Control Valve Specification and Sizing Details

Trade names are for reference only.
MIL reserves right to supply similar material MIL-FM-040R1

CONTROL VALVE SPECIFICATION SHEET
Customer: THERMAX LTD PUNE B&H
Enquiry Ref: PA-0891. (1*53 TPH, 67Ata,
4905C).
Project: Bombay rayon & Fashions
Ltd
Service: Feed water control valve
Valve & Aux Equip Code : 37-41621 AS/EPP/PT/AL/HW
Quotation Ref: MIL/QDP074/JA0637
Sale Order Ref:
Item: 1
Qty: 1
Tag No: FV-500A
Valve Body
Series : 41000
Type : Heavy Duty Globe
Valve Size : 3 Inch
Max Pressure : 102 kgf/cm2 g
Max temp. : 130 Deg. C
Body Material : ASTM A 216 Gr. WCC
Body Rating : 1500# ANSI
Flow Direction : Flow-to-Close
End Connection : Weld End 1500 # Butt Weld
Bonnet Type : Standard (With Mod. Finned Extn.)
Packing Type : Double
Packing Matl. : PTFE
Valve Trim
Rated Cv : 56
Characteristic : Equal %
Plug Type : Balanced with PTFE Seal
Plug Material : 17-4 PH
Cage Type : Standard Characterised
Cage Material : CA6NM Nitrided
Seat Type : Clamped
Seat Material : SS 410
Guiding : Cage Guiding
Seat leakage : IV (FCI 70.2)
Spring Diaphragm Actuator
Series/Size : 37/18 Inch
Spring Range : 3-15 psi
Supply Pressure : 35 psi
Action : Air to Close
Air failure : Stayput
Hand Wheel : 6A3
Pn.tubing Size/Mtl. : 3/8 Inch NPT/ Copper
Shut-off Pressure : 102 kgf/cm2 g
IBR
IBR for Pressure Parts : Yes
Line Data
Inlet Pipe : 4 (In ) / 80 Sch
Outlet Pipe : 4 (In ) / 80 Sch
Air Filter Regulator with Gauge
Make/Model : Shavo /11-4 SN
Qty : 1
Filter Size : 5 Micron
Valve Positioner
Make/Model : MIL /8013
Input Signal/Action : 4-20 mA /Direct
Certification : Weather Proof IP 65 (IS 2147)
Cable Entry : 1/2 Inch NPT
Cable Gland : No
Position Transmitter
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
Supply Voltage : 12-33 V DC
Certification : Weather Proof IP 65 (IS
2147)
Cable Gland : No
Air Lock
Revision No: 0
Revision Date: 16-May-08
Prepared By: AJ
CONTROL VALVE SIZING CALCULATIONS
Enquiry Ref: PA-0891. (1*53 TPH, 67Ata, 4905C).
Project: Bombay rayon & Fashions Ltd
Tag: FV-500A
Item: 1
Service: Feed water control valve
Date: 16-May-08
General Details
Valve Model: 41000 FTC
Valve Size: 3 In
Body Material: ASTM A 216 Gr. WCC
Body Rating: 1500 # ANSI
Rated Cv: 56
Inlet Pipe 4 In/ 80 Sch
Outlet Pipe 4 In/ 80 Sch
Fluid Type: Liquid
Fluid Name: Water
Characteristic: Equal %
Service Conditions
Sizing Condition Units Max Nor Min
Flow Rate T/hr 61.02 50.85 15.90
Inlet Pressure kgf/cm2 g 83.84 87.35 93.47
Outlet Pressure kgf/cm2 g 78.35 75.33 69.14
Pressure Drop kgf/cm2 5.49 12.02 24.33
Temperature deg. c 130 130 130
Vapour Pressure kgf/cm2 a 2.76 2.76 2.76
Critical Pressure kgf/cm2 a 225 225 225
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.55 17.769 3.905
FL 0.919 0.93 0.94
Velocity m/s 4.4 3.7 1.2
Sound Level dBA 67.3 71.6 71.1
Flow Cond subcrit. subcrit. subcrit.
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
1
FV-500A
AJ
1
MIL/QDP074/JA0637
3 Inch
1500 #
BW
0
18 Inch
N.A
16-May-08
37-41621
Flow-to-Close
Stayput
Yes
290
Estimated Shipping Weight (Kg.)
OD(A)= 88.9 ID(B)= 73.7 OD(A)= 88.9 ID(B)= 73.7
Air Set AS
Electro Pneu.Positioner VP
Position Transmitter PT
AirLock AL
Hand Wheel HW
Trade names are for reference only. MIL reserves right to supply similar material MIL-FM-040R1
4905C).
Ltd
Service: Feed water 100% motorized
control valve
Valve & Aux Equip Code : 90-41621
Sale Order Ref:
Item: 2
Qty: 1
Tag No: FV-M503
Valve Body
Series : 41000
Valve Size : 3 Inch
Valve Trim
Rated Cv : 56
Plug Type : Balanced with PTFE Seal
Seat Type : Clamped
IBR
Line Data
Electrical Actuator
Series : 90
Make/Model : Rotork/KML60F10A/18
Supply Voltage : 3 F, 415V, AC50Hz
Travel : 2 Inch
For electrical actuator specification please refer
Annexure
Revision No: 0
Prepared By: AJ
Tag: FV-M503
Item: 2
Service:
Feed water 100% motorized
control valve
Date: 16-May-08
General Details
Valve Model: 41000 FTC
Valve Size: 3 In
Rated Cv: 56
Fluid Type: Liquid
Fluid Name: Water
Service Conditions
Flow Rate T/hr 61.02 50.85 15.90
Critical Pressure kgf/cm2 a 225.6 225.6 225.6
Spec.Gravity 0.935 0.935 0.935
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 31.548 17.767 3.905
FL 0.919 0.93 0.94
% lift Equal % 85.4 70.8 32.2
MIL-SIZING-C2
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators:
Type : Syncroset actuator (without integral starter)
Enclosure : Water Tight to IP68.
Power supply : 415V ; 3 Phase ; 50Hz.
Wiring Diagram : Wd: 9235
Mechanical local
Indicator : Continuous Local Indicator Provided
Motor Insulation : Class F
Paint : Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour
WD: 9235
Sl.
No.
Actuator /
RPM
Mod.
Thrust
(lbs)
Seating
Thrust
(lbs)
Linear Speed
(mm/sec)
Travel
Time
(secs)

1 KML60F10A/18 2580 4060 1.8 28

Stroke length-2 for sl.no1
Note:
1) Offered above actuators are Syncroset (without integral starter) actuator
quoted to wiring diagram WD: 9235 + CLI, which consists of the following.
2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts.
2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts,
2 Nos Independent Limit switches with 2NO +2NC potential free contacts,
Space heater suitable for 230V AC / Single phase externally fed Power Supply,
Continuous Local Indicator and Contact type Current Position Transmitter (4-
20mA)
2) Offered actuators are provided with 1 1No, 2 Nos British metric
double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008
PROJECT NAME :
TAG NO. :
MIL WORK NO. :
VALVE :
OUR JOB NO. :
ACTUATOR MODEL: KML60F10A /18 RPM
STROKE LENGTH : 2
Linear speed: 1.8 mm/secs
S.No DESCRIPTION UNIT DATA
1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD
2A MODULATING THRUST lbs 2580
2B SEATING THRUST lbs 4060
3 DUTY CYCLE S4-50%
4 ENCLOSURE (TENV) IP68
5 AVERAGE / NOMINAL OUTPUT KW 0.25
6 RATED VOLTAGE V 415
7 RATED FREQUENCY Hz 50
8 No .OF PHASES 3
9 ADMISSIBLE VOLTAGE FLUCTUATION % 10
10 ADMISSIBLE FREQUENCY FLUCTUATION % 5
11 ADMISSIBLE VOLT. & FREQ. VARIATION % 10
12 NOMINAL MODULATING CURRENT A 1.2
13 LOCKED ROTOR CURRENT A 3.0
14 FULL LOAD SPEED RPM 2880
15 INSULATION CLASS F
16 POWER FACTOR (AVERAGE LOAD) 0.79
17 AVERAGE LOAD EFFICIENCY % 50
18 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70
19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 80
20 TYPE OF STARTER RECOMMENDED DOL
21 CABLE GLANDS 4 Nos.
1 1No, 2 Nos cable glands-
British metric
22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80
23 POSITION LIMIT SWITCHES Nos 2NO 2NC 4 Nos.
24 TORQUE SWITCHES Nos 2NO 2NC 2 Nos.
25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC
26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE
26.B POSITION TRANSMITTER - INCHING DUTY (IF
PROVIDED)
Contact type Current position transmitter (4-
20mA)
27 SPACE HEATER 1 No 240V AC 1 50 Hz
28 THERMOSTAT / THERMISTER 1 No PROVIDED
29 INTERNAL WIRING PVC 1.5 mm
2
30 CONTROL CIRCUIT DIAGRAM (WITHOUT
INTEGRAL STARTER)
WD: 9235
31 WEIGHT Kg 46
32 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour)
33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325
34 TRAVEL TIMES Sec 28 secs
NAME SEAL OF VENDOR WITH SIGNATURE.
4905C).
Ltd
Service: Feed water 30% control
valve
Sale Order Ref:
Item: 3
Qty: 1
Tag No: FV-500B
Valve Body
Series : 41100
Valve Size : 1.5 Inch
Flow Direction : Flow-to-Open
Bonnet Type : Standard
Valve Trim
Rated Cv : 10
Plug Type : Unbalanced
Seat Type : Clamped
Hand Wheel : 6A2
IBR
Line Data
Qty : 1
Valve Positioner
Cable Gland : No
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
2147)
Cable Gland : No
Air Lock
Remarks
This valve shall be able to withstand Delta Pressure shut off during startups without damage-Duration 8 to 10 hours for 25
to 30 times in a year.
Revision No: 0
Prepared By: AJ
Tag: FV-500B
Item: 3
Service:
Feed water 30% control
valve
Date: 16-May-08
General Details
Valve Model: 41100 FTO
Valve Size: 1.5 In
Rated Cv: 10
Fluid Type: Liquid
Fluid Name: Water
Service Conditions
Flow Rate T/hr 17.49 15.9 4.77
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 4.487 4.007 1.15
FL 0.924 0.926 0.939
Velocity m/s 5 4.6 1.4
% lift Equal % 79.6 76.6 45
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
3
FV-500B
AJ
1
MIL/QDP074/JA0637
1.5 Inch
900 #
BW
0
13 Inch
N.A
16-May-08
37-41121
Flow-to-Open
Stayput
Yes
140
OD(A)= 48.3 ID(B)= 38.1 OD(A)= 48.3 ID(B)= 38.1
Air Set AS
AirLock AL
Hand Wheel HW
4905C).
Ltd
Service: Attemperator control valve
Sale Order Ref:
Item: 4
Qty: 1
Tag No: TV-603
Valve Body
Series : 41100
Valve Size : 1 Inch
End Connection : Weld End 900 # Socket Weld
Valve Trim
Rated Cv : 10
Seat Type : Clamped
Hand Wheel : 6A2
IBR
Line Data
Inlet Pipe : 1.5 (In ) / 80 Sch
Outlet Pipe : 1.5 (In ) / 80 Sch
Qty : 1
Valve Positioner
Cable Gland : No
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
2147)
Cable Gland : No
Air Lock
Revision No: 0
Prepared By: AJ
Tag: TV-603
Item: 4
Service: Attemperator control valve
Date: 16-May-08
General Details
Valve Size: 1 In
Rated Cv: 10
Inlet Pipe 1.5 In/ 80 Sch
Outlet Pipe 1.5 In/ 80 Sch
Fluid Type: Liquid
Fluid Name: Water
Service Conditions
Flow Rate T/hr 4.38 2.15 0.44
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 3.888 1.638 0.346
FL 0.926 0.937 0.94
Sound Level dBA 55.8 54.7 <50
% lift Equal % 75.9 53.9 14.4
MIL-SIZING-C2
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
4
TV-603
AJ
1
MIL/QDP074/JA0637
1 Inch
900 #
SW
0
13 Inch
N.A
16-May-08
37-41121
Flow-to-Open
Stayput
Yes
80
OD(A)= 34.1 ID(B)= 24.3 D= 13 OD(A)= 34.1 ID(B)= 24.3 D= 13
Air Set AS
AirLock AL
Hand Wheel HW
4905C).
Ltd
Service: Attemperator motorized
control valve
Sale Order Ref:
Item: 5
Qty: 1
Tag No: TV-M504
Valve Body
Series : 41100
Valve Size : 1 Inch
End Connection : Weld End 900 # Socket Weld
Valve Trim
Rated Cv : 10
Seat Type : Clamped
IBR
Line Data
Inlet Pipe : 1.5 (In ) / 80 Sch
Outlet Pipe : 1.5 (In ) / 80 Sch
Electrical Actuator
Series : 90
Make/Model : Rotork/KML30F10A/18
Supply Voltage : 3 F, 415V, AC50Hz
Travel : 0.75 Inch
For electrical actuator specification please refer
Annexure
Revision No: 0
Prepared By: AJ
Tag: TV-M504
Item: 5
Service:
Attemperator motorized
control valve
Date: 16-May-08
General Details
Valve Size: 1 In
Rated Cv: 10
Inlet Pipe 1.5 In/ 80 Sch
Outlet Pipe 1.5 In/ 80 Sch
Fluid Type: Liquid
Fluid Name: Water
Service Conditions
Flow Rate T/hr 4.38 2.15 0.44
Spec.Gravity 0.93486 0.93486 0.93486
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 3.888 1.638 0.346
FL 0.926 0.937 0.94
Sound Level dBA 55.8 54.7 <50
% lift Equal % 75.9 53.9 14.4
MIL-SIZING-C2
VM/SRQ08-5056/MIL dt.17.05.08
Specification for KML range actuators:
Type : Syncroset actuator (without integral starter)
Enclosure : Water Tight to IP68.
Power supply : 415V ; 3 Phase ; 50Hz.
Wiring Diagram : Wd: 9235
Mechanical local
Indicator : Continuous Local Indicator Provided
Motor Insulation : Class F
Paint : Smoke grey as per IS 5, 692 shade
Modulating duty i.e 1200 starts per hour
WD: 9235
Sl.
No.
Actuator /
RPM
Mod.
Thrust
(lbs)
Seating
Thrust
(lbs)
Linear Speed
(mm/sec)
Travel
Time
(secs)

2 KML30F10A /18 1620 2500 1.8 10.58

Stroke length-0.75 for sl.no2
Note:
1) Offered above actuators are Syncroset (without integral starter) actuator
quoted to wiring diagram WD: 9235 + CLI, which consists of the following.
2 Nos Torque/Limit switches with 2NO + 2 NC potential free contacts.
2 Nos Auxiliary Limit switches with 2NO +2NC Potential free contacts,
2 Nos Independent Limit switches with 2NO +2NC potential free contacts,
Space heater suitable for 230V AC / Single phase externally fed Power Supply,
Continuous Local Indicator and Contact type Current Position Transmitter (4-
20mA)
2) Offered actuators are provided with 1 1No, 2 Nos British metric
double compression cable glands as required. Please confirm.
3) Offered actuators are with out integral starter.
VENDOR NAME : ROTORK / DATA SHEET REF: 01 / REV. 00 / DT: 17.05.2008
PROJECT NAME :
TAG NO. :
MIL WORK NO. :
VALVE :
OUR JOB NO. :
ACTUATOR MODEL: KML30F10A /18 RPM
STROKE LENGTH : 0.75
Linear speed: 1.8 mm/secs
S.No DESCRIPTION UNIT DATA
1 ACTUATOR MANUFACTURER ROTORK CONTROLS (INDIA) PVT. LTD
2A MODULATING THRUST lbs 1620
2B SEATING THRUST lbs 2500
3 DUTY CYCLE S4-50%
4 ENCLOSURE (TENV) IP68
5 AVERAGE / NOMINAL OUTPUT KW 0.23
6 RATED VOLTAGE V 415
7 RATED FREQUENCY Hz 50
8 No .OF PHASES 3
9 ADMISSIBLE VOLTAGE FLUCTUATION % 10
10 ADMISSIBLE FREQUENCY FLUCTUATION % 5
11 ADMISSIBLE VOLT. & FREQ. VARIATION % 10
12 NOMINAL MODULATING CURRENT A 0.8
13 LOCKED ROTOR CURRENT A 3.0
14 FULL LOAD SPEED RPM 2880
15 INSULATION CLASS F
16 POWER FACTOR (AVERAGE LOAD) 0.80
17 AVERAGE LOAD EFFICIENCY % 50
18 ADMISSIBLE AMBIENT TEMPERATURE C -30 TO +70
19 TEMP.RAISE OVER AMBIENT TEMP 40 C C 80
20 TYPE OF STARTER RECOMMENDED DOL
21 CABLE GLANDS 4 Nos.
1 1Nos, 2 Nos cable glands-
British metric
22 GEAR BOX LUBRICATION ALPHA SP68 or SAE EP80
23 POSITION LIMIT SWITCHES Nos 2NO 2NC 4 Nos.
24 TORQUE SWITCHES Nos 2NO 2NC 2 Nos.
25 RATING OF SWITCHES A 5A 240V AC, 0.5A 220V DC
26.A POSITION TRANSMITTER - ON / OFF DUTY NOT APPLICABLE
26.B POSITION TRANSMITTER - INCHING DUTY (IF
PROVIDED)
Contact type Current position transmitter (4-
20mA)
27 SPACE HEATER 1 No 240V AC 1 50 Hz
28 THERMOSTAT / THERMISTER 1 No PROVIDED
29 INTERNAL WIRING PVC 1.5 mm
2
30 CONTROL CIRCUIT DIAGRAM (WITHOUT
INTEGRAL STARTER)
WD: 9235
31 WEIGHT Kg 42
32 MOTOR SUITABLE FOR ON-OFF / INCHING Modulating duty (1200 starts per hour)
33 MOTOR TYPE & REF. STANDARD SQUIRREL CAGE INDUCTION, IS 325
34 TRAVEL TIMES Sec 11 secs
NAME SEAL OF VENDOR WITH SIGNATURE.
4905C).
Ltd
Service: Dearator level control valve
(make-up)
Sale Order Ref:
Item: 6
Qty: 1
Tag No: LV-001
Valve Body
Series : 21000
Type : Single Seated Globe
Valve Size : 2 Inch
End Connection : Flanged -ANSI 150 # RF
Face finish : Spiral 250-500 AARH
Valve Trim
Rated Cv : 46
Plug Type : Contoured
Plug Material : SS 410
Seat Type : Threaded
Guiding : Heavy Top Guiding
Guide Bush Mtl. : SS 440C
Hand Wheel : 6A1
IBR
IBR for Pressure Parts : No
Line Data
Qty : 1
Valve Positioner
Cable Gland : No
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
2147)
Cable Gland : No
Air Lock
Revision No: 0
Prepared By: AJ
Tag: LV-001
Item: 6
Service:
Dearator level control valve
(make-up)
Date: 16-May-08
General Details
Valve Size: 2 In
Rated Cv: 46
Fluid Type: Liquid
Fluid Name: Water
Service Conditions
Flow Rate Kg/hr 17875 16250 1787
Spec.Gravity 0.995 0.995 0.995
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 28.833 20.821 1.396
FL 0.926 0.938 0.984
% lift Equal % 77.5 68.7 11
MIL-SIZING-C3
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
6
LV-001
AJ
1
MIL/QDP074/JA0637
2 Inch
150 #
RF
0
11 Inch
Spiral 250-500 AARH
16-May-08
37-21125
Flow-to-Open
Stayput
No
90
Air Set AS
AirLock AL
Hand Wheel HW
4905C).
Ltd
Service: Dearator pressure control
valve
Sale Order Ref:
Item: 7
Qty: 1
Tag No: PV-604
Valve Body
Series : 21000
Valve Size : 4 Inch
Packing Matl. : Graphite
Valve Trim
Rated Cv : 195
Plug Type : Contoured
Action : Air to Open
Hand Wheel : 6A3
IBR
Line Data
Qty : 1
Valve Positioner
Cable Gland : No
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
2147)
Cable Gland : No
Air Lock
Revision No: 0
Prepared By: AJ
Tag: PV-604
Item: 7
Service:
Dearator pressure control
valve
Date: 16-May-08
General Details
Valve Size: 4 In
Rated Cv: 195
Fluid Type: Steam
Fluid Name:
Service Conditions
Flow Rate kg/hr 7018 6380 702
TSH deg. c 6.29 5.21 3.92
Sizing Results
Calculated Cv 72.681 63.807 6.617
FL 0.952 0.956 0.982
Velocity
(Mach)
0.306 0.298 0.036
Sound Level dBA 84.1 84.4 76
% lift Equal % 54 51.5 13.9
MIL-SIZING-C4
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
7
PV-604
AJ
1
MIL/QDP074/JA0637
4 Inch
150 #
RF
0
15 Inch
Spiral 250-500 AARH
16-May-08
38-21125
Flow-to-Open
Stayput
Yes
240
Air Set AS
AirLock AL
Hand Wheel HW
4905C).
Ltd
Service: Startup vent control valve
AS/EPP/PT/AL/HW/LNP/EXP
Sale Order Ref:
Item: 8
Qty: 1
Tag No: HV-600
Valve Body
Series : 41000
Valve Size : 3 Inch
Body Material : ASTM A 217 Gr. WC9
Packing Matl. : Graphite
Valve Trim
Rated Cv : 45
Characteristic : Linear
Plug Type : Balanced with Pilot Plug
Plug Material : CA6NM Nitrided
Cage Type : Single Stage Anti- Cavitation / Lo-dB
Seat Type : Clamped
Seat Material : SS 316 + Stellite
Seat leakage : V (FCI 70.2)
Hand Wheel : 8A
IBR
Line Data
Noise Control Devices
Size/cv/Sch(in)/Sch(out) : 6 Inch/156/80/80
Material : ASTM A 217 Gr. WC9
End Connection : Weld End
Qty : 1
Valve Positioner
Cable Gland : No
Make/Model/Output
Signal
: MIL /400 L /4-20 mA
2147)
Cable Gland : No
Air Lock
Item No:8
Tag No:HV-600
Expanders/Reducers
Size/Sch(In/Out) : 3 x 6 Inch/80/80
End Conn. : Weld End 600 # Butt Weld
Fasteners : No
Material : ASTM A 217 Gr. WC9
SPECIFICATION SHEET Continued..
Revision No: 0
Prepared By: AJ
CALCULATION SHEET
FLUID : steam
Critical Pressure: kgf/cm2 a 225.7
Critical Temp. : C 374.2
SERVICE CONDITIONS MINIMUM NORMAL MAXIMUM OTHER
Flowrate : t/h 2.12 15.9 21.2
Inlet Pressure : kgf/cm2 g 66.47 66.47 66.47
Outlet Pressure : kgf/cm2 g 0.9057 10.92 14.89
Pressure Drop : kgf/cm2 65.56 55.55 51.58
Temperature : C 490 490 490
Tsh : C 206.8 206.8 206.8
G : 0.622 0.622 0.622
Cp/Cv : 1.3 1.3 1.3
Z : 0.9432 0.9432 0.9432
Fl : 0.940 0.940 0.940
Shut Off P.Drop : kgf/cm2 106
Calculated Cv : 3.861 28.96 38.61
Outlet Mach : 0.211 0.298 0.298
Valve SPL : dBA 72.5 83.3 82.9
Lift% : linear 8.6 64.4 85.8
Total SPL : dBA 64.5 80.1 82.5
Valve Mounted with 1 LO-DB Cartridge Downstream
CARTRIDGE #1
Outlet Pressure : kgf/cm2 g 0.103 0.503 1 (P2)
PRODUCT TYPE : 41000 LO-DB
Flow Direction : FTC Trim : -
Nominal Cv : 45
Rating : 1500
Input Size : 3 in Output : 3 in
CARTRIDGES -Close Coupled Mounting-
MINIMUM NORMAL MAXIMUM OTHER
CARTRIDGE #1
Nominal Cv : 156
Nominal Diameter : 150
Inlet Pressure : kgf/cm2 g 0.9057 10.92 14.89
Outlet Pressure : kgf/cm2 g 0.103 0.503 1
Sonic Diameter : in 2.31 5.43 5.45
SPL : dBA 53.3 79.8 82.4
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
8
HV-600
AJ
1
MIL/QDP074/JA0637
3 Inch
1500 #
BW
0
18 Inch
N.A
16-May-08
38-41412
Flow-to-Close
Stayput
Yes
310
OD(A)= 88.9 ID(B)= 73.7 OD(A)= 168.3 ID(B)= 146.4
Air Set AS
AirLock AL
Hand Wheel HW
3 x 6 In
140
6 In
148
4905C).
Ltd
Service: Dearator overflow shutoff
valve
Valve & Aux Equip Code : 38-211X5 AS/LS/SV
Sale Order Ref:
Item: 9
Qty: 1
Tag No: UV-001
Valve Body
Series : 21000
Valve Size : 4 Inch
Valve Trim
Rated Cv : 195
Characteristic : On/Off
Plug Type : Disc
Seat leakage : V (FCI 70.2)
Air failure : Close
IBR
Line Data
Qty : 1
Limit Switch
Make/Model/Qty : MIL/496.2 / 1 Nos.
Type : 2xSPDT
Micro Switch Rating : 10A/250 VAC
Cable Gland : No
Remarks : For open and close position
Solenoid Valve
Make/Model/Qty : Rotex / 30301-2.5-2R-B2-240 V AC-
16 / 1 Nos.
Type of
Operation
: 3/2 Way Direct Acting
Action : Universal ( Energise to open)
Body Material : Brass
Coil Class : F
Wattage : 6 W
Supply Voltage : 240 V AC
Orifice : 2.5 mm
Cable Gland : No
Special : Standard
Remarks
T-adaptor shall be supplied for 2 cable entries with 1/2 in.
Revision No: 0
Prepared By: AJ
Tag: UV-001
Item: 9
Service:
Dearator overflow shutoff
valve
Date: 16-May-08
General Details
Valve Size: 4 In
Rated Cv: 195
Fluid Type: Liquid
Fluid Name: DM water
Characteristic: On/Off
Service Conditions
Flow Rate T/hr 83.6 76 8.36
Spec.Gravity 0.9346 0.9346 0.9346
Viscosity cPo 1 1 1
Sizing Results
Calculated Cv 91.707 81.077 8.407
FL 0.9 0.9 0.9
% lift On/Off 0 0 0
MIL-SIZING-C1
THERMAX LTD PUNE
PA-0891. (1*53 TPH, 67Ata, 4905C).
9
UV-001
AJ
1
MIL/QDP074/JA0637
4 Inch
150 #
RF
0
15 Inch
Spiral 250-500 AARH
16-May-08
38-211X5
Flow-to-Open
Close
Yes
190
Air Set AS
Limit Switch LS
Solenoid Valve SV

Control Valve Specification and Sizing Details

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Control Valve Specification and Sizing Details

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