DATA OUTFILE

min
Stream

Solid

Water

number

flow

% Yield

flow solids of

tonne/hr tonne/h

Solids

100.01

0.00 100.00 100.00

0.00

327.38

73.94 81.58 327.36

327.38

71.10 82.16 327.36

427.32

355.54 54.58 427.29

99.90

284.44 25.99 99.89

0.00

2.83 0.00

281.59 0.00

REPORT OUT

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* MODSIM UNIT DESIGN REPORT *
*****************************

UNIT EQUIPMENT DATA SHEET CLASSIFIER

**************************************
Unit number 1

MODSIM model name CYCA

Job name: min

PARAMETERS:
Short circuit to oversize
Sharpness index
D50

0.200
0.800
100.00 microns

Exponent for variation of D50 with density

Logistic partition function was selected.

0.500

UNIT EQUIPMENT DATA SHEET - BALL MILL

*************************************

Unit number 2

MODSIM model name MILL

Job name: min

PARAMETERS:
Parameters for breakage function
Beta:

3.723

Gamma:

0.748

Delta:

0.000

Phi at 5mm:

0.720

Phi at top size:

0.720

Parameters for selection function

S1

0.399 1/min

Alpha:

0.500

Mu:

10.000 mm

Lambda:

2.513

Residence time:

5.00 min

Calculated tonnage through mill 327.38 tons/hr.

Calculated hold up in mill

Size distribution in FEED

Size

% passing

mms
0.841

69.546

0.595

60.261

27.28 tons

0.420

51.071

0.297

41.545

0.210

31.260

0.149

19.868

0.105

9.072

0.744E-01

6.339

0.525E-01

5.225

0.372E-01

4.319

0.263E-01

3.549

0.186E-01

2.895

0.131E-01

2.346

0.929E-02

1.888

0.657E-02

1.510

0.465E-02

1.202

0.328E-02

0.952

0.232E-02

0.752

0.164E-02

0.591

0.116E-02

0.464

0.821E-03

0.363

0.581E-03

0.283

0.411E-03

0.221

0.290E-03

0.172

0.00

0.000

Size distribution in PRODUCT

Size

% passing

mms
0.841

89.818

0.595

83.568

0.420

76.624

0.297

68.698

0.210

59.520

0.149

48.852

0.105

37.625

0.744E-01

30.828

0.525E-01

25.691

0.372E-01

21.316

0.263E-01

17.562

0.186E-01

14.358

0.131E-01

11.652

0.929E-02

9.390

0.657E-02

7.521

0.465E-02

5.991

0.328E-02

4.750

0.232E-02

3.751

0.164E-02

2.952

0.116E-02

2.316

0.821E-03

1.812

0.581E-03

1.415

0.411E-03

1.103

0.290E-03

0.858

0.00

0.000

80% passing size in feed

.127E+04 microns

80% passing size in product

495.

microns

The power required by this mill can be estimated from the

Bond work index for the ore.
Power required =

55.4 x W.I. kW

Stream number:

Job name: min

Solid flowrate:

100.01 tonne/hr

Water flowrate:

0.00 tonne/h

Slurry flowrate:

27.78 kg/s

Slurry volumetric flowrate: 0.1029E-01 m^3/s

Percent solids by mass:

100.00 %

Percent solids by volume:

Yield of solids:

100.00 %

100.00 %

Simulated size distribution

Number of size classes:

25

80% passing size:

0.263E-02 m

50% passing size:

0.130E-02 m

20% passing size:

0.506E-03 m

Size

% passing

meters
0.841E-03

33.633

0.595E-03

23.699

0.420E-03

16.346

0.297E-03

11.108

0.210E-03

7.477

0.149E-03

4.999

0.105E-03

3.327

0.744E-04

2.206

0.525E-04

1.462

0.372E-04

0.970

0.263E-04

0.641

0.186E-04

0.424

0.131E-04

0.281

0.929E-05

0.186

0.657E-05

0.123

0.465E-05

0.081

0.328E-05

0.054

0.232E-05

0.036

0.164E-05

0.024

0.116E-05

0.016

0.821E-06

0.010

0.581E-06

0.007

0.411E-06

0.005

0.290E-06

0.003

0.00

0.000

Stream number:

Job name: min

Solid flowrate:

0.00 tonne/hr

Water flowrate:

281.59 tonne/h

Slurry flowrate:

78.22 kg/s

Slurry volumetric flowrate: 0.7822E-01 m^3/s

Percent solids by mass:

0.00 %

Percent solids by volume:

Stream number:

0.00 %

Job name: min

Solid flowrate:

327.38 tonne/hr

Water flowrate:

73.94 tonne/h

Slurry flowrate:

111.48 kg/s

Slurry volumetric flowrate: 0.5422E-01 m^3/s

Percent solids by mass:
Percent solids by volume:
Yield of solids:

81.58 %
62.12 %

327.36 %

Simulated size distribution

Number of size classes:

25

80% passing size:

0.495E-03 m

50% passing size:

0.155E-03 m

20% passing size:

0.331E-04 m

Size

% passing

meters
0.841E-03

89.818

0.595E-03

83.568

0.420E-03

76.624

0.297E-03

68.698

0.210E-03

59.520

0.149E-03

48.852

0.105E-03

37.625

0.744E-04

30.828

0.525E-04

25.690

0.372E-04

21.316

0.263E-04

17.562

0.186E-04

14.358

0.131E-04

11.652

0.929E-05

9.390

0.657E-05

7.521

0.465E-05

5.991

0.328E-05

4.750

0.232E-05

3.751

0.164E-05

2.952

0.116E-05

2.316

0.821E-06

1.812

0.581E-06

1.415

0.411E-06

1.103

0.290E-06

0.858

0.00

0.000

Stream number:

Job name: min

Solid flowrate:

327.38 tonne/hr

Water flowrate:

71.10 tonne/h

Slurry flowrate:

110.69 kg/s

Slurry volumetric flowrate: 0.5343E-01 m^3/s

Percent solids by mass:

82.16 %

Percent solids by volume:

Yield of solids:

63.04 %

327.36 %

Simulated size distribution

Number of size classes:

25

80% passing size:

0.127E-02 m

50% passing size:

0.405E-03 m

20% passing size:

0.149E-03 m

Size

% passing

meters
0.841E-03

69.546

0.595E-03

60.261

0.420E-03

51.071

0.297E-03

41.545

0.210E-03

31.259

0.149E-03

19.868

0.105E-03

9.072

0.744E-04

6.339

0.525E-04

5.225

0.372E-04

4.319

0.263E-04

3.549

0.186E-04

2.895

0.131E-04

2.346

0.929E-05

1.888

0.657E-05

1.510

0.465E-05

1.202

0.328E-05

0.952

0.232E-05

0.752

0.164E-05

0.591

0.116E-05

0.464

0.821E-06

0.363

0.581E-06

0.283

0.411E-06

0.221

0.290E-06

0.172

0.00

0.000

Stream number:

Job name: min

Solid flowrate:

427.32 tonne/hr

Water flowrate:

355.54 tonne/h

Slurry flowrate:

217.46 kg/s

Slurry volumetric flowrate: 0.1427

Percent solids by mass:

54.58 %

Percent solids by volume:

Yield of solids:

30.80 %

427.29 %

Simulated size distribution

Number of size classes:

25

80% passing size:

0.999E-03 m

50% passing size:

0.237E-03 m

20% passing size:

0.524E-04 m

Size
meters

% passing

m^3/s

0.841E-03

76.672

0.595E-03

69.560

0.420E-03

62.520

0.297E-03

55.223

0.210E-03

47.343

0.149E-03

38.591

0.105E-03

29.600

0.744E-04

24.131

0.525E-04

20.021

0.372E-04

16.556

0.263E-04

13.603

0.186E-04

11.098

0.131E-04

8.992

0.929E-05

7.236

0.657E-05

5.790

0.465E-05

4.608

0.328E-05

3.651

0.232E-05

2.882

0.164E-05

2.267

0.116E-05

1.778

0.821E-06

1.391

0.581E-06

1.086

0.411E-06

0.846

0.290E-06

0.658

0.00

0.000

Stream number:

Job name: min

Solid flowrate:
Water flowrate:
Slurry flowrate:

99.90 tonne/hr
284.44 tonne/h
106.76 kg/s

Slurry volumetric flowrate: 0.8929E-01 m^3/s

Percent solids by mass:

25.99 %

Percent solids by volume:

Yield of solids:

11.51 %

99.89 %

Simulated size distribution

Number of size classes:

25

80% passing size:

0.697E-04 m

50% passing size:

0.297E-04 m

20% passing size:

0.667E-05 m

Size

% passing

meters
0.841E-03 100.000
0.595E-03 100.000
0.420E-03 100.000
0.297E-03 100.000
0.210E-03

99.997

0.149E-03

99.888

0.105E-03

96.811

0.744E-04

82.384

0.525E-04

68.464

0.372E-04

56.613

0.263E-04

46.513

0.186E-04

37.947

0.131E-04

30.744

0.929E-05

24.741

0.657E-05

19.795

0.465E-05

15.755

0.328E-05

12.484

0.232E-05

9.852

0.164E-05

7.749

0.116E-05

6.077

0.821E-06

4.755

0.581E-06

3.711

0.411E-06

2.892

0.290E-06

2.250

0.00

0.000

Stream number:

Job name: min

Solid flowrate:

0.00 tonne/hr

Water flowrate:

2.83 tonne/h

Slurry flowrate:

0.79 kg/s

Slurry volumetric flowrate: 0.7861E-03 m^3/s

Percent solids by mass:
Percent solids by volume:

0.00 %
0.00 %