17 TON PADEYE

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1.0 Inputs
1.1 Padeye characteristics
R_eye = 26.5 mm eye radius
R_main = 95 mm main plate radius
R_cheek = 70 mm cheek plates radius
th_main = 30 mm main plate thickness
th_cheek = 15 mm cheek plate thickness
a_weld = 7 mm welding dimension between main & cheek plates
H_stiff1 = 95 mm stiffner 1 height
H_stiff2 = 95 mm stiffner 2 height
th_stiff1 = 15 mm stiffner 1 thickness
th_stff2 = 15 mm stiffner 2 thickness
H_eye = 98 mm height of eye
V = 395 mm distance between center of stiffners
V_s1 = 325 mm distance eye-center to stiffner 1
Lenth = 420 mm total length of padeye (stiffners included)
Width1 = 0 mm width of stiffner 1 at feet
Width2 = 0 mm width of stiffner 2 at feet
1.2 Applied loads
F = 331 kN Nominal applied load
a = 60 deg. angle between applied load & Y-Z plane
b = 31 deg. additional sling deviation
S = 2.00 safety coefficient applied to get design load
1.3a Shackle characteristics
d_pin = 41.4 mm pin diameter
in_length = 146 mm Inside length
shackle_safe_load = 17 MT Safe working load
Ash = 60.5 mm Shackle inside width
1 3b N d f t li l t d i lifti THIS CHECK IS NOT PART OF STRENGTH CHECK CALCULATIONS 1.3b Need for centralizer plates during lifting : THIS CHECK IS NOT PART OF STRENGTH CHECK CALCULATIONS
Tt = 60.00 mm Total padeye thickness (both main & cheek plates)
Ash - Tt = 0.50 mm provide centralizer plates with total thickness of -9.5 mm
1.4 Material characteristics
Fy = 235.00 Mpa yield strength
E = 20000.00 Kn/sqc Young elastic modulus
2.0 Design load
together with an inclination angle of 60 deg. to Y-Z plane, and 31 deg. additional sling deviation
Applying a safely factor of 2 gives a design load of:
FD =F*S = 662.00 kN
This results in the following padeye loading
Design load applied in the plane of padeye
FDy =FD*cosa*cosb = 283.72 kN
FDx =FD*sina = 573.31 kN
Design load applied perpendicular to padeye plane
FDz = FD*cosa*sinb+0.05*FD = 203.58 kN as per API-RP-2A recommendations
The lifting eye is checked for a maximum static sling load of 331 kN
x
a
Cheek
Main
Hole
y
1
1
F
Stiffner 1
Stiffner 2
H
H
_
e
y
e
h
t
17 TON PADEYE
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3.0 Check stresses at eye location
3.1 Check shear stress: fy = FD/As
As =2*(th_main*(R_main -
R_eye)+(2*th_cheek)*(R_cheek - R_eye)) = 6720.00 mm^2
fv =FD*10^3/As = 98.51 Mpa
fallowable_v =0.4*Fy = 94.00 Mpa
Stress ratio:
Rv = fv / fallowable_v = 1.05 >1 Not ok
3.2 Check bearing shear stress or radial pressure: fp = FD/Ax
r_axe =d_pin/2 20.70 mm
Ax =2*r_axe*(th_main +2*th_cheek) = 2484.00 mm^2
fx =FD*10^3/Ax = 266.51 MPa
fallowabe_x =0.9*Fy = 211.50 MPa
Stress ratio:
Rx = fx / fallowable_x = 1.26 >1 Not ok
3.3 Check Hertz pressure: fm
Checking in line with the Hertz Formula (Roark -Table 33-2c)
Kb=2*R_eye*d_pin/(2*R_eye-d_pin) = 189.16 mm
fm=0.591*sqrt(F*E/(2*th_cheek+th_main)) = 2018.58 Mpa
fallowable_m =2.5*Fy = 587.50 Mpa
Stress ratio:
Rm = fm / fallowable_m
= 3.44 >1 Not ok
3 4 Check welding between cheek plates & main plate: fvs = FJ/Avs
1 - 1
th_cheek
th main
z
z
3.4 Check welding between cheek plates & main plate: fvs FJ/Avs
Welding characteristics
d_weld =a_weld/sqrt(2) = 4.95 mm
Avs =2*pi*r_cheek*d_weld = 2177.01 mm^2
Load applied per cheek plate
Fj =FD*th_cheek/(2*th_cheek+th_main) = 165.50 kN
fvs =Fj*10^3/Avs = 76.02 Mpa
fallowable_vs =0.4*Fy = 94.00 MPa
Stress ratio:
Rm = fm/fallowable_m = 0.81 <1 ok
tw =Fj/sqrt(2) 117.03 kN
Nw =Fj/sqrt(2) 117.03 kN
Stresses:
fwa =Nw/Avs 53.76 MPa
fwv =Tw/(Avs*2/3) 80.63 MPa
fwVM =sqrt(fwa^2+3fwv^2) 149.65 MPa
Stress ratio:
Rwa = fwa/(0.6*Fy) = 0.38 <1 ok
Rwv = fwv/(0.4*Fy) = 0.86 <1 ok
RwVM = fwVM/(0.66*Fy) = 0.96 <1 ok
17 TON PADEYE
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4.0 Check Shear between Main Plate and Flanges:
F1 =Mz/H - Fx/2 = 215.36007 kN Shear force b/w stiffner 1 and Main plate
F2 =Mz/H +Fx/2 = 357.94875 kN Shear force b/w stiffner 2 and Main plate
fva=Max(F1,F2)/(h*th_main)<=0.4*FY = 125.59605 N/mm2Shear stress in Main plate
fvb=Max(F1,F2)/(h*th_main)<=0.4*FY 125.59605 N/mm2
Stress ratio:
Rva = fva/(0.4*Fy) = 1.34 >1 Not ok
Rvb = fvb/(0.4*Fy) = 1.34 >1 Not ok
5.0 Check Shear in the Chord at Chord / Main Plate Connection
T =Fdy = 283.72 kN
t (Chord thickness) = 31.75 mm
Tv =T/(2*H*t)<=0.4*FY = 11.456587
Stress ratio:
RTV = Tv/(0.4*FY)
= 0.12 <1 ok
6.0 Checking of I-shaped section based on AISC formulae
6.1. Applied load parameters toward the checked section:
I = 98.00 mm Length between the applied load
section and the section checked
along x-axis
d = 0.00 mm Length between the applied load
point and the section checked
COG along y-axis
6.2. Checked section geometrical parameters :
H = 390.00 mm length of the section along y-axis
ew = 30 00 mm thickness of the section parallel to y axis ew = 30.00 mm thickness of the section parallel to y-axis
B = 30.00 mm length of the section along z-axis
ef = 15.00 mm thickness of the section parallel to z-axis
dg = 325.00 mm distance between z-axis and gusset plate axis
6.3. Miscellaneous points definition :
Vy (cm) Vz (cm)
point1 1.50 19.50
point2 1.50 33.25
point3 1.50 31.75
point4 1.50 33.25
CoA 0.00 0.00
6.4. Checked section geometrical parameters :
Areas Ay = 11700.00 mm^2
Az = 900.00 mm^2
Ax = 12600.00 mm^2
Inertias Iy = 94.50 cm^4
Iz = 19584.56 cm^4
Inertia modulus Ny1 =Iy/Vy1 = 63.00 cm^3
Ny2=Iy/Vy2 = 63.00 cm^3
Ny3=Iy/Vy3 = 63.00 cm^3
Ny4=Iy/Vy4 = 63.00 cm^3
Nz1 =Iz/Vz1 = 1004.34 cm^3
Nz2=Iz/Vz2 = 589.01 cm^3
Nz3=Iz/Vz3 = 616.84 cm^3
Nz4=Iz/Vz4 = 589.01 cm^3
17 TON PADEYE
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Static moment MsyCoA = 716.63 cm^3
Msy3 = -795.47 cm^3
Msy4 = -1087.97 cm^3
Msz3 = 6.75 cm^3
Msz4 = 6.75 cm^3
6.5. Loading :
N =FD = 662.00 kN
My =-FDz*I = 19950.61 kN.mm
Mz =-FDy*I - FDx*d = 27804.79 kN.mm
Ty =FDy = 283.72 kN
Tz =FDz = 203.58 kN
6.6. Resulting stresses :
Normal stress fa: = 52.54 N/mm^ Ra = 0.37 <1 O.K.
Bending stresses fby1= = 316.68 N/mm^2
fby2= = 316.68 N/mm^2
fby3= = 316.68 N/mm^2
fby4= = 316.68 N/mm^ Rby = 2.04 >1 NOT O
fbz1= = 27.68 N/mm^2
fbz2= = 47.21 N/mm^2
fbz3= = 45.08 N/mm^2
fbz4= = 47.21 N/mm^ Rbz = 0.30 <1 O.K.
Shear stresses fvyCoA= = 34.61
fvy3=Ty*msy3/Iz*t = -38.41 N/mm^2
fvy4=Ty*msy4/Iz*t = -52.54 N/mm^2
fvz3=Tz*msz3/Iy*t = 48.47 N/mm^2
fvz4=Tz*msz4/Iy*t = 48.47 N/mm^2
fv3= = 61.85 N/mm^2
fv4= = 71.48 N/mm^ Rv = 0.76 <1 O.K.
7. AISC streess interaction ratio & Von-Mises stress ratio :
R = fai/0.6 x Fy +(fbyi +fbzi)/0.66 x Fy
(AISC stress interaction ratio)
dVM = [(fai +fbyi +fbzi)^2 +3 x fvi^2]^1/2
(Von - Mises stress ratio)
Point 1 Axial stress + bending y + bending z
R
= 2.59 R = 2.59 >1 NOT O.K.
Point 2 Axial stress + bending y + bending z
R
= 2.72 R = 2.72 >1 NOT O.K.
Point 3 Axial stress + bending y + bending z
R
dVM = 2.71 R = 2.71 >1 NOT O.K.
= 427.92 N/mm^ Rvm = 2.76 >1 NOT O.K.
Point 4 Axial stress + bending y + bending z
R
dVM = 2.72 R = 2.72 >1 NOT O.K.
= 434.44 N/mm^ Rvm = 2.80 >1 NOT O.K.
CoA Axial stress + bending y + bending z
R
dVM = 0.37 R = 0.37 <1 O.K.
= 79.71 N/mm^ Rvm = 0.51 <1 O.K.
Rvm = dVM/0.66 x Fy