Head Office Address 20 th Floor, DLF Square, DLF Phase II, NH 8, Gurgaon 122002, Haryana, India Year of Establishment 1989 Total Employees 2500 Businesses & Capacity Polyester (6 lakh tonne per annum) Polyester Staple Fibre (PSF) Partially Oriented Yarn (POY) Draw Texturized Yarn (DTY) Fully Drawn Yarn (FDY) Polyester Chips
Power (82.5 MW) Plant Location A - 31, MIDC, Industrial Area, Butibori, Nagpur - 441122, Maharashtra, India Board of Directors Mr. M L Lohia, Chairman Emeritus Mr. O P Lohia, Chairman & Managing Director Mr. O P Vaish Mr. A K Ladha Dr. A Pandalai Mr. Vishal Lohia, Whole-time Director Leadership Team Mr. O P Lohia, Chairman & Managing Director Mr. Vishal Lohia, Executive Director Mr. Anant Kishore, COO - Polyester Mr. Hemant Sharma, Business Head - Polyester (USD million) Gross Block 685 Gross Sales 673 Earnings Before Interest, Depreciation, Taxes & Amortization ( EBIDTA ) 94 Profit After Tax ( PAT ) 31 Financials FY 2010-11 Net Worth 139
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The history of Indo Rama in India dates back to 1989. Realising that polyester was going to be the fibre of the future, the initial steps then taken by the company have today resulted in an undisputed leadership position for it in the Indian polyester arena. Indo Rama Synthetics (India) Limited has been a leading manufacturer and supplier in the countrys fast growing polyester sector since the last two decades and is today Indias second largest dedicated polyester manufacturer having carved a niche in the market place for its unmatched quality offerings. In polyesters, Indo Ramas product offering includes Polyester Staple Fibre, Partially Oriented Yarn, Fully Drawn Yarn, Draw Texturized Yarn and Polyester Chips.
Polyester Staple Fibre (PSF): Among all types of manufactured fibres, PSF has emerged as the fastest growing fibre. These cut fibres have the unique capability of blending with natural fibres like cotton and wool and also with synthetic fibres like rayon to produce polyester blended yarns on the conventional cotton spinning machines. Fabrics made from polyester blended yarns combine the value of natural fibres with high tenacity and easy care properties of polyester fibres.
Partially Oriented Yarn (POY): This filament yarn extruded from polymer is extremely fine and is capable of texturising at high speeds. During its manufacturing, strict quality control along with computer-controlled draw force testing ensures maximum consistency of yarn performance during and after texturising. A special proprietary spin finish protects the colour and lubricity of the yarn over long periods.
Fully Drawn Yarn (FDY): At Indo Rama, FDY produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself allows stabilisation through orientation and crystallization. The intermingled FDY yarns are suitable for direct twisting, warping and weaving and have excellent dyeing consistency. The fabric made from these yarns have a feel and drape similar to fabrics produced from pure silk resulting in high realization of product quality. Our fibres form the fabric of your life
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Draw Texturised Yarn (DTY): This is a fully drawn, fully oriented polyester multifilament yarn with soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. It is manufactured by texturising partially oriented yarn using texturising machines. Suitable for fabric end uses like outer/inner garments, skin-clinging garments, furnishings, upholstery, etc. this is a replacement of cotton and cotton blend yarns with very low moisture content.
Polyester Chips: Produced in a continuous polyester polymerisation plant, the chips have uniform chemical and physical properties.
Devoted to manufacturing excellence
Success in the polyester industry lies in economies of scale and process efficiencies. The companys world-class integrated polyester complex spread over 250 acres at Butibori (Nagpur) is one of the finest in the country. In synergy with our focus on making our operations competitive and global scale, the plant has been set up in technical collaboration with the world renowned DuPont of USA, Toyobo of Japan and Zimmer AG, a leading technology provider from Germany.
Quest for leadership with a global foot print
Polyester is the most important synthetic fibre accounting for 70% of all man made fibre consumption. Globally, the industry is shifting to China and India, which are slated to be the two most important sourcing destinations for textiles. Standing at the gates of an exciting world of opportunities, Indo Rama is rightfully equipped with a stunning 6 lakh tonne per annum polyester manufacturing capacity.
Apart from being a dominant player in the domestic market, Indo Rama has a significant presence in the major overseas markets, resulting out of a long standing relationship with its major customers spread across Asia, Europe, Africa and the Americas.
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Driven by the passion to seek new challenges, Indo Rama has recently forayed into the power sector. Indo Ramas 82.5 MW installed capacity comprises 52.5 MW (3x13.5 MW + 3x4 MW) of diesel generating (DG) sets and 40 MW of co-gen captive facility based on coal. The 40 MW coal-based cogeneration power plant at Butirbori is set up at a cost of Rs. 128 crore.
The Companys combined power generation capabilities are integrated into a common power supply pool, from which required amount of power is fed for internal use and the surplus is sold to external agencies. Indo Rama has a net surplus generation capacity of approximately 42 MW. Indo Ramas power evacuation facility has also been recently enhanced from 25 MVA to 50 MVA. To best utilize this excess capacity and generate income, the Company has been selling power to Tata Power Trading Company Limited, TPTCL, JSW, Adani and MSEB.
The power situation in India is one where demand exceeds supply and shortages are as high as 16.6%. This provides a massive growth opportunity for the Company in the power business. Considering the exponential growth in demand for energy in the country, the company aims to establish itself as a force to be reckoned with in the energy sector in the times to come.
Beyond business
Notwithstanding its growing focus on business expansion and profitability, as a responsible corporate citizen, the Company constantly endeavours to balance its business objectives with the overall good of the society through wide ranging socio-economic programmes. In line with its committed focus on CSR, the Company has been consistently following and implementing programmes and policies geared towards promotion of energy conservation and adoption of global warming reduction measures, education and health.
Seeking new challenges in Power
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Accolades during the journey
With a commitment to quality, occupational safety, health and environment management, Indo Rama has not only achieved certifications like ISO-9001 (2000) for Quality Management System (QMS), ISO-14001 (2004) for Environment Management System (EMS), OEKO Tex certificate to meet Human Ecological requirements, but also has been proactive in taking measures for a clean and green overall sustainable development. It is now in the process of implementing OSHAS-18001 (Occupational Health and Safety Management System).
The pioneering efforts of Indo Rama in various aspects of its business operations have been acknowledged and acclaimed by several institutions of repute. To name a few, successive Best Export Performance Awards from Synthetics and Rayon Textiles Export Promotion Council, National Safety Awards and National Energy Conservation Awards from the Government of India, National Water Management Award and Leadership & Excellence Award in Safety, Health & Environment from Confederation of Indian Industry corroborate the relentless efforts of Indo Rama towards implementing global best practices while achieving customer delight.
For further information please visit our website www.indoramaindia.com