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Energy and Buildings 35 (2003) 375–382

Development of an integrated dynamic thermal


bridging assessment environment
Abdullatif E. Ben-Nakhi*
College of Technological Studies, P.O. Box 3665, 22037 Salmiya, Kuwait
Received 10 September 2001; accepted 12 July 2002

Abstract

Accurate thermal bridging assessment is becoming more important not only to predict the peak thermal load and the year round heat flow,
but also to estimate the potential for condensation and mould growth in the heating season. This paper presents a new dynamic thermal
bridging assessment module that is integrated within a state-of-the-art, whole building simulation environment in order to have more realistic
boundary conditions. It integrates all inter-related energy subsystems that occur in buildings. From another point of view, it is a variable
resolution whole building simulation program that allows efficient assessment of thermal bridging. In order to encourage its employment, the
integrated environment had undergone rigorous validation tests and was furnished with a user-friendly interface and other user-friendly
features, such as the online help and exemplars.
# 2002 Elsevier Science B.V. All rights reserved.

Keywords: Built environment; Thermal bridging; Numerical modeling; Simulation; Energy; Validation

1. Introduction account during the design of buildings and their year round
environmental control systems.
In general, heat flow through building construction is a 1D In general, buildings have several thermal bridges, which
(i.e. in the direction perpendicular to the surface) because occur due to one or more of the following reasons.
thermal conductance and temperature differential in the
1. Change in thermal properties of building envelope in the
perpendicular direction are much greater than that in the
lateral direction (e.g. interface between concrete beam
lateral directions. However, localized multi-dimensional
and cement block).
heat conduction through building envelope is common. In
2. Change in construction thickness (e.g. a window within
some buildings, up to 50% of the elevation area is subjected
a wall).
to multi-dimensional heat conduction [1,2]. Recent publica-
3. Difference between internal and external surfaces areas
tions have shown that thermal resistance of building envel-
(e.g. edges and corners).
ope can be significantly reduced by thermal bridging
4. Heat generation within building construction (e.g. hot
through framing at corners and junctions [3–6]. Thermal
water pipe).
bridge is the part of building envelope through which heat
conduction is multi-dimensional. The multi-dimensional In addition, the legislation and energy awareness have led to
character of heat conduction affects the local temperature increase insulation levels in buildings, which implies
distribution and heat flow rate. In other words, thermal increased thermal resistance in the perpendicular direction.
bridging will make the internal surface temperature nearer Of course, the addition of insulation layers in building
to the other side environment temperature and causes a constructions does not affect the lateral thermal resistance
higher rate of heat flow between the two environments. for the remaining layers in the construction. Consequently,
While the internal surface temperature should be considered the difference between thermal conductance in the perpen-
in mould growth and condensation risk assessments during dicular and lateral directions is reduced. Hence, the potential
the heating season, higher heat flow rate should be taken into for multi-dimensional heat conduction in building construc-
tions is increased. Furthermore, the severity of the thermal
*
Tel.: þ965-562-2927; fax: þ965-561-8866. bridging due to the four reasons mentioned above has
E-mail address: abdnakhi@paaet.edu.kw (A.E. Ben-Nakhi). increased.

0378-7788/02/$ – see front matter # 2002 Elsevier Science B.V. All rights reserved.
PII: S 0 3 7 8 - 7 7 8 8 ( 0 2 ) 0 0 1 0 6 - 8
376 A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382

Although the thermal response factor method is free from


Nomenclature
numerical instabilities and is fast [17], the control volume
approach is used in the present work because of its simplicity
A area (m2)
of formulation and physical elegance. In addition, the numer-
cp specific heat (kJ/(kg K))
ical instabilities associated with control volume technique are

g heat source term (W/m3)
controlled by using fully implicit schemes and the computa-
hc convective heat transfer coefficient
tion time is tackled by the advances in computing power and
(W/(m2 K))
speed. Furthermore, because of its physical significance,
hr radiative heat transfer coefficient (W/(m2 K))
control volume approach facilitates high level of integration
Nb number of homogeneous boundary conditions
between the 3D conduction module and the associated energy
Nm number of homogeneous materials in a control
simulation tool. On the other hand, the analytical determina-
volume
tion of thermal response factors for the 2D/3D heat conduc-
t time (s)
tion system is extremely difficult, instead they are determined
T temperature (8C)
based on the comprehensive 2D/3D FEM or FDM heat
T initial temperature (8C)
conduction calculations or based on measured heat conduc-
V volume (m3)
tion data by a calibrated hot box [12,14–17].
x, y, z locations in the x, y and z directions (m)
The 3D conduction module introduced by Ben-Nakhi [11]
mainly differs from those offered by others in its degree of
Greek symbols
integration with whole building simulation environment. It
b, g, Z eigenvalues
is based on unstructured1 mesh, which inherits gridding
l thermal conductivity (W/(m K))
flexibility, but requires high CPU effort and space. However,
r density (kg/m3)
based on several years’ experience, gridding flexibility is
usually not required in building’s thermal bridging assess-
Traditionally, facilities available to designers for asses- ment. In addition, the control of truncation error in that
sing thermal bridging have involved either the use of guide- module is difficult. Because the truncation errors for a
books or general purpose numerical analysis tools [7], such changing mesh spacing is related to the rate of space step
as TRNSYS [8]. The former suffers from the handicap that change [18], which may be coarse in that module. Further-
the design details in question do not necessarily match the more, the adopted scheme may have high round-off errors
details in the guidebooks. The latter can be time consuming because of the great relative difference in the magnitudes of
to set up, unable or difficult to model multiple heterogeneous the system matrix coefficients.
dynamic boundary conditions for a domain and are not Accordingly, the present work is invoked in order to
dynamically integrated with other common mass and heat develop an adaptive thermal bridging assessment tool.
transfer processes in the building. The adaptive tool should be able to accurately model
There are several recent initiatives aimed at improving building elements and involve minimal user exertion, and
this situation. These approaches can be divided into two CPU effort and space. This is mainly achieved by incorpor-
main groups. The first group encompasses attempts to ating structured 3D dynamic conduction capabilities into an
computerize thermal catalogues and guidebooks. An existing building energy simulation environment. In order to
example of the first group is the KOBRU86 software [9], reduce CPU effort and space, sparse matrix storage and
which allows for 2D steady state thermal bridge analysis. solution techniques are used. The developed module is
KOBRU86 combined with the EUROKOBRA database, considered to be of the second group of attempts to improve
consisting of more than 3000 thermal bridge details, provide thermal bridging assessment tools. It has the same level of
a user-friendly way to analyze building thermal bridges [7]. integration with the other mass and heat flow paths as that
Although this approach simplified domain definition, the introduced by Ben-Nakhi [11]. The developed module pre-
problem of boundary conditions was not completely tackled, vails over that introduced by Ben-Nakhi [11] in some points,
as the boundaries and thermal sources and sinks have to be such as the truncation and round-off errors are lower and
explicitly defined before performing simulation. This can be a easier to control, and it requires less CPU effort and space.
major source of error since buildings and their environmental After introducing the theoretical background for 3D
control systems are inherently complex (multi-dimensional, dynamic heat flow through multi-layered construction, the
dynamic, highly interactive and non-linear) [10]. The second integration of the 3D module into a state-of-the-art building
group includes endeavors to add 3D conduction capabilities simulation package is presented. Then, the numerical and
for existing building energy simulation packages [11–16]. analytical validations of the developed tool are performed.
They differ in the employed numerical scheme (thermal Finally, conclusions are offered.
response factor, finite element method (FEM), finite differ-
ence method (FDM), control volume, etc.) and extent of 1
In unstructured mesh, the identification of grid points should be
integration between 3D conduction module and the associated individually specified and they are not associated with an orderly defined
whole building energy simulation package. grid lines.
A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382 377

2. Theoretical background building energy simulation, the energy conservation law


should be combined with Fourier’s law of heat conduction
Usually, heat conduction occurring in buildings is tran- in solids, Newton’s law for convection between the internal
sient. That is because of the changing boundary conditions, and external air and the wall, and Stefan–Boltzmann’s law
which are affected by the outside climate, plant operation, for heat exchange by radiation between wall surfaces and the
occupants’ activity, etc. The differential equation of heat surrounding surfaces. In addition, several heat generation
conduction can be written as (source and sink) modes, such as plant interaction and
XNb radiation absorption should be coupled.
@Tð~
r; tÞ It is out of the scope of this paper to present the theory
rcp ¼  r ~
qi þ gð~
r; tÞ (1)
@t i¼1 behind the building energy simulation represented here by
the ESP-r, which is well established and reported in details
Several investigators offer many methods for the numerical
elsewhere [19]. However, a brief description of the ESP-r
formulation of Eq. (1). The control volume approach is
environment is necessary to present the implementation of
adopted in the present work because of its physical elegance,
the developed module within ESP-r.
formulation simplicity and flexibility. There are several pos-
ESP-r is a tool for the transient simulation of heat and
sible schemes for the positioning of control volumes and their
fluid flow within combined building/plant systems with
associated grid points [18]. The approach adopted in the
control imposed. The structure of ESP-r is based on several
current work is based on putting one node on each material
integrated modules of which three are fundamental [20]. The
or boundary interface. Then positioning additional nodes in
three fundamental modules in ESP-r are Project Manager,
between according to the required resolution. After that, the
Simulator and Results Analyzer. By means of Project Man-
control volume surfaces are located midway between grid
ager, a simulation problem is defined by a set of data files
points. This approach ensures continuity in the boundary
whose names and locations are saved in a single system
conditions throughout each control volume surface and con-
configuration file. By defining the system configuration file
tinuity in the thermal conductance between nodes.
name to the Simulator, it will represent the problem by its
The control volume formulation is achieved by integrat-
equivalent network of time-dependent thermal resistances
ing the associated partial differential equation, i.e. Eq. (1),
and capacitances subjected to dynamic potential differences.
over a small control volume. Accordingly, for a rectangular
By performing a simulation, the Simulator creates a result
parallelepiped control volume, with heterogeneous material
file that is analyzed by the Results Analyzer.
and uniform boundary at each surface we have
Accordingly, three levels of integration between the
X developed module and the ESP-r environment are consid-
Nm
@T X 6
ri ci Vi ¼ As qs þ V
g (2) ered. These levels are problem definition, simulation and
i¼1
@t s¼1 results analysis (Fig. 1). Since ESP-r is equipped with an
advanced gridding module called grd, the required data for
where the heat fluxes (qs ) can be due to heat conduction,
the structured 3D module are defined within grd. However,
convection or radiation, which are defined by
the 1D problem should be defined within the ESP-r envir-
lj!i ðTj  Ti Þ onment first. This is to minimize data entry for the 3D
qcond ¼ (3)
Dxj!i domain and to ensure data resemblance between the 1D and
3D models.
qconv ¼ hc ðTj  Ti Þ (4) The developed module deals with one zone at a time. Each
qrad ¼ hr ðTj4  Ti4 Þ (5) zone is divided into local components and one imported
domain. The local components are the default ESP-r con-
Based on the foregoing theory, a structured 3D gridding structions composing the zone, such as walls. The imported
module has been developed. The main advantage of this domain is the 3D model. These two domains are linked
module is that it enables localized 3D modeling. That is, during the simulation process within a single system matrix.
after integrating the module into a whole building simulation For the purpose of clearness, the default ESP-r components
environment, a building can be modeled as a 1D problem, and schemes are named 1D, and 3D is used to identify the 3D
except for parts of it that are represented by 3D model. The module constituent. Here, it is important to point out that the
integration of the new module within a state-of-the-art default ESP-r schemes are 3D, except heat flow through
simulation environment in presented in Section 3. building constructions is locally 1D in the direction perpen-
dicular to each construction. However, the default ESP-r
schemes are denoted 1D in this paper in order to distinguish
3. Implementation them from their counterpart schemes in the 3D conduction
module.
The developed multi-dimensional conduction modeling When the 3D module is invoked, the associated schemes
module is based on the control volume technique which is for all inter-related energy processes within buildings should
established according to the energy conservation law. For be modified to provide the proper boundary conditions and
378 A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382

Fig. 1. A flow chart showing the integration of the new module within the ESP-r simulation environment.
A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382 379

heat source or sink terms. For example, the default ESP-r’s With respect to the employed discretization, a system
scheme for internal long-wave radiation can be put in the matrix is created. In this matrix each node (i.e. 1D and 3D) is
form represented by one equation. These equations are then
solved simultaneously with respect to the invoked control
e1 e2 sðA2 f2!1 T24  A1 f1!2 T14 Þ law. Two solution methods are available: direct and iterative.
q2!1 ¼
1  ð1  e1 Þð1  e2 Þf1!2 f2!1 The iterative method is the default one, as it requires less
XN
e1 e2 ð1  ei ÞsA2 f2!i fi!1 T24 storage space and it produces less round-off errors. The
þ adopted direct and iterative solution methods are Gauss’s
1  ð1  e1 Þð1  e2 Þð1  ei Þf1!2 f2!i fi!1
n¼1 elimination method and the Gauss–Seidel method, respec-
X
N
e1 e2 ð1  ei ÞsA2 f1!i fi!2 T14 tively. The adopted Gauss–Seidel method incorporates lin-
 ear under-relaxation factor.
n¼1
1  ð1  e1 Þð1  e2 Þð1  ei Þf2!1 f1!i fi!2
For the defined local components, the default ESP-r space
where f1!2 is the geometric view factor between surface discretization will be employed and their associated char-
nodes 1 and 2, and N the total number of internal surface acteristic equations are created in the system matrix. The
nodes. Therefore, its counterpart in the 3D module, which is undefined local components will not be directly represented
based on the same theory, should be capable of dealing with in the system matrix. The imported 3D domain replaces
internal surfaces represented by multiple nodes. Accord- them. As in the 1D gridding, the internal surface nodes are
ingly, the internal nodes topology (its internal surface shape, connected with the space air node by convection and con-
location and emissivity) should be saved for the 3D module, nected with each other by radiation. For the internal radia-
while for the 1D case the required topology is obtained tion calculations, the 1D view factors are employed after
directly from the details of zone constructions. area weighting the 1D values and setting to zero the view
The local (i.e. 1D module) components can be set as factors between nodes within the same surface.
defined or not defined. The undefined components are those The fully implicit discretization scheme is employed
components that will be replaced by the imported domain. when the 3D modeling is invoked. This is because the fully
Therefore, in order to model 3D heat flow through, say, the implicit scheme is unconditionally stable, the coefficient
east and south walls, they should be set as undefined local generation process requires less CPU effort as compared
components and a 3D model of the two walls and the edge in with other implicit schemes, and the amplification factor is
between should be defined and imported. always positive, hence prevents oscillation in the results, as
The imported domain is defined with respect to a Carte- shown in Fig. 4.
sian coordinate system. The definition of the imported Based on the results obtained from the 3D module, the
domain requires three groups of data: grid data, material default 1D temperatures for the undefined local components
geometry and boundary conditions. The required grid data are estimated either directly for the 1D constructions or by
for the imported domain are the employed length unit (e.g. volume weighting for the 3D constructions. Because the 1D
mm or cm), number of gridding lines and the distance temperature distribution is required in the calculation of
between each two successive grid lines in each dimension. other thermal processes, such as short-wave radiation, heat
The group of grid data is used to facilitate a high level of absorption by transparent materials and convective heat
gridding flexibility. The internal and external boundaries are transfer coefficient.
referenced to existing dynamic boundaries in the 1D pro- At the result analyses level, the default options within the
blem. Similarly, the thermophysical properties of the ESP-r environment, such as heat fluxes and temperature
imported domain are defined by referencing them to existing distribution can be used after 3D simulation. In addition, the
layers within the 1D building constructions. new module allows monitoring the temperature profiles for
The simulation of a problem within the Simulator is several predefined nodes within the imported domain. This
performed in a three-stage process: discretization of the is an important option for condensation risk assessment.
problem, derivation of the simulation equation for the nodal Because of the generality of the 3D module, it can be used
system and simultaneous solution of the derived character- to model heat transfer through the ground. This is a major
istic equations. The default ESP-r space discretization error source in building energy simulation packages, which
approach is based on 1D heat conduction through building usually incorporate empirical ground temperatures at spe-
constructions. Accordingly, each inter-constructional node cified depths to approximate heat flow through the ground
has two heat conduction connections. However, construction [21]. Furthermore, the 3D module is capable of dealing with
surface nodes have only one conduction connection. heterogeneous thermophysical properties and boundary con-
Depending on the boundary conditions, the other connec- ditions for the ground.
tions for the construction surface node are defined. For In order to encourage the usage of the developed module, it
example, the internal surface nodes have one convection is furnished with the default ESP-r interface for the definition
connection with the zone air node and radiation connection of the imported domain. In addition, online help and exemplar
with other internal surface nodes. Furthermore, a climate are also provided. Beside that, the validation of the developed
data file defines the building external boundary variables. module is performed and presented in Section 4.
380 A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382

Fig. 2. A schematic diagram of the 3D multi-layered corner used in inter-model validation process.

4. Validation the Middle East countries. As shown in Figs. 3 and 4, there


are good agreement between the results of the two models.
In general, validation processes fall largely into three The minor differences in the results were due to the differ-
categories: analytical verification, inter-model comparison ence in the discretization schemes employed. While ESP-r is
and empirical validation [22]. In analytic tests, the predic- based on fully implicit scheme, VOLTRA incorporates
tions of programs are compared with the exact analytical Crank–Nicolson discretization scheme. The oscillation in
solutions. In empirical validation the results from thermal the VOLTRA results is due to the nature of stability error
programs are compared with the measurements made in associated with the Crank–Nicolson discretization scheme
buildings. In inter-model comparisons, the predictions of the [25]. For 10 min time step, the oscillations were significantly
program are compared with those of other programs, which dampened and better agreement was obtained between the
usually, are of similar sophistication.
The developed module was only validated by inter-model
and analytical verifications because there was no empirical
data available for validation. In inter-model comparison, the
results of the developed 3D module, which was integrated
within the ESP-r, were compared with the ESP-r’s default
1D analysis and VOLTRA2 [23] packages. First, the devel-
oped module was used to model the transient 3D heat flow
through a building construction similar to the wall construc-
tion shown in Fig. 2. Since ESP-r deals with a whole
building, the current wall was modeled by defining a single
zoned building whose surfaces are adiabatic except for one
wall. The boundaries at the lateral directions were set to be
adiabatic. For the perpendicular direction, the internal ambi- Fig. 3. A comparison between VOLTRA and ESP-r results for external
ent temperature was set to 24 8C and the external boundary corner temperature profile.
was defined by the climate file of a typical meteorological
year for Kuwait [24]. Therefore, the defined problem was of
1D nature even though a 3D gridding was employed. The
main purpose of this task is to examine the validity of the
integration of the 3D module within ESP-r. The heat flow
rate for the 3D model was compared with that of an
equivalent 1D model by ESP-r. The results matched up to
two decimal digits.
Regarding to the second inter-model comparison, the
developed module within the ESP-r was invoked to compare
with VOLTRA modeling accuracy. The problem modeled by
VOLTRA was 3D transient heat conduction through the
building corner as shown in Fig. 2, which is common in

2
VOLTRA is a tool developed by the Belgian Company, Physibel, for Fig. 4. A comparison between VOLTRA and ESP-r results for internal
3D transient heat conduction modeling. corner temperature profile.
A.E. Ben-Nakhi / Energy and Buildings 35 (2003) 375–382 381

ESP-r and the VOLTRA results. The results were not shown
since they almost overlap each other.
In the analytical verification, the results of ESP-r were
compared with the exact solution of transient 3D heat
conduction through a homogeneous slab. For a rectangular
parallelepiped domain (0
x
a, 0
y
b and
0
z
c) that is initially at 50 8C and for times t > 0,
the boundaries are defined by
@T
l þ hout T ¼ 0 at x ¼ 0 (6a)
@x
@T
l þ hin T ¼ 0 at x ¼ a (6b)
@x Fig. 5. A comparison between analytical and ESP-r results.

@T
¼ 0 at y ¼ 0 (6c) external ambient temperature was also intended to amplify
@y
the errors.
@T
l þ hy T ¼ 0 at y ¼ b (6d)
@y
5. Conclusions
@T
¼ 0 at z ¼ 0 (6e)
@z A new thermal bridging assessment module was developed
@T and integrated within a state-of-the-art, whole building simula-
l þ hz T ¼ 0 at z ¼ c (6f) tion environment (ESP-r). The developed tool is distinguished
@z
by the flexibility in domain definition, the lower numerical
Ozisik [26] has presented the general solution for multi- errors and the level of conflation with whole building simula-
dimensional homogeneous heat conduction problems. For tion package, which facilitated more pragmatic assessment of
the current problem, the solution can be written as thermal bridging through building constructions.
!
XXX bm cosðbm xÞ þ ðhout =lÞ sinðbm xÞ
aðb2m þg2n þZ2p Þt
Tðx; y; z; tÞ ¼ 8T  e
ðbm þ ðhout =l2 ÞÞða þ ðhin =ðlðb2m þ ðh2in =l2 ÞÞÞÞÞ þ ðhout =lÞ
2 2
!
cosðgn yÞ cosðZp zÞðg2n þ ðh2y =l2 ÞÞðZ2p þ ðh2z =l2 ÞÞ

ðbðg2n þ ðh2y =l2 ÞÞ þ ðhy =lÞÞðcðZ2p þ ðh2z =l2 ÞÞ þ ðhz =lÞÞ
!
ðhout =lÞ þ bm sinðbm aÞ  ðhout =lÞ cosðbm aÞ
sinðgn bÞ sinðZp cÞ (7)
bm gn Zp

where the eigenvalues bm , gn and Zp are the positive roots of The developed thermal bridging assessment tool is furn-
the following equations ished with effective CPU-related features, such as the cap-
ability of variable resolution simulation, employment of sparse
bm ðhout þ hin Þ
tanðbm aÞ ¼ (8) storage and matrix solution techniques, automatic importing
lðb2m  ðhout hin =l2 ÞÞ of all required 1D data from the default 1D configuration.
hy In order to encourage the employment of the developed
gn tanðgn bÞ ¼ (9) tool in practice, it was furnished with a user-friendly interface
l
that is compatible with the whole building simulation pack-
hz age. In addition, both inter-model and analytical validations
Zp tanðZp cÞ ¼ (10)
l were performed to verify the adopted domain definition
The results of the analytical validation based on 500 eigen- procedure. The tool was equipped with further user-friendly
values of each of b, g and Z are shown in Fig. 5. A subroutine features, such as the online help and exemplars.
was developed for automatic estimation of the eigenvalues
based on the sign count method [27].
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