Pingxiang Naike Chemical Industry

Equipment Packing Co., Ltd

 High alumina ceramic ring

 Berl saddle
 Light Ceramic Packing
 Ceramic Structured Packing
 NK Light Environment-Friendly Ceramic Packing
 Ceramic Saddles (Intalox)
 Ceramic Super Intalox
 Ceramic Conjugate Ring
 Ceramic Cascade Ring
 Cross Partition Ring
 Raschig Ring
 Pall Ring
Product Name: High alumina ceramic ring
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co., Ltd

High alumina ceramic ring detail

High alumina ceramic ring is widely used in petroleum, chemical industry, natural gas,
environmental protection, etc., as a catalyst in the reactor to cover support material, its main
role is to increase gas or liquid distribution points, support and protection intensity is not
high activity of catalyst.

High alumina ceramic ring features:

1. Alpha al 2 o 3 structure with high purity and low silica content

2. good thermal and mechanical shock resistance
3. good chemical stability

High alumina ceramic ring chemical analysis:

Chemical composition 90% Ceramic ring 99% Ceramic ring

Al2O3 >90% >99%
SiO2 <7% <0.2%
Fe2O3 <0.5% <0.1%
Na2O+K2O <0.4% <0.4%
MgO+CaO <1% <0.2%
High alumina ceramic ring physical performance:

Physical performance Six wing ring Perforated ring Raschig ring

The content of Alumina % 90-99 90-99 90-99
Max temperature ℃ 1500 1500 1500
Porosity Wt% 1-35 1-35 1-35
Water absorption % 0.5-20 0.5-20 0.5-20
Specific gravity g/cm3 3.4-.3.6 3.4-.3.6 3.4-.3.6
Moh's hardness 7-9 7-9 7-9
Size mm D16-80*H16-85 D20-40*H20-40 D10-40*H10-40
Product Name: Berl saddle
Product Model: 3/8", 1/2", 1", 2".
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co.,Ltd.

Berl saddle detail

Berl saddle is an opening packing shaped like a saddle without inside and outside, the berl
saddle performs better as compared to Raschig rings in the aspects of even fluid distribution
and low resistance. And it makes lower pressure against the inner wall of the tower than the
ring packing. However, it's easy to nesting due to its opening construction, and more easy
to be fragile than Raschig ring at the bed plate.

They (berl saddle) are available in variable sizes such as (mm): 19, 25, 38, 50.

Physical Properties:

Chemical Composition:
Product Name: Light Ceramic Packing
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co.,Ltd

Light Ceramic Packing detail

Light ceramic packing － the washing benzene tower, the desulfurizer specialized packing.

Light ceramic packing which has light bulk density, large surface area, low resistance, can
incise, high temperature resistance and anti-corrupting. It is widely used in cooking industry
to washing benzene, washing ammonia, decarbonization, desulfurizing and so on.

The main characteristic:

1. Light Ceramic Packing －Light bulk density and low resistance

Light Ceramic Packing’s density is 1.1 g/cm3, bulk density is 0.4 g/cm3, it is much lower
than ceramic packing and metallic packing. So it have light weight in operating.

Structured packing, light ceramic packing in the benzene tower which the gas flux is 50000
meter / three hours, it does the lower resistance is smaller than 50 millimeter mercury
columns, the operation resistance is smaller than 100 millimeter mercury columns. So it is
not easy to jam, has overcome the shortcoming which it is very easy to break up and jam for
random packing.

2. Light Ceramic Packing－ Large mass-transfer coefficient, a big availability

surface, the high output of coarse benzene
According to the result which testing the light ceramic packing’s capability, light ceramic
packing has a large mass-transfer coefficient, a high water adsorption, a good adsorption
performance. In the washing benzene tower, it can form a thin liquid film in the surface after
washing oil spraying, in addition light ceramic packing’s big surface area, it form a giant gas
liquid exchange membrane space which can make the sufficienty touch between the
benzene in gas and the liquid membrane of light ceramic packing’s surface, then let them
dissolve fastly in washing oil and recycle the beneze. Because of the low water adsorption,
not good adsorption performance of ceramic packing, plastic packing and metallic packing,
the liquid is directly currented in the tower, the resort’s time is short, so the using impact is
not as good as light ceramic packing.

3. Light Ceramic packing－ Endure the aging, strong corrosive resistance, a long
using lifetime.

4. Light Ceramic Packing－ The low transport cost and maintenance cost.
When we examine and repair the packing tower, light ceramic packing can use high
temperature steam to blow, thereby it can be shorten the examine and repair time greatly.
However other packing, for example, teller rosette ring which must be pulled out from tower,
then using the high pressure squirt gun to clear away which is time consuming and hard
sledding, the transport cost and maintenance cost are high.
Product Name: Ceramic Structured Packing
Product Model: 125Y, 250Y, 350Y
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Ceramic Structured Packing detail

Ceramic Structured Packing is made up of many packing unit bodies that share the same
geometry shape. Corrugated ceramic packing is called Kelapak packing abroad, it is also
called high efficiency packing, because its separation-efficiency is several times to more
than ten times of loose cops packing. Compared with loose cops plate tower packing.

Corrugated plate ceramic packing has a great number of advantages such as high-
efficiency, large thruput, low liquid holdup, unsharp amplification and good operability.

Advantage:
●The most economical range is F-factor 1.5-2.0
●Pressure drop of each theoretical sheet is 0.3-1 mbar
●Minimum liquid load is 2001/m2h
●A distributor should be installed for evry 3-4 meters inside packing towers with diameters
of more than 300 mm

Application:
●Fining process of corrosive mixtures, which have strict requirements for pressure drop and
number of theoretical sheets.
● Vacuum treatment under absolute pressure higher than 1 mbar.
● Fining and distillation of halogen organic compounds.
Main specification:
Type Specific Corrugated Heaping Void Pressure Theoretical Liquid Max
Surface Plate weight Volume Drop Pieces Load Factorm/s
Area thickness Kg/m3 % mmHg/m m-1 m3/m2h (kg/m3) -1
m2/m3 mm
100Y 100 2.5±0.5 300 87.5 1.6 1 0.2-100 3.2

125Y 125 2.5±0.5 330 85 1.8 1-1.5 0.2-100 3.0

160Y 160 2.2±0.5 370 84 2 1.5-2 0.2-100 2.8

250Y 250 1.4±0.5 420 80 2 2.2 0.2-100 2.6

350Y 350 1.2±0.5 470 78 2.5 2.8 0.2-100 2.5

400Y 400 1.2±0.2 500 75 3 3 0.2-100 2.0

450Y 450 1.0±0.2 520 72 4 4 0.2-100 1.8

550Y 550 0.8±0.2 620 74 5.5 5-6 0.18-100 1.4

700Y 700 0.8±0.2 650 72 6 7 0.15-100 1.3

100X 100 2.5±0.5 280 92 1.5 1 0.2-100 3.5

125X 125 2.2±0.5 300 90 1.8 1.5 0.2-100 3.2

160X 160 1.4±0.5 350 85 2 1.8 0.2-100 3.0

250X 250 1.2±0.5 380 80 2.5 2.3 0.2-100 2.8

350X 350 1.2±0.5 450 78 3 2.5 0.2-100 2.6

400X 400 1.2±0.2 480 75 4 2.8 0.2-100 2.2

450X 450 1.0±0.2 500 72 4.5 3-4 0.2-100 2.0

470X 470 1.0±0.2 440 75 5 5 0.2-100 1.8

550X 550 0.8±0.2 620 74 5.5 5-6 0.18-100 1.4

700X 700 0.8±0.2 650 72 6 7 0.15-100 1.3

Chemical Specification:
SiO2 Al2O3 Fe2O3 CaO MgO Other
≥72% ≥23% ≤0.5% ≤1.0% ≤0.1% 2.0%

Physical Properties:
Specific Water Acid Crushing Operation Moh’s Ignition
weight adsorption resistance strength temperature hardness lost
2.5g/cm3 ≤0.5% >99.5% ≤1000℃ ≥130Mpa ≥7 ≤5.0%
Product Name: NK Light Environment-Friendly Ceramic Packing
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

NK Light Environment-Friendly Ceramic Packing detail

NK Light Environment-Friendly Ceramic Packing, a brand new type of high-efficiency

environment-friendly packing is the latest achievement of our cooperation with NO.6
Researching Center of National Chemical Industry Ministry, Tsinghua University and many
of other world level researching centers. NK light environment-friendly ceramic packing is
greatly improved on the basis of wooden packing, random packing, grouping packing, pure
porcelain packing and light bubble films packing, and it has solved all the problems they
have, like low compressive strength, high water absorption (due to low sintering
temperature), and erosion. In the past, more ceramic packing were extruded with saw dust
or KK powder more of which resulted in low reliability and many other demerits such as
waste of timber and complexity in production. With a new formula, out technologists
turned tile mud, flue dust and rare earths into NK Light Environment-Friendly Ceramic
Packing by wet-pottery method which is a resource-saving and environment-friendly way.
High sintering temperature and advanced procedures give this product a good chemical
stability, high compressive strength, temperature resistance, good adsorption and a long life
time of more than 10 years averagely. Even under a flowrat of 10,000 cubic meter per hour,
in a paphthene-washing tower, NK Light Environment-Friendly Ceramic Packing has a dry-
tower pressure drop of 10 mmHg and operated pressure drop of 20 mmHg so it hardly
breaks or causes any blockages. It sells well in Henan, Hebei, Shanxi,
Shandong, Heilongjiang, Inner Mongolia and many other provinces, winning a good
reputation among customers.
Main Specification:
Products Types Opposite Height Aperture Specifica Void Heaping
side Mm mm surface volume weight
distance area % Kg/m3
mm m2/m3
NK Environment- NK0037 220±2.5 110±1.5 65±1.5 99±2 72±2 390±25
friendly 6-ribbed
ceramic ring
NK Light Multi NK0038 220±2.5 110±1.5 65±1.5 132±2 75±2 320±25
ceramic ring
NK Light-ribbed NK0039 220±2.5 110±1.5 65±1.5 124±2 69±2 325±25
Bar-crossed
ceramic ring
NK Light NK0040 220±2.5 110±1.5 138±2 78±2
Corrugated-grating
ring
380±25

Chemical Composition:
SiO2 Al2O3 Fe2O3 CaO MgO K2O Na2O TiO2 Ignition
Lost
≥65% 6-12% ≤2.0% ≤2.5% ≤2.1% ≤1.8% ≤0.1% 0.33% 0.48.

Physical Properties
Compression Acid Base Water Bulk Thermal Stability
Strength Resistance Resistance Absorption Density
>8 Mpa ≥90% ≥87% 18%-35% 0.9- Stable in 1000 tests
1.8g/cm3 (200℃-20℃)
Product Name: Ceramic Saddles (Intalox)
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Ceramic Saddles (Intalox) detail

Ceramic saddles (intalox) are divided into two different types of products according to their
properties, one is often used in the field of Chemical and Petrochemical industries, another
is mainly used in environmental areas such as RTO (Regenerative Thermal Oxidizers)
equipments. But both of them are the most frequently used high-performance packing and
exhibit advantages for most applications in comparison with other shapes. Their smooth
surface imparts a high chemical resistance and provides Ceramic Intalox saddle rings
(Ceramic Saddles) with a high level of stability. Due to their simple form, ceramic saddles
can be produced at a relatively low cost.

Chemical composition:
SiO2 Al2O3 Fe2O3 CaO MgO K2O+Na2O Other
>73% 17-25% <1.0% <0.5% <0.5% 2-4% <0.1%

Physical properties:
Nominal size (inch) 3/8'' 1/2'' 5/8'' 3/4'' 1'' 1.5'' 2'' 3''
Width(mm) 8 10 12 14 21 30 40 57
Height(mm) 8 10 12 14 19 30 40 57
Length(mm) 16 20 24 28 38 60 80 114
Thickness(mm) 2 2.5 2.5 3 4 4.5 5.5 9
Number per m3 1560K 610K 269K 146K 59K 19680 8243 2400
Remarks K represents 1000 pieces
Package density (kg/m3) 900 780 700 670 650 580 550 530
Free volume (%) 63 68 71 75 77 80 79 75
Surface area (m2/m3) 825 647 535 350 254 180 120 91
Specific gravity (g/cm3) 2.25~2.35
Water absorption(%) <0.3
Acid resistance (%) >99.6
Max operating temp. 1100℃
Porosity (%) <1
Moh’s hardness (scale) >6.5
Thermal conductivity(w/m.k) 0.9-1.0
Specific heat (j/kg℃) 850-900

The drawing:

Dimension:
Nominal Alias Diameter of Deck Outside Diameter Height Wall thickness Width
Size DN D L H T W
3/8'' 10 10±2.0 16±2.0 8±2.0 1.5±1.0 8±2.0
1/2'' 12 12±1.0 20±1.4 10±1.0 2.0±1.0 10±2.0
5/8'' 16 16±2.0 24±1.5 12±1.0 2.0±1.0 12±2.0
3/4'' 19 19±5.0 28±5.0 20±3.0 3.0±1.0 20±3.0
1'' 25 25±4.0 38±4.0 22±3.0 3.5±1.0 22±2.0
1.5'' 38 38±4.0 60±4.0 35±5.0 4.0±1.5 35±5.0
2'' 50 50±6.0 80±6.0 48±5.0 5.0±1.5 40±4.0
3'' 76 76±8.0 114±8.0 60±6.0 9.0±1.5 60±6.0
Product Name: Ceramic Supes Intalox
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Ceramic Super Intalox detail

Ceramic Super intalox is a kind of random packing further developed on the basis of Saddle
Ring, which both smooth edges are changed to hackly or ripple edges. Comparing with
normal saddle, such structure of super saddle can ensure that interspace will be increased
a lot when saddles are stacked in the column randomly.

Therefore, the resistance to vapor-liquid is decreased and it facilitates flow and distribution
of vapor-liquid through the packing bed. As a result, pressure drop is low and mass transfer
efficiency is high.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance, Super Saddle can resist high or low temperature, acid (except HF), alkali, salt
and various organic solvents. It's widely applied in various packing towers of desiccation,
absorption, cooling, washing, and regeneration in industries of petrochemical, chemical,
metallurgy, gas and oxygen generation.

Chemical Composition:
SiO2 Al2O3 SiO2+Al2O3 Fe2O3 CaO MgO K2O+Na2O Other
>69% 15-23% >92% <1% <0.25% <0.2% 2-4% <1%

Size & Specification:

Surface Void Bulk Packing
Normal Diameter*Height* No.elements
Name area space density 3 factor
mm Thickness mm per/m
m2/m3 % kg/m3 m-1
ø25 25*19*3 160 78 530 52000 337
ø38 38*30*4 102 80 480 16000 199
Super Intalox
ø50 50*40*5 88 81 450 7300 166
ø76 76*57*9 58 82 430 1600 105
Product Name: Ceramic Conjugate Ring
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Ceramic Conjugate Ring detail

Ceramic Conjugate Ring is a kind of random packing further developed on the basis of
Cascade Ring, combining advantage of both types random packing in the shape of ring and
saddle. It applies the structure of conjugated curve fin and the two ends of the ring are bent
outward. Moreover, the ratio of ring height to its diameter is very suitable.

Due to their unique shape, both contact among conjugate rings and contact between ring
and column wall are point-contact. It’s impossible to superpose each other and the
accumulation void is very even, when they are stacked in the column. In a certain degree,
conjugate rings also own the character of structured packing when they are stacked
randomly.

Therefore, the resistance to vapor-liquid is decreased and flux is increased a lot when
vapor-liquid flows through the packing bed. The interface between vapor and liquid is
increased so as to improve the mass transfer efficiency. It's the upgraded random packing
to replace Rischig Ring and Cascade Ring.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance, Conjugate Ring can resist high or low temperature, acid (except HF), alkali, salt
and various organic solvents. It's widely applied in various packing towers of desiccation,
absorption, cooling, washing, and regeneration in industries of petrochemical, chemical,
metallurgy, gas and oxygen generation.

Technical Date:
Surface area Free volume Number Bulk density Packing
Spec. D*H*T(mm)
(m²/m³) (%) per m³ (Kg/m³) Factor (m-1)
Ø 25 25*25*3 175 78 64000 520 369
Ø 38 38*38*4 118 80 14000 470 230
Ø 50 50*50*5 72 81 6300 450 135
Product Name: Ceramic CascadeRing
Product Model: NK-CCR
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Ceramic CascadeRingdetail

Ceramic CascadeRing is a kind of random packing further developed on the basis of Pall
Ring and Raschig Ring. The ratio of ring height to its diameter is ½ and a conical rolled
edge is added to the ring’s end.

The ring’s height is decreased and tube wall is thinned. Due to the additional conical rolled
edge, the mechanical strength of the ring is improved and the ring’s symmetry is destroyed.
Therefore, accumulation voidage is increased significantly. The resistance to vapor is
decreased and flux is increased a lot when vapor-liquid flows through the packing bed.
Distribution of vapor-liquid is distributed more evenly and the interface between vapor and
liquid is increased so as to improve the mass transfer efficiency.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance,CascadeRing can resist high temperature, acid (except HF), alkali, salt and
various organic solvents. It's widely applied in various packing towers of desiccation,
absorption, cooling, washing, and regeneration in industries of petrochemical, chemical,
metallurgy, gas and oxygen generation.

Technical data:
Surface Void Bulk Packing
Normal Diameter*Height* No.elements
Name area space density factor
mm Thickness mm per/m3
m2/m3 % kg/m3 m-1
ø25 25*15*3 210 73 650 72000 540
ø38 38*23*4 153 74 630 21600 378
Cascade ring
ø50 50*30*5 102 76 580 9100 232
ø76 76*46*9 75 78 530 2500 158
Product Name: Cross Partition Ring
Product Model: NK-CCR
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Cross Partition Ring detail

Ceramic Cross Partition Ring is a kind of random packing further improved on the basis of
Raschig Ring, adding the cross clapboard inside the ring. It increases the ring’s surface
area, improving significantly the mass transfer efficiency of vapor and liquid.

Generally, cross partition ring is required to stack orderly in the column due to its big size.
Currently, cross partition rings, size between Φ80-Φ150mm, are used as the support
material of other random packing at the bottom of column, which accumulation voidage is
over 60%.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance, Cross Partition Ring can resist high temperature, acid (except HF), alkali, salt
and various organic solvents. It's widely applied in various packing towers of desiccation,
absorption, cooling, washing, and regeneration in industries of petrochemical, chemical,
metallurgy, gas and oxygen generation.

Technical Date:
Surface Void Bulk Packing
Normal Diameter*Height* No.elements
Name area space density factor
mm Thickness mm per/m3
m2/m3 % kg/m3 m-1
ø50 50*50*5 135 50 520 5600 1080
Cross- ø80 80*80*8 120 53 780 2100-2500 806
partition ring ø100 100*100*10 110 56 750 900-1000 626
ø150 150*150*15 60 58 680 270-300 308
Product Name: Raschig Ring
Product Model: NK-CCR
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Raschig Ring detail

Raschig ring is the earliest developed random packing, named after the German chemist
Friedrich Raschig. It's small tube cutting, which outside diameter is equal to its height,
providing a surface for (re)evaporation of the most volatile part in the refluxing distillate,
typically 10 mm in diameter and 12 mm long.

It's used in commercial fractional distillation towers to reduce pressure loss (versus using
trays), while maintaining good efficiency and economy. Typically the change in pressure
(also called "delta p") is lower than in the case of trays but slightly higher than for structured
packing.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance, Ceramic Raschig Ring can resist high temperature, acid (except HF), alkali, salt
and various organic solvents. It's widely applied in various packing towers of desiccation,
absorption, cooling, washing, and regeneration in industries of petrochemical, chemical,
metallurgy, gas and oxygen generation.

For raschig ring with big size over 100mm, it's usually filled in the column orderly. If its size
is less than 90mm, raschig ring is stacked in the column randomly.

Technical date:
Surface Void Bulk Packing
Normal Diameter*Height* No.elements
Name area space density 3 factor
mm Thickness mm per/m
m2/m3 % kg/m3 m-1
ø16 16*16*3 250 66 820 178000 870
ø25 25*25*3 147 78 510 42000 310
Rasching ring ø38 38*38*4 100 80 458 12000 195
ø50 50*50*5 80 81 465 5600 156
ø76 76*76*9 62 75 575 1700 147
Product Name: Pall Ring
Product Model: NK-CCR
Product Manufacturer: Pingxiang Naike Chemical Industry Equipment Packing Co. Ltd

Pall Ring detail

Ceramic Pall Ring is a kind of random packing further developed based on Rischig Ring,
with two layers of windows opened along its tube wall. The outside diameter is equal to its
height. For each layer, there are 5 ligules bending inward the axes of the ring. The open
position for windows between the two layers is staggered oppositely.

Generally, the area for open windows occupies 30% of the total area of the tube wall. It
helps vapor and liquid flow freely through these windows, making full use of the ring’s inner
surface to improve distribution of vapor-liquid.

With the characters of high mechanical strength, high chemical stability, and excellent heat
endurance.

Ceramic Pall Ring can resist high temperature, acid (except HF), alkali, salt and various
organic solvents. It is widely applied in various packing towers of desiccation, absorption,
cooling, washing and regeneration in industries of petrochemical, chemical, metallurgy, gas
and oxygen generation.

If ring's size is over 100mm, it is usually filled in column orderly. If its size is less than
90mm, pall ring is stacked in the column randomly.

Technical Date:
Surface Void Bulk Packing
Normal Diameter*Height* No.elements
Name area space density factor
mm Thickness mm per/m3
m2/m3 % kg/m3 m-1
ø25 25*25*3 210 73 630 36000 540
ø38 38*38*4 140 75 590 12000 332
Pall ring
ø50 50*50*5 100 78 520 4900 210
ø76 76*76*9 70 80 470 1500 137