a)

c)
l .
SEMESTER - 5
Ti me: 3Hour sl
GROTJP - A
( Muttlple Choice Type
$uestions )
Choose the correct alternatlves for the folloMng :
Clearance angles are pror'lded in the cuttlng tools to
prevent formatl on of BUE
prevent rubbi ng on the workpi ece
allorv easy flou' of chips
a.li of these.
il) The chip reductlon raUo is defined as the ratjo of
velocity of cutt-ing to tool life
chip thickness to uncut chlp thickness
uncut chJp thickness to cut chlp thickness
uncut chlp wtdth to cut chip width.
iii) Dynamometers are used to measure the
cuttlng veloclty
chi p thl ckness
a)
l -l
vt
c)
d)
aJ
b)
c)
d)
b)
o,l
,s-
CS/B.Tcch
(ME)/SEM-5
/
ME-boa
/
oe
/ os)
ENGTIIEERING & MANAGEMENT EI(AIVIINATIONS, DECEMBER - *O
TECHNOLOGY OF ITIACHINING
cuttlng forces
vol utne of metal cut.
{
F:rii ivlarks
i i j ; <
j
-
i 55er 4
( L6/ r 2)
i he
arld
/wE)/SEDtr_s/DtF-so2/08/(OS)
4
dl mensi onl ess
nunrber
represenUng
energ/
transport
by diffusion
process
Nusselt
number
Reynolds
number
the relative
importance
i s
Prandtl
number
Eckert
number.
b)
d)
al
c)
b)
d)
b)
d)
al
c)
aJ
c)
The reflecflvtry
of a solid surface,
which
can be assumed
as a black
body, is
In a counter
flow
heat exchanger,
equai.
If I{TU ts equal
to 0.b then
o. 2
o. 33
zero
less
than one
decrease
not change
2l r/n
2h/ x
the heat
capacttJes
for hot
the effecUveness
of the heat
0. 5
r . 0,
one
Inffnity.
b)
d)
lncrease
k/n
h/ x.
1. 0
greater
than I.O.
*'th
rncrease
!r fluld vtscosrty
ttre boundary
layer
thlckness
wiil
a)
c).
b)
d)
a)
c)
b)
d)
flrst lrcrease
then
decrease.
I---l
CrlUcaI
radtus
of tnsulailon
for a hollow
sphere
ls
For
an opaque
body sum of absorpuvtty
and reflecuvrtv
Is
of
moment um
and
cold flulds
are
exchanger
ls
't-]
CS/I.ltcoh 4
t/Ft,tFfl;rl|tr{./UD-!{|2lcls.l(O9l
5
GROT'P -
B
(
thort Anrwcr T;rpe
f,fueetlone
)
Answer any tlwee of the followlng : 3x5=
A plane wall ts made by ftre clay brtck, The wall thlckness L
=
300 mm,
temperature of wall surface T,
= 1550'C & T2
=
SO'C. Thermal conducttvlty of
K
=
0.96
( I + 0.OOO8T
)
w/m'C. Calculate & represent graphrlcally the tempera
dtstrtbutlon tluough wall.
TWo flulds A & B ercchange heat h a counter flow heat exchanger. Fluld A enters
400'C and has a mass flovr rate of I kgls. Fluld B enters at 20'C and has a mass
rate of I kg/s. EffecUveness of heat occhanger ls 75o/o.
l 3z
|
\'/
'/
\"{
si ^
Determtne:
the heat transfer rate
the odt temperature of flutd B.
4. For a hot soltd cyllnder of radlus r
o
wlth unform rate of heat generaUon q p"t
volume,'conductlng heat radtally and loslng heat from lts surface to the amblent I
the temperature ?:
)
by convecUon wtth heat transfer co-efflctent h
prove that
To- T( r )
To- ?- - ( i ar . / 2hl
where, T( r)
=
tempprature of the cyllnder at a dlstance rfrom lts a:ds
and To
=
ards temperature.
g,
5' Constder an enclosure conslstlng of two parellel, lnftnlte and opaque plates. S
I arrd 2 are gray and kept at unform temperatures T
r
md T, and have enilsslvl
e
,
and e, and reflecUvttes p
,
and p
2,
respectlvely.
Calcrtlate the net radtratton flruc q
,_,
leavlng plate I for T
r
=
8OOK, Tz
=
6OOK,
t l =t Z=0' 8.
662r { ( 8/ L2l
: 1
gElS-61..r
iflE -6U2 | @ /
(@!
cRouP - c
i Loag Assrser Ty'pe
$ueetion* !
Answer any ttvee af
tJte
f:;llov;ing.
!ffii
MJ
I
'l'lElCer
\a'lic,t cltijurnstances, ironr the heai transfer pcl-nt cri rJ.l.'.ri, r.',ri! fjre
use +f
ftnned walls be better ?
ct:pper piate fins of recr.anguiar cross-section, I rnm tirick, i0 mm long and
'iherma-r
conductlvt$'as t18C W/m-K are atlached to a plane rvalJ mafrtatned at a
temperatu;e of 230'C. The iins disslpate heat by ccnvectlon lnto an ambtent at
3o'C r'4ih a heat transfer coefftctent of 40 w/m
2-K.
Ftns are spaced at B rnm.
eJ$uii:e negltglble lr^.at loss from the'.1p.
Ca-!'r:late :
;i Fur efliclencry
;trea'welghted ftn efficlenry
The tcrtaj heat transfer per m
?
of plane wall surface
Thc heet transfer rate from the plane u'all if there \yre no fh-c attached.
,ti.l
vl
flow ovei a
=
0.0228 pu?-
3 x 15 =
45
t z
plane surface as
i 1; \
r, ' +
i ; T- l
, shovr
5
./re,
, r , /
( v\
\ ; - \ - /
laktng the veloctty profile ln the turbulent
(
u\ r n
t
=
t!
*
i f I
and wall shear stress as r
ul
\ " )
hat the'ooundary layer thJckness ls gtven uy
I
=
0'376
[
*t ' )
' ' u
\gfter
at 20'C and I atm flows over a flat plate at a speed of 0.5 m/s. The wtd-rh
f the plate ls I m. The enUre plate ls heated to a temperature of 7O'C. Calculate
he heat transferred tn the ftrst 40 cm length of the plate using Reynolds-
lolbu:-n
analory, Take the properiles of rvater at 45' c as D
=
gg2.o4
kgl-
s,
=
6. 556 x i 0- a N- s/ mt , k,
=
0. 6328 W/ m- K,
pr
=
4. 334,
F, =
4' 174 kJl kg- K.
rt -t ,
L
l 0
cs,rB.Tc+b fr{t, I
n, /wEl/SEx-5/Mr-
W2
/
W / lOSl
I
6.
\
u),, A me'ua-l ptate O.6O9 m in hetght forms
the
vertlcal wail of an oyen and is
temperature of 171' C. Wthtn the oven aLr ls at a temprature of 33' 4' C
\'rr- ""tr{
5' \
ai-rnospherlc pressure. Assume tltat natural convection ccndltlon holds ;:e*'
pl ate. and for thl s case Nu
=
O.548
(
Cr P,
j t/o.
Ftnd the mean hea:
c<.refflclent and the heat taken up by alr per scond per rnetre'*ddth. For
132. 2' C, t ake k
=
33. 2 x i 0- 6 kW/ nr K, p =
Q' 232 x i C- 4 kgl
C
,
=
r' oo4k^J/kg-K.
A steel bali 100 mm
Taidng for steel, k
h
=
20W/m
2K,
ftnd
in dlameter amd lniUaliy at 900'C ls placed i:a air at
=
4QW/rnK, p =
7800 kg/*3, and c
=
46("*-tt.1kg-K
the temperature of the ball after 30 sec, and
the rate cf cocling after 3O sec.
c) For radloacUve exchange between two gray surfaces, derlve an expresslon
the soace reslstance betw'een the surfaces.
A sphertcal tlermocouple
junctlon ls io be used for temperature
a gas strearn. The conveiilon heat transfer coefflclent between the
r-c
surface and the gas ls h
=
4.00 W/m
2.K
and the junctlon thermopit
A,\\/
propert l es are: k
=2OW/ m. K,
C=4OOJ/ kg. K, and p =
65CrC kE/ ms
Determtne the
Junctlon
dlameter needed fcrr the thermocouple to have a
constant of ls. If theJuncUon ls at 25'C and ts placed ln a gas stream at
huv long wlll lt take for theJuncUon to reach 199'C ?
Ilt a counter flow heat exchanger, lf A?,r,,",
=
ttT
outtet.
shoq'
LMTD
=
A?"t ,
=
LTout l "t .
i
sszl $ | 8/ 12l '
uJ
#
I
plates, one statlonary and the other movtng are separated by an
and are at a dtstance of 3 mm from each other. Flnd the speed of the mor4ng
plate for which there ls no heat transfer at tJ:is and the correspondlng heat flux
at the statlonary plate and also tJ e ma:dmum temperature in the oll. The
temperatures of the movlng plate and the staflonary plate are 60'C and 34'C
respectlvely.
[he thermophyslcal propertles of the otl are :
r =
871' 8 kgl m3, K
=
0. 143 W/ m. K, u
=
1. 61 x l 0- o m2/ s.
r plane wall ls
^
co;ffitte of two matertals A and B. The wall of matertal A has
,/
r nl f or mheat $er {er aUong =
1. 5 x 106 W/ mt , k^
=
75W/ m. K, and t ht ckness
.A =
50 mm. The wall made of materlal B has no generailon wtth
la
=
150' W/m.K and thlckness L
s
=
2O mm. The [rner surface of materlal
-wall ls well basulated. whlle the outer surface of the materlal B-wall ls cooled
y a water stream
Wlth
?:
=
3O' C and h
=
1000 W/m
2.K.
Determlne the
mperature of the tnsulated surface and that of the cooled surface.
L' gV
END
8
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r h
' cw