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Documenti di Professioni
Documenti di Cultura
PHOTOCATALYTIC
SELECTIVE OXIDATION OF
CYCLOHEXANE
Vincenzo Vaiano
Unione Europea
UNIVERSIT DEGLI
STUDI DI SALERNO
HETEROGENEOUS PHOTOCATALYTIC
SELECTIVE OXIDATION OF CYCLOHEXANE
Supervisor
Prof. Paolo Ciambelli
Scientific Referees
Prof. Roger I. Bickley
Prof. Leonardo Palmisano
Prof. Salvatore Vaccaro
Ph.D. student
Vincenzo Vaiano
To my grandfather
Acknowledgments
Con questa attivit di ricerca ho potuto fare unimportante esperienza di
vita arricchita e impreziosita dal rapporto quotidiano con persone che mi
hanno aiutato moltissimo a superare le difficolt che incontravo.
Sono tante le persone a cui devo il raggiungimento di questo traguardo,
persone che nei modi pi disparati mi hanno aiutato, spronato, consigliato...e
senza dilungarmi troppo nel cercare le parole migliori per ringraziarle, lo
faccio.
Un ringraziamento importante va al Prof. Paolo Ciambelli per il sostegno
dimostratomi fin dallinizio e per lattenzione con la quale ha seguito e reso
possibile la realizzazione di questo lavoro.
Un ringraziamento particolare va al Prof. Vincenzo Palma e alla Dott.
Diana Sannino, mai paghi nel profondermi approvazione e indispensabili
consigli, a cui devo il raggiungimento di questa importante meta.
Voglio inoltre ringraziare il Prof. Salvatore Vaccaro e il Prof. Leonardo
Palmisano per la loro utile collaborazione.
Ringrazio gli Ingegneri Massimo Ricciardi, Antonietta Maria Manna,
Emma Palo, Arianna Ruggiero, Maria Sarno, Giuseppa Matarazzo, Paola
Russo e Caterina Leone che mi hanno fatto capire quanto sia importante
collaborare in piena serenit, instaurando un rapporto di amicizia.
Vorrei inoltre ringraziare il Prof. Roger I. Bickley per lospitalit
offertami presso lUniversit di Bradford e per i suoi preziosi suggerimenti.
Un ringraziamento va al Prof. Eric M. Gaigneaux e al Dott. Frdric Dury
che hanno realizzato le misure XPS presenti nel lavoro.
Ma ringrazio soprattutto mia madre, mio padre, mia sorella Maria Rita e
mia zia Betta per avermi sostenuto in ogni occasione.
Publications list
1. P. Ciambelli, D. Sannino, V. Palma, V. Vaiano; Photocatalytic
selective oxidation of cyclohexane on Mo-exchanged ferrierite. Proc.
of the 6nd National Congress on Science and Technology of Zeolites,
September 20-23, 2003, Vietri sul Mare, Italy, p.125-126.
2. P. Ciambelli, D. Sannino, V. Palma, V. Vaiano; Gas-solid
photocatalytic oxidative dehydrogenation of cyclohexane to benzene
on MoOx/TiO2. Proc.of the 14nd National Congress on Catalysis,
June 6-10, 2004, Lerici, Italy, p.24-25.
3. P. Ciambelli, D. Sannino, V. Palma, V. Vaiano; Heterogeneous
photocatalytic oxidative dehydrogenation of cyclohexane over
supported Mo oxide catalysts. Proc.of the 13nd International
Congress on Catalysis, July 11-16, 2004, Paris, France, p.191.
4. P. Ciambelli, D. Sannino, V. Vaiano, V. Palma, S. Vaccaro;
Catalysed photooxidative dehydrogenation of cyclohexane to
benzene in a fluidized bed reactor. Proc.of the 7nd World Congress
of Chemical Engineering, July, 10-14, 2005, Glasgow, Scotland,
http://chemengcongress.somcom.co.uk/.
5. P. Ciambelli, D. Sannino, V. Palma, V. Vaiano; Cyclohexane
photocatalytic oxidative dehydrogenation to benzene on sulphated
titania supported MoOx; Stud. Surf. Sci. Catal. 155 (2005) 179-187.
6. P. Ciambelli, D. Sannino, V. Palma, V. Vaiano; Photocatalysed
selective oxidation of cyclohexane to benzene on MoOx/TiO2; Catal.
Today. 99 (2005) 143-149.
7. P. Ciambelli, V. Palma, D. Sannino, S. Vaccaro, V. Vaiano;
Selective oxidation of cyclohexane to benzene on molybdena-titania
catalysts in fluidized bed photocatalytic reactor. THE TOCAT 5
Conference on Advanced Catalytic Science and Technology, July,
23-28, 2006, Tokyo, Japan, submitted.
Contents
Introduction................................................................................. 1
I.1
Heterogeneous photocatalysis.............................................. 2
I.1.1
I.2
Basic Principles........................................................... 3
I.2.2
I.2.3
I.2.4
I.3
II
II.1.2
II.2
performances............................................................................................ 18
II.3
III
Results:
Photocatalytic
oxidation
of
Samples preparation....................................................... 23
III.2
III.2.1
ICP-MS ...................................................................... 24
III.2.2
III.2.3
III.2.4
III.2.5
III.2.6
III.3
III.3.1
Feed section............................................................... 30
III.3.2
Reaction section......................................................... 31
III.3.3
III.4
III.4.1
III.5
III.5.1
III.5.2
Thermal analysis........................................................ 38
III.5.3
FT-IR spectroscopy.................................................... 40
III.5.4
III.5.5
IV
Experimental
Results:
Photocatalytic
oxidation
of
Samples preparation....................................................... 47
IV.2
IV.3
N2 adsorption measurements.......................................... 51
IV.4
FT-IR spectroscopy........................................................ 52
IV.5
Experimental
Results:
Photocatalytic
oxidation
of
II
V.1.1
Samples preparation.................................................. 59
V.1.2
V.1.3
V.1.4
V.1.5
V.1.6
V.1.7
V.2
V.2.1
Samples preparation.................................................. 74
V.2.2
acidity
................................................................................... 75
V.2.3
V.2.4
V.2.5
V.2.6
V.3
V.3.2
V.3.3
VI
VI.1
conditions
....................................................................................... 93
VI.2
VII
VII.1
VII.2
VII.3
VII.3.1
VII.3.2
Results..................................................................... 108
VII.4
comparison
Photocatalytic
fixed
and
fluidized
bed
reactor
..................................................................................... 109
III
VII.5
VII.6
VII.6.2
VII.6.3
VII.7
to styrene
..................................................................................... 127
VII.7.1
VIII
IX
IV
Index of figures
Al ........................................................................................................ 41
Figure 24 IR spectra of Al and 2MoAl .................................................... 42
Figure 25 Raman spectra of Al and 8MoAl............................................... 43
Figure 26 Raman spectra of Al and 2MoAl ............................................. 44
Figure 27 Cyclohexane conversion on 8MoAl (8Mo) and 2MoAl (2Mo) as
a function of illumination time............................................................. 45
Figure 28 Selectivity to benzene cyclohexene and CO2 on 8MoAl (8Mo) and
2MoAl (2Mo) as a function of illumination time............................... 46
Figure 29 Ferrierite structure ...................................................................... 47
Figure 30 Thermogravimetric analysis of AFer and HFer........................... 49
Figure 31 Thermogravimetric analysis of NaY ............................................ 50
Figure 32 Thermogravimetric analysis of HY .............................................. 51
Figure 33 FT-IR spectra of Fer 5MoAFer and 20MoFer ....................... 52
Figure 34 FT-IR spectra of NaY and 20MoNaY........................................... 53
Figure 35 FT-IR spectra of HY and 20MoHY .............................................. 54
VI
VII
VIII
IX
Index of tables
XI
XII
Abstract
14
Introduction
Chapter I
(a) TiO2 is relatively inexpensive, (b) it dispenses with the use of other
coadjutant reagents, (c) it shows efficient destruction of toxic contaminants,
(d) it operates at ambient temperature and pressure and (e) the reaction
products are usually CO2 and H2O, or HCl, in the case of chlorinated organic
compounds (Figure 1).
I.1
Heterogeneous photocatalysis
Introduction
I.1.1
Basic Principles
A+ D
A + D +
light E bg
where Ebg is the band gap energy of the semiconductor. If, in the absence
of semiconductor and light of energy greater than or equal to Ebg, G0 for
reaction (1) is negative, the semiconductor-sensitized photoreaction is an
example of photocatalysis Bard (1980). Alternatively, if G0 for reaction
(1) is positive, the semiconductor-sensitized photoreaction is an example of
photosynthesis Bard (1980).
As indicated in Figure 2, for many compounds, as the number N of
monomeric units in a particle increases the energy necessary to photoexcite
the particle decreases. In the limit when N>>2000, it is possible to end up
with a particle which exhibits the band electronic structure of a
semiconductor, as illustrated in Figure 2, in which the highest occupied band
(the valence band) and lowest unoccupied energy band (the conductance
band) are separated by a bandgap Ebg, a region devoid of energy levels in a
perfect crystal.
Chapter I
N=1
N=2
N=6
N>>2000
Introduction
Chapter I
The acceptor A can also be a metal ion species having a convenient redox
potential to be transformed into a different oxidation state:
Some oxide and chalcogenides have enough bandgap energies to be
excited by UV or visible light, and the redox potentials of the edges of the vb
and cb can promote a series of oxidative or reductive reactions.
From the available semiconductors, ZnO is generally unstable in
illuminated aqueous solutions, especially at low pH values, and WO3,
although useful in the visible range, is generally less photocatalytically
active than TiO2. Among others, CdS, ZnS and iron oxides have been also
tested. However, and without any doubt, TiO2 is so far the most useful
material for photocatalytic purposes, owing to its exceptional optical and
electronic properties, chemical stability, non-toxicity and low cost.
TiO2 exists in three main crystallographic forms, brookite, anatase and
rutile and it is the most widely used semiconductor. The energy bandgaps of
anatase (3.23 eV, 384 nm) and rutile (3.02 eV, 411 nm) combine with the vb
positions to generate highly energetic holes at the interface, giving rise to
Introduction
easy oxidation reactions. Anatase has been found, in most of the cases, to be
photocatalytically more active than rutile. The most popular commercial
form of TiO2 is produced by the German company Degussa under the name
P-25; this sample contains around 80% anatase and 20% rutile and possesses
an excellent activity. Recently, values for the Vfb of the cb and vb of
Degussa P-25 have been calculated as 0.3 and +2.9V (pH = 0), respectively
Martin et al.(1994).
With regards to kinetic aspects, the rate of heterogeneous photocatalytic
processes depends on the global reaction resistance but also on the
concentration of photoproduced electron-hole pairs Palmisano and Sclafani
(1997). The concentration of these latter depends on the intensity of the
radiation of suitable energy impinging on the system and on their
recombination rate. When the maximum concentration of the pairs has been
achieved (steady state), the rate depends on several factors, such as
electronic, chemical and morphological properties of semiconductor,
presence of additives in the reacting system, donor acceptor and acid-base
properties of the solution and of the solid, temperature (high temperatures
generally lead to higher rates because they provoke a more frequent collision
between the substrate and the SC) and pressure. The adsorption of reagents,
the charge transfer from and to reagents and the desorption of the products of
the photoreaction are essential kinetic steps and their role should be
evaluated every time as in catalysis. For example an augmentation to the rate
of oxygen photo-uptake by a TiO2 surface can be created if the surface is
pre-exposed to the vapour of a strongly adsorbing species, such as an
aliphatic alcohol (ROH) Bickley (1997). Alcohols adsorb very strongly up
to monolayer coverage on TiO2 and the adsorbed species (e.g., RO- (ads))
can themselves act as very efficient hole traps. In these circumstances the
rate of uptake of oxygen by the surface under band-gap energy illumination
is greatly enhanced and attains a pseudo-zero order character. In these cases
the surface becomes covered progressively with the oxidised form of the
alcohol (ethanal when ethanol is used; propanone when propan-2-ol is used).
Accordingly, a study of strongly preadsorbed organic species in the
presence only of a pure gaseous species such as O2 (g) is strictly a precursor
to sustained photocatalytic oxidation where, with the availability also of
excess of vapour or liquid phase reagent, a photocatalytic oxidation can
occur with the progressive consumptions of both O2 (g) (or O2 dissolved)
and the organic reagent e.g., propan-2-ol. In many examples, the kinetic of
the photocatalytic reaction are controlled uniquely by the photo-electronic
events induced in the solid in the copresence of the reacting partners.
I.2
Chapter I
has an energy equal or greater than the semiconductor band gap, radiation is
absorbed and electrons are moved from the valence band to the conduction
band giving rise to the formation of electronhole pairs. These charge
carriers can migrate to the catalyst surface in competition with an exothermic
and normally fast recombination reaction. When they reach the
semiconductor surface they may, once more recombine, or participate in
successive chemical reactions Cassano and Alfano (2000). The main
components of a photocatalytic process are indeed the photoreactor and the
radiation sources Augugliaro et al. (1997). For thermal and catalytic
processes the parameters that affect reactors performance are:
1. the mode of operation;
2. the phases present in the reactor;
3. the flow characteristics;
4. the needs of heat exchange;
5. the composition and the operative conditions of the reacting
mixture.
For selecting the type of heterogeneous photoreactor additional
parameters must be considered since photons are the primary source for
the occurrence of photoreaction. The selection of the construction
material for the photoreactor must be generally done in order to allow
the penetration of radiation into the reacting mixture. The choice of the
radiation source must be made by considering that the absorbed radiation
energy should be equal to or higher than the band gap.
I.2.1
Introduction
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
-0.1
250
300
350
400
450
wavelenght, nm
I.2.2
Chapter I
I.2.3
transformed molecules
unit time
=
absorbed photons
unit time
(1)
rpa =
absorbed photons
time surface area
(2)
10
Introduction
srr =
reacted molecules
time surface area
(3)
The values may be determined, knowing the rpa and srr parameters,
by the following equation:
I.2.4
srr
rpa
(4)
LVRPA
Fluid-dynamic model
Kinetic model
Material balance
Reactor model
11
Chapter I
I.3
12
Introduction
13
Chapter II
II.1.1
16
II.1.2
17
Chapter II
Panizza et al. (2003). It was found that gas-phase reaction occurs above
277 C and selectivity to benzene was positively influenced by the presence
of water vapor.
Very recently, heterogeneous oxidative dehydrogenation of cyclohexane
to benzene was found for the first time to occur under photocatalytic
conditions. Initial cyclohexane conversion of 38% and maximum selectivity
to benzene of 41% were achieved on a MoOx/TiO2 catalyst in the presence
of gaseous oxygen at temperature of 35 C under UV irradiation in a gassolid continuous flow reactor. The main by-product was carbon dioxide
Ciambelli et al. (2002).
18
was six times higher than over TiO2. Moreover, TiO2 deactivated faster than
SO42-/TiO2; after 6 h of PCO, SO42-/TiO2 did not deactivate, whereas on TiO2
conversion decreased from 88 to 20% for C6H6 and from 60 to 12% for
CH3Br. They concluded that the improved rate for SO42-/TiO2 was due to a
greater surface area as well as a larger fraction of the anatase phase of TiO2,
which is more active than rutile for PCO.
Doping TiO2 with metal oxides such as WO3, MoO3, and Nb2O5 increases
surface acidity and PCO activity of TiO2. Cui et al. (1995) studied the
activity of Nb2O5/TiO2 during PCO of 1,4-dichlorobenzene. They found that
surface acidity increased and photocatalytic activity doubled when niobium
oxide was deposited on titania up to a monolayer. However, higher niobium
loading did not increase surface acidity and PCO photocatalytic activity due
to Nb2O5 segregation. They concluded that the same structural feature that
enhances surface acidity increases PCO rate. Similarly, the authors found
correlation between PCO activity and acidity for TiO2 doped with WO3,
MoO3, or Nb2O5 Papp et al. (1994), Okasaki and Okuyama (1983), Lee et
al. (1997).
II.3
19
Chapter II
20
silica gel powder coated TiO2 catalyst prepared by the sol-gel method. The
UV lamp was installed at the center of the bed as the light source. It was
found that at 1.2 Umf value, about 80% of ethanol with initial
concentration.of 10000 ppm was decomposed and the increase of superficial
gas velocity reduced the reaction rate significantly.
A loading type of Eu/Ti/Si catalyst was synthesized with Eu(NO3)3,
Ti(OC4H9)4 and porous silica by sol-gel method Ping et al. (2004).
Benzene and its compounds were degraded in a three-phase fluidized bed
photo-catalytic reactor and the reaction conditions for photo-catalytic
degradation were investigated. The results indicated that comparing the
binary catalyst Ti and Si and the triple compound catalyst of Eu/Ti/Si, the
latter was more efficient. The photo-catalysis removal efficiency for benzene
and its compounds would reach over 98%, and that was 10-20% higher than
that as Ti/Si catalyst was used. Photocatalytic NH3 synthesis was
successfully performed in a fluidized reactor of parallel-wall configuration
by irradiating Fe-doped TiO2 with near UV light Yue et al. (1983). The
catalyst was prepared in such a way that good quality of fluidization was
obtained. Mixing the catalyst with -alumina affected the fluidization
behavior. NH3 production was increased when the catalyst was suitably
fluidized because of enhanced utilization of light energy.
21
III.1
Samples preparation
All chemicals used in the experiments were HPLC grade obtained from
Aldrich Co. Al2O3 (Al), (Aldrich) and Al2O3 (Al), (Puralox SBA
150, SASOL S.p.A.), were impregnated with an aqueous solution of
ammonium heptamolybdate (NH4)6Mo7O244H2O.
Powder samples were dried at 120 C for 12 hours and calcined in air at
400 C for 3 hours.
In Table 1 the list of prepared catalysts with their nominal MoO3 content
is reported.
Table 1 List of catalysts with their MoO3 nominal content
Catalyst
Al
2MoAl
Al
8MoAl
III.2
Catalysts characterization
Chapter III
III.2.1
ICP-MS
III.2.2
24
25
Chapter III
100
98
TG (%)
94
1
92
90
DTG (%/min)
96
88
86
100
200
300
400
500
-1
600
Temperature (C)
26
III.2.3
27
Chapter III
III.2.4
FT-IR Spectroscopy
III.2.5
N2 adsorption measurements|
28
III.2.6
TPD investigations
III.3
Feed section;
Reaction section;
Gas composition analysis section.
29
Chapter III
III.3.1
Feed section
All the gases come from SOL SPA with a purity degree of 99,999%.
Oxygen and nitrogen were fed from cylinders, nitrogen being the carrier
gas for cyclohexane (CH) and water vaporized from two temperature
controlled saturators and by changing temperature and N2 flow, it is possible
to obtain different concentrations in the reaction feed.
To feed an accurately controlled flow, Brooks measured flow controllers
(MFC) are used, able to operate with a maximum pressure drop of 3 atm
(Figure 15).
30
III.3.2
Reaction section
31
Chapter III
Gas Out
Gas In
III.3.3
Analysis section
32
analyze the outlet reactor gas, introduced into a heated silica capillary, up to
m/z = 800.
III.4
33
Chapter III
60
Lamp ON
Lamp OFF
m/z = 84
40
m/z = 32
m/z = 78
m/z = 67
30
CO2, ppm
20
CO2, ppm
MS signal, a.u.
50
10
50
100
150
200
0
250
time, min
Figure 17 Outlet reactor concentration (a.u.) of cyclohexane, oxygen
benzene and cyclohexene and (ppm) of carbon dioxide as a function of run
time
At the run starting time the nitrogen stream containing 1000 ppm
cyclohexane, 1500 oxygen and 1600 water was passed through the reactor in
the absence of irradiation at ambient temperature. Dark adsorption of
cyclohexane is observed. Cyclohexane breakthrough time was about 10
minutes. Thereafter cyclohexane outlet concentration slowly increased to
reach the inlet value after about 50 minutes, indicating that adsorption
equilibrium of cyclohexane on the catalyst surface was attained. At that time
the lamps were switched on: the cyclohexane outlet concentration
immediately decreased to about 22% of the inlet value and then progressively
increased with run time, reaching a steady state value corresponding to about
6% cyclohexane conversion after about 110 minutes. In the same figure the
change of oxygen outlet concentration is also reported showing a general
trend similar to that of cyclohexane. The analysis of products in the outlet
stream disclosed the presence of benzene and (much lower amount)
cyclohexene, as identified from the characteristic fragments m/z = 78, 77, 76,
74, 63, 52, 51, 50 (fragment 78 reported in Figure 17) and 82, 67, 54,
respectively (fragment 67 reported in Figure 17), and of carbon dioxide, as
detected by the NDIR analyser (Figure 17).
34
35
Chapter III
After each photocatalytic test, catalyst was regenerated in air flow under
UV irradiation for 16 h.
III.4.1
Thermodynamic analysis
Thermodynamic analysis has been carried out with Gaseq program that is
written as a Microsoft Windows program with an easy graphic interface as
shown in Figure 19.The basic principle of this program is the minimization
of Gibbs free energy. Gaseq calculates chemical equilibrium in perfect
gases.
36
80
80
cyclohexane conversion
60
40
60
benzene selectivity
40
20
20
27
127
227
327
427
527
selectivity, %
conversion, %
100
627
T, C
Figure 20 Effect of temperature on cyclohexane conversion, carbon dioxide
and benzene selectivity
Conversion increases with temperature and reaches about 100% at a
temperature of about 330 C. A similar trend is shown by benzene
selectivity. Carbon dioxide selectivity decreases with temperature up to
obout 0 % at a temperature of 327 C. It is possible to see that benzene
selectivity is higher than carbon dioxide selectivity for a temperature above
110 C.
III.5
III.5.1
37
Chapter III
Table 2 contains the values of specific surface area and the results of
chemical analysis (ICP-MS) of the samples as a percentage weight of MoO3.
Table 2 Specific surface area and MoO3 amount of MoOx/Al2O3 catalysts
Catalyst
Al
2MoAl
Al
8MoAl
Nominal MoO3
content,
wt%
0
2.0
0
8.0
MoO3
by ICP analysis,
wt %
2.2
7.6
Specific
surface area
(BET), m2/g
10
10
144
147
III.5.2
Thermal analysis
Measurements are carried out with SDTQ600 in air flow (100 Ncc/min)
with a heating rate of 10 C/min in the temperature range of 20- 700 C.
Figure 21 shows the progression of the TG and DTG curves, together
with the heat flow signal (DSC), during the decomposition of ammonium
heptamolybdate used as precursor to impregnate alumina support.
38
12
100
10
DSC
DSC, W/g
TG, %
90
TG
80
DTG
6
4
DTG, %/min
-0.5 8
2
-5.5
0
70
200
400
600
-2
Temperature, C
39
Chapter III
100
0.8
0.6
96
0.4
TG ,%
98
DTG
94
0.2
92
0.0
90
200
400
600
DTG, %/min
TG
-0.2
800
Temperature, C
III.5.3
FT-IR spectroscopy
40
Transmittance, a.u.
1250
1150
1050
950
850
Wavenumber, cm
750
650
550
-1
41
Transmittance, a.u.
Chapter III
2Mo
Al
Al
1200
1100
1000
900
800
700
600
500
400
-1
Wavenumber, cm
Figure 24 IR spectra of Al and 2MoAl
III.5.4
42
400000
350000
Counts
Al
300000
8MoAl
250000
200000
150000
400
600
800
Raman shift, cm
1000
1200
-1
43
Chapter III
120000
2Mo
Al
Counts
100000
80000
Al
60000
40000
900
950
1000
1050
III.5.5
44
cyclohexane conversion, %
0.3
0.25
0.2
8Mo
0.15
2Mo
0.1
0.05
0
0
10
20
30
40
50
45
Chapter III
120
selectivity, %
100
80
benzene 8Mo
cyclohexene 8Mo
60
CO2 8Mo
benzene 2Mo
40
cyclohexene 2Mo
CO2 2Mo
20
0
0
10
20
30
40
46
50
IV Experimental Results:
Photocatalytic oxidation of
cyclohexane on zeolites
supported MoOx
IV.1
Samples preparation
Chapter IV
0.40
Porous Diameter,
4.0
SiO2, dry wt %
84.9
Al2O3, dry wt %
8.6
Na2O, dry wt %
1.5
K2O, dry wt %
5.6
K2O/Al2O3
0.7
Na2O/Al2O3
0.28
SiO2/Al2O3
16.8
IV.2
Thermal analysis
48
0.1
DTG HFer
100
TG, %
-0.1
TG AFer
96
-0.2
94
DTG AFer
-0.3
DTG, %/min
98
92
-0.4
90
TG HFer
88
-0.5
25
225
425
625
825
Temperature, C
Figure 30 Thermogravimetric analysis of AFer and HFer
As evidenced by the DTG minima, the two samples showed an initial
weight loss at temperatures lower than 120 C due to the adsorbed water
loss. AFer sample showed a second weight loss in the 200 500 C range,
which is absent in HFER, due to ammonium decomposition. In both
samples, another weight loss is present around 800 C, due to water formed
by hydroxyl condensation with the consequent collapse of the zeolite
structure. Figure 31 shows thermogravimetry of NaY zeolite.
49
100
0.2
96
0.0
TG, %
92
88
DTG
-0.2
TG
-0.4
-0.6
84
-0.8
80
DTG, %/min
Chapter IV
-1.0
76
-1.2
72
-1.4
25
225
425
625
Temperature, C
Figure 31 Thermogravimetric analysis of NaY
The only pronounced peak on the sample maximises at 99 C and is
associated with the removal of water molecules present either in cages or
channels of the zeolite.
Figure 32 shows the TG and DTG curves of HY zeolites.
50
100
0.2
0
96
TG, %
92
-0.4
DTG
TG
88
-0.6
-0.8
84
-1
DTG, %/min
-0.2
-1.2
80
-1.4
76
-1.6
25
125
225
325
425
525
625
725
Temperature, C
Figure 32 Thermogravimetric analysis of HY
It can be seen that there is only a DTG peak at around 80 C caused by
the loss of zeolite-adsorbed water.
IV.3
N2 adsorption measurements
51
Chapter IV
IV.4
FT-IR spectroscopy
FT-IR spectra of HFer, 5MoAFer and 20MoAFer are contained in Figure 33.
On all the samples, typical absorption bands of ferrierite in the range 4001200 cm-1 are visible Corbo et al. (1994), Pirone et al. (1996). Absorption
at 1072 cm-1 is assigned to asymmetric stretching of SiO4, AlO4 tetrahedrons,
while at 802 cm-1 to symmetric vibration. Bands at 594 and 533 cm-1 are
related to double ring vibrations. Pore opening bands are at 461 and 437cm-1.
Transmittance, a.u.
HFer
1200
5MoAFer
20MoAFer
1100
1000
900
800
700
600
500
400
-1
Wavenumber, cm
52
Transmittance, a.u.
NaY
20MoNaY
1200
1100
1000
900
800
700
600
500
400
Wavenumber, cm-1
Figure 34 FT-IR spectra of NaY and 20MoNaY
As it can be seen, with respect to unsupported NaY, FT-IR spectra of
20MoNaY show additional bands in the region 840-945 cm-1.due to the
presence of Mo-species. It is possible to notice, at 921 cm-1, the same band
present in the FT-IR spectrum of 20MoAFer catalyst, assigned to Mo=O
vibration of MoO42- species between Mo and structural oxygen of the zeolite.
Dimeric complexes in tetrahedral coordination show vibrational bands in the
range 873913 cm1 and 919943 cm1 Xu et al. (1995). Therefore,
vibrational bands present around 881 cm1, 894 cm1, 906 cm1 and 941 cm1
are probably due to such species present on catalyst surface. Finally, the
shoulder present at 868 cm-1 indicates the presence of MoO3 crystallites.
FT-IR spectra of HY and 20MoHY are reported in Figure 35.
53
Chapter IV
Transmittance, a.u.
HY
1200
20MoHY
1100
1000
900
800
700
-1
600
500
400
Wavenumber, cm
Figure 35 FT-IR spectra of HY and 20MoHY
IV.5
54
1200
lamp on
1000
lamp off
ppm
800
Cyclohexane
600
CO2
400
200
0
0
50
100
150
200
time, min
Figure 36 Outlet reactor concentration of cyclohexane and carbon dioxide
as a function of run time
Loading 20 g of catalyst and feeding 1000 ppm cyclohexane and 3%
oxygen in N2 (total flow rate: 500 Ncc/min) to the reactor in the absence of
irradiation, adsorption of cyclohexane was observed . When the lamps were
switched on, the cyclohexane outlet concentration immediately decreased of
about 20% with respect to the inlet value and then progressively increased
with run time, reaching a steady state value corresponding to about 15% of
cyclohexane conversion after about 120 minutes with a CO2 production of
220 ppm and no partial oxidation product were detected.
Photocatalytic tests were also carried out on 5MoAFer and 20MoAFer. In
these cases, loadings 20 g of catalyst and feeding 100 ppm cyclohexane,
1500 ppm oxygen and 1600 ppm water in N2 (total flow rate: 830 Ncc/min),
in the steady state, cyclohexane conversion reached lower values (less than
1%), but the analysis of the reaction products disclosed the presence of
benzene and cyclohexene, as identified from their characteristic fragments
(Figure 37) with together carbon dioxide. These results demonstrate that
photocatalysed cyclohexane oxy-dehydrogenation to cyclohexene and
benzene occurs on molybdenum-supported ferrierite since AFer alone
exhibits high activity only in total oxidation to carbon dioxide but is not
active for conversion to benzene and cyclohexene.
55
Chapter IV
MS signal, a.u.
m/z = 78
m/z = 67
lamp on
20
40
60
80
100
120
lamp off
140
160
180
200
time, min
Figure 37 Outlet reactor concentration (a.u.) of benzene and cyclohexene on
5MoAFer as a function of run time
cyclohexane conversion, %
20MoAFer
0.2
5MoAFer
0.1
0
0
10
20
30
40
50
60
70
56
80
benzene selectivity, %
100
90
80
70
60
50
40
30
20
10
0
20MoAFer
5MoAfer
10
20
30
40
50
60
70
80
cyclohexene selectivity, %
4
3.5
3
2.5
2
20MoAFer
1.5
5MoAFer
1
0.5
0
10
20
30
40
50
60
70
80
57
Chapter IV
Selectivity to benzene reached a very great steady state value (about 80%)
on 20MoAFer while this value was 27 % on 5MoAFer. On 20MoAFer
benzene selectivity showed a value higher than 90 % after about 10 minutes
and then progressively decreased with illumination time. Instead on
5MoAFer, there was a progressive increase up to a steady state value.
Similar behaviours were obtained for cyclohexene selectivity and its steady
state value was very low for both catalysts (about 2 % on 5MoAFer and 2.5
for 20MoAFer). In summary, there was a decrease of cyclohexane
conversion and an increase of benzene and cyclohexene selectivity by
increasing Mo loading.
Finally, no photoactivity was obtained on HY, 20MoHY, NaY and
20MoNaY showing that it is important for system selectivity not only the
presence of molybdenum on catalyst surface but also the type of zeolite used
as support because it influences the distribution of Mo species on catalyst
surface (as FT-IR spectra showed) and then its activity.
58
V Experimental Results:
Photocatalytic oxidation of
cyclohexane on MoOx/TiO2
V.1
V.1.1
Samples preparation
V.1.2
Chapter V
Nominal
MoO3
content,
wt%
DT2
2MoDT2
4MoDT2
8MoDT2
MoO3
by ICP
analysis,
wt %
2.0
4.7
8.0
1.8
4.4
7.6
Specific
Theoretical
surface
MoOx surface
area
coverage degree,
(BET),
%
m2/g
71
71
21
68
54
63
100
75
S.S.A, m2/g
70
65
60
55
50
0
MoO3, wt %
Figure 41 Variation of specific surface area with MoO3 loading
60
V.1.3
Thermal analysis
101
TG
TG, %
99
0.1
98
97
DTG, %/min
DTG
100
0.0
96
95
200
400
600
800
-0.1
1000
Temperature, C
61
Chapter V
100
0.6
99
TG
0.4
TG, %
98
0.2
97
0.0
DTG, %/min
DTG
96
-0.2
95
200
400
Temperature,C
62
600
800
102
0.6
TG
100
0.4
DTG
96
0.2
DTG, %/min
TG, %
98
94
0.0
92
90
200
400
600
800
-0.2
Temperature, C
TG
0.3
DTG
98
TG, %
96
0.1
94
DTG, %/min
0.2
0.0
92
-0.1
90
200
400
600
800
Temperature, C
63
Chapter V
390C) is associated to water and titania hydroxyl group removal, while the
second main step is due to decomposition of different kinds of surface
sulphates (as fragments m/z = 48 and 64 evidenced). Moreover it was found
that samples didnt show the weight loss due to the presence of ammonium
ion. Sulphate stability is affected by the presence of the metal oxide on
titania Ciambelli et al. (1996). The thermogravimetric curves of DT2,
2MoDT2, 4MoDT2 and 8MoDT2 showed that the sulphate weight loss step
in the catalysts containing molybdenum started at temperatures lower than in
sulphated titania.
The hydroxyl groups and surface sulphates (as SO42-) density (evaluated
in the range 180-350C and 400-800 C respectively) are presented in Table
8.
Table 8 Hydroxyls and surface sulphates density
Catalyst
Hydroxyls density,
mmol/m2
SO42- density,
mmol/m2
DT2
2MoDT2
4MoDT2
8MoDT2
0.028
0.015
0.018
0.017
0.0031
0.0029
0.0029
0.0033
V.1.4
FT-IR spectroscopy
64
8MoDT2
Transmittance, a.u.
4MoDT2
2MoDT2
DT2
1200
1100
1000
900
800
700
-1
Wavenumber, cm
65
Chapter V
V.1.5
Counts
200000
150000
100000
50000
0
100
200
300
400
500
Raman shift, cm
600
-1
700
800
66
Counts
600000
8MoDT2
500000
4MoDT2
400000
2MoDT2
DT2
300000
MoO3
200000
700
800
900
1000
-1
1100
1200
Raman shift, cm
V.1.6
67
Chapter V
cyclohexane conversion, %
30
25
20
15
10
5
0
0
10
20
30
40
50
60
70
80
90 100 110
68
140
120
CO2, ppm
100
80
60
40
20
0
0
10
20
30
40
50
60
70
80
90
100 110
69
cyclohexane conversion, %
Chapter V
50
45
40
35
30
25
20
15
10
5
0
8MoDT2
4MoDT2
2MoDT2
10
20
30
40
50
60
70
80
90
100 110
70
benzene selectivity, %
70
60
8MoDT2
50
4MoDT2
40
2MoDT2
30
20
10
0
0
10
20
30
40
50
60
70
80
90
100 110
71
Chapter V
CO2 selectivity, %
30
8MoDT2
25
4MoDT2
20
2MoDT2
15
10
5
0
0
10
20
30
40
50
60
70
80
90
100 110
72
V.1.7
73
Chapter V
cyclohexane conversion, %
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
0
50
100
150
200
250
300
light intensity, W
Figure 54 Effect of light intensity on cyclohexane conversion
Cyclohexane was unconverted in the absence of light and its conversion
increased up to 4 % in correspondence of a light intensity equal to 280W. In
all cases selectivity to benzene and carbon dioxide was 27 % and 8 %
respectively. The obtained results suggest that cyclohexane is not converted
in absence of irradiation. Moreover the relationship is linear at low light
intensities up to a certain point (intermediate light intensity) where the
cyclohexane conversion starts to level off (high light intensities). This would
suggest that the cyclohexane conversion is proportional to the light intensity
up to a certain point where it becomes independent by light intensity.
V.2
V.2.1
Samples preparation
Three titanias were used as supports: two commercial titania samples (DT
and DT51, Rhone Poulenc) with different sulphate contents (respectively 0.5
wt % and 2 wt %) and an ultrafine sulphate-free titania produced by laserpyrolisis Curcio et al. (1991). The samples are named, respectively, T0,
T5 and T20 with reference to the sulphate content. MoOx-based catalysts
74
V.2.2
ZPC
pH unit
MoO3
by ICP
analysis,
wt %
T0
MoT0
T05
MoT05
T20
MoT20
6
3.8
4.7
1.8
2
1.7
4.5
4.2
4.4
Theoretical
Specific
MoOx surface
surface
area (BET),
coverage
2
m /g
degree,
%
88
88
44
67
68
50
71
68
54
Chemical analysis showed that the Mo loading is similar for all supported
catalysts whereas theoretical MoOx surface coverage increased with sample
sulphate content. Moreover specific surface area data suggest that for MoT0
and MoT05 catalyst, Mo-species are well dispersed on titania surface; for
MoT20 catalyst, there is a small decrease of S.S.A. value between catalyst
and the relevant support.
Mass titration method was used to estimate the acidity of sample
powders. The point of zero charge, which describes the acidity of oxide
materials, may be measured using potentiometric titration, mass titration, or
measurement of the wetting angles. The mass titration method of ZPC
characterization was initially proposed by Noh and Schwarz (1989). Their
75
Chapter V
V.2.3
Thermal analysis
76
Hydroxyls density,
mmol/m2
SO42- density,
mmol/m2
T0
MoT0
T05
MoT05
T20
MoT20
0.052
0.022
0.034
0.019
0.028
0.018
0.00086
0.00084
0.0031
0.0029
V.2.4
FT-IR spectroscopy
77
Chapter V
Transmittance, a.u
MoT20
MoT05
MoT0
1200
1100
1000
900
800
700
-1
Wavenumber, cm
78
V.2.5
Raman spectra of MoT0, MoT05 and MoT20 are contained in Figure 56.
130000
120000
MoT20
Counts
110000
100000
90000
MoT05
80000
70000
MoT0
60000
50000
40000
700
800
900
1000
1100
1200
-1
Raman shift, cm
V.2.6
79
cyclohexane conversion, %
Chapter V
40
35
30
T0
25
T05
20
T20
15
10
5
0
0
20
40
60
80
100
CO2, ppm
500
400
300
T0
T05
200
T20
100
0
0
20
40
60
80
100
80
For all catalysts, carbon dioxide was the only product detected in the gas
phase and started forming immediately after lamp on, reaching steady state
values (510 ppm, 335 ppm and 110 ppm on T0, T05 and T20 respectively)
after about 110 minutes. Thus cyclohexane conversion and CO2 yield
decreased with the sulphate content.
These last results may be explained taking into account the reaction
mechanism of gas-solid photocatalytic decomposition of cyclohexane to CO2
on titania catalyst (Figure 59) reported by Einaga et al.(2002).
81
cyclohexane conversion, %
Chapter V
45
40
35
30
MoT0
25
MoT05
20
MoT20
15
10
5
0
0
50
100
150
200
82
benzene selectivity, %
100
90
80
70
60
Mo/T0
50
Mo/T05
40
Mo/T20
30
20
10
0
0
10
20
30
40
cyclohexane conversion, %
83
Chapter V
V.3.1
84
250
CO2, ppm
200
2MoDT2
4MoDT2
8MoDT2
150
100
50
0
0
30
60
90
120
85
Chapter V
Cyclohexanol (ads)
+O2
(g)
Another adsorbed intermediate compound
+O2
(g)
Etc.
Cyclohexanol may be oxidized into strongly adsorbed intermediate
compounds (probably carboxylic acids) which, in turn, are decarboxylated
into CO2 (which desorbs from catalyst surface) and others adsorbed
intermediate compounds. These last compounds are then oxidized and
decarboxylated by a series of consecutive steps which lead to formation of
CO2 detected in the gas phase during photocatalytic oxidation of
cyclohexanol (Figure 62)
V.3.2
86
cyclohexene conversion, %
12
10
8
8MoDT2
4MoDT2
4
2MoDT2
2
0
0
20
40
60
80
100
120
benzene, ppm
100
80
60
8MoDT2
40
4MoDT2
2MoDT2
20
0
0
20
40
60
80
100
120
87
Chapter V
60
CO2, ppm
50
40
2MoDT2
30
4MoDT2
20
8MoDT2
10
0
0
20
40
60
80
100
120
88
(6)
O2-(lattice) + h+ O-
(7)
(8)
OH- + h+ OH.
(9)
(10)
H2O2 H2O + O2
(11)
89
Chapter V
(12)
Mo7O246-/TiO2 (polymolybdate photoexcited)
(13)
(15)
V.3.3
C6H6(ads) C6H6(g)
(6)
(8)
OH- + h+ OH.
(9)
(10)
H2O2 H2O + O2
(11)
90
(12)
Mo7O246-/TiO2 (polymolybdate photoexcited)
(13)
O2-(lattice) + h+ O-
(7)
(15)
(8)
(10)
H2O2 H2O + O2
(11)
91
VI Photocatalytic
flat-plate reactor
Chapter VI
Gas IN
Gas Out
VI.2
The analysis of the reaction products in the outlet stream disclosed the
presence of benzene, cyclohexene and CO2. In order to verify that
cyclohexane was converted in a heterogeneous photocatalytic process, blank
experiments were performed. A control test was carried out with the reactor
loaded with uncoated aluminium plate. No conversion of cyclohexane was
detected during this test, indicating the necessity of the catalyst for the
observed reaction. A second test was performed with the catalyst loaded
reactor, without switching on the lamp even after establishing the
cyclohexane adsorption equilibrium. In these conditions the composition of
the outlet reactor was identical to that of the reactor inlet, indicating that no
reaction occurred in dark conditions. The results indicate that the
photocatalysed oxy-dehydrogenation of cyclohexane to cyclohexene and
benzene together with deep oxidation to carbon dioxide occurs irrespective
of the reactor configuration.
The comparison of cyclohexane conversion between 2MoDT2, 4MoDT2
and 8MoDT2 is shown in Figure 68.
94
cyclohexane conversion, %
20
18
16
14
12
10
8
6
4
2
0
2MoDT2
4MoDT2
8MoDT2
10
20
30
40
50
60
70
95
benzene selectivity, %
Chapter VI
40
35
30
2MoDT2
25
4MoDT2
20
8MoD2
15
10
5
0
0
10
20
30
40
50
60
70
CO2 selectivity, %
12
10
8
2MoDT2
4MoDT2
8MoDT2
4
2
0
0
20
40
60
80
96
97
VII Photocatalytic
fluidized bed reactor
(17)
where:
Re mf =
d p f U mf
velocity
Ar =
dp =
d 3p f ( s f ) g
2
1
x
di
pi
= Archimedes number
Chapter VII
Gas OUT
Gas IN
Figure 71 Photocatalytic fluidized bed reactor
The gas (flow rate: 830 Ncc/min) was introduced into the fluidized bed
reactor with 40 mm x 10 mm cross section. The wall is made of pyrex-glass
(2mm in thickness). A bronze filter (5 m size) was used for gas feeding to
provide uniform gas distribution. Its walls, 230 mm in height, were made of
2mm thick pyrex-glass.
During transient condition, some elutriation phenomena were observed.
Thus in order to decrease the amount of transported particles, an expanding
section (50 mm x 50mm cross-section at the top) and a cyclone, specifically
designed, (Figure 72) are located on the top and at the outlet of the reactor
respectively. The cyclone was designed by utilising the Lapple configuration
Lapple (1973) and the diameter of its body was calculated by the
following equation:
D=
100
Q
0.5 0.25 Vi
(18)
where:
Q = overall volumetric flow rate
Vi = cyclone inlet velocity = 2 m/s.
The other geometrical parameters (Table 12) of the cyclone were
calculated by the relations of the Lapple configuration Lapple (1973).
De
b
h
S
D
B
Figure 72 Schematic picture of the cyclone
Table 12 Geometrical parameters of the cyclone
D, mm
a, mm
b, mm
B, mm
De, mm
h, mm
H, mm
S, mm
7.45
3.73
1.86
1.86
3.73
14.9
29.8
4.66
101
Chapter VII
102
benzene, ppm
50
45
40
35
30
25
20
15
10
5
0
10g 4MoDT2
5g 4MoDT2
10
20
30
40
50
60
103
Chapter VII
m/z = 84
MS signal, a.u.
Lamps on
Lamps off
m/z = 32
m/z = 78
m/z = 67
20
40
60
80
100
120
140
time, min
Figure 75 Outlet reactor concentration (a.u.) of cyclohexane, oxygen
benzene and cyclohexene and as a function of run time
In Table 13 the comparison of photocatalytic performances in the
fluidized bed reactor of 4MoDT2 and 8MoDT2 catalysts is summarised.
Table 13 Comparison between performance of 4MoDT2 and 8MoDT2
catalysts. Reaction temperature: 70 C. UV sources:two blacklight blue,
160 W, PHILIPS
Catalyst
cyclohexane
conversion,
%
benzene
selectivity,
%
carbon
dioxide
selectivity,
%
cyclohexene
selectivity,
%
4MoDT2
67
32.2
0.8
8MoDT2
99
1.0
104
cyclohexane
conversion, %
benzene outlet
concentration, ppm
28.5
4.7
46.55
UVA
emission, W
UVB
emission, W
1.8
0.04
4.2
0.1
It can be seen that MERCURY LAMP has both UVA and UVB emission
higher than BLACKLIGHT BLUE LAMP indicating a higher flux of
photons emitted in the UVA region by the first UV source. This last aspect
could explain the better catalytic performances obtained by using
MERCURY LAMP.
The effect of reaction temperature on cyclohexane conversion and
benzene production obtained by loading 14 g of 8MoDT2 catalyst mixed
with 63 g of Al2O3 is shown in Figure 76.
105
Chapter VII
80
70
60
7
50
6
5
40
30
cyclohexane conversion
benzene, ppm
cyclohexane conversion, %
10
20
10
1
0
40
60
80
100
120
140
160
0
180
T, C
Figure 76 Effect of reaction temperature on cyclohexane conversion and
benzene outlet concentration. UV sources: two eye mercury lamps, 125 W
Cyclohexane conversion and benzene production increased with
increasing reaction temperature; moreover the presence of very low amounts
of cyclohexene in the reaction products was detected. Moreover there is only
a small increment of catalytic activity between 120 C and 160 C indicating
that above a certain value of temperature, the reaction rate off and becomes
independent of temperature. This limit depends on the geometry and on the
working conditions of the photoreactor which probably ensures a total
absorption of efficient photons.
106
SiO2 Mascia (1995), Snel (1984). The effect of the type of polymeric
additive, its amount, molecular weight and sequence of addition of the
reactants on the surface area and pore-size distribution in TiO2-Al2O3 mixed
oxides were reported Klimova et al. (1990). Wei et al. (1990) have
examined the effect of the preparation method on the morphology of titaniaalumina support. It is shown that the grafting technique gives the best
dispersion of TiO2 on Al2O3.
Mixed oxides were used as catalyst in photocatalytic processes mainly for
environmental applications. Two kinds of chemical vapour deposition
approaches have been employed for the preparation of the photocatalyst of
titanium dioxide supported on alumina Zhang and Zhou (2005). One was
simultaneous deposition and calcinations (one-step process); the other was
preliminary gas impregnation of the support followed by a decomposition
step (two-step process). The results of characterization indicated that the
structure of the support was destroyed by a two-step process because of pore
blocking. It was found that the one-step process resulted in a superior
photocatalyst; this was attributed to higher external surface concentration
and more perfect crystalline structure of TiO2. Titania, synthesized through a
sol-gel procedure with acetylacetone chelating agent, was immobilized on Al2O3 and deposited with photoreduced Ag Chen et al. (2005). The
prepared catalysts were characterized and applied for decolourization of
methyl orange. The photoactivity of TiO2/-Al2O3 is affected by the H2O/Ti
molar ratio applied in the sol-gel process. Incorporating photoreduced Ag to
TiO2/-Al2O3 leads to reduction reaction of methyl orange in addition. to
oxidation reaction, and yields a significant increment in decolorization
efficiency. The preparation of two sets of polycrystalline photocatalysts
prepared by supporting TiO2 (anatase) on TiO2 (rutile) or TiO2 (anatase) on
Al2O3 is reported Loddo et al. (1999). The powders were prepared by a
wet impregnation method using titanium (IV) isopropylate. Both sets of TiO2
(anatase) supported samples resulted photoactive and the photoactivity
toward 4-nitrophenol photodegradation increased by increasing the content
of the anatase phase.
107
Chapter VII
VII.3.2 Results
In Figure 77 the comparison between the results obtained by mixing 14g
of 8MoDT2 (Mo8) and 63 g of Al2O3 and by loading 30 g of 10MoDTAl
(Mo10) are reported.
200
180
160
140
120
100
80
60
40
20
0
0
20
40
60
benzene, ppm
cyclohexane conversion, %
10
80
108
cyclohexane conversion, %
18
16
14
12
10
8
6
4
2
0
0
20
40
60
80
100
120
109
Chapter VII
45
benzene, ppm
40
35
30
25
20
15
10
5
0
0
20
40
60
80
100
120
cyclohexane
conversion,
%
benzene
selectivity,
%
carbon
dioxide
selectivity,
%
cyclohexene
selectivity,
%
4MoDT2
27
0.7
8MoDT2
65
1.5
110
cyclohexane
conversion,
%
benzene
selectivity,
%
carbon
dioxide
selectivity,
%
cyclohexene
selectivity,
%
4MoDT2
67
32.2
0.8
8MoDT2
99
1.0
111
Chapter VII
100
95
90
85
8MoDT2
80
4MoDT2
75
70
0
20
40
60
80
100
112
100
0.3
TG
99
0.2
TG ,%
0.1
98
0.0
DTG, %/min
DTG
97
-0.1
96
200
400
-0.2
800
600
Temperature,C
0.4
TG
0.2
TG, %
98
0.0
97
DTG, %/min
DTG
99
-0.2
96
95
200
400
600
-0.4
800
Temperature, C
113
Chapter VII
by carbon dioxide characteristic fragments m/z = 44) that could explain the
carbon deficit checked during the reaction in the fixed bed reactor. Moreover
an interesting result was the total absence of surface sulphates evidenced by
the absence of SO2 (g) (fragments m/z = 48 and 64).
A literature summary of catalyst deactivation in gas-solid photocatalysis
was reported by Sauer and Ollis (1996). They showed that deactivation is a
very commonly observed phenomenon, especially for single pass flow
reactor. By using the fixed bed reactor, tests performed on both catalysts
revealed that rapid decays of activity occurrred in the first minutes on stream
to reach a stable value for conversion under steady state conditions. This
initial decrease of activity could be due to a poisoning of the surface by
carbonaceous species. It can be supposed that the effect could be due either
to a strong adsorption of the reactant or the products (benzene, CO2 and
cyclohexene), or to an adsorption of carboxylate or other carbonaceous
species yielding a blocking of a part of the surface sites.
In order to elucidate this last aspect, TPD coupled with Mass
Spectrometer and CO, CO2 continuous analyzers, in nitrogen flow, of both
catalysts after activity measurement in the fixed bed reactor in the range 20500 C were performed (Figure 83).
300
250
CO2
200
MS signal, a.u.
CO2, ppm
m/z = 78
m/z = 67
150
100
50
0
30
130
230
330
Temperature, C
430
114
200
250
300
350
400
450
500
Temperature, C
Figure 84 Outlet reactor concentration (MS signal) of SO2 as a function of
temperature on 4MoDT2 after activity measurements in the fluidized bed
reactor
These last results confirm the presence of sulphate on catalysts surface
after photocatalytic tests in the fluidized bed reactor. The non-appearance of
115
Chapter VII
80
Mo5+
Mo6+
60
40
20
0
fresh
after fluidized
bed reactor
116
117
Chapter VII
118
119
Chapter VII
Gas OUT
Gas IN
Figure 89 Schematic picture of the modified photocatalytic fluidized bed
reactor
The catalytic results in terms of cyclohexane conversion and benzene
outlet concentration obtained on 8MoDT2 by irradiating the reactor with two
and four UV light sources (EYE MERCURY LAMP, 125W) are shown in
Figure 90 and Figure 91 respectively.
120
cyclohexane conversion, %
16
14
12
10
4 UV sources
2 UV sources
6
4
2
0
0
10
20
30
40
50
60
70
80
benzene, ppm
140
120
100
4 UV sources
80
2 UV sources
60
40
20
0
10
20
30
40
50
60
70
80
121
Chapter VII
MoO3
nominal
content, wt %
8
8
8
8
SO42nominal
content, wt %
2.4
4.8
7.2
It can be seen that specific surface area decreased as the sulphate content
increased. Thermogravimetric curves of 8Mo2S, 8Mo4S and 8Mo6S are
reported in Figure 92.
122
1.2
TG 8Mo2S
TG 8Mo4S
100
0.8
95
TG, %
DTG 8Mo6S
0.6
90
0.4
TG 8Mo6S
85
0.2
80
DTG, %/min
105
75
DTG 8Mo4S
-0.2
DTG 8Mo2S
70
-0.4
200
400
600
800
T, C
Figure 92 Thermogravimetric curves of 8Mo2S, 8Mo4S and 8Mo6S
catalysts
The first main step (up to about 250C) is associated to water removal,
while the second main step (up to about 380 C) is due to decomposition of
ammonia. The third complex stage of weight loss is associated to different
kind of surface sulphates. DTG curve of powder 8Mo2S showed only one
high temperature peak (centred at about 717 C), probably associated to the
more stable sulphate coordinated on alumina. For 8Mo4S other two
overlapping peaks appeared, centred at 540C and 610C respectively,
probably due to a different sulphate coordinated on alumina. Another DTG
peak, centred at about 430C, appeared. This could be attributed to sulphate
interacting molybdate. This last peak was observed also on 8Mo6S catalyst.
It can be seen that on this last catalyst, four overlapping high temperature
peaks, centred at 523C, 685C and 745C due to different kind of surface
sulphates coordinated on alumina.
Effective surface sulphate content (as SO42-) was evaluated by TG-MS
analysis in the range of temperature in which the sulphate decomposition
occurred. It can be seen that SO42- content measured by thermogravimetric
analysis corresponds to that calculated for the impregnation process (Table
19).
123
Chapter VII
Catalyst
8Mo
8Mo2S
8Mo4S
8Mo6S
SO42- effective
content, wt %
2.6
4.9
7.3
25
cyclohexene outlet
concentration
20
100
80
15
60
10
40
20
0
0
SO42-,wt %
cyclohexene, ppm
cyclohexane conversion, %
30
124
30
120
25
100
cyclohexane conversion
cyclohexene concentration
20
80
15
60
10
40
20
0
80
90
100
110
120
cyclohexene, ppm
cyclohexane conversion,%
SO42- load up to 2.4 wt % and decreased with a further increase in SO42load. A parallel trend can be observed for cyclohexene outlet concentration
behaviour. The effect of reaction temperature on cyclohexane conversion
and cyclohexene outlet concentration on 8Mo2S photocatalyst is shown in
Figure 94.
130
T, C
Figure 94 Cyclohexane conversion and cyclohexene outlet concentration as
a function of reaction temperature
Results reveal that cyclohexane conversion and cyclohexene production
increases with increasing reaction temperature. It has been reported that UV
light irradiation is the primary source of electron-hole pairs that are essential
to initiate the photocatalytic reaction because generally the band gap energy
is too high to be overcome thermally Lim et al. (2000). Therefore, it can
be considered that the increase of cyclohexane conversion may be mostly
due to the increasing collision frequency of the molecule with increasing
reaction temperature.
The results reported above verified the possibility to produce a cyclic
olefin from a cyclic paraffin with a selectivity to cyclic olefin of 100% by
means a photocatalytic process. Light alkanes oxidative dehydrogenation
(ODH) process is today a potential route to obtain olefin Kung (1994),
Cavani and Trifir (1995) in comparison to industrial processes such as
dehydrogenation and steam-cracking. However, catalysts that can be
125
Chapter VII
k=
Q
[ ln (1 x )]
w
(19)
where Q is the overall volumetric flow rate, w is the mass of catalyst and
x is the cyclohexane conversion employed under steady state conditions
Katasanos (1985). The Arrhenius plot for temperature dependence of
apparent kinetic constant is shown in Figure 95.
-6
ln k
-7
-8
-9
-10
-11
0.0025 0.0026 0.0026 0.0027 0.0027 0.0028 0.0028
1/T, K-1
126
The apparent activation energy and the pre-exponential factor were found
to be 26 kcalmol-1 and 25.65 Nm3g-1h-1 respectively. The value of preexponential factor is lower than that in the most of catalytic oxidative
dehydrogenation reactions whereas the apparent activation energy is very
similar to the activation energy required for the same reaction type Comite
et al. (2003).
127
Chapter VII
cobalt on the oxidation state and redox processes in V-Mg-O catalyst was
studied by means of X-ray diffraction and ESR spectroscopy. The results
obtained were correlated with catalytic activity and selectivity. It is shown
that molybdenum doping increased the selectivity and the chromium and
cobalt doping improved the activity of the catalyst studied Oganowski et al.
(1996). Selectivity to styrene as high as 97% was reported on Sn-Ge mixed
phosphate Turco et al. (1990). Mixed zirconium-tin phosphates gave much
higher ethylbenzene conversion with respect to pure Zr and Sn phosphates,
the selectivity to styrene being likewise high Bagnasco et al. (1991). This
behaviour is a consequence of the higher surface area of mixed phases. No
influence of chemical composition on catalytic activity was found. Surface
acidity of medium-high strength plays a relevant role in the reaction through
the formation of a catalytically active coke. However, the photocatalysed
oxidative dehydrogenation of ethylbenzene to styrene has never been
reported.
128
120
ethylbenzene conversion
25
100
20
80
15
60
10
40
20
styrene, ppm
ethylbenzene conversion, %
30
0
0
20
40
60
80
0
100
129
VIII
Conclusions
Chapter VIII
132
IX References
Chapter IX
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