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0096

Component
Fuel Level Sender

Wire
Color

Wire
Number

Description

Component Location
Wire
Color

Control Circuits

Power Circuits

B-13

WH

Product Link

751

GN

XMSN Reverse Clutch

Alarm - Action

D-7

16

Sensor - Coolant Temperature

E-1

24

Alarm - Backup

C-15

23

Sensor - Decel Pedal Position

D-5

16

Alarm - Backup (Open Rops)

A-14

Sensor - Directional Position

F-12

Alternator

C-4

24

Sensor - Engine Speed

G-4

52

Assembly - Fan Drive

I-1

25

Sensor - Fuel Pressure

F-1

21

Auxiliary Power

I-6

26

Sensor - Hydraulic Oil Temperature

H-14

53

Beacon

H-14

27

Sensor - Intake Manifold Air Temperature

E-1

21

Breaker - Alternator

H-10

15

Sensor - Left Steering Lever Position

F-12

Buss Bar "A"

I-10

15

Sensor - Oil Pressure

E-1

21
21

752

YL

XMSN Forward Clutch

Alt Output (+) Term.

754

BU

XMSN Third Gear Clutch

0263

Sensor Power Supply

112

PU

Main Power Rly Output

755

OR

XMSN Second Gear Clutch

0271

Action Alarm

113

OR

Opr Mon Panel B (+) Switched

A700

OR

Engine Control Digital Sensor Power (+8V)

0280

Transmission Oil Temperature Sender

114

GN

Forward Horn

A701

GY

Injector #1

116

BR

Lamp Switch

A702

PU

Injector #2

0002

Injector Cylinder #2

H-2

12V Power Outlet (RH)

Wipers

Injector Cylinder #1

Sensor - Coolant Level

XMSN Temperature Sensor

BU

0001

30
51

OR

OR

Engine Control System


(MID No. 036)

F-2

709

109

Implement Tank Oil Temperature Sensor

Sensor - Bot. S/T

Key Switch

108

1425

B-13

BR

Data Link

Power Train Oil Temperature Sensor

21

Quad Gage Backlight

Transmission Oil Temperature Sensor

1045

E-1

Front Flood Lamps

GY

0248

Display Power Supply

Sensor - Inj. Action Press

13

OR

0177

0821

22

610
663

106

Display Data Link

I-14

Battery (+)
Floodlamps

Engine Coolant Temperature Sensor

0819

G-4

BU

0110

Hydraulic Oil Temperature Sensor

Sender - Power Train Oil Temperature

Machine
Location
50

RD

Engine Oil Pressure Sensor

Action Lamp

12V Battery #2

Schematic
Location

Component

102

0100

0600

I-14

Component

101

105

0324

12V Battery #1

Machine
Location
22

Description

Schematic
Location

118

GY

Seat Suspension

A703

BR

Injector #3

124

GN

Blower Switch

A704

GN

Injector #4

12V Power Outlet (LH)

130

GN

Aux Ckt

A705

BU

Injector #5

134

YL

Beacon

A706

GY

Injector #6

Buss Bar "C"

I-10,I-9

15

Sensor - Oil Temperature

F-1

Display Module Power Supply

Coil - Ferrite

H-13

28

Sensor - Right Steering Lever Position

F-12

A-9

Sensor - Top S/T

F-2

30
21

140

BU

XMSN Control

E707

GN

143

BR

Beacon Switch

E708

PK

Display Module Clock

Coil - MSS Exciter

150

OR

Engine Control

E735

PU

Operator Mode Switch

Connector - Monitor Service

B-13

13

Sensor - Turbo Outlet Pressure

E-1

B-13

13

Sensor - XMSN Input Speed

G-4

54

A-8,B-8

Sensor - XMSN Inter Spd #1

F-15

54

F-10

Sensor - XMSN Inter Spd #2

F-15

54

F-4,F-3

29

Sensor - XMSN Out Spd #1

F-15

54

I-13

28

Sensor - XMSN Out Spd #2

E-15

54

G-11

17

Sensor - XMSN Temperature

E-15

54

158

BR

A/C Condenser Relay

F702

GN

Decel Pedal Sensor

Connector - Service Tool

160

PU

AIH Relay

F715

PU

Throttle Switch (Low Idle)

Control - Caterpillar Monitoring System

PK

Spare

F716

WH

Throttle Switch (Low Idle Parity)

Control - Drivetrain
Control - Engine ECM

0003

Injector Cylinder #3

0004

Injector Cylinder #4

174

0005

Injector Cylinder #5

176

OR

Console Switch

F717

YL

Throttle Switch (High Idle)

0006

Injector Cylinder #6

186

WH

24V to 12V Converter

F718

BU

Throttle Switch (High Idle Parity)

0041

8 Volt DC Supply

197

GN

Aux. Power #2

F719

BR

Crank W/O INJ (N.C.)

Converter - 24V to 12V

0042

Inject Actuation Control Valve

198

PK

Service Brake Pedal Switch

F720

GN

Crank W/O INJ (N.O.)

Diode - A/C

H-3

30

Sensor -Service Brake Pedal Position

D-5

16

0091

Throttle Switch

199

OR

Aux. Power #1

F780

PK

Parking Brake Switch (N.C.)

Solenoid - A/C Clutch

H-3

37

Fuel Pressure

I-10

15

0094

Diode - Flyback

F781

BR

Downshift Switch (N.O.)

0100

Engine Oil Pressure

Fuse Block

I-9

15

Solenoid - First Gear Clutch

G-15

54

200

BK

Main Chassis

F782

OR

Reverse Switch (N.O.)

Ground - Air Inlet Heater

C-3

34

Solenoid - Forward Clutch

G-15

54

201

BK

Operator Monitor Return

F783

GN

Upshift Switch (N.C.)

Ground - Alternator

C-3

32

Solenoid - IAP Control

F-2

21

202

BK

XMSN Control

F784

YL

Downshift Switch (N.C.)

Disconnect Switch

F785

WH

Upshift Switch (N.O.)

Solenoid - Injector #1

G-1

21

BK

I-4

31

203

Ground - Engine (LH)


Ground - Front Frame

C-4

35

Solenoid - Injector #2

G-1

21

Ground - Headliner

A-12

Solenoid - Injector #3

G-1

21

Ground Circuits

0110

Engine Coolant Temperature

0164

Injector Actuation Pressure

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature

0175

Engine Oil Temperature

0190

Engine Speed Signal

0248

205

BK

MSS Control

F786

GY

Reverse Switch (N.C.)

207

BK

Starter Motor

F788

PU

Left Steer Clutch

CAT Data Link

229

BK

Engine Control

F789

YL

Right Steer Clutch

0253

Personality Module

270

BK

CAT Mon Sys Ident Code 0

F790

BR

Service Brake Pedal

0254

Electronic Control Module

271

BK

CAT Mon Sys Ident Code 1

F791

BU

Control - MSS

Ground - Platform #1

H-11

Solenoid - Injector #4

G-1

21

Ground - Platform #2

H-11

Solenoid - Injector #5

G-1

21

Right Brake Solenoid

Ground - Rear Frame

H-13

36

Solenoid - Injector #6

G-1

21

C-3

33

Solenoid - Left Brake

E-14

55
55

0261

Engine Timing Calibration

272

BK

CAT Mon Sys Ident Code 2

F792

WH

Left Brake Solenoid

Ground - Starter

0262

5 Volt Sensor Supply

273

BK

CAT Mon Sys Ident Code 3

F797

BU

Coolant Level Sensor

Heater - Inlet Air

D-1

37

Solenoid - Left Steer Clutch

E-14

0263

Digital Sensor Supply

274

BK

CAT Mon Sys Ident Code 4

G730

PK

Park Brake Dump Solenoid

Horn

I-2

38

Solenoid - Park Brake Dump

F-14

55

0267

Engine Shutdown Switch

275

BK

CAT Mon Sys Ident Code 5

G731

GY

Service Brake Dump Solenoid

Lamp - Action

B-9

Solenoid - Priority Valve

D-15

56

0268

Check Programmable Parameters

276

BK

XMSN Control Harness Code 0

H746

YL

Demand Fan Solenoid (Supply)

Lamp - Dome

B-12

Solenoid - Reverse Clutch

G-15

54

0273

Turbo Outlet Pressure

277

BK

XMSN Control Harness Code 1

H747

BR

Demand Fan Solenoid (Return)

C-9

Solenoid - Right Brake

E-14

55

Atmospheric Pressure

Module - Lamp Gear

0274
0291

Engine Coolant Fan Solenoid

278

BK

XMSN Control Harness Code 2

M732

OR

Start Relay

Module - Quad Gage

C-9

Solenoid - Right Steer Clutch

E-14

55

279

BK

XMSN Control Harness Code 3

M733

PK

Main Relay Flyback Diode

Motor - Cab Blower #1

B-6

39

Solenoid - Second Gear Clutch

F-15

54

280

BK

XMSN Control Harness Code 4

R746

PK

Turbo Outlet Pressure Sensor

Motor - Cab Blower #2

B-6

39

Solenoid - Service Brake Dump

F-14

55

290

BK

CAT Mon Sys Service

R747

GY

Atmospheric Pressure Sensor

Motor - Condenser #1

H-13

40

Solenoid - Third Gear Clutch

F-15

54

291

BK

CAT Mon Sys Clear

X743

GY

Not Used

Motor - Condenser #2

H-13

40

Switch - Auto Downshift

C-10

828

WH

Left Steering Lever Sensor

Motor - Console

G-13

Switch - Beacon

B-9

301

BU

Starter No. 1 Sol

830

OR

Right Steering Lever Sensor

Motor - Fuel Priming Pump

G-13

41

Switch - BI Directional Mode

C-10

302

OR

Starter Resistor

851

WH

Direction Sensor

Motor - Rops Blower

B-6

39

Switch - Blower

B-10

Motor - Seat Suspension

D-14

42

Switch - Console

G-12

Motor - Starter

D-4

43

Switch - Disconnect

I-13

57

Motor - Washer Front

H-6

44

Switch - Downshift

E-12

Motor - Washer Left

H-6

44

Switch - Forward Horn

B-14

Motor - Washer Rear

H-6

44

Switch - Fuel Priming Pump

H-4

58

Switch - Key Start

A-10

Switch - Lamp

B-10

0296

Transmission ECM

0342

Secondary Engine Speed Signal

0544

Engine Cooling Fan Speed Signal

0562

Caterpillar Monitoring System

0617

Air Inlet Heater Relay

Basic Machine Circuits

Power Train Control System


(MID No. 113)

304

WH

Starter Relay No. 1 Output

892

BR

CAT Data Link (-)

0070

Park Brake Switch

306

GN

Park Brake Switch to Start Relay Coil

893

GN

CAT Data Link (+)

0075

Steering System Oil Temperature Sensor

307

OR

Key Switch (Crank Position)

F843

YL

Not Used

0168

Electrical System Voltage

308

YL

Key Switch (On Position)

F846

PU

MSS LED

CID

Component

0177

Transmission Oil Temperature Sensor

310

PU

Start Aid Relay

F847

YL

Not Used

0190

Engine Speed Sensor

311

WH

Start Aid Sol To Temp SW

F848

OR

Bi Directional Switch (N.O.)

0248

CAT Data Link

0254

Electronic Control Module

0269

Sensor Power Supply

0298

Service Brake Switch

0299

Transmission Direction Lever Position Sensor

0368

Autoshift Switch

321

BR

Backup Alarm

F849

WH

Bi Directional Switch (N.C.)

Motor - Washer Right

H-6

44

322

GY

Warning Horn (Forward)

F850

PK

Not Used

Motor - Wiper Front

D-7

39

323

WH

Fuel Priming Pump

G826

BR

Engine Oil Pressure Sensor (Power)

Motor - Wiper Left

G-10

45

Switch - Operator Monitor

B-10

334

BU

XMSN Control (Unused)

G827

BU

Engine Oil Pressure Sensor (Return)

Motor - Wiper Rear

D-11

Switch - Parking Brake

E-12

337

WH

Park Brake Switch

G828

WH

Injector Act.Pressure Sensor (Power)

Motor - Wiper Right

C-11

46

Switch - PTO Bypass Filter

D-14

59

A346

BU

MSS Control

G829

GN

Injector Act.Pressure Sensor (Return)

Product Link

B-15

Switch - Refrigerant

H-3

37

A347

GN

Main Relay

G833

PK

Temperature Sensor (Return)

Relay - Condenser

G-15

47

Switch - Reverse

F-12

G834

PU

Fan Speed Sensor

Relay - Inlet Air Heater

D-1

37

Switch - Service Brake Pedal

D-5

60

0468

Service Brake Pedal Position Sensor

0490

Implement Lockout Switch

0573

Inching Pedal Position Sensor

0618

Park Brake Switch

403

GN

Alternator (R) Term.

G848

GN

MSS LED

Relay - Main

I-10

15

Switch - Throttle

A-13

0621

Downshift Switch

410

WH

Opr Mon Action Alarm

G849

BR

Injector Act.Pressure Sensor (Signal)

Relay - Start

H-10

15

Switch - Upshift

F-12

0622

Upshift Switch

411

PK

Opr Mon Action Lamp

G850

BU

AIH Relay

Resistor - Backlight

C-9

Switch - Wiper Front

D-13

0623

Direction Switch

419

YL

Opr Mon Parking Brake

G853

OR

Intake Manifold Air Temperature

Harness Code

Resistor - Cab Blower Motor

A-6

39

0650

Switch - Wiper Left

C-13

426

BR

PTO Filter Bypass Switch

G854

PK

IAP Control Valve Solenoid (Signal)

0668

Transmission Shift Lever

442

GY

Hydraulic Oil Temperature Sender

G855

PU

IAP Control Valve Solenoid (Return)

0671

Transmission Output Speed #1 Sensor

443

YL

PTO Temperature Sender

G856

WH

Timing Cal. Probe (+)

447

PK

Fuel Level Sender

G857

YL

Timing Cal. Probe (-)

Machine locations are repeated for components located close together.

450

YL

Engine Speed Sensor

900

PU

XMSN First Gear Clutch

C413

YL

Display Data

973

BR

Not Used

A = Located on dash.
B = Located inside of right console.

C414

BU

Display Load

975

WH

XMSN Control Solenoid Return

C = Located inside of left console.

0672

Torque Converter Output Speed Sensor

0673

Transmission Output Speed #2 Sensor

0674

Transmission Intermediate Speed #1 Sensor

0675

Transmission Intermediate Speed #2 Sensor

0676

Left Track Steering Lever Position Sensor

0677

Right Track Steering Lever Position Sensor

0681

Parking Brake Solenoid

0689
0690
0691
0692

Monitoring Circuits

F411

GN

Engine Oil Temperature Sensor

977

Accessory Circuits

995

YL
BU

Auto Downshift Switch

500

BR

Wiper - Front (Park)

998

BR

Engine Digital Sensor Return

Right Steering Brake Solenoid

501

GN

Wiper - Front (Low)

C984

YL

Coolant Level Sensor

Forward Clutch Solenoid Valve II

0693

Speed 3 Clutch Solenoid Valve III

0694

Speed 2 Clutch Solenoid Valve IV

0695

Speed 1 Clutch Solenoid Valve V

0697

Priority Valve Solenoid

0698

Left Steering Clutch Solenoid

0699

Right Steering Clutch Solenoid

0718
0722

502

OR

Wiper - Front (HI)

C987

RD

AIH Relay

503

BR

Wiper - Rear (Park)

C990

YL

Oil Pressure Sensor

504

YL

Wiper - Rear (Low)

C991

PK

Fuel Pressure Sensor

505

BU

Wiper - Rear (HI)

E900

WH

XMSN Output Speed (+)

506

PU

Washer - Front

E901

GN

XMSN Output Speed (-)

507

WH

508

PU

509
511

Transmission System

Washer - Rear

E902

PU

B-6

39

Switch - Wiper Rear

C-13

D-4

48

Switch - Wiper Right

C-13

Sender - Fuel Level

H-14

49

Thermostat

A-6

39

XMSN Intermediate Speed (+)

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

D6N Track-Type Tractor


Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

CBF1-299
CCG1-399
ALH1-734
CBJ1-399
ALR1-634

Harness And Wire Symbols


* Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Harness identification code


This example indicates
wire 135 in harness "AG".

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

*
*
AG-C3
C-C4
130-6795 130-6795
325-A135 PK-14
Socket

Pin

Single Wire
Connector

Wire
Gauge

Wire
Color

Receptacle

200-L32 BK-14
Pin or Socket
Number

1
2

Finger Tip Control (FTC)

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

1
2

105-9344

Printed in U.S.A.

2004 Caterpillar
All Rights Reserved

Off Machine Switch Specification


Part No.

Function

Actuate

-1.1 0.8C
(30 1.4F)
275 to 1750 kPa
114-5333
A/C (High / Low) Pressure
(39.9 to 253.8 psi)
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with dec
condition can be maintained down to 170 kpa (25psi).
3E-5464

Thermostat

Deactuate
2.2 0.8C
(36 1.4F)
-

23
22

D = Located around headliner.

11

28

17

40

59
6

12

CONN 1

H-15

23

CONN 2

F-14

CONN 3

D-14

CONN 4

D-14

CONN 5

D-14

CONN 6

C-14,A-14

CONN 7

B-13

CONN 8

B-13

34

29

58
A

54

9
41

45

49

Machine
Location

31
37

35

52

50

30

38

20
51

21

25

42

Schematic
Location

14
55

13

47

Connector Number

15

3
B

60

39

16

18 19 48

Starter

9G-1950

Resistor:

A/C, Heater Blower Motor

116-6203

Resistor:

Backlight

122-5053

Solenoid:

IAP Control Valve

10.1 .5

128-6601

Solenoid:

Injectors 1-6

2.75 .2

172-2392

24

Resistance (Ohms)

Resistor:

Solenoid:

150 7.5
Overall 2.0 0.1
Tap 1.0 0.05
20 1

Park Brake Dump

41.9 2.1

Service Brake Dump

43

56

10

32

Component Description

3E-7842

33

Left Steer Brake


46

174-4909

53

Solenoid:

Left Steer Clutch

8.7 .4

Right Steer Brake

Radio Speaker - Left (Common)

E904

BR

XMSN Intermediate Speed Q (+)

BR

Radio Speaker - Right

E905

BU

XMSN Intermediate Speed Q (-)

512

GN

Radio Speaker - Right (Common)

E906

OR

XMSN Output Speed Q (+)

Secondary Brake Solenoid

513

OR

A/C Compressor/Refrigerant Pressure SW

E907

GY

XMSN Output Speed Q (-)

The CID is a diagnostic code that indicates which component is faulty.

515

GY

Blower Motor (HI)

E908

BR

XMSN Input Speed (+)

516

GN

Blower Motor (Medium)

E909

WH

XMSN Input Speed (-)

CONN 9

G-13

517

BU

Blower Motor (Low)

E963

BK

Top S/T Sensor (-)

CONN 10

H-12

521

YL

A/C SW To Refrigerant SW

E964

WH

Top S/T Sensor (+)

CONN 11

G-12

522

WH

A/C Clutch To Thermostat SW

E965

BU

Bot S/T Sensor (-)

CONN 12

A-11,B-11

10

523

BR

Left Wiper (Park)

E966

YL

Bot S/T Sensor (+)

CONN 13

A-11,B-11

10

524

BU

Left Wiper (Low)

G939

PK

XMSN Switch/Sensor Return

CONN 14

B-11

10

525

GY

Left Wiper (High)

J992

YL

Not Used

CONN 15

I-11

CONN 16

I-11

CONN 17

I-11

CONN 18

C-10

11

Operator Mode Sequence

CONN 19

E-9,F-9

12

Harness Code

CONN 20

G-9

Data valid but above normal operational range.

526

YL

Right Wiper (Park)

J993

PK

Not Used

Data valid but below normal operational range.

527

GN

Right Wiper (Low)

J994

GY

PTO Filter Bypass Switch

Data erratic, intermittent, or incorrect.

528

PK

Right Wiper (High)

J995

PU

Not Used

Voltage above normal or shorted high.

529

WH

Washer - Left

K977

PK

XMSN Oil Temperature Sensor

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

530

OR

Washer - Right

K978

BU

Priority Valve

CONN 21

G-9

14

592

BU

DC/DC Converter Power Output

L983

WH

Injector Common 1 & 2

CONN 22

I-8

15

593

GN

Condenser Relay to Condenser Motor

L984

OR

Injector Common 3 & 4

CONN 23

I-8,H-8

15

A513

PK

DC/DC Converter Memory Output

L985

YL

Injector Common 5 & 6

CONN 24

A-7

16

CONN 25

B-7

Lighting Circuits
600
608

BR
GN

Dash Lamps
Rops Flood Lamps

N931

GY

Not Used

T901

YL

MSS Exciter Coil

T902

PK

Engine Event Codes


Event Code

Condition

E015

High Engine Coolant Temperature Derate


High Engine Coolant Temperature Warning

MSS Exciter Coil

CONN 26

B-7

CONN 27

B-7

Right Steer Clutch


175-7564

Sender:

Full

Fuel Level

Empty
183-5106

Solenoid:

A/C Clutch

198-4607

Solenoid:

Priority Valve

31 3.0

Forward Clutch
Reverse Clutch
40

27

23

220-4324

Solenoid:

1
47

8.7 0.4

First Gear Clutch


Second Gear Clutch

Third Gear Clutch


At room temperature unless otherwise noted.

Monitoring System Service Modes


Service Mode

28
22

17

13

26

15

16

39

Number

Numeric Readout

Service

44
53 49
42

C
11

B
57

45

60

25

46

36
41

51

12

14

32

10

59

37

34

55

56

58

18

Units

Calibration 1 (Transmission Control)

Calibration 2 (Transmission Control)

Calibration 3 (Transmission Control)

Charging System Display

24

21

38
30

48

Digital Tattletale

C-7

54

CONN 29

C-7

CONN 30

I-6

17

CONN 31

I-6

17

Gear Display

CONN 32

E-5

18

Hour Meter

CONN 33

E-5,F-5

19

Tachometer

CONN 34

G-5

19

Scrolling (Diagnostic)

CONN 35

G-5

19

CONN 36

G-5

19

CONN 37

I-3

20

Sensor supply fault.

19

Condition not met.

E017

20

Parameter failures.

E025

High Inlet Air Temperature Derate

E027

High Inlet Air Temperature Warning

CONN 38

I-3

20

E039

Low Engine Oil Pressure Derate

CONN 39

G-2

21

E053

Low Fuel Pressure Warning

E096

High Fuel Pressure Warning

E100

Low Engine Oil Pressure Warning

E190

Engine Overspeed Warning

E272

Inlet Air Restriction Warning

CONN 40
A-13
10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

20 - 35
240 - 265

17.6 0.6

CONN 28

18

The FMI is a diagnostic code that indicates what type of failure has occurred.

Normally Open

Resistor, Sender and Solenoid Specifications


Part No.

26

36

Connector Location

57

44

WH

Normally Closed

Contact position at the contacts of the harness connector.


27

XMSN Intermediate Speed (-)

Failure Description

Contact Position

reasing pressure the closed

YL

Failure Mode Identifiers (FMI)

Component
Part Number

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

E903

FMI No.

Fuse

Plug

Ground
Circuit
Connection
Number
Identification

Radio Speaker - Left

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Resistor - Starter

Electrical Schematic Symbols And Definitions

Pressure
Symbol

Coolant Temperature Sensor

Left Steering Brake Solenoid

Reverse Clutch Solenoid Valve I

Resistor - Rops Blower Motor

RENR5272-01
August 2004

50

19
43

29

Monitoring System Operator Modes

33

52
35

31

Operator Mode

20

Number

Related Electrical Service Manuals


Title
Alternator:

Electric Starting Motor:

Machine Harness Connector And Component Locations

Form Number
132-2156

SENR4757

185-5294 (ATCH)

SENR4130

207-1519

SENR3581

Engine Control:

RENR2379

Caterpillar Monitoring System:

RENR2014

Power Train Control:

SENR8367

20 Page, TRM

CID

Wire Description
Wire
Number

RENR5272-01

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

13

12

11

10

CBL-AA1 RD-00

1
2

CONN 1
608-H50 GN-18
200-H7 BK-18
200-H6 BK-18
608-H10 GN-18
134-H11 YL-16
200-H31 BK-16

CAB FR FLOOD LH
2196488

H-C3 T-C2
1552267 3E3370
C
200-H2 BK-16
200-T3 BK-14
B
521-H3 YL-16
521-T2 YL-14
A
158-H1 BR-16
158-T1 BR-14

CONDENSOR RELAY
3E5239
30
1
86
5
2
85 4
87
3
87a

T902-MA23 PK-18
T901-MA22 YL-18
MA-C6
1552269

200-T4 BK-14
200-T6 BK-14

593-T9 GN-14

593-T7 GN-14
593-T8 GN-14

751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
755-R8 OR-18
900-R13 PU-18

BK
RD

975-R14 WH-18
975-R15 WH-18

SECOND GEAR CLUTCH SOL


R-C6
2204324
1552269
1
755-R8 OR-18
2
975-R19 WH-18

RR-C1 R-C2
1552264 3E3388
1
E901-R1 GN-18
E901-RR1 GN-18
2
E900-RR2 WH-18
E900-R12 WH-18
3
E903-RR3 YL-18
E903-R3 YL-18
4
E902-RR4 PU-18
E902-R2 PU-18
5
E905-RR5 BU-18
E905-R5 BU-18
6
E904-RR6 BR-18
E904-R4 BR-18
7
E907-RR7 GY-18
E907-R7 GY-18
8
E906-RR8 OR-18
E906-R6 OR-18

THIRD GEAR CLUTCH SOL


R-C7
2204324
1552269
1
754-R11 BU-18
2
975-R21 WH-18
TWISTED
WIRE

COND MOT 2
1697434
BK
RD

MOTOR

G-C1
1552272

447-G1 PK-18

201-G5 BK-18
201-G6 BK-18

201-G2 BK-18
442-G3 GY-18
203-G4 BK-14

1
2
3
4

SERVICE BRAKE DUMP SOL


1722392

A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T

A-C19
4W4293
E901-A35 GN-18
E902-A39 PU-18
E903-A38 YL-18
E904-A36 BR-18
E905-A37 BU-18
E906-A14 OR-18
E907-A15 GY-18
755-A8 OR-18
751-A5 GN-18
752-A6 YL-18
754-A7 BU-18
E900-A34 WH-18
900-A49 PU-18
975-A12 WH-16
975-A13 WH-16

TRANSMISSION

A-C44
1552269
1
323-A28 WH-18
2
200-A204 BK-18

CONSOLE SW
1107880

+24 V BATTERY IN 1
+24 V SWITCHED IN 2
GROUND 3
+12 V MEMORY OUT 4
+12 V SWITCHED OUT 5
GROUND 6
24V TO 12V CONVERTER
2090381

CONSOLE MOTOR
1494889
MOTOR

RD-18
YL-18

1
2

1
2

RIGHT STEER CLUTCH


1744909

F-C3
1552267
A
709-F5 OR-18
B
G939-F4 PK-18
C
K977-F3 PK-18

PRIORITY VALVE
1984607
GN-16
GN-16

1
2

LEFT STEERING LEVER POS


2144863

F788-A197 PU-18
F789-A198 YL-18
F791-A199 BU-18
F792-A200 WH-18
G730-A201 PK-18
G731-A163 GY-18

A-C30
1552269
F788-A197 PU-18
975-A136 WH-18

AG-C2
1552269

BK-18
BK-18

1
2

+V
GROUND
SIGNAL

OR-18
BK-18
WH-18

A
B
C

AG-C1
3E3364
426-AG1 BR-18
201-AG2 BK-18

+V
GROUND
SIGNAL

OR-18
BK-18
WH-18

A
B
C

OR-18
BK-18
WH-18

L-C8
1552267
A
140-L70 BU-14
B
G939-L83 PK-18
C
851-L76 WH-18

+BAT
GROUND
SIGNAL

140-L87 BU-14
G939-L84 PK-18
830-L80 OR-18

F786-L72 GY-18
F782-L68 OR-18

2
4

UPSHIFT SW
1327450

2
4

DOWNSHIFT SW
1327419

1
3
GN-20
PK-20
WH-20
YL-20
RD-20
BR-20

1
3

1
2
6
3
5
4

975-A50 WH-18
975-A101 WH-18
975-A100 WH-18
975-A99 WH-18
975-A98 WH-18
975-A202 WH-18

A-C39
1552269
F791-A199 BU-18
975-A137 WH-18

L-C5
1552273
F783-L1 GN-18
G939-L2 PK-18
F785-L62 WH-18
F784-L67 YL-18
G939-L69 PK-18
F781-L75 BR-18

975-A164 WH-14
975-A12 WH-16

A-C40
1552269
F789-A198 YL-18
975-A99 WH-18

10
11
3
4
5
6
7
8
1
2
12
9

G939-L73 PK-18
F780-L65 PK-18
419-L66 YL-18

140-L71 BU-18
306-L33 GN-18
337-L34 WH-18
G730-L86 PK-18

H
RD-16
RD-16

FRONT WIPER SW
1126174
A-C11
1552269
118-A187 GY-18
200-A188 BK-16

W P

WH-16
YL-16
BU-16
BR-16

CONN 5

BB

RD-16
RD-16

20 Page, Color 2, TRM

RENR5272-01

+BAT
-BAT
HDD INPUT
ALTERNATOR IN
KEY SW INPUT
+BAT
-BAT
HDD GND
SENSOR SUPPLY
CAT DATALINK +
CAT DATALINK CAN DATALINK +
CAN LINK SHIELD
CAN DATALINK -

RS-232C Tx DATA
RS-232C GND
RS-232C Rx DATA

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

321-H51 BR-18
975-H52 WH-18

403-PL3 GN-18
308-PL4 YL-18

893-PL5 GN-18
892-PL6 BR-18

H-C16
3E3364
NOTE B

H-C9
1552269
1
2

TWISTED
WIRE

106-PL1
200-PL2
308-PL4
403-PL3
893-PL5
892-PL6

CONN 6

134-H11 YL-16
158-H1 BR-16
200-H2 BK-16
200-H6 BK-18
200-H7 BK-18
521-H3 YL-16
200-H31 BK-16
608-H10 GN-18
608-H50 GN-18
200-H8 BK-18
608-H28 GN-18

521-H3 YL-16
608-H10 GN-18
608-H50 GN-18
608-H28 GN-18
608-H30 GN-18
608-H4 GN-16
TWISTED WIRE

CAB FR FLOOD RH
2196488

1
2
PRODUCT LINK 3
4
CONNETOR
5
6

M-C8
1552273
106-M15 RD-18
200-M16 BK-18
A347-M18 GN-18
403-M17 GN-18
893-M19 GN-18
892-M20 BR-18

CONN 6
OPEN ROPS BACKUP ALARM (D6N)
2200230

RD-16
BK-16

M-C7
1552269
1
321-M13 BR-18
2
975-M14 WH-18

200-M3
200-M4
608-M7
608-M8

BK-18
BK-18
GN-18
GN-18

200-M5 BK-18
608-M10 GN-18
608-M9 GN-18
200-M6 BK-18
OPEN ROPS RR FLOOD RH
2196487

M-C10
3E3364
NOTE B

M-C3
1552269
1
2

A-C21
3T4412
1
592-A70 BU-18
2
200-A106 BK-18
12V PWR OUTLET RH
1172311
FWD HORN SW
1586632

608-M7 GN-18
608-M8 GN-18
608-M9 GN-18
608-M10 GN-18

608-M2 GN-16

M-C2
1552269

OPEN ROPS FR FLOOD RH


2196488

14

1
2
3
4
5
6
7
8

H
RD-16
RD-16

BK-18
BK-18

1
MONITOR 2
SERVICE 3
CONNECTOR 4

A-C35
1552269
1
114-A107 RD-18
2
322-A108 GY-18

WH-16
YL-16
BU-16
BR-16

1
2
3
4
5
6
7
8

502-H33
501-H29
500-H32
506-H38

OR-16
GN-16
BR-16
PU-16

10A
113-C14 OR-16
MONITOR SYS FUSE

20A
158-C15 BR-16
A/C COND FUSE 15 16

10A
118-C16 GY-16
SEAT SUSPENSION FUSE

10A
143-C17 BR-16
BEACON FUSE 17 18

15A
199-C18 OR-16
AUX PWR 1 FUSE

20A
124-C32 GN-16
BLOWER FUSE 19 20

20A
197-C8 RD-16
AUX PWR 2 FUSE

105-C5 RD-18
105-C36 RD-18
108-C11 BU-16
116-C13 BR-16
124-C32 GN-16
130-C1 RD-16

176-C9 RD-16
140-C10 BU-16
108-C11 BU-16
174-C12 RD-16
116-C13 BR-16
113-C14 OR-16
158-C15 BR-16
118-C16 GY-16
143-C17 BR-16

143-C17 BR-16
150-C7 RD-16
158-C15 BR-16
176-C9 RD-16
198-C3 RD-16

124-C32
302-C35
207-C37
310-C38

101-C27 RD-18
109-C23 RD-18
112-C24 PU-18
304-C30 WH-18
306-C28 GN-16

A347-C41 GN-18
A347-C42 GN-16

GN-16
BK-16
GY-16
BR-16
OR-16

B+

4
1
2
6
3
5

M733-C26 PK-16
M733-C22 PK-18
M732-C29 OR-16

1
2
3
4
5
6

524-AF1
200-AF2
108-AF3
523-AF4
525-AF5

AF-C2
3E3382

BU-16
BK-16
BU-16
BR-16
GY-16

1
2
3
4
5
6

A-C8
1552273
524-A21
200-A75
108-A87
523-A89
525-A95

GN-16
OR-18
BK-18
PU-18

311-C39 WH-18
203-C40 BK-18
M732-C29 OR-16
199-C18 OR-16

106-C20 RD-16
M733-C26 PK-16

A347-C42 GN-16
306-C44 GN-16

XMSN TEMP SNSR


LEFT STER SENSOR
+ V SENSOR
RIGHT BRAKE SOLENOID
XMSN OUT SP -

SERVICE BRAKE POS


LEFT BRAKE SOLENOID
XMSN OUT SP +
UNUSED
XMSN INPUT SP XMSN INT SP +
XMSN OUT SP Q +

REVERSE SW (N.O.)
UPSHIFT SW (N.C.)
HARNESS CODE 0
HARNESS CODE 1
PTO BYPASS SWITCH

UNUSED
XMSN INPUT SP +
XMSN INT SP Q XMSN OUT SP Q -

DOWNSHIFT SW (N.C.)
UPSHIFT SW (N.O.)
UNUSED
HARNESS CODE 2
UNUSED
UNUSED
REVERSE SW (N.C.)
HARNESS CODE 3
AUTO DOWNSHIFT SW
BI DIRECTION N.C.
UNUSED
+ BATTERY

UNUSED
XMSN INT SP XMSN INT SP Q +
BACK UP ALARM
ENGINE SPEED SENSOR
UNUSED

L-C2
3E6287

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

186-A25 RD-14
198-A113 RD-18
114-A107 RD-18
105-A4 RD-18
102-A23 RD-14
150-A33 RD-14
197-A193 RD-16

K977-L47 PK-18
828-L79 WH-18
709-L46 OR-18
F791-L26 BU-18
E901-L14 GN-18

116-A86 BR-16
113-A121 OR-18
158-A85 BR-16
118-A187 GY-18
143-A192 BR-16

L-C3
9X4391
E900-L13 WH-18
E901-L14 GN-18
E902-L15 PU-18
E903-L16 YL-18
E904-L17 BR-18
E905-L18 BU-18
E906-L19 OR-18
E907-L20 GY-18
751-L21 GN-18
752-L22 YL-18
754-L23 BU-18
755-L24 OR-18
900-L25 PU-18
176-L78 RD-18
200-L81 BK-18
X743-L3 GY-18
F843-L4 YL-18
977-L5 YL-18
334-L6 BU-18
973-L7 BR-18
F846-L8 PU-18
G848-L9 GN-18
F848-L10 OR-18
F849-L11 WH-18
J994-L89 GY-18
F791-L26 BU-18
F792-L27 WH-18
F788-L28 PU-18
F789-L29 YL-18
G731-L30 GY-18
F790-L31 BR-18
321-L32 BR-18
306-L33 GN-18
337-L34 WH-18
140-L37 BU-14
892-L35 BR-18
893-L36 GN-18
G939-L38 PK-18
975-L91 WH-14
G939-L40 PK-18
202-L41 BK-14
E908-L43 BR-18
E909-L44 WH-18
G730-L42 PK-18
450-L45 YL-18
709-L46 OR-18
K977-L47 PK-18
K978-L48 BU-18
140-L49 BU-14
975-L92 WH-14
F847-L51 YL-18
202-L52 BK-14
J992-L74 YL-18
J993-L88 PK-18
F850-L12 PK-18
J995-L90 PU-18

G730-L86 PK-18
G730-L85 PK-18

973-L7 BR-18
E909-L44 WH-18
E902-L15 PU-18
E906-L19 OR-18

G730-L42 PK-18
F843-L4 YL-18
F846-L8 PU-18
F847-L51 YL-18
G848-L9 GN-18
973-L7 BR-18
E900-L13 WH-18
E901-L14 GN-18
E902-L15 PU-18
E903-L16 YL-18
E904-L17 BR-18
E905-L18 BU-18
E906-L19 OR-18
E907-L20 GY-18
E908-L43 BR-18
E909-L44 WH-18
G939-L38 PK-18
G939-L40 PK-18
G939-L58 PK-18
K977-L47 PK-18
K978-L48 BU-18
975-L91 WH-14

G848-L9 GN-18
E908-L43 BR-18
E905-L18 BU-18
E907-L20 GY-18
F846-L8 PU-18
E903-L16 YL-18
E904-L17 BR-18
321-L32 BR-18
450-L45 YL-18
F847-L51 YL-18

DRIVETRAIN CONTROL
1729389

BU-14
RD-18
BK-18
GN-18
WH-18

CONN 20

851-L76 WH-18

F790-L31 BR-18
F792-L27 WH-18
E900-L13 WH-18

140-L37 BU-14
176-L78 RD-18
200-L81 BK-18
306-L33 GN-18
337-L34 WH-18
828-L79 WH-18
830-L80 OR-18
851-L76 WH-18
G730-L86 PK-18
G939-L38 PK-18
G939-L40 PK-18
G939-L58 PK-18

975-L50 WH-14
975-L39 WH-14
975-L92 WH-14
140-L49 BU-14
202-L41 BK-14
202-L52 BK-14
276-L53 BK-18
277-L54 BK-18
278-L55 BK-18
279-L56 BK-18
280-L57 BK-18
751-L21 GN-18
752-L22 YL-18
755-L24 OR-18
F788-L28 PU-18
F789-L29 YL-18
X743-L3 GY-18
892-L35 BR-18
893-L36 GN-18
G731-L30 GY-18
F848-L10 OR-18
F849-L11 WH-18
F850-L12 PK-18
900-L25 PU-18
977-L5 YL-18
J992-L74 YL-18
J993-L88 PK-18
J994-L89 GY-18
J995-L90 PU-18

200-A42 BK-14

124-A1 GN-16
302-A131 OR-16
207-A132 BK-18

200-A208 BK-18
200-A140 BK-10

203-A165 BK-18
M732-A180 OR-18
199-A195 OR-16

200-A196 BK-18
200-A194 BK-18
200-A186 BK-10
201-A53 BK-18
202-A159 BK-18
203-A165 BK-18
205-A207 BK-18
207-A132 BK-18
302-A131 OR-16
306-A181 GN-16
307-A59 OR-18

106-A55 RD-18
M733-A189 PK-18

A347-A143 GN-18
306-A181 GN-16

323-A28 WH-18

106-A141 RD-18
200-A78 BK-10
200-A104 BK-10
200-A140 BK-10
200-A153 BK-18
200-A154 BK-18
200-A186 BK-10

337-A190 WH-18

403-A146 GN-18
523-A89 BR-16
524-A21 BU-16
525-A95 GY-16

TWISTED WIRE

M732-A180 OR-18
M733-A189 PK-18

A-C10
1030213
1
E900-A34 WH-18
2
E901-A35 GN-18
3
E902-A39 PU-18
4
E903-A38 YL-18
5
E904-A36 BR-18
6
E905-A37 BU-18
7
E906-A14 OR-18
8
E907-A15 GY-18
9
751-A5 GN-18
10
752-A6 YL-18
11
754-A7 BU-18
12
755-A8 OR-18
13
900-A49 PU-18
14
176-A175 RD-18
15
200-A176 BK-18
16
17
18
977-A22 YL-18
19
20
21
22
23
F848-A40 OR-18
24
F849-A41 WH-18
25
426-A44 BR-18
26
F791-A199 BU-18
27
F792-A200 WH-18
28
F788-A197 PU-18
29
F789-A198 YL-18
30
G731-A112 GY-18
31
F790-A119 BR-18
32
321-A158 BR-18
33
306-A181 GN-16
34
337-A190 WH-18
35
140-A173 BU-16
36
892-A62 BR-18
37
893-A64 GN-18
38
G939-A134 PK-18
39
975-A164 WH-14
40
G939-A205 PK-18
41
202-A162 BK-18
42
E908-A128 BR-18
43
E909-A129 WH-18
44
G730-A201 PK-18
45
450-A105 YL-18
46
709-A10 OR-18
47
K977-A16 PK-18
48
K978-A26 BU-18
49
140-A174 BU-16
50
975-A51 WH-14
51
52
202-A160 BK-18
53
N931-A48 GY-18
54
55
56
57
58
TWISTED WIRE
59
60
61
62
63
64
65
66
67
68
69
70

892-A123 BR-18
892-A65 BR-18
892-A61 BR-18
892-A62 BR-18
892-A138 BR-18

892-A149 BR-18

893-A60 GN-18
893-A63 GN-18
893-A139 GN-18
893-A64 GN-18
893-A124 GN-18

893-A150 GN-18

523-A89 BR-16
524-A21 BU-16
525-A95 GY-16

BK-18
BK-18
BK-18
BK-18

A347-A142 GN-18

A347-A143 GN-18
A347-A152 GN-18

108-A87 BU-16
200-A75 BK-16

200-LA1
200-LA2
200-LA3
200-LA4

308-A43 YL-18
308-A79 YL-18
308-A206 YL-18

308-A58 YL-18

CONN 23

LA-C1
3E3382
1
2
3
4
5
6

140-A114 BU-18
140-A174 BU-16
140-A173 BU-16

143-A192 BR-16
150-A33 RD-14
158-A85 BR-16
176-A175 RD-18
197-A193 RD-16
198-A113 RD-18
199-A195 OR-16
200-A75 BK-16
200-A78 BK-10
200-A104 BK-10
200-A153 BK-18
200-A154 BK-18

200-A208 BK-18
201-A53 BK-18
202-A159 BK-18
205-A207 BK-18
307-A59 OR-18
308-A58 YL-18
337-A190 WH-18
A347-A152 GN-18
403-A146 GN-18
M732-A180 OR-18
M733-A189 PK-18
892-A149 BR-18
893-A150 GN-18
F846-A155 PU-18
G848-A156 GN-18
T901-A147 YL-18
T902-A148 PK-18

L-C7
1552273
276-L53 BK-18
277-L54 BK-18
278-L55 BK-18
279-L56 BK-18
280-L57 BK-18
G939-L58 PK-18

830-L80 OR-18

140-A172 BU-16

176-A175 RD-18
140-A172 BU-16
108-A52 BU-16

BU-16
BK-16
BU-16
BR-16
GY-16

TWISTED WIRE

140-L37 BU-14
176-L78 RD-18
200-L81 BK-18
306-L33 GN-18
321-L32 BR-18
334-L6 BU-18
337-L34 WH-18
450-L45 YL-18
709-L46 OR-18
754-L23 BU-18
F790-L31 BR-18
F791-L26 BU-18
F792-L27 WH-18
828-L79 WH-18

G730-L85 PK-18
754-L23 BU-18
975-L50 WH-14
851-L76 WH-18
830-L80 OR-18
F843-L4 YL-18
K978-L48 BU-18
334-L6 BU-18

113-A121 OR-18
114-A107 RD-18
116-A86 BR-16
118-A187 GY-18
124-A1 GN-16
186-A25 RD-14

A-C3
3E6286

CONN 21

PARK BRAKE DUMP VALVE


THIRD GEAR CLUTCH
SOLENOID RETURN
DIRECTION SENSOR
RIGHT STER SENSOR
UNUSED
PRIORITY VALVE
UNUSED

+ BATTERY
GROUND
CAT DATALINK FORWARD CLUTCH
GROUND
+ BATTERY
SOLENOID RETURN
SERV BRAKE DUMP VALVE
CAT DATALINK +
REVERSE CLUTCH
SECOND GEAR CLUTCH
LEFT STER CLUTCH
PARK BRAKE SW (N.C.)
HARNESS CODE 4
SWITCH/SENSOR RETURN
SWITCH/SENSOR RETURN
FIRST GEAR CLUTCH
RIGHT STER CLUTCH
PARK BRAKE SW (N.O.)
DOWNSHIFT SW (N.O.)
BI DIRECTION N.O.

108-A18 BU-16
108-A19 BU-16

A
B
2
5
C
D

1
3

A-C13
1134630
290-A182 BK-18
291-A185 BK-18
E735-A184 PU-18
201-A183 BK-18

A-C18
3T4412
1
592-A126 BU-18
2
200-A125 BK-18

525-H24
524-H26
523-H27
529-H40

H-C23
1552264
108-H12
108-H60
200-H62
528-H23
527-H19
526-H22
530-H41

H-C24
1552264
108-H49
108-H59
200-H61
505-H18
504-H14
503-H17
507-H39

GY-16
BU-16
BR-16
WH-16

BU-16
BU-16
BK-16
PK-16
GN-16
YL-16
OR-16

H-C8
1552273
4
504-H14 YL-16
1
2
200-H15 BK-16
6
108-H16 BU-16
3
503-H17 BR-16
5
505-H18 BU-16

H-C7
1552273
4
527-H19 GN-16
1
2
200-H20 BK-16
6
108-H21 BU-16
3
526-H22 YL-16
5
528-H23 PK-16

F718-A94 BU-18
F716-A92 WH-18

F717-A93 YL-18

200-A106 BK-18

BU-16
BU-16
BK-16
BU-16
YL-16
BR-16
WH-16

998-A130 BR-18
998-A31 BR-18

200-M1 BK-16

608-M2 GN-16
321-M13 BR-18
975-M14 WH-18
106-M15 RD-18
403-M17 GN-18
A347-M18 GN-18
893-M19 GN-18
892-M20 BR-18

140-A114 BU-18
150-A33 RD-14
207-A132 BK-18
302-A131 OR-16
308-A79 YL-18
323-A28 WH-18
403-A146 GN-18
892-A61 BR-18
893-A63 GN-18

24V AUXILLARY POWER


229-N36 BK-14

CONN 31

102-A3 RD-16
102-A24 RD-18
105-A4 RD-18
106-A151 RD-18
108-A18 BU-16
108-A19 BU-16
106-A120 RD-18
113-A121 OR-18
114-A107 RD-18
116-A86 BR-16
124-A1 GN-16
143-A192 BR-16
158-A85 BR-16
198-A113 RD-18
200-A75 BK-16
200-A78 BK-10
200-A104 BK-10
200-A153 BK-18
200-A154 BK-18
200-A186 BK-10
200-A194 BK-18
200-A196 BK-18
205-A207 BK-18
201-A53 BK-18
200-A42 BK-14
307-A59 OR-18
308-A206 YL-18
A347-A142 GN-18

TWISTED WIRE

140-A173 BU-16
140-A174 BU-16
176-A175 RD-18
200-A176 BK-18
202-A162 BK-18
202-A160 BK-18

306-A181 GN-16
321-A158 BR-18
337-A190 WH-18
450-A105 YL-18
709-A10 OR-18
752-A6 YL-18
751-A5 GN-18
754-A7 BU-18
755-A8 OR-18
F788-A197 PU-18
F789-A198 YL-18
F790-A119 BR-18
F791-A199 BU-18
F792-A200 WH-18
G730-A201 PK-18
G731-A112 GY-18

513-N54 OR-14
513-N53 OR-14
513-N55 OR-14

1
MOTOR
2

G939-A205 PK-18
G939-A134 PK-18

G939-K19 PK-18
F797-K9 BU-18
201-K17 BK-18
C984-K11 YL-18

BK-18
BK-18

RIGHT WASHER PUMP


2233383

K-C2
1552269
1
610-K4 OR-18
2
200-K8 BK-18

WH-18
BK-18

FRONT FLOOD LH
2255075

K-C3
1552269
1
610-K7 OR-18
2
200-K5 BK-18

WH-18
BK-18

FRONT FLOOD RH
2255075

K-C5
1552267
A
F797-K9 BU-18
B
201-K17 BK-18
C
C984-K11 YL-18

RD-18
BK-18
GN-18

N-C19
3E3364
NOTE B

H
N-C20
3E3364
NOTE B

1
2

GN-14
GN-14

1
2

N-C21
3E3364
NOTE B

PF-C2
1539693
L983-PF11 WH-16
A701-PF1 GY-16

POWERTRAIN OIL TEMP SENDER


1457028

AC-C1
N-C11
1275485
1275486
1
304-N44 WH-8
304-AC1 WH-8

CONN 36

186-A25 RD-14
203-A165 BK-18
308-A43 YL-18
323-A28 WH-18

AC-C2
N-C12
1275484
1275483
1
101-N45 RD-4
101-AC2 RD-4

CONN 35

AC-C3
N-C13
1275483
1275484
1
109-N42 RD-4
109-AC3 RD-4

CONN 34

150-A33 RD-14
201-A77 BK-18
201-A127 BK-18
207-A132 BK-18
302-A131 OR-16
308-A79 YL-18
322-A108 GY-18
323-A28 WH-18
323-A203 WH-18
403-A144 GN-18

140-A114 BU-18

403-A47 GN-18
403-A145 GN-18
403-A146 GN-18
443-A2 YL-18
450-A105 YL-18
521-A57 YL-14
522-A56 WH-14
610-A90 OR-14
A700-A32 OR-18
F702-A27 GN-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
F797-A102 BU-18
892-A61 BR-18
893-A63 GN-18
998-A130 BR-18
C984-A133 YL-18
E908-A128 BR-18
E909-A129 WH-18
G939-A103 PK-18
G939-A66 PK-18
N931-A48 GY-18

450-A105 YL-18
E908-A128 BR-18
E909-A129 WH-18
G939-A66 PK-18
G939-A103 PK-18
N931-A48 GY-18
201-A77 BK-18
201-A127 BK-18
322-A108 GY-18
323-A203 WH-18
403-A47 GN-18
403-A145 GN-18
443-A2 YL-18
521-A57 YL-14
522-A56 WH-14
610-A90 OR-14
A700-A32 OR-18
F702-A27 GN-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
F797-A102 BU-18
998-A130 BR-18
C984-A133 YL-18

A-C1
N-C1
3E6286
1130580
1
150-N1 RD-14
150-A33 RD-14
2
3
E909-A129 WH-18
E909-N2 WH-18
4
E908-A128 BR-18
E908-N3 BR-18
5
F715-N4 PU-18
F715-A91 PU-18
6
F716-N5 WH-18
F716-A92 WH-18
7
F717-N6 YL-18
F717-A93 YL-18
8
F718-N7 BU-18
F718-A94 BU-18
9
998-A130 BR-18
998-N8 BR-18
10
A700-N28 OR-18
A700-A32 OR-18
11
323-N61 WH-18
323-A203 WH-18
12
13
14
308-A79 YL-18
308-N13 YL-18
15
893-A63 GN-18
893-N14 GN-18
16
892-N15 BR-18
892-A61 BR-18
17
521-N16 YL-14
521-A57 YL-14
18
522-N17 WH-14
522-A56 WH-14
19
403-A144 GN-18
403-N18 GN-16
20
F702-N19 GN-18
F702-A27 GN-18
21
207-A132 BK-18
207-N20 BK-18
22
302-A131 OR-16
302-N21 OR-16
23
323-A28 WH-18
323-N62 WH-18
24
25
322-N24 GY-18
322-A108 GY-18
26
610-N25 OR-14
610-A90 OR-14
27
201-A77 BK-18
201-N63 BK-18
28
N931-A48 GY-18
N931-N60 GY-18
29
G939-A66 PK-18
G939-N64 PK-18
30
G939-N29 PK-18
G939-A103 PK-18
31
450-N30 YL-18
450-A105 YL-18
32
33
443-N31 YL-18
443-A2 YL-18
34
F797-N32 BU-18
F797-A102 BU-18
35
201-N65 BK-18
201-A127 BK-18
36
C984-N51 YL-18
C984-A133 YL-18
37
38
39
TWISTED WIRE
40

CONN 33

FOR NORMAL
CV-C1 N-C5
OPERATING MODE
3E3370 1552267
A
998-N40 BR-18
200 BK-16
B
F719-N50 BR-18
C
F720-N48 GN-18

CONN 32

CV-C2
3E3370
A
201 BK-16
B
C

975-A13 WH-16

CV-C3
1552267

NOTE: USE ONLY FOR


CRANK WITHOUT FUEL
INJECTION

975-A51 WH-14
975-A164 WH-14
E900-A34 WH-18
E901-A35 GN-18
E902-A39 PU-18
E903-A38 YL-18
E904-A36 BR-18
E905-A37 BU-18
E906-A14 OR-18
E907-A15 GY-18
G939-A11 PK-18
G939-A68 PK-18
K977-A16 PK-18
K978-A26 BU-18

101-N45 RD-4
109-N42 RD-4
150-N33 RD-14
150-N34 RD-14
150-N35 RD-14
150-N1 RD-14

N-C4
1552269
1
G939-N29 PK-18
2
450-N30 YL-18

ENG OUT. SP SNSR


1895746
BK-18
WH-18

N-C3
1552269
1
E909-N2 WH-18
2
E908-N3 BR-18

XMSN INPUT SPD


1932550
BK-18
WH-18

P-C9
3E5179
A701-P13 GY-18
A702-P14 PU-18
A703-P15 BR-18
A704-P16 GN-18
A705-P23 BU-18
A706-P24 GY-18
L985-P40 YL-18
L985-P39 YL-18
L984-P38 OR-18
L984-P37 OR-18
L983-P36 WH-18
L983-P35 WH-18

302-N21 OR-16
304-N44 WH-8
308-N13 YL-18
322-N24 GY-18
323-N61 WH-18
323-N62 WH-18
403-N18 GN-16
443-N31 YL-18
450-N30 YL-18
521-N16 YL-14
522-N17 WH-14
610-N25 OR-14

N-C2
1607689

A700-N9 OR-18
998-N41 BR-18
893-N14 GN-18
892-N15 BR-18

A700-N58 OR-18
A700-N9 OR-18
A700-N28 OR-18
F702-N19 GN-18
F715-N4 PU-18
F716-N5 WH-18
F717-N6 YL-18
F718-N7 BU-18
F719-N50 BR-18
F720-N48 GN-18
F797-N32 BU-18
H746-N49 YL-18
H746-N49 YL-18
H747-N47 BR-18
H747-N47 BR-18
892-N15 BR-18
893-N14 GN-18
G834-N59 PU-18
G834-N59 PU-18
998-N40 BR-18
998-N23 BR-18
998-N41 BR-18
998-N8 BR-18
E908-N3 BR-18
E909-N2 WH-18
C984-N51 YL-18
G939-N29 PK-18
G939-N64 PK-18
N931-N60 GY-18

F715-N4 PU-18
F716-N5 WH-18

G834-N59 PU-18
F719-N50 BR-18

F717-N6 YL-18
F718-N7 BU-18
H746-N49 YL-18
F720-N48 GN-18

150-N33 RD-14
H747-N47 BR-18
150-N35 RD-14
150-N34 RD-14

229-N39 BK-14
229-N37 BK-14
229-N38 BK-14
F702-N19 GN-18

308-N13 YL-18

ENGINE CONTROL
1496990

J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

P-C1
1607690

J2
PRESSURE SENSOR POWER +5V
PRESS. SENSOR RETURN

THROTTLE POWER +8V


THROTTLE RETURN
CAT DATALINK +
CAT DATALINK -

AIH RELAY
AIH RELAY RTN
ATMOSPHERIC PRESSURE
ENGINE FUEL PRESSURE
TEMP SENSOR RETURN

THROTTLE SW (LO ID
THROTTLE SW (LO ID PAR)

TIMING CAL PROBE +


TIMING CAL PROBE ENGINE OIL PRESSURE
INJ ACTUATION PRESS.

FAN SPEED SENSOR

ENGINE COOLANT TEMP

CRANK W/O INJ (NC)

THROTTLE SW (HI ID)


THROTTLE SW (HI ID PAR)
FAN SOL
CRANK W/O INJ (NO)

OIL TEMP - PASSIVE


INLET MANIFOLD TEMP
INJECTOR 1 HI-SIDE
INJECTOR 2 HI-SIDE
INJECTOR 3 HI-SIDE
INJECTOR 4 HI-SIDE
ENGINE BOOST PRESSURE
ENGINE OIL PRESS. SNSR PWR
ENGINE OIL PRESS. SNSR RTN
INJECTOR COMMON 1 &2
INJECTOR COMMON 3 &4
INJECTOR COMMON 5 &6

+ BATTERY

TOP CAM S/T +1


TOP CAM S/T -1

FAN SOL RETURN


+ BATTERY
+ BATTERY

INJECTOR 5 HI-SIDE
INJECTOR 6 HI-SIDE
BOTTOM CAM S/T +2
BOTTOM CAM S/T -2

- BATTERY

IAP CTRL VALVE +1


IAP CTRL VALVE COMMON

- BATTERY
- BATTERY
DECEL PEDAL THROTTLE

KEY SWITCH

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PF-C1
1552252
1
A701-PF1 GY-16
2
A702-PF2 PU-16
3
A703-PF3 BR-16
4
A704-PF4 GN-16
5
A705-PF5 BU-16
6
A706-PF6 GY-16
7
L985-PF8 YL-16
8
L985-PF7 YL-16
9
L984-PF10 OR-16
10
L984-PF9 OR-16
11
L983-PF11 WH-16
12
L983-PF12 WH-16

RD-18
WH-18
BK-18

H-C5
3E5179
592-H34 BU-18
A513-H35 PK-18
102-H36 RD-18
108-H37 BU-16
506-H38 PU-16
507-H39 WH-16
529-H40 WH-16
530-H41 OR-16
501-H29 GN-16
500-H32 BR-16
502-H33 OR-16
525-H24 GY-16

608-V1 GN-16
321-V2 BR-18
975-V3 WH-18
106-V4 RD-18
403-V5 GN-18
A347-V6 GN-18
893-V7 GN-18
892-V8 BR-18

200-A188 BK-16
200-A104 BK-10
200-A176 BK-18

CONN 13

TWISTED
WIRE

200-H48 BK-14
200-H2 BK-16
200-H5 BK-16

TWISTED WIRE

HEADLINER

BK-16
GY-16
BR-16
OR-16

B+

WH/BK,GN/BK
WH/GN
BK

1 2 3 4 5 6

GY/BK,PU/BK
GY/PU
YL
RD

ANTENNA
LEFT SPKR LEFT SPKR +
GROUND
NC
RIGHT SPKR RIGHT SPKR +
B+ MEMORY
B+ (12V)
12V RADIO
NOTE A

1
2
3
4
5
6
7
8
9
10
11
12

A-C15
1552252
592-A110 BU-18
A513-A69 PK-18
102-A24 RD-18
108-A19 BU-16
506-A71 PU-16
507-A72 WH-16
529-A73 WH-16
530-A74 OR-16
501-A54 GN-16
500-A157 BR-16
502-A20 OR-16
525-A95 GY-16

1
2
3
4
5
6
7
8

A-C17
1552264
158-A85 BR-16
524-A21 BU-16
521-A84 YL-16
608-A88 GN-16
523-A89 BR-16
134-A82 YL-16
321-A158 BR-18
975-A9 WH-18

TWISTED WIRE

V-C3
3E3388
NOTE E
1
2
3
4
5
6
7
8

CONN 13

V-C2
3E3382
NOTE F
1
106-V4 RD-18
2
3
403-V5 GN-18
4
A347-V6 GN-18
5
893-V7 GN-18
6
892-V8 BR-18

CONN 12

106-A120 RD-18
114-A107 RD-18
200-A104 BK-10
200-A176 BK-18
200-A188 BK-16
201-A122 BK-18
201-A183 BK-18
290-A182 BK-18
291-A185 BK-18
322-A108 GY-18
592-A70 BU-18
592-A126 BU-18
E735-A184 PU-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
892-A123 BR-18
893-A124 GN-18
998-A31 BR-18
998-A130 BR-18

12

DASH

CONN 12

321-V2 BR-18
975-V3 WH-18

HEADLINER GND

RIGHT WIPER MOTOR


1706623
L
GND
H
MOTOR

A-C41
H-C15
1552273
3E3382
1
106-H53 RD-18
106-A151 RD-18
2
3
403-H55 GN-18
403-A145 GN-18
4
A347-H56 GN-18
A347-A142 GN-18
5
893-H57 GN-18
893-A139 GN-18
6
892-H58 BR-18
892-A138 BR-18

608-V1 GN-16

200-M16 BK-18

13

H-C2
3E3388
158-H1 BR-16
524-H26 BU-16
521-H3 YL-16
608-H4 GN-16
523-H27 BR-16
134-H11 YL-16
321-H51 BR-18
975-H52 WH-18

200-M1 BK-16

V-C1
3E3388
1
2
3
4
5
6
7
8

CONN 14

511-H47 BR-18
512-H46 GN-18

200-H61 BK-16
200-H42 BK-16
200-H62 BK-16
200-H15 BK-16
200-H20 BK-16

FRONT WIPER MOTOR


1753759

ANTENNA
6C3431

H-C10
1552264
1
509-H44 WH-18
2
508-H45 PU-18
3
200-H42 BK-16
4
7
512-H46 GN-18
8
511-H47 BR-18
5
A513-H35 PK-18
6
592-H34 BU-18

H-C11
1552267
A
102-H36 RD-18
C
B
200-H43 BK-18

DOME LAMP
3E6389

GN-16

B+

11

1
2

200-H2 BK-16

321-H51 BR-18
A347-H56 GN-18
403-H55 GN-18
521-H3 YL-16
608-H4 GN-16
892-H58 BR-18
893-H57 GN-18
975-H52 WH-18
+
-

BK-16
GY-16
BR-16
OR-16

RD-16
BK-16

DECEL PEDAL POS SENSOR


1602443

A-C9
1552269
410-A211 WH-18
201-A210 BK-18

+8 VOLTS
RETURN
SIGNAL

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

E-C9
3T3158

2
4

1
3

E-C21
1552267

A
B
C

1
3

WH-18
RD-18
BK-18
OPERATOR MONITOR SW
1339405

A
B
C

977-E66 YL-18
202-E67 BK-18

102-A24 RD-18
106-A151 RD-18
108-A19 BU-16
106-A120 RD-18
114-A107 RD-18
134-A82 YL-16
158-A85 BR-16
200-A104 BK-10
200-A176 BK-18
200-A188 BK-16
201-A122 BK-18
201-A183 BK-18
290-A182 BK-18
291-A185 BK-18
321-A158 BR-18
322-A108 GY-18
A347-A142 GN-18
403-A145 GN-18
500-A157 BR-16
501-A54 GN-16
502-A20 OR-16
521-A84 YL-16
523-A89 BR-16
524-A21 BU-16
525-A95 GY-16
592-A126 BU-18
592-A70 BU-18
592-A110 BU-18
592-A109 BU-18
A513-A69 PK-18
608-A88 GN-16
E735-A184 PU-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
892-A123 BR-18
892-A138 BR-18
893-A124 GN-18
893-A139 GN-18
975-A9 WH-18
998-A31 BR-18
998-A130 BR-18

E-C8
1552269
663-E59 GY-18
600-E35 BR-18

1
2
3
4
5
6

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
HARN CODE

201-E68 BK-18
E735-E69 PU-18
E735-E69 PU-18
E735-E73 PU-18
E735-E74 PU-18

E707-E40 GN-18
201-E42 BK-18
E708-E21 PK-18
C413-E24 YL-18
C414-E27 BU-18

B1
2

E-C17
1182765

201-E46 BK-18
411-E49 PK-18

GY-14
BR-14
PK-14
BU-14
PU-14
YL-14
OR-14

5
3
6
2
8
4
1
7

A
B

E-C15
1552264
610-E4 OR-14
116-E15 BR-16
608-E3 GN-14
600-E5 BR-14
102-E2 RD-14

E-C24
3E7996

3
4

C
D

143-E72 BR-16

600-E38 BR-18
200-E47 BK-18

BEACON SW
9X9639
134-E71 YL-16

B3

BACKLIGHT 2
1239294

LAMP SW
1753950
R
YL-16
PU-16
OR-16
BR-16

OFF C
ON S
ST B

1
2
3
4

E-C23
1552272
308-E16
323-E17
307-E14
105-E13

KEY START SW
1428858

E-C12
3T3158
YL-18
WH-18
OR-18
RD-18

2
5
4
3

BLOWER SW
6P3236

124-E6 GN-14
521-E18 YL-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14

BACKLIGHT 1
1239294
E-C11
3T3158

200-E36 BK-18
600-E45 BR-18
200-E37 BK-18
600-E7 BR-18

MSS EXICTER COIL


BK-18
2058257
BK-18

MSS LED
1655655
RD-18
BK-18
BK-18 W/ GN
SHRINK TUBE

201-E46
201-E42
201-E68
201-E44

200-E62 BK-14
200-E37 BK-18
200-E36 BK-18
200-E47 BK-18
200-E56 BK-18
200-E55 BK-18
201-E42
201-E44
201-E46
205-E20
411-E49

C414-E27 BU-18
C414-E28 BU-18
C414-E29 BU-18

T
B+

GN-16
BK-16
GY-16
BR-16
OR-16

4
1
2
6
3
5

A-C20
1552273
501-A54 GN-16
SERV BK PEDAL POS SENSOR
2144863

200-A209 BK-16
108-A18 BU-16
500-A157 BR-16
502-A20 OR-16

522-E12 WH-14

E-C4
3E3364
NOTE B

E-C16
1552269
1
T901-E52 YL-18
2
T902-E53 PK-18

E-C5
3E3370
NOTE B

TWISTED WIRE
E-C26
1552267
A
F846-E60 PU-18
C
205-E20 BK-18
B
G848-E61 GN-18

DASH

102-E2 RD-14
105-E13 RD-18
116-E15 BR-16
124-E6 GN-14
201-E68 BK-18
202-E76 BK-18
202-E67 BK-18
202-E65 BK-18
307-E14 OR-18
308-E16 YL-18
323-E17 WH-18
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
521-E18 YL-14
600-E5 BR-14
608-E3 GN-14
610-E4 OR-14
E735-E73 PU-18
E735-E74 PU-18
F848-E64 OR-18
F849-E63 WH-18
977-E66 YL-18

CATERPILLAR MONITORING SYSTEM


1547443
+ BATTERY 1
GND 2
HARNESS CODE 1 3
ACTION ALARM 4
CAT DATALINK + 5
HARNESS CODE 5 6
7
8
FUEL LEVEL SENDER 9
HYD OIL TEMP SENDER 10
11
HARNESS CODE 2 12
ACTION LAMP 13
CAT DATALINK - 14
SPI LOAD 15
HARNESS CODE 4 16
17
OPERATOR SW INPUT 18
19
20
21
HARNESS CODE 3 22
SERVICE 23
+V COOLANT LEVEL SNSR 24
SPI CLOCK 25
26
27
PTO TEMP SENDER 28
29
ALTERNATOR R TERM 30
HARNESS CODE 0 31
32
CLEAR 33
DISP MOD PWR SUPPLY 34
SPI DATA 35
36
37
38
COOLANT LEVEL SENS0R 39
40

E-C6
8T9834
113-E50
201-E41
271-E80
410-E57
893-E33
275-E84

A-C37
E-C22
3E3382
1552273
1
124-E6 GN-14
124-A1 GN-16
2
200-E8 BK-14
200-A42 BK-14
3
F797-A102 BU-18
F797-E1 BU-18
4
T901-E52 YL-18
T901-A147 YL-18
5
T902-A148 PK-18
T902-E53 PK-18
6
521-E18 YL-14
521-A83 YL-16

OR-18
BK-18
BK-18
WH-18
GN-18
BK-18

447-E75 PK-18
442-E86 GY-18
272-E81 BK-18
411-E49 PK-18
892-E43 BR-18
C414-E29 BU-18
274-E83 BK-18

G828-P1 WH-18
G829-P2 GN-18

893-A64 GN-18

TWISTED WIRE

CAB BLOWER MOTOR 2


1741505

CONN 26

201-E41 BK-18
411-E49 PK-18

273-E82 BK-18
290-E78 BK-18
F797-E1 BU-18
E708-E23 PK-18

C413-E26 YL-18

201-EA1 BK-18
201-EA2 BK-18
201-EA3 BK-18

200-HC2 BK-14
200-HC3 BK-14
200-HC1 BK-14
200-HC4 BK-14

E707-E48 GN-18
E708-E23 PK-18

403-E51 GN-18
270-E77 BK-18

E735-E74 PU-18

522-HC11 WH-14
THERMOSTAT
3E5464

E-C7
1552273
200-E8 BK-14
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
522-E12 WH-14

MOTOR

CONN 25

C414-E29 BU-18

443-E96 YL-18

C984-E19 YL-18

1
2
3
4
5
6
7
8

EA-C1
1552264

CAB BLOWER MOTOR 1


1741504

MOTOR

E-C19 A-C32
1552264 3E3388
1
102-E2 RD-14
102-A3 RD-16
2
610-E4 OR-14
610-A90 OR-14
3
403-E51 GN-18
403-A47 GN-18
4
447-A167 PK-18
447-E75 PK-18
5
290-A182 BK-18
290-E78 BK-18
6
291-A185 BK-18
291-E79 BK-18
7
134-A82 YL-16
134-E71 YL-16
8
143-A192 BR-16
143-E72 BR-16
E-C13
3E3388
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

1
2
3
4
5
6

HC-C3
3E3382
200-HC1 BK-14
515-HC5 GY-14
516-HC9 GN-14
517-HC10 BU-14
522-HC11 WH-14

515-HC5 GY-14

AH-C1
3E3382
1
2
3
4
5
6

515-HC8 GY-14
515-HC7 GY-14

CONN 24

DASH

515-HC6 GY-14

CAB BLOWER MOTOR RESISTOR


9G1950

200-AH6
515-AH3
516-AH2
517-AH1

BK-14
GY-14
GN-14
BU-14

HEATER GP.
(ATCH)

516-HC9 GN-14
517-HC10 BU-14

10

200-A186 BK-10
200-A196 BK-18
200-A80 BK-18
200-A81 BK-18
200-A194 BK-18

893-A60 GN-18
F846-A155 PU-18
F848-A40 OR-18
F849-A41 WH-18
G848-A156 GN-18
977-A22 YL-18
C984-A133 YL-18
T901-A147 YL-18
T902-A148 PK-18
201-A210 BK-18
201-A166 BK-18

201-A127 BK-18
201-A53 BK-18
201-A45 BK-18

134-A82 YL-16
290-A182 BK-18
291-A185 BK-18
500-A157 BR-16
501-A54 GN-16
502-A20 OR-16
608-A88 GN-16
E735-A184 PU-18
134-A82 YL-16
290-A182 BK-18
291-A185 BK-18
500-A157 BR-16
501-A54 GN-16
502-A20 OR-16
608-A88 GN-16
E735-A184 PU-18

201-A45 BK-18
201-A77 BK-18
201-A168 BK-18

201-A122 BK-18
201-A183 BK-18
102-A24 RD-18
106-A151 RD-18
108-A19 BU-16
106-A120 RD-18
114-A107 RD-18
158-A85 BR-16
200-A75 BK-16
200-A78 BK-10
200-A104 BK-10
200-A153 BK-18
200-A154 BK-18
200-A176 BK-18
200-A188 BK-16
200-A204 BK-18
321-A158 BR-18
322-A108 GY-18
A347-A142 GN-18
403-A145 GN-18
521-A84 YL-16
523-A89 BR-16
524-A21 BU-16
525-A95 GY-16
592-A109 BU-18
A513-A69 PK-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
892-A123 BR-18
892-A138 BR-18
893-A124 GN-18
893-A139 GN-18
975-A9 WH-18
998-A31 BR-18
998-A130 BR-18

MTR BAT

MOTOR

G850-P3 BU-18

L983-P35 WH-18
L983-P36 WH-18

L984-P20 OR-18

L984-P37 OR-18
L984-P38 OR-18

L985-P47 YL-18

L985-P39 YL-18
L985-P40 YL-18

207-N20 BK-18

200-A80 BK-18
200-A81 BK-18
200-A204 BK-18
201-A168 BK-18
442-A169 GY-18
447-A167 PK-18
592-A109 BU-18
A513-A69 PK-18

C991-P51 PK-18

INJECTOR 4
1286601

B
A

INJECTOR 5
1286601

B
A

INJECTOR 6
1286601

E963-P22 BK-18
E964-P21 WH-18

G854-P27 PK-18
G855-P28 PU-18

F411-P45 GN-18
G833-P44 PK-18

G827-P48 BU-18
G827-P54 BU-18

G826-P53 BR-18
G827-P54 BU-18
C991-P51 PK-18

G826-P18 BR-18
G827-P48 BU-18
C990-P8 YL-18

G829-P32 GN-18
G829-P33 GN-18
G829-P34 GN-18

995-P10 BU-18
G833-P42 PK-18

G854-P27 PK-18
G855-P28 PU-18

BK-18 SIGNAL
BK-18 GROUND

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

FUEL PRESS. SENSOR


1946725

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

OIL PRESS. SENSOR


1946725

1
2

SIGNAL
GROUND

INTAKE MANIFOLD AIR TEMP SENSOR


1309811

1
2

SIGNAL
GROUND

COOLANT TEMP SENSOR


1309811

A
B
C

OR-18
BK-18
YL-18

+V
GROUND
SIGNAL

A
B
C

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

OIL TEMP SENSOR


1916587

P-C13
3E3370

G849-P9 BR-18
G850-P3 BU-18
G853-P12 OR-18
G854-P27 PK-18
G855-P28 PU-18
G856-P6 WH-18
G857-P7 YL-18
995-P10 BU-18
C987-P46 RD-18
C990-P8 YL-18
C991-P51 PK-18
E963-P22 BK-18
E964-P21 WH-18
E965-P26 BU-18
E966-P25 YL-18

E966-P25 YL-18
E965-P26 BU-18

1
2

P-C6
1552269

G833-P42 PK-18
G833-P44 PK-18
G833-P43 PK-18

A705-P23 BU-18
A706-P24 GY-18

IAP CONT VALVE


1225053

P-C7
1552269
G853-P12 OR-18
G833-P43 PK-18

G833-P5 PK-18

E964-P21 WH-18
E963-P22 BK-18

1
2

P-C15
3E3370

G829-P2 GN-18

L983-P19 WH-18
L984-P20 OR-18
L985-P47 YL-18

TOP S/T SENSOR


1097194

P-C17
3E3370

G828-P29 WH-18
G828-P30 WH-18
G828-P31 WH-18

F411-P45 GN-18
G853-P12 OR-18
A701-P13 GY-18
A702-P14 PU-18
A703-P15 BR-18
A704-P16 GN-18
R746-P17 PK-18
G826-P56 BR-18
G827-P57 BU-18

A
B

P-C18
3E3364

G828-P1 WH-18
995-P10 BU-18

BOT. S/T SENSOR


1097195

P-C3
1407339

G827-P57 BU-18

G849-P9 BR-18

A
B
P-C4
1003320

G826-P53 BR-18
G826-P18 BR-18

G856-P6 WH-18
G857-P7 YL-18
C990-P8 YL-18

L985-PF7 YL-16
A706-PF6 GY-16

P-C5
1112416

G826-P56 BR-18

G833-P5 PK-18

G828-P31 WH-18
G829-P32 GN-18
G849-P9 BR-18
P-C12
1552267
G828-P29 WH-18
G829-P33 GN-18
R746-P17 PK-18

INJECTOR ACT. PRESS. SENSOR


1946726

TURBO OUTLET PRESS. SENSOR


1946723

P-C11
3E3370
A
B
C

G828-P30 WH-18
G829-P34 GN-18
R747-P4 GY-18

P-C14
3E3364

P-C10
1552269
1
2

G856-P6 WH-18
G857-P7 YL-18
P-C2
1552269

1
2

BK-18
BK-18
160-PA57 OR-2

304-N44 WH-8
101-N45 RD-4
101-N46 RD-2
CBL-AA1 RD-00

CBL-GG1 BK-00

FRONT FRAME GND

403-N18 GN-16
ALTERNATOR
1322156
1855294 ATCH
+

ALT

STRAP-PC

ENG GND RH

R
200-NP1 BK-4

201-A77 BK-18
201-A127 BK-18
322-A108 GY-18
323-A203 WH-18
403-A47 GN-18
403-A145 GN-18
443-A2 YL-18
521-A83 YL-16
521-A84 YL-16
521-A57 YL-14

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
VOLTAGE CONVERTER OUTPUT CIRCUIT.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
CATERPILLAR MONITORING SYSTEM CONTROL CIRCUIT.
ENGINE CONTROL CIRCUIT.
DRIVETRAIN CONTROL CIRCUIT.
MACHINE SECURITY SYSTEM CONTROL CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
TURN SIGNAL/WIPER/WASHER CIRCUIT.
4

B
A

PF-C6
1539693

E965-P26 BU-18
E966-P25 YL-18

F411-P45 GN-18
R746-P17 PK-18
R747-P4 GY-18

R747-P4 GY-18

STARTER
2071519

998-A130 BR-18
C984-A133 YL-18

INJECTOR 3
1286601

PF-C7
1539693

TWISTED WIRE

STARTER RESISTOR
3E7842

1
2

G
301-N43 BU-16

109-N42 RD-4

B
A

CBL-AA1 RD-00

302-N21 OR-16
301-N43 BU-16

102-A3 RD-16
102-A24 RD-18
105-A4 RD-18
106-A120 RD-18
106-A151 RD-18
108-A18 BU-16
108-A19 BU-16
113-A121 OR-18
114-A107 RD-18
116-A86 BR-16
124-A1 GN-16
143-A192 BR-16
158-A85 BR-16
198-A113 RD-18
200-A42 BK-14
200-A75 BK-16
200-A78 BK-10
200-A104 BK-10
200-A153 BK-18
200-A154 BK-18
200-A186 BK-10
200-A194 BK-18
200-A196 BK-18
201-A53 BK-18
205-A207 BK-18
307-A59 OR-18
308-A206 YL-18
A347-A142 GN-18
523-A89 BR-16
524-A21 BU-16
525-A95 GY-16
892-A62 BR-18
892-A65 BR-18
892-A123 BR-18
892-A138 BR-18
893-A60 GN-18
893-A64 GN-18
893-A124 GN-18
893-A139 GN-18
F846-A155 PU-18
G848-A156 GN-18
T901-A147 YL-18
T902-A148 PK-18

INJECTOR 2
1286601

AIH RELAY
2237577
N-C8
1552269

522-A56 WH-14
610-A90 OR-14
A700-A32 OR-18
F702-A27 GN-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
F797-A102 BU-18
998-A31 BR-18

L984-PF9 OR-16
A704-PF4 GN-16

L985-PF8 YL-16
A705-PF5 BU-16

L983-P19 WH-18

C987-P46 RD-18

101-N45 RD-4
304-N44 WH-8

140-A114 BU-18
200-A176 BK-18
200-A188 BK-16
202-A67 BK-18
321-A158 BR-18
F790-A119 BR-18
G731-A111 GY-18
892-A62 BR-18
893-A64 GN-18
F848-A40 OR-18
F849-A41 WH-18
975-A9 WH-18
977-A22 YL-18
G939-A117 PK-18

B
A

PF-C5
1539693

101-N46 RD-2

198-A113 RD-18
G731-A111 GY-18

442-A169 GY-18
443-A2 YL-18
447-A167 PK-18
521-A83 YL-16
522-A56 WH-14
610-A90 OR-14
F797-A102 BU-18
892-A65 BR-18
892-A62 BR-18

CONN 28

E735-E74 PU-18

291-E79 BK-18
E707-E48 GN-18
C413-E26 YL-18

OR-18
BK-18
WH-18

A-C28
1552267
A
140-A114 BU-18
B
G939-A117 PK-18
C
F790-A119 BR-18

A-C12
1552269

200-A42 BK-14
202-A67 BK-18
205-A207 BK-18
307-A59 OR-18
308-A206 YL-18
323-A203 WH-18
403-A47 GN-18
410-A211 WH-18

TWISTED WIRE

A-C2
E-C1
1907612
1552253
1
307-A59 OR-18
307-E14 OR-18
2
308-A206 YL-18
308-E16 YL-18
3
522-E12 WH-14
522-A56 WH-14
4
105-E13 RD-18
105-A4 RD-18
5
205-E20 BK-18
205-A207 BK-18
6
202-A67 BK-18
202-E76 BK-18
7
E735-A184 PU-18
E735-E73 PU-18
8
F849-A41 WH-18
F849-E63 WH-18
9
F848-A40 OR-18
F848-E64 OR-18
10
977-A22 YL-18
977-E66 YL-18
11
F846-E60 PU-18
F846-A155 PU-18
12
G848-E61 GN-18
G848-A156 GN-18

270-E77
271-E80
272-E81
273-E82
274-E83
275-E84
201-E85

1
2

200-A209 BK-16
200-A213 BK-14

CONN 27

F846-E60 PU-18
F848-E64 OR-18
F849-E63 WH-18
G848-E61 GN-18
977-E66 YL-18
T901-E52 YL-18
T902-E53 PK-18

E708-E22 PK-18
E708-E21 PK-18
E708-E23 PK-18

TWISTED WIRE

A-C29
E-C18
3E5179
1552252
1
200-E62 BK-14
200-A213 BK-14
2
410-E57 WH-18
410-A211 WH-18
3
442-A169 GY-18
442-E86 GY-18
4
C984-A133 YL-18
C984-E19 YL-18
5
443-E96 YL-18
443-A2 YL-18
6
201-A166 BK-18
201-E70 BK-18
7
608-A88 GN-16
608-E3 GN-14
8
892-E43 BR-18
892-A65 BR-18
9
893-E33 GN-18
893-A60 GN-18
10
116-E15 BR-16
116-A86 BR-16
11
113-A121 OR-18
113-E50 OR-18
12
323-E17 WH-18
323-A203 WH-18

608-E3 GN-14
610-E4 OR-14
E707-E48 GN-18
E708-E23 PK-18
E735-E73 PU-18
E735-E74 PU-18

+24V BAT
RETURN
SIGNAL

BK-18
BK-18

102-A3 RD-16
105-A4 RD-18
108-A18 BU-16
113-A121 OR-18
116-A86 BR-16
124-A1 GN-16
143-A192 BR-16

CONN 29

600-E7 BR-18
600-E35 BR-18
600-E5 BR-14
600-E45 BR-18
600-E38 BR-18

E707-E39 GN-18
E707-E40 GN-18
E707-E48 GN-18

F846-E60 PU-18
G848-E61 GN-18
T901-E52 YL-18
T902-E53 PK-18

201-E85 BK-18
201-E41 BK-18
201-E70 BK-18

307-E14 OR-18
308-E16 YL-18
323-E17 WH-18
411-E49 PK-18
C413-E26 YL-18
C414-E29 BU-18
515-E9 GY-14
516-E10 GN-14
517-E11 BU-14
521-E18 YL-14

BK-18
BK-18
BK-18
BK-18
PK-18

C413-E24 YL-18
C413-E25 YL-18
C413-E26 YL-18

BK-18
BK-18
BK-18
BK-18

202-E76 BK-18
205-E20 BK-18

600-E7 BR-18
600-E35 BR-18
600-E38 BR-18
600-E45 BR-18

ACTION LAMP
1230304

B2
3

E-C2
1552273

E-C14
1552267

200-A76 BK-16
200-A153 BK-18
200-A154 BK-18
200-A204 BK-18
200-A75 BK-16
200-A78 BK-10

2
1

BACKLIGHT RESISTOR
1166203

200-E62 BK-14

134-E71 YL-16
143-E72 BR-16

E-C10
3T3158

LAMP GEAR
2232455

E-C20
1552267

WH-18
RD-18
BK-18
AUTO DOWNSHIFT SW
1339405
2
4

F849-E63 WH-18
F848-E64 OR-18
202-E65 BK-18

102-E2 RD-14
105-E13 RD-18
116-E15 BR-16
124-E6 GN-14
134-E71 YL-16
143-E72 BR-16
200-E8 BK-14

E707-E39 GN-18
201-E44 BK-18
E708-E22 PK-18
C413-E25 YL-18
C414-E28 BU-18

200-E55 BK-18
663-E32 GY-18
200-E56 BK-18
663-E58 GY-18

WH-18
A
RD-18
B
BK-18
C
BI DIRECTIONAL MODE SW
1339405

506-A71 PU-16
507-A72 WH-16
529-A73 WH-16
530-A74 OR-16

1
2
3
4
5
6

OR-18
BK-18
GN-18
WH-18
YL-18
BU-18

E-C3
1552273

GAGE BACKLIGHT 1
7N5876

GAGE BACKLIGHT 2
7N5876

1
3

GND

MOTOR

DASH
QUAD GAGE
1666928

2
4

RD-18
BK-18
WH-18

INJECTOR 1
1286601

PF-C4
1539693
L984-PF10 OR-16
A703-PF3 BR-16

CONN 39

BASIC ENGINE HARNESS

A-C26
1552267
A
A700-A32 OR-18
B
998-A31 BR-18
C
F702-A27 GN-18

L983-PF12 WH-16
A702-PF2 PU-16

A701-P13 GY-18
A702-P14 PU-18
A703-P15 BR-18
A704-P16 GN-18
A705-P23 BU-18
A706-P24 GY-18

201-N63 BK-18
201-N65 BK-18
207-N20 BK-18
229-N36 BK-14
229-N37 BK-14
229-N38 BK-14
229-N39 BK-14

B
A

PF-C3
1539693

BK-18
BK-18
T

140-A114 BU-18

COOLANT LEVEL SENSOR


1656634

RD-18
BK-18
WH-18

N-C17
1552269
1
201-N63 BK-18
2
443-N31 YL-18

150-A33 RD-14
207-A132 BK-18
302-A131 OR-16
308-A79 YL-18
323-A28 WH-18
403-A146 GN-18
892-A61 BR-18
893-A63 GN-18

+V
GROUND
ALARM

TWISTED WIRE

118-A187 GY-18
140-A173 BU-16
140-A174 BU-16
176-A175 RD-18
202-A159 BK-18
306-A181 GN-16
337-A190 WH-18

DEMAND FAN
(ATCH)

HORN
1747876

FUEL PRM PUMP SW


1655970

N-C16
1552267
B
323-N61 WH-18
A
323-N62 WH-18
C

1
MOTOR
2

530-HA4 OR-16
200-HA8 BK-16
200-HA5 BK-16

1
2

3 2
1

DEMAND FAN (D6N)


2181964
FAN SPEED FEEDBACK
+5 VOLT RETURN
SOLENOID RETURN
SOLENOID SUPPLY
+5 VOLT SUPPLY

1
2
3
4
5
6

K-C6 K-C10
1552269 3E3364
1
N931-K18 GY-18
NOT USED ON THIS MODEL
2
G939-K19 PK-18

REFRIGERANT SWITCH
1145333

A/C CLUTCH
1835106

HA-C5
3T4412

200-A188 BK-16

K977-A16 PK-18
K978-A26 BU-18

N931-K18 GY-18

LEFT WASHER PUMP


2233383

523-A89 BR-16
524-A21 BU-16
525-A95 GY-16
892-A62 BR-18
892-A65 BR-18
892-A123 BR-18
892-A138 BR-18
893-A60 GN-18
893-A64 GN-18
893-A124 GN-18
893-A139 GN-18
F846-A155 PU-18
G848-A156 GN-18
T901-A147 YL-18
T902-A148 PK-18

118-A187 GY-18
426-A44 BR-18
709-A10 OR-18
751-A5 GN-18
752-A6 YL-18
754-A7 BU-18
755-A8 OR-18
F788-A197 PU-18
F789-A198 YL-18
F791-A199 BU-18
F792-A200 WH-18
G730-A201 PK-18
G731-A163 GY-18
900-A49 PU-18
975-A9 WH-18
975-A12 WH-16

G939-A11 PK-18
G939-A68 PK-18
G939-A117 PK-18
G939-A103 PK-18
G939-A66 PK-18

N-C9
1552269
1
513-N55 OR-14
2
522-N57 WH-14

522-N56 WH-14
522-N57 WH-14

522-N17 WH-14
1
MOTOR
2

529-HA3 WH-16

200-A188 BK-16

975-A9 WH-18

998-K10 BR-18

N-C7
1552269
1
513-N54 OR-14
2
522-N56 WH-14
A/C DIODE
1068704

521-N16 YL-14

FRONT WASHER PUMP


2233383

K-C8
1552269
1
200-K6 BK-18
2
322-K3 GY-18

200-K1 BK-18
200-K6 BK-18
200-K8 BK-18
200-K5 BK-18
322-K3 GY-18
610-K4 OR-18
610-K7 OR-18
610-K2 OR-18

G834-K14 PU-18
N931-K18 GY-18
A700-K16 OR-18
G939-K19 PK-18

N-C6
1552269
1
521-N16 YL-14
2
513-N53 OR-14

HA-C4
3T4412

200-A176 BK-18
202-A67 BK-18
321-A158 BR-18
F790-A119 BR-18
G731-A111 GY-18
892-A62 BR-18
893-A64 GN-18
F848-A40 OR-18
F849-A41 WH-18
975-A9 WH-18
977-A22 YL-18
G939-A117 PK-18

N931-A48 GY-18
426-A44 BR-18
975-A164 WH-14
977-A22 YL-18
E900-A34 WH-18
E901-A35 GN-18
E902-A39 PU-18
E903-A38 YL-18
E904-A36 BR-18
E905-A37 BU-18
E906-A14 OR-18
E907-A15 GY-18
E908-A128 BR-18
E909-A129 WH-18

H746-K12 YL-18
H747-K13 BR-18
200-K1 BK-18
610-K2 OR-18
322-K3 GY-18

CONN 37

HA-C3
3T4412

140-A114 BU-18

892-A62 BR-18
893-A64 GN-18
F848-A40 OR-18
F849-A41 WH-18
900-A49 PU-18
975-A51 WH-14

1
2
3
4
5
6
7
8
9
10
11
12

CONN 38

1
MOTOR
2

506-HA2 PU-16
200-HA6 BK-16
200-HA7 BK-16

140-A114 BU-18

G731-A163 GY-18
G731-A111 GY-18

K-C9
K-C4 3E3382
155-2273 NOTE B
1
G834-K14 PU-18
2
998-K10 BR-18
3
H747-K13 BR-18
4
H746-K12 YL-18
5
A700-K16 OR-18
6

998-K10 BR-18
A700-K16 OR-18
H746-K12 YL-18
H747-K13 BR-18
G834-K14 PU-18

N-C18 K-C7
1552267 3E3370
A
F797-N32 BU-18
F797-K9 BU-18
B
201-N65 BK-18
201-K17 BK-18
C
C984-N51 YL-18
C984-K11 YL-18

REAR WASHER PUMP


2233383

450-A105 YL-18
E908-A128 BR-18
E909-A129 WH-18
G939-A66 PK-18
G939-A103 PK-18
N931-A48 GY-18

202-A67 BK-18
202-A159 BK-18

G834-N59 PU-18
N931-N60 GY-18
A700-N58 OR-18
G939-N64 PK-18

K-C1
3E5179

HA-C2
3T4412
507-HA1 WH-16

118-A187 GY-18
140-A174 BU-16
140-A173 BU-16
176-A175 RD-18
202-A159 BK-18
306-A181 GN-16
337-A190 WH-18

118-A187 GY-18

998-N23 BR-18

201-N65 BK-18
322-N24 GY-18
610-N25 OR-14
A700-N58 OR-18
H746-N49 YL-18
H747-N47 BR-18
F797-N32 BU-18
G834-N59 PU-18
998-N23 BR-18
C984-N51 YL-18
G939-N64 PK-18
N931-N60 GY-18

SERVICE BRAKE PEDAL SW


2061487

200-H5 BK-16

200-H54 BK-18

RIGHT SPEAKER
6T7695

GN-16

200-H62 BK-16

108-H25 BU-16
108-H49 BU-16
108-H59 BU-16

114-A107 RD-18
322-A108 GY-18
592-A70 BU-18
F715-A91 PU-18
F716-A92 WH-18
F717-A93 YL-18
F718-A94 BU-18
998-A31 BR-18
998-A130 BR-18

A-C31
3E7996

M-C1
1552264

A-C5
3E3364
1
199-A195 OR-16
2
200-A196 BK-18

A-C47
1552269
NOTE B

TWISTED WIRE

REAR WIPER MOTOR


1753760
L
GND
H
MOTOR
T

200-H61 BK-16

108-H21 BU-16
108-H16 BU-16
108-H37 BU-16

12V PWR OUTLET LH


1172311

F715-A91 PU-18

ENG GND LH

CONN 30

197-A193 RD-16
199-A195 OR-16
200-A194 BK-18
200-A196 BK-18

F846-A155 PU-18
G848-A156 GN-18
T901-A147 YL-18
T902-A148 PK-18

ACTION ALARM
3E6328

500-H32 BR-16
501-H29 GN-16
502-H33 OR-16
503-H17 BR-16
504-H14 YL-16
505-H18 BU-16
506-H38 PU-16
507-H39 WH-16
523-H27 BR-16
524-H26 BU-16
525-H24 GY-16
526-H22 YL-16
527-H19 GN-16
528-H23 PK-16
529-H40 WH-16
530-H41 OR-16
200-H61 BK-16
200-H62 BK-16
108-H60 BU-16
108-H12 BU-16
108-H13 BU-16

H-C22
1552264
108-H13 BU-16

CONN 7

THROTTLE SW
1804523

200-M1 BK-16
200-M16 BK-18

M-C14
3E3364
NOTE B
1
2

15

200-M3 BK-18
200-M4 BK-18
200-M5 BK-18
200-M6 BK-18

T
P

G730-L86 PK-18
828-L79 WH-18
830-L80 OR-18
851-L76 WH-18
G939-L38 PK-18
G939-L40 PK-18
G939-L58 PK-18

508-H45 PU-18
509-H44 WH-18

H-C21
1552264
108-H25 BU-16

TWISTED WIRE
A-C24
9W1951
A
106-A120 RD-18
B
201-A122 BK-18
C
D
SERVICE
893-A124 GN-18
E
TOOL
892-A123 BR-18
CONNECTOR F
G
H
CONN 8 J

RH CONSOLE

998-A97 BR-18
998-A96 BR-18

+
-

106-H53 RD-18
134-H11 YL-16
158-H1 BR-16
200-H2 BK-16
200-H5 BK-16

200-H31 BK-16
200-H6 BK-18
200-H7 BK-18
200-H8 BK-18
200-H9 BK-18
200-H5 BK-16
200-H54 BK-18

WH-16
YL-16
BU-16
BR-16

REAR WIPER SW
1126174

TWISTED WIRE

134-H11 YL-16
158-H1 BR-16
200-H2 BK-16

H-C19
3E3364
NOTE B
1
2

BB

W P

608-H30 GN-18
200-H9 BK-18

H-C4
1552269

RD-16
RD-16
W P

PL-C1
3E3382 H-C14
NOTE G 1552273
1
RD-18
106-H53 RD-18
2
BK-18
200-H54 BK-18
3
YL-18
A347-H56 GN-18
4
GN-18
403-H55 GN-18
5
GN-18
893-H57 GN-18
6
BR-18
892-H58 BR-18

1
2
3
4
5
6
7
8

RIGHT WIPER SW
1126174

PRODUCT LINK
2096417

CAB RR FLOOD RH
2196487

BB

PL-C2
7X6222
106-PL1 RD-18
200-PL2 BK-18

WH-16
YL-16
BU-16
BR-16

H-C13
1552269
1
2

1
2
3
4
5
6
7
8

W P

RD-16
BK-16

15A
116-C13 BR-16
FR FLOODLAMP FUSE 13 14

108-A52 BU-16
108-A87 BU-16

HEADLINER

LEFT WIPER SW
1126174

BACKUP ALARM (D6N)


NOTE H

447-A167 PK-18
592-A109 BU-18
A513-A69 PK-18

L-C1
1010205
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

C987-P46 RD-18
G850-P3 BU-18

B B

PRODUCT LINK ANTENNA


2076796

10A
140-C10 BU-16
DRIVETRAIN CONT FUSE

186-C2 RD-16
140-C10 BU-16
174-C12 RD-16
197-C8 RD-16
199-C18 OR-16

CONN 19

MOTOR

1
2

15A
WIPER FUSE 11 12

118-A187 GY-18
200-A188 BK-16
426-A44 BR-18
709-A10 OR-18
G939-A11 PK-18
G939-A68 PK-18
K977-A16 PK-18
K978-A26 BU-18

LEFT SPEAKER
6T7695

1
2

15A
174-C12 RD-16
SPARE 3 FUSE

AF-C1
1552273

DRIVE TRAIN CONTROL

SEAT SUSPENSION
1912933

RD-16
BK-16

323-A28 WH-18
442-A169 GY-18
447-A167 PK-18

GND

MOTOR

308-A43 YL-18
323-A28 WH-18
200-A80 BK-18
200-A81 BK-18
200-A204 BK-18
201-A168 BK-18
442-A169 GY-18

140-L37
176-L78
200-L81
306-L33
337-L34

140-L49 BU-14
202-L41 BK-14
202-L52 BK-14
276-L53 BK-18
277-L54 BK-18
278-L55 BK-18
279-L56 BK-18
280-L57 BK-18
751-L21 GN-18
752-L22 YL-18
755-L24 OR-18
F788-L28 PU-18
F789-L29 YL-18
G731-L30 GY-18
X743-L3 GY-18
892-L35 BR-18
893-L36 GN-18
F848-L10 OR-18
F849-L11 WH-18
F850-L12 PK-18
900-L25 PU-18
975-L39 WH-14
977-L5 YL-18
J992-L74 YL-18
J993-L88 PK-18
J994-L89 GY-18
J995-L90 PU-18

PARKING BRAKE SW
1180639

A-C43
1552269
1
426-A44 BR-18
2
G939-A68 PK-18

A-C27
3E3364
NOTE B

186-A25 RD-14
203-A165 BK-18

200-A204 BK-18
201-A168 BK-18
203-A165 BK-18

F784-L67 YL-18
F785-L62 WH-18
J992-L74 YL-18
278-L55 BK-18
J993-L88 PK-18
F850-L12 PK-18
F786-L72 GY-18
279-L56 BK-18
977-L5 YL-18
F849-L11 WH-18
J995-L90 PU-18
140-L64 BU-18

G939-L61 PK-18
G939-L2 PK-18
G939-L69 PK-18
G939-L73 PK-18

L-C6
1552252
WH/BU-18
RD-18
PK-18
YL-18
BR-18
WH-18
VI-18
BU-18
BK-18
GN-18
OR-18
GY-18

BU-14
BU-18
BU-14
BU-14

G939-L38 PK-18
G939-L59 PK-18
G939-L40 PK-18
G939-L58 PK-18
G939-L60 PK-18

CONN 4
D

10

306-C43 GN-18
306-C44 GN-16
A347-C25 GN-16

A-C7
1552273
186-A25 RD-14
308-A43 YL-18
200-A80 BK-18
A513-A69 PK-18
592-A109 BU-18
200-A81 BK-18

140-L49 BU-14
202-L41 BK-14
892-L35 BR-18
752-L22 YL-18
202-L52 BK-14
140-L63 BU-14
975-L39 WH-14
G731-L30 GY-18
893-L36 GN-18
751-L21 GN-18
755-L24 OR-18
F788-L28 PU-18
F780-L65 PK-18
280-L57 BK-18
G939-L59 PK-18
G939-L60 PK-18
900-L25 PU-18
F789-L29 YL-18
419-L66 YL-18
F781-L75 BR-18
F848-L10 OR-18
X743-L3 GY-18
F782-L68 OR-18
F783-L1 GN-18
276-L53 BK-18
277-L54 BK-18
J994-L89 GY-18

176-L78 RD-18
200-L81 BK-18
306-L33 GN-18
337-L34 WH-18
419-L66 YL-18
F780-L65 PK-18
F781-L75 BR-18
F782-L68 OR-18
F783-L1 GN-18
F784-L67 YL-18
F785-L62 WH-18
F786-L72 GY-18
G730-L86 PK-18
828-L79 WH-18
830-L80 OR-18
851-L76 WH-18
G939-L93 PK-18
G939-L82 PK-18
G939-L83 PK-18
G939-L84 PK-18

140-L77 BU-14
G939-L82 PK-18
828-L79 WH-18

G939-L93 PK-18

975-A137 WH-18
975-A136 WH-18
975-A161 WH-18

CONN 3

PTO BYPASS FILTER


1647577

140-L70
140-L71
140-L77
140-L87

SHIFT CONTROL
1250583

975-A51 WH-14
975-A9 WH-18
975-A13 WH-16

F-C1
A-C25
1552264
3E3388
1
709-A10 OR-18
709-F5 OR-18
2
G939-F4 PK-18
G939-A11 PK-18
3
K977-A16 PK-18
K977-F3 PK-18
4
5
K978-F6 BU-18
K978-A26 BU-18
6
975-A202 WH-18
975-F7 WH-18
7
8

F-C4
1552269
K978-F6 BU-18
975-F7 WH-18

200-L81 BK-18
176-L78 RD-18

L-C10
1552267

PTO HARNESS
XMSN TEMP SENS
1187226
8V DC OR-18
RETURN BK-18
SIGNAL WH-18

2
1

3
4

140-L37 BU-14
140-L63 BU-14
140-L64 BU-18

L-C9
3E3364

COM NC
NO

A-C23
1552272
1
G731-A163 GY-18
2
975-A161 WH-18
3
4

1
2

RIGHT STEER BRAKE


1744909

10A
15A
20A

LEFT WIPER MOTOR


1706624

REVERSE SW
1236377

A-C38
1552269
1
F792-A200 WH-18
2
975-A98 WH-18

LEFT STEER BRAKE


1744909

10A
176-C9 RD-16
CONSOLE MOT FUSE

112-CN1 PU-4

FUSES
9W-1442
9W-1441
9W-1446

CONN 10

CONN 11

RIGHT STEERING LEVER POS


2144863

A-C22
1552272
1
G730-A201 PK-18
2
975-A100 WH-18
3
4

1
2

LEFT STEER CLUTCH


1744909

130-C1
186-C2
198-C3
114-C4
105-C5
102-C6
150-C7
197-C8

C-C5
1130580
RD-16
RD-16
RD-16
RD-16
RD-18
RD-16
RD-16
RD-16

CONN 22

DRIVE TRAIN CONTROL

TWISTED WIRE

TWISTED
WIRE

102-C6 RD-16
106-C20 RD-16
113-C14 OR-16
114-C4 RD-16
118-C16 GY-16

A-C48
3E3382
NOTE B

L-C11
1552267

GN-18
GN-18

15A
102-C6 RD-16
RR FLOODLAMPS FUSE
15A
106-C20 RD-16
MSS/PRODUCT LINK FUSE

A-C14
3E3376
447-A167 PK-18
201-A168 BK-18
442-A169 GY-18
203-A165 BK-18

TWISTED WIRE

CONN 9

GN-18
GN-18

A347-C19 GN-18
M733-C21 PK-18

DIRECTION POS SENS0R


2144862

PARK BRAKE DUMP SOL


1722392

FUSE PANEL

CONN 2

RR-C4
1552269
1
BK-18
E903-RR3 YL-18
2
WH-18
E902-RR4 PU-18
XMSN INTERMEDIATE SPD 1
1932550
RR-C5
1552269
1
BK-18
E905-RR5 BU-18
2
WH-18
E904-RR6 BR-18
XMSN INTERMEDIATE SPD 2
1932550
RR-C3
1552269
1
BK-18
E901-RR1 GN-18
2
WH-18
E900-RR2 WH-18
XMSN OUTPUT SPD 1
1932550
RR-C2
1552269
1
BK-18
E907-RR7 GY-18
2
WH-18
E906-RR8 OR-18
XMSN OUTPUT SPD 2
1932550

10A
114-C4 RD-16
HORN FUSE

MOTOR

R-C1
1086177
E901-R1 GN-18
E902-R2 PU-18
E903-R3 YL-18
E904-R4 BR-18
E905-R5 BU-18
E906-R6 OR-18
E907-R7 GY-18
755-R8 OR-18
751-R9 GN-18
752-R10 YL-18
754-R11 BU-18
E900-R12 WH-18
900-R13 PU-18
975-R14 WH-18
975-R15 WH-18

975-R18 WH-18
975-R21 WH-18

FIRST GEAR CLUTCH SOL


R-C5
2204324
1552269
1
900-R13 PU-18
2
975-R20 WH-18

80A
ALTERNATOR BKR
1712210

302-C35 OR-18
310-C38 PU-18
311-C39 WH-18

PLATFORM GND 2

TRANSMISSION

975-R17 WH-18
975-R19 WH-18
975-R20 WH-18

101-CA1 RD-4

200-A78 BK-10

200-A186 BK-10

A-C4
3E3364
NOTE B

REVERSE CLUTCH SOL


R-C3
2204324
1552269
1
751-R9 GN-18
2
975-R17 WH-18

109-C23 RD-18
200-A140 BK-10

COND MOT 1
1697434

T-C1
1552269
1
593-T8 GN-14
2
200-T6 BK-14

T-C4
9X1054
158-T1 BR-14
200-T5 BK-14
521-T2 YL-14
593-T9 GN-14

304-C30 WH-18

PLATFORM GND 1

200-A104 BK-10

T-C3
1552269
1
593-T7 GN-14
2
200-T4 BK-14

BK-18
BK-18

START RELAY
1251302

202-A159 BK-18

TWISTED WIRE

REAR FRAME GND

200-T5 BK-14

FORWARD CLUTCH SOL


R-C4
2204324
1552269
1
752-R10 YL-18
2
975-R18 WH-18

201-A53 BK-18

CBL-KK1 BK-6

FUEL PRIMING PUMP


MOTOR
1975709

TWISTED
WIRE

101-C27 RD-18
C-C1
1552269
1
306-C28 GN-16
2
M732-C29 OR-16

203-C40 BK-18
207-C37 BK-18

15A
150-C7 RD-16
ENG CONT FUSE

108-C11 BU-16

CONN 15

BEACON
1107563

RD
BK

1
2

2
1

G-C3
1552269
1
201-G6 BK-18
2
442-G3 GY-18

BK-18
BK-18

H-C20
3E3364
NOTE B

H-C1
1552269

HYD OIL TEMP


1457028

BK-18
WH-18

MA-C5
1552269
T901-MA4 YL-18
T902-MA15 PK-18

200-NP1 BK-4

1
2

H-C18
3E3364
NOTE B

H-C12
1552269

1
2

15A
186-C2 RD-16
12V CONVERTER FUSE

N-C10
1552252
H746-N49 YL-18
H747-N47 BR-18
200-N52 BK-16
610-N25 OR-14
322-N24 GY-18

CBL-HH2 BK-00

H-C6
1552269

FERRITE COIL
2223870

WH-18
BK-18

BUSSBAR A
1653503

MOTOR ROPS BLOWER MOTOR


1741494

H-C17
3E3364
NOTE B

CAB RR FLOOD LH
2196487

G-C2
1552269
1
447-G1 PK-18
2
201-G5 BK-18

10A
198-C3 RD-16
SEC BK FUSE
105-C5 RD-18
10A
105-C36 RD-18
KEY SWITCH FUSE

C-C2
1552269
1
A347-C19 GN-18
2
M733-C22 PK-18
MAIN RLY FLYBACK
1893158

106-A120 RD-18
106-A151 RD-18

1
WH/RD-14
2
BK-14
AH-C2
1552269

FUEL LEVEL SENDER (D6)


1757564
PK-18
BK-18

T902-MA15 PK-18
T902-MA23 PK-18

200-N52 BK-16

A-C46
A-C6 3E3364
1552269 NOTE B
1
197-A193 RD-16
2
200-A194 BK-18

105-A4 RD-18
106-A141 RD-18
106-A55 RD-18

515-AH4 GY-14
200-AH6 BK-14

203-G4 BK-14

TWISTED
WIRE

10A
130-C1 RD-16
SPARE 1 FUSE

102-A23 RD-14

ROPS BLOWER MOTOR RESISTOR


9G1950

CBL-EE1 BK-00

M732-MA14 OR-18
T902-MA23 PK-18
M733-MA16 PK-18
F846-MA17 PU-18
G848-MA18 GN-18
308-MA21 YL-18

A-C42
1552252
1
106-A141 RD-18
2
200-A208 BK-18
3
4
403-A146 GN-18
5
205-A207 BK-18
6
T901-A147 YL-18
7
T902-A148 PK-18
8
9
F846-A155 PU-18
10
G848-A156 GN-18
11
893-A150 GN-18
12
892-A149 BR-18

FUSE BLOCK
1901030

1
2
3
4
5
6
7
8
9
10
11
12

515-AH5 GY-14

200-M4 BK-18
608-M7 GN-18

DISCONNECT SW
7N0718

BK-16
BK-16
MAIN RELAY
1670138

CONN 16

A-C36
3E5179
NOTE B

112-C24 PU-18
C-C3
3E3364
1
A347-C25 GN-16
2
M733-C21 PK-18

302-C35 OR-18
310-C38 PU-18
311-C39 WH-18

515-AH3 GY-14

OPEN ROPS FR FLOOD LH


2196488

MA-C2
3E5179
1
106-MA1 RD-18
2
200-MA2 BK-18
3
4
403-MA10 GN-18
5
205-MA8 BK-18
6
T901-MA4 YL-18
7
T902-MA15 PK-18
8
9
F846-MA17 PU-18
10
G848-MA18 GN-18
11
893-MA12 GN-18
12
892-MA13 BR-18

A346-MA3 WH-18
A347-MA6 GN-18
403-MA10 GN-18
M732-MA14 OR-18
M733-MA16 PK-18
892-MA13 BR-18
893-MA12 GN-18
F846-MA17 PU-18
G848-MA18 GN-18
T901-MA4 YL-18
T901-MA22 YL-18

101-CA1 RD-4

517-AH1 BU-14
516-AH2 GN-14

1
2
608-M8 GN-18
200-M3 BK-18

1
2

893-MA12 GN-18
892-MA13 BR-18

102-A24 RD-18
102-A3 RD-16

WH/RD-14
BK-14

M-C12
3E3364
NOTE B

M-C5
1552269

112-CN1 PU-4

C-C4
3E7990
101-C27 RD-18
302-C35 OR-18
203-C40 BK-18
304-C30 WH-18
105-C36 RD-18
306-C43 GN-18
207-C37 BK-18
A347-C41 GN-18
109-C23 RD-18
310-C38 PU-18
311-C39 WH-18
112-C24 PU-18

203-C40 BK-18
207-C37 BK-18

BUSSBAR C
1654157

C-C6
1552252
NOTE B

HC-C2
1552269
1
200-HC3 BK-14
2
515-HC8 GY-14

M-C4
1552269

BUSSBAR C
1654157

NOTE C
MA-C4 A-C33
3E3376 1552272
1
A347-A152 GN-18
2
337-A190 WH-18
3
M732-A180 OR-18
4
M733-A189 PK-18

A347-MA6 GN-18
A346-MA3 WH-18
M732-MA14 OR-18
M733-MA16 PK-18

308-MA20 YL-18
308-MA5 YL-18
308-MA9 YL-18
308-MA21 YL-18

307-MA11 OR-18

308-A58 YL-18
307-A59 OR-18
200-A153 BK-18
200-A154 BK-18

WH/RD-14
BK-14

CBL-LL1 BK-00

CONN 17

307-MA19 OR-18
307-MA7 OR-18
307-MA11 OR-18

307-MA7 OR-18
205-MA8 BK-18
308-MA9 YL-18
403-MA10 GN-18

1
2
3
4

308-MA20 YL-18
307-MA19 OR-18

106-MA1 RD-18
200-MA2 BK-18
205-MA8 BK-18

1
2

D6N BATTERY 1
9X3404

1
3
5
7
9
11
13
18
19
24
26
29
31
40
42
45
47
52
53
58
60
62
64
66
68
70

CBL-AA1 RD-00

HC-C1
3E3364

HEAVY DUTY BATTERY (ATCH)


NOTE D
M-C11
3E3364
NOTE B

POS NEG

D6N BATTERY 2
9X3404

FUSE PANEL

101-AC2 RD-4
109-AC3 RD-4
304-AC1 WH-8

POS NEG
D6N HEAVY DUTY BAT 1
1535700

7
CBL-AA1 RD-00

A-C34
3E3376

MA-C3
1552272

HA-C1
3E3382
507-HA1 WH-16
506-HA2 PU-16
529-HA3 WH-16
530-HA4 OR-16
200-HA5 BK-16

POS NEG

POS NEG

OPEN ROPS RR FLOOD LH


2196487

CBL-CC1 BK-00

MA-C1
1506766
106-MA1 RD-18
200-MA2 BK-18
A346-MA3 WH-18
T901-MA22 YL-18
308-MA5 YL-18
A347-MA6 GN-18

A-C16
1552273
WH-16
PU-16
WH-16
OR-16
BK-16

CBL-FF1 RD-00

D6N HEAVY DUTY BAT 2


1535700

CBL-AA1 RD-00
MSS CONT
1566155
+ BAT
GND
+V CRANK DRIVER OUT
TIRIS INTERFACE SIGNAL LINE
+VON POSITION DRIVER IN
+VON SWITCH DRIVER OUT
CAN DATALINK +
+V CRANK POSITION DRIVER IN
GND
KEYSWITCH IN
ALTERNATOR R TERMINAL IN
SWITCH INPUT 1
+V CRANK POSITION IN
CAN DATALINK CAT DATALINK +
CAT DATALINK CAT DATA LINK GND
+V CRANK DRIVER GND RETURN
TIRIS GND RETURN
+V ON SW DRIVER GND RETURN
LED SOURCING DRIVER OUT SEMENT 1
LED SOURCE DRVR OUT SEGMENT 2
NEUTRAL START ENABLE INPUT
SWITCH IN 2
TIRIS ANTENNA TAP 2
TIRIS ANRENNA TAP 1

507-A72
506-A71
529-A73
530-A74
200-A76

CBL-JJ1 RD-00

200-HC2 BK-14
515-HC7 GY-14

14

CONN 18

15

WIRES IN THE FOLLOWING


GROUPS SHALL BE TWISTED:
ONE TWIST PER 25 MM.
WIRE GROUP
WIRE NAME
A TW1
892-A65
A TW1
893-A60
A TW2
E908-A128
A TW2
E909-A129
A TW3
892-A61
A TW3
893-A63
A TW4
892-A123
A TW4
893-A124
A TW5
T901-A147
A TW5
T902-A148
A TW6
892-A149
A TW6
893-A150
A TW7
E904-A36
A TW7
E905-A37
A TW8
E902-A39
A TW8
E903-A38
A TW9
E900-A34
A TW9
E901-A35
A TW10
E906-A14
A TW10
E907-A15
A TW11
892-A62
A TW11
893-A64
A TW12
450-A105
A TW12
G939-A103
A TW13
892-A138
A TW13
893-A139
E TW1
892-E43
E TW1
893-E33
E TW2
T901-E52
E TW2
T902-E53
H TW1
892-H58
H TW1
893-H57
L TW1
E904-L17
L TW1
E905-L18
L TW2
E900-L13
L TW2
E901-L14
L TW3
E902-L15
L TW3
E903-L16
L TW4
E906-L19
L TW4
E907-L20
L TW5
892-L35
L TW5
893-L36
L TW6
E908-L43
L TW6
E909-L44
L TW7
450-L45
L TW7
G939-L38
L TW7
G939-L40
MA TW1
892-MA13
MA TW1
893-MA12
MA TW2
T901-MA4
MA TW2
T902-MA15
MA TW3
T901-MA22
MA TW3
T902-MA23
M TW1
892-M20
M TW1
893-M19
N TW1
E908-N3
N TW1
E909-N2
N TW2
892-N15
N TW2
893-N14
N TW3
450-N30
N TW3
G939-N29
PL TW1
892-PL6
PL TW1
893-PL5
P TW1
E965-P26
P TW1
E966-P25
P TW2
E963-P22
P TW2
E964-P21
RR TW1
E900-RR2
RR TW1
E901-RR1
RR TW2
E902-RR4
RR TW2
E903-RR3
RR TW3
E904-RR6
RR TW3
E905-RR5
RR TW4
E906-RR8
RR TW4
E907-RR7
R TW1
E900-R12
R TW1
E901-R1
R TW2
E906-R6
R TW2
E907-R7
R TW3
E904-R4
R TW3
E905-R5
R TW4
E902-R2
R TW4
E903-R3
V TW1
892-V8
V TW1
893-V7

AIR INLET HEATER


1593537

SYMBOL

ABBREV

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SPLICE
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
L#

CIRCUIT GROUPING
DESIGNATION

IDENT

PART NO

CHG

LOC

DESCRIPTION

NOTE

A
C
E
F
G
H
K
L
M
N
P
R
T
V
AC
AF
AG
AH
CV
HA
HC
MA
PF
PL
RR

HARNESS AS.
213-2983
213-2985
213-2980
160-2185
160-2184
160-9149
160-2183
198-6986
234-3321
160-2174
195-7336
164-6853
169-7435
234-3320
172-9999
176-7456
196-2695
127-6424
121-2844
110-1118
111-7198
216-3854
153-8920
178-6172
223-6515

02
03
00
05
04
04
06
02
00
10
01
02
03
00
03
01
01
02
02
00
03
01
02
04
00

C-8/H-8
H-8
C-8
C-14
H-13
B-11
H-2
F-10
A-13/B-15
E-4
E-3
G-13
A-14
A-11
G-5
G-8
D-14
A-6
D-5
C-11/H-6
A-7
I-12
E-1
C-15
F-15

PLATFORM
FUSE PANEL
DASH
PTO XMSN SW
FUEL TANK
HEADLINER
RADIATOR
FTC
OROPS LIGHTS
ENGINE
BASIC ENGINE
TRANSMISSION CLUTCH
A/C COND
OROPS LIGHTS JUMPER
POWER HARNESS
LEFT WIPER
PTO BYPASS JUMPER
OROPS HEATER
CRANK W/O INJ
WASHER
BLOWER
MSS
INJECTOR
PRODUCT LINK
TRANSMISSION SENSORS

CA
CN
EA
KK
LA
NP
PA

WIRE AS.
165-3505
165-3504
179-6714
9M-9812
111-7003
195-7900
179-9355

01
02
01
01
02
00
03

I-10
I-10
B-7
H-13
G-8
C-3
C-1

ALT BKR TO FUSE BLK


MAIN RLY TO FUSE BLK
EMS HARN CODE PLUG
CASE GND TO PLATF GND
ECB CONT HARN CODE PLUG
ALT TO ENG GND
AIH RLY TO AIH

PC

STRAP AS.
7X-6035

01

C-3

AIH TO ENG GND

AA
CC
EE
FF
GG
HH
JJ
LL

CABLE AS.
193-5712
193-5710
160-2179
160-2182
8Y-9603
7P-6682
124-0378
223-7899

00
00
02
02
01
01
00
00

C-2/I-15
I-14
H-13
I-15
C-3
C-3
I-15
I-15

BAT. + TO STARTER
BAT. - TO DISC SW
DISC SW TO CASE GND
BAT. - TO BAT. +
STARTER TO ENG GND
STARTER TO FR FRAME GND
HD BAT. - TO BAT.+
HD BAT. - TO DISC SW

ATCH

ATCH
ATCH
ATCH

ATCH
ATCH

THIS DIAGRAM IS FOR THE D6N FTC (T854, T856)


THE DIAGRAM PART NUMBER IS 169-6427 CHG. 02
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF AND
TRANSMISSION SHIFTER IN NEUTRAL.
NOTE A:

RADIO TO BE INSTALLED AT DEALER

NOTE B:

MATING CONNECTOR PRESENT WHEN COMPONENT IS NOT INSTALLED

NOTE C:

CONNECT A-C34 TO A-C33 WHEN MACHINE SECURITY SYSTEM IS


NOT INSTALLED

NOTE D:

HEAVY DUTY ATTACHMENT REPLACES STANDARD BATTERIES AND


CABLES FF AND CC

NOTE E:

CONNECTOR V-C3 CONNECTS TO A-C17 WHEN OROPS IS INSTALLED


ON MACHINE

NOTE F:

CONNECTOR V-C2 CONNECTS TO A-C41 WHEN OROPS IS INSTALLED


ON MACHINE

NOTE G:

CONNECTOR PL-C1 CONNECTS TO M-C8 WHEN OROPS IS INSTALLED


ON MACHINE

NOTE H:

EROPS BACKUP ALARM PART NUMBERS


220-0230 FOR EUROPEAN MACHINES
220-0229 FOR ALL OTHERS