continuously Open circuit
Temperature sensoraJB
(see page 75)
ing system:
Mixing valve of primary circuit
closed.
no domestic hot water heating
aa
Controlled operation Therm-Control configuration
error: connector aJA of
Therm-Control temperature
sensor not inserted
Insert connector aJA
On Vitocrossal:
Check that coding "0d:0" is set.
ab
Controlled operation, cylinder
may be cold
Cylinder loading system configu
ration error: coding "55:3" is set,
but connector aJB is not in
serted
and/or
coding "4C:1" and "4E:1" not set
Insert connector aJB and check
codings
ac
Controlled operation Return temperature raising confi
guration error: coding "0C:1" is
set, but connector aJA is not in
serted
and/or
coding "4E:0" is not set
Insert connector aJA and check
codings
b0
Controlled operation Short circuit
Flue gas temperature sensor
Check flue gas temperature sen
sor (see page 80)
b1
Controlled operation Communication error
Programming unit
Check connections, if necessary
replace programming unit
b4
Emissions test mode Internal fault Check electronics board
b5
Controlled operation Internal fault Check electronics board
b6
Operation at constant tempera
ture
Invalid hardware code Check mother board
b7
Boiler controlled on basis of tem
perature regulator
Internal fault
Boiler coding card
Insert boiler coding card or re
place if defective (see page 18)
b8
Controlled operation Open circuit
Flue gas temperature sensor
Check flue gas temperature sen
sor (see page 80)
ba
Mixing valve continues in control
mode
Communication error
Circuit board for mixing valve ex
tension
Check circuit board
5
8
6
2

1
8
7

G
B
Troubleshooting
57
Fault code
in display
bc
Controlled operation without re
mote control
Communication error
Vitotrol remote control,
system circuit A1
Check connections, cable and
coding address "A0" (see page
81 and 82)
bd
mote control
Communication error
81 and 82)
be
mote control
Communication error
81 and 82)
bf
Controlled operation Incorrect LON communication
module
Replace communication module
c1
Boiler cools down External safety equipment H Check connection of connector
aB
H Check external safety equip-
ment (see page 25)
c8
Boiler cools down Error
Low water indicator
Check water level of system, reset
low water indicator
c9
Maximum pressure limiter
Check system pressure, reset
maximum pressure limiter
ca
Minimum pressure limiter or
maximum pressure limiter 2
minimum or maximum pressure
limiter
cb
Additional high limit safety
cut-out
high limit safety cut-out, reset
flue gas damper
cd
Vitocom 300
Check connections and
Vitocom 300
cEe
Plug-in adaptor for external
safety equipment
Check plug-in adaptor for exter
nal safety equipment (see page
85)
cf
Controlled operation Error
LON communication module
Replace communication module
d1
Boiler cools down Burner fault Check burner
d4
Boiler cools down High limit safety cut-out
has operated
Check high limit safety cut-out
d6
Controlled operation Fault at DE1 in the plug-in
adaptor for external safety
equipment
Check connection at inputs DE1
to DE3
d7
equipment
d8
equipment
da
Controlled operation without in
fluence of room temperature
Short circuit
Room temperature sensor,
system circuit A1
Check room temperature sensor
(see page 84)
db
Short circuit
(see page 84)
5
8
6
2

1
8
7

G
B
Troubleshooting
58
Fault code
in display
dc
Short circuit
(see page 84)
dd
Open circuit
system circuit A1
(see page 84)
de
Open circuit
(see page 84)
df
Open circuit
(see page 84)
e0
Controlled operation Open circuit
LON communication module
Check connection (see page 69)
Retrieving fault codes from the fault memory (error history)
All faults which have occurred are stored and can be retrieved by scanning.
The scanning sequence starts with the most recently stored fault code.
1. Press G and d simultaneously
Scanning of error history is acti-
vated.
.
.
.
2. Access the individual fault codes
by pressing the a or b button.
Sequence of
stored fault
codes
Fault code
1
Last (most re
cent) fault code
.
.
.
.
.
.
10
Last fault code
but nine
3. Press d.
All stored fault codes can be de-
leted by pressing e.
Scanning of error history is termi
nated.
5
8
6
2

1
8
7

G
B
Errorhistory
18 1
Error history
1
F1 18
Error history
1
F10 d4
59
Boiler temperature control
Brief description
The boiler water temperature is con
trolled by switching the burner
stages or modulation on and off.
The desired boiler water temperature
value is determined by the desired
flow temperature value of the boiler
circuit (A1), the mixing valve circuits
or the heating circuits connected via
the LON BUS, through the external
request facility and the desired do
mestic hot water temperature, and is
dependent on the boiler and the
heating and control facilities in
stalled.
In conjunction with Therm-Control:
is increased when the temperature
falls below the desired value on the
sensor of the Therm-Control.
When the domestic hot water cylin
der is heated up, a desired boiler
water temperature is selected which
is 20K higher than the desired cylin
der water temperature (this value
can be changed via coding address
"60").
Coding addresses which influence
the boiler temperature control
02 to 06, 08 to 0b, 13 to 1C
See page 92 onwards for description.
Functions
The boiler water temperature is
measured via a multiple sensor well
by three sensors separately:
H High limit safety cut-out STB
(liquid expansion)
H Temperature regulator TR (liquid
expansion)
H Boiler temperature sensor KTS
(change in resistance PT 500)
Upper limits of control range
H High limit safety cut-out STB
120C, can be adjusted to 110 or
100C
H Temperature regulator TR 87C,
can be adjusted to 110 or 100C
H Electronic maximum limit
Setting range: 20 to 127C
The maximum limit for the boiler
water temperature can be changed
in coding 1 (plain language) or in
coding 2 (coding address "06").
Lower limit of control range
H The control unit regulates the
boiler water temperature in normal
operation and in the frost protec
tion mode according to the boiler
concerned (boiler coding card).
Control sequence
Boiler temperature falls
The burner switch-on signal is set for
a boiler water temperature setpoint
value of 2K, and the burner starts
its own monitoring program. De
pending on the range of additional
control facilities and the method of
firing, burner switch-on can be
delayed by a few minutes.
Boiler temperature rises
The switch-off point of the burner is
defined by the switch-off differential
(coding address "13").
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60
Heating circuit control
Brief description
The control unit has control loops for
a system circuit and two mixing
valve circuits.
The flow temperature setpoint value
is determined by the outdoor tem
perature, the desired room tempera
ture, the operating mode and the
heating curve.
The flow temperature of the mixing
valve circuits is controlled by open
ing and closing the mixing valves in
steps.
The mixing valve motor control
varies the actuation and interval
times as a function of the control dif
ference (control deviation).
The flow temperature of the system
circuit corresponds to the boiler
water temperature.
the heating circuit control
9F
A2 to A7, A9,
C4 to C7, C8
F1, F2.
See page 101 onwards for descrip
tion.
Functions
The system circuit is dependent on
the boiler water temperature and its
control range limits.
The only control element is the heat
ing circuit pump.
The flow temperature of the mixing
valve circuits is measured by the
flow temperature sensor (contact
sensor).
Time program
The timer of the control unit changes
the operating mode at the pro
grammed times in the "Central heat
ing and DHW" heating program,
switching between "Central heating
with normal room temperature" and
"Central heating with reduced room
temperature".
Each operating mode has its own
setpoint value.
Outdoor temperature
A heating curve must be adjusted to
match the control unit to the building
and the heating system.
The heating curve determines the
desired boiler water temperature
value as a function of the outdoor
temperature. Control takes place on
the basis of the mean outdoor tem
perature. This is derived from the
actual and the damped outdoor tem
perature.
The heating curve can be changed
via the setpoint or operating mode
selector switches.
Domestic hot water temperature
H With priority control:
While the cylinder is being heated,
the desired flow temperature value
is set to 0C.
The heating circuit pump is
switched off.
H Without priority control:
The heating circuit control con
tinues to operate as normal with
the setpoint value unchanged.
H With modulating priority control
(only in conjunction with mixing
valve circuit):
The heating circuit pump remains
switched on. The desired flow tem
perature of the heating circuit is
lowered as long as the desired
boiler water temperature is not
reached while the cylinder is being
heated. The desired flow tempera
ture is dependent on the difference
between the desired and the cur
rent boiler water temperature, the
outdoor temperature, the heating
curve slope and the setting of the
coding address "A2".
Room temperature
In conjunction with room tempera
ture dependent control:
Compared with the outdoor tem
perature, the room temperature has
a greater influence on the desired
boiler water temperature. The
magnitude of this influence can be
changed via coding address "b2".
In conjunction with mixing valve cir
cuit:
With control differences (i.e. devi
ations from the current value) of
over 2 K room temperature, this in
fluence can be intensified (via coding
address "b6", rapid heating/setback).
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Heating circuit control (continued)
Functions (continued)
Summer energy saving function
(heating circuit pump logic)
If the outdoor temperature is higher
than the preset room temperature
setpoint value, the heating circuit
pump is switched off and the desired
flow temperature value is set to 0C.
The switching threshold can be indi
vidually selected via coding address
"A5".
Extended summer energy saving
function
The heating circuit pump can be
switched off
H if the outdoor temperature exceeds
a value preselected via coding ad
dress "A6"
H if the desired room temperature is
reduced via coding address "A9"
H In conjunction with mixing valve
circuit:
if the mixing valve has been closed
for longer than 12 minutes (mixing
valve energy saving function, cod
ing address "A7")
Screed drying function
valve circuit)
Please note:
See DIN 4725 Part 4.
The screed function is selectable on
the basis of four different tempera
ture curves. The curves are activated
via coding address "F1" (see page
106).
When the screed function is acti
vated, the heating circuit pump of
the mixing valve circuit is switched
on and the flow temperature is con
trolled according to the selected
curve. When the screed drying time
(30 days) has expired, the mixing
valve circuit is automatically con
trolled on the basis of the preset
parameters.
System dynamics mixing valve cir
cuit
valve circuit)
The control behaviour of the mixing
valve can be influenced via coding
address "C4".
Frost protection
A flow temperature of 15 to 22C is
assured for outdoor temperatures
below +1C (two-point control).
For possible changes, see coding ad
dress "A3" (variable frost threshold).
ThermControl
Output reduction takes place if the
temperature falls below the setpoint
value on the Therm-Control sensor.
The mixing valves of the heating cir
cuits are closed.
Flow temperature control
Differential temperature:
The differential temperature can be
selected via coding address "9F",
factory setting: 8 K.
The differential temperature is the
minimum difference by which the
boiler water temperature should ex
ceed the highest currently required
flow temperature of the mixing valve
circuit.
H System with only one mixing valve
circuit:
The desired boiler water tempera
ture is automatically controlled at
8 K above the desired flow tem
perature value.
H System with system circuit and
mixing valve circuit:
The desired boiler water tempera
ture is controlled according to its
own heating curve. The tempera
ture difference of 8 K from the de
sired flow temperature is preset in
the factory.
AMax. boiler water temperature
BSlope = 1.8 System circuit
CSlope = 1.2 Mixing valve circuit
DBoiler water temperature (with
differential temperature = 8 K)
EMinimum boiler water tempera-
ture
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Heating circuit control (continued)
Functions (continued)
Upper limit of control range
Electronic maximum limit
Setting range: 1 to 127C.
Change via coding address "C6".
Please note:
The maximum limit does not replace
the limit thermostat required for un
derfloor heating systems.
Limit thermostat for underfloor heat
ing systems:
The limit thermostat switches the
heating circuit pump off when the
flow temperature rises above the
preset value. In this situation, the
flow temperature cools down only
slowly, i.e. automatic re-starting can
take several hours.
Lower limit of control range
Electronic minimum limit
Setting range: 1 to 127C.
Change via coding address "C5".
Control sequence
Mixing valve circuit
The mixing valve motor is not acti
vated within the "neutral zone"
(1 K).
Flow temperature falls
(Setpoint value 1 K)
The mixing valve motor receives the
signal "Open mixing valve".
The greater the control difference,
the longer the duration of the signal
and the shorter the duration of the
intervals.
Flow temperature rises
(Setpoint value +1 K):
The mixing valve motor receives the
signal "Close mixing valve".
The greater the control difference,
the longer the duration of the signal
and the shorter the duration of the
intervals.
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Cylinder temperature control
Brief description
The cylinder temperature control is a
constant value control. It operates on
the basis of switching the circulation
pump for heating the cylinder on and
off.
The switching differential is 2.5 K.
During cylinder heating, a constant
maximum boiler water temperature
is set and space heating is switched
off (cylinder priority control op
tional).
the cylinder temperature control
55, 56, 58 to 62, 64, 66, 70 to 75, 7F,
A2.
See page 96 onwards for description.
Functions
Time program
An automatic or an individual time
program can be selected for domes
tic hot water heating and the DHW
circulation pump.
In the automatic program, domestic
hot water heating precedes the
heat-up phase of the heating circuit
by 30 minutes. On systems with sev
eral heating circuits, the time pro
gram is based on the switching
times of the first heating circuit to be
heated.
In the individual time program, up to
four switching times per day can be
set on the timer for domestic hot
water heating and the DHWcircula
tion pump.
Once started, heating of the cylinder
is always completed regardless of
the time program.
The switching times for domestic hot
water heating and the DHWcircula
tion pump are effective for all heat
ing circuits. Individual switching
times can be assigned to each heat
ing circuit via the coding address
"7F".
Frost protection function
If the domestic hot water tempera
ture falls below 10C, the domestic
hot water cylinder is heated to 20C.
Additional function for domestic hot
water heating
This function is activated when a
second DHW setpoint value is se
lected via coding address "58" and
the 4th activation period for domes
tic hot water heating is activated.
Desired domestic hot water tem
perature
The desired domestic hot water tem
perature can be set in the range of 10
to 60C. The setpoint range can be
extended to 95C via coding address
"56".
The desired domestic hot water tem
perature can be set on the program
ming unit of the control unit and on
the Vitotrol 300 remote control (if in
stalled).
The setpoint value can be assigned
via coding address "66".
DHW circulation pump
The DHW circulation pump supplies
hot water to the take-off points at se
lectable times. Up to four switching
times can be set on the timer.
Additional control facilities
The domestic hot water supply can
be blocked and released via change
over of the heating program.
System with cylinder loading sys
tem
The functions described above also
apply in conjunction with cylinder
loading systems.
Set the following codings:
"4C:1", "4E:1", "55:3" (see page 95).
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Cylinder temperature control (continued)
Control sequence
DHW cylinder temperature falls
(Setpoint value 2.5 K, selectable via
coding address "59")
is set 20 K higher than the DHW tem
perature setpoint value (selectable
via coding address "60").
The circulation pump for heating the
cylinder is switched on immediately
(Coding "61:01").
Boiler temperature-dependent
switching of the circulation pump for
heating the cylinder (Coding
"61:00"):
The circulation pump is switched on
when the boiler water temperature is
7 K higher than the domestic hot
water temperature.
H With priority control:
(Coding "A2:2")
The flow temperature setpoint
value is set to 0C when the cylin
der is being heated. The mixing
valve is closed and the heating cir
cuit pump is switched off.
H Without priority control:
The heating circuit control con
tinues to operate as normal with
the setpoint value unchanged.
H With modulating priority control
valve circuit):
The heating circuit pump remains
switched on. The desired flow tem
perature is lowered as long as the
desired boiler water temperature is
not reached while the cylinder is
being heated. The desired flow
temperature is dependent on the
difference between the desired and
the current boiler water tempera
ture, the outdoor temperature, the
heating curve slope and the setting
of the coding address "A2".
DHW cylinder temperature rises
(Setpoint value +2.5 K)
The boiler water temperature set
point value is reset to the weather-
compensated value.
H When the cylinder has been heated
up, the circulation pump for heat
ing the cylinder continues to run
until
the temperature difference be
tween the boiler water and do
mestic hot water is less than 7 K,
or
the desired, weather-compen
sated boiler water temperature is
reached, or
the desired domestic hot water
temperature is exceeded by 5 K.
The max. run-on time is 15 minutes
(selectable via coding address
"62").
H Circulation pump for heating the cyl
inder without run-on time
(Coding "62:00"):
The circulation pump is switched off
immediately.
H With priority control
(Coding "A2:2"):
The flow temperature setpoint
value is reset to the weather-com
pensated value.
switched on.
H With adaptive cylinder heating
(Coding "55:1"):
Adaptive cylinder heating takes
into account the rate at which the
temperature increases during do
mestic hot water heating.
It also takes into account whether
the boiler must supply heat for
space heating purposes after heat
ing up the cylinder or whether the
residual heat of the boiler should
be transferred to the domestic hot
water cylinder.
The control unit determines the
switch-off time of the burner and
the circulation pump accordingly
so that the desired domestic hot
water temperature is not substan
tially exceeded after cylinder heat
ing is completed.
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Overview
Page
Technical data 66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System components
230 V~ mother board 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Low-voltage mother board 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply unit board 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronics board 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing valve extension circuit board 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronics board for mixing valve extension 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optolink/emissions test switch board 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming unit 68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front panel with heating circuit selector buttons 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse box 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LON communication module 69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boiler coding card 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEST button 70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High limit safety cut-out 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature regulator 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outdoor temperature sensor 72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radio clock receiver 73 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boiler temperature sensor and cylinder temperature sensor 74 . . . . . . .
Extension kit for heating circuit with mixing valve 74 . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact temperature sensor/immersion temperature sensor 75 . . . . .
Mixing valve motor 76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing valve motor for flange-mounted mixing valve
(DN 40 and 50) 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing valve motor for flange-mounted mixing valve
(DN 65 and 100) 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation examples 78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limit thermostat 79 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flue gas temperature sensor 80 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitotrol 200 81 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitotrol 300 82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of two or more remote controls 83 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Room temperature sensor 84 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Plug-in adaptor for external safety equipment 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Burner connection cables 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vitoair draught stabilizer 87 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding 1
Call up coding level 1 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Codings 88 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coding 2
Call up coding level 2 91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reset codings to factory settings 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview of all codings 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring diagram 109 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts list 115 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Technical data
Rated voltage: 230 V~
Rated frequency: 50 Hz
Rated current: 2 x 6 A~
Power
consumption: 10 W
Protection class: I
Degree of IP 20 D to
protection: EN60529, to be
guaranteed by
mounting/integra
tion
Method of Type 1B to
operation: EN607301
Ambient
temperature
H during 0 to 40 C
operation: For use in boiler
rooms (normal
ambient conditions)
H during
storage
and transport: 20 to 65 C
Relay outputs at 230 V~ for
H heating circuit
pumps or control
output s: 4 (2) A 230 V~
*1
H circulation
pump for heat-
ing the cylinder
sA: 4 (2) A 230 V~
*1
H DHW circulation
pump sK: 4 (2) A 230 V~
*1
H shunt
pump sL: 4 (2) A 230 V~
*1
H central fault
indicator g: 4 (2) A 230 V~
*1
H mixing valve
motor return
temperature
raising
or
3-port valve
cylinder loading
system
or
mixing valve
motor gS: 0.2 (0.1) A 230 V~
*1
H burner
connector fA: 6 (3) A 230 V~
connector l:
2stage 1 (0.5) A 230 V~
modulating 0.2 (0.1) A 230 V~
*1
Total max. 6 A 230 V~.
5
8
6
2

1
8
7

G
B
67
System components
230 V~ mother board, Part No. 7820 182
The mother board contains
H relays and outputs for activating
the pumps, the control elements
and the burner
H plug-in location for power supply
unit board and boiler control sec
tion
Low-voltage mother board, Part No. 7820 290
The mother board contains
H connectors for sensors, communi
cation connections and external
equipment
H plug-in locations for electronics
board, LON communication mod
ule, programming unit, boiler cod
ing card and Optolink board
Power supply unit board, Part No. 7820 190
The power supply unit board con
tains the low-voltage supply for the
entire electronics.
Electronics board, Part No. 7820 188
The board contains the micropro
cessor with the software
When replacing the board:
1. Make a note of codings and set
tings on the control unit.
2. Replace the board.
3. Set coding "8A:176" and set cod
ing address "92" (not listed in the
overview) to "92:164".
5
8
6
2

1
8
7

G
B
68
System components (continued)
Mixing valve extension board, Part No. 7820 193
The board contains the relays for ac
tivating the mixing valve motor and
the heating circuit pump of the
mixing valve circuits M2 and M3.
Electronics board, Part No. 7820 189
This is connected to the mixing valve
extension board.
All data are processed and the out
puts (relays) activated.
Optolink/emissions test switch board, Part No. 7820 269
The circuit board contains:
H Operating status indicator
H Fault indicator
H Optolink laptop interface
H Emissions test switch
Emissions test switch for flue gas
measurements with the boiler oper-
ated with constant boiler water tem
perature for a short time.
HThe burner is switched on
(this can be delayed if the system
incorporates a fuel preheater, Vito
air combined draught stabilizer or
flue gas damper)
Hall pumps are switched on
Hthe mixing valve remains in its con
trol mode
Hthe boiler water temperature is con
trolled by the temperature regulator
"R".
Programming unit, Part No. 7820 171
Control unit Programming unit
7143 156
7143 465
7143 466
7143 467
7820 171
7820 170
7820 169
7820 168
The programming unit is inserted in
the control unit.
For setting:
H heating program
H setpoint values
H switching times
H heating curve (shift and slope)
H date
H time
H energy saving and party mode
For displaying:
H temperatures
H operating status information
H faults
5
8
6
2

1
8
7

G
B
69
Front panel with heating circuit selector buttons, Part No. 7818 623
For displaying and selecting the
heating circuit.
Fuse box, Part No. 7820 172
The fuse box contains:
H high limit safety cut-out
H temperature regulator
H fuses
H heating system switch
H TEST button
LON communication module, Part No. 7143 426 Accessory
AControl unit or Vitocom 300
BConnecting cable for data
transfer between the control units
(accessory)
CTerminal resistor,
Part No. 7143 497
The communication module is in
serted in the control unit.
Interruption of communication is
indicated.
1 terminal resistor is inserted on
each of the first and last control unit.
5
8
6
2

1
8
7

G
B
L
O
N
L
O
N
A A
L
O
N
L
O
N
L
O
N
B C
A
L
O
N
B C
70
Boiler coding card
Vitotronic 300
in conjunction with
Boiler coding
card
Part No.
Vitogas 100 1050 7148070
Vitomax 300 1070 7151883
Vitoplex 100 1000 7147542
Vitoplex 300 1010 7147541
Vitorond 200 1020 7148067
Vitocrossal 300, Type CT3 1040 7148069
Vitocrossal 300, Type CR3 1041 7148072
Fuses
F1: 6.3 A, 250 V for protecting the
control elements, pumps and elec
tronics
Mounting location: see drawing
Part No. 7404 365
F2: T6.3 A, 250 V for protecting the
burner
Mounting location: see drawing
Part No. 7404 365
TEST button, Part No. 7819 314
For checking the high limit safety cut-out.
See description on page 38.
5
8
6
2

1
8
7

G
B
F2
F1
71
High limit safety cut-out, Part No. 7820 036
H Type STW 56.10525.570, make: EGO, DIN STB (STW) 106095
or
EM-80-V-TK/b7-1 60002843, make: Juchheim, DIN STB 82699
H The high limit safety cut-out has a factory setting of 120C.
H Electromechanical temperature switch based on the liquid expansion
principle with interlock
H Intrinsically safe; interlocking also takes place if the capillary tube is leaking
or if ambient temperatures are below 10C
H Limits the boiler water temperature to the maximum permissible value by
cutting out and interlocking.
H Can be adjusted by means of the slotted screw at the rear of the unit to 110
and 100C (cannot be reset to 120C once adjusted); see page 19.
H Reset unit by pressing the reset button "E" on the front of the program
ming unit (see page 37) if the temperature has fallen approx. 15 K below the
cut-out temperature.
H Central fastening M 10, capillary 3600 mm long
H Tests:
Electrical to VDE 0701
Functional check via TEST button
Temperature regulator, Part No. 7820 034
H Type TR 55.18029.020, make: EGO, DIN TR 110397
or
EM-1-V-TK/b1 60002846, make: Juchheim, DIN TR 77798
H The temperature regulator has a factory setting of 87C.
H Electromechanical temperature switch based on the liquid expansion princi
ple
H Controls the maximum boiler water temperature (e.g. in emissions test
mode)
H Can be adjusted to 100 and 110C by altering the setting of the stop dial or
by removing the cams (see page 20)
Please note:
Set the lower limit at least 20 K higher than the domestic hot water tem
perature, the upper limit at least 15 K lower than the high limit safety cut-
out
H Adjusting shaft 6 mm, flat topped
Adjusting knob pushed onto shaft from front
H Capillary 3600 mm long
Sensor 3 mm thick, 180 mm long
H Tests:
Electrical to VDE 0701
Functional check via emissions test mode
5
8
6
2

1
8
7

G
B
72
Outdoor temperature sensor, Part No. 7144 903
See page 21.
Check outdoor temperature sensor
1. Disconnect plug ! in the terminal
compartment.
2. Measure resistance of sensor at
terminals "1" and "2" of the plug.
Outdoor tempe
rature in C
Resistance
in W
10
10
20
480
500
546
3. If the resistance value measured
differs significantly from the
curve, disconnect the wires on the
sensor, repeat the measurement
on the sensor and compare with
the current temperature (to scan:
see page 47).
4. Depending on the result, replace
the cable or the outdoor tempera
ture sensor.
5. Call up the current temperature
(see page 47).
Technical data
Degree of protection: IP 43
Ambient
temperature
during operation,
storage
and transport: 40 to + 70C
5
8
6
2

1
8
7

G
B
R
e
s
i
s
t
a
n
c
e
i
n
400
420
440
460
480
500
520
540
560
580
600
-40 -30 -20 -10 0 10 20 30
OutdoortemperatureinC
1
A
B
C D
E
73
Radio clock receiver, Part No. 7450 563 Accessory
Fully automatic time settings for the control unit and remote control (if con
nected) are implemented via the radio clock receiver.
Two-core cable, max. 35 mlong, with
a conductor cross-section of
1.5mm
2
copper.
Do not interchange the wires!
To check reception
The green LED in the radio clock re
ceiver flashes to confirm reception.
If the red LED is lit, turn the antenna
until reception is confirmed by the
flashing green LED.
AOutdoor temperature sensor
BRadio clock receiver
CGreen LED
DRed LED
EAntenna
5
8
6
2

1
8
7

G
B
74
Boiler temperature sensor, Part No. 7450 632 and cylinder temperature sensor, Part No. 7450 633
See page 22.
Check the sensor
1. Disconnect plug / % in the ter
minal compartment.
terminals "1" and "2" of the plug
or "2" and "3" (if a second cylin
der temperature sensor is con
nected).
Boiler water/
cylinder tempe
rature in C
Resistance
in W
40
50
60
578
597
616
3. Compare the value measured with
see page 47).
If the value differs significantly,
check installation and, if neces-
sary, replace sensor.
Technical data
Ambient
temperature
H during operation:
boiler tempera-
ture sensor: 20 to + 130 C
cylinder tempe-
rature sensor: 20 to + 190 C
H during storage
and transport: 20 to + 170 C
Extension kit for heating circuit with mixing valve, Part No. 7450 650 Accessory
Comprising flow temperature sensor as contact sensor for measuring the flow
temperature and mixing valve motor, with 4 m long connecting cable and
plug-in connector for connecting the heating circuit pump.
Technical data for the sensor and mixing valve motor: see page 75 and page
76.
5
8
6
2

1
8
7

G
B
R
e
s
i
s
t
a
n
c
e
i
n
400
0
Boilerwater/cylindertemperatureinC
540
560
580
600
620
640
660
680
700
720
740
760
20 40 60 80 100 120 140
75
Contact temperature sensor, Part 7450 642 and immersion temperature sensor, Part No. 7450 641 Accessory
For measuring the flow and return
temperature.
The sensor is inserted in socket "2"
or "17" on the control unit.
Check the sensor
1. Disconnect plug ? or aJ in the
terminal compartment.
Flow/return
temperature
in C
Resistance
in W
30
40
60
569
592
643
see page 47).
Technical data
Ambient
temperature
H during operation: 20 to + 100 C
H during storage
5
8
6
2

1
8
7

G
B
Flowtemperature/returntemperatureinC
30 40 50 60 70 80 90
540
560
580
600
620
640
660
680
700
720
740
20 100
R
e
s
i
s
t
a
n
c
e
i
n
76
Mixing valve motor, Part No. 7450 657 Accessory
BPlug connection in the mixing
valve motor
Technical data
Power consumption: 4 W
Torque: 3 Nm
Time for 90: 120 sec
To change rotational direction
Unscrew the cover and re-connect
the connector B after turning it
through 180.
Test
The mixing valve is opened and
closed during the relay test of the
control unit.
Manual adjustment of the mixing
valve
Raise the motor lever.
Disengage the mixing valve handle
and disconnect the connector B.
5
8
6
2

1
8
7

G
B
A
B
3 2 1
AMixing valve motor Y Mixing valve open
BPlug connections in mixing B Mixing valve closed
valve motor
B
77
Mixing valve motor for flange-mounted mixing valve, Part No. 9522 487, for heating mixing valves DN 40 and 50 Accessory
AMixing valve motor
Y Mixing valve open
B Mixing valve closed
BCoupler switch
Technical data
Torque: 5 Nm
Change over the two wires at ter
minals "Y1" and "Y2".
Test
control unit.
valve
Turn the coupler switch B to the
"MAN" setting.
Mixing valve motor for flange-mounted mixing valve, Part No. 9522 488, for heating mixing valves DN65 and 100 Accessory
AMixing valve motor
Y Mixing valve open
B Mixing valve closed
BCoupler switch
Technical data
Torque: 12 Nm
Change over the two wires at ter
minals "Y1" and "Y2".
Test
control unit.
valve
Turn the coupler switch B to the
"MAN" setting.
5
8
6
2

1
8
7

G
B
AUTO
MAN
B
M
1
~
N Y1 Y2
A
AUTO
MAN
B
M
1~
100%
0%
A
N Y1 Y2 11 12
78
Installation examples
In the as delivered condition, the electrical connections of
the mixing valve motor are as required for the following
installation examples; do not change.
The electrical connections of the mixing valve motor
must be changed for the following installation examples
(see "To change rotational direction" on pages 76 and
77).
AMarker notch HRHeating return
HVHeating flow
KR Boiler return
KV Boiler flow
5
8
6
2

1
8
7

G
B
D
C
B
A
M
1~
79
Limit thermostat, Part No. 7415 025 or 7415 026 (Accessory)
Limit thermostat available for use in sensor well, Part No. 7415 025, and as
clip-on limit thermostat, Part No. 7415 026.
For protecting the underfloor heating
system and the floor covering
against excessively high tempera
tures in the event of a malfunction.
Electromechanical limit thermostat
based on the liquid expansion prin
ciple.
The heating circuit pump is switched
off when the preset value is exceed
ed.
Technical data
Setting range: 30 to 100 C
Connection
terminals: Screw terminals
for 1 mm
2
/1.5 mm
2
Rated voltage: 24 to 250 V~
Breaking capacity: 10 (2) A 250V~
Switching
differential: 8 K
DIN Register No.: DIN TW 1119 99
AHeating circuit pump
BLimit thermostat
CJunction box for plug s of the
heating circuit pump
DPlug s of the limit thermostat
for the control unit
5
8
6
2

1
8
7

G
B
80
Flue gas temperature sensor, Part No. 7450 630 Accessory
The sensor measures the flue gas
temperature and monitors the se
lected limit value.
The sensor is inserted in socket "15"
on the control unit.
Check flue gas temperature sensor
1. Disconnect plug aG in the terminal
compartment.
Flue gas
temperature
in C
Resistance
in W
180
160
200
650
800
880
see page 47).
check installation and, if necess
ary, replace sensor.
Technical data
Ambient
temperature
H during storage
5
8
6
2

1
8
7

G
B
R
e
s
i
s
t
a
n
c
e
i
n
0
FluegastemperatureinC
500
40 80 120 160 200 240 280
540
580
620
660
700
740
780
820
860
900
940
980
1020
BWall mounting fixture of
Vitotrol 200 remote control
CTo control unit
B
C
145
81
Vitotrol 200, Part No. 7450 017 Accessory
The remote control can be used for setting the day temperature, the heating
program, the energy saving mode and the party mode.
The remote control has a built-in room temperature sensor for room tempera
ture-dependent control in conjunction with a heating circuit with mixing valve.
Functional changes can be made via the coding addresses "A0", "b0" to "b9",
"C0" to "C2", "C8", "E1" and "E2" (see overview of all codings).
ACoding switches on the circuit
board (rear of top part of case)
Technical data
Protection class: III
Ambient temperature
H during storage
Setting range of
desired room
temperature: 10 to 30 C;
can be changed
to
13to 23 C or
17 to 37 C
The setting of the desired room tem
perature for reduced operation is
made on the control unit.
2-core cable (max. total cable length
50 metres, including where several
remote controls are connected).
Assignment to the heating circuits:
Remote control
effective for
Coding switch
setting
Heating circuit 1
(system circuit A1
assigned to heat
ing circuit selector
button !)
Factory setting
Heating circuit 2
(mixing valve cir
cuit M2, assigned
to heating circuit
selector button
?)
Heating circuit 3
(mixing valve cir
cuit M3, assigned
to heating circuit
selector button
)
When connecting a separate room
temperature sensor, set the coding
switch "S6.3" to "ON".
5
8
6
2

1
8
7

G
B
ON
S6
1 2 3 4
A
82
Vitotrol 300, Part No. 7450 790 Accessory
The remote control can be used for setting the day and night temperature, the
domestic hot water temperature, the heating program, the holiday program,
the switching times, the energy saving mode and the party mode for one
heating circuit.
The remote control has a built-in roomtemperature sensor for roomtempera
ture-dependent control in conjunction with a heating circuit with mixing
valve.
Functional changes can be made via the coding addresses "A0", "b0" to
"b9", C0" to "C2", "C8", "E1" and "E2" (see overview of all coding ad
dresses).
ACoding switches on the circuit
board (rear of top part of case)
Technical data
Protection class: III
Ambient temperature
H during storage
Setting range of
H desired normal
roomtemperature: 10 to 30 C;
can be changed
to
13to 23 C or
17 to 37 C
H desired reduced
room temperature: 13 to 37 C
2-core cable (max. total cable length
50 metres, including where several
remote controls are connected).
Assignment to the heating circuits:
Remote control
effective for
Coding switch
setting
Heating circuit 1
(system circuit 1
assigned to heat
ing circuit selec
tor button !)
Factory setting
Heating circuit 2
(mixing valve cir
cuit M2, assigned
to heating circuit
selectorbutton?
Heating circuit 3
(mixing valve cir
cuit M3, assigned
to heating circuit
selectorbutton
When connecting a separate room
temperature sensor, set the coding
switch "S6.3" to "ON".
5
8
6
2

1
8
7

G
B
A
BWall mounting fixture of
Vitotrol 300 remote control
CTo control unit
B
C
145
145
max.
15m
max.
15m
max.
15m
A
B
C D E
145
max.
15m
A
B
C D E
max.15m max.15m
F
83
Connection of two or more remote controls Accessory
When connecting two or more remote controls to the control unit, arrange a
junction box on site.
Version 1
H If more than two remote controls
are connected, they should be con
nected via a junction box installed
on site as shown in the diagram.
H The combined length of all cables
of the KM BUS should not exceed
50 metres.
ATo control unit CVitotrol 1
BJunction box (on site) DVitotrol 2
EVitotrol 3
Version 2
If several remote controls and
further BUS users are connected,
they should be connected via a junc
tion box installed on site as shown
in the diagram.
The combined length of all cables of
the KM BUS should not exceed
50 metres.
ATo control unit DVitotrol 2
BJunction box (on site) EVitotrol 3
CVitotrol 1 FOther BUS users
5
8
6
2

1
8
7

G
B
145
B
C A
3 4 1 2
84
Room temperature sensor, Part No. 7408 012 Accessory
ATo control unit
BRemote control
CRoom temperature sensor
The room temperature sensor serves
to measure the room temperature
where the remote control cannot be
located in a suitable position.
Technical data
Ambient
temperature
H during storage
Two-core cable, max. 35 mlong, with
a conductor cross-section of 1.5 mm
2
copper.
Set coding switch 3 on the rear of the
top part of the remote control case to
"ON" (see pages 81 and 82).
1. Disconnect the wires at the sensor
terminals.
2. Measure the resistance of the sen
sor at terminals "9" and "13b".
Room tempera
ture in C
Resistance
in W
10
15
25
522
534
557
see page 47).
5
8
6
2

1
8
7

G
B
0
RoomtemperatureinC
5 10 15 20 25 30 35 40
500
510
520
530
540
550
560
570
580
590
R
e
s
i
s
t
a
n
c
e
i
n
85
Plug-in adaptor for external safety equipment, Part No. 7143 526 Accessory
For connecting external safety equipment to DIN 4751-2
H low water indicator
H max. pressure limiter
H min. pressure limiter
H additional high limit safety cut-out
Also, for connection purposes:
H external controlled switch-off of the burner
H external burner request (1st stage)
H 3 external fault messages (external controls)
ATerminal compartment in top part
of plug-in adaptor
BExternal fault message
CKM BUS cable to control unit
Top part of plug-in adaptor
Floating contact at connector a-D.
The plug-in adaptor is automatically
recognized as a KM BUS user by the
control unit.
Any central fault indicator which
may be connected to connector g
(230V~) is also switched on.
5
8
6
2

1
8
7

G
B
103
2 3 1
103
2 3 1
103
2 3 1
A
B
DE1 DE2 DE3
103 103 103
145
B B
C
G
P
B
C
X6
P
B
C
X4 6 5 4 3 2 1
P
B
C
B
D
ON
ON
TR
TR
N
STB
STB
150
X3
E
ON
ON
TR
TR
N
STB
STB
150
X2
E
ON
ON
TR
TR
N
STB
STB
150
X1
F
X8
ON
ON
TR
TR
N
STB
STB
150
X7
E
A
6 5 4 3 2 1 X5
86
Plug-in adaptor for external safety equipment, Part No. 7143 526 (continued) Accessory
ATerminal compartment of bottom
part of plug-in adaptor
BExternal safety equipment
X1 additional high limit safety
cut-out or limit thermostat or
flue gas damper
X2 min. pressure or max. pres
sure limiter
X3 max. pressure limiter
X7 low water indicator
CExternal controlled switch-off
DExternal burner switch-on
EConnector aB
FConnector aB of control unit
GTo control cabinet or indication
device
Bottom part of plug-in adaptor
H Remove the corresponding bridge
when connecting the external
safety equipment.
H The floating contact for external
burner switch-onD must be con
nected to connectoraB, which is
inserted in the control unit, and in
serted in socket "X1".
H When connecting a motor-con
trolled flue gas damper, connec
toraB of the flue gas damper is
inserted in socket "X1" of the
plug-in adaptor.
The floating contact for external
burner switch-onD is then con
nected to connectoraB of the flue
gas damper.
Please note:
A connectoraB must be inserted in
each of the "X1", "X2", "X3" and
"X7" sockets.
5
8
6
2

1
8
7

G
B
A
B
RAST-5
CONNEC-
TOR
87
Burner connection cables
Part No. 7819 318: For boilers with oil/gas pressure jet burners.
Electrical connection: see page 29.
Part No. 7819 299: For gas-fired boilers with atmospheric burners.
Part No. 7144 912: Together with connector fA for connection to two-stage/
modulating burners.
Vitoair draught stabilizer, Part No. 7338 725 and 7339 703 Boiler accessory
ATo burner
BTo control unit
BK Black
GN/YE Green/yellow
Functional check
Press the selector knob C on the
motor and, at the same time, turn to
the centre setting.
H Burner released by the control
unit
The selector knob must move in
the "3" direction.
The motor releases the regulating
pulley, and the flue pipe is opened.
H Burner stoppage
The selector knob must move in
the "5" direction.
The motor opens the regulating
pulley, and the flue pipe is partly
closed.
Emergency operation
Press the selector knob C on the
motor and turn fully clockwise
beyond the "3" setting.
5
8
6
2

1
8
7

G
B
C
88
Coding 1
Call up coding level 1
Only those coding addresses are displayed which correspond to the system
type and equipment concerned and can be changed accordingly.
1. Press K and L simultaneously
Access coding level 1.
2. Call up the required coding ad
dress with the a or b button;
press d to confirm.
3. Change the value with the a or
b button;
press d to confirm.
4. Press K and L simultaneously
for approx. 1 second.
Address flashes.
Value flashes.
"Accepted" appears briefly in the
display, then the address flashes
again. Further addresses can now
be selected with the a or b but
ton.
Exit coding level 1.
Codings
Function Coding as per factory setting
Address: Value
Possible change
System type 00 : 1
System circuit A1,
without domestic hot water heating
00 : 12 System circuit A1,
with domestic hot water heating
00 : 13 Mixing valve circuit M2,
00 : 14 Mixing valve circuit M2,
00 : 15 System circuit A1 and mixing valve cir
cuit M2,
cuit M2,
00 : 17 Mixing valve circuits M2 and M3,
00 : 18 Mixing valve circuits M2 and M3,
cuits M2 and M3, without domestic hot
water heating
cuits M2 and M3, with domestic hot
water heating
Burner type 02 : 1
Two-stage
02 : 0
02 : 2
Two-stage
Modulating
Gas/oil-fired operation 03 : 0
Gas-fired operation
03 : 1 Oil-fired operation
(coding cannot be reset)
Max. boiler temp. 06 : 87
Max. boiler water temperature limited to
87C
06 : 20
to
06 : 127
Maximum boiler water temperature
limit variable between 20 and 127C
5
8
6
2

1
8
7

G
B
Coding1
Cod.1
Systemtype
Cod.1
89
Coding 1 (continued)
Codings (continued)
Address: Value
Possible change
Boiler/burner 08 :
*1
Max. burner output in kW
08 : 1
to
08 : 99
Maximum output variable
from 1 to 99 kW;
1 increment 1 kW
Boiler/burner 09 :
*1
Max. burner output in kW
09 : 1
to
09 : 199
from 1 to 19900 kW;
1 increment 100 kW
Boiler/burner 0A :
*1
Basic output of burner in per cent
0A : 0
to
0A : 100 Basic output in %
BasicoutputinkW
Max.outputinkW
@ 100% +
Boiler/burner 15 : 10
*2
Operating time of actuating drive
15 : 5
to
15 : 199
Operating time variable
from 5 to 199 seconds
General 40 : 125
Operating time of 3-port mixing valve or
mixing valve motor in conjunction with
return temperature control
40 : 5
to
40 : 199
User number 77 : 1
LON user number
77 : 1
to
77 : 99
LON user number
selectable from 1 to 99
Please note:
Each number may be assigned once
only.
DHW priority A1 A2 : 2 A2 : 0 Without cylinder priority control p y
With cylinder priority control
A2 : 1
A2 : 3
Without function
A2 : 3
to
A2 : 15
Summer energy
saving function A1
A5 : 5
With heating circuit pump logic function
(HPL function)
A5 : 0 Without heating circuit pump logic
function (HPL function)
Min. flow temp. A1 C5 : 20
Electronic minimum flow temperature
limit 20C
C5 : 1
to
C5 : 127
Electronic minimumflow temperature
Max. flow temp. A1 C6 : 75
Maximum flow temperature limited to
75C
C6 : 10
to
C6 : 127
Maximum flow temperature limit va
riable between 10 and 127C
DHW priority M2 A2 : 2
With cylinder priority control over heat-
ing circuit pump and mixing valve
A2 : 0 Without DHW cylinder priority over
heating circuit pump and mixing
valve g p p g
A2 : 1 Mixing valve closed, heating circuit
pump ON while the cylinder is being
heated
A2 : 3
to
A2 : 15
Reduced cylinder priority over mixing
valve; i.e. the heating circuit is sup
plied with a reduced amount of heat
Summer energy
saving function M2
A5 : 5
(HPL function)
function (HPL function).
*1
The factory setting is determined by the boiler coding card.
*2
This setting is matched to the Vitocrossal.
5
8
6
2

1
8
7

G
B
90
Codings (continued)
Address: Value
Possible change
Min. flow temp. M2 C5 : 20
Electronic minimum limit of flow tempe
rature 20C
C5 : 1
to
C5 : 127
Max. flow temp. M2 C6 : 75
75C
C6 : 10
to
C6 : 127
Maximum flow temperature limit va
riable between 10 and 127C
DHW priority M3 A2 : 2
With cylinder priority control over heat-
ing circuit pump and mixing valve
A2 : 0 Without DHW cylinder priority over
heating circuit pump and mixing
valve g p p g
A2 : 1 Mixing valve closed, heating circuit
pump ON while the cylinder is being
heated
A2 : 3
to
A2 : 15
Reduced cylinder priority over mixing
valve; i.e. the heating circuit is sup
plied with a reduced amount of heat
Summer energy
saving function M3
A5 : 5
(HPL function)
function (HPL function).
Min. flow temp. M3 C5 : 20
limit 20C
C5 : 1
to
C5 : 127
Max. flow temp. M3 C6 : 75
75C
C6 : 10
to
C6 : 127
Maximum flow temperature limit
variable between 10 and 127C
5
8
6
2

1
8
7

G
B
91
Coding 2
Call up coding level 2
The overview lists all possible coding addresses.
However, only those coding addresses are displayed which correspond to the
system type and equipment concerned and can be changed accordingly.
The coding addresses are structured
in accordance with the graphic on
the left.
Please note:
In the case of systems with one
system circuit and two mixing
valve circuits, the possible coding
addresses "A0" to "FF" for system
circuit A1 are run through first,
then those for the mixing valve cir
cuits M2 and M3.
1. Press L and G simultaneously
for approx. 2 seconds;
press d to confirm.
2. Call up the required coding ad
dress with the a or b button;
press d to confirm.
3. Change the value with the a or
b button;
press d to confirm.
Coding address flashes.
"Accepted" appears briefly in the
display, then the coding address
flashes again.
Further addresses can now be se
lected with the a or b button.
for approx. 1 second.
Exit coding level 2.
5
8
6
2

1
8
7

G
B
Systemtype
Cod.00
Domestichotwater
Cod.55to75
Boiler/Burner
Cod.02to33
SystemcircuitA1
Cod.A0toFF
MixingvalvecircuitM3
Cod.A0toFF
MixingvalvecircuitM2
Cod.A0toFF
General
Cod.7Fto95
Coding2
Cod.2
Systemtype
Cod.2
92
Reset codings to factory settings
2. Press e.
Press d to confirm "Factory set
ting? Yes".
"Factory setting? Yes" or "Factory
setting? No" can be selected with
the a or b button.
Overview of all codings
Coding as per
factory
setting
Address: Value
Function New coding
Address: Value
Possible change
00 : 1 System
type
System circuit A1
without domestic hot water heat-
00 : 12 System circuit A1
with domestic hot water heating yp
ing
00 : 13 Mixing valve circuit M2
00 : 15 System circuit A1 and mixing valve
circuit M2
circuit M2
00 : 17 Mixing valve circuits M2 and M3
circuits M2 and M3
circuits M2 and M3
02 : 1 Boiler/ Operation with two-stage burner 02 : 0 Operation with single-stage burner /
burner
p g
02 : 2 Operation with modulating burner
03 : 0 Boiler/
burner
Gas-fired operation 03 : 1 Oil-fired operation
(coding cannot be reset)
5
8
6
2

1
8
7

G
B
Coding2
Cod.2
93
Overview of all codings (continued)
Coding as per
factory
setting
Address: Value
Function New coding
Address: Value
Possible change
04 :
*1
Boiler/
burner
Switching hysteresis 04 : 0
04 : 1
04 : 2
Switching hysteresis 4 K (Kelvin)
Switching hysteresis heat demand-
controlled
ERB50 function
Values between 6 and 12 K
(Kelvin) are set, depending on the
heat demand.
ERB80 function
Values between 6 and 20 K
(Kelvin) are set, depending on the
heat demand.
The heat demand-controlled switch-
ing hysteresis takes into account
the boiler load.
The switching hysteresis, i.e. the
burner operating time, is varied in
relation to the current heat demand.
B
u
r
n
e
r
ON
OFF Time
Set-
point
Low
heat demand
Medium
heat demand
High
heat demand
B
u
r
n
e
r
ON
OFF Time
Set-
point
Low
heat demand
Medium
heat demand
High
heat demand
B
u
r
n
e
r
ON
OFF Time
Set-
point
Low
heat demand
Medium
heat demand
High
heat demand
05 : 70 Boiler/
burner
(mod.)
Burner curve 05 : 1
to
05 : 99
Burner curve not linear:
Partial output in kW (at g of the
Operating time of the
actuating drive)
Max. output in kW
= Partial output in %
100 %
06 : 87 Boiler/
burner
Max. limit of boiler water tempera
ture set to 87C
06 : 20
to
06 : 127
Maximum boiler water tempera
ture limit variable between 20 and
127C
*1
5
8
6
2

1
8
7

G
B
94
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
08 :
*1
Boiler/
burner
Max. output of burner in kW 08 : 1
to
08 : 99
from 1 to 99 kW;
1 increment 1 kW
09 :
*1
Boiler/
burner
Max. output of burner in kW 09 : 1
to
09 : 199
from 1 to 19900 kW;
1 increment 100 kW
A0 :
*1
Boiler/
burner
Basic output of burner in % 0A : 0
to
0A : 100 Basic output in %
BasicoutputinkW
Max.outputinkW
@ 100% +
0b : 0 Boiler Boiler protection when boiler
released
0b : 1
to
0b : 98
Boiler protection is switched off af
ter 1 to 98 hours without request
0b : 99 Boiler protection at all times
0C : 0 Boiler Without function 0C : 1 Continuous return temperature
control
0d : 1 Boiler With Therm-Control, effective for 0d : 0 Without Therm-Control ,
mixing valve of heating circuits
0d : 2 Without function
13 :
*1
Boiler/ Switch-off differential 13 : 0 Without switch-off differential /
burner The burner is switched off when
the boiler water temperature rises
above the desired value
13 : 1
to
13 : 20
Switch-off differential variable
from 1 to 20 K
14 :
*1
Burner Minimum operating time 14 : 1
to
14 : 15
Minimum operating time variable
from 1 to 15 minutes
15 : 10
*2
Boiler/
burner
(mod.)
Operating time of actuating drive
10 seconds
15 : 5
to
15 : 199
16 :
*1
(Mod.)
burner
Mod. burner offset in K
Temporary reduction of the boiler
setpoint value after burner start
16 : 0
to
16 : 15
Offset during optimized start-up
adjustable from 0 to 15 K
1A :
*1
(Mod.)
burner
Optimized start-up in minutes 1A : 0
to
1A : 60
Duration of optimized start-up
adjustable from 0 to 60 minutes
1b : 60 Burner Time from ignition of burner to
start of control 60 seconds
1b : 0
to
1b : 199
Control delay adjustable
1C : 120 Burner Start delay 120 seconds (only se
lectable if no operating signal
"B4" is available at connector fA
of the burner)
1C : 1
to
1C : 199
Start delay adjustable
1F : 0 Boiler No monitoring of flue gas tempe
rature
1F : 1
to
1F : 50
With flue gas temperature sensor
connected:
When the flue gas temperature ex
ceeds the preselected limit value
(selectable in the range from 10 to
500C), "SERVICE" is displayed;
1 increment 10C
*1
*2
This setting is matched to the Vitocrossal.
5
8
6
2

1
8
7

G
B
95
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
21 : 0 Boiler/
burner
No service display for burner 21 : 1
to
21 : 100
The number of burner hours run
before the "Service" display ap
pears can be set between 100 and
10000 hours;
1 increment 100 hours
23 : 0 Boiler/
burner
No time interval for burner main
tenance
23 : 1
to
23 : 24
Time interval variable between
1 and 24 months
24 : 0 Boiler/
burner
No "Service" display 24 : 1 The "Service" display appears (ad
dress is set automatically and must
be reset manually after mainte
nance has been carried out)
26 : 0 Boiler/
burner
(2-stage)
Fuel consumption of burner (1st
stage);
not metered if "26 : 0" and "27 : 0"
are coded
26 : 1
to
26 : 99
Input from 0.1 to 9.9;
1 increment 10 litres or gallons/
hour
27 : 0 Boiler/
burner
(2-stage)
Fuel consumption of burner (1st
stage);
not metered if "26 : 0" and "27 : 0"
are coded
27 : 1
to
27 : 199
Input from 10 to 1990;
hour
28 : 0 Boiler/
burner
No intermittent ignition of burner 28 : 1 The burner is automatically switched
on for 30 seconds after
5 hours
29 : 0 Boiler/
burner
Fuel consumption of burner
(2nd stage);
not metered if "29 : 0" and "2A : 0"
are coded
29 : 1
to
29 : 99
Input from 0.1 to 9.9;
1 increment 0.1 litre or gallon/
hour
2A : 0 Boiler/
burner
Fuel consumption of burner
(2nd stage);
not metered if "29 : 0" and "2A : 0"
are coded
2A : 1
to
2A : 199
Input from 10 to 1990;
hour
2d : 0 Boiler Shunt pump ON only when re-
quested
2d : 1 Shunt pump ON continuously
40 : 125 General Operating time, 3-port mixing valve
or mixing valve motor in conjunc
tion with return temperature con
trol
40 : 5
to
40 : 199
Operating time adjustable
4A : 0 General Connector aJA not installed 4A : 1 Connector aJA installed (e.g. tem
perature sensor of Therm-Control);
automatically recognized
4b : 0 General Connector aJB not installed 4b : 1 Connector aJB installed (e.g. tem
perature sensor T2);
automatically recognized
4C : 0 General Connection at connector sA1:
Heating circuit pump
4C : 1 Primary pump of cylinder loading
system g p p
4C : 2 Switch contact of Therm-Control
4C : 3 Circulation pump of flue gas/water
heat exchanger
4d : 1 General Connection at connector sL:
Shunt pump 4d : 2 Boiler circuit pump
5
8
6
2

1
8
7

G
B
96
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
4E : 0 General Connection at connector gS:
3-port mixing valve for return tem
perature control
4E : 1 3-port valve of cylinder loading
system
4F : 5 General Shunt pump with 5 minutes run-on 4F : 0 Shunt pump without run-on time p p
time
4F : 1
to
4F : 60
Run-on time adjustable
55 : 0 DHW Cylinder heating,
hysteresis $2.5 K
55 : 1 Adaptive cylinder heating active
(takes into account the rate at
which the cylinder temperature in
creases during domestic hot water
heating)
55 : 2 Cylinder temperature control with
2 cylinder temperature sensors
55 : 3 Cylinder temperature control of
cylinder loading system
56 : 0 DHW Setting range of domestic hot wa
ter temperature 10 to 60C
56 : 1 Setting range of domestic hot
water temperature 10 to 95C
Safety instruction!
H Observe max. DHW temperature
H Adjust temperature regulator
"R"
58 : 0 DHW Without additional function for
domestic hot water heating
58 : 1
to
58 : 95
Input of a 2nd desired DHW tempe
rature value; variable between
1 and 95C (note coding address
"56")
Please note:
The DHW cylinder is heated to the
2nd setpoint value during the 4th
activation period for domestic hot
water heating (see operating in
structions regarding settings).
59 : 0 DHW Cylinder heating:
Switch-on point 2.5 K
Switch-off point + 2.5 K
59 : 1
to
59 : 10
Switch-on point variable between
1 and 10 K below setpoint value
5A : 0 DHW Without function 5A : 1 Flow temperature request of DHW
cylinder is the maximum value of
the system
60 : 20 DHW When domestic hot water is being
heated, the boiler water tempera
ture is a maximum of 20 K higher
than the desired domestic hot wa
ter temperature
60 : 10
to
60 : 50
Differential between boiler water
temperature and desired DHW
temperature adjustable between
10 and 50 K
61 : 1 DHW Circulation pump switches on im
mediately
61 : 0 The circulation pump is switched
on as a function of the boiler tem
perature
62 : 10 DHW Circulation pump with run-on time
of 10 minutes
62 : 0 Circulation pump without run-on
time
62 : 1
to
62 : 15
Run-on time variable from 1 to
15 minutes
5
8
6
2

1
8
7

G
B
97
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
64 : 2 DHW During the party mode:
Continuous domestic hot water
heating and DHW circulation
64 : 0 No domestic hot water heating,
DHW circulation pump OFF g
pump ON
64 : 1 Domestic hot water heating and
DHW circulation pump according
to preset time program
66 : 4 DHW Input of DHW temperature setpo
int value
on the programming unit of the
control unit and all Vitotrol 300 re
66 : 0 only on the programming unit of
the control unit co t o u t a d a tot o 300 e
mote controls installed
66 : 1 on the programming unit of the
control unit and on the remote
control for system circuit A1
control for mixing valve circuit M2
66 : 5 only on the remote control for
system circuit A1
68 : 8 DHW In conjunction with 2 cylinder tem
perature sensors with the cylinder
loading system:
Switch-off point of cylinder heat-
ing at setpoint value x 0.8
68 : 2
to
68 : 10
Factor adjustable from 0.2 to 1
per 1 increment 0.1
69 : 7 DHW In conjunction with 2 cylinder tem
perature sensors with the cylinder
loading system:
Switch-on point of cylinder hea
ting at setpoint value x 0.7
69 : 1
to
69 : 9
Factor adjustable from 0.1 to 0.9
per 1 increment 0.1
70 : 0 DHW DHW circulation pump ON accord-
ing to preset time program when
DHW heating is released
70 : 1 Output of DHW circulation pump
dependent only on preset time
program
ing to preset time program
71 : 1 DHW circulation pump OFF during
domestic hot water heating to the
1st setpoint value
71 : 2 DHW circulation pump ON during
1st setpoint value
5
8
6
2

1
8
7

G
B
98
Coding as per
factory
setting
Address: Value
Function New coding
Address: Value
Possible change
2nd setpoint value
72 : 2 DHW circulation pump ON during
2nd setpoint value
73 : 1
to
73 : 6
During the time program for the
DHW circulation pump
ON for 5 minutes once per hour
to
ON for 5 minutes 6 times per hour
73 : 7 DHW circulation pump ON conti
nuously
75 : 0 DHW DHW circulation pump ON during
energy saving mode according to
preset time program
energy saving mode
76 : 0 General Without LON communication
module
76 : 1 With LON communication module;
recognized immediately
77 : 1 General LON user number 77 : 1
to
77 : 99
LON user number
Please note:
Each number may be assigned
once only.
78 : 1 General LON communication released 78 : 0 LON communication blocked
79 : 1 General Control unit is error manager 79 : 0 Control unit is not error manager
7A : 0 General Without centralized operation of
the heating circuits
7A : 1 With centralized operation of
system circuit A1 g
7b : 0 General Do not transmit time via LON BUS 7b : 1 Transmit time via LON BUS
7F : 1 General Single occupancy house 7F : 0 Multi-occupancy house
80 : 1 General With 5 seconds time delay for fault 80 : 0 Without time delay y
message
80 : 2
to
80 : 199
Time delay adjustable between
10 and 995 seconds;
1 increment 5 seconds
81 : 1 General Automatic resetting to summer/
winter time
81 : 0 Manual resetting to summer/win
ter time
Please note:
Codings "82" to "87" are only
possible if coding "81 : 1" is set
81 : 2 Use of radio clock module automa
tically recognized
possible if coding "81 : 1" is set.
81 : 3 Receive time from LON
5
8
6
2

1
8
7

G
B
99
Coding as per
factory
setting
Address: Value
Function New coding
Address: Value
Possible change
82 : 3 General Start of summer time: March 82 : 1
to
82 : 12
January
to
December
83 : 5 General Start of summer time: last week of
month
83 : 1
to
83 : 4
Week 1
to
Week 4 of the selected month
84 : 7 General Start of summer time: last day of
week
(Sunday)
84 : 1
to
84 : 7
Monday
to
Sunday
85 : 10 General Start of winter time: October 85 : 1
to
85 : 12
January
to
December
86 : 5 General Start of winter time: last week of
month
86 : 1
to
86 : 4
Week 1
to
Week 4 of the selected month
87 : 7 General Start of winter time: last day of
week
(Sunday)
87 : 1
to
87 : 7
Monday
to
Sunday
88 : 0 General Temperatures displayed in Celsius 88 : 1 Temperatures displayed in Fahren
heit
8A : 175 General Display of codings which can be
set for the system type concerned
8A : 176 All codings displayed regardless
of system type and equipment
installed
8E : 4 General Display and acknowledgment of
faults:
on the programming unit and all
Vitotrol remote controls installed
8E : 0 only on the programming unit of
the control unit
8E : 1 on the programming unit of the
control for system circuit A1
90 : 128 General Time constant for calculating the
outdoor temperature change 21.3
hours
90 : 0
to
90 : 199
Fast matching (lower values) or
slow matching (higher values) of
the flow temperature to the
change in the outdoor tempera
ture according to the selected va
lue;
1 increment 10 minutes
5
8
6
2

1
8
7

G
B
100
Coding as per
factory
setting
Address: Value
Function New coding
Address: Value
Possible change
91 : 0 General Without changeover of the heat-
ing program
91 : 1
With changeover of the heating
program (connection via connector
aVD):
Changeover effective for:
System circuit A1
91 : 3 Systemcircuit A1 and mixing valve
circuit M2
circuit M3
91 : 7 All heating circuits (A1, M2, M3)
93 : 0 General Central fault indication in emis
sions test mode/service display
not effective for central fault
93 : 1 Central fault indication in emis
sions test mode/service display
effective for central fault
94 : 0 General Without plug-in adaptor for ex
ternal safety equipment
94 : 1 With plug-in adaptor for external
safety equipment; recognized au
tomatically
96 : 1 General With mixing valve extension cir
cuit board
96 : 0 Without mixing valve extension
circuit board
97 : 2 General The outdoor temperature of the
sensor connected to the control
97 : 0 Not transmitted to heating circuit
controls
unit is transmitted via the LON
BUS to any Vitotronic 050 units
which may be connected
97 : 1 The outdoor temperature is ac-
cepted by any heating circuit con
trols which may be connected
98 : 1 General Viessmann system number (in
conjunction with monitoring of
several systems within one LON
BUS system)
98 : 1
to
98 : 5
System number
5
8
6
2

1
8
7

G
B
101
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
99 : 0 General Connection at terminals "2" and
"3" in connector aVD
(External blocking/"Close mixing
99 : 1
Contact effective for:
Without function
(External blocking/"Close mixing
valve" externally not active)
99 : 2 "Close mixing valve", mixing
valve circuit M2
99 : 3 Without function
valve circuit M3
valve circuits M2 and M3
99 : 8 External blocking
99 : 10 External blocking and "Close
mixing valve", mixing valve cir
cuit M2
cuit M3
cuits M2 and M3
9A : 0 General Connection at terminals "1" and
"2" in connector aVD
("Open mixing valve" externally
9A : 1
Contact effective for:
Without function
("Open mixing valve" externally
not active)
9A : 2 "Open mixing valve", mixing
valve circuit M2
9A : 3 Without function
valve circuit M3
valve circuits M2 and M3
9b : 70 General Desired flow temperature 70C
i h l (i aVH)
9b : 0 Input aVH blocked p
with external request (input aVH)
9b : 1
to
9b : 127
Desired flow temperature select-
able from 1 to 127C
9C : 20 General Monitoring of LON users
If a user does not answer back,
9C : 0 No monitoring
If a user does not answer back,
default values set within the con
trol unit are used for the first 20
minutes. Then an error message
is transmitted.
9C : 1
to
9C : 60
Time selectable
9F : 8 General Differential temperature 8 K only
in conjunction with mixing valve
circuit
05 : 0
to
05 : 40
Differential temperature selectable
from 0 to 40 K
5
8
6
2

1
8
7

G
B
102
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
A0 : 0 Boiler circuit/
mixing
Without remote control A0 : 1 With Vitotrol 200 remote control
mixing
valve circuit
A0 : 2 With Vitotrol 300 remote control
mixing
valve circuit
With DHWcylinder priority con
trol over heating circuit pump
and mixing valve
A2 : 0 Without DHW cylinder priority con
trol over heating circuit pump and
mixing valve g
A2 : 1
*1
The mixing valve is closed and the
heating circuit pump is ON when
the cylinder is being heated
A2 : 3
*1
to
A2 : 15
Reduced cylinder priority over mix-
ing valve; i.e. the heating circuit is
supplied with a reduced amount of
heat
mixing
valve circuit
switched on at outdoor tempera-
tures below 1C.
switched off at outdoor tempera-
tures above 3C.
Safety instruction:
At settings below 1C there is
a risk that piping outside the
insulation of the building may
freeze, e.g. pipes in the roof
space, to the garage, in radi
ator alcoves etc.
Pay particular attention to the
standby mode, e.g. during
holiday periods.
A3 : 9
A3 : 8
A3 : 7
A3 : 6
A3 : 5
A3 : 4
A3 : 3
A3 : 2
A3 : 1
A3 : 0
A3 : 1
A3 : 2
.
.
.
A3 : 15
Heating circuit pump
ON at OFF at
10 C 8 C
19 C 7 C
18 C 6 C
17 C 5 C
16 C 4 C
15 C 3 C
14 C 2 C
13 C 1 C
12 C 0 C
11 C 1 C
10 C 2 C
11 C 3 C
-1. -1 .
-1. -1 .
-1. -1 .
-14 C 16 C
mixing
valve circuit
With frost protection A4 : 1 No frost protection.
Setting only possible when coding
"A3 : 9" is set.
Please note:
See safety instruction above.
mixing
With the heating circuit pump
logic function (HPL function), the
A5 : 0 Without heating circuit pump lo
gic function (HPL function) g
valve circuit
g ( ),
heating circuit pump is switched
off when the outdoor tempera
ture (OT) rises 1 K above the de
sired room temperature (RT
des
).
OT > RT
des
+ 1 K
A5 : 1
A5 : 2
A5 : 3
A5 : 4
A5 : 5
A5 : 6
A5 : 7
.
.
.
A5 : 15
With heating circuit pump logic
function (HPL function): The heat-
ing circuit pump is switched off if
OT > RT
des
+ 5 K
OT > RT
des
+ 4 K
OT > RT
des
+ 3 K
OT > RT
des
+ 2 K
OT > RT
des
+ 1 K
OT = RT
des
OT > RT
des
1 K
.
.
.
OT > RT
des
9 K
*1
Only selectable for mixing valve circuits.
5
8
6
2

1
8
7

G
B
103
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
mixing
valve circuit
Automatic changeover from
normal heating to summer ope
ration not active
A6 : 5
to
A6 : 35
Automatic changeover from nor
mal heating to summer opera
tion
*1
at a variable setting value
from 5 to 35C plus 1C at which
the burner and heating circuit
pump are switched off and the
mixing valve is closed
A7 : 0 Mixing valve
circuit
Without mixing valve energy
saving function
A7 : 1 With mixing valve energy saving
function (extended heating circuit
pump logic)
The heating circuit pump can be
switched off additionally when the
mixing valve has been closed for
longer than 20 minutes.
switched on again
H when the mixing valve goes to
its control mode
H after the cylinder has been
heated (for 20 minutes)
H when there is a risk of freezing
A9 : 7 Boiler circuit With pump stoppage time:
Heating circuit pump logic
A0 : 0 Without pump stoppage time
Heating circuit pump logic
function with change of set-
point(throughchangingtheope-
rating mode or changes on the
"ts" selector knob or "tm")
A9 : 1
to
A9 : 15
With pump stoppage time adjust-
able from 1 to 15
AA : 2 Mixing valve With output reduction via tem
aJA
AA : 0 Without output reduction g
circuit
p
perature sensor aJA
AA : 1 Without function
b0 : 0
*2
Boiler circuit/
mixing
valve circuit
In conjunction with remote con
trol:
Weather-compensated oper
ation in normal heating mode
and reduced operation
b0 : 1 Weather-compensated operation in
normal heating mode and with
room temperature dependent con
trol switched in for reduced oper
ation p
b0 : 2 Roomtemperature dependent con
trol switched in for normal heating
mode and weather-compensated
operation for reduced operation
b0 : 3 Roomtemperature dependent con
trol switched in for normal heating
mode and for reduced operation
b1 : 0
*2
Boiler circuit/
mixing
valve circuit
trol:
Without pure room temperature
control
b1 : 1 Heating circuit with room tempe
rature dependent control
b2 : 8
*2
Boiler circuit/
mixing
trol and for the heating circuit
b2 : 0 Without room influence
mixing
valve circuit
trol and for the heating circuit,
operation with roomtemperature
control must be coded
Room influence factor: 8
b2 : 1
to
b2 : 31
Room influence factor adjustable
from 1 to 31
*1
Based on the damped outdoor temperature which is calculated from the current outdoor temperature and a time constant which
takes into account the cooling characteristics of an average building.
*2
Change the coding for the system circuit only on boilers without a minimumtemperature limit or for the heating circuit with mixing
valve if the remote control is effective for this heating circuit. 5
8
6
2

1
8
7

G
B
104
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
b3 : 0
*2
Boiler circuit/
mixing valve
circuit
trol and for the heating circuit,
operation with room temperature
control must be coded
Basic value: 53C b3 : 1 Basic value: 38C
b5 : 0
*1
Boiler circuit/
mixing valve
circuit
trol:
No room temperature controlled
heating circuit pump logic func
tion
b5 : 1 H Heating circuit pump OFF if ac
tual room temperature
(RT
act
) is 1 K higher than desired
room temperature (RT
des
)
RT
act
> RT
des
+ 1 K
H Heating circuit pump ON if ac
tual room temperature (RT
act
) is
1 K lower than desired room
temperature (RT
des
)
RT
act
< RT
des
+ 1 K
b6 : 0
*1
Boiler circuit/
mixing valve
circuit
trol in RS mode:
Without rapid heat-up/fast set
back
b6 : 1 With rapid heat-up/fast setback
Fast setback:
Only possible with weather-com
pensated operation with the room
temperature sensor switched in or
with pure room temperature de
pendent control.
The desired room temperature
value must be reduced by at least
2 K by
H pressing the energy saving but
ton "S"
H switching over from normal
heating to reduced operation
H optimized switch-off.
Fast setback is ended when the de
sired roomtemperature is reached.
Rapid heat-up:
Only possible with weather-com
pensated operation with the room
temperature sensor switched in or
with pure room temperature de
pendent control.
The desired room temperature va
lue must be increased by at least
2 K by
H pressing the party button
H switching over from reduced
operation to normal heating
H optimized switch-on.
Rapid heat-up is ended when the
desired room temperature is
reached.
*1
valve if the remote control is effective for this heating circuit. 5
8
6
2

1
8
7

G
B
105
Coding as per
factory setting
Address: Value
Function New coding
Address: Value
Possible change
b7 : 0 Boiler circuit/
mixing valve
circuit
In conjunction with remote control
in RS mode:
Without optimized switch-on time b7 : 1 With optimized switch-on time
(max. time shift 2 hours 30
minutes)
b7 : 2 With optimized switch-on time
(max. time shift 15 hours 50
minutes)
b8 : 10 Boiler circuit/
mixing valve
circuit
In conjunction with remote control
in RS mode:
Heat-up gradient: 10 minutes/Kel
vin
b8 : 11
to
b8 : 255
Heat-up gradient for optimized
switch-on time variable between
11 and 255 minutes/Kelvin
b9 : 0
*1
Boiler circuit/
mixing valve
circuit
Without learning optimized
switch-on time b9 : 1 With learning optimized switch-on
time
C0 : 0
*1
Boiler circuit/
mixing valve
circuit
trol:
Without optimized switch-off time
C0 : 1 With optimized switch-off time
(max. time shift 1 hour) p
C0 : 2 With optimized switch-off time
(max. time shift 2 hours)
C1 : 0
*1
Boiler circuit/
mixing valve
circuit
trol:
Without optimized switch-off time
C1 : 1
to
C1 : 12
With optimized switch-off time
(max. time shift from 10 to 120
minutes)
1 increment 10 minutes
C2 : 0
*1
Boiler circuit/
mixing valve
circuit
Without learning optimized
switch-off time C2 : 1 With learning optimized switch-off
time
C3 : 125 Mixing valve
circuit
Operating time of mixing valve
125 seconds
C3 : 10
to
C3 : 255
Operating time adjustable from
10 to 255 seconds
C4 : 1 Mixing valve
circuit
Mixing valve circuit with 4-port
mixing valve
C4 : 0 Mixing valve circuit with 3-port
mixing valve g
C4 : 2 Special case 1
C4 : 3 Special case 2
C5 : 20 Boiler circuit/
mixing valve
circuit
Electronic minimum flow tempe
rature limit 20C
C5 : 1
to
C5 : 127
Electronic minimum limit variable
between 1 and 127C
C6 : 75 Mixing valve
circuit
Electronic maximum flow tempe
rature limit set to 75C
C6 : 10
to
C6 : 127
Electronic maximum limit variable
between 1 and 127C
C8 : 31 Boiler circuit/
mixing valve
circuit
trol:
Without limit on room influence
C8 : 1
to
C8 : 30
Limit on room influence variable
from 1 to 30 K
d5 : 0 Boiler circuit/
mixing valve
circuit
Heating program switches over
to "Continuous operation" with
reduced room temperature
d5 : 1 Heating program switches over to
"Continuous space heating" with
normal room temperature
*1
valve if the remote control is effective for this heating circuit.
5
8
6
2

1
8
7

G
B
106
Coding as per
factory
setting
Address: Value
Function New coding
Adress: Value
Possible change
E1 : 1 Boiler circuit/
mixing valve
circuit
trol:
Day setpoint value variable from
E1 : 0 Day setpoint value variable from
3 to 23C y p
10 to 30C
E1 : 2 Day setpoint value variable from
17 to 37C
E2 : 50 Boiler circuit/
mixing valve
circuit
trol:
No room correction value
E2 : 0
to
E2 : 49
Room correction value negative
E2 : 51
to
E2 : 99
Room correction value positive
F1 : 0 Mixing valve
circuit
Screed drying function not active F1 : 1
to
F1 : 4
See DIN 4725-2.
The commissioning/service report
to be completed by the heating
contractor must contain the follo
wing data regarding heating up:
HHeat-up data for the correspond-
ing flow temperatures
HMax. flow temperature reached
HOperating status and outdoor
temperature on handing-over the
installation
Screed function selectable on
basis of four temperature/time
curves (see page 107).
Please note:
Refer to the data and instructions
provided by the floor screed
manufacturer.
The function is resumed after a
power failure or after the control
unit is switched off.
When the screed function has
terminated or the address is reset
manually to 0, the "rw" heating
program is switched on.
F2 : 8 Boiler circuit Time limit for party mode
8 hours
F2 : 0 No time limit for party mode
F2 : 1
to
F2 : 12
Time limit for party mode variable
between 1 and 12 hours
5
8
6
2

1
8
7

G
B
107
Screed function diagrams
Temperature/time curve 1 (F1:1)
F
l
o
w

t
e
m
p
e
r
a
t
u
r
e

C
Days
F
l
o
w

t
e
m
p
e
r
a
t
u
r
e

C
Days
F
l
o
w

t
e
m
p
e
r
a
t
u
r
e

C
Days
F
l
o
w

t
e
m
p
e
r
a
t
u
r
e

C
Days
5
8
6
2

1
8
7

G
B
108
5
8
6
2

1
8
7

G
B
109
Wiring diagram
Overview
A1 Mixing valve extension circuit
board
A2 Low-voltage mother board
A3 230 V~ mother board
A4 Electronics board for mixing
valve extension
A6 Programming unit
A7 Optolink/emissions test switch
board
A8 Electronics board
A9 Boiler coding card
A10 LON communication module
(accessory)
A11 Power supply unit board
A12 Boiler control section
5
8
6
2

1
8
7

G
B
110
Wiring diagram (continued)
Low-voltage mother board
5
8
6
2

1
8
7

G
B
A
1
1
A
8
A
9
A
6
A
2
A
1
0
A
5
A
7
3
4
-
p
o
l
e
111
Low-voltage mother board (continued)
! Outdoor temperature sensor/
radio clock receiver (acces
sory)
% Cylinder temperature sen
sor/2nd cylinder temperature
sensor with cylinder loading
system (accessory)
aG Flue gas temperature sensor
(accessory)
aJATemperature sensor of
Therm-Control
or
temperature sensor T1
aJBTemperature sensor T2
ment
aVG KM BUS user (accessory)
ment
LON Connecting cable for data
transfer between the control
units (accessory)
S3 Emissions test switch "S"
V1 Fault indicator (red)
V2 Operating status indicator
(green)
5
8
6
2

1
8
7

G
B
112
230 V~ mother board
5
8
6
2

1
8
7

G
B
A
1
1
A
3
f
l
o
a
t
-
i
n
g
O
N

O
N
113
230 V~ mother board (continued)
s Heating circuit pump
or
control output
sA Circulation pump for heating the
cylinder (accessory)
sK DHWcirculation pump (installed
on site)
sL Shunt pump (installed on site)
f Mains connection, 50 Hz
fA Oil/gas burner,
connection to DIN 4791
g Central fault indicator (installed
on site)
gS Mixing valve motor for return
temperature control
or
3-port mixing valve for cylinder
loading system
l Burner (2nd stage/modulating)
aB External equipment
aExternal safety equipment
necting)
bExternal blocking (remove
jumper when connecting)
cExternal burner switch-on
(1st stage)
aBA Safety chain (zero potential)
aBH Mains connection for accesso
ries
F1, F2 Fuse
F6 High limit safety cut-out "E"
120 C
(110 or 100 C)
F7 Temperature regulator "R"
87 C (95 C, 100 C, 110 C)
K1-K10Relay
S1 Heating system on/off switch
"8"
S2 TEST button
5
8
6
2

1
8
7

G
B
114
Wiring diagram
Mixing valve extension circuit board
? Flow temperature sensors
s Heating circuit pumps
gS Mixing valve motors
K1 K6 Relays
5
8
6
2

1
8
7

G
B
A4
A1
115/116
Notes on ordering spare parts
Please state Part No. and Serial No. (see
nameplate) as well as the Item No. of the
part (as stated in this Parts List).
Commercially available parts can be ob
tained from your local plumbers' merchant.
Parts
001 Hinge
002 Fibre-optic link
004 Rotary knob for temperature regulator "R"
005 Cover (stopper) for high limit safety cut-
out "E"
006 Stop dial for temperature regulator "R"
008 Support arm
010 Front part of case
011 Fuse box with wiring
012 Mounting frame
013 Front part of case with frame
(with item 001, 010 and 012)
014 Circuit board cover
015 Hinged cover
016 Rear part of case
018 Programming unit
019 Hinged cover of programming unit
020 Front panel with heating circuit selector
buttons
021 Flat cable, 14-pole
023 Flat cable, 14-pole
024 Screw cap for fine-wire fuse
025 Fuse holder for fine-wire fuse
030 High limit safety cut-out "E"
031 Temperature regulator "R"
036 Rocker switch with cable
037 Switch, 1-pole ("TEST" button)
038 Switch, 2-pole (heating system on/off
switch "8")
040 Outdoor temperature sensor !
042 Boiler temperature sensor with connec
tor
043 Cylinder temperature sensor with con
nector %
047 LON communication module
048 Electronics board for mixing valve ex
tension
049 Low-voltage mother board
050 Electronics board
051 Optolink circuit board
052 230 V~ mother board
054 Power supply unit board
055 Mixing valve extension circuit board
065 Burner connection cable with connec
tor fA (for boiler with oil or gas pressure
jet burner) and burner connection cable
with connector l
067 Immersion temperature sensor
068 Contact temperature sensor
071 Burner connection cable with connec
tors fA (for boiler with intermittent igni
tion system) and burner connection
cable with connector l
074 Connecting cable
092 Fuse T6.3A/250V~
Parts not illustrated
060 Pack of accessories (with connector
!, s, sK, sL, f, fA, g, gS, l, aVD,
aVG, aVH, aB, aBA and aBH)
080 Installation and service instructions
081 Operating instructions
A Nameplate
Parts List
5
8
6
2
1
8
7
G
B
014
018 074
A
030
014
052
055 051
040
011
008
010
012
015
001
001
031
038
025
092
024
054
005
006
004
036
016
002
050
049
068
019
A
042 043
071
065
067
047
021 048
020
037
Appendix
117
Alphabetical index
A
AC burners, 29
Adaptive cylinder heating, 64
Additional function for domestic hot
water heating, 63, 96
All codings (overview), 92
Applicability of the installation and
service instructions, 3
B
Blanking out a fault message on the
display, 54
Boiler coding card, 18, 47, 70
Boiler temperature control, 59
Boiler temperature sensor, 22, 74
Burner
connection, 29
connection cables, 87
switching hysteresis, 93
C
Central fault indicator, 28
Centralized operation, 43
Changeover of the heating program,
27
Check high limit safety cut-out, 38
Circulation pump for heating the cyl
inder, 63
"Close mixing valve"/"Open mixing
valve" externally, 27
Codings,
Call up coding level 1, 88
Call up coding level 2, 91
Overview of all codings, 92
Reset codings to factory settings,
92
Connector aVD, 27
Connector aVH, 28
Connector aB, 25
Contact temperature sensor, 75
Controls and indicators, 37
Cylinder loading system, 63
Cylinder priority control, 64, 102
Cylinder temperature control, 63
Cylinder temperature sensor, 22, 74
D
Desired temperatures (scan), 47
DHW circulation pump, 63
Diagnosis, 54
Differential temperature, 61, 101
Domestic hot water heating, 63
Domestic hot water setpoint value,
63, 96
E
Electronics board, 68
Emissions test switch, 66
Error history, 58
Error manager, 40, 98
Extension kit, 74
External blocking, 26
External request, 28
External safety equipment, 25, 85
External switch-on, 26
F
Fault codes, 55
Fault memory, 58
Faults with fault display, 54
Flow temperature, control, 61
Flow temperature sensor, 75
Flue gas temperature sensor, 80
Front panel, 69
Front part of control unit, 34
Frost protection, 61, 102
Fuel consumption, 51, 95
Fuse box, 69
Fuses, 70
H
Heating circuit control, 60
Heating circuit pump logic function,
61, 102
Heating curves, 44
Heating systemtype, 6
High limit safety cut-out, 19, 71
Hours run, 51
I
Immersion temperature sensor, 75
Installation examples for mixing
valve, 78
L
Language selection, 38
Limit thermostat, 79
LON communication module, 69, 98
LON system, 39, 98, 100
M
Mains electrical connections, 33
Maintenance, 95
Maximumtemperature limit, 93, 105
Minimumtemperature limit, 105
Mixing valve extension, 16, 68
Mixing valve motor, 76
Modulating burner, 42, 89
Mother boards, 67
Motor for 3-port mixing valve, 24
O
Optimized start-up, 94
Opening the control unit, 35
Optolink/circuit board, 68
Outdoor temperature sensor, 21, 72
Overview of all codings, 92
Overview of electrical connections,
16
P
Parts list, 115
Party mode, 97, 105
Plug-in adaptor for external safety
equipment, 85
Plug-in connections, 16
Power supply unit circuit board, 67
Priority control, 64
Programming unit, 68
Pumps (installation), 23
Pump stoppage time, 103
R
Radio clock receiver, 73
Relay test, 41
Remote control, 81, 82, 102, 103
Replacing the electronics board, 68
Resetting to summer/winter time, 99
Return temperature sensor, 72
Roomtemperature sensor, 84
Rotational direction of mixing valve
motor, 76, 77
Routing and strain relief of cables, 17
S
Safety, 2
Safety equipment, 25, 85
Scanning, 47
Scanning current temperatures, 47
Scanning desired values, 47
Scanning operating status informa
tion, 51
Scanning the holiday program, 51
Screed function, 61
Service levels (overview), 46
Service scan, 52
Setpoint values (scan), 47
Shift (heating curve), 45
Shunt pump, 23, 95
Slope (heating curve), 45
Start-up (steps), 36
Summer energy saving circuit, 61
Summer/normal heating mode, 103
Switching hysteresis (burner), 93
Switch-off differential, 83
Systemcomponents, 67
Systemtypes, 6, 88
5
8
6
2

1
8
7

G
B
Appendix
P
r
i
n
t
e
d
o
n
e
n
v
i
r
o
n
m
e
n
t
a
l
l
y
f
r
i
e
n
d
l
y
,
c
h
l
o
r
i
n
e
-
f
r
e
e
b
l
e
a
c
h
e
d
p
a
p
e
r
Viessmann Werke GmbH & Co
D-35107 Allendorf
Tel: (0 64 52) 70-0
Fax: (0 64 52) 70-27 80
Internet: www.viessmann.de
Viessmann Limited
Hortonwood 32
Telford, Shropshire TF1 4EU
Tel.: (01952) 670261
Fax: (01952) 670103 5
8
6
2
1
8
7
G
B
S
u
b
j
e
c
t
t
o
t
e
c
h
n
i
c
a
l
m
o
d
i
f
i
c
a
t
i
o
n
s
!
118
T
Technical data, 66
Temperature regulator, 20, 71
Temperature scans, 47
Test button, 67, 70
Therm-Control, 6, 61, 94
Three-phase burners, 31
Time programfor domestic hot water
heating, 63
U
User check, 40
V
Vitoair, 87
Vitoair draught stabilizer, 87
Vitotrol 200, 81
Vitotrol 300, 82
W
Weather-compensated operation,
103
Winter/summer time, 99
Wiring diagrams, 109
Working on the equipment, 2
Working on the internal components
of the control unit, 2
Alphabetical index (continued)

Vitotronic 300 GW2 Installation and Service Manual

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Installation and

03 : 0 Set coding "03 : 1" for oil-fired operation

4A : 0 Connection of the temperature sensor of

03 : 0 Set coding "03 : 1" for oil-fired operation

4A : 0 Connection of the temperature sensor T1 at

03 : 0 Set coding "03 : 1" for oil-fired operation

0C : 0 Set coding "0C : 1" for continuous return tem

4A : 0 Connection of the temperature sensor T1 at

0d : 1 Set coding "0d : 0"

0d : 1 Set coding "0d : 0"

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