Shop Supplies Section

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Section Index
Abrasive
Brushes ........................................................................................................................................................................................................................................................................ 2-3
Discs ........................................................................................................................................................................................................................................................................... 2-12
Wheels ....................................................................................................................................................................................................................................................................... 2-25
Miscellaneous........................................................................................................................................................................................................................................................... 2-34
Metal Cutting
Drills ............................................................................................................................................................................................................................................................................ 2-42
Taps and Dies ............................................................................................................................................................................................................................................................ 2-49
Thread Inserts ........................................................................................................................................................................................................................................................... 2-58
Cutting Torch Equipment ......................................................................................................................................................................................................................................... 2-74
Miscellaneous........................................................................................................................................................................................................................................................... 2-75
Caps and Plugs....................................................................................................................................................................................................................................................... 2-76
Vises ............................................................................................................................................................................................................................................................................. 2-87
Battery Service Equipment ............................................................................................................................................................................................................................. 2-91
Vehicular Caterpillar
Batteries and Worklights ............................................................................................................................................................................. 2-97

Lighting & Electrical Products
Flashlights and Batteries....................................................................................................................................................................................................................................... 2-100
Work Lights and Extension Cords ........................................................................................................................................................................................................................ 2-104
Miscellaneous......................................................................................................................................................................................................................................................... 2-110
Personal Safety
First Aid .................................................................................................................................................................................................................................................................... 2-112
Personal Protection Items .................................................................................................................................................................................................................................... 2-115
Hand Protection Gloves ................................................................................................................................................................................................................................... 2-132
Padlocks................................................................................................................................................................................................................................................................... 2-139
Chemical Spill Protection ...................................................................................................................................................................................................................................... 2-141
Towels and Wiper Products ................................................................................................................................................................................................................................. 2-149
Miscellaneous......................................................................................................................................................................................................................................................... 2-153
Disposal and Storage Products for Hazardous Material ........................................................................................................................................................... 2-164
Material Handling, Storage, Packaging, and Shipping
Tape and Tape Dispensers .................................................................................................................................................................................................................................... 2-166
Packaging Material and Accessories ................................................................................................................................................................................................................ 2-173
Janitorial Products ................................................................................................................................................................................................................................................. 2-180
Ladders..................................................................................................................................................................................................................................................................... 2-182
Hardware and Seal Kits ................................................................................................................................................................................................................................. 2-183

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Table of Contents
1063903
1063930
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Abrasive Brushes
Abrasives Safety and Storage
Safety
To avoid injury always wear impact-resistant protective glasses, full face shield, safety shoes, arm guards, leather gloves and
apron for all grinding operations.
For Abrasive Disc Grinding:
Never grind without a proper backup pad.
Never use another grinding disc as backup pad.
Never use a larger diameter disc than specifed by manufacturer.
Check all backup pads for signs of irregularities. Check for concentricity. Do not exceed maximum RPM.
Always use the grinders safety pad. Check spindle for wobble.
Check disc retainer nut for thread wear. Check for snug ft and full three-thread contact (except with quick change or non-
wrench systems).
For Abrasive Belt Grinding and Polishing:
Never run an abrasive belt on unfamiliar machinery.
Inspect for safe operating conditions: the abrasive belt, idler assembly and contact wheel should be enclosed within sheet
metal hood; adjustable defector should be installed within 1/4 inch of abrasive belt working surface; use adequate exhaust
system; employ special precautions with infammable or other hazardous materials.
Use workpiece fxture whenever possible.
Always check: grinder spindle for run-out (wobble); contact wheel for balance, face trueness and run-out; idler pulley
spindle for run-out and balance.
Proper Storage of Coated Abrasives
Follow these guidelines to prolong life and maintain the effciency of coated abrasives.
Keep stockroom at constant levels of humidity (35-50%) and temperature [12.8-21.1C (55-70F)].
Keep cartons away from damp or cold walls and foor where they may absorb moisture.
Store coated abrasives away from any heat source.
Keep products in original packages for easy handling and stacking.
Store bulk rolls fat on shelves or palletsnot on edge.
Belts removed from packing case should be rolled up and stood on edge on a clean shelf. They may be draped over a large
cylinder but NEVER hang a belt from a nail or peg (the backing will crease and the abrasive may crack).
Precondition coated abrasive product in a chamber of controlled temperature and humidity before use for maximum ef-
fciency.
Brushes Safety Requirements
All operators must read this information thoroughly and completely before using the brush.
Operators and Work Area
Osborn Power Brushes are built to rigid manufacturing specifcations that combine the fnest in design, materials and workman-
ship. The product you receive will give you maximum work performance, and safe operation if used properly.
All power brushes, like other rotating cutting tools, demand that certain operating precautions be observed to assure operator
and work area safety.
Inspection
Brushes should be carefully checked when removed from original carton. Do not use if rusted or damaged.
Storage and Handling
Store brushes in original boxes. Wire brushes should not be exposed to heat, high humidity, acids fumes or liquids that can result
in deterioration of wire flaments, and subsequently, premature failure of the wires. Also, check for distortion of brush fll that can
cause imbalance and excessive vibration when brush is run. Do not allow foreign material to accumulate in brush face.
Machine Condition
Proper maintenance of machines is essential to keep them in safe operating condition. Special operating instructions furnished
with a machine should be closely followed. Hoods and safety guards must be kept in place at all times. Use adequate spindle
diameter for the brush - do not use brush larger than the machine was designed for. Brushing machines should have suffcient
power to maintain rated spindle speeds.
Provide proper ventilation and/or exhaust systems on all brushing operations.
Mounting Brushes
Brushes should be inspected for rust, oxidation and other damage. Do not use the brush if it is not in good condition. Check
spindle speed RPM. Do not mount and operate brush if spindle RPM exceeds MAXIMUM SAFE FREE SPEED (MSFS) for which
brush is rated.
(Continued)
1063930
1063937
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Abrasive Brushes
Brushes Safety Requirements (Continued)
Brush arbor hole and spindle diameter should be the same for free ft. Spindle length should be suffcient to permit a full nut
mounting. Direction of spindle nut thread should be in such relation to the direction of rotation that the nut will tend to tighten as
spindle revolves. When fanges are used, they should be identical in size and radial bearing surface to avoid cross-bending pres-
sure on the brush.
Work Rest
On single or double end pedestal machines, work rests of rigid and adjustable design should be used to support the work piece
while brushing. Adjust the work rest for a maximum opening of 1/8 inch to the brush face. This will prevent the work from being
forced between the brush and rest. The work rest should be adjusted only when the brush is not in motion.
Speed
MAXIMUM SAFE FREE SPEED (MSFS) is the maximum RPM at which the brush should be operated with no work applied (spin-
ning free). It is not the recommended operating speed. The application determines the recommended operating speed, which
should never exceed the MSFS brush ratings marked on the brush and/or shown in this catalog. Periodic speed checks of the
spindle are the responsibility of the operator and user.
In all cases where MSFS is not indicated, and on special brushes, contact Shop Supplies and Tools group for specifc operating
speed details.
Protective Equipment
The potential of serious injury exists for both the brush operator and others in the work area (possibly 50 or more feet from the
brush). To protect against this hazard, before rotating the brush during rotation, and until rotation stops operators and others in
the area must wear SAFETY GOGGLES or FULL FACE SHIELDS WORN OVER SAFETY GLASSES WITH SIDE SHIELDS. Comply with
the requirements of ANSI Z87.1-1979 Operational Eye and Face Protection.
Appropriate protective clothing and equipment (such as gloves, respirators, etc.) shall be used where there is probability of
injury that can be prevented by such clothing or equipment.
Certain brushing operations, because of their nature and location, may require an enclosure to isolate the operation from other
personnel.
Machine Guards
Rotating power brushes should be used only on machines that are equipped with safety guards, and these guards must be kept
in place at all times.
Starting the Brush
Jog the machine before starting to determine if it is ready to use, and that the brush is fastened securely. Run the brush at oper-
ating speed with the safety guards in place for at least one minute before applying work. Do not stand in front of or in line with
the brush during this time.
Brush Pressure
Avoid excessive pressure against the work. This reduces the effciency of the brush and could cause premature failure during
operation.
Comply with the Safety Standards of the Industrial Division of the American Brush Manufacturers Association and the American
National Standards Institute B 165.1-1985 Safety Requirements for the Design, Care and Use of Power Driven Brushing Tools,
and B 165.2-1982 Safety Requirements for the Design, Care and Use of Power Driven Brushing Tools constructed with wood,
plastic, or composition hubs and cores.
Brushes Terminology
Outside Diameter
A larger brush diameter results in a more effcient fnishing tool. Production economies are obtained through lower end-of-ser-
vice costs. Wire brushes 304.8 mm (12 in) O.D. are a practical size whereas 304.8 to 406.4 mm (12 in to 16 in) O.D. is usually best
for non-metallic types. Sizes for portable tools (6,000 RPM maximum) should not exceed 152.4 mm (6 in) O.D. in any material.
Inside Diameter
Diameter of brush back. Increasing the inside diameter of a brush while maintaining the outside diameter results in a stiffer, less
fexible brush face.
Trim Length
Length of fll material extending beyond brush back or face plates. A short trim makes a stiff fast cutting brush, while a long trim
gives a brush the fexibility to contact irregular surfaces.
Fill Density
Brushes with high density are used to produce fner surface fnishes, and also where fast cutting action is required; for example,
burr removing operations.
Brushes with low density offer greater brush fexibility. The relatively high degree of freedom of the brush wires makes for quick
and effcient removal of rust, scale and other incrustations from surfaces by the impact resulting from the whip-like impingement
of the wires on the surface.
(Continued)
1063937
1063944
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Abrasive Brushes
Brushes Terminology (Continued)
Flexibility
That quality of a brush which determines resiliency and ability to reach into confned areas and conform to uneven or contoured
surfaces.
Brushing Speed and Pressure
RPM speed specifed for Osborn Power Brushes are Maximum Safe Free Speeds. In most operations, a lower speed than that
specifed will prove more effcient for you. Lower speeds and lighter pressures give longer brush life, generate less heat in
the work, and require less power. It is important to remember that the TIPS of the wire flaments do the actual work. Where
high brush pressures and speeds are required, it is recommended that a more aggressive brush be used. This may be done by
increasing wire size, decreasing trim length or in some instances changing to another brush type.
Brush and Operating Adjustments to Obtain the Desired Results
Observed Result:
Brush works too slowly.
Corrections Suggested:
Increase surface speed by increasing O.D. or RPM. 1.
Decrease trim length and increase fll density. 2.
Increase flament diameter. 3.
Observed Result:
Brush works too fast.
Reduce surface speed by reducing RPM or O.D. 1.
Reduce flament diameter. 2.
Reduce fll density. 3.
Increase trim length. 4.
Observed Result:
Action of brush peers burr adjacent surfaces.
If wire brush tests indicate metal too ductile (burr is peened rather than removed), change to non-metallic brush such as 2.
treated Tampico used with burring compound.
Observed Result:
Finer or smoother fnish required.
Decrease wire diameter. 2.
Try treated Tampico or cord brushes with suitable compounds at recommended speeds. 3.
Use auxiliary buffng compound with brush. 4.
Observed Result:
Finish too smooth and lustrous.
Increase trim length. 1.
Reduce brush fll density. 2.
Reduce surface speed. 3.
Increase flament diameter. 4.
Observed Result:
Brushing action not suffciently uniform.
Increase trim length and decrease fll density. 1.
Devise hand-held or mechanical fxture, or machine to avoid irregular offhand manipulation. 2.
1063976
1063993
1064015
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Abrasive Brushes
Radial Knot Brushes Stringer Bead-Type Wheels
Designed for heavy duty cleaning, scale, spatter and rust removal
High quality oil tempered wire gives long life on pipe and plate weld cleaning
Part Number Package Quantity Diameter
Arbor Hole (A.H)
Threaded Size Wire Size
Max. Safe Free
Speed (RPM)
1U-9957 1 76.2 mm (3 in) 9.5 mm (3/8 in) A.H. 0.36 mm (0.014 in) 25,000
Bench Grinder Wire Brushes
General purpose wire brushes that provide fne to medium brushing action
Excellent for brushing uneven surfaces or areas not easily reached by wider
brushes
Will remove light scale, dirt, rust, corrosion or light burrs
Part Number
Package
Quantity Wheel Diameter Arbor Hole Wire Size Face Width
Max. Safe Free
Speed (RPM)
1U-9971 1 152.4 mm (6 in) 12.7 - 15.9 mm (1/2 - 5/8 in) 0.36 mm (0.014 in) 15.88 mm ( 5/8
in)
6,000
1U-9972 1 152.4 mm (6 in) 12.7 - 15.9 mm (1/2 - 5/8 in) 0.36 mm (0.014 in) 25.40 mm (1 in) 6,000
1U-9974 1 203.2 mm (8 in) 15.9 mm (5/8 in) 0.36 mm (0.014 in) 25.40 mm (1 in) 4,500
End Wire Brushes, 6.4 mm (1/4 in) Shank
Suited for use on portable air and electric tools for jobs where space limitation is
a factor
For a majority of operations, higher speeds are required for effective brushing
action
NOTE:
As a safety precaution, end brush shanks must be fully inserted into the chuck or
collet, and tightened securely.
(Continued)
1064015
1064037
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Abrasive Brushes
End Wire Brushes, 6.4 mm (1/4 in) Shank (Continued)
Part Number Package Quantity Description Wire Size Diameter
Max. Safe Free
Speed (RPM)
1U-9939 1 Knot Style 0.510 mm (0.0201
in)
25.4 mm (1 in) 20,000
1U-9942 1 Circular End 0.510 mm (0.0201
in)
38.1 mm (1 1/2 in) 15,000
1U-9943 1 Knot Style 0.510 mm (0.0201
in)
19.0 mm ( 3/4 in) 20,000
1U-9946 1 Galvanized 0.360 mm (0.0142
in)
76.2 mm (3 in) 5,000
4C-6157 1 Crimped Encapsulated Flair-Flex 0.264 mm (0.0104
in)
38.1 mm (1 1/2 in) 25,000
4C-6158 1 Knot Style 0.360 mm (0.0142
in)
25.4 mm (1 in) 20,000
Wire Brushes
Used to clean large metal surfaces
Remove burrs, weld scale, and rust
Good for edge blending and surface preparation
Part Number Qty. Description Size
Wire
Gauge
Speed
(RPM) Arbor Length x Width
Shank
Size Material
262-9720 -- Brush, Cup Knot
Double Row
152.4 mm (6 in) .023 6,000 5/8 -11 76.2 mm x 152.4 mm (3 in x 6
in)
-- Steel
262-9721 1 box
of 10
brushes
Brush End,
Straight Wire
12.7 mm ( 1/2 in) .006 22,000 -- -- 1/4 in Steel
262-9722 1 box
of 10
brushes
Brush End,
Straight Wire
19.0 mm ( 3/4 in) .006 20,000 -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
262-9723 1 box
of 10
brushes
Brush End,
Straight Wire
25.4 mm (1 in) .006 20,000 -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
262-9724 1 box
of 10
brushes
Brush Cup,
Straight Wire
152.4 mm (6 in) .014 6,000 5/8 -11 76.2 mm x 152.4 mm (3 in x 6
in)
-- Steel
262-9725 -- Brush Cup, Knot
Single Row
152.4 mm (6 in) .014 6,000 5/8 -11 76.2 mm x 152.4 mm (3 in x 6
in)
-- Steel
262-9726 1 box
of 10
brushes
Brush End,
Straight Wire
12.7 mm ( 1/2 in) .020 22,000 -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
262-9727 1 box
of 10
brushes
Brush End,
Straight Wire
19.0 mm ( 3/4 in) .020 20,000 -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
262-9728 1 box
of 10
brushes
Brush End,
Straight Wire
25.4 mm (1 in) .020 -- -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
(Continued)
1064037
1064068
1064092
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Abrasive Brushes
Wire Brushes (Continued)
Part Number Qty. Description Size
Wire
Gauge
Speed
(RPM) Arbor Length x Width
Shank
Size Material
262-9729 1 box
of 10
brushes
Brush End, Knot 19.0 mm ( 3/4 in) .014 -- -- 76.2 mm x 63.5 mm (3 in x 2
1/2 in)
1/4 in Steel
Crimped End Wire Brushes, 6.4 mm (1/4 in) Shank
For cleaning, deburring, or removing hard deposits
Used with portable air and electric tools for jobs where space limitation is a
factor
For a majority of operations, higher speeds result in more effective brushing
action
Material: crimped wire, except for 1U-9945 which is galvanized coated crimped
wire
NOTE:
As a safety precaution, end brush shanks must be fully inserted into the chuck or
collet, and tightened securely.
Cylinder Washing Brushes
Brush Research Mfg. Co. Inc.
Part Number Brush Diameter
4C-6342 88.9 mm (3 1/2 in)
4C-6343 101.6 mm (4 in)
1U-7429 114.3 mm (4 1/2 in)
1U-9788 127.0 mm (5 in)
4C-6344 139.7 mm (5 1/2 in)
4C-6345 152.4 mm (6 in)
4C-6346 165.1 mm (6 1/2 in)
4C-6347 177.8 mm (7 in)
4C-6348 190.5 mm (7 1/2 in)
4C-6349 203.2 mm (8 in)
4C-6350 241.3 mm (9 1/2 in)
Part Number Diameter Wire Size Max. Speed (RPM)
1U-9940 25 mm (1 in) 0.510 mm (0.0201 in) 20,000
1U-9941 19 mm (3/4 in) 0.510 mm (0.0201 in) 20,000
1U-9945 76 mm (3 in) 0.360 mm (0.0142 in) 5,000
249-5284 38 mm (1 1/2 in) 0.264 mm (0.0104 in) 25,000
249-5285 51 mm (2 in) 0.299 mm (0.0118 in) 25,000
249-5286 64 mm (2 1/2 in) 0.299 mm (0.0118 in) 25,000
4C-6153 25 mm (1 in) 0.150 mm (0.0059 in) 20,000
4C-6154 25 mm (1 in) 0.264 mm (0.0104 in) 20,000
1064114
1064139
1064153
1064114
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Part Number Brush Diameter Brush Length Qty.
266-2281 6.4 mm ( 1/4 in) 51 mm (2 in) 48
264-4355 12.7 mm ( 1/2 in) 51 mm (2 in) 48
266-2282 15.9 mm ( 5/8 in) 51 mm (2 in) 48
264-4357 19.0 mm ( 3/4 in) 51 mm (2 in) 48
264-4358 22.2 mm ( 7/8 in) 102 mm (4 in) 48
266-2283 31.8 mm (1 1/4 in) 102 mm (4 in) 48
264-4372 38.1 mm (1 1/2 in) 102 mm (4 in) 48
Abrasive Brushes
Tube Brush
Part Number
Package
Quantity Description O.D. Wire
4C-6161 1 76.2 mm (3 in) Brush Face,609.6 mm (24 in) O.A.L. 9.53 mm ( 3/8 in) .13 mm (.005 in), Carbon Steel
Brass Bristle Cleaning Brush
Use to clean tire beads prior to mounting
Also good for other applications where steel or nylon bristles will not work
Foam plastic handle will not crack when left in cleaning solution
Dense brass bristles clean well and will not rust
Part Number Length x Width Bristle Length Package Quantity
262-4868 216 x 9 cm (8.5 x 3.5 in) 16 mm (.62 in) 12
Nylon Cleaning Brushes
Used in a variety of cleaning applications, such as spray paint equipment and
parts washers for cleaning tubes, valves cylinders, etc.
Nylon bristles clean dirt without damaging surface
Available in several brush diameters to meet cleaning task requirements
Nylon bristles with a 25 cm (10 in) metal handle
Long handle for cleaning hard to reach dirt and debris
264-4352 50.8 mm (2 in) 102 mm (4 in) 48
1064170
1064189
1064209
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Abrasive Brushes
Parts Cleaning Brush
For general cleaningworks great in parts washers
Will not rust or damage the surface of the part being cleaned
All poly handle and ferrule with natural fber bristles
Tapered handle for better grip
Long bristles reach hard to clean areas
Part Number Diameter Overall Length Bristle Length
Package Quan-
tity
264-4359 25 mm (1 in) 25 cm (10 in) 64 mm (2.5 in) 12
Spindle Mounted Flap Brush
Used to clean curved and irregular shaped parts with hard to reach areas
Use in place of wire wheels, hand scrapers, and wire brushes
Typical applications include cleaning up both hydraulic cylinders and engine
lower bores
Can also be used to clean rust, carbon deposits, adhesives, and tough coatings
Part
Number
Package
Quantity Description Diameter
Maximum Operating
Speed
Optimum Operating
Speed Used with
4C-8630 1 CPFB-S A Medium 76.2 mm x 44.5 mm x 6.35 mm (3 in
x 1 3/4 in x 1/4 in)
8,500 8,500 Grinder/Hand
Drill
Flap Brush with Non-Woven Surface Conditioning Material
Non-woven surface conditioning material and aluminum-oxide abrasive faps
with cloth backing
Epoxy flled center with 6.4 mm (.25 in) shank
Used to clean curved and irregular shaped parts with hard to reach areas
Use in place of wire wheels, hand scrapers, and wire brushes
Typical applications include cleaning up both hydraulic cylinders and engine
lower bores
Can also be used to clean rust, carbon deposits, adhesives, and tough coatings
Part Number Size Grade Grit
254-5310 38 x 25 mm (1.5 x 1 in) Coarse 60
254-5311 38 x 25 mm (1.5 x 1 in) Medium 120
254-5312 38 x 25 mm (1.5 x 1 in) Very Fine 240
254-5313 76 x 51 mm (3 x 2 in) Coarse 60
(Continued)
1064209
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Abrasive Brushes
Flap Brush with Non-Woven Surface Conditioning Material (Continued)
Part Number Size Grade Grit
254-5314 76 x 51 mm (3 x 2 in) Medium 120
254-5315 76 x 51 mm (3 x 2 in) Very Fine 240
1064236
1064267
2-12
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Abrasive Discs
Type 29 Zirconium Flap Discs
Grind and fnish in one operationgood for heavy stock removal as well as
fnishingreduces downtime
Three popular grits ideal for iron, aluminum, stainless steel, sheet metal, copper,
brass, fberglass, masonry, and even wood
Unique design allows for consistent sharp edge as wheel wears away
Has a built-in angle for less operator fatigue
Fiberglass reinforced backer
Long lasting Zirconia grain cloth-backed faps
Part Number Size Grade Package Quantity
236-8105 114.3 x 22.23 mm (4 1/2 x 7/8 in) ZIR24 10
236-8106 114.3 x 22.23 mm (4 1/2 x 7/8 in) ZIR36 10
236-8107 114.3 x 22.23 mm (4 1/2 x 7/8 in) ZIR60 10
236-8109 114.3 x 22.23 mm (4 1/2 x 7/8 in) ZIR80 10
236-8111 114.3 x 22.23 mm (4 1/2 x 7/8 in) ZIR120 10
236-8112 152.4 x 22.23 mm (6 x 7/8 in) ZIR24 10
236-8113 152.4 x 22.23 mm (6 x 7/8 in) ZIR36 10
236-8114 152.4 x 22.23 mm (6 x 7/8 in) ZIR60 10
236-8115 152.4 x 22.23 mm (6 x 7/8 in) ZIR80 10
236-8116 152.4 x 22.23 mm (6 x 7/8 in) ZIR120 10
254-5336 178 x 22.23 mm (7 x 7/8 in) ZIR36 10
254-5337 178 x 22.23 mm (7 x 7/8 in) ZIR60 10
254-5338 178 x 22.23 mm (7 x 7/8 in) ZIR80 10
Type 29 Zirconia Flap Disc with 5/8 -11 Hub
Long lasting Zirconia cloth backed faps
Three popular grades
Grind and fnish in one operation
Permanently attached metal hub
Part Number O.D. Hub Thread Grade Package Quantity
254-5339 144 mm (4.5 in) 5/8 -11 36G 10
254-5340 144 mm (4.5 in) 5/8 -11 60G 10
254-5341 144 mm (4.5 in) 5/8 -11 80G 10
254-5342 178 mm (7 in) 5/8 -11 36G 10
254-5343 178 mm (7 in) 5/8 -11 60G 10
254-5344 178 mm (7 in) 5/8 -11 80G 10
1064291
1064316
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Abrasive Discs
Hi-Density Zirconia Flap Disc with 5/8 -11 Hub
Hi-density fap disc with 5/8 -11 permanently attached metal hub
Good for stock removal as well as fnishing
Available in four popular grades
Made with long-life Zirconia grain
Part Number O.D. Hub Thread Grade Package Quantity
254-5345 114 mm (4.5 in) 5/8 -11 36 grit 10
254-5346 114 mm (4.5 in) 5/8 -11 60 grit 10
254-5347 114 mm (4.5 in) 5/8 -11 80 grit 10
254-5348 114 mm (4.5 in) 5/8 -11 120 grit 10
254-5349 178 mm (7 in) 5/8 -11 36 grit 10
254-5350 178 mm (7 in) 5/8 -11 60 grit 10
254-5351 178 mm (7 in) 5/8 -11 80 grit 10
Surface Reconditioning Discs
Conditioning surfaces with conventional abrasive discs often results in dimensioning,
gouging, or undercutting. Wire brushes dont thoroughly remove contaminants which
can lead to rework. Their wires can become loose, fy off, and injure an operator.
Surface reconditioning discs can help reduce or eliminate these problems. They
deliver superior, consistent fnishes when you need to clean, deburr, blend or fnish.
Use disc coming off the edgebetter fnish results
Aluminum Oxide
Use for gasket removal
Use for deburring, cleaning and rust removal
Use instead of wire brushes or sand paper when you dont want to remove any
stock
Part Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
ing Speed (RPM) Associated Tool
5P-9709 25 Surface Conditioning Disc, A-
Coarse
177.8 mm (7 in) 6,000 4,500 Grinder
6V-0185 25 Surface Conditioning Disc, A-
Coarse
127.0 mm (5 in) 10,000 10,000 Grinder
1U-7622 25 Surface Conditioning Disc, A-
Coarse
101.6 mm (4 in) 13,000/18,000
1
10,000 Grinder/Hand Drill
4C-4384 25 Surface Conditioning Disc, A-
Coarse
76.2 mm (3 in) 13,000 15,000 Grinder/Hand Drill
4C-4383 50 Surface Conditioning Disc, A-
Coarse
50.8 mm (2 in) 13,000 18,000 Grinder/Hand Drill
1
Maximum speed is 13,000 if used with 4C-4763 Disc Pad Holder or 4C-4764 Disc Pad Holder and 155-3595 Adapter; maximum speed is 18,000 if
used with 1U-7623.
1064341
1064368
2-14
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Abrasive Discs
Surface Reconditioning Discs Superior Edge Wear
Surface reconditioning disc used on right angle tools
The edges of an abrasive on a right angle grinder tend to wear faster than the
center and thus the disc is never fully used up. Superior edge wear discs have
longer overall life than standard discs.
Ideal for gasket removal, rust removal and general cleaning on steel parts
Retained by hook and loop type fasteners or 7/8 inch bolt thru application
Brown disc with gray backing
Part
Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
9U-6921 10 SE Disc A
Coarse
177.8 mm (7 in) 6,000 4,500 Grinder
Coarse
127.0 mm (5 in) 10,000 10,000 Grinder
Coarse
127.0 x 22.23 mm center hole (5 x 7/8
in)
10,000 10,000 Grinder
Coarse
101.6 mm (4 in) 13,000/18,000
1
10,000/15,000 Grinder/ Hand Drill
Coarse
101.6 x 22.23 mm center hole (4 x 7/8
in)
13,000 10,000 Grinder/ Hand Drill
9U-6926 10 Roloc A Coarse 76.2 mm (3 in) 18,000 15,000 Die Grinder/ Hand
Drill
9U-6927 10 Roloc A Coarse 50.8 mm (2 in) 25,000 21,000 Die Grinder/ Hand
Drill
1
Maximum speed is 13,000 if used with 4C-4763 Disc Pad Holder or 4C-4764 Disc Pad Holder and 155-3595 Adapter; maximum speed is 18,000 if
used with 1U-7623.
Disc Pad Holders
Safety Tip
Place holder on table before turning tool onprevents pad from fying off.
Part Number
Package
Quantity Used With Description Diameter Hub/Shank
Maximum Operat-
ing Speed (RPM)
5P-9718 -- 5P-9709 Pad Holder 177.8 mm (7 in) 5/8 in-11 6,000
6V-0186
1
-- 150-1244 Pad Holder 127.0 mm (5 in) 5/8 in-11 10,000
4C-4763 -- 1U-7622 Pad Holder 914 101.6 mm (4 in) M14 x 2 13,000
(Continued)
1064368
1064392
2-15
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Abrasive Discs
Disc Pad Holders (Continued)
Part Number
Package
Quantity Used With Description Diameter Hub/Shank
Maximum Operat-
ing Speed (RPM)
4C-4764 -- 1U-7622 Pad Holder 914 101.6 mm (4 in) 5/8 in-11 13,000
1U-7623 -- 1U-7622 Pad Holder 925 101.6 mm (4 in) 6.35 mm shaft (1/4 in) 18,000
4C-4382 -- 4C-4384 Pad Holder 76.2 mm (3 in) 6.35 mm shaft (1/4 in) 20,000
4C-4381 -- 4C-4383 Pad Holder 51.0 mm (2 in) 6.35 mm shaft (1/4 in) 23,000
1U-5520 1 9U-6926 Roloc Holder for Bristle Discs 76.2 mm (3 in) -- 20,000
1U-5519 1 9U-6927 Roloc Holder for Bristle Discs 51.0 mm (2 in) -- --
1U-5518 1 1U-5519 or 1U-
5520
Roloc Threaded Shaft -- -- --
1
Female, 5/8 in-11; use 1U-9381 to adapt it
Roloc Surface Conditioning Discs
Uses a more positive retention method than the hook and loop fasteners
system
R-style discs have a quarter turn male fastener embedded into the disc. The disc
holder has the corresponding female fastener.
Typically used at smaller sizes where the higher maximum operating speed
requires a more positive retention system
The disadvantage of this system is that the surface conditioning operation must
always be conducted in one direction only. Reversing the tool will unspin the
disc from the holder.
Aluminum oxide
Use for gasket removal, deburring, cleaning, and rust removal
stock
Part Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
ing Speed (RPM)
Associated
Tool Used With
Roloc Surface Conditioning Discs
1U-5516 25 Roloc Surface
Conditioning
Disc
50.8 mm (2 in) 25,000 18,000 Die Grinder,
Hand Drill
1U-5519 or 1U-5518
1U-5517 25 Roloc Surface
Conditioning
Disc
76.2 mm (3 in) 15,000 15,000 Die Grinder,
Hand Drill
1U-5520 or 1U-5518
Disc Holders
1U-5520 1 Roloc Holder
for Bristle Discs
76.2 mm (3 in) 20,000 15,000 Die Grinder,
Hand Drill
1U-5518
1U-5519 1 Roloc Holder
for Bristle Discs
50.8 mm (2 in) -- 25,000 Die Grinder,
Hand Drill
1U-5518
1U-5518 1 Roloc Threaded
Shaft
6.4 mm ( 1/4 in) -- -- Die Grinder,
Hand Drill
1U-5520 or 1U-5519
1064423
1064455
2-16
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Abrasive Discs
Discs
Flexible discs can be used to remove corrosion and surface deposits
Clean/strip designation indicates a coarse version of cutting/polishing disc
Typical applications are clean up of hydraulic cylinders and engine lower bores
Can be used in stacks of two or three, for whatever width is required to clean
the surface in the most effcient manner
Aluminum oxide
stock
279-2267 material is more aggressive so has a better cleaning and polishing ef-
fect than 6V-4086
Part Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
6V-4086 1 Cutting and
Polishing Disc,
A-Medium
152.4 x 6.35 mm (6 x 1/4 in) 4,000 3,200 Straight Grinder
and Hand Drill
8T-3054 1 Clean N Strip
Disc, Extra Coarse
and Hand Drill
4C-3868 1 Clean N Strip
Disc, Extra Coarse
and Hand Drill
279-2267 1 Cutting and Polish-
ing Disc
and Hand Drill
Surface Reconditioning Discs for Aluminum Surfaces
The ideal disc for aluminum
Uses the same holders and grinders as other surface reconditioning discs
Fine Grade
Very fne grade minimizes the chance of changing the surface profle
Identifed by blue/green color both front and back of disc
Medium Grade
Medium grade material used much like coarse but is less aggressive in perfor-
manceused when very fne surface condition material is not quite aggressive
enough
Ideal for work requiring less pressure such as grind marks, surface rust, and
mild coatings
Brown disc with gray backing
Part
Number
Package
Maximum
Operating
Speed
(RPM)
Optimum
Operating
Speed
(RPM)
Used
With Qty.
Actual
Diam-
eter
Max.
Hub/
Shank Associated Tool
150-1197 10 Scuffng Disc A
Fine, N.H.
177.8 mm (7 in) 6,000 4,500 -- -- -- -- Grinder
150-1244 10 Scuffng Disc A
Fine, N.H.
127.0 mm (5 in) 10,000 10,000 -- -- -- -- Grinder
150-1246 10 Scuffng Disc A Fine 101.6 mm (4 in) 13,000 /
18,000
1

10,000 /
15,000
-- -- -- -- Grinder/ Hand
Drill
(Continued)
1064455
2-17
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Abrasive Discs
Surface Reconditioning Discs for Aluminum Surfaces (Continued)
Part
Number
Package
Maximum
Operating
Speed
(RPM)
Optimum
Operating
Speed
(RPM)
Used
With Qty.
Actual
Diam-
eter
Max.
Hub/
Shank Associated Tool
150-1248 10 Roloc Scuffng Disc
A Fine
76.2 mm (3 in) 18,000 15,000 -- -- -- -- Die Grinder/
Hand Drill
150-1250 10 Roloc Scuffng Disc - A
Fine
50.8 mm (2 in) 25,000 21,000 -- -- -- -- Die Grinder/
Hand Drill
236-8092 25 Scuffng Disc Medium 76.2 mm (3 in) 23,000 23,000 -- -- -- -- Grinder
Holders
5P-9718 -- Pad Holder 177.8 mm (7 in) 6,000 4,500 150-1197 1 174.63
mm (6
7/8 in)
5/8 in-11 --
6V-0186
2
-- Pad Holder 127.0 mm (5 in) 10,000 10,000 -- 1 120.65
mm (4
3/4 in)
5/8 in-11 --
4C-4763 -- Pad Holder 914 101.6 mm (4 in) 13,000 10,000 150-1246 1 95.25
mm (3
3/4 in)
M14 x 2 --
4C-4764 -- Pad Holder 914 101.6 mm (4 in) 13,000 10,000 150-1246 1 95.25
mm (3
3/4 in)
5/8 in-11 --
4C-4765 -- Pad Holder 925 101.6 mm (4 in) 13,000 10,000 -- 1 95.25
mm (3
3/4 in)
3/8 in-24 --
1U-7623 -- Pad Holder 925 101.6 mm (4 in) 18,000 10,000 150-1246 1 98.43
mm (3
7/8 in)
1/4 in
Shaft
--
1U-5520 1 Roloc Holder for
Bristle Discs
76.2 mm (3 in) 20,000 15,000 150-1248 1 69.85
mm (2
3/4 in)
-- Die Grinder,
Hand Drill
1U-5519 1 Roloc Holder for
Bristle Discs
51.0 mm (2 in) -- 25,000 150-1250 1 44.45
mm (1
3/4 in)
-- Die Grinder,
Hand Drill
4C-4382 -- Pad Holder 76.2 mm (3 in) 20,000 15,000 150-1252 1 78.03
mm (2
7.8 in)
-- --
4C-4381 -- Pad Holder 51.0 mm (2 in) 23,000 20,000 150-1251 1 44.45
mm (1
3/4 in)
-- --
1
Maximum speed is 13,000 if used with 4C-4763, (4C-4764, 155-3595); maximum speed is 18,000 if used with 1U-7623.
2
Female, 5/8 in-11; use 1U-9381 to adapt it
1064501
1064520
2-18
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Abrasive Discs
Surface Reconditioning Discs Bolt-On Style
Holders for these discs have a hook and loop type fastening system; not all the
grinders in the shop will accept this kind of holder
For Blue Point AT425A Right Angle Grinder or similar model, a 7/8 inch center
hole is needed
Part Number
Package
Quantity Description Diameter x Center Hole
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
9U-6928 10 Disc A Coarse 127.0 x 22.23 mm (5 x 7/8 in) 10,000 10,000 Grinder
9U-6929 10 Disc A Coarse 101.6 x 22.23 mm (4 x 7/8 in) 13,000 10,000 Grinder
Roloc Holders and Threaded Shaft Bristle Discs
Bristle design and 3-dimensional abrasives enable bristle discs to remove car-
bon buildup, coatings, sealants, gaskets and weld discoloration quickly, leaving
a clean surface ready for subsequent operations or inspection
Used with rotary tool such as drill or small angle grinder
Designed to compete with crimped wire and bristle cup brushes
Extends range of surface reconditioning operations where conformability and
fexibility are most critical
Provides exceptional fnish, outstanding performance and a safer workplace by
eliminating fying metal wires
Come in 3 sizes and 3 grades
All Roloc holders use 1U-5518 Threaded Shaft
Shaft size 6.4 mm (.25 in)
Disc package quantity 10
50 grit discs carbon removal, weld discoloration clean
up or where coating removal discs are
used
80 grit discs corrosion removal, sealant removal and
general maintenance repair operations
120 grit discs aluminum parts
Item Part Number Description Diameter Size
Package
Quantity Grit Color
Maximum
Operating
Speed (RPM)
Optimum
Operating
Speed (RPM)
Roloc Bristle Discs
1 138-4523 Roloc Bristle Disc 25 mm (1.0 in) 1 10 50 Green 30,000 25,000
1 138-4524 Roloc Bristle Disc 25 mm (1.0 in) 1 10 80 Yellow 30,000 25,000
1 151-8101 Roloc Bristle Disc 25 mm (1.0 in) 1 10 120 White 30,000 25,000
(Continued)
1064520
1064561
2-19
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Abrasive Discs
Roloc Holders and Threaded Shaft Bristle Discs (Continued)
Item Part Number Description Diameter Size
Package
Quantity Grit Color
Maximum
Operating
Speed (RPM)
Optimum
Operating
Speed (RPM)
Roloc Bristle Discs (Continued)
2 151-8102 Holder for Bristle Discs 25 mm (1.0 in) -- -- -- -- -- --
2 1U-5519 Roloc Holder for Bristle Discs 51 mm (2.0 in) -- 1 -- -- -- 25,000
2 1U-5520 Roloc Holder for Bristle Discs 76 mm (3.0 in) -- 1 -- -- 20,000 15,000
3 1U-5518 Roloc Threaded Shaft -- -- 1 -- -- -- --
Not shown 150-5431 Holder for Bristle Discs 51 mm (2.0 in) -- -- -- -- -- --
Bristle Discs
Bristle design and 3-dimensional abrasive flled fngers enable bristle disc to
remove carbon buildup, coatings, sealants, gaskets, and weld discoloration
quickly, leaving a clean surface ready for subsequent operations or inspection
Used with rotary tool such as drill or right angle grinder
Used for coating removal, weld preparation, and general cleaning
Increased safety during usebristles are mounted securely to backing, virtually
eliminating fying wires common with wire brushes
Flexible, abrasive-flled bristles conform to parts surface and clean without
removing base material, helping reduce damage and rework
Unique bristle shape resists excessive edge wear and loading with coatings,
dirt, and debris to extend disc life and performance
Resists heat build-up to reduce potential tempering or work surface damage
Threaded 5/8 -11 inch core quickly threads onto shaft of an electric or pneu-
matic right angle grinder
Color coding makes abrasive grade selection quick and easy
Maximum operating speed 12,000 rpm
Internal thread 5/8 -11
Part
Number Size Grit Color
Maximum Operating
Speed (RPM)
Optimum Operating
Speed (RPM) Application
165-3945 4 1/2 50 Green 12,000 10,000 Carbon removal, weld discoloration cleaning, coating
removal
165-3946 4 1/2 80 Yellow 12,000 10,000 Corrosion removal, sealant removal, general mainte-
nance repair operations
165-3947 4 1/2 120 White 12,000 10,000 Aluminum parts
1064588
2-20
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Abrasive Discs
Fiber Discs
Zirconium premium grain (except where noted) outlasts aluminum oxide and
runs cooler
Performs well on stainless steel and high-tensile alloys
22 mm (7/8 in) center hole for use with 5/8 -11 arbor (except 236-8069 which has
16 mm (5/8 in) center hole)
Resin bond with fber backing for strength
Used with rib-fow backup pads 254-5307, 254-5308, and 254-5309 (except for
236-8069)
Used for medium and heavy stock removal on right-angle sanding equipment for:
- Cutting down and blending weld lines
- Cutting down fller metal, rust and scale removal, as well as deburring
Part Number Grit Pad Diameter Package Quantity Back-up Pad
Zirconium Alumina Vulcanized Fiber Disc with 5/8 inch with Arbor Hole
236-8069 36 178.0 mm (7 1/64 in) 25 --
Zirconium Fiber Discs with 7/8 inch Arbor Hole
268-8709
1
16 114.0 mm (4 31/64 in) 25 254-5307
1U-6827 24 114.0 mm (4 31/64 in) 25 254-5307
1U-6828 36 114.0 mm (4 31/64 in) 25 254-5307
1U-6829 50 114.0 mm (4 31/64 in) 25 254-5307
1U-6830 60 114.0 mm (4 31/64 in) 25 254-5307
1U-6831 80 114.0 mm (4 31/64 in) 25 254-5307
1U-6832 100 114.0 mm (4 31/64 in) 25 254-5307
1U-6833 120 114.0 mm (4 31/64 in) 25 254-5307
1U-6834 24 127.0 mm (5 in) 25 254-5308
1U-6835 36 127.0 mm (5 in) 25 254-5308
1U-6836 50 127.0 mm (5 in) 25 254-5308
1U-6837 60 127.0 mm (5 in) 25 254-5308
1U-6838 80 127.0 mm (5 in) 25 254-5308
1U-6839 100 127.0 mm (5 in) 25 254-5308
1U-6840 120 127.0 mm (5 in) 25 254-5308
1U-6841 24 178.0 mm (7 1/64 in) 25 254-5309
1U-6842 36 178.0 mm (7 1/64 in) 25 254-5309
1U-6843 50 178.0 mm (7 1/64 in) 25 254-5309
1U-6844 60 178.0 mm (7 1/64 in) 25 254-5309
1U-6845 80 178.0 mm (7 1/64 in) 25 254-5309
1U-6846 100 178.0 mm (7 1/64 in) 25 254-5309
1U-6847 120 178.0 mm (7 1/64 in) 25 254-5309
1
Disc is aluminum oxide grain
1064609
1064632
2-21
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Abrasive Discs
Rib-fow Backing Pads for Fiber Disc
Rib-fow backing pads allow air fow through the ribs extending disc life from 20
to 50%
Polymide construction with steel insert and arbor nut
Shipped in poly bag with 5/8 -11 arbor fange nut
Available in three popular diameters
For use with angle grinders with a 5/8 -11 spindle thread
254-5309 will ft 222-3064 or 222-3065 Pneumatic Angle Grinders
Part Number O.D. Max. Speed (RPM) Package Quantity Associated Tool
1
254-5307 114.3 mm (4.5 in) 13,000 1 1U-6827 Fiber Disc
254-5308 127 mm (5 in) 11,900 1 1U-6834 Fiber Disc
254-5309 177.8 mm (7 in) 8,600 1 1U-6841 Fiber Disc
1
24 grit fber disc listed. Other grits are available.
Roloc Mini Grinding Discs
Aluminum oxide with resin fber back
Manufactured with non-carcinogenic bonding agentssafer for the environ-
ment and dissipate heat while providing cooler cut for longer product life
More coarse grits (24/36) best for weld removal, grinding, and deburring
50 grit best for blending; fner grits best for smooth sanding
Resists stretching, shedding, and grain loss
Maintains fexibility to work in contours
Use with 1U-5519, 150-5431, and 1U-5520 R-Type Disc Holders
Part Number Diameter Grit Package Quantity
236-8072 50.8 mm (2 in) 24 50
236-8073 50.8 mm (2 in) 36 50
236-8074 50.8 mm (2 in) 50 50
236-8075 50.8 mm (2 in) 80 50
236-8076 50.8 mm (2 in) 120 50
236-8078 76.2 mm (3 in) 24 25
236-8079 76.2 mm (3 in) 36 25
236-8081 76.2 mm (3 in) 50 25
236-8082 76.2 mm (3 in) 80 25
236-8083 76.2 mm (3 in) 120 25
1064661
1064683
1064702
2-22
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Abrasive Discs
Discs
Excellent for cleaning welds, removing tough coatings, carbon deposits, adhe-
sives and rust
Conformable so there is less chance of under-cutting or gouging
Open web resists loading even from soft coatings and is non-metallic so it will
not contaminate the surface with metallic residues
Will work at low RPMs, such as on a 6.35 mm (1/4 in) drill @ 1750 RPM
Works well on other substrates such as wood, aluminum and even plastic
Part
Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
4C-8637 1 Clean N Strip 6.35 mm (1/4 in)
Spindle Mounted Disc (CSD1-S)
101.6 x 12.7 x 6.35 mm (4
x 1/2 x 1/4 in)
8,000 8,000 Straight Grinder
and Hand Drill
4C-8638 1 Clean N Strip 6.35 mm (1/4 in)
Spindle Mounted Disc (CSD2-S)
101.6 x 25.4 x 6.35 mm (4
x 1 x 1/4 in)
8,000 8,000 Straight Grinder
and Hand Drill
PSA Stick-It Discs
Aluminum oxide, resin bond adhesive backed paper discs
Special coating resists loading
Excellent for sanding paint, primer, metal, wood, fberglass, and plastic
Paper weight: E
Color: gold
Material: aluminum oxide
Part Number Size Grit Qty.
262-9736 (5 in) 40 100 per box
PSA Discs, Glue Backed, PSA/No Hole
These discs have glue on the back and are used with backup pads to deburr,
blend, etc.
Pressure sensitive adhesive on disc back makes changes fast and easy
Effcient on fat and contoured metal surfaces and hard to reach areas
(Continued)
1064702
1064728
1064764
2-23
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Abrasive Discs
PSA Discs, Glue Backed, PSA/No Hole (Continued)
Part Number Grit Description Diameter x Hole Package Quantity
4C-3809 36 Cloth Backed Disc 50.8 mm (2 in) 50
4C-3824 80 PSA Paper Disc Rolls 127 mm (5 in) 100
4C-3834 80 Cloth Backed Disk 304.8 mm (12 in) 25
PSA Sanding Discs
Ideally used on dual action (DA) air and electrical random orbit sanders
Used on metal, plastic, fberglass, wood, and painted surfaces
Anti-clog release agents are an additive process for long life
Quality full resin-over-resin bond
Each disc has protective backing to protect the adhesive in dusty environments before use
Priced per roll
Part Number Diameter Grit
Package
Quantity
236-8039 127 mm (5 in) A/O 60 100
236-8040 127 mm (5 in) A/O 80 100
236-8041 127 mm (5 in) A/O 100 100
236-8042 127 mm (5 in) A/O 120 100
236-8043 127 mm (5 in) A/O 150 100
236-8044 127 mm (5 in) A/O 180 100
236-8045 127 mm (5 in) A/O 220 100
236-8046 127 mm (5 in) A/O 320 100
236-8047 127 mm (5 in) A/O 400 100
Part Number Diameter Grit
Package
Quantity
236-8048 152.4 mm (6 in) A/O 60 100
236-8049 152.4 mm (6 in) A/O 80 100
236-8050 152.4 mm (6 in) A/O 100 100
236-8051 152.4 mm (6 in) A/O 120 100
236-8052 152.4 mm (6 in) A/O 150 100
236-8053 152.4 mm (6 in) A/O 180 100
236-8054 152.4 mm (6 in) A/O 220 100
236-8055 152.4 mm (6 in) A/O 320 100
236-8056 152.4 mm (6 in) A/O 400 100
Backup Pads for PSA Discs
Use stick and sand disc backup pads with all PSA discs
Made of fexible rubber that tapers at the edge
Come with 6.4 mm (1/4 in) steel shank for fast mounting into portable tool chunks
Part Number Diameter Shank Size Package Quantity
4C-3837 50.8 mm (2 in) 6.4 mm (1/4 in) 1
4C-3838 76.2 mm (3 in) 6.4 mm (1/4 in) 1
4C-3840 127 mm (5 in) 5/16 in-24 Thread Shank 1
1064782
1064806
1075614
2-24
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Abrasive Discs
Hook and Loop Sanding Discs
Extremely tear resistant
Resists loading on metal, paint and wood surfaces
Strong backing
Use with hook and loop sanding pads
Material: aluminum oxide, flm back resin bond
Color: blue
Part Number Diameter Grit Package Quantity
281-8271 127 mm (5 in) 100 50
281-8272 127 mm (5 in) 180 50
281-8273 152.4 mm (6 in) 100 50
281-8274 152.4 mm (6 in) 180 50
281-8275 152.4 mm (6 in) 220 50
281-8282 203.2 mm (8 in) 80 50
Hook and Loop Sanding Pads
Molded hook and loop sanding pad with plastic hub
Use with hook and loop sanding discs
Part Number Diameter Size Max. Speed (RPM)
275-5264 127 mm (5 in) 5/16 -24 10,000
275-5265 152.4 mm (6 in) 5/16 -24 10,000
275-5266 203.2 mm (8 in) 5/8 -11 4800
Holders
Part
Number Description
Package
Quantity Used with Diameter Hub/Shank
Maximum Op-
erating Speed
(RPM)
8T-3055 Mandrel
#934
1 8T-3054 12.7 mm
(1/2 in)
6.35 x 70.5
mm Dia. (1/4
x 2 1/2 in)
4,000
6V-4087 Mandrel
#933
1 6V-4086/4C-
3868/279-2267
6.4 mm
(1/4 in)
6.35 shank x
25.4 mm Dia.
(1/4 x 1 in)
6,000
1064826
1064853
2-25
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Abrasive Wheels
Clean N Strip Unitized Wheels
Constructed of the most advanced material, Clean N Strip Unitized Wheels meet
the demand for aggressive and durable cleaning products
Designed to compete with power tool wire brushing, this product provides a
cleaner, burr-free surface quicker than any wire fber product
Constructed of a non-woven nylon web, there is no opportunity for metal con-
tamination or rusting in this product. It can be used on a variety of ferrous and
non-ferrous metal surfaces
Used extensively in weld cleaning and conditioning applications to provide the
proper surfaces for high integrity welding and cleaned polish surfaces for non-
destructive testing
Use this product for heavy-duty cleaning of rust, corrosion and coatings of all
types
Aluminum oxide
Clean up to 4 times faster than wire brushes, runs smoothly and resists loading
stock
Density 7
Mineral type S
Color Black
Grade XCS
Part Number
Package
Quantity Wheel Size Hole Size
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
ing Speed (RPM) Used with
Clean N Strip Unitized Wheels
8T-7769 40 38.1 x 25.4 mm (1 1/2 in x
1 in)
4.8 mm ( 3/16 in) 18,000 16,000 Die Grinder with 8T-7768
Light Deburring Wheel
Widely used for fne deburring and polishing applications
Designed to allow for removal of burrs without changing the dimension of the
workpiece
An excellent blending and radiusing tool
Used in a variety of hand and automatic deburring and fnishing applications
including centerless polishing
Density 6
Mineral type S
Color Gray
Grade Fine
6V-2032 Adapter
Maximum operating speed 4,000
Number required 2
Part
Number
Package
Quantity Description Wheel Size Hole Size
Maximum Op-
erating Speed
(RPM)
Optimum Op-
erating Speed
(RPM) Used with
8T-7748 3 Light Deburring Wheel 203.2 x 25.4 mm (8 in x
1 in)
76.2 mm (3 in) 4,500 4,500 Bench and
Stand Grinder
1064874
1064893
1064914
2-26
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Abrasive Wheels
SST Deburring Wheels
Designed to be a clean, safe, economical tool
Advanced construction results in long unit life
Use for deburring, radiusing and polishing stainless steel and titanium as well as
other ferrous and non-ferrous metals
Density 8
Mineral type S
Color Gray
Grade Fine
6V-2032 Adapter
Number required 2
Part Number
Package
Maximum Operating
Speed (RPM)
Optimum Operating
Speed (RPM) Used with
8T-7749 1 203.2 x 25.4 mm (8 in x 1 in) 76.2 mm (3 in) 4,500 4,500 Bench and Stand Grinder
Type 27 Zirconium 4 inch Grinding Wheels
Ideal for the toughest applications
Provides extremely long life
High performance Zirconium offers very fast stock removal and longer life
Cool running
Smoother, more consistent performance for operator
Best choice for stainless, castings, welding seams, and hard metal grinding
Part
Number Size Grade Package Quantity
236-8070 100 mm x 6 mm x 9.53 mm (4 in x 1/4 in x 3/8 in) 4997, ZG 50
Type 27 Aluminum Oxide 4 inch Grinding Wheel
Designed for grinding applications on ferrous metal such as grinding/smoothing
weld seams and cleaning/shaping metal surfaces
Material: aluminum oxide and resin
Part Number Size Type Grade
Max. Speed
(RPM)
262-9738 101.6 x 6.35 x 9.53 mm (4 x 1/4 x 3/8 in) hole 27 A24 15,000
1064930
1064949
1064966
2-27
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Abrasive Wheels
Level Cut Unitized Wheel
Made from an advanced material
An excellent blending and polishing tool
Used frequently in weld cleaning where high quality surface appearance is
desirable
Density 5
Mineral type A
Color Tan
Letter color Red
Grade Fine
Part
Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
ing Speed (RPM) Used with
8T-7767 50 25.4 x 25.4 mm (1 in x 1 in) 4.8 mm ( 3/16 in) 35,100 22,000 Die Grinder with 8T-7768
Finishing Flap Brush Wheel
Fine grade fap brush replaces fne wire power brushes for removing carbon
buildup, light rust and corrosion
Density 5
Mineral type A
Color Maroon
Grade Fine
6V-2032 Adapter
Number required 2
Part
Number
Package
Maximum Operat-
ing Speed (RPM)
Optimum Operat-
ing Speed (RPM) Typical Application
6V-2033 2 203.2 x 50.8 mm (8 in x 2 in) 76.2 mm (3 in) 3,200 3,200 Bench Grinder, Stand Grinders,
Straight Grinders
Flap Wheels (Thread Style)
Flap wheels consist of a series of coated abrasive pieces (forming the spokes of
the wheel) which are mounted around a steel hub
Supplied with a 1/4 in-20 thread mandrel designed for fast mounting
Can be used on higher speed machines popular in todays market
Delivers smooth, chatter-free grinding
Use with portable and benchstand grinders
NOTE:
Best speed ranges from 6,000 to 9,000 SFPM (surface feet per minute). Wheels
should be operated in direction of arrow. Never exceed maximum operating speed.
(Continued)
1064966
1064998
1065011
2-28
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Abrasive Wheels
Flap Wheels (Thread Style) (Continued)
Optimum Surface Feet per Minute Speed Type Material
5,500 Aluminum
4,000 Hardwood
5,000 Non-ferrous metals
5,000 Steel (alloy)
5,000 Steel (mild)
6,500 Steel (stainless)
Part Number Package Quantity Size Grit Max. Speed (RPM) Description
4C-8511 10 1 in x 1 in 60 25,000 --
4C-8512 10 1 in x 1 in 120 25,000 --
4C-8513 10 1 in x 1 in 180 25,000 --
4C-8514 10 2 in x 1 in 60 20,000 --
4C-8515 10 2 in x 1 in 120 20,000 --
4C-8516 10 2 in x 1 in 180 20,000 --
4C-8517 10 3 in x 1 in 60 20,000 --
4C-8518 10 3 in x 1 in 120 20,000 --
4C-8519 10 3 in x 1 in 180 20,000 --
Adapters
4C-8520 -- 1/4 inch x 1 inch -- -- Adapter
4C-8521 -- 1/4 inch x 4 inch -- -- Adapter
Large Flap Wheel Sander
Flap wheel sander consists of a series of coated abrasive pieces (forming the
spokes of the wheel) which are mounted around a steel hub
Used on bench grinder, stand grinder, or straight grinder with 25.4 mm (1 in)
spindle
Material: aluminum oxide
NOTE:
Wheel should be operated in direction of arrow. Never exceed maximum operating
speed (RPM).
Part Number Size Grit
Max. Speed
(RPM)
Package Quan-
tity
262-9739 6 in x 1 in 120 6000 1
Surface Condition Brush
Non-woven surface condition material with epoxy-flled center
Available in three grades very fne, medium, and coarse
Shank size: 6.35 mm (.25 in)
Part Number Size Grade
Package
Quantity
254-5316 38.1 x 25.4 mm (1.5 x 1 in) Coarse 1
254-5317 38.1 x 25.4 mm (1.5 x 1 in) Medium 1
254-5318 38.1 x 25.4 mm (1.5 x 1 in) Very Fine 1
254-5319 76.2 x 50.8 mm (3 x 2 in) Coarse 1
254-5320 76.2 x 50.8 mm (3 x 2 in) Very Fine 1
1065031
1065063
2-29
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Abrasive Wheels
Abrasive Flap Wheels 1/4 inch shank style
Aluminum-oxide coated abrasive faps with cloth backing
Use with handheld grinders
Mounted on 6.35 mm (.25 in) shank
Available in fve popular grits and three sizes
Part Number Diameter x Thickness Grit Package Quantity
254-5321 25.4 x 25.4 mm (1 x 1 in) 60 10
254-5322 25.4 x 25.4 mm (1 x 1 in) 80 10
254-5323 25.4 x 25.4 mm (1 x 1 in) 120 10
254-5324 25.4 x 25.4 mm (1 x 1 in) 180 10
254-5325 25.4 x 25.4 mm (1 x 1 in) 240 10
254-5326 50.8 x 25.4 mm (2 x 1 in) 60 10
254-5327 50.8 x 25.4 mm (2 x 1 in) 80 10
254-5328 50.8 x 25.4 mm (2 x 1 in) 120 10
254-5329 50.8 x 25.4 mm (2 x 1 in) 180 10
254-5330 50.8 x 25.4 mm (2 x 1 in) 240 10
254-5331 76.2 x 25.4 mm (3 x 1 in) 60 10
254-5332 76.2 x 25.4 mm (3 x 1 in) 80 10
254-5333 76.2 x 25.4 mm (3 x 1 in) 120 10
254-5334 76.2 x 25.4 mm (3 x 1 in) 180 10
254-5335 76.2 x 25.4 mm (3 x 1 in) 240 10
Raised Hub Wheels
1
2
Designed for use on electrical or air powered right angle or vertical shaft grind-
ers
Designed for rough grinding applications, including:
- grinding/smoothing weld seams
- cleaning metal surfaces
Wheels ft 114.3 mm, 177.8 mm and 228.6 mm (4 1/2 in, 7 in and 9 in) grinders
Type 28 wheels have built-in 15 angle for out of position work
Wheels comply with ANSI safety code B-7.1
Part Number Type Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D./Thread Size)
Package
Quantity
Image 2 - Type 27
1U-6788 Std. A24 15,300 101.6 x 3.18 x 15.88 mm (4 x 1/8 x 5/8 in) 10
1U-6789 Std. A24 15,300 101.6 x 6.35 x 15.88 mm (4 x 1/4 x 5/8 in) 10
1U-6790 Std. A24 13,300 114.3 x 3.18 x 22.23 mm (4 1/2 x 1/8 x 7/8 in) 10
1U-6791 Std. A24 13,300 114.3 x 6.35 x 22.23 mm (4 1/2 x 1/4 x 7/8 in) 10
9U-6382 Std. A24 12,220 127 x 6.35 mm x 5/8 -11 (5 x 1/4 in x 5/8 -11) 1
1U-6792 Std. A24 8,500 177.8 x 3.18 x 22.23 mm (7 x 1/8 x 7/8 in) 10
1U-6793 Std. A24 8,500 177.8 x 6.35 x 22.23 mm (7 x 1/4 x 7/8 in) 10
(Continued)
1065063
1065106
1065121
2-30
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Abrasive Wheels
Raised Hub Wheels (Continued)
Part Number Type Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D./Thread Size)
Package
Quantity
Image 2 - Type 27 (Continued)
1U-6794 Std. A24 8,500 177.8 x 6.35 mm x 5/8 -11 (7 x 1/4 in x 5/8 -11) 10
1U-6795 Std. A24 6,600 228.6 x 6.35 x 22.23 mm (9 x 1/4 x 7/8 in) 10
1U-6796 Std. A24 6,600 228.6 x 6.35 mm x 5/8 -11 (9 x 1/4 in x 5/8 -11) 10
9U-6383 Hi Perf. Z/A24
1
12,220 127 x 6.35 mm x 5/8 -11 (5 x 1/4 in x 5/8 -11) 1
4C-3769 Hi Perf. Z/A24
1
8,500 177.8 x 6.35 x 22.23 mm (7 x 1/4 x 7/8 in) 5
1
8,500 177.8 x 6.35 mm x 5/8 -11 (7 x 1/4 in x 5/8 -11) 5
1
6,600 228.6 x 6.35 mm x 5/8 -11 (9 x 1/4 in x 5/8 -11) 5
Image 1 - Type 28 (built-in 15 angle)
4C-3863 Std. A24 6,600 228.6 mm x 6.35 mm x 5/8 in-11 (9 in x 1/4 in x 5/8 in-11) 10
1
8,500 177.8 mm x 6.35 mm x 22.23 mm (7 in x 1/4 in x 7/8 in) 5
1
8,500 177.8 mm x 6.35 mm x 5/8 in-11 (7 in x 1/4 in x 5/8 in-11) 5
1
6,600 228.6 mm x 6.35 mm x 5/8 in-11 (9 in x 1/4 in x 5/8 in-11) 5
1
Zirconia-Alumina
Type 27, 6 inch Grinding Wheels
Designed for rough grinding applications on ferrous metal such as grinding/
smoothing weld seams and cleaning/shaping metal surfaces
Part
Number Size Grade
Max. Speed
(RPM)
Package
Quantity
236-8061 152.4 mm x 6 mm x 22.23 mm (6 in x 1/4 in x
7/8 in)
A/O 24 10,000 Bulk
Cut-Off Wheels
Fully reinforced cut-off wheels for heavy-duty cut off jobs on ferrous metals
Wheels comply with ANSI Safety Code B-7.1
Use A60 for burr-free, cool cutting of metal
Use A36 for rough cutting applications
Offers quality at a competitive price
Part Number Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D.)
Package
Quantity
174-8900 A60 25,000 76.2 mm x .89 mm x 6.35 mm (3 in x .035 in x 1/4 in) 25
174-8902 A36 25,000 76.2 mm x 1.59 mm x 6.35 mm (3 in x 1/16 in x 1/4 in) 25
(Continued)
1065121
1065154
1065175
2-31
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Abrasive Wheels
Cut-Off Wheels (Continued)
Part Number Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D.)
Package
Quantity
174-8905 A36 25,000 76.2 x 3.2 x 9.53 mm (3 in x 1/8 in x 3/8 in) 25
1U-6809 A36 5,100 304.8 mm x 2.8 mm x 25.4 mm (12 in x 7/64 in x 1 in) 25
Thin Cut Abrasive Cutting Wheels
High quality treated grain for long life
Ideal for sheet metal, steel tubing, and solid stock
Great for cutting off bolts and rusted fasteners
Used on portable angle grinders
Available in 1/32 and 1/16 inch thickness for fast cutting
Part
Number Size Grade
Max.
Speed
(RPM)
Package
Quantity
236-8066 114.3 mm x .889 mm x 22.23 mm (4 1/2 in x .035 in x 7/8 in) A60 17,902 Bulk
236-8067 127 mm x .889 mm x 22.23 mm (5 in x .035 in x 7/8 in) A60 12,223 Bulk
236-8068 152.4 mm x .889 mm x 22.23 mm (6 in x .035 in x 7/8 in) A60 10,186 Bulk
Mandrel for Small Abrasive Wheels
Simple, quick change design
Used with small cut-off wheels with either a 1/4 inch or 3/8 inch hole
Not recommended for wheels thicker than 1/8 inch
Safe to use in die grinders up to 30,000 RPM
Flush head for confned work
Stress relieved, high tensile steel
Includes two screws, one for 1/4 inch and one for 3/8 inch holes
Part Number Description Dimensions Package Quantity
236-8038 Mandrel 2 inch OAL x 1/4 inch shank Bulk
1065195
1065212
1065231
2-32
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Abrasive Wheels
Drill Sharpening Wheels (Type 1)
Used on drill sharpening machines to form or resharpen drills
Use aluminum oxide for all types of steel
Use silicone carbide for tungsten carbide, non-ferrous metals such as brass,
bronze and aluminum
Part Number Grit Spec. Wheel Size (O.D. x Thickness x I.D.)
Package
Quantity
4C-3766 A80-H Aluminum
Oxide
152.4 mm x 19 mm x 15.88 mm (6 in x 3/4 in x 5/8 in) 1
4C-3768
1
C80-I Silicon
Carbide
152.4 mm x 19 mm x 15.88 mm (6 in x 3/4 in x 5/8 in) 1
1
Used to sharpen cobalt or carbide drill bits and tools
Portable Wheels Reinforced (Type 1)
These reinforced wheels are to be used on grinders to clean up and blend
Straight wheels are to be used on portable horizontal shaft or straight shaft
machines
Part Number Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D.) Package Quantity
4C-3777 A36 27,120 50.8 mm x 12.7 mm x 9.53 mm (2 in x 1/2 in x 3/8 in) 10
Bench and Pedestal Wheels (Type 1)
Cover a broad range of general bench grinding jobs
Offer custom quality
Choose aluminum oxide wheels for all types of steel
152.4 mm, 177.8 mm, 203.2 mm, and 254 mm (6 in, 7 in, 8 in and 10 in) wheels are
supplied with additional arbor bushings so one specifcation can meet the needs
of several machines with different arbor sizes
Arbor Adapter Bushings included (Stock one size use it on two different grinding
machines.)
Diameter Center
Hole
12.7 mm
(1/2 in)
15.88 mm
(5/8 in)
19 mm (3/4
in)
22.23 mm
(7/8 in)
25.4 mm
(1 in)
152.4 mm 25.4 mm
(6 in) (1 in)
177.8 mm 25.4 mm
(7 in) (1 in)
304.8 mm 25.4 mm
(8 in) (1 in)
254 mm 31.75 mm
(10 in) (1 1/4 in)
(Continued)
1065231
1065259
1075628
2-33
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Abrasive Wheels
Bench and Pedestal Wheels (Type 1) (Continued)
Part Number Grit Spec. Max. Speed (RPM) Wheel Size (O.D. x Thickness x I.D.) Package Quantity
1U-6782 A36 4,140 152.4 mm x 25.4 mm x 25.4 mm (6 in x 1 in x 1 in) 1
1U-8285 A36 2,485 254 mm x 25.4 mm x 31.75 mm (10 in x 1 in x 1 1/4 in) 1
1U-8286 A60 2,485 254 mm x 25.4 mm x 31.75 mm (10 in x 1 in x 1 1/4 in) 1
1U-8289 A36 2,070 304.8 mm x 50.8 mm x 31.75 mm (12 in x 2 in x 1 1/4 in) 1
1U-8290 A60 2,070 304.8 mm x 50.8 mm x 31.75 mm (12 in x 2 in x 1 1/4 in) 1
Flaring Cup Snagging Wheels (Type 11)
Use on right angle or vertical machines
Use for grinding welds, cleaning castings, or grinding fns and parting lines from
rough castings
Use for smoothing of weld seams and metal preparations prior to plating/paint-
ing
Part Number Grit Spec. Max. Speed (RPM) Large O.D. / Small O.D. x Thickness x I.D. Package Quantity
1U-6817 A16 9,075 101.6/76.2 mm x 50.8 mm x 5/8 in-11 (4/3 in x 2 in x 5/8 in-11) 10
1U-6818 A16 7,260 127/95.3 mm x 50.8 mm x 5/8 in-11 (5/3 3/4 in x 2 in x 5/8 in-11) 10
1U-6819 A16 6,000 152.4/120.7 mm x 50.8 mm x 5/8 in-11 (6/4 3/4 in x 2 in x 5/8 in-11) 5
Mandrell #936
Part Number Package Quantity Maximum Operating Speed
8T-7768 5 22,000
1065281
1065305
1065325
2-34
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Abrasive Miscellaneous
Abrasive Hand Pads
4C-4175
Every workplace has uses for non-woven nylon abrasive hand padswhenever
surfaces must be conditioned or cleaned by hand
Used to clean surfaces or remove rust, oxides, paint discoloration, and other
surface contaminants
Impart and blend cosmetic fnishes on metal or highlight wood fnishes
Hand deburr metals and plastics quickly and economically
Used with optional 4C-4175 Hand Pad Holder
Size: 152 x 229 mm (6 x 9 in)
Part Number Description Grade Color
Package Quan-
tity
241-9512 Cleaning and Finishing Fine Gray 20
8T-7751 Heavy-Duty Cleaning Medium Green 20
8T-7765 General Purpose Medium Maroon 20
8T-7752 Long Life Production Coarse Black 20
262-9980 Heavy-Duty Aggressive Extra Coarse Tan 20
Cutting and Polishing Rolls
A unique and aggressive material for cleaning, fnishing deburring
Ideal as a utility bench roll
Used in similar application as Emery Rolls, but does not load up with material
Mineral type Aluminum oxide
Color Tan
Grade Very fne, medium
Part Number
Package
Quantity Size Grade Used with
1U-5514 1 51 mm x 9 m (2
in x 30 ft)
Very
Fine
Hand application or hand drill with
8T-7766 mandrel
1U-5515 1 51 mm x 9 m (2
in x 30 ft)
Medium Hand application or hand drill with
8T-7766 mandrel
1U-5512 1 25.4 mm x 9 m
(1 in x 30 ft)
Very
Fine
Hand application or hand drill with
8T-7766 mandrel
1U-5513 1 25.4 mm x 9 m
(1 in x 30 ft)
Medium Hand application or hand drill with
8T-7766 mandrel
Adapter Mandrel #935
Tear off strip and insert in the mandrel to use in corners and other hard to reach
areas
Use on air drills
Part Number Maximum Operating Speed
Package
Quantity
8T-7766 6000 RPM with 25.4 x 38.1 mm (1 in x 1 1/2 in) fat stock (roll or
hand pad)
5
1065335
1065350
1065365
2-35
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Emery Paper
High quality, emery paper required for salvage or cleaning of numerous Caterpil-
lar parts
Light duty, fne polishing
Part Number Sheet Size Grit Qty.
266-3452 22.86 x 34.93 cm (9 x 13.75 in) 4/0 100 sheets/package
Polishing Stone
Use this fne grade polishing stone to remove the sharp, raised edges of nicks
and burrs on machine components
More useful than the emery paper where a burr or raised edge is large
Should always be used with a lightweight oil
Part Number Dimensions Package Quantity
6V-2010 100 mm x 25 mm x 6 mm (4 in x 1 in x .25 in) 1
Sanding Cloth Rolls
These cloth shop rolls are cut in various widths and can be torn to the desired length for
hand deburring
For contour sanding, stripping, deburring, rust removal, cutdown prior to polishing, and all
general maintenance work
Part
Number Grit Width x Length
Package
Quantity
262-9732 180J 25 mm x 45.7 m (1 in x 50 yd) 1
262-9737 320J 25 mm x 45.7 m (1 in x 50 yd) 1
262-9740 400J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7255 80J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7256 100J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7257 120J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7258 220J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7259 280J 25 mm x 45.7 m (1 in x 50 yd) 1
269-7260 500J 25 mm x 45.7 m (1 in x 50 yd) 1
1U-6848 60J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
4C-8522 80 38.1 mm x 22.7 m (1 1/2 in x 25 yd) 1
Part
Package
Quantity
4C-8523 120 38.1 mm x 22.7 m (1 1/2 in x 25 yd) 1
4C-8524 180 38.1 mm x 22.7 m (1 1/2 in x 25 yd) 1
1U-6849 80J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
1U-6850 120J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
1U-6851 180J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
1U-6852 240J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
1U-6853 320J 38.1 mm x 45.7 m (1 1/2 in x 50 yd) 1
1U-8274 60J 50.8 mm x 45.7 m (2 in x 50 yd) 1
1U-8275 80J 50.8 mm x 45.7 m (2 in x 50 yd) 1
1U-8276 100J 50.8 mm x 45.7 m (2 in x 50 yd) 1
1U-8277 120J 50.8 mm x 45.7 m (2 in x 50 yd) 1
(Continued)
1065365
1065405
1065431
2-36
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Sanding Cloth Rolls (Continued)
Part
Package
Quantity
1U-8278 180J 50.8 mm x 45.7 m (2 in x 50 yd) 1
1U-8279 240J 50.8 mm x 45.7 m (2 in x 50 yd) 1
1U-8280 320J 50.8 mm x 45.7 m (2 in x 50 yd) 1
Part
Package
Quantity
262-9741 400J 50.8 mm x 45.7 m (2 in x 50 yd) 1
Sanding Sheets
These sheets are used for sanding and metal surface preparation
Engineered for maximum economy, fast cutting and smoothing action
Excellent for scouring, deburring, scale and rust removal
Part
Number Grit Abrasive Size Package Quantity
1U-6854 60J Aluminum Oxide 228.6 x 279.4 mm (9 in x 11 in) 25
1U-8281 400A Silicon Carbide 228.6 x 279.4 mm (9 in x 11 in) 50
4C-8510 Crocus Ferrous Oxide 228.6 x 279.4 mm (9 in x 11 in) 50
Surface Conditioning Belts
Excellent tool to polish crankshafts
Ideal for high tension applications
Unique, reinforced construction delivers a uniform, consistent fnish that can be
applied with abrasive belt machinery
Surface conditioning belts are reinforced which allows the material to be
spliced into a continuous belt
Open construction resists loading and heat buildup that normally affects belt life
and performance
As it wears, the surface conditioning material exposes fresh abrasive mineral to
the work surface, providing consistent results throughout the belts life
Density: 5
Part Number
Package
Quantity Wheel Size
Maximum Op-
erating Speed
Optimum Oper-
ating Speed Grade Color Used with
6V-3044 12 25.4 mm x 165.1 cm (1 in x 65 in) 6500 SFPM 5500 SFPM Super
Fine
Tan Abrasive belt machinery
1065452
1065468
1065491
2-37
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Sanding Belts
Used with any 7.62 x 53.34 cm (3 x 21 in) belt sander
Material: aluminum oxide with cloth back
Part Number Grade Color
262-9742 36 grit - coarse Tan
262-9743 80 grit - medium Tan
262-9744 120 grit - fne Tan
262-9745 220 grit - super fne Tan
Cleaning and Polishing Stars
Perfect choice for cleaning and polishing the inside diameters of pipe, tubing,
cylinders and other interior spaces
Star shape allows the star tips to provide constant outward pressure on the
walls to produce uniform and consistent results
Can be mounted singly or in multiples for effcient inside diameter cleaning and
polishing operations
Adapter: 4C-8629 Mandrel
Part Number Package Quantity Diameter
Maximum Operating
Speed
Optimum Operating
Speed Used with
4C-8624 25 38.1 mm (1 1/2 in) 24,000 18,000 Straight-shaft Tools
4C-8625 25 50.8 mm (2 in) 24,000 18,000 Straight-shaft Tools
4C-8628 10 114.3 mm (4 1/2 in) 18,000 15,000 Straight-shaft Tools
Surface Reconditioning Flex Hone Tools
The FLEX-HONE process (Superfnishing) produces a
controlled surface condition that will result in:
- Lowered oil consumption
- Less blow-by
- Less friction
- Plateaued fnish over 50%
- Finish free from cut, and folded metal
All abrasive is silicone carbide
Resilient, fexible, honing tool with soft cutting action
Abrasive (points) globules each have independent suspen-
sion that assures the hone to be self-centering, self-align-
ing to the bore, and self-compensating for wear
A low temperature abrading process that exposes the
undisturbed base metal structure to produce a long wear-
ing surface
(Continued)
1065491
1065538
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Surface Reconditioning Flex Hone Tools (Continued)
Method of developing a surface on a metal part which is
optically smooth and metallurgically free of any fragment-
ed, amorphous or smeared metal from previous operations
Accomplished at a low pressure where the stones foat
Hone crosshatch is extremely effcient in providing a
multiplicity of oil grooves or valleys for oil retention as op-
posed to the uni-directional or uneven valleys common to
the conventional type rigid hone. A crosshatch that usually
remains as the cylinder wall has been wear-reduced by
the hone.
Part Number
Package
Quantity Engine Bore Size Grit
4C-6322 1 101.6 mm (4 in) 180
4C-6323 1 107.95 mm (4 1/4 in) 180
4C-6324 1 117.3 mm (4 1/2 in) 180
1U-9787 1 120.65-127 mm (4 3/4 in-5 in) 180
4C-6325 1 133.5-137.16 mm (5 1/4 in-5.4 in) 180
4C-6326 1 146.05-152.4 mm (5 3/4 in-6 in) 180
4C-6327 1 158.75 mm (6 1/4 in) 180
4C-6328 1 169.92-177.8 mm (6.69 in-7 in) 180
4C-6329 1 190.5 mm (7 1/2 in) 180
4C-6330 1 203.2 mm (8 in) 180
4C-6331 1 241.3 mm (9 1/2 in) 180
Part Number
Package
Quantity Engine Bore Size Grit
4C-6332 1 60.33 mm (2 3/8 in) 240
4C-6333 1 79.38 mm (3 1/8 in) 240
4C-6334 1 92.08 mm (3 5/8 in) 240
1U-7428 1 101.6 mm (4 in) 240
4C-6335 1 104.78 mm (4 1/8 in) 240
4C-6336 1 114.3 mm (4 1/2 in) 240
4C-6337 1 12.7 mm (1/2 in) 320
4C-6338 1 15.88 mm (5/8 in) 320
4C-6339 1 19 mm (3/4 in) 320
4C-6340 1 25.4 mm (1 in) 320
4C-6341 1 38.1 mm (1 1/2 in) 320
Mounted Points
Mounted wheels are used with horizontal or straight shaft, die and pencil grind-
ers on jobs where larger wheels will not ft
Offer maximum performance for grinding ferrous metals
Accurate spindles ensure precision grinding and minimize run-out
A-shaped wheels are for medium to heavy-duty blending and contouring
W-shaped wheels are for off-hand and precision grinding of medium to heavy
stock
Part Number Shape Grit Spec. Diameter x Length Mandrel Diameter Package Quantity
1U-6820 A1 A36 19 mm x 63.5 mm (3/4 in x 2 1/2 in) 6.4 mm ( 1/4 in) 25
1U-6821 A1 A60 19 mm x 63.5 mm (3/4 in x 2 1/2 in) 6.4 mm ( 1/4 in) 25
1U-6822 A3 A36 25.4 mm x 69.85 mm (1 in x 2 3/4 in) 6.4 mm ( 1/4 in) 25
1U-6823 A3 A60 25.4 mm x 69.85 mm (1 in x 2 3/4 in) 6.4 mm ( 1/4 in) 25
4C-3845 A4 A60 31.75 mm x 31.75 mm (1 1/4 in x 1 1/4 in) 6.4 mm ( 1/4 in) 25
4C-3846 A5 A36 19 mm x 28.58 mm (3/4 in x 1 1/8 in) 6.4 mm ( 1/4 in) 25
1U-6824 A11 A36 22.23 mm x 50.8 mm (7/8 in x 2 in) 6.4 mm ( 1/4 in) 25
1U-6825 A11 A60 22.23 mm x 50.8 mm (7/8 in x 2 in) 6.4 mm ( 1/4 in) 25
4C-3849 A12 A36 26.9 mm x 31.75 mm (11/16 in x 1 1/4 in) 6.4 mm ( 1/4 in) 25
4C-3850 A12 A60 26.9 mm x 31.75 mm (11/16 in x 1 1/4 in) 6.4 mm ( 1/4 in) 25
6V-4802 A37 A60 31.75 mm x 31.75 mm (1 1/4 in x 1 1/4 in) (with hub) 6.4 mm ( 1/4 in) 25
1U-6826 A38 A60 25.4 mm x 25.4 mm (1 in x 1 in) 6.4 mm ( 1/4 in) 25
4C-3852 A39 A60 19 mm x 19 mm (3/4 in x 3/4 in) 6.4 mm ( 1/4 in) 25
4C-3853 W220 A60 25.4 mm x 25.4 mm (1 in x 1 in) 6.4 mm ( 1/4 in) 25
4C-3854 W235 A60 38.1 mm x 6.35 mm (1 1/2 in x 1/4 in) (with hub) 6.4 mm ( 1/4 in) 25
4C-3855 W236 A60 38.1 mm x 12.7 mm (1 1/2 in x 1/2 in) (with hub) 6.4 mm ( 1/4 in) 25
4C-3856 W237 A60 38.1 mm x 25.4 mm (1 1/2 in x 1 in) 6.4 mm ( 1/4 in) 25
1065574
1065604
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Cones and Plugs
Use on horizontal shaft and vertical shaft grinders
Choose these for welding shop jobs such as:
- Grinding and smoothing fllets and corners
- Internal grinding
- Blending contours
- Work in confned areas
Center holes have molded-in bushings, available in 5/8 inch-11 threads to ft
most popular grinder spindles
Available in four shapes:
Type 16 with rounded tip for grinding mild contours or fat surfaces
Type 17 with square tip for beveling workpiece edges prior to welding
Type 18 square plugs for use on straight shaft grinders for work on fat surfaces
Type 18R also called pot balls, for work requiring straight sides and rounded tips
Item Part Number Grit Spec. O.D. x Length x Thread Size
Package
Quantity
Type 18 1U-6814 A24 38.1 mm x 63.5 mm x 5/8 in-11 (1 1/2 in x 2 1/2 in x 5/8 in-11) 10
Type 18R 1U-6815 A24 38.1 mm x 63.5 mm x 5/8 in-11 (1 1/2 in x 2 1/2 in x 5/8 in-11) 10
Type 16 1U-6812 A24 38.1 mm x 76.2 mm x 5/8 in-11 (1 1/2 in x 3 in x 5/8 in-11) 10
Type 18R 1U-6816 A24 50.8 mm x 76.2 mm x 5/8 in-11 (2 in x 3 in x 5/8 in-11) 10
Type 17 1U-6813 A24 63.5 mm x 76.2 mm x 5/8 in-11 (2 1/2 in x 3 in x 5/8 in-11) 10
Carbide Burs
Ideally used on high speed die grinders for steel, iron and composites
Double cut designed burs provide rapid stock removal in tough applications
Produces small chips
A variety of shapes for most applications
Excellent for grinding and shaping most metallic and non-metallic materials
Part Number Size Shape Shank Size
Package
Quantity
236-8093 9.53 mm x 15.88 mm (3/8 in x 5/8 in) Egg 6.35 mm (1/4 in) 1
236-8094 9.53 mm (3/8 in) Ball 6.35 mm (1/4 in) 1
236-8095 9.53 mm x 19 mm (3/8 in x 3/4 in) Pointed Tree 6.35 mm (1/4 in) 1
236-8096 9.53 mm x 19 mm (3/8 in x 3/4 in) Cylindrical 6.35 mm (1/4 in) 1
236-8097 9.53 mm x 19 mm (3/8 in x 3/4 in) Round Nose 6.35 mm (1/4 in) 1
236-8098 9.53 mm x 26.99 mm (3/8 in x 11/16 in) Cone Radius End 6.35 mm (1/4 in) 1
236-8100 3.18 mm x 14.29 mm (1/8 in x 9/16 in) Flat End Cut 3.18 mm (1/8 in) 1
236-8101 3.18 mm x 14.29 mm (1/8 in x 9/16 in) Round End 3.18 mm (1/8 in) 1
262-9747 12.7 mm x 25.4 mm (1/2 in x 1 in) Cylindrical 6.35 mm (1/4 in) 1
1075640
1065639
1065662
1065674
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Carbide Burs
For use with aluminum non-ferrous metals and non-metallic materials
Wide clearance and end mill type geometry of the futes promotes fast stock removal with minimum loading
Material: tungsten carbide
Part Number Size Shape Package Quantity
236-8104 9.53 mm x 19 mm (3/8 in x 3/4 in) Cylindrical 1
236-8103 9.53 mm x 19 mm (3/8 in x 3/4 in) Round Nose 1
Spira Bands and Mandrels
4C-3778
4C-3782
Ideal for grinding, blending, deburring, fnishing and polishing fat and contoured
surfaces
Design eliminates lap bumping marks, provides chatter free operation
Good alternative tools for fap wheels
Part Number Grit Size
Package
Quantity
4C-3778 60 19 mm x 25.4 mm (3/4 in x 1 in) 1
4C-3779 60 25.4 mm x 25.4 mm (1 in x 1 in) 1
4C-3780 60 38.1 mm x 38.1 mm (1 1/2 in x 1 1/2 in) 1
4C-3781 60 50.8 mm x 25.4 mm (2 in x 1 in) 1
4C-3782 Mandrel 1/4 in 19 mm x 25.4 mm (3/4 in x 1 in) 1
4C-3783 Mandrel 1/4 in 25.4 mm x 25.4 mm (1 in x 1 in) 1
4C-3784 Mandrel 1/4 in 38.1 mm x 38.1 mm (1 1/2 in x 1 1/2 in) 1
4C-3785 Mandrel 1/4 in 50.8 mm x 25.4 mm (2 in x 1 in) 1
Screen-Bak Durite Rolls
Use for superfast makeready of copper pipe joints
Removes scale, corrosion and oxidations without clogging sanding residue
falls through the backing
Long abrasive life and clean, tight connections are ensured
Silicon carbide abrasive grain is coated on both sides of an open weave, cloth
backing
Part Number Grit Size
4C-8522 80 11/2 in x 25 ft
4C-8523 120 11/2 in x 25 ft
4C-8524 180 11/2 in x 25 ft
Decal Remover
Fast and easy method to remove vinyl decals, graphics, tapes, flms and ad-
hesives without damaging paint no fre danger because the discs are non
combustible
Unique construction of the disc assures long life and allows easy conformability
to contours
Discs are fexible and have no sharp edges will not damage acrylic, enamel
or urethane paint. (Not recommended for use on acrylic lacquer paints or plexi-
glass.)
Faster and cleaner to use than solvent or chemical adhesive removers
RPM is critical for product performance maximum RPM is 4000; recommend-
ed RPM is 3,000 to 4,000
Part Number Description Package Quantity Diameter Shank Length Used with
226-0125 Decal Removal Disc 1 120 mm x 15.9 mm (4 in x 5/8 in) -- Electric or Air Drill
226-0126 Retainer Roloc and Holder 1 25.4 mm x 44.5 mm (1 in x 3/4 in) 9 mm (0.35 in) --
1065694
1065707
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Single Edge Razor Blades
Industrial quality
Ideal for scraping paint and glass, cutting, and trimming
Fits all standard razor blade tools
Gauge: 0.009
Part Number Qty.
264-4353 5 per package/100 per carton
File Set, 8 piece
Files meet Federal Specifcation #GGG-F-325B
Manufactured under ISO 9002 Certifcation
Files and wood fle handles can be ordered separately
Material: high carbon steel
Part Number Description
264-0414 8 piece File Set
264-0414 consists of
263-9067 Aluminum File, 254 mm (10 in)
263-9069 Half Round Bastard File, 254 mm (10 in)
263-9070 Mill Bastard File, 203.2 mm (8 in)
263-9071 Round File, 4.8 mm (3/16) diameter x 203.2 mm (8 in) long
263-9072 Slim Taper File, 152.4 mm (6 in)
263-9074 Mill Bastard File, 152.4 mm (6 in)
263-9075 Wood File Handle for fle lengths between 152.4 mm (6 in) to 203.2 mm (8 in)
263-9076 Wood File Handle for fle lengths between 203.2 mm (8 in) to 254 mm (10 in)
1065735
1065742
2-42
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Metal Cutting Drills
The Shop Supplies and Tools Group has a comprehensive line of high quality drill bits. The product offering includes drills ranging
from standard jobber length, general purpose drills, to high quality, long lasting cobalt drills, 118 and 135 split point confgura-
tions.
Standard Drills
These roll forged jobber length drills are designed with a 118 degree point. Made
with M-2 high speed steel. A dependable general purpose drill designed to perform
in a broad range of materials in the iron and steel families. Ideal for production, main-
tenance, or portable drilling jobs. Surface treated with abrasion resistant black oxide.
Part Number Size
1U-5889 Drill Set (Plus Index), 13 Piece
1U-5589 1/16 in
1U-5590 5/64 in
1U-5591 3/32 in
1U-5592 7/64 in
1U-5593 1/8 in
1U-5594 9/64 in
1U-5595 5/32 in
1U-5596 11/64 in
1U-5597 3/16 in
1U-5598 13/64 in
1U-5599 7/32 in
1U-5600 15/64 in
1U-5601 1/4 in
1U-5589 1/16 in
1U-5590 5/64 in
1U-5591 3/32 in
1U-5592 7/64 in
1U-5593 1/8 in
1U-5594 9/64 in
1U-5595 5/32 in
1U-5596 11/64 in
1U-5597 3/16 in
1U-5598 13/64 in
1U-5599 7/32 in
1U-5600 15/64 in
1U-5601 1/4 in
Part Number Size
(Continued)
1U-5602 17/64 in
1U-5603 9/32 in
1U-5604 19/64 in
1U-5605 5/16 in
1U-5606 21/64 in
1U-5607 11/32 in
1U-5608 23/64 in
1U-5609 3/8 in
1U-5610 25/64 in
1U-5611 13/32 in
1U-5612 27/64 in
1U-5613 7/16 in
1U-5614 29/64 in
1U-5615 15/32 in
1U-5616 31/64 in
1U-5617 1/2 in
Individual Drills
1U-5586 1/64 in
1U-5587 1/32 in
1U-5588 3/64 in
1U-5589 1/16 in
1U-5590 5/64 in
1U-5591 3/32 in
1U-5592 7/64 in
1U-5593 1/8 in
1U-5594 9/64 in
Part Number Size
Individual Drills (Continued)
1U-5595 5/32 in
1U-5596 11/64 in
1U-5597 3/16 in
1U-6699 1/64 in
1U-5598 13/64 in
1U-5599 7/32 in
1U-5600 15/64 in
1U-5601 1/4 in
1U-5602 17/64 in
1U-5603 9/32 in
1U-6700 19/64 in
1U-5604 19/64 in
1U-5605 5/16 in
1U-5606 21/64 in
1U-5607 11/32 in
1U-5608 23/64 in
1U-5609 3/8 in
1U-5610 25/64 in
1U-5611 13/32 in
1U-5612 27/64 in
1U-5613 7/16 in
1U-5614 29/64 in
1U-5615 15/32 in
1U-5616 31/64 in
1U-5617 1/2 in
1065840
1065893
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Reduced Shank Drills
S & D drills, as they are often called, are designed with a 118 degree point. Made
with M-2 high speed steel. Expands the size range capacity of a 1/2 portable drill
chuck. Common fute and overall length for minimal adjustment during tool changes.
Precision ground for high degree of concentricity between shank and body diameter.
Ideal for drilling in low and medium tensile strength materials.
Part Number Size
Individual Drills
1U-7433 33/64 in
1U-5682 17/32 in
1U-5683 9/16 in
1U-7434 37/64 in
1U-5684 19/32 in
1U-5685 5/8 in
1U-5686 21/32 in
1U-5687 1 1/16 in
1U-7435 45/64 in
1U-5688 23/32 in
1U-5689 3/4 in
Part Number Size
1U-5690 25/32 in
1U-5691 13/16 in
1U-7436 53/64 in
1U-5692 27/32 in
1U-5693 7/8 in
1U-5694 29/32 in
1U-5695 15/16 in
1U-5696 31/32 in
1U-5697 1 in
1U-5698 1 1/32 in
1U-5699 1 1/16 in
Part Number Size
1U-5700 1 3/32 in
1U-5701 1 1/8 in
1U-5702 1 5/32 in
1U-5703 1 3/16 in
1U-5705 1 1/4 in
1U-5707 1 5/16 in
1U-5709 1 3/8 in
1U-5711 1 7/16 in
1U-5713 1 1/2 in
1U-7437 1 9/16 in (3/4 inch
Shank)
1U-7438 1 13/26 in (3/4 inch
Shank)
Heavy-Duty Drills, 135 Split Point
These drills are designed with a 135 degree split point for self centering and reduc-
ing thrust. Can reduce drill time by 50% compared to 118 degree point. Manufactured
from premium M-2 grade high speed steel. Gold and black surface treated for use in
stainless and other hard metal drilling. Sizes smaller than 1/16 have the 118 degree
standard point.
(Continued)
1065893
1065989
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Heavy-Duty Drills, 135 Split Point (Continued)
Part Number Size
1U-5621 1/16 in
1U-5622 5/64 in
1U-5623 3/32 in
1U-5624 7/64 in
1U-5625 1/8 in
1U-5626 9/64 in
1U-5627 5/32 in
1U-5628 11/64 in
1U-5629 3/16 in
1U-5630 13/64 in
1U-5631 7/32 in
1U-5632 15/64 in
1U-5633 1/4 in
1U-5621 1/16 in
1U-5622 5/64 in
1U-5623 3/32 in
1U-5624 7/64 in
1U-5625 1/8 in
1U-5626 9/64 in
1U-5627 5/32 in
1U-5628 11/64 in
1U-5629 3/16 in
1U-5630 13/64 in
1U-5631 7/32 in
1U-5632 15/64 in
Part Number Size
(Continued)
1U-5633 1/4 in
1U-5634 17/64 in
1U-5635 9/32 in
1U-5636 19/64 in
1U-5637 5/16 in
1U-5638 21/64 in
1U-5639 11/32 in
1U-5640 23/64 in
1U-5641 3/8 in
1U-5642 25/64 in
1U-5643 13/32 in
1U-5644 27/64 in
1U-5645 7/16 in
1U-5646 29/64 in
1U-5647 15/32 in
1U-5648 31/64 in
1U-5649 1/2 in
Individual Drills
1U-5620 3/64 in
1U-5621 1/16 in
1U-5622 5/64 in
1U-5623 3/32 in
1U-5624 7/64 in
1U-5625 1/8 in
Part Number Size
1U-5626 9/64 in
1U-5627 5/32 in
1U-5628 11/64 in
1U-5629 3/16 in
1U-5630 13/64 in
1U-5631 7/32 in
1U-5632 15/64 in
1U-5633 1/4 in
1U-5634 17/64 in
1U-5635 9/32 in
1U-5636 19/64 in
1U-5637 5/16 in
1U-5638 21/64 in
1U-5639 11/32 in
1U-5640 23/64 in
1U-5641 3/8 in
1U-5642 25/64 in
1U-5643 13/32 in
1U-5646 29/64 in
1U-5644 27/64 in
1U-5645 7/16 in
1U-5647 15/32 in
1U-5648 31/64 in
1U-5649 1/2 in
Extra Heavy-Duty Cobalt Drills, 135 Split Point
These drills are designed with a 135 degree split point for self centering and reduc-
ing thrust. Can reduce drill time by 50% compared to 118 degree point. Made of high
resistant M 42 cobalt. They display higher red hardness which permits speeds up
to 30% greater than high speed drills. Cobalt drills are especially effective in drilling
tough, high tensile strength materials like stainless steel, inconec, and titanium.
(Continued)
1065989
1066086
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Extra Heavy-Duty Cobalt Drills, 135 Split Point (Continued)
Part Number Size
1U-5393 11/64 in
1U-5394 3/16 in
1U-5395 13/64 in
1U-5396 7/32 in
1U-5397 15/64 in
1U-5398 1/4 in
1U-5386 1/16 in
1U-5387 5/64 in
1U-5388 3/32 in
1U-5389 7/64 in
1U-5390 1/8 in
1U-5391 9/64 in
1U-5392 5/32 in
1U-5386 1/16 in
1U-5387 5/64 in
1U-5388 3/32 in
1U-5389 7/64 in
1U-5390 1/8 in
1U-5391 9/64 in
1U-5392 5/32 in
1U-5393 11/64 in
1U-5394 3/16 in
1U-5395 13/64 in
1U-5396 7/32 in
1U-5397 15/64 in
Part Number Size
(Continued)
1U-5398 1/4 in
1U-5399 17/64 in
1U-5400 9/32 in
1U-5401 19/64 in
1U-5402 5/16 in
1U-5403 21/64 in
1U-5404 11/32 in
1U-5405 23/64 in
1U-5406 3/8 in
1U-5407 25/64 in
1U-5408 13/32 in
1U-5409 27/64 in
1U-5410 7/16 in
1U-5411 29/64 in
1U-5412 15/32 in
1U-5413 31/64 in
1U-5414 1/2 in
Individual Drills
1U-5386 1/16 in
1U-5387 5/64 in
1U-5388 3/32 in
1U-5389 7/64 in
1U-5390 1/8 in
1U-5391 9/64 in
1U-5392 5/32 in
Part Number Size
1U-5393 11/64 in
1U-5394 3/16 in
1U-5395 13/64 in
1U-5396 7/32 in
1U-5397 15/64 in
1U-5398 1/4 in
1U-5399 17/64 in
1U-5400 9/32 in
1U-5401 19/64 in
1U-5402 5/16 in
1U-5403 21/64 in
1U-5404 11/32 in
1U-5405 23/64 in
1U-5406 3/8 in
1U-5407 25/64 in
1U-5408 13/32 in
1U-5409 27/64 in
1U-5410 7/16 in
1U-5411 29/64 in
1U-5412 15/32 in
1U-5413 31/64 in
1U-5414 1/2 in
1U-8764 5/8 in (1/2 inch Shank)
1U-8765 3/4 in (1/2 inch Shank)
Aircraft Drills
These drills are designed with a 135 degree split point for self centering and reducing
thrust. Made with M-2 high speed steel. Can reduce drill time by 50% compared to
118 degree point. Ground from solid, ideal for drilling in mild steel where extra length
is required. They have a black oxide surface treatment that is abrasion resistant.
(Continued)
1066086
1066120
1066164
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Aircraft Drills (Continued)
Part Number Size
Individual Drills (set not available)
4C-4411 1/16 in
4C-4412 3/32 in
4C-4413 1/8 in
4C-4414 5/32 in
4C-4415 3/16 in
Part Number Size
(Continued)
4C-4416 7/32 in
4C-4417 1/4 in
4C-4418 9/32 in
4C-4419 5/16 in
4C-4420 11/32 in
Part Number Size
(Continued)
4C-4421 3/8 in
4C-4422 13/32 in
4C-4423 7/16 in
4C-4424 15/32 in
4C-4425 Drill, 1/2 in
Left Hand Drills
These drills are designed with a 135 degree split point for self centering and reducing
thrust. Made with M-2 high speed steel. Ground from solid features a left hand helix
for screw machine applications and drilling out broken bolts.
Index set not available
Part Number Size
4C-3335 1/16 in
4C-3336 5/64 in
4C-3337 3/32 in
4C-3338 7/64 in
4C-3339 1/8 in
4C-3340 9/64 in
4C-3341 5/32 in
4C-3342 11/64 in
4C-3343 3/16 in
Part Number Size
4C-3344 13/64 in
4C-3345 7/32 in
4C-3346 13/64 in
4C-3347 1/4 in
4C-3348 17/64 in
4C-3349 9/32 in
4C-3350 19/64 in
4C-3351 5/16 in
4C-3352 21/64 in
4C-3353 11/32 in
Part Number Size
4C-3354 23/64 in
4C-3355 3/8 in
4C-3356 25/64 in
4C-3357 13/32 in
4C-3358 27/64 in
4C-3359 7/16 in
4C-3360 7/16 in
4C-3361 15/32 in
4C-3362 31/64 in
4C-3363 1/2 in
Metric Standard Drills
These roll forged drills are designed with a 118 degree point. Made with M-2 high
speed steel. A dependable general purpose drill designed to perform in a broad
range of material in the iron and steel families. Ideal for production, maintenance, or
portable drilling jobs.
(Continued)
1066164
1066235
1066245
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Metric Standard Drills (Continued)
Part Number Size
1U-8121 1.00 mm
1U-8122 1.20 mm
1U-8123 1.35 mm
1U-8124 1.50 mm
1U-8125 1.70 mm
1U-8126 1.80 mm
1U-8127 1.90 mm
1U-8128 2.00 mm
1U-8129 2.10 mm
1U-8130 2.20 mm
1U-8131 2.30 mm
1U-8132 2.40 mm
1U-8133 2.50 mm
1U-8134 2.60 mm
1U-8135 2.70 mm
1U-8136 2.80 mm
1U-8137 2.90 mm
1U-8138 3.00 mm
1U-8139 3.20 mm
Part Number Size
1U-8140 3.40 mm
1U-8141 3.50 mm
1U-8142 3.60 mm
1U-8143 3.90 mm
1U-8144 4.00 mm
1U-8145 4.10 mm
1U-8146 4.30 mm
1U-8147 4.50 mm
1U-8148 4.60 mm
1U-8149 4.70 mm
1U-8150 4.80 mm
1U-8151 5.00 mm
1U-8152 5.20 mm
1U-8153 5.50 mm
1U-8154 5.60 mm
1U-8155 5.80 mm
1U-8156 6.00 mm
1U-8157 6.50 mm
1U-8158 6.80 mm
Part Number Size
1U-8159 7.00 mm
1U-8160 7.50 mm
1U-8161 8.00 mm
1U-8162 8.20 mm
1U-8163 8.50 mm
1U-8164 8.60 mm
1U-8165 8.70 mm
1U-8166 9.00 mm
1U-8167 9.50 mm
1U-8168 10.00 mm
1U-6865 10.00 mm (Premium
Grade Steel)
1U-8169 10.50 mm
1U-8170 11.00 mm
1U-8171 11.50 mm
1U-8172 12.00 mm
1U-6866 12.00 mm (Premium
Grade Steel)
1U-8173 12.20 mm
1U-8174 12.50 mm
4C-3385 Drill Index
Empty drill index for storing 29 different sizes of jobber length drill bits from 1/16
inch to 1/2 inch in 1/64 inch increments
Typical use: left hand drills
4C-3385 Drill Index
4C-4426 Drill Extension
Extends drill reach 304.8 mm (12 in)
Accepts up to 1/4 inch diameter shank
4C-4426 Drill Extension
1066255
2-48
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Recommended Drill Sizes for Metric Thread
Thread Size Drill Diameter Part Number
M1.6 1.4 mm 1U-8123
M2 1.7 mm 1U-8125
M2.5 2.2 mm 1U-8130
M3 2.6 mm 1U-8134
M4 3.4 mm 1U-8140
M5 4.3 mm 1U-8146
M6 5.2 mm 1U-8152
M8 7.0 mm 1U-8159
Thread Size Drill Diameter Part Number
M10 8.7 mm 1U-8165
M12 10.5 mm 1U-8169
M14 12.2 mm 1U-8173
M20 18.0 mm 1U-8184
M24 21.5 mm 1U-8190
M27 23.0 mm 214-3634
M30 27.0 mm 1U-8194
M36 32.5 mm 1U-8201
1066284
1075695
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Metal Cutting Taps and Dies
Abbreviations Used for Taps and Dies
NF American National Fine Thread Series
NC American National Coarse Thread Series
NS American National Thread Special
H1 Tolerance Limit of Ground Thread Tap
PD Pitch Diameters
D5 Tolerance Limit of Ground Thread Metric Tap
NPT National Standard Pipe Form
NPTT American Standard Dryseal Pipe Form
Hand Taps
Made of high speed M-7 steel for longer life
These are ground thread taps providing tolerance designed for Class 2 Thread, exceeds quality of carbon steel taps
Offered in tapered, plug and bottoming versions
Caterpillar offers fve types of hand taps, available by individual part numbers and in sets (indexes).
Machine screw
Fractional
Taper pipe
Special thread taps
Metric
Nominal Size
(in) Threads/Inch
Pitch Diam-
eter Limits
Number of
Flutes Taper Plug Bottoming Thread Length
Overall
Length
0 80 NF H1 2 -- 1P-3001 -- 5/16 in 1 5/8 in
1 64 NC H1 2 -- 1P-3002 -- 3/8 in 1 11/16 in
1 72 NF H1 2 -- 1P-3003 -- 3/8 in 1 11/16 in
2 56 NC H2 3 -- 1P-3004 -- 7/16 in 1 3/4 in
2 64 NF H2 3 -- 1P-3005 -- 7/16 in 1 3/4 in
3 48 NC H2 3 -- 1P-3006 -- 1/2 in 1 13/16 in
3 56 NF H2 3 -- 1P-3007 -- 1/2 in 1 13/16 in
4 40 NC H2 3 4C-5008 1P-3008 4C-5015 9/16 in 1 7/8 in
4 48 NF H2 3 -- 1P-3009 -- 9/16 in 1 7/8 in
5 40 NC H2 3 -- 1P-3010 -- 5/8 in 1 15/16 in
5 44 NF H2 3 -- 1P-3011 -- 5/8 in 1 15/16 in
6 32 NC H3 3 4C-5009 1P-3012 4C-5016 11/16 in 2 in
6 40 NF H2 3 -- 1P-3013 -- 11/16 in 2 in
8 32 NC H3 4 4C-5010 1P-3014 4C-5017 3/4 in 2 1/8 in
8 36 NF H2 4 -- 1P-3015 -- 3/4 in 2 1/8 in
10 24 NC H3 4 4C-5011 1P-3016 4C-5018 7/8 in 2 3/8 in
10 32 NF H3 4 4C-5012 1P-3017 4C-5019 7/8 in 2 3/8 in
12 24 NC H3 4 4C-5013 1P-3018 4C-5020 15/16 in 2 3/8 in
12 28 NC H3 4 4C-5014 1P-3019 4C-5021 15/16 in 2 3/8 in
1075718
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1P-3020 Machine Screw Set
Contains plug taps from 0-80 through 12-28 in National Fine and 1-64 through 12-
24 in National Coarse Threads
Includes plastic index
Nominal
Size (in)
Threads/
Inch
Pitch Diam-
eter Limits
Number of
Flutes Taper Plug Description Bottoming
Thread
Length
Overall
Length
-- -- -- -- -- 1P-3020 Complete Machine
Screw Set
-- -- --
Machine Screw Set Consists of:
1/4 20 NC H3 4 4C-4989 1P-3021 Taps and Dies 4C-4971 1 in 2 1/2 in
1/4 20 NF H3 4 4C-4990 1P-3022 Taps and Dies 4C-4972 1 in 2 1/2 in
5/16 18 NC H3 4 4C-4991 1P-3023 Taps and Dies 4C-4973 1 1/8 in 2 23/32 in
5/16 24 NF H3 4 4C-4992 1P-3024 Taps and Dies 4C-4974 1 1/8 in 2 23/32 in
9/16 12 NC H3 4 -- 1P-3031 Taps and Dies -- 1 21/32 in 3 19/32 in
9/16 18 NF H3 4 -- 1P-3032 Taps and Dies -- 1 21/32 in 3 19/32 in
3/4 10 NC H3 4 4C-5001 1P-3035 Taps and Dies 4C-4983 2 in 4 1/4 in
3/4 16 NF H3 4 4C-5002 1P-3036 Taps and Dies 4C-4984 2 in 4 1/4 in
1 8 NC H4 4 4C-5005 1P-3039 Taps and Dies 4C-4987 2 1/2 in 5 1/8 in
1 12 NF H4 4 4C-5006 1P-3040 Taps and Dies 4C-4988 2 1/2 in 5 1/8 in
1 1/8 12 NF H4 4 -- 1P-3041 Taps and Dies 5P-3012 2 9/16 in 5 7/8 in
1 1/4 12 NF H4 6 -- 1P-3042 Taps and Dies -- 2 9/16 in 5 3/4 in
1 3/8 12 NF H4 6 -- 1P-3043 Taps and Dies 5P-3013 3 in 6 1/16 in
1 1/2 12 NF H4 6 -- 1P-3044 Taps and Dies -- 3 in 6 3/8 in
1 14 NF H4 4 4C-5007 1P-7421 Taps and Dies 5P-3011 2 1/2 in 5 1/8 in
1 1/16 12 NF H4 4 -- 1U-6539 Taps and Dies -- 2 1/2 in 5 1/8 in
1 5/16 12 NF H4 6 -- 1U-6540 Taps and Dies -- 2 9/16 in 5 3/4 in
1 1/8 7 NC -- 4 -- 1U-9707 Taps and Dies -- 2 1/2 in 5.4 in
1 3/8 6 NC -- -- -- 1U-9709 Taps and Dies -- -- --
3/4 12 NF -- -- -- 2B-2526 Taps and Dies -- -- --
9/16 14 NF -- -- -- 2B-9256 Taps and Dies -- 1 21/32 in --
1 1/4 7 NC -- -- -- 4C-5051 Taps and Dies -- 1 1/4 in --
(Continued)
1075718
1075856
1075867
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1P-3020 Machine Screw Set (Continued)
Nominal
Size (in)
Threads/
Inch
Pitch Diam-
eter Limits
Number of
Flutes Taper Plug Description Bottoming
Thread
Length
Overall
Length
Taper for reconditioning bevel pinion shaft bolt holes in 797 Off-Highway Trucks
2 1/2 in 12 NC H6 6 199-3947 199-3947 Taper -- 3 in 7 in
1P-3070 Fractional Size Tap Set
Contains 10 plug taps
Nominal Size (inch) Threads Per Inch
1/4 20 NC
1/4 28 NF
5/16 18 NC
5/16 24 NF
3/8 16 NC
3/8 24 NF
7/16 14 NC
7/16 20 NF
1/2 13 NC
1/2 20 NF
Contains 20 plug taps
Includes 1P-3047 and 1P-3048 Tap Wrenches
Nominal Size (inch) Threads Per Inch
1/4 20 NC
1/4 28 NF
5/16 18 NC
5/16 24 NF
3/8 16 NC
3/8 24 NF
7/16 14 NC
7/16 20 NF
1/2 13 NC
1/2 20 NF
9/16 12 NC
9/16 18 NF
5/8 11 NC
5/8 18 NF
3/4 10 NC
3/4 16 NF
7/8 9 NC
7/8 14 NF
1 8 NC
1 14 NF
(Continued)
1075867
1066520
1066317
1075878
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1P-3050 Fractional Size Tap Set (Continued)
Fractional Size Tap Set Includes:
1P-3047 Solid Handle Tap Wrench
1P-3048 Solid Handle Tap Wrench
Special Thread Taps
Used for cleaning up damaged threads
Not readily obtainable on the market because the threads are not common standards
Part Number Size
6V-2091 3/8 inch-16 Spiralock
9F-9396 24 mm-1.5 mm
7S-7093 7/8 inch-12 UN
5P-3012 1 1/8 inch-12 NF Bottom
1P-7422 2 inch-12 UN
Part Number Size
1U-6600 1 1/8 inch-7 Spiralock
1U-9708 1 1/4 inch-7 Spiralock
1U-6725 1 3/8 inch-12 Buttress Bottoming
Tap
1U-6726 1 3/4 inch-12 Buttress Bottoming
Tap
Rethreading Dies
Caterpillar offers three types of rethreading dies, available by individual part number and in sets (indexes).
Used to clean-up existing threadnot recommended to cut new threads
Made of conventional carbon steel (unless otherwise specifed)
Conform to industry standards
1P-3000 Hexagon Rethreading Fractional Die Set
Contains 10 fractional, coarse thread dies
Contains 10 fractional, fne thread dies
Nominal Size (in) Threads/Inch Part Number Description
Dimensions across
fat Thickness
-- -- 1P-3000 Complete Hexagon Rethreading Frac-
tional Die Set
-- --
Hexagon Rethreading Fractional Die Set Consists of:
1/4 20 NC 1P-2979 Taps and Dies 19/32 in 1/4 in
1/4 28 NF 1P-2980 Taps and Dies 19/32 in 1/4 in
1/2 13 NC 1P-2987 Taps and Dies 1 1/16 in 1/2 in
1/2 20 NF 1P-2988 Taps and Dies 1 1/16 in 1/2 in
(Continued)
1075878
1075896
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1P-3000 Hexagon Rethreading Fractional Die Set (Continued)
Nominal Size (in) Threads/Inch Part Number Description
Dimensions across
fat Thickness
Hexagon Rethreading Fractional Die Set Consists of: (Continued)
1 8 NC 1P-2997 Taps and Dies 1 13/16 in 1 in
1 14 NS 3P-2213 Taps and Dies 1 13/16 in 1
Case
-- -- 1P-2999 Case -- --
Optional Rethreading Fractional Dies
1 12 NF 1P-2998 Taps and Dies 1 13/16 in 1 in
M16 x 1.00 -- 4C-4182 Taps and Dies 1 1/4 in 7/16 in
1 1/8 12 NF 4C-5494 Taps and Dies 2 in 1 in
1 1/4 12 NF 4C-5495 Taps and Dies 2 3/16 in 1 in
1 3/4 5 NF 5P-4238 Taps and Dies 3 in 1 1/4 in
M4 x 0.70 -- 8T-3062 Taps and Dies 19/32 in 1/4 in
M12 x 1.25 -- 8T-3072 Taps and Dies 1 1/16 in 1/2 in
M14 x 1.50 -- 9F-9398 Taps and Dies -- --
4C-4963 Hexagon Rethreading Metric Die Set
Nominal Size (in) Part Number Description Dimensions across fat Thickness
-- 4C-4963 Complete Hexagon Rethreading Metric
Die Set
-- --
Hexagon Rethreading Metric Die Set Consists of:
M16 x 1.00 4C-4182 Taps and Dies 1 1/4 in 7/16 in
M6 x 1.00 8T-3064 Taps and Dies 19/32 in 1/4 in
M12 x 1.75 8T-3074 Taps and Dies 1 1/16 in 1/2 in
(Continued)
1075896
1075995
1066479
1066428
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4C-4963 Hexagon Rethreading Metric Die Set (Continued)
Nominal Size (in) Part Number Description Dimensions across fat Thickness
Hexagon Rethreading Metric Die Set Consists of: (Continued)
M16 x 2.00 8T-3078 Taps and Dies 1 1/4 in 5/8 in
Optional
M30 x 3.50 4C-6722 Taps and Dies 2 3/16 in 1 in
Hexagon Rethreading Pipe Dies - Individual
Nominal Pipe Size (in) Threads/Inch Part Number Dimensions across fat Across Thickness
1/8 27 4C-4957 1 1/16 in 3/8 in
1/4 18 4C-4958 1 1/4 in 5/8 in
3/8 18 4C-4959 1 7/16 in 5/8 in
1/2 14 4C-4960 1 5/8 in 3/4 in
Special Rethreading Dies
Used for cleaning up damaged external threads
Not readily obtainable on the market because the threads are not common
standards
Part Number Size
9F-9398 14 mm x 1.5 mm Pitch
1P-2998 1 in-12 UNF
5P-4238 1 3/4 in-5 NC
6V-7052 1 5/16 in-12 NF
Universal Outside Thread Chasers
Precision dies restore threads to their original condition to make reassembly of
matching parts easier
Eliminates the need for expensive thread-cutting equipment
Tighten the tool slightly on the good threads, then back off over the damaged
thread area to restore the threads
Part Number OTC Number Per Capacity Description Weight
1U-7521 7402 4, 5, 6, 7, 7 1/2 , 8, 9, 10, 11, 11 1/2 , 12, 14, 16, 18, 20, 24 Standard Thread Chaser (complete with
6 dies)
1.4 kg (3 lb)
1U-7610 202817 1 mm-1.25 mm-1.5 mm-1.75 mm; 2 mm-2.5 mm; 3.0 mm-
3.5 mm; 4 mm
Dies only (3 dies) 0.4 kg (0.99
lb)
1066446
1066495
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154-9315 Thread File Group
Model: 311, 312, 312B, 315B, and 318B Excavators (Grenoble Version)
SMCS Code: 4050-006, 0671
Reference
RENR1113 Service Manual, 312B Excavators Machine Systems Disassembly and
Assembly
Used to renew damaged external threads on any diameter shaft (right or left
handed)
Cross-cut and thread proportional to thread pitch (helps eliminate fle skipping or
jumping out of fne pitches)
Each fle has eight separate pitches
Makes thread repairs without using a thread die
Red plastic handle protects hands
Each fle is individually packaged in a plastic tube
Carrying pouch keeps fles together
Files can also be ordered separately
Part Number Description Pitch
154-9315 Complete Thread File Group 9, 10, 12, 16, 20, 27, 28, and 32 tpi
Thread File Group Consists of:
154-9316 Metric Thread File 0.75, 1.00, 1.25, 1.50, 1.75, 2.00, and 3.00
154-9317 Inch Thread File 11, 12, 13, 14, 16, 18, 20, and 24 tpi
154-9318 Inch Thread File 9, 10, 12, 16, 20, 27, 28, and 32 tpi
154-9319 Pipe Thread File 8, 10, 11 1/2 , 14, 16, 18, 24, and 27 tpi
160-1749 Roll-up Pouch --
2P-5530 Taper Pipe Tap Set
NOTE:These are ground thread taps meeting requirements of right hand American
Standard Pipe Form (NPT) and American Standard Dryseal Pipe Form (NPTF). Dryseal
taps are used to tap fttings which will give a pressure tight joint without use of a
sealer.
Contains 4 taper pipe taps 1/8 inch, 1/4 inch, 3/8 inch and 1/2 inch NPTF, shown
here
Nominal Pipe Size (in) Threads/Inch Number of Flutes Part Number Thread Length Overall Length
2P-5530 Set Contains
1/8 27 4 2P-5531 3/4 in 54.1 mm (2.13 in)
1/4 18 4 2P-5532 1 1/16 in 62 mm (2.44 in)
3/8 18 4 2P-5533 1 1/16 in 65 mm (2.56 in)
1/2 14 4 2P-5534 1 3/8 in 79.5 mm (3.13 in)
Taper Pipe Taps Individual
1/16 27 4 4C-9747 -- 54.1 mm (2.13 in)
3/4 14 5 214-3635 1 3/8 in 82.6 mm (3.25 in)
1625508
1066541
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Metric Size Taps - Individual
Nominal
Size
Pitch Diam-
eter Limits
Number of
Flutes Part Number
Plugs
M22 x 1.5 D6 4 156-8166
M14 x 2 D7 4 4C-4965
M18 x 2.5 D7 4 4C-4966
M20 x 2.5 D7 4 4C-4967
M24 x 3.0 D8 4 4C-4968
M30 x 3.5 D9 4 4C-4969
M36 x 4 D9 4 4C-4970
M4 x 0.7 -- 4 8T-3079
M5 x 0.8 D4 4 8T-3080
M6 x 1 D5 4 8T-3081
M7 x 1.0 -- 4 8T-3082
M8 x 1.25 D5 4 8T-3083
M9 x 1.0 -- 4 8T-3084
M9 x 1.25 -- 4 8T-3085
M10 x 1.25 -- 4 8T-3086
M10 x 1.50 D6 4 8T-3087
M11 x 1.50 -- 4 8T-3088
Nominal
Size
Pitch Diam-
eter Limits
Number of
Flutes Part Number
Plugs (Continued)
M12 x 1.25 -- 4 8T-3089
M12 x 1.50 -- 4 8T-3090
M12 x 1.75 D6 4 8T-3091
M13 x 1.50 -- 4 8T-3092
M14 x 1.50 -- 4 8T-3093
M15 x 1.50 -- 4 8T-3094
M16 x 1.50 -- 4 8T-3095
M16 x 2 D7 4 8T-3096
M20 x 1.5 D7 4 9U-5794
M48 x 5 D5 6 9U-6503
M42 x 4.5 D5 4 or 6 9U-6901
M64 x 6.0 D5 4 or 6 9U-6902
M18 X 1.5 D6 4 9U-7283
Bottoming
M10 x 1 D6 4 4C-5894
M14 x 1 D7 4 4C-6924
M16 x 2 D6 4 4C-9645
Tap Wrenches
Designed for use in hand tapping but can also be used with reamers, drills,
screw extractor or other hand cutting tools
Jaws are made of carefully hardened and tempered steel
Ruggedly built yet nicely furnished
Caterpillar offers two types of tap wrenches:
- T-Handle
- Straight
(Continued)
1066541
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Tap Wrenches (Continued)
Part Number Description Usage
4C-5026 Slip Handle The T-Handle may be
slipped from side to side
to permit a complete turn
in close quarters.
4C-5027 Plain Handle An all purpose wrench
with fxed handle. Ideal for
ordinary out in the open
tapping jobs.
4C-5028 Long Shank The long shank permits
tapping in hard to reach
places encountered in
machine and automobile
repair work.
4C-5029 Ratchet The combination of ratchet
and slip handle make this
an all around wrench
capable of handling most
hand tapping jobs.
1P-3047 Solid Handle These wrenches have
solid handles, one of which
is forged integral with
the center. Adjustment is
made by turning the mov-
able handle.
Description Part Number Length
Used with Frac-
tional Taps
Machine Screw
Taps
Metric
Taps Pipe Taps
T-Handle Tap Wrenches
Slip Handle 4C-5026 69.8 mm (2.75 in) 1/16 in - 1/4 in 0-14 1 - 6 mm --
Plain Handle 4C-5027 69.8 mm (2.75 in) 1/16 in - 1/4 in 0-14 1 - 6 mm --
Long Shank 4C-5028 222.2 mm (8.75 in) 1/16 in - 1/4 in 0-14 1 - 6 mm --
Ratchet 4C-5029 95.2 mm (3.75 in) 1/16 in - 1/4 in 0-14 1 - 6 mm --
Straight Tap Wrenches
Solid Handle Tap Wrench 1P-3047 279.4 mm (11 in) 5/32 in - 1/2 in 7-14 4 - 13 mm 1/8
Solid Handle Tap Wrench 1P-3048 482.6 mm (19 in) 1/4 in - 1 1/8 in -- 6 - 24 mm 1/8 - 3/4
1066590
1066611
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Metal Cutting Thread Inserts
Heli-Coil
Inserts
Effective and universally accepted method of thread repair
Quickly and permanently restore stripped, worn or damaged threads to their
original size and condition
Inserts work in any material: aluminum, magnesium, cast iron, bronze, etc.
Increasing use of lightweight (and soft) materials means more thread damage
there is a Heli-Coil repair for virtually every application
Stainless steel
Provide leak tight joints (ex. spark plugs)
Stainless Steel Heli-Coil
inserts eliminate:
Thread wear
Corrosion
Galling
Rust
and provide...
Stronger assemblies
High quality and reliability
Fastening integrity superior to the original
Reference
For detailed information on Heli-Coil
Inserts order NEHP5567, Screw Thread In-

serts for Maintenance, Repair and Overhaul.
Master Thread Repair Sets
Master Thread Repair Sets
Both sets contain repairs for the most commonly used thread sizes
Two Master Sets for inch sizes are available: one for Inch Coarse (4C-8364) and
one for Inch Fine (4C-8365)
The coarse set contains six sizes: 1/4 inch, 5/16 inch, 3/8 inch, 7/16 inch, 1/2 inch
and 5/8 inch
The fne set has six sizes: #10, 1/4 inch, 5/16 inch, 3/8 inch, 7/16 inch and 1/2 inch
Each set has a drill, tap, installation tool, a quantity of inserts for each size, and
complete instructions
Optional Inch Coarse Thread Repair Kits
Kits include insert, tap, installation tool, tang break-off tool, and drill
Tang break-off tool included in 1/4 -20 through 1/2 -13 only
Insert package contains inserts only
Optional Inch Fine Thread Repair Kits
Tang break-off tool included in 10-32 through 1/2 -20 only
Insert package contains inserts only
NOTE:
Installation tools, prewinder and mandrel included in Fine Series only.
(Continued)
1066611
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Master Thread Repair Sets (Continued)
Thread Size x
Length
Insert Pack-
age Part
Number Qty.
Tap Part
Number Drill Size
Installation
Tool Part
Number Inserts/Kit
Insert Pack-
age Part
Number
Drill Part
Number
4C-8364 - Inch Coarse Master Thread Repair Set
1/4 in-20 x
.375 in
4C-8419 12 4C-9681 17/64 in 8T-2692 -- -- --
5/16 in-18 x
.469 in
4C-8420 12 4C-9682 21/64 in 8T-2695 -- -- --
3/8 in-16 x
.562 in
4C-8421 12 4C-9683 25/64 in 8T-2698 -- -- --
7/16 in-14 x
.656 in
4C-8422 6 4C-9684 29/64 in 8T-2703 -- -- --
1/2 in-13 x
.750 in
4C-8423 6 4C-9685 17/32 in 8T-2706 -- -- --
5/8 in-11 x.938
in
4C-8425 6 4C-9686 21/32 in 6V-9083 -- -- --
4C-8365 - Inch Fine Master Thread Repair Set
10-32 x .285 in 4C-8433 12 4C-9687 13/64 in 8T-2727 -- -- --
1/4 in-28 x
.375 in
4C-8434 12 4C-9688 17/64 in 8T-2730 -- -- --
5/16 in-24 x
.469 in
4C-8435 12 4C-9689 21/64 in 8T-2733 -- -- --
3/8 in-24 x
.562 in
4C-8436 12 4C-9690 25/64 in 8T-2736 -- -- --
7/16 in-20 x
.656 in
4C-8437 6 4C-9691 29/64 in 8T-2739 -- -- --
1/2 in-20 x
.750 in
4C-8438 6 4C-9692 33/64 in 8T-2742 -- -- --
Optional Inch Coarse Thread Repair Kits
1/4 -20 x .375
1
4C-8368 12 4C-9681 17/64 8T-2692 24 4C-8419 1U-5634
5/16 -18 x .469
1
4C-8369 12 4C-9682 21/64 8T-2695 24 4C-8420 1U-5638
3/8 -16 x .562
1
4C-8370 12 4C-9683 25/64 8T-2698 12 4C-8421 1U-5642
7/16 -14 x .656
1
4C-8371 6 4C-9684 29/64 8T-2703 12 4C-8422 1U-5646
1/2 -13 x .750
1
4C-8372 6 4C-9685 17/32 8T-2706 12 4C-8423 1U-5682
9/16 -12 x .844 4C-8373 6 4C-9700 19/32 8T-2709 6 4C-8424 1U-5684
5/8 -11 x .938
1
4C-8374 6 4C-9686 21/32 6V-9083 6 4C-8425 1U-5686
3/4 -10 x 1.125 4C-8375 4 4C-9725 25/32 6V-9081 4 4C-8426 1U-5690
7/8 -9 x 1.312 4C-8376 1 4C-9724 29/32 8T-2712 6 4C-8427 1U-5694
1-8 x 1.500 4C-8377 1 4C-9723 1 1/32 8T-2715 6 4C-8428 1U-5698
1 1/8 -7 x 1.688 4C-8378 1 4C-9722 1 5/32 8T-2718 5 4C-8429 1U-5702
1 1/4 -7 x 1.875 4C-8379 1 4C-9721 1 9/32 8T-2721 4 4C-8430 1U-5706
1 3/8 -6 x 2.062 4C-8380 1 4C-8468 1 13/32 4C-8485 4 4C-8431 1U-5710
1 1/2 -6 x 2.250 4C-8381 1 4C-9720 1 17/32 8T-2724 4 4C-8432 1U-5704
Optional Fine Thread Repair Kits
10-32 x .285
1
4C-8382 12 4C-9687 13/64 8T-2727 24 4C-8433 1U-5630
1/4 -28 x .375
1
4C-8383 12 4C-9688 17/64 8T-2730 24 4C-8434 1U-5634
5/16 -24 x .469
1
4C-8384 12 4C-9689 21/64 8T-2733 24 4C-8435 1U-5638
3/8 -24 x .562
1
4C-8385 12 4C-9690 25/64 8T-2736 12 4C-8436 1U-5642
7/16 -20 x .656
1
4C-8386 6 4C-9691 29/64 8T-2739 12 4C-8437 1U-5646
1/2 -20 x .750
1
4C-8387 6 4C-9692 33/64 8T-2742 12 4C-8438 1U-7433
9/16 -18 x .844 4C-8388 6 4C-8469 37/64 4C-8486 6 4C-8497 1U-7434
5/8 -18 x .938 4C-8389 6 4C-9701 41/64 8T-2745 6 4C-8439 4C-8480
3/4 -16 x 1.125 4C-8390 4 4C-9702 49/64 6V-9082 4 4C-8440 4C-8481
(Continued)
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Master Thread Repair Sets (Continued)
Thread Size x
Length
Insert Pack-
age Part
Number Qty.
Tap Part
Number Drill Size
Installation
Tool Part
Number Inserts/Kit
Insert Pack-
age Part
Number
Drill Part
Number
Optional Fine Thread Repair Kits (Continued)
7/8 -14 x 1.312 4C-8391 1 4C-9703 57/64 8T-2748 6 4C-8441 4C-8482
1-14 x 1.500 4C-8392 1 4C-9704 1 1/64 8T-2751 6 4C-8442 4C-8483
1-12 x 1.500 4C-8393 1 4C-8470 1 1/64 4C-8487 6 4C-8443 4C-8483
1 1/8 -12 x 1.688 4C-8394 1 4C-9706 1 5/32 8T-2754 5 4C-8444 1U-5702
1 1/4 -12 x 1.875 4C-8395 1 4C-9707 1 9/32 8T-2757 4 4C-8445 1U-5706
1 3/8 -12 x 2.062 4C-8396 1 4C-8471 1 13/32 4C-8488 4 4C-8446 1U-5710
1 1/2 -12 x 2.250 4C-8397 1 4C-9709 1 17/32 8T-2760 4 4C-8447 1U-5704
1
Also included in Master Thread Repair Set - 4C-8365
4C-8366 Metric Master Thread Repair Set
Contains repairs for the most commonly used thread sizes: M5, M6, M8 and M10 x 1.50
Set has a drill bit, tap, installation tool, a quantity of inserts for each size, and complete instructions
Thread Size x Length Part Number Description Qty.
Tap Part
Number Drill Size
Installation
Tool Part
Number
-- 4C-8366 Complete Metric Master Thread Repair Set -- -- -- --
Metric Master Thread Repair Set Consists of:
M5 x 0.8 7.5 4C-8448 Threaded Inserts 12 4C-9727 13/64 8T-3121
M6 x 19.0 4C-8449 Threaded Inserts 12 4C-9728 1/4 8T-2784
M8 x 1.25 12.0 4C-8451 Threaded Inserts 12 4C-8475 21/64 8T-2790
M10 x 1.515.0 4C-8452 Threaded Inserts 12 4C-9730 13/32 8T-2793
Metric Master Thread Repair
Contains repairs for the most commonly used thread sizes: M5, M6, M8 and M10 x 1.25
Set has a drill bit, tap, installation tool, a quantity of inserts for each size, and complete instructions
Thread Size x
Length Part Number Qty.
Tap Part
Number Drill Size
Installation
Tool Part
Number Inserts/Kit
Insert Pack-
age Part
Number
Drill Part
Number
M10 x 1.25 15.0 4C-8410 12 4C-9715 13/32 8T-2763 12 4C-8460 1U-5643
M5 x 0.8 7.5 4C-8448 12 4C-9727 13/64 8T-3121 -- -- --
M6 x 19.0 4C-8449 12 4C-9728 1/4 8T-2784 -- -- --
M8 x 1.25 12.0 4C-8451 12 4C-8475 21/64 8T-2790 -- -- --
Metric Thread Repair Kits
Metric Coarse Thread Repair Kits
Tang break-off tool included in M5 through M12 only
Metric Fine Thread Repair Kits
Tang break-off tool included in M5 through M12 only
(Continued)
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Metric Thread Repair Kits (Continued)
Thread Size x
Length Part Number Qty.
Tap Part
Number Drill Size
Installation
Tool Part
Number Inserts/Kit
Insert Pack-
age Part
Number
Drill Part
Number
Metric Coarse Thread Repair Kits
M5 x 0.8 7.5
1 2
4C-8398 12 4C-9727 13/64 8T-3121 12 4C-8448 1U-5630
M6 x 1 9.0
1 2
4C-8399 12 4C-9728 1/4 8T-2784 12 4C-8449 1U-5633
M7 x 1 10.5 4C-8400 12 4C-9705 9/32 8T-2787 12 4C-8450 1U-5635
M8 x 1.25
12.0
1 2
4C-8401 12 4C-8475 21/64 8T-2790 12 4C-8451 1U-5638
M10 x 1.5 15.0
1
4C-8402 12 4C-9730 13/32 8T-2793 12 4C-8452 1U-5643
M12 x 1.75 18.0 4C-8403 6 4C-9731 15/32 8T-2796 12 4C-8453 1U-5647
M14 x 2 21.0 4C-8404 6 4C-8472 37/64 4C-8489 12 4C-8454 1U-7434
M16 x 2 24.0 4C-8405 6 4C-9732 21/32 8T-2799 6 4C-8455 1U-5686
M18 x 2.5 27.0 4C-8406 6 4C-8473 47/64 4C-8490 6 4C-8456
M20 x 2.5 30.0 4C-8407 3 4C-8474 13/16 4C-8491 4 4C-8457 1U-5691
Metric Fine Thread Repair Kits
M8 x 1 12.0 4C-8408 12 4C-9729 21/64 4C-8492 12 4C-8458 1U-5638
M10 x 1 15.0 4C-8409 12 4C-8476 13/32 4C-8493 12 4C-8459 1U-5643
M12 x 1.25 18.0 4C-8411 6 4C-9716 15/32 8T-2766 12 4C-8461 1U-5647
M12 x 1.5 18.0 4C-8412 6 4C-9717 15/32 8T-2769 12 4C-8462 1U-5647
M14 x 1.5 21.0 4C-8413 6 4C-9718 9/16 8T-2772 12 4C-8463 1U-5683
M16 x 1.5 24.0 4C-8414 6 4C-9719 21/32 8T-2775 6 4C-8464 1U-5686
M18 x 1.5 27.0 4C-8415 6 4C-8477 23/32 4C-8494 6 4C-8465 1U-5688
M10 x 1.25 15.0 4C-8410 12 4C-9715 13/32 8T-2763 12 4C-8460 1U-5643
1
Also included in 4C-8366 Master Thread Repair Set
2
Also included in 4C-8367 Master Thread Repair Set
Spark Plug Thread Repair
Preferred method of repair specifed by virtually all U.S. and foreign vehicle manu-
facturers.
Kits are available in sizes M14, M18, and 7/8 inch
Each kit contains a piloted tap (no drilling necessary), an installation tool, and a
quantity of inserts
The M14 Kit contains several insert lengths to accommodate all spark plug
reaches
Thread Size Reach Part Number Inserts/Kit Tap Part Number
Installation Tool
Part Number Qty.
Kit Part Numbers
14 - 1.25 mm 3/8 in 4C-8416 6 -- -- 6
18 - 1.50 mm 1/2 in 4C-8417 24 4C-8478 -- 6
7/8 in - 18 1/2 in - 5/8 in 4C-8418 10 4C-8479 4C-8496 5
Insert Package Part Numbers for 4C-8416
14 - 1.25 mm 3/8 in 9U-5121 6 -- -- 6
14 - 1.25 mm 7/16 in 9U-5122 6 -- -- 6
14 - 1.25 mm 1/2 in 9U-5123 6 8T-2801 8T-2802 6
(Continued)
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Spark Plug Thread Repair (Continued)
Thread Size Reach Part Number Inserts/Kit Tap Part Number
Installation Tool
Part Number Qty.
Insert Package Part Numbers for 4C-8416 (Continued)
14 - 1.25 mm 3/4 in 9U-5124 6 -- -- 6
14 - 1.25 mm .472 in 9U-5125 6 -- -- 6
Insert Package Part Number for 4C-8417
18 - 1.50 mm 1/2 in 4C-8466 24 -- -- 6
Insert Package Part Number for 4C-8418
7/8 - 18 in 1/2 in - 5/8 in 4C-8467 10 -- -- 5
Carded Inserts
Inserts are carded according to thread size for easy han-
dling and display
Contained in a vial marked with part number, thread size,
and length
The length of insert in Inch and Metric packages is 1
1/2 times the diameter of the boltproviding suffcient
strength in most applications
Spark Plug Inserts are packaged in lengths corresponding
to the various spark plug reaches
Thread Size Thread Length Part Number Qty.
Inch Coarse
1/4-20 .375 4C-8419 12
5/16-18 .469 4C-8420 12
3/8-16 .562 4C-8421 12
7/16-14 .656 4C-8422 6
1/2-13 .750 4C-8423 6
9/16-12 .844 4C-8424 6
5/8-11 .938 4C-8425 6
3/4-10 1.125 4C-8426 4
7/8-9 1.312 4C-8427 1
1-8 1.500 4C-8428 1
1 1/8-7 1.688 4C-8429 1
1 1/4-7 1.875 4C-8430 1
1 3/8-6 2.062 4C-8431 1
1 1/2-6 2.250 4C-8432 1
Inch Fine
10-32 .285 4C-8433 12
1/4-28 .375 4C-8434 12
5/16-24 .469 4C-8435 12
3/8-24 .562 4C-8436 12
7/16-20 .656 4C-8437 6
Inch Fine (Continued)
1/2-20 .750 4C-8438 6
5/8-15 .938 4C-8439 6
3/4-16 1.125 4C-8440 4
7/8-14 1.312 4C-8441 1
1-14 1.500 4C-8442 1
1-12 1.500 4C-8443 1
1 1/8-12 1.688 4C-8444 1
1 1/4-12 1.875 4C-8445 1
1 3/8-12 2.062 4C-8446 1
1 1/2-12 2.250 4C-8447 1
9/16-18 .844 4C-8497 6
Metric Coarse
M5 x 0.8 7.5 4C-8448 12
M6 x 1 9.0 4C-8449 12
M7 x 1 9.0 4C-8450 12
M8 x 1.25 12.0 4C-8451 12
M10 x 1.5 15.0 4C-8452 12
M12 x 1.75 18.0 4C-8453 6
M14 x 2 21.0 4C-8454 6
M16 x 2 24.0 4C-8455 6
(Continued)
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Carded Inserts (Continued)
Metric Coarse (Continued)
M18 x 5.25 27.0 4C-8456 6
M20 x 5.25 30.0 4C-8457 3
Metric Fine
M8 x 1 12.0 4C-8458 12
M10 x 1 15.0 4C-8459 12
M10 x 1.25 15.0 4C-8460 12
M12 x 1.25 18.0 4C-8461 6
M12 x 1.5 18.0 4C-8462 6
M14 x 1.5 21.0 4C-8463 6
M16 x 1.5 24.0 4C-8464 6
Metric Fine (Continued)
M18 x 1.5 27.0 4C-8465 6
Spark Plug
18 - 1.50 mm 1/2 in 4C-8466 6
7/8 - 18 in 5/8 in 4C-8467 5
14 - 1.25 mm 3/8 in 9U-5121 6
14 - 1.25 mm 7/16 in 9U-5122 6
14 - 1.25 mm 1/2 in 9U-5123 6
14 - 1.25 mm 3/4 in 9U-5124 6
14 - 1.25 mm .472 9U-5125 6
Inserts for Specifc Engine Applications
Engine
Bore Size
mm (inch)
Drill Size Thread
Size
Tap Pilot Tap Guide Drill Guide Pre-
Winder
Sleeve
Assembly
Insert Nib
95.29
(3.75)
1.0 in 8F-5576 4H-0119
{1}
8F-5574 8F-5567 9F-7146 9F-7143 8F-5573 9F-7145
101.60
(4.00)
1.0 in 8F-5576 4H-0119
{1}
8F-5567 9F-7146 9F-7143 8F-5573 9F-7145
107.95
(4.25)
1 1/8 in 8F-5577 4H-0119
{1}
8F-5575 9F-7148 9F-7143 8F-5574 9F-7147
114.30
(4.50)
1 1/8 in 8F-5577 4H-0119
{1}
8F-5565 9F-7148 9F-7143 8F-5574 9F-7147
101.60
(4.00)
51/64 in 3/4 -12 8M-8290 9M-1513 9M-1512 8M-8289 9F-7143 8M-8292 8M-8291
114.30
(4.50)
51/74 in 3/4 -12 8M-8290 9M-1512 8M-8289 9F-7143 8M-8292 8M-8291 8M-8291
114.30
(4.50)
29/32 in 7/8 -12 9M-6595 8S-6027 8S-6026 9M-6594 9F-7143 9M-6593 9M-6596
114.30
(4.50)
29/32 in 9M-6595 8S-6029 8S-6028 8S-6033 8S-6034 8S-6400 8S-6032
{1} 4H-0119 Pilot is required to locate drill guide and tap guide in later cylinder heads using the larger retainers.
Thread Size x Length Part Number Tap Part Number Installation Tool Part Number
Special Length Inserts
3/4-16 x 1.500 6V-9074 4C-9702 6V-9082
5/8-11 x 1.250 6V-9076 4C-9686 6V-9083
M8-1.25 x 16 mm 9U-5177 4C-8475 8T-2790
M16-2 x 32 mm 9U-5604 4C-9732 8T-2799
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Inserts for Specifc Engine Applications
Engine
Bore Size
mm (inch)
Drill Size Thread
Size
Tap Pilot Tap Guide Drill Guide Pre-
Winder
Sleeve
Assembly
Insert Nib
120.65
(4.75) V8
29/83 in 9M-6595 8S-6029 8S-6028 8S-6033 8S-6034 8S-6400 8S-6032
120.65
(4.75)
2-Valve
29/32 in 9M-6595 8S-6029 8S-6028 8S-6033 8S-6034 8S-6400 8S-6032
130.75
(5.12)
1 1/8 in 8F-5577 5H-8148 8F-5565 9F-7148 9F-7143 5H-8146 5H-8147
130.75
(5.12)
Series F
1.0 in 8F-5576 4H-0119
{1}
8F-5564 8F-5567 9F-7146 9F-7143 8F-5573 91-7145
137.31
(5.40)
D343, 1693
90deltaV8
29/32 in 7/8 - 12 9M-6595 9M-6591 9M-6592 9M-6594 9F-7143 9M-6593 9M-6595
137.31
(5.40) 3400
Series
29/32 in 7/8 - 12 9M-6595 5P-2417 5P-2418 9M-6594 9F-7143 8S-6400 9M-6595
137.31
(5.40)
60deltaV8,
V12, V16
29/32 in 7/8 - 12 9M-6595 7S-8739 7S-8740 9M-6594 9F-7143 9M-6593 9M-6595
146.05
(5.75)
1 1/4 in 1 1/4 - 12 8F-5578 8F-5566 8F-5569 9F-7150 9F-7143 8F-5575 9F-7149
146.05
(5.75)
1 1/8 in 1 1/8 - 12 8F-5577 8F-5565 9F-7148 9F-7143 5H-8146 5H-8147
158.75
(6.25)
1.0 in 1 -12 8F-5576 8S-6031 8S-6030 9F-7146 9F-7143 8S-6402 9F-7145
{1} 4H-0119 Pilot is required to locate drill guide and tap guide in later cylinder heads using the larger retainers.
Thread Inserts
(Continued)
Strong, permanent, metal threads coarse or fne
Master kits contain a selection of various size inserts, drivers, and complete in-
structions in one package. These master kits provide convenient storage and easy
access to inserts and driver tools.
Refll kits contain only one size of thread insert and instructions (no driver tool).
Installed with standard drills and taps
No pre-winder tool required
Impossible to cross thread while installing
No tang to break-off
Positive mechanical lock against rotation
May be used in virtually any material including aluminum, magnesium, cast
iron, cold rolled steel, or plastic
Provides high strength, reliability, and maximum pullout strength
Easy to remove
No special skills requiredinstallation procedures can be learned in minutes
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Thread Inserts (Continued)
(Continued)
Typical Applications
Buses
Trucks
Heavy equipment
Marine equipment
Machinery
Tooling
Power tools
Recreational vehicles
Small engines
Easy Installation/Four Simple Steps
Drill out old threads using specifed drill size. 1.
Tap new threads using specifed tap size. 2.
Screw in insert until slightly below surface. Lock-tabs act as depth stop. 3.
Drive lock-tabs into the surrounding base material with several light taps on 4.
installation tool to securely lock the insert against rotation.
English Thread Insert Removal Data
Internal Thread Size Drill Size Drill Depth Drill Part No.
10-24 9/32 in 3.2 mm (.12 in) 1U-5603
10-32
1/4 -20 11/32 in 4.8 mm (.19 in) 1U-5607
1/4 -28
5/16 -18 13/32 in 4.8 mm (.19 in) 1U-5611
5/16 -24
3/8 -16 15/32 in 4.8 mm (.19 in) 1U-5615
3/8 -24
7/16 -14 17/32 in 4.8 mm (.19 in) 1U-5682
7/16 -20
1/2 -13 21/32 in 4.8 mm (.19 in) 1U-5686
1/2 -20
9/16 -12 21/32 in 4.8 mm (.19 in) 1U-5686
9/16 -18
5/8 -11 25/32 in 4.8 mm (.19 in) 1U-5690
5/8 -18
3/4 -10 31/32 in 7.9 mm (.31 in) 1U-5696
3/4 -16
7/8 -9 1 3/32 in 7.9 mm (.31 in) 1U-5700
7/8 -14
1-8 1 7/32 in 7.9 mm (.31 in) --
1-14
1 1/8 -7 1 11/32 in 7.9 mm (.31 in) --
1 1/8 -12
1 1/4 -7 1 15/32 in 7.9 mm (.31 in) --
1 1/4 -12
1 1/2 -6 1 23/32 in 7.9 mm (.31 in) --
1 1/2 -12
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Thread Inserts (Continued)
English and Metric Thread Insert Master Kits
Solid key-locking inserts are used for repairing damaged threads
Not affected by vibration or torsion providing added strength and reliability
All kits are contained in rugged metal boxes with individual compartments for
each size of insert and driver
Each kit contains different-sized inserts and drivers ranging from M6 to M24 or
1/4 inch to 1 1/2 inch threaded size
Reference
Special Instruction SEHS8792, Using Caterpillar Replacement Threads
Part Number Size Range
9S-3500 #10 through 1 1/2 inch, fne thread
9S-3700 #10 through 1 1/2 inch, course thread
247-9662 M6 through M12
247-9663 M8 through M24
Metric Thread Insert Removal Data
Internal Thread Size Drill Size Drill Depth Drill Part No.
M6 7.50 mm 4.3 mm (.17 in) 1U-8160
M8 9.50 mm 4.3 mm (.17 in) 1U-8167
M10 11.50 mm 4.3 mm (.17 in) 1U-8171
M12 13.50 mm 4.3 mm (.17 in) 1U-8171
M16 17.75 mm 6.3 mm (.25 in) --
M20 25.75 mm 6.3 mm (.25 in) --
M24 28.75 mm 6.3 mm (.25 in) --
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Insert Kits and Replacement Kits
Insert Kits (Item 1)
Used to repair threads of one specifc size
These insert kits include inserts of one size, a driver, and installation instructions
Insert kits come in both English and metric threads
Replacement Kits (Item 2)
Replacement kits provide inserts for restocking master kits such as 9S-3500, 9S-
3700, 247-9662, and 247-9663
Kits include one size insert and installation instructions
Replacements kits come in both English and metric threads
Reference
Special Instruction SEHS8792; Using Caterpillar Replacement Thread Inserts
Internal
Thread
Size
Insert
Kit Part
Number
In-
serts/
Kit
Replace-
ment
Kit Part
Number
External
Thread
Size Insert Length
Tap Drill
Diameter
Drill Part
Number
Countersink
Diameter
1
Tap Size
Inserts/
Replace-
ment Kit
Tap Part
Number
10-24 9S-3510 15 9S-3674 3/8 -16 7.8 mm (0.31
in)
Q 1U-5606 9.6 mm (0.38 in) 3/8 -16 45 1P-3025
10-32 9S-3509 15 9S-3673 3/8 -16 7.8 mm (0.31
in)
Q 1U-5606 9.6 mm (0.38 in) 3/8 -16 45 1P-3025
1/4 -20 9U-5053 13 9U-5054 7/16 -14 9.4 mm (0.37
in)
X 1U-5610 11 mm (0.43 in) 7/16 -14 40 1P-3027
1/4 -28 9U-5055 13 9U-5056 7/16 -14 9.4 mm (0.37
in)
X 1U-5610 11 mm (0.43 in) 7/16 -14 40 1P-3027
5/16 -18 9U-5057 8 9U-5058 1/2 -13 11 mm (0.43 in) 27/64 1U-5614 13 mm (0.51 in) 1/2 -13 25 1P-3029
5/16 -24 9U-5059 8 9U-5060 1/2 -13 11 mm (0.43 in) 27/64 1U-5614 13 mm (0.51 in) 1/2 -13 25 1P-3029
3/8 -16 9S-3618 6 9S-3651 9/16 -12 13 mm (0.51 in) 33/64 1U-7433 14 mm (0.55 in) 9/16 -12 20 1P-3031
3/8 -24 9S-3515 6 9S-3641 9/16 -12 13 mm (0.51 in) 33/64 1U-7433 14 mm (0.55 in) 9/16 -12 20 1P-3031
7/16 -14 9S-3620 6 9S-3652 5/8 -11 16 mm (0.63 in) 37/64 1U-7434 16 mm (0.63 in) 5/8 -11 18 1P-3033
7/16 -20 9S-3619 6 9S-3642 5/8 -11 16 mm (0.63 in) 37/64 1U-7434 16 mm (0.63 in) 5/8 -11 18 1P-3033
1/2 -13 9S-3622 5 9S-3653 3/4 -16 16 mm (0.63 in) 45/64 1U-7435 19 mm (0.75 in) 3/4 -16 15 1P-3036
1/2 -20 9S-3621 5 9S-3643 3/4 -16 16 mm (0.63 in) 45/64 1U-7435 19 mm (0.75 in) 3/4 -16 15 1P-3036
9/16 -12 9S-3624 3 9S-3654 3/4 -16 20 mm (0.79 in) 45/64 1U-7435 19 mm (0.75 in) 3/4 -16 10 1P-3036
9/16 -18 9S-3623 3 9S-3644 3/4 -16 20 mm (0.79 in) 45/64 1U-7435 19 mm (0.75 in) 3/4 -16 10 1P-3036
5/8 -11 9S-3626 2 9S-3655 7/8 -14 22 mm (0.87 in) 53/64 1U-7436 22 mm (0.87 in) 7/8 -14 9 1P-3038
5/8 -18 9S-3625 2 9S-3645 7/8 -14 22 mm (0.87 in) 53/64 1U-7436 22 mm (0.87 in) 7/8 -14 9 1P-3038
3/4 -10 9S-3628 2 9S-3656 1 1/8 -12 28 mm (1.10 in) 1 1/16 1U-5699 29 mm (1.14 in) 1 1/8 -12 6 1P-3041
3/4 -16 9S-3627 2 9S-3646 1 1/8 -12 28 mm (1.10 in) 1 1/16 1U-5699 29 mm (1.14 in) 1 1/8 -12 6 1P-3041
7/8 -9 9S-3630 2 9S-3657 1 1/4 -12 32 mm (1.26 in) 1 3/16 1U-5703 32 mm (1.26 in) 1 1/4 -12 5 1P-3042
7/8 -14 9S-3629 2 9S-3647 1 1/4 -12 32 mm (1.26 in) 1 3/16 1U-5703 32 mm (1.26 in) 1 1/4 -12 5 1P-3042
1-8 9S-3632 2 9S-3658 1 3/8 -12 35 mm (1.38 in) 1 5/16 1U-5707 35 mm (1.38 in) 1 3/8 -12 4 1P-3043
1-14 9S-3631 2 9S-3648 1 3/8 -12 35 mm (1.38 in) 1 5/16 1U-5707 35 mm (1.38 in) 1 3/8 -12 4 1P-3043
1 1/8 -7 9S-3633 2 9S-3675 1 1/2 -12 41 mm (1.61 in) 1 7/16 1U-5711 39 mm (1.54 in) 1 1/2 -12 3 1P-3044
1 1/8 -12 9S-3634 2 9S-3676 1 1/2 -12 41 mm (1.61 in) 1 7/16 1U-5711 39 mm (1.54 in) 1 1/2 -12 3 1P-3044
1 1/4 -7 9S-3635 2 9S-3677 1 5/8 -12 46 mm (1.81 in) 1 9/16 1U-7437 41 mm (1.61 in) 1 5/8 -12 2 --
(Continued)
1066861
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Insert Kits and Replacement Kits (Continued)
Internal
Thread
Size
Insert
Kit Part
Number
In-
serts/
Kit
Replace-
ment
Kit Part
Number
External
Thread
Size Insert Length
Tap Drill
Diameter
Drill Part
Number
Countersink
Diameter
1
Tap Size
Inserts/
Replace-
ment Kit
Tap Part
Number
1 1/4 -12 9S-3636 2 9S-3678 1 5/8 -12 46 mm (1.81 in) 1 9/16 1U-7437 41 mm (1.61 in) 1 5/8 -12 2 --
1 1/2 -6 9S-3637 2 9S-3679 1 7/8 -12 51 mm (2.01 in) 1 13/16 1U-7438 48 mm (1.89 in) 1 7/8 -12 2 --
1 1/2 -12 9S-3638 2 9S-3680 1 7/8 -12 51 mm (2.01 in) 1 13/16 1U-7438 48 mm (1.89 in) 1 7/8 -12 2 --
M6-1 246-7511 10 246-7520 M10-
1.25
10 mm (0.39 in) 8.8 mm 1U-8165 10.2 mm (0.40 in) M10-1.25 25 8T-3086
M8-1.25 246-7513 10 246-7521 M12-
1.25
12 mm (0.47 in) 10.8 mm 1U-8169 12.2 mm (0.48 in) M12-1.25 25 8T-3089
M10-1.5 246-7514 10 246-7522 M14-1.5 14 mm (0.55 in) 12.8 mm 1U-8173 14.2 mm (0.56 in) M14-1.5 20 8T-3093
M10-
1.25
246-7515 5 246-7523 M14-1.5 14 mm (0.55 in) 12.8 mm 1U-8173 14.2 mm (0.56 in) M14-1.5 10 8T-3093
M12-
1.75
246-7516 5 246-7524 M16-1.5 16 mm (0.63 in) 14.7 mm 1U-8177 16.2 mm (0.64 in) M16-1.5 10 8T-3095
M16-2 246-7517 3 246-7525 M22-1.5 22 mm (0.87 in) 20.5 mm -- 22.2 mm (0.88 in) M22-1.5 5 156-8166
M20-2.5 246-7518 3 246-7526 M30-2 30 mm (1.18 in) 28 mm 1U-8194 30.2 mm (1.19 in) M30-2 5 --
M24-3 246-7519 2 246-7528 M33-2 33 mm (1.30 in) 31 mm -- 33.2 mm (1.31 in) M33-2 5
1
Use a standard countersink tool with an angle from 82 to 100 degrees. The diameter listed in the chart is the measurement at the top of the
counterbore. The tolerance for this diameter is -0 mm (.0 in) 0.25 mm (.010 in).
Installation Tools and Thread Inserts
SMCS Code: 7564
Models: 141-7250-416C, 426C, 428C, 436C, and 438C Backhoe Loader; 178-7635E529, E523, E530, E524, E531, E525, and various
other models; 179-3571-various
141-7250 Installation Tool
Used to install M6 x 1 threaded insert
Used with standard hand tools to make repair
Allows convenient feld repair of stripped or damaged threads
Compact design allows installation of insert in confned areas
Used in applications such as repair of threaded M6 x 1.0 mounting holes inside
cab of C-Series Backhoe Loaders
140-9921 Threaded Insert
Used to repair stripped threads
Used in material thickness of 0.7 to 3.0 mm (.028 to .118 in)
Used to install 8-32 threaded insert
Compact design allows installation of insert in confned areas
176-1691 Fastener
Used in material thickness of .76 mm to 4.75 mm (.030 to .187 in)
Used to install all 1/4 -20 threaded insert
Compact design allows installation of inserts in confned area
178-1628 Fastener
Used in material thickness of .76 mm to 4.75 mm (.030 to .187 in )
Reference
NEHS0677 Tool Operating Manual containing installation instructions
(Continued)
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Installation Tools and Thread Inserts (Continued)
SMCS Code: 7564
Models: 141-7250-416C, 426C, 428C, 436C, and 438C Backhoe Loader; 178-7635E529, E523, E530, E524, E531, E525, and various
other models; 179-3571-various
Individual Extractors
Useful in maintenance departments, machine shops, garages, workshops, etc.,
to remove broken screws, bolts or other threaded parts
First, drill a hole into the broken part. Insert the extractor. By twisting to the
left, the extractor will grip into the wall of the hole and the broken part can be
backed out without damaging threads.
Extractor Size Part Number Used with Drill Size Used to Remove Screws and Bolts Used to Remove Pipe
Left Hand Spiral Tapered Flutes (Item 1)
1 4C-3364 5/64 in 2.5 mm - 6.0 mm (3/16 in - 1/4 in) --
2 4C-3365 7/64 in 6.0 mm - 8.0 mm (1/4 in - 5/16 in) --
3 4C-3366 5/32 in 8.0 mm - 12.0 mm (5/1 in - 7/16 in) --
4 4C-3367 1/4 in 12.0 mm - 14.0 mm (7/16 in - 9/16 in) --
5 4C-3368 17/64 in 14.0 mm - 20.0 mm (9/16 in - 3/4 in) 1/8 in
6 4C-3369 13/32 in 20.0 mm - 24.0 mm (3/4 in - 1 in) --
7 4C-3370 17/32 in 24.0 mm - 35.0 mm (1 in - 1 3/8 in) --
8 4C-3371 13/16 in 35.0 mm - 44.0 mm (1 3/8 in - 1 3/4 in) 3/4 in
9 4C-3372 1 1/16 in 44.0 mm - 54.0 mm (1 3/4 in - 2 1/8 in) 1 in
10 4C-3373 1 5/16 in 54.0 mm - 63.0 mm (2 1/8 in - 2 1/2 in) 1 1/4 in
Straight Tapered Flutes (Item 2)
1 4C-3374 9/64 in 2.5 mm - 8.0 mm (1/4 in - 5/16 in) --
2 4C-3375 3/16 in 9.0 mm - 10.0 mm (3/8 in) --
3 4C-3376 15/64 in 12.0 mm (7/16 in) 1/8 in
4 4C-3377 5/16 in 13.0 mm - 14.0 mm (1/2 in - 9/16 in) 1/4 in
5 4C-3378 3/8 in 15.0 mm - 16 mm (5/8 in) 3/8 in
6 4C-3379 15/32 in 17.0 mm - 19.0 mm (3/4 in) 1/2 in
7 4C-3380 9/16 in 22.0 mm (7/8 in) --
Part
Number Description Hex Size Length
Bolt
Thread Body Diameter Flange Diameter Thread
Installation Tools
206-4499 Installation Tool (M6) 9/16 in 12.7 mm (0.50 in) M6 x 1.0 -- -- --
206-4496 Installation Tool (M4) 9/16 in 12.7 mm (0.50 in) M4 x 0.7 -- -- --
141-7250 Installation Tool 9/16 in 12.7 mm (0.50 in) M6 x 1.0 -- -- --
178-7635 Installation Tool 9/16 in 10.2 mm (0.40 in) 8-32 -- -- --
179-3571 Installation Tool 9/16 in 13.3 mm (0.52 in) 1/4 -20 -- -- --
Threaded Inserts
140-9921 Threaded Insert -- 14 mm (0.55 in) -- 9.5 mm (0.37 in) 10 mm (0.39 in) M6 x 1.0
176-1691 Fastener -- 9.4 mm (0.37 in) -- 6.3 mm (0.25 in) 6.8 mm (0.27 in) 8-32
178-1628 Threaded Insert -- 13.1 mm (0.52 in) -- 9.5 mm (0.37 in) 10.2 mm (0.40 in) 1/4 -20
1067042
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Extractor Sets
For removing broken screws and bolts (eliminates redrilling and retapping for a
larger screw)
Part Number Used to Remove
4C-3383 Extractor Set, Straight Tapered, Consists of:
4C-3374 3/16 in to 5/16 in
4C-3375 3/8 in
4C-3376 7/16 in and 1/8 in Pipe
4C-3377 1/2 in to 9/16 in and 1/4 in Pipe
4C-3378 5/8 in and 3/8 in Pipe
4C-3382 Extractor Set, Left Hand Spiral, Consists of:
4C-3364 3/32 in to 5/32 in
4C-3365 5/32 in to 7/32 in
4C-3366 7/32 in to 9/32 in
4C-3370 7/8 in to 1 1/8 in and 1/2 in Pipe
4C-3371 1 1/8 in to 1 3/8 in and 3/4 in Pipe
4C-3372 1 3/8 in to 2 in and 1 in Pipe
4C-3381 Extractor Set, Left Hand Spiral, Consists of:
4C-3364 3/32 in to 5/32 in
4C-3365 5/32 in to 7/32 in
4C-3366 7/32 in to 9/32 in
4C-5530 Extractor Set, Straight Tapered, Consists of:
4C-3374 3/16 in to 5/16 in
4C-3375 3/8 in
4C-3376 7/16 in and 1/8 in Pipe
4C-3384 Extractor Set, Left Hand Spiral, in vinyl pouch, Consists of:
4C-3364 3/32 in to 5/32 in
4C-3365 5/32 in to 7/32 in
4C-3366 7/32 in to 9/32 in
1067094
1073358
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1B-9925 Left Hand Spiral Screw Extractor
Originally used for the removal of burner tubes in the D70, D65 Tractors and
D9900 Power Units
Used to remove broken screws and bolts
Eliminates redrilling and retapping for larger screw
Part Number Turn Spiral Length Taper/Foot Square Drive
Overall
Length
1B-9925 1/2 in 1 3/4 in 1 3/8 in 5/8 in 10 1/2 in
282-2108 Extractor Set, 10 piece
SMCS Code: 0671
Standard extractors for righthand pipe and studs
Four-point grip assures strong bite
Works with shallow grip which lessens expansion and jamming
Pulls rather than reams
Releases from bite instantly after job completed
Designed for strength, durability, and easy handling
Rust resistant, black oxide fnish
Complete set of only 10 extractors fts every size and class of pipe from 1/8 to 2
inch
Also fts every stud and screw from 3/8 to 3 1/2 inch
Comes in sturdy plastic case
Can also be ordered individually
Part Number Description Broken Pipe Length (in) Broken Stud/Screw Length (in)
282-2108 Complete Extractor Set -- --
Extractor Set Consists of:
282-2109 Extractor 1/8 3/8
282-2110 Extractor 1/4 1/2
282-2111 Extractor 3/8 5/8 or 3/4
282-2112 Extractor 1/2 --
282-2113 Extractor -- 7/8 or 1
282-2115 Extractor 3/4 1 1/8 or 1 1/4
282-2116 Extractor 1 1 1/2 or 1 3/4
282-2117 Extractor 11/4 2
282-2118 Extractor 11/2 2 1/4 or 2 1/2
282-2119 Extractor 2 3 or 3 1/2
1067192
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2P-5535 Stud Remover Set
Extractors are not threaded and thus will accommodate studs with either coarse or fne
threads
Saves time when removing a number of studs and eliminates thread damage
Reference
GMG02078 Special Instruction
Item Part Number Description
-- 2P-5535 Complete Stud Re-
mover Set
Stud Remover Set Consists of:
4 2P-5497 Body
1 2P-5527 Extractor, 3/4 in
2 2P-5528 Extractor, 7/8 in
Stud Remover Set Consists of: (Continued)
3 2P-5529 Extractor, 1 in
6 2P-5537 Washer
5 2P-5538 Bolt
Stud Removers
Replaces 5P-0250 Group
Handles larger studs
Part Number Description Size
1U-8582 Main Housing --
1U-8583 Collet 1 1/2 -6-2B
1U-8584 Collet 1 1/2 -12-2B
1U-9994 Collet 1 3/8 -6-2B
1U-9995 Collet 1 3/8 -12-2B
1U-9996 Collet 1 1/4 -7-2B
1U-9998 Collet 1 1/8 -7-2B
1067259
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8S-1378 Stud Remover and Resetter Tool Set, 1/4 through 5/8 in
8S-1378 Complete Stud Remover and
Resetter Tool Set, 1/4 through
5/8 in
--
Stud Remover and Resetter Tool Set, 1/4 through 5/8 in, Consists of:
8S-1346 Collet 5/8 in - 11
8S-1364 Box --
8S-1365 Collet 1/4 in - 20
8S-1366 Collet 1/4 in - 28
8S-1367 Collet 5/16 in - 18
8S-1368 Collet 5/16 in - 24
8S-1369 Collet 3/8 in - 16
8S-1370 Collet 3/8 in - 24
8S-1371 Collet 7/16 in - 14
8S-1372 Collet 7/16 in - 20
8S-1373 Collet 1/2 in - 13
8S-1375 Collet 9/16 in - 12
8S-1376 Collet 9/16 in - 18
8S-1377 Collet 5/8 in - 18
Not Shown
8S-1374 Collet 1/2 in - 20
8S-1347 Housing --
Metric Stud Installers
Essential Tool
Used to quickly and easily install metric studs (not for stud removal)
Can be used with standard wrench or impact wrench
Reduces possible damage to threads
Designed to easily release from stud after installation
Ensures reliable bolted joint (reduces chance of stud backout)
Part Number Size
204-7932 M16 x 2.0
204-7933 M20 x 2.5
204-7934 M24 x 3.0
204-7935 M30 x 3.5
204-7936 M36 x 3.0
1067282
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Metal Cutting Cutting Torch Equipment
8T-7792 Mini Cutting Torch
Will cut cast iron, stainless steel, high alumina refractory, and slag
Can be used indoors, because the noise and smoke levels are very low
Faster and less expensive than carbon arc and requires oxygen only
Durable, comfortable, and less fatiguing to use
Large squeeze trigger-type handle control delivers oxygen precisely
Excellent tool for gouging hard facing. Unlike carbon arc, the rods contain no
carbon, thus reducing the grinding requirement
Reference
Form SEHS8923
Rod Sizes Used by Mini Cutting Torch
General purpose rods for removing small bolts and pins by piercing
4.76 mm x 55.24 cm (3/16 in x 21 3/4 in)
6.35 mm x 55.24 cm (1/4 in x 21 3/4 in)
Rods for piercing track pins, washing away welds, and gouging hard facing
9.52 mm x 46.67 cm (3/8 in x 18 3/8 in)
Cut off and gouging rod for piercing longer pins and rough cutting
9.52 mm x 91.44 cm (3/8 in x 36 in)
1 8T-7792 Complete Mini Cutting Torch
Mini Cutting Torch Consists of:
2 8T-9110 Washer
3 8T-7795 Collet, 4.76 mm ( 3/8 in)
4 8T-7794 Collet, 6.35 mm ( 1/4 in)
Not shown 8T-9202 Collet, 4.76 mm ( 3/16 in)
Not shown 8T-7793 Striker Plate
Not shown 8T-9287 Washer
Purchase separately
5 8T-7697 Rod, 9.52 mm x 914.4 mm ( 3/8 in x 36 in)
6 8T-7696 Rod, 6.35 mm x 55.24 cm ( 1/4 in x 21 3/4 in)
7 8T-7698 Rod, 4.76 mm x 45.72 cm ( 3/8 in x 18 in)
Not shown 8T-9201 Rod, 4.76 mm x 55.24 cm ( 3/16 in x 21 3/4 in)
Not shown 8T-7699 Igniter
Not shown 9U-5614 Shield
Not shown 9U-5615 Collet Nut-Brass
1067320
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Metal Cutting Miscellaneous
9A-1593 Surface Texture Replica (Comparison)
Used as a reference tool for metal surface reconditioning during reuse and
salvage of major components
Provides user with a physical representation of surface fnish specifcations that
are called out in Reuse and Salvage Guidelines
Provides 12 examples of F, H, K, and N surface textures for cast iron and steel
Reference
SEBF8271, Guideline for Reusable Parts
9A-1593 Metal Surface Texture Replica
1072944
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Caps and Plugs
Cap and Plug Kit 276-7018
Protects against damage, dirt, moisture and corrosion during storage, shipping
and repair
Tapered caps/plugs are designed to plug multiple inner diameters and cap mul-
tiple outside diameters
Three individual plastic boxes all found in one kit to keep caps/plugs organized
and clean
Part Number Index Description
276-7018 Cap and Plug Com-
plete Kit
Cap and Plug Kit Consists of:
9U-7090 Cap/Plug - Tapered
276-0748 Cap-Plug
276-0749 Cap-Plug
Cap and Plug Kit Consists of: (Contin-
ued)
276-0750 Cap-Plug
276-0751 Cap-Plug
276-0747 Cap-Plug
Cap and Plug Kit Consists of: (Contin-
ued)
276-0752 Cap-Plug
276-0753 Cap-Plug
276-0754 Cap-Plug
276-0755 Cap-Plug
276-0756 Cap-Plug
276-0757 Cap-Plug
276-0731 Cap-Plug
276-0740 Cap-Plug
276-0741 Cap-Plug
276-0742 Cap-Plug
276-0743 Cap-Plug
276-0744 Cap-Plug
276-0745 Cap-Plug
276-0746 Cap-Plug
ORFS Plugs
A
Used to help protect against damage, dirt and moisture contamination, and cor-
rosion during shipping and storage
Part Number Thread Dash Size (A)
Thread Size (A) (in
- TPI) L Length
6V-9507 -4 9/16 - 18 0.67 in, 17 mm
6V-9510 -10 1 - 14 1.02 in, 26 mm
231-3942 -24 2-12 1.10 in, 28 mm
6V-9508 -6 11/16 - 16 0.75 in, 19 mm
6V-9509 -8 13/16 - 16 0.87 in, 22 mm
6V-9511 -12 1 3/16 - 12 1.06 in, 27 mm
6V-9512 -16 1 7/16 - 12 1.10 in, 28 mm
6V-9513 -20 1 11/16 - 12 1.10 in, 28 mm
1075330
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Caps and Plugs
JIC 37 Plugs
A
Part Number Thread Dash Size (A)
Thread Size (A) (in
- TPI) L Length (In)
5P-2299 -16 1 5/16 - 12 1.34
9S-5518 -4 7/16 - 20 0.79
9S-8895 -12 1 1/16 - 12 1.26
9S-8927 -6 9/16 - 18 0.83
5P-4996 -5 1/2 - 20 0.79
5P-2909 -8 3/4 - 16 0.94
2P-9697 -10 7/8 - 14 1.10
5P-4299 -14 1 3/16 - 12 1.30
Straight Thread O-Ring - Hex Head Plugs
Part Number Thread Size (in - TPI) O-Ring Seal
9S-4180 5/16 - 24 4J-7533
9S-4181 1 5/16 - 12 7M-8485
9S-4182 7/16 - 20 3J-7354
9S-4183 1 1/16 - 12 3D-2824
9S-4188 1 3/16 - 12 4K-1388
9S-6130 1 5/8 - 12 2S-4078
9S-7583 2 1/2 - 12 030-4606
1N-5998 1 7/8 - 12 6K-6307
1N-5999 3/8 - 24 7J-0204
3K-8460 1/2 - 20 1J-9671
9S-4190 7/8 - 14 2M-9780
9S-4185 3/4 - 16 3K-0360
9S-4191 9/16 - 18 3J-1907
Straight Thread O-Ring - Hex Drive Plugs
Part Number Thread Size (in - TPI) O-Ring Seal
5P-7684 1 7/8 - 12 6K-6307
9S-8001 5/16 - 24 4J-7533
9S-8002 7/16 - 20 3J-7354
9S-8003 1/2 - 20 1J-9671
9S-8004 9/16 - 18 3J-1907
9S-8005 3/4 - 16 3K-0360
9S-8006 7/8 - 14 2M-9780
9S-8007 3/8 - 24 7J-0204
9S-8008 1 1/16 - 12 3D-2824
9S-8009 1 3/16 - 12 4K-1388
9S-8010 1 5/8 - 12 2S-4078
9S-9334 1 5/16 - 12 7M-8485
1075387
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Caps and Plugs
Pipe - Hex Head Plugs
Part Number Thread Size (in - TPI)
090-9019 1 - 11 1/2
2S-7905 1/16 - 27
3J-5390 3/8 - 18
3M-7045 3/4 - 14
4J-4382 1/2 - 14
5M-6213 1/4 - 18
5M-6214 1/8 - 27
Pipe - Square Head Plugs
068-0710 1 1/4 - 11 1/2
2B-7408 1/8 - 27
2B-7409 1/4 - 18
2B-7457 3/8 - 18
4B-8586 2 - 11 1/2
5P-3320 3/4 - 14
5B-9169 1/2 - 14
7L-2505 1 - 11 1/2
Pipe - Square Drive Plugs
1B-5170 1 1/4 - 11 1/2
1B-5174 3/4 - 14
2B-0858 1/2 - 14
3B-0551 1 - 11 1/2
4B-4845 3/8 - 18
6V-1897 2 - 11 1/2
6V-3257 3 1/2 - 8
6V-3280 2 1/2 - 8
7B-9665 1 1/2 - 11 1/2
7F-9504 1/4 - 18
Pipe - Hex Drive Plugs
2R-5657 1 - 11 1/2
3L-1850 1/2 - 14
4D-0514 1/16 - 27
7H-3171 1/4 - 18
7M-7410 3/8 - 18
9F-2247 1/8 - 27
1075514
1075525
1075547
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Caps and Plugs
JIS - BSPP Shipping Plugs
Part Number JIS-BSPP Thread Size (in - TPI)
093-1321 1/4 - 19
093-1322 1/2 - 14
093-1323 3/4 - 14
096-3829 1 - 11
096-6073 3/8 - 19
Metric Plugs
A
Part Number
Light Duty Tube O.D.
(mm)
Heavy Duty Tube O.D.
(mm) L Length (In) (mm)
105-5211 6 -
1
0.65 in, 17 mm
2Y-5841 10 8 0.63 in, 16 mm
2Y-6461 10 8 0.71 in, 18 mm
2Y-6462 8 6 0.63 in, 16 mm
8C-4424 14 14 1.06 in, 27 mm
9T-6322 8 6 0.87 in, 22 mm
1
Size not available
SAE Code 61 Flange Port Cover
O A
Part Number Head Size (A) (in) Flange (mm)
2J-2668 2.38 60.3
2J-5608 2.81 71.4
5H-4017 1.19 30.2
5H-4018 1.50 38.1
5H-4019 1.75 44.5
5H-4020 2.00 50.8
Caterpillar Flange Port Cover
O A
Part Number Head Size (A) (in) Flange (mm)
5P-0045 1.25 31.8
5P-0046 1.63 41.3
5P-0047 1.88 47.6
5P-0048 2.12 54.0
5P-0049 2.50 63.5
5P-0050 3.13 79.4
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Caps and Plugs
Tapered Dual-Function Caps and Plugs
To assure a proper ft, dimension E should be approximately .020 in smaller than the
opening diameter of the part to be protected, or dimension A should be approxi-
mately .020 in larger than the opening diameter of the part to be protected.
The tapered design allows the part to plug multiple inner diameters or cap mul-
tiple outside diameters
Protects against damage, dirt, moisture and corrosion during storage and ship-
ping
Material: Low-Density Polyethylene
Color: Blue
Applicable Spec: NAS 834 (supercedes MIL-C-5501/7, MIL-C-52078)
Part Number
Package
Quantity
Length
(A) (in)
Length
(A) (mm)
Length
(B) (in)
Length
(B) (mm)
Length
(C) (in)
Length
(C) (mm)
Length
(D) (in)
Length
(D) (mm)
Length
(E) (in)
Length
(F) (in)
Supplier Part
Number
276-0731 250 0.18 5 0.11 3 0.31 8 0.40 10 0.05 0.11 1 T-0-X
276-0740 250 0.24 6 0.17 4 0.37 10 0.37 10 0.10 0.17 2 T-1
276-0741 250 0.27 7 0.20 5 0.43 11 0.37 10 0.15 0.20 4 T-1-X
276-0742 250 0.30 8 0.24 6 0.46 12 0.37 10 0.17 0.24 5 T-2
276-0743 250 0.33 9 0.26 7 0.46 12 0.37 10 0.20 0.27 6 T-2-X
276-0744 250 0.36 9 0.30 8 0.53 13 0.37 10 0.23 0.30 7 T-3
9U-7067 250 0.40 10 0.33 8 0.56 14 0.38 10 0.27 0.33 8 T-3-X
9U-7068 250 0.43 11 0.36 9 0.59 15 0.38 10 0.30 0.37 9 T-4
276-0745 250 0.46 12 0.39 10 0.62 16 0.37 10 0.32 0.39 10 T-4-X
9U-7069 250 0.49 12 0.42 11 0.59 15 0.38 10 0.36 0.42 11 T-5
276-0746 250 0.51 13 0.44 11 0.62 16 0.40 10 0.38 0.44 12 T-5-X
9U-7070 250 0.55 14 0.49 12 0.72 18 0.50 13 0.41 0.49 13 T-6-5
276-0747 250 0.56 14 0.50 13 0.75 19 0.43 11 0.43 0.50 14 T-6-X
9U-7071 250 0.62 16 0.53 13 0.75 19 0.50 13 0.47 0.55 16 T-7-X
9U-7072 250 0.63 16 0.55 14 0.78 20 0.50 13 0.49 0.57 17 T-8
276-0748 250 0.67 17 0.58 15 0.87 22 0.53 13 0.52 0.60 18 T-8-X
276-0749 250 0.69 18 0.61 15 0.84 21 0.50 13 0.54 0.63 20 T-9
9U-7073 250 0.73 18 0.64 16 0.88 22 0.50 13 0.58 0.67 21 T-9-X
9U-7074 250 0.75 19 0.67 17 0.88 22 0.63 16 0.62 0.69 22 T-10
9U-7075 250 0.79 20 0.69 18 0.94 24 0.63 16 0.63 0.72 23 T-11
9U-7076 250 0.85 22 0.75 19 1.03 26 0.63 16 0.69 0.79 27 T-12
9U-7077 250 0.91 23 0.80 20 1.09 28 0.75 19 0.74 0.85 28 T-12-X
276-0750 250 0.93 24 0.82 21 1.12 29 0.62 15 0.75 0.86 29 T-13-A
9U-7078 250 0.98 25 0.87 22 1.11 28 0.63 16 0.81 0.92 31 T-13-X
9U-7079 250 1.04 26 0.90 23 1.16 29 0.75 19 0.83 0.98 35 T-14
9U-7080 250 1.09 28 0.97 25 1.25 32 0.75 19 0.90 1.03 40 T-14
9U-7081 250 1.15 29 1.00 25 1.31 33 0.75 19 0.94 1.08 41 T-14-X
9U-7082 250 1.23 31 1.11 28 1.52 39 0.75 19 1.04 1.18 42 T-15-X
7E-8716 250 1.29 33 1.18 30 1.44 37 0.75 19 1.11 1.22 44 T-15-S
276-0751 250 1.35 34 1.22 31 1.50 38 0.75 19 1.16 1.29 45 T-16
9U-7084 250 1.35 34 1.24 31 1.50 38 0.75 19 1.17 1.30 46 T-16
276-0752 250 1.45 40 1.29 33 1.62 41 1.00 25 1.22 1.39 48 T-17
276-0753 250 1.46 37 1.31 33 1.62 41 0.75 19 1.24 1.40 49 T-17
9U-7085 250 1.60 41 1.45 37 1.75 44 0.75 19 1.39 1.54 53 T-18
9U-7086 100 1.60 41 1.52 39 1.75 44 0.75 19 1.46 1.54 54 T-18-X
9U-7087 100 1.68 43 1.56 40 1.88 48 0.75 19 1.50 1.62 55 T-19
276-0754 100 1.75 44 1.60 41 1.93 49 0.75 19 1.56 1.68 56 T-19
(Continued)
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Caps and Plugs
Tapered Dual-Function Caps and Plugs (Continued)
Part Number
Package
Quantity
Length
(A) (in)
Length
(A) (mm)
Length
(B) (in)
Length
(B) (mm)
Length
(C) (in)
Length
(C) (mm)
Length
(D) (in)
Length
(D) (mm)
Length
(E) (in)
Length
(F) (in)
Supplier Part
Number
Tapered Dual-Function Caps and Plugs (Continued)
9U-7088 100 1.88 48 1.75 44 2.03 52 0.75 19 1.69 1.82 57 T-210
9U-7089 100 1.94 49 1.81 46 2.13 54 1.00 25 1.75 1.88 58 T-21
276-0755 100 2.02 51 1.84 47 2.12 54 1.00 25 1.78 1.93 60 T-22-S
276-0756 100 2.16 55 1.98 50 2.25 57 1.00 25 1.91 2.11 63 T-25-A
276-0757 100 2.25 57 2.06 52 2.43 62 1.03 26 2.00 2.17 66 T-240
9U-7090 50 2.26 57 2.23 57 2.50 64 0.50 13 2.17 2.20 68 T-240
9U-7091 50 2.47 63 2.30 58 2.63 67 1.00 25 2.24 2.40 71 T-43-A
276-0758 50 2.60 66 2.39 61 2.62 67 1.00 25 2.33 2.54 73 T-44
276-0759 50 2.69 68 2.56 65 2.87 73 0.75 19 2.50 2.62 77 T-44
9U-7092 50 2.79 71 2.65 67 3.00 76 0.50 13 2.58 2.73 78 T-45-A
6V-7494 50 3.00 76 2.74 70 3.13 79 1.00 25 2.68 2.94 81 T-57-A
276-0760 50 3.24 82 2.98 76 3.37 86 1.00 25 2.90 3.16 85 T-501
9U-7094 50 3.45 88 3.32 84 3.63 92 0.50 13 3.24 3.37 87 T1050
9U-7095 50 3.58 91 3.24 82 3.94 100 1.00 25 3.16 3.49 88 T1051
276-0761 50 3.75 95 3.55 90 4.00 102 1.00 25 3.47 3.67 K-851 T-502
276-0762 50 3.92 100 3.80 97 4.12 105 0.68 17 3.71 3.84 91 T-1063
9U-7096 50 4.46 113 4.22 107 5.00 127 1.00 25 4.14 4.38 94 T1076
6V-7496 50 4.62 117 4.37 111 5.00 127 1.00 25 4.29 4.50 95 T-1076
Straight Cap
Part Number
Package
Quantity Material
Length (A)
(in)
Length (A)
(mm)
Length (B)
(in)
Length (B)
(mm)
Length (C)
(in)
Length (C)
(mm)
Length (D)
(in)
Length (D)
(mm)
Length (E)
(in)
217-1591 50 1 1.25 31.65 0.67 17 1 25.22 1.06 26.82 0.05
Non-threaded Caps
Part Number
Package
Quantity Material
1
Diameter (A)
(in)
Length (B)
(in)
Length (B)
(mm)
9U-7166 250 1 0.13 0.63 16
9U-7167 250 1 0.25 0.88 22
9U-7168 250 1 0.30 0.88 22
9U-7169 250 1 0.38 0.88 22
9U-7170 250 1 0.44 0.88 22
9U-7171 250 1 0.50 0.88 22
9U-7172 250 1 0.56 0.88 22
9U-7173 250 1 0.63 0.88 22
9U-7174 100 1 0.69 0.88 22
9U-7175 100 1 0.75 0.88 22
9U-7176 100 1 0.81 0.88 22
9U-7177 100 1 0.88 0.88 22
9U-7178 100 1 1.00 0.75 19
(Continued)
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Caps and Plugs
Non-threaded Caps (Continued)
Part Number
Package
Quantity Material
1
Diameter (A)
(in)
Length (B)
(in)
Length (B)
(mm)
9U-7179 100 1 1.06 0.88 22
9U-7180 100 1 1.19 1.00 25
9U-7181 100 1 1.25 0.88 22
9U-7182 100 1 1.31 0.88 22
9U-7183 100 1 1.38 0.88 22
9U-7184 100 1 1.44 0.88 22
9U-7185 100 1 1.50 0.88 22
9U-7186 100 1 1.63 1.00 25
9U-7187 100 1 1.69 0.88 22
9U-7188 100 1 1.75 0.88 22
9U-7189 100 1 1.88 0.88 22
9U-7190 100 1 2.00 0.88 22
9U-7191 100 1 2.13 0.88 22
9U-7192 100 1 2.38 0.88 22
9U-7193 100 1 2.50 0.88 22
9U-7194 50 1 3.13 1.38 35
1
1 - Grade 1 Virgin Polyethylene; 2 - Low Density Polyethylene; 3 - High Density Polyethylene
Metric Threaded Cap Protectors
Part Number
Package
Quantity Material
1
Diameter x
Pitch
Length (A)
(in)
Length (A)
(mm)
Length (B)
(in)
Length (B)
(mm)
Length (C)
(in)
Length (C)
(mm)
9U-7145 100 2 M10 x 1.0 0.39 10 0.54 14 0.29 8
9U-7146 100 2 M12 x 1.5 0.47 12 0.62 16 0.37 10
9U-7147 100 2 M14 x 1.5 0.47 12 0.70 18 0.37 10
9U-7148 100 2 M16 x 1.5 0.47 12 0.78 20 0.37 10
9U-7149 100 2 M18 x 1.5 0.55 14 0.85 22 0.45 12
9U-7150 100 2 M20 x 1.5 0.55 14 0.92 24 0.37 10
9U-7151 50 2 M22 x 1.5 0.54 14 1.02 26 0.45 12
9U-7152 50 2 M24 x 1.5 0.55 14 1.14 29 0.45 12
9U-7153 50 2 M26 x 1.5 0.55 14 1.18 30 0.45 12
1
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Caps and Plugs
Metric Threaded Plug Protectors
Part Number
Package
Quantity Material
1
Diameter x
Pitch
Length (A)
(in)
Length (A)
(mm)
Length (B)
(in)
Length (B)
(mm)
Length (C)
(in)
Length (C)
(mm)
9U-7137 100 2 M12 x 1.0 0.66 17 0.73 19 0.42 11
9U-7138 50 2 M14 x 1.5 0.68 17 0.73 19 0.37 10
9U-7139 50 2 M16 x 1.5 0.68 17 0.87 22 0.50 13
9U-7140 50 2 M18 x 1.5 0.72 18 0.96 24 0.54 14
9U-7141 50 2 M20 x 1.5 0.72 18 1.04 26 0.55 14
9U-7142 50 2 M22 x 1.5 0.72 18 1.11 28 0.54 14
9U-7143 50 2 M24 x 1.5 0.73 19 1.23 31 0.54 14
9U-7144 50 2 M26 x 1.5 0.73 19 1.46 37 0.54 14
9U-7136 100 2 M10 x 1.0 0.57 15 0.60 15 0.41 10
1
Threaded and Slotted Plug Protectors
Part Number
Package
Quantity
Mate-
rial
1
Thread Size
(in - TPI)
Tube Diam-
eter (in)
Length
(A) (in)
Length
(A) (mm)
Length
(B) (in)
Length
(B) (mm)
Length
(C) (in)
Length
(C) (mm)
Length
(D) (in)
Length
(D) (mm)
9U-7104 250 3 7/16 - 20 -- 0.43 11 0.62 11 0.18 5 0.30 5
9U-7105 100 3 1/2 - 20 -- 0.50 13 0.68 13 0.18 5 0.36 5
9U-7106 100 3 9/16 - 18 -- 0.50 13 0.75 13 0.18 5 0.33 5
9U-7107 100 3 3/4 - 16 -- 0.68 17 0.94 17 0.19 5 0.44 5
9U-7108 100 3 7/8 - 14 -- 0.75 19 1.06 19 0.24 6 0.50 6
9U-7109 100 3 11/16 - 14 -- 0.87 22 1.31 22 0.25 6 0.62 6
9U-7110 50 3 13/16 - 12 -- 1.00 25 1.50 25 0.30 8 0.70 8
9U-7111 50 3 15/16 - 12 1.00 1.07 27 1.62 27 0.30 8 0.70 8
9U-7112 50 3 1 5/8 - 12 -- 1.13 29 1.88 29 0.30 8 0.75 8
9U-7113 50 3 1 7/8 - 12 -- 1.50 38 2.13 38 0.30 8 0.75 8
1
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Caps and Plugs
Threaded Plug Protectors for Flared Fittings
Part Number
Package Quan-
tity Material
1
Thread Size (in
- TPI)
Tube Diameter
(in)
9U-7114 250 1 7/16 - 20 0.25
9U-7115 250 1 9/16 - 18 0.38
9U-7116 250 1 3/4 - 16 0.50
9U-7117 100 1 7/8 - 14 0.63
9U-7118 100 1 11/16 - 12 0.75
9U-7119 100 1 15/16 - 12 1.00
1
Plug Protectors for NPT Thread - Square Head
Part Number
Package
Quantity Material
1
Thread Size (in
- TPI) Length (A) (in) Length (A) (mm) Length (B) (in) Length (B) (mm)
9U-7098 250 3 1/8 - 27 0.28 7 0.38 10
9U-7099 250 3 1/4 - 18 0.38 10 0.44 11
9U-7100 250 3 3/8 - 18 0.44 11 0.50 13
9U-7101 250 3 1/2 - 14 0.56 14 0.56 14
9U-7102 100 3 3/4 - 14 0.69 17 0.63 16
1
Plug Protectors for NPT Thread - Knurled Head
Part Number
Package
Quantity Material
1
Thread
Size (in -
TPI)
Length (A)
(in)
Length (A)
(mm)
Length (B)
(in)
Length (B)
(mm)
Length (C)
(in)
Length (C)
(mm)
Length (D)
(in)
Length (D)
(mm)
9U-7103 100 3 1 - 11 1/2 0.50 13 1.57 40 0.25 6 1.18 30
1
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1075934
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Caps and Plugs
Tear Cap Protectors for Standard Thread
Part Number
Package
Quantity Material
1
Thread Size
(in - TPI)
JIC/SAE Fit-
ting Length (A) (in)
Length (A)
(mm) Length (B) (in)
Length (B)
(mm)
9U-7120 250 1 7/16 - 20 4-TS 0.46 12 0.43 11
9U-7121 250 1 1/2 - 20 5-TS 0.46 12 0.49 12
9U-7122 250 1 9/16 - 18 6-TS 0.48 12 0.55 14
9U-7123 250 1 11/16 - 16 7-TS 0.48 12 0.67 17
9U-7124 250 1 3/4 - 16 8-TS 0.56 14 0.74 19
9U-7125 250 1 13/16 - 16 9-TS 0.56 14 0.80 20
9U-7126 250 1 7/8 - 14 10-TS 0.65 17 0.87 22
9U-7127 250 1 1 - 14 11-TS 0.65 17 0.99 25
9U-7128 250 1 11/16 - 12 12-TS 0.75 19 1.05 27
9U-7129 250 1 13/16 - 12 13-TS 0.75 19 1.17 30
9U-7130 100 1 15/16 - 12 16-TS 0.75 19 1.30 33
9U-7131 100 1 1 7/16 - 12 17-TS 0.75 19 1.43 36
9U-7132 100 1 1 5/8 - 12 20-TS 0.83 21 1.62 41
9U-7133 100 1 1 11/16 - 12 21-TS 0.83 21 1.67 42
9U-7134 100 1 1 7/8 - 12 24-TS 0.95 24 1.87 48
9U-7135 50 1 2 1/2 - 12 32-TS 1.20 30 2.49 63
1
British Thread - BSP/GAS Plug Protectors
Part
Number
Pack-
age
Quan-
tity
Mate-
rial
1
Thread
Size (in
- TPI)
Length
(A) (in)
Length
(A)
(mm)
Length
(B) (in)
Length
(B)
(mm)
Length
(C) (in)
Length
(C) (mm)
9U-7195 100 2 1/8 - 28 0.41 11 0.65 16 0.16 4
9U-7196 100 2 1/4 - 19 0.50 13 0.74 19 0.26 7
9U-7197 100 2 3/8 - 19 0.47 12 0.90 23 0.27 6
9U-7198 100 2 1/2 - 14 0.68 17 1.10 28 0.41 10
9U-7199 50 2 5/8 - 14 0.72 18 1.23 31 0.51 13
9U-7200 50 2 3/4 - 14 0.67 17 1.27 32 0.43 11
9U-7201 50 2 7/8 - 14 0.71 18 1.50 38 0.53 14
9U-7202 50 2 1 - 11 0.66 17 1.57 40 0.42 11
1
SAE Code Flange 61 Bolted Protectors
Part Number Package Quantity Material
1
Thread Size (in - TPI)
9U-7154 25 1 1/2 NPT
9U-7155 25 1 3/4 NPT
9U-7156 25 1 1 NPT
9U-7157 25 1 1 1/4 NPT
(Continued)
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Caps and Plugs
SAE Code Flange 61 Bolted Protectors (Continued)
1
9U-7158 25 1 1 1/2 NPT
9U-7159 25 1 2 NPT
9U-7160 25 1 2 1/2 NPT
1
SAE Code 62 and Caterpillar Flange Bolted Protectors
1
9U-7161 25 1 3/4 NPT
9U-7162 25 1 1 NPT
9U-7163 25 1 1 1/4 NPT
9U-7164 25 1 1 1/2 NPT
9U-7165 25 1 2 NPT
1
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Vises
Tradesman Vises
Warranty: Manufacturers
Replaceable, hardened steel serrated jaw inserts and replaceable pipe jaws
Precision, machined keyed slide bar
Built for maximum quality and performance
Straight line design means no wear on spindle or nut
360 swivel base, double lockdowns
Side play eliminated by precision machined slide barkeyed for precision
Fully enclosed design keeps dirt and contaminants out
Part Number Jaw Width Pipe Capacity Throat Depth
Max. Opening
Width
Shipping
Weight
Replacement
Jaw Insert
Kits
Replacement
Pipe Jaw
Inserts
Replacement
Jaw Insert
233-8146 5 in 1/4 in- 2 1/2
in
3 3/4 in 5 1/4 in 50.0 lb 236-2647 236-2655 --
233-8147 6 in 1/4 in- 3 1/2
in
4 1/8 in 5 3/4 in 64.0 lb 236-2648 236-2656 --
233-8145 4 in 1/4 in-2 in 3 7/16 in 4 1/2 in 37.0 lb 236-2646 236-2654 --
188-2163 8 in 1/8 in- 3 1/2
in
4 3/4 in 7 in 109.0 lb 188-2171 188-2752 --
Replacement Parts for Non Current Vises
188-2143 4 1/2 in -- -- -- -- -- 4C-4400 188-2165
188-2145 5 1/2 in -- -- -- -- -- 4C-4400 188-2167
188-2147 6 1/2 in -- -- -- -- -- 4C-4400 188-2170
4C-3741 4 in -- -- -- -- -- 4C-4400 4C-4391
4C-3742 5 in -- -- -- -- -- 4C-4400 4C-4392
4C-3743 6 in -- -- -- -- -- 4C-4400 4C-4393
Machinist Vises
Stressed parts made of 60,000 PSI tensile strength ductile iron
Straight line design guarantees a lifetime spindle and nut
Precision slide bar is moveable, maintained with hardened steel key, insuring a
.002 mm ft
360 slip proof swivel baseserrated teeth and double lockdowns
Largest anvil of any machinists vise
(Continued)
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Vises
Machinist Vises (Continued)
Part Number
Wilton Part
Number Jaw Width Throat Depth
Max. Opening
Width Shipping Weight
Replacement Jaw
Insert
4C-3751 350S 3 1/2 in 2 3/4 in 5 1/4 in 46.00 lb 4C-4397
4C-3752 400S 4 in 3 1/2 in 6 1/2 in 66.00 lb 4C-4398
4C-3753 450S 4 1/2 in 4 3/16 in 7 1/2 in 73.00 lb 4C-4394
4C-3754 500S 5 in 4 1/4 in 8 in 97.00 lb 4C-4399
Combination Pipe and Bench Vises
Stressed parts made of 60,000 PSI tensile strength ductile iron
Replaceable hardened steel jaw inserts
Hardened, replaceable steel pipe jaws
Alloy steel slide bar
Part Number
Wilton Part
Number Jaw Width Pipe Capacity Throat Depth
Max. Opening
Width
Shipping
Weight
Replacement
Jaw Insert
Replacement
Pipe Jaw
Inserts
4C-3744 C-1 4 1/2 in 1/8 in- 3 1/2
in
4 3/4 in 6.00 in 80.0 lb 4C-4394 4C-4401
4C-3745 C-2 5 in 1/8 in- 4 1/2
in
5 5/16 in 7.00 in 113.0 lb 4C-4395 4C-4402
4C-3746 C-3 6 in 3/8 in-6 in 6 5/8 in 9.00 in 209.0 lb 4C-4396 --
Model R Rubber Face Magnefx Jaw Caps
Aluminum alloy with synthetic rubber cover
Jaw cap conforms to workpiece and grips frmly without slipping
Designed to prevent cushioning during use
Use in combination with Prism Jaw Caps to clamp taper pins or tapered work-
pieces
Mar-free
Jaw caps sold separately
Part Number Jaw Width
Use with these Vises or any other with the
same Jaw Width
4C-6830 4 in 4C-3741, 4C-3752
4C-6831 4 1/2 in 4C-3753, 4C-3744
4C-6832 5 in 4C-3742, 4C-3754, 4C-3745
4C-6833 6 in 4C-3743, 4C-3746
1067797
1067816
1067834

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Vises
Model P Prism Magnefx Jaw Caps
Jaw construction includes a 120 horizontal Vee-Groove, 3 vertical Vee-Grooves
and a 90 groove for marking out and center punching
Ideal for light tapping and thread cutting applications
Capable of clamping a block of material in a vise to be utilized as a surface plate
for light duty work
Jaw caps sold separately
Part Number Jaw Width
Use with these Vises or any other with the
same Jaw Width
4C-6835 4 1/2 in 4C-3753, 4C-3744
4C-6836 5 in 4C-3742, 4C-3754, 4C-3745
4C-6837 6 in 4C-3743, 4C-3746
Jaw Caps
Designed to avoid marring the surface of softer metals and to protect jaw faces
Made to ft any size vise
Polished faces and pliable copper extensions for a sure-grip ft on any make vise
Part Number Description Width
4C-3750 Jaw Cap 4 in
4C-3749 Jaw Cap 4 1/2 in
Holding Fixture
Mounts on workbench
Use to secure components during assembly and disassembly
Capable of holding small transmissions, differentials, hydraulic pumps, water
pumps and electrical components
Part Number Capacity
2P-8338 250.0 lb
1067848
1067859

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Vises
Yoke Pipe Vise
Used to brace pipe for cutting and machining
Used for pipe from 10 through 102 mm (1/8 through 3 1/2 in)
Part Number Weight
127-1909 7.4 kg (16.23 lb)
Regular Duty, Standard Throat C-Clamps
Recommended for regular-duty work not requiring unusual throat depth
Drop forged from specially selected steels
Light enough for production line use
Equipped with Wilton Permapads
and lifetime lubricated spindles of through-

hardened steel
Finished in grey enamel
Part Number Capacity Throat Depth Spindle Diameter Minimum Proof Test Weight
4C-3755 0 - 2 in 1 13/16 in 9/16 in 2.00 lb 1 3/8 lb
4C-3756 0 - 3 in 1 15/16 in 9/16 in 3.00 lb 1 43/64 lb
4C-3757 0 - 4 in 2 5/16 in 5/8 in 3.00 lb 2 3/4 lb
4C-3758 0 - 6 in 2 15/16 in 5/8 in 4.00 lb 3 3/4 lb
4C-3759 2 in - 8 in 3 7/16 in 3/4 in 5.00 lb 7 lb
4C-3760 1 1/2 in - 10 in 3 3/4 in 3/4 in 6.00 lb 8 3/8 lb
4C-3761 1 1/8 in - 12 in 3 7/8 in 3/4 in 8.00 lb 12 lb
1067888
1067916

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Battery Service Equipment
Multi-Battery Parallel Chargers
Each battery accepts the charge it requires, depending on its size, state of
charge, and temperature; the initial high charge rates taper down to a safe
fnishing level
No moving parts little maintenance
Isolated transformer for safety
Heavy-duty diode rectifer with deep reserve capacity
Circuit breaker protection
Mounts on wall or bench
UL listed
Part Num-
ber
DC Output
Rating AC Input Rating
Charging
Capacity
Number
of Charge
Rates
Voltme-
ter/Am-
meter
DC Charging
Cables
AC Connec-
tion Weight
Height x
Width x
Depth
4C-4913 30 Amps,
14.9 Volts
108-132 Volts, 7.5
Amps 60 Hz, single
phase
1-10, 12
Volt batter-
ies
16 11 17/0
-50
1.8 m (6 ft) 2.286 m ( 6
1/2 ft) AC
cord
18.1 kg (39.99
lb)
38.1 x 30.5 x
28 cm
4C-4914 110 Amps,
15.5 Volts
190-262 Volts, 13.8
Amps 50/60 Hz,
single/3 phase
1-36, 12
Volt batter-
ies
16 11 17/0
-110
1.5 m (5 ft) Permanent
installation
only
37.6 kg (82.98
lb)
55.9 x 38.1 x
28 cm
4C-9799 30 Amps,
14.9 Volts
210-250 Volts, 4
Amps 50/60 Hz, 3
phase
1-10, 12
Volt batter-
ies
16 11 17/0
-50
1.8 m (6 ft) 2.286 m ( 6
1/2 ft) AC
cord
18.1 kg (39.99
lb)
40.6 x 33.7 x
62.2 cm
Battery Charging Rack
DC charging leads 10 pair, 10 gauge, 914.4 mm (36 in) long with 300 Amp insu-
lated safety clamps
Insulated storage bars and connections ensure there are no live electrical con-
nections
3-shelf rack stores up to 12 batteries
Durable 3 mm (1/8 in) polypropylene sheet protects shelves from damage
Acid resistant resists scratching and chipping
Convenient snap together heavy-gauge steel construction
9U-5784 Battery Charging Rack
1067930
1067942
1067961

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Bus Bar Set
Parallel charging 10 battery capacity use one bus bar or combine several
for added capacity
Insulated fberglass backboard
DC charging leads 10 pair, 10 gauge, 914.4 mm (36 in) long with 300 Amp insu-
lated safety clamps
.9 m (3 ft) 4 AWG cables included to connect to charger or additional bus bars
4C-4917 Bus Bar Set
Growler Armature Tester
Detects and locates defects in generator and starter armatures
Also tests armatures in heaters, fans, electric tools, etc.
Checks continuity and insulation
Accepts armatures 22.2 mm (7/8 in) to 203.2 mm (8 in) diameter
609.6 mm (24 in) test leads with accompanying test light
Chrome-plated handles help protect instrument panel
UL listed
4C-4912 120 V, 50/60 Hz
4C-9800 220 V, 50/60 Hz
Heavy-Duty Commercial Fast Chargers
Highest performance fast chargers on the market
Designed for the demands of the professional mechanic and feet operator
Model 4C-4920 has 16 rates of charge and the highest boost rating of any fast
charger
Model 4C-4921 and 4C-4910 charge all 6, 12, 18, and 24 Volt batteries
Heavy-duty transformers, patented multi-diode rectifers, long AC cords and DC
leads
Patented stop/go light and automatic timer
Automatic reset AC and DC circuit breakers
Heavy-duty chrome plated handle
Rugged, 177.8 mm (7 in) wheels
500 Amp, fully insulated, fexi-spring clamps
UL and CSA listed for indoor and outdoor use
Part Number
Input Volt-
age
UL Continu-
ous Rating
(amps)
UL
Cranking
Assist Rate
(amps)
UL Boost
Rate
(amps)
AC Cord
Description
DC Leads
Description
Clamp
Rating Voltage Weight (kg) Weight (lb)
4C-4920 110 100/70 300 550 10 ft 14-3 8 ft 4AWG 500A 6/12 26.3 58 --
4C-4921 110 300 600 10 ft 14-3 8 ft 4AWG 500A 6/12/18/24 31.7 70
4C-4910 220 300 600 10 ft 14-3 8 ft 4AWG 500A 6/12/18/24 31.7 70
1067994
1068022
1068035

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Portable Chargers
Charges all standard and maintenance-free batteries with four charging posi-
tions
Heavy-duty chrome plated handles
Fan cooled
UL and CSA listed for indoor/outdoor use
4C-4924 also features
Automatic timer 90 minute and hold position
AC and DC circuit overload protection
Patented stop/go light
Part Number
UL Continu-
ous Rating
(amps)
UL Cranking
Assist Rate
(amps)
UL Boost
Rate (amps)
AC Cord
Description
DC Leads
Description
Clamp Rat-
ing Voltage Weight (kg) Weight (lb)
4C-4924 70/60 230 420 6 1/2 ft 16-3 7 ft 4AWG -- 6/12 17.2 38
4C-4925 40/10/2 132 250 6 1/2 ft 16-3 6 ft 8AWG -- 6/12 11.8 26
Portable Charger, 110 V, 60 Hz
Charges 12 Volt systems, lead acid, AGM, and GEL batteries
Automatically shuts off when battery is charged
3 LED indicators for power, charging, and proper polarity/charge complete
Lightweight
UL listed
AC/DC Cables: 16 ft, 16 gauge
Part Number Description Charging Output Net Weight
200-6319 Portable Charger 110V, 60 Hz 10 amps 11 lbs (4 oz)
Cables
Polarized plug on both ends
Mates with either 4C-9917 or 4C-4943 Power Socket
Part Number Description Mates with
4C-9802 3.66 m (12 ft) 1 AWG 4C-9917 Power Socket
4C-9801 3.66 m (12 ft) 4 AWG 4C-4943 Power Socket
1068050
1075234

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Booster Cables
Professional quality
Ensure quick and effcient connections
Designed for convenience and safety
Replacement Clamps available
Part Number Description Length Gauge
Gauge (circu-
lar mil) Jacket Clamp Rating
Side Terminal
Adapters
Approx. Indi-
vidual Weight
4C-4933 Booster cable 3.7 m (12.01 ft) 4 AWG 37,360 T-94
1
500E yes 2.7 kg (5.95 lb)
4C-4934
2
Booster cable 3.7 m (12.01 ft) 4 AWG 32,900 T-94
1
500E yes 3.6 kg (7.94 lb)
4C-4935 Booster cable 4.9 m (16 ft) 4 AWG 37,360 T-94
1
500E yes 3.6 kg (7.94 lb)
4C-4936 Booster cable 6 m (19.68 ft) 4 AWG 37,360 T-94
1
500E yes 4.1 kg (9.04 lb)
300-5899 Booster cable 6 m (19.68 ft) 1 AWG 62,450 T-94 600P no 6.4 kg (14.11
lb)
4C-4938 Booster cable 4.6 m (15 ft) 1/0 AWG 106,400 T-94
1
800 no 7.3 kg (16.09
lb)
1
T-94: fexible to 4C (-40F)
2
Equipped with stop/go light red L.E.D.s warn operator if polarity is reversed
Replacement Clamps
Flexi-Spring
Professional quality clamps for all booster cables, chargers, and testers
Package: 1 pair per see-through display carton
Part
Number Description Amps Jaws Insulation Weight/Master
4C-4942 Batteries and Battery
Chargers
800 Heavy
Gauge Cop-
per
Bonded
Vinyl
4.5 kg (9.92 lb)
4C-4940 Replacement clamp for
use with 3, 4, and 6 ga
cable
500 Copper Bonded
Vinyl
4 kg (8.82 lb)
1068094
1068116

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Post Set
Flush Mount Power Socket
Alternative to cabinet style socket stainless steel plate mounts fush on
service vehicle
Same features as power socket included in 4C-4929
For a complete starting system, order 4C-4931 and 4C-4944 Plug-In Cables
4C-4931 Flush Mount Power Socket
Heavy-Duty Plug-In Starting System
Power Socket
New stainless steel cabinet resists corrosion
Polarized socket with solid copper contacts
1.5 m (5 ft) connecting cables for service battery hook-up (4 AWG)
Plug-In Cables
Army/Navy Lexan
plug wont break in coldest weather

Heavy-duty cables, 7.62 m (25 ft) 4 AWG. Jacket resists oil and abrasion stays
fexible to 4.4C (-40F)
500 Amp insulated clamps with Flexi-Spring cable guards
Patented Safety Light
Warns operator before a reversed connection is made
Side terminal adapters grip hard-to-reach side terminals
Weight: 7.7 kg (17 lbs)
(Continued)
4C-5637 10 mm (3/8 in) Female for Stud Type Batteries
4C-5638 10 mm (3/8 in) Male for Side Terminal Batteries
1068116
1068142

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Heavy-Duty Plug-In Starting System (Continued)
4C-4929 Heavy-Duty Plug-In Starting System
Service Parts
4C-4943 Power Socket with battery cable
4C-4946 Polarized Lexan
Plug, .45 kg (1 lb)

4C-4944 Plug-in Cable (includes clamps)
Extra Heavy-Duty Plug-In Starting System
Power Socket
New stainless steel cabinet resists corrosion
Polarized socket with solid copper contacts
1.5 m (5 ft) connecting cables for service battery hook-up (1 AWG)
Plug-In Cables
Army/Navy Lexan
plug wont break in coldest weather

Heavy-duty cables, 7.62 m (25 ft) 1 AWG. Jacket resists oil and abrasion stays
fexible to 4.4C (-40F)
800 Amp insulated clamps with Flexi-Spring cable guards
Patented Safety Light
Warns operator before a reversed connection is made
12 and 24 Volt
4C-4930 Extra Heavy-Duty Plug-In Starting System
Service Parts
4C-9917 Power Socket with Battery Cable
1068168
1068184

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Batteries and
Worklights
Premium High Output (PHO) batteries are manufactured to Caterpillar design
specifcations for vibration resistance, deep discharge, long life in all climates, and
heavy-duty life cycle capability. PHO batteries are used as original equipment in
all Caterpillar machines. They are available worldwide in Maintenance Free or Dry
confgurations.
Premium High Output Batteries
Cold Starting: Thicker internal Terminal Posts provide lower electrical resistance
resulting in higher output under starting conditions. Extra-heavy Grids...with
denser lead within Plates...Provides more life and power in extreme cold or heat.
True all-weather performance.
Starting/Deep Cycle Capability: Starting batteries have Polyethylene Envelope
Separators to protect against shorts. Cycling batteries have Glass Mat Separa-
tors that are double insulated for longer deep cycle life.
Discharge Cycles: Positive and Negative Plates have a higher paste density
allowing them to better resist material shedding during discharge cycles. An
enveloped Negative Plate protects against shorts.
Water Loss: Calcium lead alloy is used on both the positive and negative plates
to reduce gassing. Calcium technology allows for minimal water loss over the
life of the battery.
Corrosion Resistance: Forged terminal post bushings provide maximum strength
and resistance to acid seepage that causes corrosion and black posts. Thicker
internal terminal posts are used for lower electrical resistance and higher output
under starting conditions. Less maintenance is needed because extra corrosion
resistance and overcharge protection are built in.
Flame Arrestor Safety Vents: Built into the manifold cover, they reduce the
possibility of explosion from external sparks. They direct corrosive gases away
from the battery and hold-downs. Allows for remote venting out of the battery
compartment.
Robust Design: Thicker, more robust container resists the demanding, rugged
treatment typical of heavy-duty commercial useespecially in temperature
extremes. The outside of the robust case identifes this as a Caterpillar Battery.
Maintenance Free Flat Top Design allows - easy mounting and power washing -
no vent caps falling off. Side brickwork and waffe design on bottom of the case
resist punctures. Raised Caterpillar Part Number and descriptors wont wear off
and provide for easy and accurate replacement by technicians.
Cat 4D and 8D Batteries - Premium High Output
Exclusive fat top designMaintenance Free
Designed by Caterpillar to meet demanding off-road performance tests100-
hour vibration tested
Industrys highest cold cranking Amps (CCAs) for 4D and 8D batteriessure
starts
Built in fame arrester vents
Calcium lead alloy on both positive and negative plates for minimal water loss
Application BCI Group Size Part Number Cold Cranking Amps
Reserve Capacity (min-
utes)
Bus/RV/Concrete Mixers 4D 153-5700 1125 305
1068205
1068226

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Batteries and
Worklights
Cat Racing Batteries for On-Highway Vehicles - Premium High Output
Maintenance Freestud terminals with accessible cover capability
Designed by Caterpillar to meet demanding performance tests100-hour vibra-
tion tested (5 times the industry standard)
36 month prorated warranty (see dealer for details)
Highest CCAs in the industry for deep cycle applications
Application BCI Group Size Part Number Cold Cranking Amps Reserve Capacity (minutes)
key-off accessory usage 31 175-4370 825 190
and battery cycling is limited 31 175-4390 1000 180
idle or use of in-cab accessories.
3+1 and 4+0 systems
31 175-4360 710 185
Cat Batteries for Recreational and Automotive Use - Premium High Output
Maintenance-free design
Designed by Caterpillar to meet demanding performance tests - 100-hour vibra-
tion tested (5 times the industry standard)
72- and 36-month prorated warranties (see dealer for details)
Highest CCAs in the industry for deep cycle applications
Application BCI Group Size Part Number
Cold Cranking
Amps
Reserve Capac-
ity (minutes)
Deep cycle applications - dual terminal marine pleasure craft/trolling
motors, RVs
31 250-0480 710 185
Automotive applications - ideal for vehicles with high under-hood
heat and numerous electronic accessories
24 153-5656 650 110
74 153-5660 650 110
58 175-4280 500 70
Automative, commercial and gen-set applications. Compact design
with high cold cranking amps
65 230-6368 880 140
1068249

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Batteries and
Worklights
Floodlights
Economically priced 3 inch x 3 inch halogen foodlights for use in a wide range of
on-highway truck and recreational vehicle applicationsback-of-cab foodlight
next to the trailer hookup, foodlights inside cargo trailers, foodlights to illumi-
nate the work site for construction, mixer, and farm trucks
Available in wide- and long-range foodlight patterns
Advanced optical refector provides light output approaching 5 inch x 5 inch
lights
Vertical and suspended mounts with swivel capability (mounting bracket in-
cluded)
24-Volt (65-watt) or 12-Volt (55-watt)
Halogen bulb serviced with only a screwdriver
Easy to install using sturdy, integral (mounted-in-housing) DT (Deutsch) connec-
tors
Excellent vibration, temperature and moisture resistance for longer life (environ-
mentally sealedlights must pass Caterpillar design specifcations for resis-
tance to water spray, water dunk, and vibration)
Part Number Voltage Mounting Type Description
234-4323 24 Vertical Wide-range Floodlight, 10x25 mm, weld stud
234-4324 24 Vertical Long-range Floodlight, 10x25 mm, weld stud
234-4325 24 Suspended Wide-range Floodlight, 10x25 mm, weld stud
234-4326 24 Suspended Long-range Floodlight, 10x25 mm, weld stud
234-4327 12 Vertical Wide-range Floodlight, 10x25 mm, weld stud
234-4328 12 Suspended Wide-range Floodlight, 10x25 mm, weld stud
234-4329 12 Suspended Long-range Floodlight, 10x25 mm, weld stud
1068282
1068293
1068327
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Lighting & Electrical Products Flashlights and Batteries
Mini-Maglite Flashlight
For people on-the-go, can be carried on the hip in its own nylon belt holster
Includes two AA batteries
Part Number Description Length
9U-7231 Mini-Maglite Flashlite 5 3/4 inches
Heavy-Duty Professional Flashlights
High quality
Designed and manufactured in the U.S.A.
Precision machined, high strength aluminum exterior components
Anodized internally and externally for optimum corrosion resistance
Water resistant O-ring seals throughout protecting an internal self-actuating
switch
Hi-impact, scratch resistant Lexan
lens
Fast action Linear-Focusing food-to-spot beam with a twist of the wrist
Extra long lamp life, equivalent of 3 or 4 sets of batteries
Approximately 5 to 6 hours operating time per set of batteries
Ambient candle mode for hands free operation
Spare lamp in tail cap
Includes two AA size alkaline batteries (4C-9463), available worldwide
All fashlights have Cat logo
Item Part Number Description Length Batteries
1 1U-7321 Flashlight 254 mm (10 in) long 2 D cell batteries (replacement lamp
4C-9464)
2 1U-7322 Flashlight 310 mm (12 3/16 in) long 3 D cell batteries (replacement lamp
4C-9465)
3 4C-9442 Flashlight 375 mm (14 3/4 in) long 4 D cell batteries (replacement lamp
4C-9466)
Accessories (Warranty: Six Months)
4 4C-9446 Black, nylon, full fap holster for discontinued
1U-7323
-- --
5 4C-9447 Black, leather holster for discontinued 1U-7323 -- --
6 4C-9448 Mounting Clamp kit for all D cell fashlights, 2
clamps and screws
-- --
Heavy-Duty Professional Rechargeable Flashlight Accessories
4C-9470 Halogen Replacement Bulb
209-9589 Halogen Replacement Bulb (Brinkman)
4C-9449 Battery Pack, 140 mm (5 1/2 in) D cell, 6 Volt Nicad
1068339
1068360
1068376
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Heavy-Duty Flashlights
Water-resistant, made of high impact plastic, with corrosion resistant contact
parts and a belt ring to prevent loss
Battery barrier protects bulb and head contacts from impact force
Comes with spare bulb
4C-9620 meets military standards
Batteries not included
Part Number Size Batteries Switch Comes with
1U-7319 210 mm (8 1/4 in) long 2 D cell batteries
1U-7320 279 mm (11 in) long 3 D cell batteries
4C-9620 203 mm (8 in) high 2 D cell batteries 3 position switch Belt clip
Continuity Tester/Flashlight
Made of high impact plastic
Can be used as a fashlight or continuity tester
Yellow with black cap
Uses 2 D cell batteries (not included)
1.82 m (72 in) length continuity wires shipped inside fashlight
Magnet allows your hands to be free for testing
Part Number Description Length
1U-7318 Continuity Tester / Flashlight 210 mm (8 1/4 in)
Service Part
1U-9532 D-Cell Alkaline Battery --
Inspection Light
Molded in Lexan
, designed to stand up to almost any punishment

Lightweight, super compact light source
Water-tight to 609.6 m (2000 ft)
Shock proof, corrosion proof
Economical, 30-hour long life lamp module
Handy shirt clip
Includes two AA batteries
Includes 90 light bender
141-1655 Inspection Light
Service Part
4C-6741 Lamp Module (Qty. 12)
1068393
1068408
1068431
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Pen Light
European Union Compliant, CE marked
Made from tempered aircraft aluminum
100,00 hour lifetime, hi-intensity light emitting diode (LED) bulb
Batteries last up to 60 hours
Includes 3 AAAA batteries
Handy shirt clip
Push end of pen light to momentarily illuminate or twist end clockwise for con-
stant on
Waterproof
238-8244 Pen Light, White LED
269-3123 Pen Light, Blue LED
Flashlight Bulbs
Ultra high intensity Krypton
Use for increased brightness and visibility
Built with integral lens providing an even distribution of light with excellent focusing characteristics
Use with alkaline batteries for best economy
Part Number Description Application
4C-9464 Bulb 2 cell C and D fash-
lights
lights
lights
Part Number Description Application
Special Flashlight Bulbs
4C-9463 Mini MagLite (Qty. 2) --
4C-9470 Halogen Replacement
Bulb
--
4C-6741 Lamp Module (Qty. 12) --
Industrial Batteries
Alkaline
Top-of-the-line for maximum service life
Best for use in high-drain, continuous use situations
Heavy-Duty
Ideally suited for normal industrial use
Part Number Description Voltage Package Quantity
1U-9532 D-Cell Alkaline Battery 1.5 72
1U-9531 C-Cell Alkaline Battery 1.5 72
1U-9533 AA-Cell Alkaline Battery 1.5 96
1U-9534 Alkaline Battery 9 72
1U-9535 AAA-Cell Alkaline Battery 1.5 96
1U-9536 Heavy-Duty Battery -- 72
1U-9537 Heavy-Duty Battery -- 72
1U-9538 Heavy Duty Battery -- 96
1U-9539 Heavy Duty Battery -- 72
245-3224 AAAA-Cell Alkaline Battery 1.5 6
1068443
1068472
1068513
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Hi-Energy Battery Charger
Charges one to four AA or AAA NiMH batteries in 30 minutes (up to 1850 mAh)
Smart Charger individually monitors cell condition and terminates charging
current when charged
Includes Trickle Charge low rate charge to retain charge level that would
otherwise be lost due to self-discharge and storage
Illuminated LED monitoring lights
Ideal for high-drain applications
DC input 11-16V, 3A (AC adapter included)
Should not be used to charge any other battery type other than NiMH
Only charges one size of battery at a time (do not mix AA and AAA in same
charge)
Includes 4 AA rechargeable batteries
Part Number
Charge Capac-
ity
AA Charge
Capacity
AAA Charge
Capacity
Charging Cur-
rent Trickle Charge Charging Time AC Input Rating
261-0022 Charge capac-
ity
up to 2100 mAh up to 750 mAh Charging cur-
rent
Trickle charge 30 minutes (up
to 1850 mAh)
110 volts (110
volts)
AA Rechargeable Batteries
Nickel-metal hydride (NiMH) batteries
Ideal for the most advanced high-drain devices digital cameras, personal
digital assistants (PDAs), voltmeters, fashlights, borescopes, analyzers, and
many other diagnostic service tools
High-capacity cells provide exceptional power per charge and up to 1000 re-
charges
Recharge to full power at any time
New batteries should be charged for 24 hours before frst use
Good economic and environmental choice
Part Number Size Designation Voltage Average Capacity Qty.
261-0024 AA, 1.2 Volt ANSI-1.2H2 1.2 volts (1.20 volts) 2300 mAh 4 per package
Lantern Battery
Offers dependable high performance for portable lighting uses
Recommended for all industrial lanterns
Part Number Description Package Quantity
1U-9547 Lantern Battery, Spring Terminal, 6
Volt
12
1068530
1068549
1075221
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Lighting & Electrical Products Work Lights and Extension Cords
Magnetic Base Flood/Spot Light Replacement Bulb
189-3658 is the replacement bulb for 189-3628
189-3658 Replacement Halogen Flood Sealed Beam
Portable Fluorescent Work Lights
13 Watt fuorescent lamp is equivalent in light output to a 60 Watt incandescent,
but four times more effcient and will last up to 10 times longer (10,000 hours)
Built with the Saf-T-Lite design concept which places light and all electrical
components inside a closed chamber for user safety
Protected on-off switch can be operated by depressing domed end of the light
Entire light double insulated for user safety
Oil resistant power cord , UL listed and meets OSHA standards
Durable and shatter resistant butyrate outer tube gives long life
4C-6478 and 4C-6479 include magnetic mounts and vapor clips
Part Number Description Length Cord Type Voltage/Watt Standard Color
4C-6477 Portable Florescent Work Light 7.62 m (25 ft) Cord SJTO 18/2 110V/13 Watt Yellow
4C-6478 Portable Florescent Work Light 15.24 m (50 ft) Cord SJTO 18/2 110V/13 Watt Yellow
4C-6479 Portable Florescent Work Light 12.19 m (40 ft) Reel SJT 18/2 110V/13 Watt Yellow
9U-7203 Portable Florescent Work Light 9.5 m (30 ft) Cord SJTOW-A 18/2 12V/13 Watt Yellow
Service Parts for 9U-7203
9U-6712 Replacement Lamp, 12V, 13 Watt -- -- -- --
9U-6708 Clear Outer Tube -- -- -- --
9U-6709 Switch Assembly -- -- -- --
Accessories for Light Assemblies
Part Number Description Material
9U-6009 Fluorescent Lamp, 110V/13 Watt Twin Tube, cool white light emission
9U-6010 Magnetic Mount 26.3 kg (58 lb) pull Nickel plated magnet
9U-6011 Vapor Clamp Kit (improves water resis-
tance)
Consists of 2 large vinyl clamps and 1
small clamp
1068587
1068606
1068622
2-105
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Fluorescent Light Kit
110V kit which includes 13 Watt lamp, outer tube, switch assembly and installa-
tion instructions
Install onto any Saf-T-Lite reel or cordset which was originally equipped with a
110V/13 Watt Stubby light head, such as 4C-6477, 4C-6478 or 4C-6479
9U-6710 Fluorescent Light Kit
Replacement Parts
9U-6009 Fluorescent Lamp, 110V/13 Watt
9U-6708 Clear Outer Tube
9U-6709 Switch Assembly
9U-6711 Ballast
9U-6714 Ballast Box Kit
Ratchet Light
120 Volt/60 Hz light made from yellow, unbreakable aerospace plastic with a 10
amp tool-tap-plug
10,000 hour life, 13 Watt rough-service fuorescent bulb delivers output of a 60
Watt incandescent bulb
STOW type cord used for heavy duty service and with oil-resistant, thermo-
plastic jacket, is weather resistant for outdoor use
Two year warranty on workmanship and material defects (not including bulb)
Handy magnetic base so you can position the light where you need it
UL Approved
Part Number Description Cord Type
179-7043 Ratchet Light STOW Type Cord - 7.62 m (25
ft) long, made from 16/3 wire
Parts
1
179-7044 Bulb --
179-7045 Lens --
1
Sold Separately
Angle Light Reel
120 Volt/60 Hz light (yellow) includes shatter/scratch resistant lens, 10 amp tool-
tap-plug, and velcro magnet
10,000 hour life, 13 Watt rough service fuorescent bulb delivers output of a 60
Black reel made from shatter resistant ABS plastic
STOW type cord used for heavy duty service and with oil-resistant, thermo-
UL Approved
179-7046 Angle Light Reel STOW Type Cord - 15.2 m (50
Parts
1
179-7048 Lens --
179-7049 Bulb --
179-7050 Velcro Magnet --
(Continued)
1
Sold Separately
1068654
2-106
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Angle Light
120 Volt/60 Hz light includes shatter/scratch resistant lens, 10 amp tool-tap-plug,
and velcro magnet
Yellow case is made from unbreakable aerospace plastic
STOW type cord Used for heavy duty service and with oil-resistant, thermo-
UL Approved
179-7047 Angle Light STOW Type Cord - 7.62 m (25
Parts
1
179-7049 Bulb --
179-7050 Velcro Magnet --
179-7048 Lens --
1
Sold Separately
Triple-Tap Extension Cord
120 Volt/60 Hz reel extension cord is 15.2 m (50 ft) long, made from 16/3 wire with
a built-in 10 amp circuit breaker
Case is made from shatter resistant ABS plastic
Two year warranty on workmanship and material defects
UL Approved
179-7053 Triple-Tap Extension Cord
1068666
1068680
1068695
2-107
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Light Rover
120 Volt/60 Hz light has large, shock-absorbent, easy-grip end caps and a
scratch/shatter resistant lens
Unique plug base converts any extension cord into a light
UL Approved
179-7054 Light Rover
Parts
1
179-7049 Bulb
179-7055 Tube Assembly
1
Sold Separately
Work Light
120 Volt/60 Hz light includes large, shock-absorbent, easy-grip end caps, and a
scratch/shatter resistant lens
15 Watt rough service fuorescent bulb delivers output of an 80 Watt incandes-
cent bulb
STOW type cord Used for heavy duty service and with oil-resistant, thermo-
UL Approved
179-7056 Work Light STOW type Cord - Cord is 7.62
m (25 ft) long, made from 18/2
wire
Parts
1
179-7057 Lens --
179-7058 Bulb --
1
Sold Separately
Electrical Cord Defnitions
Abbreviations
U.L. Underwriters Laboratories
C.U.L. Canadian Underwriters Laboratories
O.S.H.A. Offce of Safety and Health Administration
NEMA National Electrical Manufacturers Association
Cord Designation by Letter
S Hard surface, fexible cord, general use
J 300 Volt cord or smaller
E Elastic synthetic rubber, good low temp cord
W Watertight cord
O Oil resistant
A Low-temperature rated
T Thermo-grade plastic
1068702
1068734
1075171
2-108
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Heavy-duty Contractor and Industrial Application Extension Cords
Designed for heavy-duty use by contractors and industrial applications
Outer jacket protects against rough handling and extreme weather conditions
Provides superior resistance to sunlight, ozone, cracking, oils chemicals, and
moisture
All cords have CAT logo printed on cord
All extension cords are UL (Underwriters Laboratory) listed and meet OSHA (Of-
fce of Safety and Health Administration) requirements
All plugs and outlets are NEMA (National Electrical Manufacturers Association)
designated 5-15P plug and 5-15R outlet
Part Number Length Material Outlet Wire Size Rating
1
Voltage
Rating Operating Temperature
241-8522 25.00 ft all-weather vinyl single 12 gauge, 3 conductor SJTOW 300 volts -35 to 60C (-31 to 140F)
243-1874 25.00 ft all-weather vinyl triple 12 gauge, 3 conductor SJTOW 300 volts -35 to 60C (-31 to 140F)
1
(S) Hard Surface, Flexible Cord, General Use; (J) 300 Volt cord or smaller; (E) Elastic Synthetic Rubber, Good Low Temperature Cord; (W) Wa-
tertight Cord; (0) Oil Resistant; (A) Low Temperature Rated; (T) Thermo Grade Plastic
Straight Blade Plugs and Connectors
For use in construction sites, industrial, dusty, and damp environments
For use with tools, motors, grinding machines, high pressure washers, outdoor
lighting
UL and CSA listed
Part Number Type Description
9U-6362 15 Amp, 125V AC Connector 2 Pole, 3 Wire, NEMA 5-15P
9U-6363 15 Amp, 125V AC Plug 2 Pole, 3 Wire, NEMA 5-15P
Turnlock Plugs and Connectors (15-20 Amp)
lighting
UL and CSA listed
(Continued)
1075171
1075185
2-109
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Turnlock Plugs and Connectors (15-20 Amp) (Continued)
Part
Number Type Description
9U-6370 15 Amp, 125V AC Heavy-Duty Connector 2 Pole, 3 Wire, Grounded NEMA L5-15
9U-6371 15 Amp, 125V AC Heavy-Duty Plug 2 Pole, 3 Wire, Grounded NEMA L5-15
9U-6372 20 Amp, 250V AC Heavy-Duty Connector 2 Pole, 3 Wire, Grounded NEMA L5-20
9U-6373 20 Amp, 250V AC Heavy-Duty Plug 2 Pole, 3 Wire, Grounded NEMA L5-20
Heavy-Duty Connectors and Plugs (20-30 Amps) with Insulating Cord Grip
lighting
UL and CSA listed
Part Number Type Description Cord Diameter
9U-6374 20 Amp, 125/250V Con-
nector
Yellow High Impact, with Insulat-
ing Cord Grip
14.27 - 26.97 mm
(.562 in - 1.062
in)
9U-6375 20 Amp, 125/250V Plug Yellow High Impact, with Insulat-
ing Cord Grip
14.27 - 26.97 mm
(.562 in - 1.062
in)
9U-6376 20 Amp, 250V Connector Yellow High Impact, with Insulat-
ing Cord Grip
14.27 - 26.97 mm
(.562 in - 1.062
in)
9U-6377 20 Amp, 250V Plug Yellow High Impact, with Insulat-
ing Cord Grip
14.27 - 26.97 mm
(.562 in - 1.062
in)
ing Cord Grip
15.875 - 28.575
mm (.625 in -
1.125 in)
ing Cord Grip
15.875 - 28.575
mm (.625 in -
1.125 in)
ing Cord Grip
15.875 - 28.575
mm (.625 in -
1.125 in)
ing Cord Grip
15.875 - 28.575
mm (.625 in -
1.125 in)
1068778
1068789
1068817
2-110
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Lighting & Electrical Products Miscellaneous
Rubber Splicing Compound
Linerless rubber tape
Use for insulating and sealing on electrical cable installation and repair
Part Number Description Size Qty.
4C-6393 Rubber Splicing
Compound
19 mm (3/4 in) wide x 0.8 mm (0.030 in)
thick x 4.6 m (15 ft) long rolls
1 roll per package
Wire Marker Tape Dispenser
Provides a fast, convenient system for marking wire or cable
Helps eliminate errors in the disassembly and assembly of hydraulic lines, wiring harness,
generator sets and panels
Ten refllable compartments with numbers from 0 to 9 let you choose the exact number/let-
ter combinations needed
Easy to use, easy to carry; convenient rolls easy cutoff, no waste
Tapes are an epoxy flm with an acrylic adhesive
Highly resistant to oils and solvents
6V-7939 Wire Marker Tape Dispenser
Marker Tape Replacement Rolls (10 rolls per box)
8T-5209 Tape No. 0
8T-5211 Tape No. 1
8T-5212 Tape No. 2
8T-5213 Tape No. 3
Marker Tape Replacement Rolls (10 rolls per box) (Continued)
8T-5214 Tape No. 4
8T-5215 Tape No. 5
8T-5216 Tape No. 6
8T-5217 Tape No. 7
8T-5218 Tape No. 8
8T-5219 Tape No. 9
Crimping Tools
139- 2788
139- 2789
For insulated and uninsulated ferrules
Part Number Wire Gauge
139-2788 24-12 AWG
139-2789 10-6 AWG
1068830
1068852
1068876
1068904
2-111
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Lighting & Electrical Products Miscellaneous
Heat Shrinking Tubing
Made from polyolefn
Effectively resists abrasion, scoring, cut-through, and the effects of long term
aging
Easy to install
Use on inline electrical splices to provide mechanical protection as well as cor-
rosion and moisture seal
Heat Shrinking Butt Connector
One piece, pre-insulated
Use on inline electrical splice where moisture and corrosion are a concern
Easy application
Part Number Wire
Barrel Length
(L) I.D. Color
Package
Quantity
4C-6394 #22 to 18
AWG
.28 .062 Red 100
4C-6395 #16 to 14
AWG
.30 .095 Blue 100
4C-6396 #12 to 10
AWG
.38 .142 Yellow 100
Cold Shrink Insulators
Rubber insulators can be used on cable to insulate as well as to protect from
moisture and corrosion while remaining fexible
Resists fungus, acids and alkalies, ozone and ultra-violet light
Easy to install (no fame/torch needed) unwind the expander core by pulling
the insulator and tubing will shrink to cable diameter
When shrunk, connection is water resistant
Very portable since no heat source is required
Part Number
Minimum Diam-
eter Tube Max.
Relaxed Package
Length Qty.
4C-6382 2.5 mm (0.10 in) 21.6 mm (0.85 in) 203 mm (8 in) 1
4C-6383 10.6 mm (0.42 in) 21.6 mm (0.85 in) 203 mm (8 in) 1
4C-6384 13 mm (0.51 in) 25.4 mm (1 in) 229 mm (9 in) 1
4C-6385 17.5 mm (0.69 in) 33 mm (1.30 in) 304.8 mm (12 in) 1
4C-6386 24.1 mm (0.95 in) 48.3 mm (1.90 in) 304.8 mm (12 in) 1
Wedge Removal Tool
Use to remove wedges from DT series Deutsch connectors
147-6456 Wedge Remover
Part Number Expanded I.D. Recovered I.D.
Recovered
Length
Package Quan-
tity
4C-6387 10 mm (.400 in) 3.8 mm (0.15 in) 152 mm (6 in) 25
4C-6388 20 mm (.800 in) 5 mm (0.20 in) 152 mm (6 in) 5
4C-6389 28 mm (1.10) 9.4 mm (0.37 in) 229 mm (9 in) 5
4C-6390 388 mm (1.50 in) 12.7 mm (0.50 in) 229 mm (9 in) 5
4C-6391 51 mm (2.00 in) 16.5 mm (0.65 in) 229 mm (9 in) 1
1068919
1075155
2-112
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Personal Safety First Aid
First Aid Kit
Small, portable kit for service trucks, tool boxes, or for personal use in family
home, car, camper, or boat
Soft shell case made of water resistant nylon
Uses Book Style construction with zippered internal compartments (makes it
easy to access items)
150-1578 Consists of:
Description Size Quantity
Water resistant nylon
container
190.5 x 38.1 x 107.95 mm
(7.5 x 1.5 x 4.25 in)
1
Scissors 102 mm (4.0 in) 1
Tweezers 76.2 mm (3 in) 1
First aid booklet 1
Bandaids 19.05 x 76.2 mm (.75 x 3 in) 20
Alcohol swabs 4
Wet wipes 4
Sting stop swabs 2
Antiseptic swabs 12
Adhesive tape 2.3 m x 12.7 mm (2.5 yd x
.5 in)
1
Sterile gauze pads 50.8 x 50.8 mm (2 x 2 in) 4
Sterile abdominal pad 127 x 228.6 mm (5 x 9 in) 1
Sterile pressure bandage 50.8 mm (2 in) 1
Conform gauze roll 4.57 m x 50.8 mm (5 yd x
2 in)
1
Triangular bandage 1
Safety pins 6
Vinyl gloves 1 pair
Acetaminophen 1 (2 per pack)
150-1578 First Aid Kit
First Aid Kit
Small, portable kit for service trucks, tool boxes, or for personal use in family
home, car, camper, or boat
Soft shell case made of water resistant nylon
Uses Book Style construction with zippered internal compartments (makes it
easy to access items)
(Continued)
1075155
1068933
2-113
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First Aid Kit (Continued)
Water resistant nylon
container
228.6 x 76.2 x 127 mm (9 x
3 x 5 in)
1
Scissors 152.4 mm (6 in) 1
Stainless steel splinter
forceps
114 mm (4.5 in) 1
First aid booklet 1
Cloth bandaids 22.2 x 76.2 mm (.87 x 3 in) 10
Finger tip bandaids 5
Knuckle bandaids 5
Alcohol swabs 18
Wet wipes 6
Sting stop swabs 6
Antiseptic swabs 16
Adhesive tape 4.6 m x 25.4 mm (5 yd x 1 in) 1
Sterile gauze pads 50.8 x 50.8 ( 2 x 2 in) 8
Sterile abdominal pad 127 x 228.6 mm (5 x 9 in) 2
Sterile pressure bandage 101.6 mm (4 in) 1
Conform gauze roll 4.57 m x 50.8 mm (5 yd x
2 in)
2
Triangular bandage 1
Safety pins 6
Vinyl gloves 1 pair
Multi-purpose pad 431.8 x 609.6 mm (17 x 24 in) 1
Tensor bandage 50.8 mm (2 in) 1
Instant cold pack (in box) 1016 x 152.4 mm (4 x 6 in) 1
Emergency mylar blanket 1
150-1579 First Aid Kit
First Aid Kits, 25 and 50-person
Kits for your safety and frst aid requirements
Comply with OSHA 1910.151 for industry, and OSHA 1926.50 for construction
163-0798 contains supplies for 25 people; 163-0799 contains supplies for 50 people
Soft shell case
(Continued)
1068933
2-114
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First Aid Kits, 25 and 50-person (Continued)
Contents 163-0798 25-person 163-0799 50-person
Adhesive Strips, 3/4 in x 3 in 50 100
Adhesive Tape Roll, 1/2 in x 5 yd 1 1
Alcohol Wipes 10 20
Ammonia Inhalants 3 3
Instant Cold Pack 1 1
Combine Pad, 5 in x 9 in 1 1
Sterile Cotton, 1/2 oz roll 1 1
Disposable Gloves 1 pr 2 pr
Eye Irrigate Solution, 1 oz bottle 1 1
Eye Pads, oval, 1.75 in x 2.5 in 2 4
Gauze Pads, 4 in 2 4
Gauze Pads, 3 in 4 8
First Aid Cream, 7/8 oz 1 2
Sting Relief Pads 3 3
Triangular Bandage 1 1
Gauze Bandage, 2 in x 5 yd 2 2
Gauze Bandage, 4 in x 5 yd 1
Elastic Bandage, 2 in 1
Scissors 1 1
Tweezers 1 1
163-0798 25-Person First Aid Kit
163-0799 50-Person First Aid Kit
1068960
1068973
1068986
1069003
2-115
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Personal Safety Personal Protection Items
Disposable Foam Plugs
Tapered disposable plug for excellent ft
Light comfortable foam
Smooth surface to repel dirt
Excellent protection at NRR29
Part Number Package Quantity
239-1090 1
Reusable Uncorded Plugs
Super-soft washable reusable plugs
Flip-top case included
Non-toxic FDA-approved material
239-1089 1
Disposable Plugs
Bell-shaped polyurethane foam for maximum comfort
Smooth soil-resistant skin
Noise reduction rating: 33dB
Color: neon
Part Number Description Qty.
260-4783 Uncorded Disposable Plugs 200 per box/10 boxes per case
260-4785 Corded Disposable Plugs 100 per box/10 boxes per case
Corded Disposable Foam Plugs
Tapered disposable plug for excellent ft
Light comfortable foam
Smooth surface to repel dirt
Corded for long wear and cost savings
237-8092 1
1069017
1069035
1069049
2-116
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Rad Band and Replacement Plugs
High-density construction, lightweight and durable
Non-toxic FDA approved material earplugs
Comfortable and cool on hot days
Noise reduction rating: 23 dB
Engineered angled earplug for maximum sound protection and comfort
233-8585 Rad Band
233-8586 Replacement Plugs
Performance Kit
233-8588 Performance Kit 1
Consists of
233-8580 Glasses 1
233-8587 Silencer Ear Muffs 1
Silencer Ear Muffs
Comfortable adjustable padded headband
Soft foam padded earcupscomfortable when wearing with glasses
Rugged and lightweight
Dielectric
233-8587 Silencer Ear Muffs
1069062
1069074
1069089
2-117
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Ear Muffs
Hard hat-mounted ear muffs feature large, lightweight ear cups that attach to a
variety of hard hats for convenience
Recommended for moderately high noise situations (up to 95 dBA TWA)
Noise reduction rating: 23 dB
4C-6581 Ear Muffs 2 pair
Multipositional Ear Muff
Adjustable steel headband
Foam flled ear cushions with a soft breathable surface
NRR at various positions:
- NRR26 over-the-head
- NRR26 behind-the-head
- NRR23 under-the-chin
239-1088 Multipurpose Ear Muff 1
Particulate Respirator
193-0071
193-0766
Replaces 4C-8761 Dust/Mist Respirator
193-0766 and 193-0071 meet NOISH 42 CFR 84 N95 requirements. TC-84A2668 and
TC-84A2669
Three-panel respirator with innovative design allows better visibility and con-
forms to a wide range of face sizes
Soft cover web on inner panel is comfortable against face and helps provide a
custom ft and secure seal
Individually packaged to help prevent contamination
193-0071 features the Cool Flow exhalation valve for easy exhalation and cool
dry comfort
Suggested applications: grinding, sanding, sweeping, bagging, general mainte-
nance, dusty operations and operations involving liquid or non-oil based particle
from sprays that do not emit harmful vapors
193-0766 Particulate Respirator 20 respirators per box
193-0071 Particulate Respirator 10 respirators per box
2-118
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Welding Respirator
Meets NOISH 42 CFR 84 N95 requirements. TC-84A0454
Cool fow exhalation valve promotes worker comfort by offering easy exhalation
for cooler, dry comfort
Contours easily to provide a comfortable, good seal
Economical all-flter design with no spare parts to clean
Suggested applications:welding, brazing, soldering, torch cutting, metal pour-
ing, grinding, sanding, sweeping, bagging, general maintenance and operations
involving liquid or non-oil based particle from sprays that do not emit harmful
vapors
237-5181 Welding Respirator 10 respirators per box
High Filtration Dust Mask
Adjustable metal nose bridge, single strap, and contour-ft design to ensure best
coverage
Lightweight and disposable
Non-irritating to the skin
Not NIOSH approved
Material: polyester
262-4866 High Filteration Dust Mask 50 per box
235-6479 Half Facepiece Respirator
Replacement Filters
Swept-back design of the flters/cartridges improves balance and visibility
Reusable just dispose of the cartridge/flters when used to capacity
Comfortable, lightweight facepiece and easy-to-adjust head straps
Size: medium
Filter not included
236-6598 Organic Vapor Cartridge
Provides respiratory protection from certain organic vapors at concentrations up to 10 times the Permissible Exposure Limit
(PEL) with half facepieces
295-2853 Polypropylene Respirator Cartridge, 4 1/2 inch diameter
NIOSH approved P100 flter, 99.97% effcient
Protects against solid and liquid particulates that may contain oil
Easy-breathing, low-resistance, no other holders required
Off-center adapters for optimal peripheral vision
236-6597 P100 High Effciency Filter
For applications including welding, brazing, torch cutting, pouring and soldering, as well as protection against OSHA
substance-specifc particle exposures such as lead, asbestos, cadmium, arsenic and MDA
235-6479 Half Facepiece Respirator 6
236-6597 P100 High Effciency Filter 2
236-6598 Organic Vapor Cartridge 2
295-2853 Polypropylene Respirator Cartridge, 4 1/2 in diameter 10
1069159
1069170
1069186
2-119
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Welding Helmet
51 mm x 108 mm (2 in x 4 1/4 in), shade 10 lens
Ratcheting headgear adjusts to ft any head size
Nylon material is lightweight and durable
1U-8097 Welding Helmet
Welding Helmet
Features a shade 10 lens but in a larger size 114 mm x 133 mm (4 1/2 in x 5 1/4
in)
Has ratcheting head gear
Made of sturdy nylon material
Part Number Lens Type Lens Use For:
1U-8100 Welding Helmet --
Replacement Lens for 1U-8097 and 1U-8100 Welding Helmets
1U-8098 Shade 5 Tinted Glass
1
1U-8097
1U-8099 Plastic Cover Plates
2
1U-8097
3
1U-8100
1U-8102 Plastic Cover Plates
2
1U-8100
3
1U-8097
1
Shade 5 lens used for medium to heavy gas torch cutting [25 mm (1 in) and up] and light to medium gas torch welding [up to 13 mm (1/2 in)]
2
Two needed, one inside and one outside of your tinted glass lens
3
Shade 10 lens used for welding with manual weld electrodes
Welding Goggles
Feature a shade 5 lens, good ventilation, and a light-tight ft
1U-8103 Welding Goggles
1069195
1069204
1069220
2-120
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Welding Goggles with Lift Front Lens
Feature the shade 5 lens with a hinged front-lift door
1U-8104 Welding Goggles with Lift Front Lens
Eye Cup Welding Goggles
Shade 5 lens eye goggles that conform to eye area assuring tight and safe seal
Feature anti-fog ventilation
1U-8105 Eye cup Welding Goggles
Replacement Lens for 1U8105 Eye Cup Welding Goggles
1U-8106 Shade 5 tinted replacement lens
1
1U-8107 Clear replacement lens
1
Shade 5 lens used for medium to heavy gas torch cutting [25 mm (1 in) and up] and light to medium gas torch welding [up to 13 mm (1/2 in)]
Welding Jacket
Made of fame resistant, sturdy 269 g (9 oz) sateen fabric treated for permanent
fre retardant
Finished in a dark green color
Lightweight and provides excellent protection from fash, fame, and sparks
Black no-glare snaps
Adjustable snaps at the cuff
Roll collar can be turned up
Flame retardant good up to 50 washes in mild soap
1U-6586 Welding Jacket Large
1U-6587 Welding Jacket Extra Large
1069240
1069255
1069273
1069286
2-121
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Welding Coat
30 inch leather jacket with raglan shoulder design for utmost mobility
Double stitched seams with 5 ply Kevlar thread provide superior strength
Multiple position snap adjustment provides maximum protection and comfort
Roll-up collar with three-snap adjustment
Locker handling loop, soap stone shoulder pocket, and inner leather pocket
Part Number Description Chest Size
185-0151 Welding Coat (Large) 44 inch to 46 inch
185-0152 Welding Coat (Extra Large) 48 inch to 50 inch
Cape
Leather cape with raglan shoulder sleeves for mobility
Double stitched seams with 5 ply Kevlar thread
Roll-up collar with three snap adjustment
Includes locker hanging loop and soap stone shoulder pocket
Bib is cut extra wide 22 inches wide x 20 inches long
185-0143 Cape (Large)
185-0144 Cape (Extra Large)
185-0150 Bib
Welding Blanket
Made of a fberglass textile material
Light gold neoprene coating on one side to reduce fraying
Hemmed and seamed with Kevlar thread
Retains heat
Protects welding area
Part Number Description Dimensions
4C-9616 Blanket 183 cm x 183 cm (6 ft x 6 ft)
1069305
1069318
1069338
2-122
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Wraparound Safety Glasses
Visitor disposable safety glasses
Can be worn over prescription glasses
99.9% UVA and UVB protection
Meets or exceeds all ANSI, CSA, and CE specifcations
239-1085 Wraparound Safety Glasses 1
Safety Glasses
Polycarbonate lens
Universal bridge, plastic frame
Meets ANSI Z87.1-1979
Part Number
Package
Quantity
Lens
Type
Frame
Color Size Lens Features
4C-8093 10 Clear Mocha 54 Eyebrow and sideshield
4C-4120 10 Clear Mocha 58 Eyebrow and sideshield
4C-8351 10 Gray Mocha 58 Eyebrow and sideshield
Safety Glasses
Sporty wraparound look
Soft non-slip rubber nosepiece
Adjustable temple length
Full UVA and UVB protection
Part Number Lens Type Package Quantity
233-8576 Clear (packaged for retail) 1
233-8577 Clear 1
233-8578 Gray (packaged for retail) 1
233-8579 Gray 1
1069358
1069377
1105446
2-123
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Safety Glasses
5-position ratchet and 4-position telescoping temples
Soft non-slip rubber nosepiece
Anti-scratch hard-coated lenses
Ventilation between lens and frame
Part Number Lens Type Package Quantity
233-8580 Gray (packaged for retail) 1
249-7265 Clear (packaged for industrial; 12 per package) 1
Safety Glasses
5-position ratchet and 4-position telescoping temples
Stylish one-piece lens with shields
Hard-coated lenses
Part Number Lens Type Frame Package Quantity
239-1079 Clear Black 1
239-1082 Clear Yellow/black 1
239-1083 Gray Black 1
239-1084 Gray Yellow/black 1
233-8581 Blue Mirror-black 1
233-8582 Blue Mirror-yellow/black 1
Safety Glasses
9.75 base lens provide excellent optics and protection
Gel nosepiece allows for all day comfort
4 - position telescoping temples for superior ft
All lens are hard coated for scratch resistance
Meets ANSI Z87.1 + standards and protects against 99%
harmful UV rays
Part Number Lens Tint Package Quantity
Industrial Packaging
307-3013 Clear 12 per package
307-3014 Smoke 12 per package
307-3015 Indoor/Outdoor 12 per package
307-3016 Amber 12 per package
Part Number Lens Tint Package Quantity
Retail Packaging (Clamshell)
308-6368 Clear Clamshell
308-6369 Smoke Clamshell
308-6370 Indoor/Outdoor Clamshell
308-6372 Amber Clamshell
1105522
1105542
1105562
2024888
2-124
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Safety Glasses
Polarized lens provides superior glare control
5 position ratchet plus 4-position telescoping temples for superior ft
Ventilation channel between lens and frame helps reduce fogging
Meets ANSI Z87.1 + standards and protects against 99% harmful UV rays
Part Number Package Quantity Lens Type
309-4932 12 per package Polarized
309-4934 Clamshell Polarized
Safety Glasses
Rubber tipped temples for comfortable ft
Soft rubber nosepiece
Tough polycarbonate lens provides superior protection
Part Number Package Quantity Lens Tint
307-3017 12 per package Clear
307-3018 12 per package Smoke
307-3019 12 per package Indoor/Outdoor
308-6373 Clamshell Clear
308-6374 Clamshell Smoke
308-6376 Clamshell Indoor/Outdoor
Safety Glasses
Lightweight, popular style frame
Tough, polycarbonate lens provides superior protection
harmful UV rays
307-3023 12 per package Amber
308-6380 Clamshell Amber
Safety Glasses
For EAME, LACD and NACD only
Lightweight, popular style frame
Tough, polycarbonate lens provides superior protection
Meets ANSI Z87.1+, CSA and CE standards and protects
against 99.9% harmful UV rays
(Continued)
2024888
1105576
1105601
1105621
2-125
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Safety Glasses (Continued)
Industrial Packaging (Continued)
330-9795 12 per package Amber
Safety Glasses
Sleek, sporty style frame
Soft, rubber temples provide superior comfort
Rubber nosepiece allows for all day comfort
Comes standard with neck cord
308-6389 12 Per Package Indoor/Outdoor
308-6385 12 Per Package Smoke
307-3028 12 Per Package Clear
Safety Glasses
Bi Focal Safety Glass
Magnifcation diopter molded into lens
Soft, rubber nosepiece
Cushioned, non-slip rubber temple pads
harmful UV rays
309-2458 12 Per Package Clear 3.0
308-6392 Clamshell Clear 1.0
Safety Glasses
Sleek, sporty, lightweight wraparound frame
Gel nosepiece allows for all day comfort
High gloss painted frame
Comes standard with neck cord
Cushioned, non-slip rubber temple pads
(Continued)
1105621
1069400
1069421
1069483
2-126
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Safety Glasses (Continued)
307-3024 12 Per Package Clear
307-3025 12 Per Package Smoke
307-3027 12 Per Package Indoor/Outdoor
Aviator-Style Safety Glasses
Popular aviator-style frames with clear or gray tinted polycarbonate lenses and
side shields
Fold-fat frame design has 58 mm (2.3 in) lens size and 150 mm (6 in) temple
length
Nose pad is adjustable and constructed of soft, pliable PVC
Side shields are permanently attached
Temples are made of brass alloy for easy adjustment
Impact resistant lenses meet ANSI Z87.1-1989
Part Number Frame Color Lens Tint Package Quantity
262-4864 Black Gray 1 Pair
263-0858 Gold Clear 1 Pair
263-0868 Black Clear 1 Pair
Zircon-Style Safety Glasses
Zircon-style safety glasses feature a contoured impact resistant polycarbonate
lens
Dark green tinted lens absorbs 99% of harmful UV rays
Meets ANSI Z87.1-2003 impact standards
263-0866 Zircon-Style Safety Glasses 1 Pair
Universal Clip-0n Safety Shields
Provide optimal lateral coverage on medium to large frames with lens measuring
42 to 51 mm (1.65 to 2 in) in height
Semicircle confguration provides enhanced coverage that shields eye from
impact and airborne foreign bodies
Patented design allows simple attachment or removal without tools in less than
one minute
Easily replaces most original equipment side shields
Each universal side shield dispensing unit contains 20 pair of side shields and 20
care and mounting instructions to assist and inform frst time users
Dispensing units can be placed at strategic locations for convenience of em-
ployees or visitors
Made from molded high-impact polycarbonate
OSHA compliant and meets ANSI Z87.1-2003
UV shield barrier protects against harmful UV radiation
(Continued)
1069483
1069501
1069515
1069529
2-127
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Universal Clip-0n Safety Shields (Continued)
262-4861 Universal Clip-On Safety
Shields
20 pair
Safety Goggles
Provides excellent ventilation and indirect protection
Fits over most prescription eyewear
Clear optical-grade polycarbonate lens
Adjustable headband
Meets or exceeds all ANSI specifcations
233-8584 Safety Goggles 1
Safety Goggles
Perforated goggle with excellent ventilation and protection
Fits over most prescription eyewear
Clear optical-grade polycarbonate lens
Adjustable headband
Meets or exceeds all ANSI specifcations
233-8583 Safety Goggles 1
All-purpose Wipers
Cleaning tissues for safety glasses
Pop-up style box
Part Number Description Qty. Size
263-0867 All-purpose
Wipers
300 tissues per box, 60
boxes per case
127mm x 203 mm (5 in x 8 in)
wipers
1069541
1069555
1069570
2-128
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Lens Cleaning Towelettes
Excellent disposable moisturized towels for lens cleaning
Can be used on plastic, glass and polycarbonate lenses, face shields, and
goggles
Towelettes are pre-moistened with anti-fog, anti-static formula
Individually foil wrapped towelettes are great for service trucks and tool boxes
Dispenser features pull out bottom for easy dispensing and built in tab for hang-
ing
Each dispenser contains (100) 127 mm x 203 mm (5 in x 8 in) towelettes
239-1086 Lens Cleaning Towelettes
Lens Cleaning Station
May be used on safety glasses, face shields, goggles, and full face respirators
Economical lens cleaning station provide lens cleaning needs in shop or offce
Promotes proper lens cleaning, extending life of safety glasses
Specially formulated solution cleans greasy and oily glasses while providing an
anti-fog/anti-static coating
Low lint non-abrasive tissues leave lenses clear and streak free
Easily mounted on wall or table top
Each station contains 8 oz. anti-fog/anti-static solution and 600 low lint, non-
abrasive tissues
239-1087 Lens Cleaning Station
Hard Hats
Replaces canceled 173-1941 Protective Hard Hat, White and 173-1942 Protective
Hard Hat, Yellow
High density, polyethylene protective hard hats with Cat logo
Self-sizing, four-point suspension with brow pad
Rain trough brim provides extra protection against snow, rain, dust, and dirt
Accessory slots provide attachment points for earmuffs, face shields, fashlights,
etc
239-4964 and 239-4966 meets or exceeds ANSI Z89.1-1997 Standard for Industrial
Head Protection, Type 1, Class E, helmet requirements
239-4965 and 239-4967 meets or exceeds EN 397:1995 Amendment (A1 2000 Stan-
dard) for Industrial Safety Helmets, Optional Classes -20 C, 440 VAC require-
ments
Part Number Description Color
239-4964 Hard Hat, U.S. Version (ANSI standard) & CSA White
239-4965 Hard Hat, European Version (EN standard) White
239-4966 Hard Hat, U.S. Version (ANSI standard) & CSA Yellow
239-4967 Hard Hat, European Version (EN standard) Yellow
1069591
1069603
2-129
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Hard Hat Winter Liner
Wear with 239-4964, 239-4965, 239-4966, and 239-4967 Hard Hats
Dark blue cotton twill with feece lining
Comes with a hook and loop chin strap fastener
Will work with other similar hard hats
1U-8091 Hard Hat Winter Liner
Heavy-Duty Headgear
Headgear has precision ratchet head size adjustment for a comfortable snug ft
Floating window suspension distributes weight and reduces shock of impact
Five position pinlock crown band provides additional adjustment for proper sup-
port and a frm ft
Crown protector made of a new high-performance thermoplastic offers excel-
lent impact resistance over a wide range of temperatures
Soft vinyl headband to cushion the forehead
Packaged individually. Headgear and windows must be ordered separately.
4C-8096 and 4C-8097 Features
229 mm x 368 mm x 2.0 mm (9 in x 14 1/2 in x 0.080 in) thickness
Polycarbonate for heavy-duty impact protection against fying particles
Good heat resistance
Provide excellent general face and eye protection
Windows can be replaced in seconds
Windows mount inside crown protector for greater splash protection
Spring loaded pivot assemblies maintain proper friction and prevent annoying
window drop
Blue color and matte fnish resist smudges and show less daily grime
Packaged in quantities of 10
4C-8095 Heavy Duty Headgear
Accessories for 4C-8095
4C-8096 Window - Clear Polycarbonate
4C-8097 Window - Dark Green for Glare Reduction
1069627
1069639
1069656
2-130
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Hard Hat Attachment Bracket
Turns an ordinary hard hat into a face shield
Fits most makes and models of hard hat
Bracket attaches directly to hard hat (hard hat not included)
Uses a 249-0661 Clear Acetate Visor or 258-2357 Green Acetate Visor (not
included)
212-7530 Hard Hat Attachment Bracket
Face Shield
Clear 203 mm x 305 mm x 1 mm (8 in x 12 in x .040 in) window
Comfortable and durable
Provide excellent general face and eye protection
1U-8095 Face Shield
Replacement Windows for 1U-8095 Face Shield (Also ft Glendale 5000, Huntsman
K, K3, K4 and K10, Norton 6300 and Jackson J-10 face shields)
1U-8096 Clear replacement window
4C-4404 Green replacement window
Safety Vests
262-9301 Lime Green Mesh Safety Vest
Non-refective, lime green color
Front hook and loop closure with black cloth binding
One size fts all
Material: 100% polyester mesh
262-9176 Orange Mesh Safety Vest
Non-refective, dayglow orange color
Front hook and loop closure
Elastic side straps
One size fts all
Material: 100% polyester mesh
Part Number Description Color Material
262-9176 Safety Vest Orange Poylester Mesh
262-9301 Safety Vest Lime Green Poylester Mesh
1069676
1069693
2-131
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Tyvek Coveralls
White coveralls with zipper front
For general maintenance work, fberglass handling, spray painting, and sand
blasting
Offers splash protection against many liquids
Lightweight and soft
Strong, whether wet or dry
Resistant to abrasion, tears, and punctures
100% Polyethylene construction
Unaffected by most chemicals
Blocks out 99.9% of all dry particulate down to 0.5 microns
Part Number Size Qty.
267-8539 Large 25
267-8540 Medium 25
267-8541 Small 25
267-8542 X Large 25
267-8543 XX Large 25
267-8544 XXX Large 25
267-8545 XXXX Large 25
Rain Jackets and Pants
Made with a 0.35 mm (.014 in) PVC exterior laminated to a polyester interior [PVC
is a synthetic thermoplastic elastomer (TPE) which provides excellent ozone and
weather resistance]
Double-lapped heat-welded construction
Non-conductive hardware
Meets California Proposition 65
Rain Jacket
Yellow rain jacket with a detachable hood and two patch pockets
Full snap front
Inner storm fy prevents rain and debris from penetrating front opening
Corduroy collar
Raglan sleeves for maximum mobility (a raglan sleeve is attached to a garment
body at a 45 degree angle helping it to stretch from neckline to underarm)
Take-up snaps at cuff
Back yoke ventilation
Rain Pants
Yellow rain pants with fy front overall and pockets with faps
Fabric/elastic suspender and elastic waist band
Take-up snaps at ankle
Part Number Chest Size Waist Size Size
Rain Jacket
311-2983 Medium, 101.6-106.68 cm (40-42 in) -- --
311-2984 Large, 111.76-116.84 cm (44-46 in) -- --
311-2985 XLarge, 121.92-127 cm (48-50 in) -- --
Rain Pants
311-2986 -- Medium, 91.44-96.52 cm (36-38 in) --
311-2987 -- Large, 101.6-106.68 cm (40-42 in) --
311-2988 -- XLarge, 111.76-116.84 cm (44-46 in) --
2 Pc Suits
311-2979 -- -- Medium
311-2980 -- -- Large
311-2981 -- -- X Large
1069733
1069755
1069778
2-132
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Personal Safety Hand Protection Gloves
Utility Gloves
Help protect from heat, cold, nicks, cuts, and bruises
Split-palm design ensures long life in high-wear areas
Hidden seam design eliminates snagging
Tough spandex top material resists snags
Snug, comfort ft assures greater dexterity
NOT fame-proof or fre retardant
Machine washable, air dry (Do NOT machine dry)
276-0491 Medium Bulk - 6 pair
276-0492 Large Bulk - 6 pair
276-0493 Extra Large Bulk - 6 pair
276-0494 XX Large Bulk - 6 pair
Impact Gloves
Design features improved dexterity and glove life
Compression-molded Airprene knuckle and index fnger protection
Seamless index fnger for great fngertip control
Streamlined thermal plastic rubber (TPR) hook and loop fastening on cuff
Split palm design puts 1 mm material in all high wear areas
3 mm gel palm padding reduces vibrations
Machine washable, air dry (do NOT machine dry)
Insulated Gloves
Improved thermal protection
Waterproof glove insert to keep hands dry
Unique combination of Velboa and micro feece layer closest to skin for warmth
Neoprene cuff design with streamlined thermal plastic rubber (TPR) hook and
loop fastening
Compression-molded neoprene knuckle and index fnger protection
Durable synthetic leather palm
1069801
1069823
1069844
2-133
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Fingerless Gloves
Protect hands while having full fngertip access
Palm padding of 3 mm shock-absorbing gel
Hidden seam design eliminates snagging
Tough spandex top material resists snags
Snug, comfort ft assures greater dexterity
Unlined Grain Leather Drivers Gloves
For drivers, utility and warehouse workers
Gunn cut pattern
Keystone thumb
Pull-strap closure
246-5141 Medium 12 Pair with Hang Tags
282-9529 Large 12 Pair with Hang Tags
282-9530 Extra Large 12 Pair with Hang Tags
Lined Leather Drivers Gloves
For drivers, utility and warehouse workers
Extra warmth
Elastic shirred back holds glove securely to hand
Gunn cut pattern
246-5152 Medium Bulk - 12 Pair
246-5150 Large Bulk - 12 Pair
246-5148 Extra Large Bulk - 12 Pair
1069865
1069881
1069899
2-134
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Split Leather Drivers Gloves
For drivers, utility and warehouse workers; light welding
Elastic shirred back holds glove securely to hand
Gunn cut pattern
Split Leather Palm Gloves
For tough rugged jobs
Full leather index fnger
Lined palm and leather tips
Gauntlet cuff style
Elastic on back with knuckle strap
Split Leather Palm Gloves
Grain leather palm with palm patch
Gunn cut
Waterproof safety cuff
Wing thumb
Full leather index fnger and tips with elastic
268-8795 Mens Large 12 Pair
1069913
1069934
1069948
1069964
2-135
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Split Cowhide Palm Gloves
For medium- to heavy-duty work
Gunn cut pattern
Full leather index fnger
Wing thumb
282-9531 Medium Bulk - 12 Pair
282-9533 Extra Large Bulk - 12 Pair
Traditional All-purpose Gloves
For general work
Cotton blend
Knit wrist cuff
Plastic dots on inner side and back of index fnger
Jersey Gloves
For general purpose use
Soft knit fabric
Stretch to provide excellent ft
Fleeced Gloves
For outside work
Knit wrist cuff
Double layer of fabric
Added warmth
246-5167 Large Single Pair
1069981
1069995
1070011
1070029
2-136
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Reversible Gloves
For work where grip is important
String knit glove
Black dots on both sides
Knit wrist
Leather Welding Gloves
One piece back fully welted
Color: gold
Chemical-resistant Nitrile Gloves
NOTE: When using gloves as Personal Protection Equipment (PPE), always consult
the Material Safety Data Sheet (MSDS) for the chemical that is being handled for the
most appropriate glove.
Protect against cuts, abrasions, punctures, and snags
Embossed texture improves grip
Will not swell or weaken like rubber or neoprene in solvents and fats
Part
Number Size Qty. Application Chemical Resistance
4C-5522 9 Bulk -
12 Pair
Chemical Handling Acids,
Solvents, Caustics Oils, Grease,
Degreasing Machine opera-
tions using cutting oil, metal
fabrication
Sodium Hydroxide, Freon,
Xylene, Hydro-chloric Acid,
Stoddard Solvent, Potassium
Hydroxide, Perchloroethylene,
Phosphoric Acid
4C-5523 10 Bulk -
12 Pair
Chemical Handling Acids,
Solvents, Caustics Oils, Grease,
Degreasing Better protection
than 4C-5522 due to thickness.
Sodium Hydroxide, Freon,
Xylene, Hydro-chloric Acid,
Stoddard Solvent, Potassium
Hydroxide, Perchloroethylene,
Phosphoric Acid
Neoprene-coated Gloves
For working with acids, solvents, oils, caustics and greases
High cut resistance compared to rubber and vinyl
Good from 46C to 149C (-50F to 300F)
246-5164 Large 12 Pair
1070042
1070060
1070077
1070095
2-137
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Nitrile-coated Knit-lined Gloves
For dry and light oil applications
Superior resistance to cuts and abrasions
Porous coating is soft and fexible
Excellent grip
Part
Number Size Qty. Application
Chemical
Resis-
tance
4C-5526 Large 12 pair per
package
Light to Med. duty, general purpose, fabrication,
assembly, maintenance, shipping and receiving.
Superior abrasion. Excellent grip in light oil appl.
Oil, Grease
Neox Gloves with Neoprene Coating
Resistance to cuts, abrasions, and chemicals
Interlock knit lining enhances puncture and snag resistance
Two-piece lining eliminates irritating seams
Part
4C-5527 One size
fts most
12 pair
per pack-
age
Resists Heat, Cutting, Use in
Plating, Galvanizing Degreas-
ing, Petrochemicals
Acids, Solvents, (Ex.:Glycol
Ether), Oils, Caustics, Soaps,
Alcohols
Neoprene-coated Knit-lined Gloves
For full-arm protection when using chemicals
Broad protection against cuts and abrasions
Resist oils, caustics, acids, alcohol, and solvents
Fabric lining enhances puncture and snag resistance
Part
4C-5529 One size
fts most
Single
Pair
Resists Heat, Cutting, Use in
Plating, Galvanizing, Sand-
blasting Cabinet
Acids, Solvents, (Ex:Glycol
Ether), Oils Caustics, Soaps,
Alcohols
Disposable Nitrile Gloves
Perfect for people allergic to rubber latex
Resistant to punctures and chemicals
Fits either hand
6 mil thick, 241.3 mm (9 1/2 in) long
(Continued)
1070095
1070118
1070138
2-138
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Disposable Nitrile Gloves (Continued)
260-1776 Powdered Small 100 per box
259-7005 Powdered Medium 100 per box
246-5179 Powdered Large 100 per box
259-7006 Powdered Extra Large 100 per box
260-1802 Powder-Free Small 100 per box
259-7007 Powder-Free Medium 100 per box
246-5180 Powder-Free Large 100 per box
259-7008 Powder-Free Extra Large 100 per box
Disposable Latex Gloves
For working with chemicals
Extra stretch for best ft
Excellent sensitivity touch
Seamless construction
Rubber latex
5 mil thick, 10 in long
260-1777 Small 100 per box
260-1778 Medium 100 per box
246-5181 Large 100 per box
260-1779 Extra Large 100 per box
Nylon Gloves with Nitrile Coating
For maintenance/assembly and shipping/receiving
Excellent cut and abrasion resistances
Good alternative to heavy cotton-coated gloves
247-6413 Extra-Large 12 Pair with Hang Tags
247-4450 Extra-Large Bulk - 12 Pair
1070159
1070176
1070193
1070209
2-139
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Personal Safety Padlocks
285-1145 Combination Padlock
Cat part number engraved on side of padlock
Part
Number
Combina-
tion Type
Lock
Mechanism Width
Shackle
Diameter
Horizontal
Shackle
Clearance
Vertical
Shackle
Clearance
285-1145 resettable 4-digit dial-
ing
50.8 mm
(2 in)
7.9 mm (5/16
in)
25.4 mm
(1 in)
25.4 mm (1 in)
285-1146 Combination Padlock
Cat part number engraved on back of padlock
Part
Number
Combina-
tion Type
Lock
Mechanism Width
Shackle Diam-
eter
Horizontal
Shackle
Clearance
Vertical
Shackle
Clearance
285-1146 fxed 3-digit dial-
ing
47.6 mm (1 7/8
in)
7.1 mm (9/32 in) 20.6 mm
(13/16 in)
19.0 mm
(3/4 in)
285-1147 High Security Brass Padlock
Lock body and shackle black with Cat logo on both sides of bumper, Cat part
number on side of bumper
Part
Number
Number of
Pin Tumblers Width
Shackle
Diameter
Horizontal Shack-
le Clearance
Vertical
Shackle
Clearance
285-1147 5 44.4 mm (1 3/4 in) 7.1 mm (9/32
in)
20.6 mm (13/16 in) 22.3 mm (7/8
in)
Part
Number
Package
Quantity
Number of
Pin Tum-
blers Width
Shackle Diam-
eter
Horizontal
Shackle
Clearance
Vertical
Shackle
Clearance
285-1148 2 5 44.4 mm (1
3/4 in)
7.1 mm (9/32
in)
20.6 mm
(13/16 in)
22.3 mm (7/8
in)
1070226
1070242
2-140
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Personal Safety Padlocks
Part
Number
Number of
Pin Tumblers Width
Shackle Diam-
eter
Horizontal Shack-
le Clearance
Vertical
Shackle
Clearance
285-1149 5 44.4 mm (1 3/4 in) 7.1 mm (9/32 in) 20.6 mm (13/16 in) 63.5 mm (2
1/2 in)
Part
Number
Package
Quantity
Number of
Pin Tum-
blers Width
Shackle Diam-
eter
Horizontal
Shackle
Clearance
Vertical
Shackle
Clearance
285-1150 4 5 44.4 mm (1
3/4 in)
7.1 mm (9/32 in) 20.6 mm
(13/16 in)
63.5 mm (2
1/2 in)
1070262
1070276
1070303
2-141
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Personal Safety Chemical Spill Protection
Oil Absorbent Pads
Exclusive micro-webs absorbs up to 100% more oil than other leading melt-
blown oil absorbents
Improved absorbency means more liquid pickup, with less product, which can
result in lower costs for the user
Very little lint to minimize contamination
Supplier-branded product
Part Number Description Size Absorption/Pad Qty.
245-5836 Oil Absorbent
Pads
43.2 x 48.3 cm (17 x 19 in) 25 gallons of oil 50
Absorbent Socks
Tubular absorbent socks absorb and contain leaks and spills around machinery
(hydraulic oil, coolants, non-aggressive fuids, water, and even hazardous fuids,
such as PCB oils and solvents)
Superior diking and damming capability (hugs the foor, creating an effective
barrier or dike that holds back fuids, in emergency situations, even after total
absorption)
Used primarily for everyday housekeeping around machines that leak, seep, or
spill fuids
Fits snugly against machine bases and wrap-around corners, keeping work area
safe and dry
Fine-grade vermiculite fller (non-biodegradable) quickly soaks up leaks and
drips
Durable, stitch-bonded polypropylene skin improves strength
Self-contained, no messy cleanup (no loose absorbents to spread, sweep, scat-
ter, shovel, or track around)
Reusable for water spills only
Meets OSHA regulation 29 CFR 1910.22(a)(2) for dry and clean workplace foors
Material Safety Data Sheets (MSDS) available
Reference
NELG5036
Part Number Quantity/Box Absorption/Box Absorption/Sock Size Shipping Weight
235-0844 40 113 L (30 gal) 2.8 L (.7 gal) 8 cm x 122 cm (3 in x 48 in) 23 kg (50.71 lb)
254-3969 8 57 L (15 gal) 6.8 L (1.8 gal) 75 mm (3 in) diameter x 3 m (10 ft) long 11 kg (24.25 lb)
Absorbent Pillows
Absorbent pillow soaks up small to medium-size spills of oil and other non-
aggressive fuids (works best once a spill has been contained)
Fast, effective way to control leaks
Use only as many as required (pillows large surface area and superior wicking
ability speeds cleanup time)
High absorption/fast-wicking cellulose fbers begin to work when pillow con-
tacts liquid and continue until fully saturated
Strong, polypropylene cover will not tear when handling
Easy cleanup (simply pick up and place into proper disposal container)
(Continued)
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Absorbent Pillows (Continued)
Reference
NELG5036
Part Number Quantity/Box Absorption/Box Absorption/Sock Size Shipping Weight
235-0845 40 76 L (20 gal) 1.9 L (64 oz) 25 x 25 x 5 cm (10 x 10 x 2 in) 10 kg (23 lbs)
193-0768 14 53 L (14 gal) 3.7 L (1 gal) 51 x 20 x 3.8 cm (20 x 8 1.5 in) 6.8 L (15 lbs)
Heavyweight Absorbent Material for Most Oil, Water-Based Fluids, and Chemicals
Absorbs the following fuids and chemicals:
Acetone, Acetonitrile, Aluminum Salts, Ammonium, Hydroxide, Barium Salts, Benzyl Alcohol, Boric Acid, Butanol, Calcium
Chlorite, Carbon Disulfde, Carbon Tetrachloride, Chloroform, Cupric Chloride, Cyclohexanone, Dichloromethane, Diethylamine,
Dimethylformamide, Ethyl Acetate, Formaldehyde, Gasoline, Glycol Ether, Hexane, Hydrazine, Anhydrous, Hydrochloric Acid
(37%), Hydrogen Peroxide (30%), Hydrofuoric Acid (48%), Isopropanol, Jet Fuel (JP-5), Kerosene, Methanol, Methyl Ethyl, Ke-
tone, Mineral Oil, Mineral Spirits, Naphtha, Nitric Acid (70%), Nitric Acid fuming (90%), Nitrobenzene, Perchloroethylene, Phenol,
Potassium Hydroxide 50%, Propylene Glycol, Sodium Hydroxide (50%), Styrene, Sulfuric Acid (50%), Sulfuric Acid (98%), Tetra-
chloroethylene, Tetrahydrofuran, Thionyl Chloride, Toluene, 1, 1, 1-Trichloroethane, Trichloroethylene, Triethylamine, Turpentine,
Water
Heavyweight, gray, absorbent material designed to absorb chemicals, solvents, oils, coolants, petroleum products, water,
water-based fuids, and even acids and bases
Multiple uses in maintenance, repair, and operating (MRO) areas; cover areas prone to overspray and spills, leaving a
cleaner, safer work area; ideal for heavy, concentrated machine leaks and large, spreading spills; keep foors and walk
areas safer by absorbing leaks, spills, drips, and overspray
Dark gray color hides dirt and grime of foot traffc
Thin profle slides into hard-to-reach areas
Made from fame-resistant material which can be used around spark-prone areas, such as welding or grinding equipment
Material will not degrade or have a chemical reaction to a wide variety of chemicals and strong solvents
Absorbs 10 times its weight, reducing material purchase and disposal costs
Dimple design helps absorb more liquid in less time (material retains liquid, even when fully saturated)
Roll material cuts easily with scissors or razor knife easily shaped to ft virtually any area
Material: 100% polypropylene
Multiple layers are held together with thermal bond points for added strength and durabilitywill not fall apart or leave
behind residue, even when fully saturated
235-0848 is packaged in convenient, easy-to-carry dispenser box
Supplier-branded product unless otherwise indicated
(Continued)
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Heavyweight Absorbent Material for Most Oil, Water-Based Fluids, and Chemicals (Continued)
Quantity/
Box
Absorption/
Box/Roll Absorption/Pad Size Ply
Shipping
Weight
235-0847 Absorbent Roll 1 roll 155 L (41 gal) 76 cm (30 in) wide 46 m (150 ft)
long perforated to 25 cm (10 in) x
38 cm (15 in)
8 14 kg (30.86 lb)
261-0114 Absorbent Mat 1 roll 53.06 L (14 gal) 76.2 cm (30 in) wide 15.25 m (50
ft) long
8 5 kg (11.02 lb)
307-9927 Absorbent Roll 1 roll 163 L (43 gal) -- 76 cm (30 in) wide 46 m (150 ft)
long
3 15 kg (33.07 lb)
307-9925 Absorbent Roll 1 roll 163 L (43 gal) -- 76 cm (30 in) wide 46 m (150 ft)
long perforated every 25 cm (10 in)
3 15 kg (33.07 lb)
307-9919 Absorbent Pad 100 pads 80 L (21 gal) 798 ml (27 oz) 38 x 48 cm (15 x 19 in) 3 8 kg (17.64 lb)
307-9920 Absorbent Pad 100 pads 91 L (24 gal) 917 ml (31 oz) 38 x 51 cm (15 x 20 in) 8 9 kg (19.84 lb)
307-9922 Absorbent Pad 100 pads 80 L (21 gal) 798 ml ( 27 oz) 38 x 48 cm (15 x 19 in) 3 8 kg (17.64 lb)
High-Visibility Yellow Mat
Absorbs oils, coolants, solvents and water
Ideal for any leak-, spill-, or drip-prone areas
Absorbs a wide range of chemicals without degrading or causing a dangerous
chemical reaction
High-visibility yellow color alerts workers to potential dangers where work or
repairs are taking place
Flame-resistant - safe for spark-prone areas such as welding robots
Comes with a variety of socks and pillows along with a roll of universal mat
Low profle slides into hard-to-reach areas
(Continued)
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High-Visibility Yellow Mat (Continued)
Part Number
Absorbent Capac-
ity Length Width Weight Material Ply
261-0115 125 L (33 gal) per
bag
46 m (151 ft) 61 cm (24 in) 11 kg (24 lb) 100% polypropyl-
ene
8
Oil-Only Absorbent Material
Heavyweight, white, absorbent material used for spill cleanup and everyday
maintenance absorption of non-fammable petroleum products and petroleum-
based fuids, such as oil, gasoline, kerosene, diesel fuel, solvents, etc.
Absorbs petroleum-based fuids onlyideal for situations where water absorp-
tion is not necessary
Roll material works great for factory foors saturated with oils or other petro-
leum-based fuids
Less expensive than a universal absorbent (ideal for oil-only spills or drips)
Material will not degrade or have a chemical reaction to petroleum-based fuids
Absorbs 10 times its weight, reducing material purchase and disposal costs
Dimple design helps absorb more liquid in less time (material retains liquid even
when fully saturated)
Roll material cuts easily with scissors or razor knife easily shaped to ft virtu-
ally any area
Material:100% polypropylene
Multiple layers are held together with thermal bond points for added strength
and durabilitywill not fall apart or leave behind residue, even when fully satu-
rated
Material can be incinerated with less than 0.1% ash while producing 21,000 Btu/
lb
Supplier-branded product unless otherwise indicated
Quantity/
Box
Absorption/
Box/Roll
Absorption/
Pad Size
Shipping
Weight Ply Color
235-0850 Oil-Only Absorbent
Roll
1 roll 155 L (41 gal) 76 cm (30 in) wide 46 m (150
ft) long
14 kg (30.86 lb) 8 White
Pad
100 pads 76 L (20 gal) 739 ml (25
oz)
38 x 48 cm (15 x 19 in) 8 kg (17.64 lb) 3 White
Pad
50 pads 45 L (12 gal) 917 ml (31
oz)
Roll
1 roll 151 L (40 gal) -- 76 cm (30 in) wide 46 m (150
ft) long
15 kg (33.07 lb) 3 White
Roll
1 roll 151 L (40 gal) -- 76 cm (30 in) wide 46 m (150
ft) long
15 kg (33.07 lb) 3 White
Pad
100 pads 76 L (20 gal) 739 ml (25
oz)
1070428
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Lightweight Absorbent Roll
Lightweight, gray, absorbent mat designed to cover areas prone to overspray
and spills, leaving a cleaner, safer work area
Ideal for light machine overspray and small, annoying leaks of oils, coolants,
solvents, and water
Great for day-to-day housekeeping and repair work
Cross roll perforations easily and quickly tear to any size sheet, as small as 25
x 61 cm (10 x 24 in)
Works well in narrow walkways
Multiple layers are held together with thermal bond points for added strength
and durabilitywill not fall apart or leave behind residue
Absorbs 10 times its weight, reducing purchase and disposal costs
Dark gray color hides dirt and grime
Dimple design absorbs more liquid in less time and greater liquid retention holds
liquid even when roll is saturated
Part Number Quantity/Box Absorption/Box Size Material Ply Shipping Weight
235-0849 1 roll 125 L (33 gal) 61 cm (24 in) wide by 91 M (300 ft) long 100% polypropyl-
ene
8 11 kg (24.25 lb)
Sorbent Spill Kits
Most versatile spill kit on todays market
Chemical Sorbent Folded Spill Kit is a non-selective sorbent which will sorb
most aggressive chemicals
170-8604 fts into small places where accessibility is important; unique con-
struction and compressibility allows storage behind or under seats and/or lab
benches where other spill kits will not ft
170-8605 is packaged in a 20 gallon drum and can be placed in key locations
throughout a facility
Most complete spill kit in a roll (material can be used as a pillow, pad, roll, or
boom)
Scrim coating on one side increases strength and eliminates linting
Each kit contains a containment bag and tie
Molded handles makes transportation easier
170-8604 Spill Kit, 5 Gallon
Absorb 5 gallons of petroleum-based fuid
Roll of folded sorbent, 13 x 66 cm (5 x 26 in); fully opened 48 x 66 cm (19 x 26 in);
Qty 1
Disposal bag and tie, Qty 1
170-8605 Spill Kit, 31 Gallon
Absorb 31 gallons of petroleum-based fuid
20 gallon drum with lid and plastic closure ring, Qty 1
Roll of folded sorbent, 13 x 127 cm (5 x 50 in); fully opened, 48 x 127 cm (19 x 50
in), Qty 2
Sorbent pads, 43 x 48 cm (17 x 19 in), Qty 30
Disposal bags and ties, Qty 3
170-8604 Sorbent Spill Kit 5 gal
170-8605 Sorbent Spill Kit 31 gal
1070482
1070504
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Small Spill Response Bag
Highly-visible wall mounted bag
Absorbs oils, coolants, solvents, and water
Can absorb up to 38 liters (10 gallons)
Water resistant bag with hook and loop closure opens and closes easily
Compact size can be mounted throughout the shop where spills are most
likely to occur
Helps to comply with 40 CFR 263:30 (a)
Part Number Description Weight Size Qty.
254-3767 Small Spill Re-
sponse Bag
6.4 kg (14.11 lb) -- --
Consists of:
235-0844 Absorbent sock -- 8 cm x 122 cm (3 in x 48 in) 4
235-0848 Universal mat
pads
-- 51 cm x 41 cm (20 in x 16 in) 50
Small Spill Response Cart
Absorbs oils, coolant, solvents, and water
Ideal for spill-prone areas
Comes with a variety of socks, mat pads, pillows, and wipers
Products in cart can absorb up to 59 liters (15.5 gallons)
Eight-inch rubber wheels or handles on both top and bottom for carrying
Cleanup instructions on cart door
Cart can be locked for security
Helps to comply with 40 CFR 112.7(c) (1) (vii) where absorbents can be used to
control oil discharges
(Continued)
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Small Spill Response Cart (Continued)
Consist Qty. Reorder Part No.
Absorbent sock, 8 cm x 122
cm (3 in x 48 in)
3 235-0844
cm (3 in x 10 ft)
2 254-3969
Universal mat pads, 38 cm
x 22 cm (15 in x 8.5 in)
52 235-0865 or 235-0848 {1}
Absorbent pillows, 25 cm x
25 cm (10 in x 10 in)
10 235-0845
Wipers, 33 cm x 30 cm (13
in x 12 in)
56 235-0859
Disposal bags and ties 5
Nitrile gloves 1 4C-5522, 4C-5523, or 4C-
5526
Safety goggles 1 233-8583
Disposable boots 1
Repair putty, 178 mm (7 in)
tube
2
Emergency response
guidebook
1
Instruction Manual 1
{1} Equivalant - not exact
replacement

Part Number Description Weight
254-3768 Small Spill Response Cart 29.5 kg (65.04 lb)
Small Spill Response Cart
Absorbs oils, coolant, solvents, and water
Ideal for spill-prone areas
Comes with a variety of socks and pillows along with a roll of universal mat
Products in cart can absorb up to 53 liters (14 gallons)
Eight-inch rubber wheels on board and handles on both top and bottom
Cleanup instructions on cart door
Shelves and compartments inside cart for easy organization
Cart can be locked for security
(Continued)
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Small Spill Response Cart (Continued)
Absorbent socks, 8 cm x
122 cm (3 in x 48 in)
5 235-0844
x 18 m (15 in x 60 ft)
1
25 cm (10 in x 10 in)
4 235-0845
Disposable bags and ties 5
Nitrile gloves 1 4C-5522, 4C-5523, or 4C-
5526
Safety goggles 1 233-8583
Repair putty, 178 mm (7 in)
tube
1
When the Spill Strikes
poster
1
254-3770 Small Spill Response Cart 18 kg (39.68 lb)
Large Spill Response Kit
Absorbs oils, coolants, solvents, and water
Comes with a variety of socks, mats, pillows, and loose aborbents
Products in cart can absorb up to 144 liters (38 gallons)
Polyethylene container with hinged lid stores and protects absorbents from
moisture, dirt, and damage
Equipped with eight-inch rubber wheels and built-in handles for easy mobility in
tight spaces
cm (3 in x 48 in)
4 235-0844
cm (3 in x 10 ft)
1 254-3969
43 cm (21 in x 17 in)
2 235-0845 or 193-0768 {1}
x 41 cm (20 in x 16 in)
50 235-0848
Disposal bags and ties 5
Shop foor sweep material 1
Loose absorbent material 2
Tamper-proof labels 6
Instructions 1
{1} Equivalent - not an
exact replacement

254-3769 Large Spill Response Kit 48.5 kg (106.92 lb)
1070585
1070603
1070621
1075054
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Personal Safety Towels and Wiper Products
DRC Quarter-Fold Wipers
Highly absorbent materialcleans up oil, grease, water, and other messy fuids
Strong and abrasion-resistantresists tearing even when wet
Offers a low-lint alternative
Economical alternative to shop rags or towels
Soft cloth-like feel
Part Number Size Color Qty.
288-4209 31.75 x 33.02 cm (12.5 x 13 in) White 56 wipers per bundle, 18 bundles per
case
DRC Pop-Up Shop Towels
Offers a low-lint alternative in a handy pop-up container
288-4210 24.13 x 41.91 cm (9.5 x 16.5 in) White 100 towels per box, 9 boxes per case
288-4211 24.13 x 41.91 cm (9.5 x 16.5 in) Blue 100 towels per box, 9 boxes per case
DRC Center-Pull Roll Dry Shop Towels
Highly absorbent materialideal for use on grease, oils, and other messy fuids
Center-pull wiper wrapped in clear plastic flm with re-closeable top tab for easy
dispensing
288-4212 22.86 x 33.02 cm (9.0 x 13.0 in) White 300 towels per roll, 1 roll per pack
DRC Center - Pull Shop Towels
Economical alternative to shop cloths, without the mess
Works like cloth but at a faction of the cost
Packaging keeps your shop towels clean and dry until needed
Wont color bleed and no thread gaps
Made with the strongest and heaviest DRC material on the market
New center pull design allows for one towel to come out at a time
Center-pull design holds until the last three towels
Absorbs fuids on contact and lint free
303-9339 DRC Red Shop Towels 30.7 x 42.7 cm (12.1 x 16.8 in) 140 per box
1070637
1070653
1070672
1070690
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DRC Jumbo Roll Shop Towels
Part Number Description Size Color Qty.
301-9696 DRC Jumbo Roll
Shop Towels
31.75 x 33.02 cm
(12.5 x 13 in)
White 692 towels per
roll, 1 roll per
case
311-3136 Holder for 301-
9696
-- -- 5
All-Purpose Wipers
Highly absorbentcleans up oil, grease, water and other messy fuids
Strong and abrasion resistantgreat wet-strength for scrubbing
Pliable for reaching into tight places
Soft for personal cleaning
Low lint and wont leave a residue
Economical alternative to shop rags or towels
265-2255 30.5 x 33 cm (12 x 13
in) quarter-folded
blue 56 wipers per pack, 18
packs per case
Wipers
Designed to outperform rags with Hydroknit technology in lightweight wiper
Reinforced for extra scrubbing and cleaning power
Leaves no residue
Good on grease and oil, adhesive cleaning and cable lubricant removal
Good for applying thinners and solvents
254-3422 23.1 x 42.7 cm (9.1 x 16.8 in) white 126 wipers per box, 10 boxes per
case
Low Lint Task Wipers
For lab environments where clean rooms require low lint
Excellent for surface wiping in clean manufacturing environmentsfuel sys-
tems, hydraulics, diagnostic equipment and precision instruments
Continuous flament rayon/polyester spun-like blend for cloth-like feel
Excellent absorption rate and capacity
Solvent resistant
Double wrapped in anti-stat packaging
265-2256 20.3 x 20.3 cm (8 x 8 in) white 100 wipers per pack, 5
packs per case
1070709
1070727
1070748
1070760
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Manufactured Rags
HydroKnit fast-absorbing materialhighly absorbent
Cleans up oil, grime, and solvents
Good for applying thinner and solvents
Pound for pound absorbs more oil and water than shop rags
Use with 1U-5432 Paper Wiper Dispenser
267-6532 31.8 x 36.6 cm (12.5 x 14.4 in) white 76 wipers per bundle, 12
bundles per case
Manufactured Pop-up Rags
HydroKnit fast-absorbing materialhighly absorbent
Reinforced for heavy maintenance cleaning and long-lasting performance that
also reduces waste
Cleans up oil, grime, and solvents
Good for applying thinner and solvents
Pound for pound absorbs more oil and water than shop rags
Packaged in sturdy corrugated pop-up dispenser cartons
Can also use with 269-3368 Dispenser
Part Number Wiper Size Color Qty.
267-6535 23.1 x 42.7 cm (9.1 x 16.8 in) white 100 rags per carton, 10
cartons per case
267-6536 23.1 x 42.7 cm (9.1 x 16.8 in) blue 100 rags per carton, 10
cartons per case
Dispensers for Manufactured Rags and Paper Wipers
Part Number Description Usage
1U-5432 Paper Wiper Dispenser,
Plastic
use for 267-6532 Manufac-
tured Rags and 162-5791 Shop
Towel
269-3368 Dispenser, White Metal use for 267-6535 and 267-6536
Manufactured Rags
Hard Roll Towels
Towels compressed on roll so more towels ft in same space no sacrifce in
performance, change roll less often
Material: paper
Part Number Description Size Color
Package Quan-
tity
263-0892 Hard Roll Towels 20.3 cm x 304.8 m
(8 in x 1000 ft) roll
White 12 rolls
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Shop Towel
Excellent absorbency
Perfect to use on grease or oil
Low-lint, 100% polypropylene construction
Good for cleaning and disinfecting surface
Stands up well to spirits and solvents
162-5791 30.7 x 42.7 cm (12.1 x 16.8 in) 180 per box
1070794
1070806
1072961
1072972
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Personal Safety Miscellaneous
Paper Cups
Two-piece construction with tightly rolled rim
Fully wax coated inside and out with a satin fnish
Part Number Description Capacity Qty.
263-0884 Paper Cups 238.8 ml (8 oz) 2000 per case
Engine Cover
Protects engine from dirt and debris
Can be used as drop cloth or dust cover
Affordable and disposable
1U-7427 122 x 183 cm (48 x 72 in) 50 sheets per case
Seat Covers
These seat covers drape over the seats and are disposable when the job is
fnished
They are produced from a specially formulated resin that has a built-in stretch to
help prevent tool punctures and rips. These covers are made of a clear non-slip
surface on both sides that helps hold it in place while providing safe usage.
274-7454 Roll of 250 seat covers
274-7455 Case of 250 seat covers
Wall Mount Dispenser
Space saver wall dispenser mounts with ease to accommodate seat cover rolls
This dispenser will help keep your interior protection products clean and easy to
reach
274-7458 Seat cover roll dispenser
1072983
1076814
1070821
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Floor Cover
Interior service soils are the single most frequent complaint by service custom-
ers. Help keep the inside clean with these foor covers that stay in place. These
covers have a high absorption paper on top and a plastic bottom that wont soak
through
274-7456 Case of 500 foor covers
Steering Wheel Covers
The see-thru steering wheel cover protects your customers steering wheel from
oily prints. It is elasticized on both sides providing protection for the wheel and
the customers hands. Impervious to grease, these afford maximum protection
for the wheel.
274-7457 Case of 500 covers
Dust Cap for 55 Gallon Drum
Excellent for covering open drum containers
Ideal for most industrial, food, chemical, and pharmaceutical applications
Low cost protection from dirt, dust, and moisture
Prevents contamination and evaporation
Elastic around entire opening helps keep cover in place
Provides easy access to contents
Fits a 208.2 L (55 gal) drum
270-5347 863.6 mm (34 in) diameter 100 per box
Rugs
Keep shop foors cleaner and safer
Absorb most shop fuids and oils
Tough and tear resistantwont break down
Durable enough to withstand heavy traffc
Coated rug has a poly-backed coating to provide extra protection to shop foors
Part Number Description Size Absorbent Capacity
159-5155 Rug 91 x 91.5 m (36 x 300
in)
121 L (32 gal) per roll
159-5160 Rug (Coated) 91 x 254 cm (36 x 100
in)
40 L (10.5 gal) per roll
1070859
1070876
1070896
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Diamond Plate Sponge Cote Floor Mats
Tough vinyl surface tile bonded to non-absorbent sponge base
Diamond plate surface tread is durable and slip resistant
9.5 mm (3/8 in) vinyl sponge base reduces fatigue and strain
Grease and chemical resistant, non-fammable
Edges beveled for maximum safety
Part Number Size
4C-8102 51 x 76 cm (2 ft x 3 ft)
4C-8103 76 x 127 cm (3 ft x 5 ft)
Safety-Zone Interlock Floor Mats
The frst molded, two-color interlocking runner matting
Slip-resistant deck-plate surface ensures safe footing
Thousands of buoyant air pockets cushion feet, reducing strain to legs and back
Sections interlock to create runners of any length, zip apart easily for removal
and cleaning
12.7 mm (1/2 in) thick non-marking, non-staining high quality rubber
Part Number Size Unit
4C-8104 61 W x 91.4 cm L (24 in x 36 in) Center
4C-8105 61 cm W x 91.4 cm L (24 in x
36 in)
End
4C-8106 91.4 W x 61 cm L (36 in x 24 in) Center
4C-8107 91.4 W x 61 cm L (36 in x 24 in) End
Abrasive Coated Kushion Walk Floor Mats
Anti-slip protection in hazardous situations
9.5 mm (3/8 in) thick, 100% Koroseal vinyl, coated with abrasive diamond-hard
mineral particles
Underside is knobbed for aeration and sanitation
Reliable, anti-slip protection provides cushioned comfort and resiliency under-
foot
Available in unslotted or slotted design for drainage
Edges beveled for maximum safety
Earthtone gray
Part Number Size
4C-8120 91.4 cm x 121 cm (3 ft x 4 ft)
4C-8121 91.4 cm x 182.9 cm (3 ft x 6 ft)
1070919
1070938
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Ultra-Tred Armor Cote Floor Mats
Long-lasting comfort and safety all in one
Urethane coating protects against chemicals, abrasions, dirt and moisture
Wears fve times longer than comparable uncoated products
Yellow beveled edges maximize safety
9.5 mm (3/8 in) thick vinyl compound for buoyancy underfoot
Part Number Size
4C-8112 61 cm x 91.4 cm (2 ft x 3 ft)
4C-8113 91.4 cm x 152.4 cm (3 ft x 5 ft)
4C-8114 61 cm x 18.3 m (2 ft x 60 ft)
4C-8115 91.4 cm x 18.3 m (3 ft x 60 ft)
TileTop Sponge-Cote Floor Mats
Ultimate cushioned support for employees who stand at work
Unlimited uses in industrial, professional, laboratory and commercial settings
Buoyant sponge dramatically reduces stress and back fatigue, improving ef-
fciency
Comfortable 12.7 mm (1/2 in) thickness is beveled for safety
Marbleized rubber stays beautiful, is easy to maintain
Not for use with spike heels, casters or stool legs
Part Number Size
4C-8108 45.7 cm x 76.2 cm (18 in x 30 in)
4C-8109 45.7 cm x 121.9 cm (18 in x 48 in)
4C-8110 61 cm x 91.4 cm (24 in x 36 in)
4C-8111 91.4 cm x 152.4 cm (36 in x 60 in)
Clean Walk Mats
SMCS Code: 7951-580
Used to remove dirt and contamination from shoes, wheels, and other passing
objects keeps dirt and grease from being tracked into offce area
Comes in three sizes
Provides an inexpensive way to keep carpets and offce areas clean
Ideal for shop-to-offce, paint, or cleaning areas
Mat has 30 peelable layers, providing a fresh cleaning surface with each ex-
posed layer
Part Number Size
138-3852 457.2 mm x 914.4 mm (18 in x 36 in)
138-3855 457.2 mm x 1143 mm (18 in x 45 in)
138-3856 635 mm x 1143 mm (25 in x 45 in)
1070979
1071006
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Portable Microfche Reader with One Lens and 120 VAC Transformer
Combines the portability of a personal size reader with the quality and features
of larger desktop models
Features a foating lens mount for positive focus, an auto opening carrier for
precise indexing and a distortion free image
Part Number Description Screen Size Projection Carrier Lens Lamp
Overall Dimen-
sions Weight
4C-9820 Portable Microfche
Reader
15 cm (6 in)
H x 20 cm
(8 in) W,
Nonglare
screen
Rear 152 mm (6 in) x
102 mm (4 in)
Auto-Opening
Glass Flats
48x COM
Lens
9W, 6V FKY
Quartz Halo-
gen Lamp
10.5 cm ( 4 1/8 in)
H x 25 cm ( 9 3/4
in) W x 27 cm ( 10
3/4 in) D Closed
4 kg (8.82 lb)
Options
4C-9822 Transformer, 120
VAC
-- -- -- -- -- -- --
4C-9824 Cigarette Adapter,
12 VDC
-- -- -- -- -- -- --
4C-9825 Carrying Case for
Microfche Reader
-- -- -- -- -- -- --
4C-9826 Spare Lamp, 9W,
6V, FKY
-- -- -- -- -- -- --
4C-9827 Overall Size Bifold
Microfche Holder
with 30 Slots Avail-
able, 190.5 mm ( 7
1/2 in)
-- -- -- -- -- -- --
Hand Held Microfche Viewer
Accepts microfche, jackets or aperture cards
Viewer operates on ambient light or internal batteries, 2 C-cells (not included)
Spare bulb and vinyl carrying case included with each reader
Weight of unit (with batteries) is 340.2 g (12 oz)
Part Number Overall Dimensions
4C-6193 66.7 mm W x 38.1 mm D x 149.3 mm L (2 5/8 in x 1 1/2 in x 5 7/8 in)
1071019
1071030
1071044
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Eye Loupe
25.4 mm (1 in) depth
12X power
Extremely portable
8S-2257 Eye Loupe
Metal Etching Pen
Leaves distinctive, smudge-proof, black markings
Indispensable anyplace where metals, hardened or thin-walled, have to be
marked or identifed
Strong effect on heavy metals, stainless steel, iron, copper, brass, nickel, tin,
lead
No electrical fux necessary; special acid solution fows like ink in a felt-tip pen
and a permanent etch is produced on the metal
Ideal for toolroom use and marking in the machine shop
Apply on clean surface; after application wipe dry with oily cloth.
9U-7377 Metal Etching Pen
Tie Down Straps
Elastic rubber tie down straps with a hook at each end
Excellent for general tie down applications such as tarps and covers
Material: SBR Rubber
Part Number Size
262-9304 8 x 12.6 x 381 mm (.31 x .50 x 15 in)
262-9305 10 x 13 x 533 mm (.39 x .50 x 21 in)
1071059
1071075
1071093
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Black Wire
Black annealed mechanics tie wire
Soft and pliablemakes a perfect tie every time
Part Number Size Material Qty. Length
262-9959 18 gauge (18
gauge)
Black iron 1 Roll 177 m (580.71 ft)
Creeper
Rugged, one-piece, plastic body construction
Easy-to-clean surface is resistant to solvents, greases, and fuels
Body-ftting design, contoured to provide optimum comfort
Low profle, gives maximum workspace but still clears air hoses
Six pop-in urethane wheels resist corrosion and provide a smooth ride
Part Number Description Dimensions Wheel Size Clearance
172-0852 Creeper 965 x 445 x 102
mm (38.0 x 17.5 x
4.0 in)
51 mm (2 in) 22.2 mm (0.87 in)
172-0853 Replacement
wheel
-- 51 mm (2 in) --
Cat
Mudfaps
Yellow on black rubber fber
Sold individually
Part Number Size
9U-7309 12 inch wide x 18 inch high
9U-7310 20 inch wide x 14 inch high
1071107
1071125
1071141
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Diesel Power Mudfaps
White or black rubber fber
Part
Number Size Color Use
7X-2986 61 cm x 91.4 cm (24 in x 36 in) Black Large, on-highway trucks
154-6564 61 cm x 76.3 cm (24 in x 30 in) Black Large, on-highway trucks
7X-2982 61 cm x 35.6 cm (24 in x 14 in) Black Pickups, campers, trailers, and
vans
7X-2984 61 cm x 91.4 cm (24 in x 36 in) White Large, on-highway trucks
7X-2983 61 cm x 35.6 cm (24 in x 14 in) White Pickups, campers, trailers, and
vans
Triangular Highway Warning Kit
Three refective triangles in a sturdy plastic case
Compact, fold-fat design
Durable spring steel base
Complies with Federal Motor Vehicle Safety Standard Number 1
Great for day or night visibility
Part Number Description Case Dimensions Size Qty.
262-4862 Triangular Warning Kit (L x W x H): 45.7 x 13 x 13 cm (18 x 5 x 5 in) 43 cm (17 in) 3 per case
Fluid Sampling Extraction Tools for Pressurized Compartments
169-8373 Bottle Group (Package Qty.300)
This bottle group is sealed in a plastic bag with sampling instructions included. The bottle group is ready to use when it is
removed from the bag after the valve has been purged and the sample is ready to be taken. The bottle included in this group (169-
7372) has the capacity to provide a 114 g (4 oz) sample. The 169-7372 can also be ordered by itself, 200 per case.
Valve locations provide oil sample confdence and continuitycomparative data of pressurized oil samples is more reliable
because the sample is taken from a continuous fow of oil at a known location.
A probe is provided that allows the valve to be quickly fushed prior to taking the oil sample
The sample bottle group is packaged, and sealed in a plastic bag to insure cleanliness
Pressurized oil sampling is a fast, economical and clean method of obtaining oil samples from pressurized systems
Better represents oil condition because the oil is continually mixed and circulated
10 to 20 times faster than sampling oil from non-pressurized systems
Mailing container is available so the oil sample can be conveniently mailed to the testing laboratory
169-8373 Bottle Group (Package Qty. - 300)
This bottle group is sealed in a plastic bag with sampling instructions included. The bottle group is ready to use when it is
removed from the bag after the valve has been purged and the sample is ready to be taken. The bottle included in this group (169-
7372) has the capacity to provide a 114 g (4 oz) sample. The 169-7372 can also be ordered by itself, 200 per case.
After the sample is obtained, the probe and tube are removed from the bottle cap and holder, and discarded, and the cap-cover
seals the bottle. Labels for identifying the sample (obtained locally) can then be attached to send the oil for identifcation pur-
poses. The 4C-4600 mail tube is available to send the oil sample to the laboratory. The laboratory also provides a mailing label.
177-9343 Probe and Cap Group (package Qty. - 500)
The probe and cap group provides the same probe and cap that are used in the 169-8373 Bottle Group, however, without the
bottle. This group is also sealed in a plastic bag with sampling instructions included. This group allows the dealer the fexibility
to use other bottles such as the smaller 71 g (21/2 oz) 169-7373 bottle assembly (which must be ordered separately). (The cap
requires that the bottles have a 38 M thread).
169-7373 Bottle Assembly (Package Qty. - 200)
This smaller bottle assembly (169-7373) can be used with the 177-9343 Probe and Cap Group and reduces mailing expense by ap-
proximately one-half for dealers whose oil sample labs can provide effective full service analysis with 71 g (21/2 oz) or less of oil.
These bottles can be used for engine samples since particle count is not used for engine samples. This bottle can also be used
with the 1U-5718 Vacuum Pump used for non-pressurized oil sampling.
(Continued)
1071141
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Fluid Sampling Extraction Tools for Pressurized Compartments (Continued)
8T-9208 Probe Assembly (package Qty. - 1)
The 8T-9208 Probe Assembly can be attached to a 6.35 mm (1/4 in) I.D. rubber hose (6K-0713 Hose - 228.6 mm (9 in) long or any
desired length cut from bulk 5P-6442 hose or equivalent 100R6 type high temperature - low pressure hose).The 8T-9208 Probe and
hose connected to a locally obtained waste container provide a method to purge or fush the 8C-3446, 8C-3345, or 7X-3387 sample
values prior to obtaining the desired oil sample using either the 169-7373 Bottle Group or 177-9343 Probe and Cap Group with the
desired bottle. Approximately 14.8 cm to 29.6 cm (1/2 to 1 ounce) of expelled fuid purges the valves.
Pressurized systems on many Caterpillar products are equipped with sampling values to quickly extract oil samples with the
above tools. Special Instruction SEHS9043 details retroftting some earlier models with oil sampling valves, as well as pointing
out the respective valve locations on models currently factory equipped with the oil sample valves.
The following valves, fttings and adapters are required or are commonly used for retroftting the sampling valves to pressurized
systems:
321-0659 8oz(240ml) Bottle and Cap (package Qty. - 1)
The 321-0659 Bottle and Cap can be used with the 293-8413 Hydric Contamination Monitor and the 202-2301 Portable Contamina-
tion Instrumental Kit.
Item Part Number Description Package Quantity
1 169-8373 Bottle Group 300 per box
2 162-8873 Probe, Holder --
3 177-9343 Probe and Cap Group 500 per box
4 4C-4600 Mailer Container - reusable tube --
5 1U-8757 Tube, 6.35 mm (1/4 inch) O.D. by 30.5 m (100 ft) length 5 rolls per box
6 4C-4056 Tube, 7.9 mm (5/16 inch) O.D. by 30.5 m (100 ft) lengths 5 rolls per box
7 169-7373 Clear Bottle, 71g (2 1/2 oz) 200 per box
8 169-7372 Clear Bottle, 114 g (4 oz) 200 per box
9 1U-5718 Vacuum Pump --
9 1U-5719 Seal Kit for 1U-5718 Vacuum Pump --
10 8T-9208 Purging Probe --
11 1U-7648 Tube Cutter --
11 1U-8589 Replacement Blades --
12 8C-8456 Sealed Cap --
13 8C-3446 Oil Sampling Valve (7/16 inch-20 ext. thread) --
13 3J-7354 SAE Straight Thread O-Ring Seal --
14 7X-3387 Oil Sampling Valve (1/4 in-18 NPTF ext. thread) --
15 8C-3345 Oil Sampling Valve (Mid X1 ext. thread) --
(Continued)
1071141
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Fluid Sampling Extraction Tools for Pressurized Compartments (Continued)
Item Part Number Description Package Quantity
15 8T-7876 ISO (Metric) Straight Thread O-Ring Seal --
16 8C-3445 Dust Cap (Engine) --
16 8C-3447 Dust Cap (Transmission) --
16 8C-3451 Dust Cap (Hydraulic) --
16 6V-0852 Dust Cap (Blank) --
Not shown
-- 4C-4055 Tube, 6.35 mm (1/4 inch) O.D. by 2.1 m (7 ft) length 250 per box
-- 4C-4057 Tube, 7.9 mm (5/16 inch) O.D. by 2.1 m (7 ft) length 250 per box
-- 4C-3602 Frosted Bottle, 57g (2 oz) 700 per box
-- 321-0659 Bottle and Cap (8oz/240ml) 1
Oil Sampling Valves and O-Ring Seals
13 8C-3446 Oil Sampling Valve (7/16 inch-20 ext. thread) --
13 3J-7354 SAE Straight Thread O-Ring Seal --
15 8C-3345 Oil Sampling Valve (Mid X1 ext. thread) --
15 8T-7876 ISO (Metric) Straight Thread O-Ring Seal --
14 7X-3387 Oil Sampling Valve (1/4 in-18 NPTF ext. thread) --
Protective Dust Caps for Oil Sampling Valves (These are rubber caps with embossed symbols to indicate system being
sampled.)
16 8C-3445 Dust Cap (Engine) --
16 8C-3447 Dust Cap (Transmission) --
16 8C-3451 Dust Cap (Hydraulic) --
16 6V-0852 Dust Cap (Blank) --
12 8C-8456 Sealed Cap --
Miscellaneous fttings and adapters commonly used for oil sampling valve retroft installations
-- 3B-7722 Reducer 3/8 inch-18 NPTF to 1/4 inch-18 NPTF --
-- 8C-6427 Adapter 1/4 inch-18 NPTF external to 7/16 inch-20 SAE internal --
-- 6V-7529 Adapter 1/8 inch-27 NPTF external to 7/16 inch-20 SAE internal --
-- 7J-8611 Adapter 90%uFFFD street elbow 1/4 inch-18 NPTF --
-- 5P-9617 Adapter Reducer 9/16 inch-18 SAE external to 7/16 inch-20 SAE
internal
--
-- 3J-1907 SAE Straight Thread O-Ring Seal --
36 3J-5390 Adapter Reducer 3/8 inch-18 NPTF external to 1/8 inch-27 NPTF
internal
--
-- 9T-6865 Adapter Plug 5/8 inch-12 SAE external to 7/16 inch-20 SAE
internal
--
-- 2S-4078 SAE Straight Thread O-Ring Seal --
-- 5P-3501 Adapter 9/16 inch-18 SAE external to 1/4 inch-18 NPTF internal --
-- 3L-6521 Adapter Tee 1/4 inch-18 NPT (two internal and one external) --
-- 1P-9369 Adapter Tee 1/8 inch-27 NPT (two internal and one external) --
-- 6V-3966 Pressure Test Valve 1/4 inch-18 NPTF external --
-- 7M-8489 Adapter 90%uFFFD elbow 9/16 inch-18 SAE external to 1/4 inch-
18 internal
--
-- 5P-3413 Pipe Sealant 12/3 oz (85 g) tube --
1071219
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Fluid Sampling Extraction Tools for Non-Pressurized Compartments
Fluid sampling extraction tools are used to obtain fuid samples from non-pressurized vehicle compartments such as fnal drives,
differential compartments, transfer cases, axle housings, etc.
The 1U-5718 Vacuum Pump is capable of pulling 25 inch (7.62 mm) Mercury (vacuum). The pump is compact and accepts the
169-7372, 114 g (4 oz), and 169-7373 Bottle Assembly, 71 g (2 1/2 oz), bottles, or any 38 M threaded plastic bottle, and 6.35 mm (1/4
inch) O.D. and/or 7.9 mm (5/16 inch) O.D. plastic tube.
The 1U-5719 Kit provides replacement seals for the vacuum pump.
The 169-7372 bottle has 4 oz (114 g) capacity. The bottle is marked showing fuid full range at 3/4 capacity. The fll range provides
a reminder to not overfll the bottle. Partially flling the bottle satisfes both mailing and lag requirements. Full bottles expand
because of temperature changes that can possibly rupture within the mailing container. The partially flled bottle also allows
the lab to shake the fuid sample prior to extracting fuid for testing. Labels identifying the fuid are obtained locally. The label is
processed locally and attached to the sample bottle.
The 169-7373 bottle is the same as the 169-7372 bottle except the capacity is 71 g (21/2 oz) rather than 114 g (4 oz). Both are clear
high performance plastic rated at 91 C (195 F).
1U-8757 Tubing consists of fve 30.5 m (100 ft) rolls of 6.35 mm (1/4 inch) O.D. plastic tubing. Random lengths of tubing can be eas-
ily dispensed from the tubing package. This tubing permits extraction of heavier oils when using the vacuum pump.
Both tubing sizes are also available in pre-cut 2.1 m (7 ft) lengths that are packaged 250 pieces per box. This eliminates cutting
the tub for each sample.
The 4C-4055 Tubing contains 250 pieces of 6.35 mm (1/4 inch) O.D. tubing each 2.1 m (7 ft) long.
The 1U-7648 Tube cutter is a convenient tool that easily cuts the desirable length of either 6.35 mm (1/4 inch) or 7.9 mm (5/8 inch)
plastic tubing. The cutter can cut the tubing at 90 or at a bias. The 1U-8589 blades are available as replacement blades for the
cutter.
The following summarizes various sampling tools available through the Caterpillar Parts Distribution System:
Part
Number Description
4C-4056 Tube, 7.9 mm (5/16 inch) O.D. by 30.5 m (100 ft) lengths
4C-4057 Tube, 7.9 mm (5/16 inch) O.D. by 2.1 m (7 ft) length
4C-4055 Tube, 6.35 mm (1/4 inch) O.D. by 2.1 m (7 ft) length
177-9343 Probe and Cap Group
8C-3345 Oil Sampling Valve (Mid X1 ext. thread)
8C-3446 Oil Sampling Valve (7/16 inch-20 ext. thread)
8C-3445 Dust Cap (Engine)
8C-3447 Dust Cap (Transmission)
8C-3451 Dust Cap (Hydraulic)
8C-8456 Sealed Cap
3J-7354 SAE Straight Thread O-Ring Seal
8T-7876 ISO (Metric) Straight Thread O-Ring Seal
Part
Number Description
169-8373 Bottle Group
8T-9208 Purging Probe
1U-5718 Vacuum Pump
1U-5719 Seal Kit for 1U-5718 Vacuum Pump
169-7372 Clear Bottle, 114 g (4 oz)
169-7373 Clear Bottle, 71g (2 1/2 oz)
4C-4600 Mailer Container - reusable tube
1U-7648 Tube Cutter
1U-8589 Replacement Blades
1U-8757 Tube, 6.35 mm (1/4 inch) O.D. by 30.5 m (100 ft) length
6V-0852 Dust Cap (Blank)
7X-3387 Oil Sampling Valve (1/4 in-18 NPTF ext. thread)
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Disposal and Storage Products for Hazardous
Material
Oil Safe Containers
310-5744 Contamination Prevention Kit
Prevents oil contamination
Speeds up lubrication jobs
Dispenses easily to awkward points
Reduces spills and resulting accidents
Expedites flling and reflling
Leads to an organized workspace
Consists of:
Pump Oil Can
Part Number Capacity Size
1B-7763 0.3 L (10 oz) 76.2 mm (3 in) diameter, 254 mm (10 in) tall
310-5744 Contamination Prevention Kit
310-5677 Drum (3 l)
310-5678 Drum (5 l)
310-5679 Drum (10 l)
310-5682 Pump
310-5711 Stretch Hose Extension
310-5715 Stumpy Spout Lid (Yellow)
310-5720 Stretch Spout Lid (Blue)
310-5725 Utility Lid (Red)
Accessories
310-5675 Drum (1.5 l)
310-5676 Drum (2 l)
310-5712 Stumpy Hose Extension
310-5713 Stumpy Spout Lid (Red)
Accessories (Continued)
310-5714 Stumpy Spout Lid (Blue)
310-5716 Stumpy Spout Lid (Lt. Green)
310-5717 Stumpy Spout Lid (Black)
310-5718 Stumpy Spout Lid (Purple)
310-5719 Stretch Spout Lid (Red)
310-5721 Stretch Spout Lid (Yellow)
310-5722 Stretch Spout Lid (Lt. Green)
310-5723 Stretch Spout Lid (Black)
310-5724 Stretch Spout Lid (Purple)
310-5726 Utility Lid (Blue)
310-5728 Utility Lid (Yellow)
310-5730 Utility Lid (Lt. Green)
310-5733 Utility Lid (Black)
310-5734 Utility Lid (Purple)
1071282
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Disposal and Storage Products for Hazardous
Material
Funnel Kit
Includes:
- one 1-pint funnel
- two 1-quart funnels
268-5809 Funnel Kit
Funnel
Part Number Description Length Material
268-5814 Funnel 457.2 mm (18 in) Plastic
Barrel Cover
K E E P I T C L E A
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REUSABLE DRUM CO
VER

FLUIDS
Used to cover open or closed top drums cover snaps onto top of drum
Supports the Caterpillar contamination control efforts
Protects drum contents from water induction when stored outside
Keeps drum top clean and contents ready for use
Made of long lasting, low density polyethylene resistant to petroleum-based
fuids and ultraviolet rays
10 covers per package
Part Number Material Thickness I.D. Color
1U-6156 1.5 mm (0.06 in) 571 mm (22.48 in) Yellow
1071343
1071359
1071379
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Material Handling, Storage, Packaging, and
Shipping
Tape and Tape Dispensers
General Purpose Masking Tape
Can be used for holding, bundling, sealing, tabbing non-critical masking and
many other miscellaneous applications where an economical grade of paper
tape is needed
Part Number Size in 55 m (60 Yd) Rolls Rolls/Case
4C-6570 19.0 mm ( 3/4 in) 48
4C-6571 25.4 mm (1 in) 36
4C-6572 50.8 mm (2 in) 24
4C-6573 76.2 mm (3 in) 12
Masking Paper
Specially formulated, high density masking paper that helps reduce labor cost,
decreases rework, and minimizes cleanup
Its unique, virtually pinhole-free construction delivers exceptional paint and
solvent resistance to help eliminate bleed-through
For protection, each roll is individually wrapped
The papers balanced construction offers conformability, strength, and easy
handling
Rolls/
Case
1U-9731 Masking Paper 76.2 mm x 304.8 m (3 in x 1000 ft) 6
Masking Tape
Six sizes available13 mm (1/2 in) to 76.2 mm (3 in) wide, 60 yd. roll
Clean removalless adhesive transfer reduces residue which can stick to work
surface
Sharp paint edgethin, smooth backing gives a superior, straight paint line with
no jagged edges
One-piece removalbalanced construction allows for one-piece removal
Heat resistantwill generally function well in conditions up to 93 C (200 F)
Part Number Size in 55 m (60 Yd) Rolls Rolls/Case
1U-6705 12.7 mm ( 1/2 in) 72
1U-6706 19.0 mm ( 3/4 in) 48
1U-6707 25.4 mm (1 in) 36
1U-6708 50.8 mm (2 in) 24
1U-6709 63.5 mm (2 1/2 in) 12
1U-6710 76.2 mm (3 in) 12
1071401
1071418
1071430
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Shipping
Label Protection Tape
Used for covering address labels, packing lists, and sales slips when protection
against rough handling is needed
Aggressive water-based acrylic adhesive
Resistant to UV light and chemicals
Adhesion to steel: 17.9 N/cm (16 oz/in)
Tensile strength: 0.32 kg/mm (18 lb/in)
Thickness: 0.04 mm (1.6 mils)
Material: polypropylene
Part Number Size Rolls/Case
263-0881 96.01 mm x 659.9 m (3.78 in x 216.5 feet) roll 18
Filament Tape
Stain resistant and transparent with reinforced continuous glass yarn flaments
Used for closure and reinforcement of corrugated fberboard boxes and per-
forms well in holding, reinforcing, combining, bundling, and unitizing applications
Part Number Size Package Quantity
4C-4094 19 mm (3/4 in) x 55 m (60 yd)
roll
48
Filament Tape
Fiberglass reinforced tape excellent for light-duty applications such as strap-
ping, palletizing, and packaging
Adhesion to steel: 8.5 g/mm (78 oz/in)
Elongation: 8%
Tack: 12.7 cm (5 in)
Tensile strength: 1.71 kg/mm (95.6 lb/in)
263-0883 8.89 mm x 548.64 m (0.35 in x 180 feet) 96
1071446
1071460
1071479
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Shipping
Transparent Tape
Good for general purpose packaging needs
Was developed primarily for single strip closure of regular slotted containers
Has very good resistance to edge tear and splitting due to shock from impact
Adhesive sticks at a touch to fberboard
4C-4095 48 mm (2 in) x 100 m 36
Double-faced Tape
Multipurpose tape for general mounting and holding
Can be used to reattach interior cab material or head liners, sound proofng
material, etc.
Extremely aggressive adhesive
Silicone-coated polyethylene release liner makes unwinding easy
Peels clean leaving minimum residue
Adhesion to steel: 44 g/mm (40 oz/in)
Tack: 5.1 cm (2 in)
Tensile strength: 0.36 kg/mm (20 lb/in)
Thickness: 0.28 mm (11 mils)
263-0877 51 mm x 22.9 m (2 in x 25 yards) roll 24
Thread Seal Tape
Multipurpose non-adhesive thread seal tape used for many maintenance ap-
plications
Polytetrafouroethylene (PTFE) self lubricates joints for a leak-proof seal
Easy to assemble and disassemble threaded joints when tape is applied
Material: polytetrafouroethylene
Part Number Size Rolls/Case Color
263-0879 13 mm x 76.2 m (0.5 in x 250 feet) roll 200 White
1071495
1071507
1071522
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Shipping
Duct Tape
Warranty:
Use this silver, polyethylene-coated, cloth tape for sealing and/or waterproofng
applications
Has an extremely tough rubber adhesive
190-9792 51 mm (2 in) wide and 55 m (60 yds) long 1
High Performance Duct Tape
Use this olive drab, polyethylene-coated, cloth tape for sealing and/or water-
proofng applications
Conforms to mil spec PPP-T-60D
Rubber adhesive adheres securely
Thickness: 12 mils
Tensile strength: 42 lbs per inch
9U-5922 51 mm wide x 55 mm long (2 in wide x 60 yd
long)
1
Electrical Tape
Premium quality vinyl tape with many electrical insulation applications
1P-0810 19 mm x 20.12 m long (3/4 in wide x 66 ft long) 10
1071533
1071544
1071565
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Shipping
Electrical Tape
Quality, black, vinyl tape with excellent electrical insulation properties
235-8598 19 mm x 18.3 m long (3/4 in wide x 60 ft long) 10
Aluminum Tape
A variety of sizes of aluminum tape that can be used to seal openings of vari-
ous machine components such as cylinder assembly tubes during shipping and
storage
Also useful to seal pump ports and other openings
3.5 Mil thick
Tough but fexible
Hi-tack
Waterproof
9U-6910 Aluminum Tape 63.5 mm x 45.7 m (2 1/2 in x 50 yds)
9U-6911 Aluminum Tape 101.6 mm x 45.7 m (4 in x 50 yds)
Box Sealing Tape Dispenser
Provides quick, easy method for dispensing 4C-4095 Transparent Tape, or any
other flm-backed box sealing tape directly from the roll
Hand-held and portableexcellent on center seam sealing of regular slotted
boxes
Sturdy, durable, easy to load and operate; handles tape widths from 38 mm (1 1/2
in) to 51 mm (2 in)
4C-4099 1
1071577
1071591
1071603
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Filament Tape Dispenser
Fast and economical clips of 4C-4094 Filament Tape can be applied
Dispenser cuts and buffs tape with one-hand motion
Features hand brake in the core that allows operator to adjust tension for tighter
box reinforcement and bundling applications
High impact plastic and one piece construction makes the dispenser very
durable
Handles flament tapes up to 19 mm (3/4 in) wide
4C-4100 1
Features a hand brake in the core that allows operator to adjust tension for
tighter box reinforcement and bundling applications
Made from high impact, durable plastic
Handles 4C-4094 Filament Tape
4C-4101 1
Durable metal dispenser for carton taping
Holds 55 m (60 yd) roll of flament tape
Portable, refllable in seconds
4C-4102 1
1071615
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Rubber Mastic Tape
Great for quick buildup for moisture seal, for insulation, and for cushion on cable
harness and wires
Sticks fast, seals fast and stays tight
Molds easily around irregular surfaces while holding its position through a range
of temperatures
4C-6392 51 mm (2 in) wide X 1.7 mm
(.065 in) thick by 3 m (10 ft)
long rolls
1 Roll
1071631
1071651
1071663
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Packaging Material and Accessories
Handwrappers
Full rolls to 558.8 mm (22 in) wide
Fits 76.2 mm (3 in) core
Heavy duty mast
Ball bearings
Adjustable tension
Ring rotates freely
Foam grip
Part Number Description Use
4C-4776 Handwrapper all 279 mm (11 in), 400 mm (15.75 in), 457 mm (18 in) flms
4C-4777 Handwrapper all 279 mm (11 in), 692 mm (27.25 in), 457 mm (18 in) flms
Adjustable Stretch Band-it Tool
Fully mechanical
Adjustable stretch control
No spare partsno parts to replace or wear out
Use with 4C-4880 Film
4C-4779 Adjustable Stretch Band-it Tool
Stretch Band-it Tool
Hand Squeeze control
No assembly, no maintenance, no additional adhesives
Use with 4C-4880 Film
4C-4780 Stretch Band-it Tool
1071674
1071687
1071705
1071726
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Stretch Band-it Stand
Portable
Mounts on any table surface
Accommodates up to 16 kg (35 lbs)
Adjustable zinc-plated support
Allows wrapping of smaller items using 4C-4880 Film and 4C-4779 or 4C-4780
Stretch Band-it Tools
4C-4781 Stretch Band-it Stand
Heavy-Duty Master Wrap Film
Holds anything, any shape, anywhere
Applicator packed in all cases
Heavy-duty gauge
Part Number Rolls/Case Film Gauge Film Width Roll Length Film Color
4C-4880 12 135 127 mm (5 in) 198 m (649.60
ft)
Blue
Stretch Film
Revolutionary performance standardone of the strongest flms in the industry
Cast formula
Stiff high force
No neck-down flms
Has highest holding-force-to-load possible without breaks
Visually able to see through to wrapped product
Part Number Rolls/Case Film Width Roll Length Film Color
291-6711 4 279.4 mm (11 in) 457 m (1,499.34 ft) Clear
291-6710 4 457.2 mm (18 in) 457 m (1,499.34 ft) Clear
Hand Wrap Standard-Duty Stretch Film
Convenient stretch flm system
Extra wide508 mm (20 in) compared to 457.2 mm (18 in)
Standard-duty gauge
Part Number Rolls/Case Film Width Roll Length Film Color
293-2978 4 508 mm (20 in) 305 m (1,000.65 ft) Clear
1071743
1071767
1071786
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Heat Shrink Bags
Strong durable plastic excellent for pallet unitization and load retention
Ensures product will arrive at destination clean and undamaged
To determine the size of opening for gusseted bags, add the width and depth
UVI protection will protect bag from sun damage in outdoor storage.
Part Number Width x Depth x Height Thickness Qty.
Gusseted Heat Shrink Bag
270-5329 800 x 495 x 710 mm (31.5 x 19.5 x 28
in)
5.0 mm 135 bags/roll
270-5331 1257 x 495 x 1370 mm (49.5 x 19.5 x
54 in)
5.0 mm 65 bags/roll
Flat Heat Shrink Bag
270-5332 2438 x 1829 mm (96 x 72 in) 5.0 mm 35 bags/roll
270-5333 3810 x 2970 mm (150 x 117 in) 5.0 mm 15 bags/roll
Heat Shrink Sheeting
Strong durable plastic excellent for pallet unitization and load retention
Ensures product will arrive at destination clean and undamaged
5% UVI protection will protect bag from sun damage in outdoor storage
Part Number Roll Size Thickness Color Qty.
270-5334 5.5 x 61 m (18 x 200 ft) 7.0 mm white 1 roll
270-5335 914 mm x 198 m (36 in x 650 ft) 5.0 mm clear 1 roll
270-5336 1.37 x 198 m (54 in x 650 ft) 5.0 mm clear 1 roll
Cardboard Boxes with Cat Logo
Material: corrugated paper
Part Number Length x Width x Depth
Edge Crush Num-
ber (ECT) Qty.
270-5348 213 x 213 x 210 mm (8.4 x 8.4 x 8.3 in) 32 lb 25 per package
270-5349 254 x 203 x 170.8 mm (10 x 8 x 7 in) 32 lb 25 per package
270-5352 356 x 356 x 229 mm (14 x 14 x 9 in) 32 lb 10 per package
270-5353 648 x 648 x 503 mm (25.5 x 25.5 x 19.8 in)
1
5 per package
1
400 pounds per square inch bursting test
Maintenance Products Box
A new, attractive yellow and black box with a Cat
logo is now available for packag-

ing sale items to customers. Designed to support dealer promotional campaigns and
over-the-counter part sales. The Maintenance Products box can also be used to kit
preventive maintenance items, such as flters and grease, for machine service inter-
vals.The box can be used to gift items for a machine purchase and it will continue to
promote the Cat brand while in the customers location. The carton assembles easily
and has a convenient carrying handle.
Made of recyclable heavy duty cardboard
Practical handle for easy transport
Includes blank lines for recording box contents
Simple assembly
Bundled unassembled in quantities of 20
Dimensions: 16 x 14 x 12
(Continued)
2024908
1071805
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1071841
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Maintenance Products Box (Continued)
332-1471 Unassembled boxes 20 per bundle
Plastic Bags with Cat Logo
Two-color Caterpillar logo on front, clear on the back
Great for parts storage and shipping
Exceptional strength
Material: linear low density polyethylene (LLDPE)
Part Number Roll Size Thickness Qty.
270-5337 305 x 457 mm (12 x
18 in)
3.0 mm 1000 bags/carton
270-5338 457 x 710 mm (18 x
28 in)
270-5339 610 x 813 mm (24 x
32 in)
Zipper-Top, Clear Bags for Contamination Control
Plastic slider top for easy opening and closing
Material: linear low density polyethylene (LLDPE)
Part Number Size Thickness Qty.
270-5341 203 x 178 mm (8 x 7 in) 2.0 mm 250 bags/carton
270-5342 229 x 305 mm (9 x 12
in)
High Performance Steel Strapping
Great for stabilizing heavy loads during transportation
Break strength: 972.2 kg (2150 lbs)
Part Number Size Thickness Qty.
270-5343 19 mm x 624.8 m ( 3/4 in x 2050 ft) 0.5 mm (0.02 in) 12 coils/pallet
Strapping Seals
Easy to use strapping buckles
Holds tension strong for nylon poly strapping
Used with 270-5345 Nylon Cord Strapping, 12.7 mm (1/2 in) wide
270-5344 12.7 mm ( 1/2 in) 1000 buckles per carton
1071871
1071888
1071919
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High Performance Nylon Cord Strapping
Economical alternative to steel strapping
Easy to use on a wide range of products
Used with 270-5344 Strapping Seals, 12.7 mm ( 1/2 in)
Breaking strength: 272.1 kg (600 lbs)
270-5345 12.7 mm x 1188.7 m ( 1/2 in x 3900
ft)
White 4 rolls per box
Shrinkfast Shrink Gun
Portable 3.5 lbs
Fast shrinkwrap a 1016 mm x 1219.2 mm x 1524 mm (40 in x 48 in x 60 in) pallet
in less than two minutes
UL listed
Fast shrinkwrapping the shrink gun is faster and holds more securely than
either stretch-wrapping or banding
Versatile the shrink gun can be used on machinery, bagged products, boxes,
pallets, construction materials, chemicals, petroleum containers, metals cabi-
nets, and shelving
Safe operates with a safety latch trigger to prevent unintentional fring and
shuts off automatically when put down
Product support repair parts are available through the Caterpillar Parts Distri-
bution system
Part Number Description Heat Capacity Propane Usage Operating Pressure Air Consumption
4C-4515 Shrinkfast Shrink Gun -- 2.6 kg/hr (5.71 lb/hr) 22.00 psi 21 CFM
Repair Parts (Warranty: Six Months)
4C-4511 Fuel Line -- -- -- --
4C-4512 Valve Assembly -- -- -- --
4C-4513 Hose Adapter -- -- -- --
4C-4514 Spark Plug -- -- -- --
4C-4516 Regulator Assembly -- -- -- --
4C-4517 Gauge (Pressure) -- -- -- --
4C-4518 U.L. Guard -- -- -- --
Masking Paper
Excellent adhesion to all masking tapes
Standard production grade 40 pound basis weight, pinhole free
One inch core fts standard masking paper dispensers
263-0880 Masking Paper 914.4 mm x 304.8 m (36 in
x 1000 feet) roll
1071931
1071944
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Poly Coat Paper
Used for protecting metal parts and tools, metal sheeting interleaving, protecting
goods on pallets from moisture and debris
Fifty pound virgin kraft paper with 10 pound polycoating
Heavy duty protection from water, grease, and oil
Fits standard dispenser 3-inch core with plugs that reduce it to 1 inch
263-0891 Poly Coat Paper 914.4 mm x 274.3 m (36 in x 900 feet) roll
Cable Ties and Applicators
Warranty: Six Months (applicators)
Used to secure wires, cables, tubes, etc.
Item Installer Part Number for Part Number (below)
1 1U-5228 1S-9593, 8L-8413, 3S-2093,
& 6K-0806
1 1U-5227 7K-1181
Item Part Number Bundle Diameter Range Strap Width
Package
Quantity Installer
2 1S-9593 1.5 mm to 15.7 mm (.06 in to .62 in) 2.5 mm (0.10 in) 100 1U-5228
2 8L-8413 1.5 mm to 28.4 mm (.06 in to 1.12 in) 3.8 mm (0.15 in) 200 1U-5228
3 3S-2093 1.5 mm to 44.5 mm (.06 in to 1.75 in) 4.9 mm (0.19 in) 500 1U-5228
4 6K-0806 1.5 mm to 101.6 mm (.06 in to 4.00 in) 4.9 mm (0.19 in) 250 1U-5228
5 034-1432 1.5 mm to 203 mm (.06 in to 8.00 in) -- 1
6 7K-1181 4.8 mm to 101.6 mm (.19 in to 4.00 in) 7.9 mm (0.31 in) 100 1U-5227
7 5P-5148 44.5 mm to 120.6 mm (1.75 in to 4.75 in) 12.7 mm (0.50 in) 100
8 6V-7555 44.5 mm to 305 mm (1.75 in to 12.00 in) 12.7 mm (0.50 in) 1
Not shown 240-1678 12.7 mm to 79.4 mm (0.5 in to 3.125 in) 4.8 mm (0.19 in) 1000
Electric Tie Strap Tightener
Tightens cable ties and cuts off excess when preset tension is attained
Used with straps, harnesses, and hoses
Has a comfortable grip and handle for all hand sizes
Tightens up to 12.7 mm (1/2 in) wide straps
Weight: 454 g (16 oz)
4C-5877 Electric Tie Strap Tightener
1071982
1072010
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Label Maker Kit
Create metal labels that stand up to harsh weather, temperature and corrosion
For tagging hoses, castings, engine components, pipes, etc.
Heavy-duty cast aluminum body construction
Built-in hole punch
Front scissors cut-offcuts tape exactly where required
Tape advance and rewind control
Wheel characters-selection window helps reduce embossing errors
Also embosses 12.6 mm (1/2 in) vinyl tape
9U-7918 Label Maker Kit -- --
9U-7918 Label Maker Kit
9U-7920 Aluminum Tape Roll, no adhesive 12.7 mm (1/2 in) x 4.88 m (16 ft) x 0.1524 mm (0.006 in thick) 10 per box
Optional
9U-7920 Aluminum Tape Roll, no adhesive 12.7 mm (1/2 in) x 4.88 m (16 ft) x 0.1524 mm (0.006 in thick) 10 per box
9U-7921 Aluminum Tape Roll, with adhesive 12.6 mm (1/2 in) x 3.66 m (12 ft) x 0.33 mm (0.13 in thick) 10 per box
9U-7922 Stainless Steel Tape Roll, no
adhesive
12.7 mm (1/2 in) x 6.41 m (21 ft) x 0.127 mm (.005 in thick) 10 per box
Date/Time Stamp
Multi-functional date/time stamp is also a full-featured digital alarm clock and a
quick-reference desk calendar.
Comprehensive Stamping Functions
Prints any combination of date, time, and 7 different status messages (IN, OUT,
PAID, FILE, REF, CFMD, RCVD) providing many varied options for identifying
documents
Prints 4-digit or 6-digit sequential numbers as part of date/time/message, or
independently, for even more versatility
Programmable security code prevents tampering, ensures stamping accuracy
Easy-Read Digital Alarm Clock
Displays hour, minute, AM/PM in large characters for at-a-glance reference
Bell icon indicates when daily alarm is activated
Pre-Programmed Calendar
Gives month, date, year, day of week
Programmed 200 years into the future with automatic leap-year adjustment
9U-7923 Date/Time Stamp 76.2 mm (3 in) H x 104.8 mm
(4 1/8 in) W x 44.45 mm (1 7/8
in) D
1072032
1072058
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Janitorial Products
Brooms
Push Broom
100% Select black tampico
Clear lacquered half-round hardwood block
Recommended for dry sweeping semi smooth foors
Handle not included
Handle
Selected hardwood with clear lacquered fnish
One end rounded and other end equipped with crimped on metal thread to ft
standard foor brush blocks
Whisk Broom
Made of selected fne broom corn
Sewn twice for strength
Plated ring cap
263-0794 Push Broom 609 mm (24 in) wide 1
263-0796 Broom Handle 23.8 x 1524 mm ( 15/16 x 60 in) 1
263-0799 Whisk Broom 138 cm (15 in) long 1
Janitorial Equipment
Janitorial Bucket
Side pressure wringer
7.6 cm (3 in) casters
Color: yellow
Size: (L x W x H) 33 x 33 x 68.6 cm (13 x 13 x 27 in)
Mop Heads
Lay-fat style
Screw-type mount
Use with 264-4364 Mop Handle
Mop Handle
Lay-fat style
Screw-type mount
Metal cap
Part Number Description Material Size Qty.
264-4360 Janitorial Bucket rubber 33.1 L (35 qt) capacity 1
264-4361 Rayon Mop Head 4-ply rayon 0.9 kg (32 oz) 1
264-4363 Cotton Mop Head 4-ply cotton 0.68 kg (24 oz) 1
264-4364 Mop Handle hardwood 152.4 cm (60 in) long 1
1072087
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Janitorial Products
Trash Can or Waste Receptacle Liners
Plastic, super durable trash can liners with superior stretch and tear resistance
Bottom designed for added strength and greater leak resistance
Part Number Strength Capacity Liner Size Quantity/Roll
263-0885 Medium (10-12
micron)
57 L (15 gal) 60.96 cm x 81.28
cm (24 in x 32 in)
500
263-0886 Heavy (12-14
micron)
125 L (33 gal) 83.82 cm x 99.06
cm (33 in x 39 in)
250
263-0887 Extra-Heavy (15-
17 micron)
208 L (55 gal) 91.44 cm x 144.78
cm (36 in x 57 in)
200
Heavy Duty Garbage Bags
Made from the highest quality raw materials
Mineral reinforced to enhance physical properties
Performance bottom seal resists leakage
Individually-folded in space-saving packaging
Part Number Size Capacity Color Qty.
270-5346 1092 x 1193.8 cm
(43 x 47 in) 212 L
(56 gallon)
22.7 kg (50.04 lb) HMW-HDPE Gray 100 bags/case
1072127
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Ladders
Step Ladders and Shelf Ladders
Step Ladder
Fiberglass nonconductive industrial step ladder designed for everyday use
Extra heavy-duty, 136 kg (300 lb) weight rating
Thick non-marring rubber tread provides a slip resistant footing
Wide back braces provide maximum stiffness and discourages unsafe climbing
Full channel fberglass rails are covered with a polyester veil for years of service
Double-rivet step construction with tubular steel rivets for maximum strength
Nonconductive structural molded top with tool slots is extremely durable (slots
help keep tools close at hand)
Spreader braces are located inside rails to help protect them from getting
hooked or damaged in transit
Reinforced bottom back brace provides additional strength to bottom of ladder
Shelf Ladder
Aluminum industrial shelf ladder for everyday industrial use
Extra heavy-duty, 136 kg (300 lb) weight rating
Steps are level when ladder is set at 72 degrees
Equipped with thick rubber bumpers extending 152 mm (6.0 in) from top of ladder
down side rails
Two pair of heavy duty steel gussets support bottom step
Angled feet with thick rubber tread on both legs provide sure footing
Each step is secured with solid aluminum rivets for maximum strength
Part Number Description Height Step Size Bottom Width Approx. Spread Approx. Weight
263-1030 Step Ladder 1.2 m (3.94 ft) 7.6 cm (2.99 in) 45.7 cm (18 1/64 in) 71 cm (27.95 in) 5.9 kg (13.01 lb)
263-1031 Step Ladder 2.4 m (7.87 ft) 7.6 cm (2.99 in) 61.0 cm (24 1/64 in) 132 cm (51.97 in) 12.2 kg (26.90 lb)
263-1019 Shelf Ladder 1.8 m (5.91 ft) 7.6 cm (2.99 in) 38.1 cm (15 1/64 in) 0 cm (0 in) 4.5 kg (9.92 lb)
263-1022 Shelf Ladder 2.4 m (7.87 ft) 7.6 cm (2.99 in) 38.1 cm (15 1/64 in) 0 cm (0 in) 7.7 kg (16.98 lb)
1072166
1072196
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Hardware and Seal Kits
Hardware Bin Kits
Thirteen kits for customers who want to stock hardware bins for their service departments and/or service vehicles with vari-
ous quantities of popular sizes of Cat bolts, nuts, and washers
Hardware packaged in resealable plastic clamshell packages
Smaller easy-to-use packages offer convenience for the service technician
Part Number Thread Coating Contains Qty. Head Type
3E-6640 Inch - Coarse Phosphate and Oil 59 Part Numbers 1735 Hex
3E-9420 Inch - Coarse Phosphate and Oil 38 Part Numbers 1975 Hex
3E-9421 Inch - Fine Phosphate and Oil 38 Part Numbers 1650 Hex
3E-9422 Metric - Coarse Phosphate and Oil 38 Part Numbers 1580 Hex
222-9998 Inch - Coarse Zinc Dichromate 59 Part Numbers 2175 Hex
222-9999 Inch - Coarse Zinc Dichromate 38 Part Numbers 1520 Hex
223-0000 Metric - Coarse Phosphate and Oil 56 Part Numbers 1965 Hex
223-0001 Metric - Coarse Zinc Dichromate 56 Part Numbers 1985 Hex
223-0002 Metric - Coarse Zinc Dichromate 38 Part Numbers 1510 Hex
223-0003 Inch - Coarse Phosphate and Oil 38 Part Numbers 1420 Socket
223-0004 Metric - Coarse Phosphate and Oil 38 Part Numbers 1420 Socket
222-9996 Inch - Coarse Phosphate and Oil 38 Part Numbers 1420 12-Point
222-9997 Inch - Fine Phosphate and Oil 40 Part Numbers 1570 12-Point
Hardware Shop/Field Kits
Five kits for small repair shops or feld service vehicles
Contain assortments of popular sizes of Cat bolts with matching washers and
nuts, in phosphate and oil coatings
Hardware packaged in a rugged metal box with hinged metal cover and latch
Inch hardware kits come in two sizes, small and large, depending on the quantity
of hardware in the kit
Part Number Thread Coating Size Contains Qty.
178-2207 Inch - Fine Phosphate and oil Large 24 Part Numbers 476
178-2208 Inch - Fine Phosphate and oil Small 29 Part Numbers 894
178-2209 Inch - Coarse Phosphate and oil Small 27 Part Numbers 502
178-2210 Inch - Coarse Phosphate and oil Large 34 Part Numbers 936
178-2211 Metric - Coarse Phosphate and oil Small 32 Part Numbers 630
Convenient Hardware Packages
Hardware packaged in resealable plastic clamshell packages
Product includes inch and metric bolts, nuts, washers, hose clamps, cable ties, electrical
fuses, and cotter pins
Smaller easy-to-use packages offer convenience for the service technician
(Continued)
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Convenient Hardware Packages (Continued)
Package
Quantity
Bulk Part
Number
247-0188 1/4 -20 x 1/2 in Hex Head Bolt 50 0S-1614
247-0190 1/4 -20 x 1 in Hex Head Bolt 50 0S-1616
247-0191 1/4 -20 x 1 1/4 in Hex Head Bolt 50 7B-2742
247-0192 1/4 -20 x 1 1/2 in Hex Head Bolt 25 9F-7022
247-0194 1/4 -20 x 2 in Hex Head Bolt 25 8B-2377
247-0195 1/4 -20 x 2 1/4 in Hex Head Bolt 25 1D-4533
247-0197 1/4 -20 x 2 3/4 in Hex Head Bolt 25 2A-4781
247-0199 1/4 in Hard Washer 25 5P-0537
247-0200 1/4 in Lock Washer 100 3B-4504
247-0201 1/4 -20 Full Nut 50 9S-8750
247-0202 5/16 -18 x 1/2 in Hex Head Bolt 50 1C-0569
247-0205 5/16 -18 x 1 1/4 in Hex Head
Bolt
25 1B-7182
247-0206 5/16 -18 x 1 1/2 in Hex Head
Bolt
25 1A-9579
247-0207 5/16 -18 x 1 3/4 in Hex Head
Bolt
25 1B-9575
247-0209 5/16 -18 x 2 1/4 in Hex Head
Bolt
25 1D-4538
247-0210 5/16 -18 x 2 1/2 in Hex Head
Bolt
25 1D-4539
247-0211 5/16 -18 x 2 3/4 in Hex Head
Bolt
25 1D-4540
247-0212 5/16 -18 x 3 in Hex Head Bolt 10 1D-4541
247-0213 5/16 in Hard Washer 25 9M-1974
247-0214 5/16 in Lock Washer 100 3B-4505
247-0215 5/16 -18 Full Nut 50 5S-0003
247-0216 3/8 -16 x 1/2 in Hex Head Bolt 50 4F-4879
247-0219 3/8 -16 x 1 1/4 in Hex Head Bolt 25 0S-1588
247-0223 3/8 -16 x 2 1/4 in Hex Head Bolt 10 0L-2070
247-0224 3/8 -16 x 2 1/2 in Hex Head Bolt 10 0L-1143
247-0225 3/8 -16 x 2 3/4 in Hex Head Bolt 10 0T-0573
247-0227 3/8 in Hard Washer 25 5M-2894
247-0228 3/8 in Lock Washer 100 3B-4506
247-0229 3/8 -16 Full Nut 50 9S-8752
247-0230 1/2 -13 x 1/2 in Hex Head Bolt 25 1K-6705
Package
Quantity
Bulk Part
Number
247-0236 1/2 -13 x 2 in Hex Head Bolt 10 1A-1460
247-0240 1/2 -13 x 3 in Hex Head Bolt 5 0L-1329
247-0241 1/2 in Hard Washer 25 5P-8245
247-0242 1/2 in Lock Washer 50 3B-4508
247-0243 1/2 -13 Full Nut 25 1F-7958
247-0244 5/8 -11 x 3/4 in Hex Head Bolt 10 1H-9456
247-0249 5/8 -11 x 2 in Hex Head Bolt 5 1A-1135
247-0254 5/8 in Hard Washer 10 5P-8247
247-0255 5/8 in Lock Washer 25 3B-4510
247-0256 5/8 -11 Full Nut 10 4K-0367
247-0583 M6 x 1, 12 mm, Hex Head Bolt 50 8T-0639
247-0584 M6 x 1, 16 mm, Hex Head Bolt 50 6V-8837
247-0589 M6 x 1, 40 mm, Hex Head Bolt 25 2W-9499
247-0592 M6 Washer, Hex Head Bolt 50 9X-8267
247-0593 M6 x 1, Hex Nut 50 6V-8225
247-0594 M8 x 1.25, 16 mm, Hex Head Bolt 50 6V-5215
247-0600 M8 x 1.25, 45 mm, Hex Head Bolt 25 8T-0276
247-0603 M8 x 1.25, 70 mm, Hex Head Bolt 10 5P-8347
247-0604 M8 Washer 25 9M-1974
247-0605 M8 x 1.25, Hex Nut 50 5P-7970
(Continued)
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Convenient Hardware Packages (Continued)
Package
Quantity
Bulk Part
Number
247-0616 M10 Washer 25 6V-5839
247-0617 M10 x 1.50, Hex Nut 25 2Y-5829
247-0618 M12 x 1.75, 20 mm, Hex Head
Bolt
10 8T-0293
247-0619 M12 x 1.75, 25 mm, Hex Head
Bolt
25 6A-5591
247-0620 M12 x 1.75, 30 mm, Hex Head
Bolt
10 6V-3668
247-0621 M12 x 1.75, 35 mm, Hex Head
Bolt
10 6V-8675
247-0622 M12 x 1.75, 40 mm, Hex Head
Bolt
10 6V-8197
247-0623 M12 x 1.75, 45 mm, Hex Head
Bolt
10 6V-5684
247-0624 M12 x 1.75, 50 mm, Hex Head
Bolt
10 6V-7673
247-0625 M12 x 1.75, 60 mm, Hex Head
Bolt
5 6V-3823
247-0626 M12 Washer 25 5P-8245
Package
Quantity
Bulk Part
Number
247-0698 Hose Clamp 54 mm -105 mm 2 5P-0598
247-0699 Hose Clamp 60 mm - 82 mm 2 5P-4868
247-0700 Hose Clamp 45 mm - 67 mm 2 5P-0597
247-0701 Hose Clamp 16 mm - 27 mm 5 5D-1026
247-0702 Hose Clamp 6 mm - 16 mm 6 1P-4278
247-0703 Hose Clamp 108 mm - 130 mm 2 5P-1717
247-0717 Cotter Pin 1/8 in x 1 in Lg 50 3B-4617
247-0718 Cotter Pin 1/8 in x 3/4 in Lg 50 3B-4615
247-0719 Cotter Pin 3/32 in x 1/2 in Lg 50 3B-4607
247-0720 Cotter Pin 1/8 in x 2 in Lg 50 3B-4621
247-0721 Cotter Pin 1/8 in x 1 1/4 in Lg 50 3B-4618
247-0749 Fuse (10 Amp) 5 3K-8782
247-0750 Fuse (15 Amp) 5 8M-8948
247-0751 Fuse (20 Amp) 5 8M-0456
247-0752 Mini Fuse (10 Amp) 5 113-8490
247-0753 Mini Fuse (15 Amp) 5 113-8491
247-0754 Mini Fuse (20 Amp) 5 113-8492
247-0755 Mini Fuse (25 Amp) 5 113-8493
247-0762 Cable Strap 170.2 mm (6.7 in)
long 4.9 mm (.194 in)
wide
20 3S-2093
247-0763 Cable Strap 355.6 mm (14 in)
long 4.9 mm (.194 in)
wide
10 6K-0806
247-0764 Cable Strap 355.6 mm (14 in)
long 7.9 mm (.310 in)
wide
10 7K-1181
247-0627 M12 x 1.75, Hex Nut 25 6V-8149
Bulk Threaded Rod
Zinc-plated
Length: 0.9 m (3 ft)
Safety factor: 5
Part Number Thread Max. Load
261-6665 1/4 - 20 109 kg (240 lb)
261-6666 5/16 - 18 172 kg (379 lb)
261-6667 3/8 - 16 277 kg (611 lb)
261-6668 7/16 - 14 454 kg (1,000 lb)
261-6669 1/2 - 13 513 kg (1,131 lb)
261-6670 5/8 - 11 822 kg (1,812 lb)
261-6671 3/4 - 10 1230 kg (2,712 lb)
1072390
1072400

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Check-a-Thread
Quickly identifes hardware thread diameter and pitch
Four holes on mounting base for easy attachment to retail parts counter, service
shop tool crib, or feld service truck
Dimensions (L x H x W): 609 mm (24 in) x 101 mm (4 in) x 76 mm (3 in)
Part Number Description Range No of bolt sizes
Sheet metal/
wood screw
sizes
250-6866 Metric 16mm - 2.0 to 4mm - 0.7 15 --
250-6865 Inch 3/4 - 16 to #6-32 21 5
9U-5155 O-Ring Measuring Cone
Warranty: Six Months
Find the correct O-ring replacement faster and easier.
Designed to measure SAE industry standard O-ring dimensions (cross section
and dash size). These dimensions are published by the Society of Automotive
Engineers (SAE).
457.2 mm (18 in) tall, cone shaped
Material: high-impact, yellow plastic
Round base with fve industry standard O-ring cross section diameters (widths)
cut into the edge
Cone has 65 steps indicating varying inside diameters
Reference
NEHS0571 Cross Reference List (identifes the proper Caterpillar O-ring part number),
is available through Media Logistics
9U-5155 O-Ring Measuring Cone
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Cat
Resealable O-Ring Packaging

67 different O-Ring packages to match the most common types of hydraulic
adapters and hose fttings
Convenient, contamination-free poly bag that is resealable
Cat seals exceed SAE and other seal specifcations, ensuring longer life
and lower costs per hour
Part Number
Adapter/Hose Fitting
Size Description Material
1
Package Part
Number
Package
Quantity
4J-7533 Dash 02 SAE Straight Thread O-Ring Seal NBR 275-1082 10
4J-5140 Dash 08 SAE Code 61/62 Flange Seal NBR 275-1103 8
214-7567 Dash 05 SAE Straight Thread O-Ring Seal FKM 275-8961 6
1P-3700 -- D-Ring Seal NBR 275-1078 7
1P-3702 -- D-Ring Seal NBR 275-1110 6
1P-3703 -- D-Ring Seals NBR 275-1114 5
1P-3704 -- D-Ring Seals NBR 275-1123 4
1P-3705 -- D-Ring Seals NBR 275-1120 4
1P-3706 -- D-Ring Seals NBR 275-1126 3
1P-3707 -- D-Ring Seals NBR 275-1125 3
1P-3708 -- D-Ring Seals NBR 275-1081 3
1P-3709 -- D-Ring Seals NBR 275-1086 2
2M-9780 Dash 10 SAE Straight Thread O-Ring Seal NBR 275-1088 10
2S-4078 Dash 20 SAE Straight Thread O-Ring Seal NBR 275-1107 6
3D-2824 Dash 12 SAE Straight Thread O-Ring Seal NBR 275-1102 8
3K-0360 Dash 08 SAE Straight Thread O-Ring Seal NBR 275-1089 10
4J-5477 Dash 03, 4 and 5 SAE O-Ring Face Seal NBR 275-1095 10
5K-9090 Dash 16 SAE O-Ring Face Seal NBR 275-1084 10
6V-6560 M14 ISO (Metric) Straight Thread O-Ring Seal NBR 275-1100 10
6V-8397 Dash 06 SAE O-Ring Face Seal NBR 275-1092 10
(Continued)
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Cat
Resealable O-Ring Packaging (Continued)

Part Number
Adapter/Hose Fitting
Size Description Material
1
Package Part
Number
Package
Quantity
6V-9746 Dash 12 and 14 SAE O-Ring Face Seal NBR 275-1085 10
7J-9108 Dash 10 SAE O-Ring Face Seal NBR 275-1087 10
7M-8485 Dash 16 SAE Straight Thread O-Ring Seal NBR 275-1104 7
8T-0315 Dash 24 SAE O-Ring Face Seal NBR 275-1091 8
8T-6850 M16 ISO (Metric) Straight Thread O-Ring Seal NBR 275-1106 10
228-7088 Dash 03, 4 and 5 SAE O-Ring Face Seal FKM 275-1119 7
228-7089 Dash 06 SAE O-Ring Face Seal FKM 275-1121 6
228-7092 Dash 12 and 14 SAE O-Ring Face Seal FKM 275-8954 5
7J-0204 Dash 03, 4 and 5 SAE Straight Thread O-Ring Seal NBR 275-1080 10
1
NBR = Standard Nitrile FKM = Flurocarbon
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O-Ring Seal Kits 270-1528
Include frequently used o-ring sizes, reducing the need to order individual seals
Come in individual compartments with a rugged plastic container that latches
shut for protection
Exceed SAE and other seal specifcations, ensuring longer life and lower
costs per hour
Part Number Description Seal Type Contents Application(s)
270-1528 O-Ring Seal Kits O-Ring Seal 32 Sizes, 570 Seals
Nitrile, 90 Duro
SAE STOR Fittings, SAE
ORFS Fittings, SAE Code
61 Flanges, SAE Code 62
Flanges
O-Ring Seal Kit Consists of:
1J-9671 SAE Straight Thread O-Ring Seal -- -- --
2M-9780 SAE Straight Thread O-Ring Seal -- -- --
2S-4078 SAE Straight Thread O-Ring Seal -- -- --
3D-2824 SAE Straight Thread O-Ring Seal -- -- --
3K-0360 SAE Straight Thread O-Ring Seal -- -- --
4J-0519 Buna, Neoprene & Nitrile O-Ring Seal -- -- --
4J-0520 SAE Code 61/62 Flange Seal -- -- --
4J-5477 SAE O-Ring Face Seal -- -- --
5K-9090 SAE O-Ring Face Seal -- -- --
6V-8397 SAE O-Ring Face Seal -- -- --
1753988

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shut for protection
costs per hour
270-1533 O-Ring Seal Kits O-Ring Seal 32 Sizes, 149 Seals Sili-
cone, 70 Duro
Low-Pressure, High-Tem-
perature Applications
1S-0004 Silicone Rubber O-Ring -- -- --
2S-2251 Silicone Rubber O-Ring -- -- --
6L-1651 Silicone Rubber O-Ring -- -- --
8M-4389 Silicone Rubber O-Ring -- -- --

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shut for protection
costs per hour
270-1535 O-Ring Seal Kits O-Ring Seals 9 Sizes, 80 Seals Nitrile, 90
Duro
Cat Flanges
1P-3700 D-Ring Seal -- -- --
1P-3702 D-Ring Seal -- -- --
1P-3703 D-Ring Seal -- -- --
1P-3704 D-Ring Seal -- -- --
1P-3705 D-Ring Seal -- -- --
1P-3706 D-Ring Seal -- -- --
1P-3707 D-Ring Seal -- -- --
1P-3708 D-Ring Seal -- -- --
1P-3709 D-Ring Seal -- -- --
276-9578 Utility Boxes -- -- --
shut for protection
costs per hour
270-1537 O-Ring Seal Kits Rectangular Seal 10 Sizes, 125 Seals Nitrile, 90
Duro
Metric STOR (ISO
6149)
6V-6560 ISO (Metric) Straight Thread O-Ring Seal -- -- --
8T-6850 ISO (Metric) Straight Thread O-Ring Seal -- -- --
276-9578 Utility Boxes -- -- --
1754092

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costs per hour
270-1539 O-Ring Seal Kits O-Ring Seal 8 Sizes, 120 Seals Nitrile,
90 Duro
SAE ORFS Fittings
5K-9090 SAE O-Ring Face Seal -- -- --
8T-0315 SAE O-Ring Face Seal -- -- --
276-9578 Utility Boxes -- -- --
shut for protection
costs per hour
270-1540 O-Ring Seal Kits O-Ring Seal 12 Sizes, 150 Seals Air-Conditioning Fittings (R134
Compatible)
121-7136 Buna, Neoprene & Nitrile O-Ring Seal -- -- --
9X-7378 Buna, Neoprene & Nitrile O-Ring Seal -- -- --
276-9578 Utility Boxes -- -- --

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Include frequently used o-ring sizes, reducing the need to order individual seals.
shut for protection.
costs per hour.
270-1545 O-Ring Seal Kits O-Ring Seal 6 Sizes, 60 Seals Nitrile, 90
Duro
SAE Code 61 Flanges, SAE
Cide 62 Flanges
276-9578 O-Ring Seal Kit -- -- --
shut for protection
costs per hour
271-0459 O-Ring Seal Kits O-Ring Seal 8 Sizes, 40 Seals FRM, 90
Duro
SAE ORFS Fittings
228-7088 SAE O-Ring Face Seal -- -- --
276-9578 Utility Boxes -- -- --

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shut for protection
costs per hour
271-0460 O-Ring Seal Kits O-Ring Seal 13 Sizes, 65 Seals FKM, 90 Duro SAE ORFS Fittings
214-7567 SAE Straight Thread O-Ring Seal -- -- --
276-9578 Utility Boxes -- -- --

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2-1

Batteries and Worklights ............................................................................................................................................................................. 2-97

Inserts order NEHP5567, Screw Thread In-

and lifetime lubricated spindles of through-

plug wont break in coldest weather

Plug, .45 kg (1 lb)

plug wont break in coldest weather

, designed to stand up to almost any punishment

logo is now available for packag-

Resealable O-Ring Packaging

Resealable O-Ring Packaging (Continued)

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