8/19/2014 eNotes: Manufacturing Processes

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eNotes: Manufacturing Processes

35.6.8 Comparators
Accuracies commonly below 1/10 thousandth of an inch
These instruments try to reduce the friction that is such a problem for the dial indicators
There are four common principles used to design these instruments,
- mechanical
- pneumatic
- electrical
- optical
comparators have very limited ranges of motion, but very high sensitivities (and therefore accuracies). As a
result the comparators are often calibrated against standards such as gauge blocks.
The basic requirements of these instruments are,
- rigidity of the design
- linear magnification within the operation range
- coarse and fine offset adjustments
35.6.8.1 - Mechanical Comparators
The Johansson Mikrokator used a twisted strip with a pointer attached. as the plunger is depressed, it
causes the strip to stretch. As the twisted strip is stretched, it changes the angle of the pointer, and thus the
indicated deflection.
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The Sigma Mechanical Comparator uses a partially wrapped band wrapped about a driving drum to turn a
pointer needle.
35.6.8.2 - Mechanical and Optical Comparators
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The Eden-Rolt Reed system uses a pointer attached to the end of two reeds. One reed is pushed by a
plunger, while the other is fixed. As one reed moves relative to the other, the pointer that they are
commonly attached to will deflect.
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35.6.8.3 - Optical Comparators
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These devices use a plunger to rotate a mirror. A light beam is reflected off that mirror, and simply by the
virtue of distance, the small rotation of the mirror can be converted to a significant translation with little
friction.
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35.6.8.4 - Pneumatic Comparators
Flow type
- the float height is essentially proportional to the air that escapes from the gauge head
- master gauges are used to find calibration points on the scales
- the input pressure is regulated to allow magnification adjustment
- a pressure bleed off valve allows changes to the base level for offset
- The pressure is similar to that shown in the graph below,
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The Soloflex Back Pressure System uses an orifice with the venturi effect to measure air flow. If the gas is
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not moving, the pressure on both sides of the orifice will be equal. If the flow is moving quickly, the air
pressure on the downstream side of the orifice will be at a lower pressure.
A Differential Back Pressure system uses a split flow channel, one flow goes to the gauge head, the other
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goes to a zero offset valve. A meter measures the difference in pressures, and thus gives the differences in
pressure.
35.6.9 Autocollimators
35.6.10 Level Gauges
35.6.10.1 - Clinometer
35.6.10.2 - The Brookes Level Comparator
35.6.11 The Angle Dekkor
Measures surface flatness using collimated light, and a moving lens to focus the beam as it travels across
the test surface.
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