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The sound quality of the vehicle interior response and fuel efficiency are two important considerations that influence customer purchase decision. However, these two objectives often have opposing design requirements. The reason is because a more fuel efficient vehicle generally requires lower overall weight. On the other hand, to achieve a quieter vehicle with premium sound quality inside the passenger compartment using traditional passive noise control strategy typically leads to a more massive body structure. In recent years, as a response to the need to further improve vehicle interior sound quality, a number of patents on active noise control (ANC) begin to appear. The proposed patented systems basically use a destructive sound wave form to treat the unwanted noise. This approach is gaining popularity as an alternative way to design a quieter car without the cost of weight penalty. This is made possible with recent rapid development of high performance signal processing software and hardware systems. The existing, patented active noise control systems are most effective for suppressing low frequency noise as compared to the traditional passive control applications. Even though the active vehicle noise control technology is not fully matured yet, the number of investigations and related patents in the open literature has risen over the years. Hence, there is merit to review the existing patents on active control of vehicle systems, and to provide a candid discussion on the direction and trend of this capability in the future.
Titolo originale
Active Noise Cancellation Systems for Vehicle Interior Sound Quality Refinement
The sound quality of the vehicle interior response and fuel efficiency are two important considerations that influence customer purchase decision. However, these two objectives often have opposing design requirements. The reason is because a more fuel efficient vehicle generally requires lower overall weight. On the other hand, to achieve a quieter vehicle with premium sound quality inside the passenger compartment using traditional passive noise control strategy typically leads to a more massive body structure. In recent years, as a response to the need to further improve vehicle interior sound quality, a number of patents on active noise control (ANC) begin to appear. The proposed patented systems basically use a destructive sound wave form to treat the unwanted noise. This approach is gaining popularity as an alternative way to design a quieter car without the cost of weight penalty. This is made possible with recent rapid development of high performance signal processing software and hardware systems. The existing, patented active noise control systems are most effective for suppressing low frequency noise as compared to the traditional passive control applications. Even though the active vehicle noise control technology is not fully matured yet, the number of investigations and related patents in the open literature has risen over the years. Hence, there is merit to review the existing patents on active control of vehicle systems, and to provide a candid discussion on the direction and trend of this capability in the future.
The sound quality of the vehicle interior response and fuel efficiency are two important considerations that influence customer purchase decision. However, these two objectives often have opposing design requirements. The reason is because a more fuel efficient vehicle generally requires lower overall weight. On the other hand, to achieve a quieter vehicle with premium sound quality inside the passenger compartment using traditional passive noise control strategy typically leads to a more massive body structure. In recent years, as a response to the need to further improve vehicle interior sound quality, a number of patents on active noise control (ANC) begin to appear. The proposed patented systems basically use a destructive sound wave form to treat the unwanted noise. This approach is gaining popularity as an alternative way to design a quieter car without the cost of weight penalty. This is made possible with recent rapid development of high performance signal processing software and hardware systems. The existing, patented active noise control systems are most effective for suppressing low frequency noise as compared to the traditional passive control applications. Even though the active vehicle noise control technology is not fully matured yet, the number of investigations and related patents in the open literature has risen over the years. Hence, there is merit to review the existing patents on active control of vehicle systems, and to provide a candid discussion on the direction and trend of this capability in the future.
Active Noise Cancellation Systems for Vehicle Interior Sound Quality Refinement Mingfeng Li, Jie Duan and Teik C. Lim* Mechanical Engineering, School of Dynamic Systems, 598 Rhodes Hall, P.O. Box 210072, University of Cincinnati, Cincinnati, OH 45221-0072, USA Received: September 7, 2010; Accepted: September 27, 2010; Revised: October 3, 2010 Abstract: The sound quality of the vehicle interior response and fuel efficiency are two important considerations that influence customer purchase decision. However, these two objectives often have opposing design requirements. The reason is because a more fuel efficient vehicle generally requires lower overall weight. On the other hand, to achieve a quieter vehicle with premium sound quality inside the passenger compartment using traditional passive noise control strategy typically leads to a more massive body structure. In recent years, as a response to the need to further improve vehicle interior sound quality, a number of patents on active noise control (ANC) begin to appear. The proposed patented systems basically use a destructive sound wave form to treat the unwanted noise. This approach is gaining popularity as an alternative way to design a quieter car without the cost of weight penalty. This is made possible with recent rapid development of high performance signal processing software and hardware systems. The existing, patented active noise control systems are most effective for suppressing low frequency noise as compared to the traditional passive control applications. Even though the active vehicle noise control technology is not fully matured yet, the number of investigations and related patents in the open literature has risen over the years. Hence, there is merit to review the existing patents on active control of vehicle systems, and to provide a candid discussion on the direction and trend of this capability in the future. Keywords: Active noise control, active noise reduction, active noise suppression, acoustic noise tuning, vehicle noise control. INTRODUCTION Vehicle noise, vibration and harshness (NVH) concerns have always been an important consideration for vehicle design and development [1]. Over the last decade, it has become more imperative, as seen in various manufacturers advertisements in which quiet and smooth-riding vehicles are acclaimed. Vehicle cabin noise is frequently the focus of NVH studies since it directly impacts occupants comfort. To achieve better NVH performance, engineers have conducted many refinement studies as described below. Generally, there are two major categories of noise control techniques; namely passive and active control. The purpose of passive control is to suppress the targeted noise response by either modifying the vehicle structure, such as by adding mass, tuning stiffness, or increasing damping, or by creating a means for the vibratory energy to be diverted or absorbed. This usually works very well for high frequency noise stimuli but is less effective at lower response frequencies. An alternative treatment for low to middle frequency response is active noise control that employs out-of-phase secondary excitations to suppress the primary disturbances. The idea of active acoustic noise control is based on applying a series of secondary sound pressure waves that are out-of-phase from the original sound pressure waves such that the resultant
*Address correspondence to this author at the Mechanical Engineering, School of Dynamic Systems, 598 Rhodes Hall, P.O. Box 210072, University of Cincinnati, Cincinnati, OH 45221-0072, USA; Tel: +1-513-556-4450; Fax: +1-513-556-3390; E-mail: teik.lim@uc.edu perceived sound is suppressed or significantly diminished. A review of recent patents in active noise control related to vehicle noise problems is the focus of this review paper. The first, relatively primitive active noise control (ANC) system was proposed by Lueg in 1930s [2]. However, the idea did not attract the attention of many researchers until decades later when rapid development of computing power, digital signal processing and hardware manufacturing made practical applications more feasible. Some of the earlier applications of ANC are directed at headsets and transfor- mers [3-5]. Also, example ANC applications in enclosed spaces such as airplane and vehicle cabins are also seen. The first study on active interior noise control can be traced back to 1950s [6, 7]. In that study, an electronic sound absorber was proposed in the effort to achieve both global and local sound attenuation. Widespread attention to active control applications for enclosed sound fields did not increase drastically until 1980s, which coincided with the start of rapid development of fast digital signal processor technology that made the implementation of such systems much more feasible. Many of the reported efforts were directed at the treatment of interior noise in motor vehicles. This is because recent advancement in materials and the demands to increase fuel economy resulted in lighter-weight structures with the propensity for noisier or poorer sound quality interior. Passive noise control treatments are not ideal because they almost always add weight back into the vehicle design. Hence, active noise control appears to be a more feasible option, especially at low to middle frequencies, because it 2 Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 Li et al. does not usually lead to substantial increase in weight. The first system using the ANC technology on vehicle noise was introduced in 1984 by Oswald [8]. Since then, many appli- cations on the passenger cars [9-13], trucks and tractors [14- 16] have been reported. As noted above, all of these studies attempted to reduce noise level at preselected target locations. However, reducing noise level does not always improve the perceived sound quality inside the vehicle cabin. Instead, reshaping of the time-frequency characteristics may yield a better solution. This is an area that has not received much attention in the past and studies have been fairly sparse. In 1993, Kuo and J i [17] proposed an active noise equalizer to tune the spectrum of a pure tone signal. Later in 2006, Rees and Elliott [18] developed a phase scheduled command filtered-x least mean square (FxLMS) approach to improve the stability of the algorithm. However, this algorithm is limited to treatment of sinusoidal signals only. For broadband noise treatment, Kuo and Yang [19] in 1996 extended the simple active noise equalizer system by designing an additional shaping filter. Later on, a research team led by Kuo used filtered-error least mean square and several frequency domain delayless algorithms to reshape the spectrum [20, 21]. The studies are limited to very simple cases using only idealized response, signals and secondary path representation. Also, the desired spectrum shape is only hypothetical and actually not related to any sound quality metric. Since the actual dynamics are more complex, more detailed studies are needed to quantify the performance under practical condition. In 2008, Li [22] et al. performed a numerical simulation study using actual recorded vehicle powertrain noise signal and measured system dynamics to tune the responses of various powertrain orders for steady-state and speed ramping up operating conditions. Besides the above-mentioned research studies that have been reported publicly, numerous patents related to this field have been granted as well in the past decades. In the ensuing discussions, some of the most relevant patents issued are reviewed and discussed in chronological order. EXISTING PATENTS The first patent reviewed in this paper was granted to Sano et al. in 1997 [23]. The claim of this patent is moti- vated by the following reason. In the conventional active noise control system, the adaptive filter is used not only for the feedforward controller but also for the feedback one. Accordingly, the performance of the conventional active noise control system suffers from processing an extremely large amount of digital operations required to perform the calculation of the adaptive algorithm. This obviously resulted in very large processing time. In the invention by Sano et al. the principle objective was to provide an active noise control method and a corresponding system that can be operated with less processing time. This invention decreases the computational load on a signal processing unit, and makes it possible to perform sufficient noise suppressive control. Their invention shown in Fig. (1). is based on an internal model controller (IMC) concept. However, instead of using an adaptive filter as the IMC controller with the least mean square (LMS) algorithm, their proposed system construct the IMC controller from the plant model with a certain degree of uncertainty in the plant representation. The plant model here represents the transfer function from the input of the control speaker to the output of the error sensor. Thus, the amount of calculation needed is greatly reduced. Furthermore, the development of this invention accounts for potential variations in the transfer function of the plant as factors within the environment changes, such as increase or decrease in the number of passengers, states of opening or closing of windows, and changes in performances of the microphone and speaker. The degree of variation of the plant transfer function is approximated and set by previously estimating the additive perturbation over a range of operating
Fig. (1). An active control system based on the IMC algorithm [adapted from ref. 23]. Sound Quality Refinement for Vehicle Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 3 frequency. The application also assumes the estimation is performed before final packaging is done. In 1998, Tsuji et al. [24], proposed an active vibration or noise control system for motor vehicle applications. The invention is reported to be capable of quickly responding to changes in the traveling conditions, such as vehicle speed, road surface and riding state, of the vehicle by resetting the designed adaptive filter. Also, there are no strict require- ments on the performance and size of the identification system. The identification system refers to the adaptive system for designing the adaptive filter (ADF(W), Label 3 in Fig. (2)). Hence, the overall cost can be reduced by using the identification system with lower performance and smaller in size. In one example of this implementations, as shown in Fig. (2), two sets of memory chips are employed. The first memory chip (Label 21) stores the initial coefficient values of the adaptive filter, and the second memory chip (Label 22) stores the coefficient values modified by a filter coefficient-updating algorithm. Both cases correspond to the predetermined traveling conditions. When a change occurs in the traveling condition is detected, the control system will read the initial filter coefficient values corresponding to the traveling condition detected immediately before and after the occurrence of the change from the first and second memory chips. Then, the controller will utilize those two different sets of coefficient values to generate the control signal needed to suppress the targeted vibration or noise response. The specific set of filter coefficient values that resulted in a smaller residual noise will be selected and applied to the adaptive filter ADF (Label 3) in Fig. (2). Furthermore, the coefficient values of the adaptive filter can be updated by a suitable algorithm such as the least mean square (LMS) algorithm. In early 2002, a patent was granted to Billoud [25] that aims to reduce the noise response within a closed space caused by a vibratory disturbance source. The proposed active noise control system is stated to be highly efficient, which comprise of four major components; a reference sensor for deriving the reference signal that is correlated to the disturbance source, an error sensor for sensing the residual sound pressure level, a speaker for generating the cancelling sound wave, and a controller for providing the control signal to the control speaker. As shown in Fig. (3). and Fig. (4), the proposed ANC invention can be used in a vehicle passenger compartment to reduce the unwanted interior noise due to engine excitation. In this application, the speaker assemblies (Labels 45k, 46k and 50k in Fig. (3)) are mounted to a trim (Label 251 in Fig. (4)) that can be located under the seats, on the window platform, or in the front of the rear seats. In this design, as claimed by the patent, the speaker is inversely mounted in an enclosure to provide a more efficient noise cancellation effect. Each enclosure assembly and installation is intentionally designed to produce a planar wave guide and at the same time constrain the canceling wave form. Hence, the generated control sound will come from the enclosure in a direction that is mostly parallel to the trims surface. This is illustrated more in detail in Fig. (4). that depicts a wall-mounted acoustic speaker that is rigidly attached to an enclosure. The enclosure (Label 331) includes an interior volume and a reflex port that can enhance the output power of low frequency content. Also, the speaker (Label 301) is offset to one of the corners of the enclosure to reduce the generated acoustic loading on itself. Then the enclosure is attached to the trim using mounts. In this setup, grommet type mounts are suggested. To protect the speaker components from damage due to unintended transient loads, the enclosures are soft-mounted using elastomeric isolators. Hence, in order to allow for some degree of relative flexible movement between the enclosure and the trim without slippage, the flexible mounting element should be compressed with the correct amount of compression. If it is too tight, there will not be enough flexibility in the speaker system to absorb
Fig. (2). An active control system based on the sensed vehicle state [adapted from ref. 24]. 4 Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 Li et al. large impact loads. On the other hand, if it is too loose, there will be too much slippage between the enclosure and trim. Furthermore, in the design of the wall-mounted form, the grommets are also naturally loaded in compression vertically due to gravity loading. In 2005, Astorino proposed an active noise control system with a horn sound feature [26]. Basically, this invention is an active noise control system that also provides a horn sound function even when the vehicle is not running. The invention takes advantage of basic capabilities of the ANC system and provides additional features or functions for the consumer, such as horn sound, in order to minimize the overall cost of vehicle components. One example system designed according to this invention includes a speaker producing horn sound with and without the vehicle running. On one hand, the controller operates in a normal mode while the vehicle is running, and will drive the speaker to achieve the desired noise cancellation. When the horn switch activation is detected, the controller interrupts the active noise cancellation temporarily so that the speaker can produce the intended horn sound. On the other hand, the controller operates in a power saving mode when the vehicle is not running. However, the controller can be woken up from the power saving mode through a horn switch activation device. The controller then drives the speaker to emit a horn sound and returns to the power saving mode after the horn switch activation ceases. In the same year later in 2005, a relevant active control patent was granted to Vaishya [27]. This patent is an active engine noise control system that relies upon a single sensor, which is rather simple and inexpensive. The control system is claimed to serve as an after-market product that can be easily installed on a vehicle. In their one example system shown, a single pressure sensor is used to estimate both the engine speed and throttle open position that are needed to compute the precise phase information of the primary engine noise excitation. Specifically, the pressure sensor signal has a frequency component that can be used to estimate the engine speed in RPM and a static or DC component to estimate the throttle valve position. The controller then uses the estimated engine speed and throttle position to generate the appropriate control signal for suppressing engine noise. In 2006, Nakamura et al., proposed an active noise control system as shown in Fig. (5). for reducing low frequency vehicle noise without producing an abnormal or distortional noise from the speaker [28]. The proposed active noise control system includes four components, namely a microphone (Label 101) to sense the unwanted noise, a signal generator (Label 102) for producing a controlling signal, a limiting amplifier (Label 103) and a speaker (Label
Fig. (3). An active control system applied to a vehicle system [adapted from ref. 25].
Fig. (4). Speaker assembly used for active noise control [adapted from ref. 25]. Sound Quality Refinement for Vehicle Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 5 104) for generating the cancellation sound. Obviously, the proposed system is a feedback control system. Hence, according to the classic control theory, the resultant noise level at the microphone location will depend on the open loop transfer function of the system. The signal generator is used to adjust the open-loop transfer function within the frequency range that encompasses the low frequency noise response of interest. The function of the limiting amplifier is used to enhance the output from the signal generator dynamically in accordance with the amplitude of the signal fed into the speaker (Label 104). Furthermore, the limiting amplifier has a predetermined threshold or maximum value associated with its output signals. Hence, the amplitude of the output signal from the limiting amplifier will not exceed the predetermined threshold level when in use. In this way, the system is capable of controlling the noise inside the cabin without causing distortional sound from the speaker. Also in 2006, a patent was issued to Daly [29]. In this patent, Daly proposed an active control system for control- ling and modifying the acoustic noise response created by a vehicle door closing as shown in Fig. (6). The system uses a two-stage switch corresponding to two different positions of the door. Each switch will deliver a signal to the processor when the door is at the corresponding position. By mea- suring the elapse time between the two measured signals from the switches, the proposed processor can determine the door velocity as it closes. The door velocity will also be linked to a sound amplitude control unit such that the system can send a control signal through a speaker near the closing door event. In one example, it is proposed that each door on the vehicle has its own switch. This will enable the processor to select a proper door speaker to output the controlling sound. The spectrum of the control signal is determined based on the desired characteristics of the door closing sound. For example, the frequency spectrum of the control signal may be derived to treat higher frequency content of the door closing response and at the same time treat the reverberation sound generated when the vehicle door closes. The resulting response should then be a more pleasing sound that has a lower frequency spectrum with no reverberation. In another reported demonstration, the invented system works in the feedback way. In that implementation, the resulting acoustic noise is compared with a template reflec- ting the desired response. Based on that comparison, the proposed system adjusts the control signal to minimize any deviation between the resulting acoustic noise and the template to achieve the desired response. To accomplish a similar function implemented in the earlier mentioned patent by Nakamura [28], Onishi et al. [30] in 2008, proposed the active noise control system shown in Fig. (7), which is capable of avoiding abnormal acoustic noise resulting from the divergence of the adaptive controller. Furthermore, the patent claimed that the system can also stop the potential abnormal acoustic noise when it detects an abnormality in the output signal from the error microphone. Their control system also includes a monitor (Label 28) for tracking the signals used as the indication of abnormal level. For example, when the signals sensed by the microphone and supplied to the adaptive controller have the same positive or negative sign for a predetermined duration, the monitor will halt the controlling signal being output from the adaptive controller. One possible sign of abnormality is the ratio between the duration of the positive sign of output signals from the microphone and that of the negative sign being greater than or equal to a predetermined value. This feature allows the system to sense an abnormal level that is indicative of the output signal from the microphone having a mean value or DC offset, and thereby stop the cancellation acoustic noise from being generated. According to the patent, there are also some other means for measuring the abnormal level, including, monitoring the abnormal increase in the temperature of speaker voice coil , the change in the speaker magnetic flux density , the level of noise canceling signal delivered to the amplifier, and the vibration of the speaker diaphragm. Also, in 2008, another ANC related patent was granted to Inoue et al. [31]. Having acknowledging the fact that the convolution operation in most active control algorithms is
Fig. (5). Proposed active control configuration that avoids abnormal sounds [adapted from ref. 28]. 6 Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 Li et al. time consuming, the inventors proposed a novel approach for vehicle noise control with the capability of reducing the calculation requirement greatly. The proposed system uses the adaptive notch filter with a simple way to produce the filtered reference signals. Their invention is illustrated in Fig. (8). The filter coefficients of the adaptive notch filters are updated to minimize the error signal from an error sensor placed inside the vehicle compartment using the least mean square (LMS) algorithm. The novelty of this invention is the means to calculate the filtered reference signal that is required for the filter coefficients updating task. In the traditional way, the filtered reference signal is obtained through the convolution of the reference signal with the finite impulse response (FIR) of the secondary path [32], which is the transfer function between the speaker and error sensor. This procedure is computationally demanding and time consuming. When there are many reference signals or the order of the estimated model of the signal transfer characteristic (i.e. estimated secondary path filter) is very high, the calculation burden increases dramatically. Here, the inventors proposed a very simple way to calculate the filtered reference signals. The first filtered reference signal is produced by subtracting the product of a sine corrective value (Label 23) and the reference sine wave signal from the product of a cosine corrective value (Label 22) and the reference cosine wave signal. The sine and the cosine corrective values are based on the sine and cosine values of the phase characteristics of the secondary path with respect to the frequencies of the reference signals. Similarly, the second filtered reference signal is produced by adding the product of a sine corrective value and the reference cosine wave signal and the product of the cosine corrective value and the reference sine wave signal. Hence, the computational process only requires four multiplications and two additions for generating the two filtered reference signals each time the filter coefficients of the two adaptive notch filters are updated. Obviously, the amount of calculations for obtaining the two filtered reference signals is much smaller than the case where the actual FIR filters are used. This feature allows the production control system to be relatively inexpensive. Furthermore, according to the claims in the patent, since the two filtered reference signals are calculated as optimally corrected signals directly from the reference signals, the contours of constant square error curves become concentric circles. This makes the system capable of controlling the unwanted noise much quicker. Additionally, in the invented system discussed above, to determine the sine and cosine corrective values, the ampli- tude response and phase characteristics of a predetermined frequency in the secondary path is measured. However, the
Fig. (6). An active control system for treating door noise [adapted from ref. 29].
Fig. (7). An active noise control system for preventing abnormality in a speaker [adapted from ref. 30]. Sound Quality Refinement for Vehicle Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 7 measured amplitude value has to be adjusted to obtain a corrected gain through a series of calculations with no change in the phase. Subsequently, the cosine corrective value and the sine corrective value will be determined based on the corrected gain and measured phase information. The obtained cosine and sine corrective values are then stored in a storage device along with the frequencies of the reference signals for use in calculating the filtered reference signals later on. Since the cosine and sine corrective values are based on the measured characteristics of the secondary path, the filtered reference signals or the filter coefficients of the adaptive notch filters can be calculated with a high degree of accuracy. Therefore, the proposed system is expected to yield a much better performance. Furthermore, to increase the convergence speed of the algorithm and in turn result in better responsiveness of the system, the step size of the updating algorithm of the adaptive notch filters can be optimally adjusted. In 2010, two more patents were granted to same group of researchers led by Sakamoto and Inoue [34, 35]. These two patents are related to that patent in 2008 discussed above. They both use adaptive notch filter to control engine noise. However, one patent [33] focuses on the generation of reference signal. The invented control system is shown in Fig. (9a). A series of sinusoidal waveform data were stored in the memory (Label 19) and output at different sampling time sequentially to create reference signal with the same frequency as the engine noise for the adaptive control algorithm. Conventionally, the system outputs the waveform data sequentially at increment 1. To make the frequency of reference signal the same as the engine noise, a variable sampling rate was used. The instantaneous sampling rate was calculated based on the engine speed and the number of the waveform data (N). In that design, the division number, defined as the number of sampling point within one period of sine wave, is the same as N which has to be a positive integer number. Hence, as shown in Fig. (9b), the control range (the range between maximum and minimum frequen- cies/periods of reference signal) will be limited by the processing capacity (CPU speed and calculation burden) and noise canceling capability that is characterized by the longest sampling period (or the lowest sampling rate). The relation between the period of reference sine wave signal (Tnep) and the period of the required sampling rate (Ts) can be characterized by a straight line (Label C6). In the invented system, the division number is a real number (less than N). Hence, the system outputs the waveform data with an incre- ment larger than 1. Furthermore, the system uses multiple division numbers for different range as shown in Fig. (9c). In this way, the control range can be widen, and less CPU processing burden is required. As a result, the cost of system will be reduced. The second related patent [34] focuses on preventing the ANC system from generating abnormal sound when the error microphone is covered unintentional or malfunction. The invented system is illustrated in Fig. (10). Unlike traditional adaptive control system, two filter coefficient updating algorithms (Label 51 and 52) are used. These two algorithms work under different operating conditions. A switch decision unit (Label 54) chooses corresponding updating algorithm according to the comparison result between the filter coeffi- cient values and the predetermined threshold values (W1 and W2 in Label 55). The threshold values may vary with the frequency, and therefore a table of the candidate values is used. When the system senses normal condition, the first updating algorithm will be used to adapt the filter coeffi- cients as usual. Otherwise, the second updating algorithm, that is actually a forgetting process (current filter coefficient value will set to the multiplication between the old value and a forgetting factor), will be chosen. In this way, the potential abnormal sound due to the malfunction or unintentional cover of the microphone will be avoided. Also, in 2010, a patent was issued to McCain et al. that apply ANC to cylinder de-activation engine system [35].
Fig. (8). Adaptive notch filter with fast calculation of filtered reference signal [adapted from ref. 31]. 8 Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 Li et al.
Fig. (9). An active control system with improved sinusoidal waveform generator [adapted from ref. 33]. Sound Quality Refinement for Vehicle Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 9
Fig. (10). An active control system with capability of stopping the generation of abnormal sound due to the malfunction of microphone [adapted from ref. 34].
Cylinder de-activation engine system is designed to use engine cylinders selectively, so that it can improve fuel efficiency. For instance, when power requirements are small, only part of engine cylinders are active. Unfortunately, when fewer cylinders are utilized, the engine even generates more noise, because engine mounts, which is designed based on the full-cylinder operating mode, are less effective in the partial-cylinder operating mode. Thus, the ANC system can play a greater role. When the engine operating mode change, for example, from a three cylinders utilization mode to a six cylinders one, there may be a pop noise that occurs during the transient period. This patent focuses on cancelling the unwanted pop noise. One of the examples is the operating mode change from three cylinders to six cylinders. The targeted engine order to be controlled is changed from 1.5 th
order to 3 rd order, which are the firing orders that dominate the engine noise. In the past, the ANC system is either turned completely off resulting in no cancellation signal or changed immediately to a 3 rd order cancellation signal from a 1.5 th
order one yielding higher net amplitude than the primary engine noise. To overcome these effects, the authors uni- quely proposed two steps to smoothen the transition process, namely delay and wait. When the transition occurs, the 1.5 th order cancellation signal is extended for a short period of time (delay time) to reduce the pop noise, and then reduced smoothly for another short period of time (waiting time) to prevent generating undesired high amplitude of cancellation signal, before a change to 3 rd order cancellation signal is imposed. Furthermore, the author suggested the preferred delay times and waiting time for six different cylinder mode transitions. CURRENT & FUTURE DEVELOPMENTS In the current vehicle market, a more fuel efficient vehicle will be very attractive for obvious reasons. To develop a fuel efficient vehicle, one of the potential solutions is to reduce the weight of the vehicle. However, reducing the weight of the vehicle body inevitably degrades their performance of abating the vehicle interior noise especially in the low frequency range. Hence, the perceived noise level in the passenger compartment will be higher, and in turn, worsen the interior sound quality of the vehicle. This is certainly undesirable for the customers. Under this situation, active noise control means may provide a good alternative for treating the low to mid frequency noise and vibration responses without significantly increasing the weight of the vehicle. In 1991, Nissan implemented an active noise control system in one of its production vehicles (Bluebird) with limited success [36]. Since then, more and more automotive manufacturers are either developing or planning to implement active noise control approaches to improve the NVH performance of their products [36]. It can be expected that, with the development of newer vehicles in the near future, active noise control will become a desirable feature to be included in the design. Another developmental trend of vehicle design is to achieve a better overall sound quality in the vehicle passenger compartment. Sound quality is a highly subjective term. A sound perceived as having good quality does not necessarily imply possessing low sound pressure level. The reason is because the environment, context and expectation play a significant role in determining the perceived quality. 10 Recent Patents on Mechanical Engineering 2010, Vol. 3, No. 3 Li et al. Hence, the linear sound pressure level metric is generally not the most suitable index to quantify sound quality. In most cases, the spectrum of the sound will have to be tuned to achieve a desirable effect. The ideal spectrum varies substantially from one application to the next. Hence, the objective of the designed controller is not to minimize the perceived noise, but to tune the response to meet the prescribed target associated with a desirable sound quality performance. Using active noise control, an effective way to enhance the sound quality adaptively is to embed the psy- choacoustic models into the control algorithm. To accom- plish this successfully, not only psychoacoustic research leading to pleasant sound attributes is needed, further research in adapting the existing ANC algorithm to handle sophisticated time-frequency functions must be performed as well. Finally, to improve the performance of active noise control system in vehicle system, the development of the technique of virtual sensor is also desirable. Since most of active control system is designed to treat the sound at the microphone location and it is sometimes impractical to place the microphone close to the ears of the passengers, the ANC system may not be optimized to work well enough. The virtual sensor technique is a possible solution for this problem. Currently, there are some related efforts performed by numerous groups. In 1992, the first virtual sensor concept was examined by Elliott [37]. Since then, a number of virtual sensing algorithms have been developed [38] including the virtual microphone arrangement [37], the remote microphone technique [39], the feedforward difference prediction tech- nique [40], the adaptive LMS virtual microphone technique [41], the Kalman filtering virtual sensing method [42] and the stochastically optimal tonal diffuse field virtual sensing technique [43]. These algorithms differs in the assumptions made and strategies employed. However, the above men- tioned approaches are yet practical enough for implemen- tation in a complex environment such as vehicle cabin. 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