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1.Normalization
2.TermsofService
3.Criteriacosting
4.Pylons
5.Drivers
6.Insulators
7.Accessories
8.Grounding
9.Foundations
10.Construction
SOGREAHElectrowatt Page
InterconnectionofNorthernTogoandBenin StandardsCEBNorthern
Lines
SUMMARY
PURPOSEOFREPORT..........................................................................................................................I
1. STANDARDIZATION.................................................................................................................1
1.1General...........................................................................................................................................1
1.2Standardization................................................................................................................................1
1.3 Choice of standards......................................................................................................................1
6.INSULATORS.............................................................................................33
6.1ApplicableCodesandStandards..............................................................................33
6.2Characteristicsofthe161kVinsulators............................................34.....................
6.3Compositionof161kVinsulatorstrings.........................................35..............
6.3.1Phaseconductors.........................................................................................35
6.3.2Cablesguardisolated........................................................................................35
6.4Characteristicsof63kVinsulators...................................................................35
6.5Compositionof63kVinsulatorstrings.........................................36................
7.WEAPONSEQUIPMENT...........................................................................37
7.1General
7.2ApplicableCodesandStandards..............................................................................37
7.3Reinforcementofprotection.....................................................................................37
7.4Spareconnectingchainstotheframe.........................................38................
7.5Clips
7.6Armorrods
7.7Sleevesanchorandjunction.....................................................................39
7.8VibrationIsolators....................................................................................39
7.9Counterweight
7.10MarkingAir........................................................................................39
8.GROUNDING......................................................................................41
8.1Groundingtheshieldwires.........................................41............................
8.2Groundingoftowers.................................................................................41
8.3Connectiontotheconductorisolated...........................................41..........................
9.FOUNDATIONS..........................................................................................42
9.1General
9.2Typesof
9.3Calculationsoffoundations.......................................................................................43
9.3.1Calculationoftheextractionforce............................................................................43
9.3.2Calculationofthecompressionforce..........................................................................43
9.3.3Calculationofthefireplace.........................................................................................44
10.CONSTRUCTION.................................................................................45
1.10
10.2Repiquetage................................................45............................................
10.3TreeandBrushRemoval.................................................................46
10.4Identificationofdamage............................................................................47
10.5TracksAccess...........................................................................................47
10.6Foundations...............................................................................................48
10.6.1Reconnaissancefloor.........................................................................................48
10.6.2Choixfoundations...........................................................................................48
10.7Implementationofthebasesoftowers..........................................49.............
10.8Earthingoftowers..........................................................................50
10.9Installationoftowers..............................................50..................................
10.10Repairofdamage..............................................................................51
10.11Installationofinsulatorstringsandaccessories..........................................51
10.12Drawandcontrolcables............................................52..........................
10.12.1Drawingcables.............................................................................................52
10.12.2Manufactureofgasketsandclampsto...........................................................53
10.12.3Trimmingcables...........................................................................................54
10.13Establishmentofmonitoringforms............................................54........
10.14Testingandreceiptofthecompleteline..........................................54............
Appendices
Appendix1INVENTORYOFEXISTINGLINES
ABBREVIATIONS
GENERAL ABBREVIATIONS
AAAC Almelec
AA Aluminium conductor ACSR Aluminum Conductor Steel Heating oil DDO
MCM MCM
MT Medium Voltage (11 kV - 33 kV) OLTC OLTC
ONAF mode forced air cooling
Cooling ONAN by natural air circulation
By year p.a.
Power factor fp p.m. Monthly
CDGI cable guard isolated
ABBREVIATIONS FOR ORGANIZATIONS / COUNTRIES
CEB Benin Electricity Community
CEET Electric Power Company of Togo
CTL Powerhouse Lom ECG Electricity Corporation of Ghana OTP Togolese Phosphates
Office SBEE Beninese Company Electricity and Water Company Togolese STS Steel
VRA Volta River Authority
UNITS
m l m l
C degrees Celsius s seconds
A amperes
V Volt
W Watt
VA Volt Ampere
var Volt Ampere reactive
Watt hour watt g gram
MULTIPLE
k kilo (103)
M mega (106) G giga (109)
PURPOSEOFREPORT
TheCommunautElectriqueduBenin(CEB)toldthegroupofEngineersSOGREAHElectrowatt
studiesdetaileddesignandtenderdocumentsoftheswitchyard161kVNorthernTogoandBenin
NorthSectionAtakpamKaraDjougouParakouandassociateditemsAtakpamandKara,
Togo,DjougouandParakouinBenin.Onthisoccasion,theCommunautElectriqueduBeninwished
toestablishstandardsandstandarddocumentsfortherelevantnetworkequipment(HVlinesand
HV/MV).
Phase1studycontractNo.001/CEB/DG/SAF/SEC/97referstothedesignanddefinitionoffacilities
andequipmenttypesforlinesandsubstationsoftheCEB.
Thisreportaimstodefineandjustifyfromthestudyofexistingfacilities,thedesignfeaturesthat
mustberetainedfortheelementsofthe161kVtransmissionnetworkoftheCEB,thatistosay,the
linesandpositions.
Volume1presentstheCEBSTANDARDLINES.Ithas10chaptersconcerningeachpartofthe
componentsofHVlines.Standarddocumentssuchasplansweredevelopedandareincludedin
Volume2Mapsanddiagramstypes.
Volume3presentstheCEBSTANDARDPOST.Itcontains18chaptersrelatingtoeachstation
equipment,orbyvoltagelevelfortheequipment,orbytypeofequipmentcommontothejobs.The
principlesofruralelectrificationbyisolatedgroundwiresarealsodefined.Plansanddrawingskinds
ofitemsarepresentedinaseparatevolume(Volume4).
ItshouldbenotedthatChapters1and2arecommontobothvolumesoftexts(volume
1and3)theyestablishgeneralitiesaboutstandardizationanddefinethegeneralconditionsof
serviceinTogoandBenin(ratedvoltages,isolationlevels,weatherconditions,theneutral...).
1.STANDARDIZATION
1.1General
Standardizationmeanstheintroductionofstandards,iedefiningtheperformancerequirementsof
equipment,therecommendedvaluesforthesemethodsandperformanceverification.Forexample,
theyrecommendthespecifiedvoltages,thedimensionsofparts,tolerancesfromthespecified
valuesandthemeasurementprocedures.
1.2Standardization
Whilethestandardsrecommendthefunctionalcharacteristicsandconstructiononanationalor
internationalstandardizationisforanoperator(oruser)tomakeachoiceamongoptions
recommendedbystandards.Thegoalisareductioninthediversityofmaterialusedtoreducethe
numberofsparepartsandtodevelopproceduresforassemblyandmaintenancestandards.
1.3Choiceofstandards
Electrotechnicalequipmentofmostmanufacturersintheinternationalmarketaredesignedand
manufacturedbasedoninternationalstandardssuchasISO(InternationalStandardOrganization)
andIEC(InternationalElectrotechnicalCommission).Therecommendationsofthelatterare
increasinglymonitoredastheyaredevelopedby43nationalcommitteesthatbringtogether
representativesofallrelevantprofessionsandrepresenting80%oftheworldpopulation.Inaddition
tothestandardspublishedbytheindustrializedcountrieshavegenerallybeenadaptedtoIEC
recommendations(likethoseoftheISO).
AlltherecommendationsoftheIECissubjecttoregularrevisionsresultingfromtheiradaptationto
newmaterialsandequipment.ManypublicationsandanannualcatalogispublishedbytheIEC.
ForthisreasontheIECRecommendationstobasehardwarespecificationsoflinesandsubstations
with,inaddition,areferencetospecificstandardsforitemsnotaddressedbytheIECasthequality
ofmaterials,surfacetreatments,etc..
Thelistofmainstandardswiththeirabbreviationsisgivenbelow.Theirnationalequivalentsmaybe
acceptedifitleadstoequipmentcharacteristicsequalorsuperior.
ISO:InternationalOrganizationforStandardizationIEC:InternationalElectrotechnicalCommission
DINDeutschesInstitutfrNormung
ASTM:AmericanSocietyforTestingandMaterialsNF:FrenchStandards(editedbyAFNOR)UTE
UnionTechniquedel'Electricit
IEEE:TheInstituteofElectricalandElectronicsEngineers,Inc.
BS:BritishStandards
2.GENERALTERMSOFSERVICE
2.1General
DefiningcharacteristicsoftheequipmentandassociatedstructuresfortheentirenetworkCEBmust
takeintoaccountdifferentclimaticandgeographicalconditionsencounteredthroughoutthe
territorycoveredbythetwocountries,TogoandBenin.
Theseconditionshaveaninfluenceon:
themechanicalequipmentthatmustwithstandthestressesduemainlytowindandearthquakes,
coolingthematerialwhichdependsontheambienttemperatureandaltitude,
thedielectricmaterialforisolationintheairdependsonitsdisruptivequalities,varydepending
uponhumidityandaltitudeandpollution.
Althoughtheconditionsofservicemayvarysignificantlyfromoneregiontoanother,economic
considerationsandoperatingrequireastandardizationofequipmentwhosefeaturesmustmeet,as
faraspossible,aswidelyaspossibletheconditionsofserviceprevailingthroughouttheterritory
coveredbythenetworkoftheCEB.
2.2ClimaticconditionsinTogoandBenin
BeninandTogoareamongthehotzoneandhumidcoastalcountriesofsubequatorialAfricanand
northernSudaneseclimate.Theclimateisdirectlyinfluencedbythewindsthatblowalternately
fromnortheastduringthedry(Harmattan)andsouthwesternwetperiod(Monsoon).
ThevegetationischaracterizedbytheGuineansavannahtypewithriverslinedwithgalleryforests.
Meteorologicalservicesofbothcountrieswereconsulted,thevaluesoftherecordsavailableare
summarizedbelowandthevaluesusedforthedefinitionofstructuresandequipment.
2.2.1 Temperature
Maximum temperatures occur in March, while minimum temperatures are in J anuary. There
is therefore a very rapid rise in temperature until the first rains followed by a gradual decrease
and a rebound from September.
Temperature
maximumminimumaverageofthewarmestmonthAverageyearly
Atakpam 35.620.826.628.5
Sokode 37.717.627.229.3
Kara38.3 15.727.130.1
Cotonou34.520.027.128.4
Bohicon38.618.027.830.0
Save38.816.727.529.7
Parakou39.213.626.929.7
Kandi42.211.728.132.6
Natitingou40.714.027.130.0
Wecanconsiderthatthetemperaturevariationsacrossthecountryaresufficientlyhomogeneousto
retainonesetoftemperaturesapplicablethroughouttheterritorycoveredbytheCEBnetwork
whichis:
Maximumtemperature:42C
MinimumTemperature:12C
Averageannualtemperature:27C
2.2.2 Precipitation and humidity
Annual rainfall ranges from 1350 mm in Togo and Cotonou, Parakou and 1200 mm to 900
mm at Kandi in northern Benin. It is fairly evenly distributed between March and October
with monthly rainfall ranging from 150-400 mm.
The relative humidity is usually quite high from 80 to 90% with a decrease from South to
North.
The core values adopted for the works are:
Anannualprecipitationof1350mm,
anaveragevalueoftherelativehumidityof95%inwetperiodsbetween40and90%bydryperiod.
2.2.3 Wind
The wind influence is dominant in determining the mechanical behavior of airlines and, to a
lesser extent, the structures of HV external. The general scheme wind daily is summarized in
the table below.
DRY SEASON WET SEASON
morning Afternoon Tonight morning Afternoon Tonight
NORTH 3 to 5 m / s
4 to 6 m/s Calme 3 to5 m/s 3 to 5 m/s Calme
Northwest to east Southwesterly to northwesterly
CENTRE
Calme 3 to 5 m/s Calme 3 to 5 m/s 4 to 6 m/s 1 to 3 m/s
South-west to north-east Southwesterly
SOUTH
3 to 5 m/s 5 to 7 m/s 5 to 7 m/s 2 to 5 m/s 5 to 7 m/s 5 to 7 m/s
Southwesterly Southwesterly
Thereforebeadoptedforthewholeareaanaveragespeedofwindof6m/s.
maximumwind
Theaveragespeedrecordsrecordedisbetween29.1m/sbytheseaat25m/sinthenorthbut,
althoughtheareaisnotpronetocyclonesandhurricanes,speedscanbeachievedveryimportant:
!51m/sinCotonouMarch8,1962,
!45m/sinParakouMay3,1979,
!24m/sinNatitingouinOctober1961andJune1964
!23m/sinAtakpameinMarch1988.
TheaverageannualmaximumspeedsinCotonouon30yearsis21m/sand
From21to24m/sinParakoufollowingthereportingperiod.
Themonthlymaximumspeedsaregiveninthefollowingtable:
month
StationsJanFebMarchAprilMayJuneJulyAug.Sept.Oct.Nov.Dec.
Kandi152030303035253528251517
Nattingou101219232124231522242010
Parakou202323264529221633212315
Save151928282021191020191514
Bohicon142036201017141417221516
Cotonou263451383327212321292818
Atakpame108232012141010101089
Kara109101411911910889
Sokode1012119981081310710
NB:Statisticsupto1987
ThefiguresrepresenttheBeninmaximumspeedsrecordedfrom1965to1996.
ThenumbersofTogoarethemaximumspeedsrecordedfrom1987to1996.
Giventheavailabledatawithalargestandarddeviationonspeed
Parakouandtheneedtosizethelinesforatimegreaterthanreturn
50years,themaximumwindspeedof32m/sor115km/hwasadoptedforthecalculationswith
theusualsafetycoefficients.
Withregardtothesimultaneityofmaximumwindsandtemperatures,wenotethatthemaximum
windsoccuratthebeginningoftherainyseason,theresultofthermalphenomena.Thestudyof
distributionswindstemperaturesshowsthatthemaximumwindoccursatatemperaturecloseto
theaverageannualtemperature.Whenthetemperatureisminimum(January)thewindsdonot
exceed21m/s(35m/sx0.6)exceptinthecaseofCotonou(26m/sinJanuary).Thelattervalueis
notbindinginsofarsimultaneously,theminimumtemperatureinCotonou(20C)issignificantly
abovetheminimumtemperaturefortheselectedarea(12C).
minimumwind
Theminimumwindtobetakenintoaccountforthecalculationofthethermalcapacityofthe
conductorsissetequalto0.5m/swhichtakesintoaccounttheinfluenceofthetemperatureofthe
conductorsonthesurroundingair.
2.2.4Levelkeraunic
Kerauniclevelisdefinedasthenumberofdaysperyearwhenthunderisheard.Thislevelvaries
from80beachfrontinSokodeto158,141and107inKarainParakou,whichishigh.
Weadoptthemeanvalueof130overtheentireregioncoveredbytheCEBnetwork.
2.2.5Pollution
Exceptontheseafrontsubjecttosaltpollutionisnotencounteredmajorproblemsofpollutionother
thanthedustofsandandlateriteespeciallyduringHarmatan.
WeadoptthefollowingpollutionlevelsthatrefertoIECRecommendation815:Theareabetween
theseaand50kminlandisviewedwith
highlevelofpollutionwhichisaminimumcreepagedistanceof25mm/kV,
Theareasbeyond50kmfromtheseaareconsideredwithamediumlevelofpollutionwhichisa
minimumcreepagedistanceof20mm/kV.
2.2.6Altitude
Thealtitudeisstilllessthan1000m,itposesnoproblemfortheequipmentremaininginthe
conditionsdefinedbytheIEC.
2.2.7SolarRadiation
Dailysunshinedurationisbetween6and8hours.
Giventhelatitudeoftheareabetween6and12degreesnorthlatitudeandaltitude,whichrarely
exceeds800m,solarradiationof
1000W/m2waschosen.
2.3Conditionsgeologicalandgeotechnical
2.3.1EarthquakeActivity
TheareaofTogoandBeninisclassifiedasanarea"0"iehavingnosignificantseismicrisk.
2.3.2Generalcharacteristicsofsoil
Forundergroundcables,theconditionsusedare:
Temperatureofthesoiltoadepthof1m:25C,
Soilthermalresistivity:150K.cm/W.
2.4Conditionselectric
2.4.1Voltageratingsservice
TheCEBhasstandardizedhighvoltagesfollowing:
Transport:161kV
Smalltransport:a63kV(66kVvoltage,whichisonlyusedononeline,KaraSokodisnota
standardvoltage).
33kVdistribution
Distribution:20kV(tocompensateforvoltagedropsintransformers,theirstandardloadvoltage
issetequalto161/22kV)
Tothislistwemustaddthespecificvoltage:
Cabledistributionofisolatedguard:34.5kV
Lowvoltagestandardusedforauxiliarypositionsare:
Variouspowersupplies:400/230VAC(thisvoltageisthenewIECstandardforLVdistributionon
thebasisofwhichBTdevicesarenowmanufacturedandreplacesthe380/220Vpreviouslyusedby
CEB)
Protectionrelays:125VDC
Telecommunications:48VDC
Radiocommunications:12VDC.
2.4.2Plangroundedneutralpoints
Methodsofgroundingadoptedfordifferentvoltagelevelsare:
161kVdirect
34.5kVdirect(orthroughafilterreactance/resistancebalancing)
20kVorresistancedirecte2
400V:direct
1thistensionisnotrecommended.Itisbettertouse34.5kVor161kVdependingonthecharges
andlengthsoflines
2thegroundingresistanceispreferablebecausetheamplitudeofthefaultcurrentisknown(within
family)
2.4.3TimeIndextransformers
Couplingsandhournumbersofprocessorsaregenerallyasfollows:Type13Standardpost
161/34.5/22kVYnd1yn0
20/0,4kV:Dyn11
PostStandardType2
161/22kV:Ynd5
20/0,4kVtransformerandauxiliarygroundingZnyn(forusewith20kVwindingsindeltaonly)
Thewindingsarestar161kVforreasonsbothtechnicalandeconomicsuchas:
easeofgrounding
nonuniformwindinginsulation
possibilityofeasycatches.
Toeliminatetheadverseeffectsofharmonics3,thewindings20kVarespecifieddelta.Theindexof
realhourlyprimary(d1,d5,etc.)isapplicableonlyifaparalleloperationwithothersystemsis
required.
However,inallcasesthecouplingandtheindexscheduleshouldbecheckedifaparalleloperation
withexistingtransformersarerequired.
Whenthecoilis20kVdelta,auxiliarytransformerswillbethetypegrounding,coupledzigzagto
provideagroundreferencewiththepossibilityofaddingasecondarywindinginstarpowertothe
auxiliary,thusavoidingseparateauxiliarytransformer.
2.4.4VoltageLevelsandisolation
2.4.4.1Externalinsulationlevels
IsolationlevelsandcorrespondingexternalconformitytoIEC711areshowninthetablebelow.
Notethat,becauseofhighlightningrisk,isolationlevelsarethehighestchosentominimizetherisk
ofsurgecancausedamage.
3Seesection3Volume3forthedefinitionofpositionsoftype1and2.
Thevoltagelevelsofoperationare,asauthorizedbytheIEC71,ignoredtheseoperatingvoltages.
Nominal Voltage kV
Highest
voltage for
equipment
Um kV rms.
Peak voltage
23kV (peak)
Withstand voltage
of short duration-
frequency kV rms.
Withstand voltage
surges from
lightning kV (peak)
20 24 20 50 125
34,5 52,5 43 95 250
63 72,5 59 140 325
161 170 139 325 750
2.4.4.2IsolationLevelsInternal
HighisolationlevelslistedabovecanaddsignificantlytothecostofmaterialsincludingHTinsulated
windingssuchastransformersorinductors.
Whensuchmaterialisproperlyprotectedbyarresters,itispossibletoreducethelevelofisolation
andthereforethecostofconstructionmaterials.Thevoltagelevelsofisolationrecommendedin
thesecasesareshowninthetablebelow.
Highest voltage
for equipment
Um
kV rms.
Peak voltage
Um 2
3
kV (peak)
Withstand
voltage of short
duration-
frequency
kV rms.
Withstand voltage
surges from lightning
kV (peak)
170 139 275 650
Notethatthesereducedlevelsdonotapplytovoltagetransformers,whicharenotadequately
protected,giventherelativelylongdistancefromthelightning;highvoltagesarethenapplied.
2.4.4.3shortcircuitlevelsoftheinstallation
MinimumlevelsofshortcircuitfortheCEBnetworkequipmentarespecifiedinthetablebelow.
3.CRITERIAFORTHECALCULATIONOFSTRUCTURES
3.1Heatresistanceofconductorsandaccessories
Maximumtemperaturesofdrivershavebeenfixedsothattheirinfluenceonthemechanical
behaviorofconductorsandtheiraccessoriesmaybenegligibleinthecaseofcontinuouscurrentand
lowinthecaseofshortcircuitcurrents.
Theconductortemperatureattheonsetoftheshortcircuitwillbeconsideredlessthantendegrees
atthemaximumcontinuousoperatingtemperatureduetotheverylowprobabilityoftwo
simultaneousevents.
3.1.1Phaseconductors
forthecurrentcontinuousservice:limitedtemperatureat70Cmaximum.
Fortheshortcircuit:limitedtemperatureto170Cforastartingtemperatureof60Candduration
of1second.
3.1.2CableGuard
Shieldwiresusedforruralelectrification(ASCR)
!Forthecurrentcontinuousservice:limitedtemperatureat70Cmaximum.
!Fortheshortcircuit:limitedtemperatureto170Cforastartingtemperatureof60Cand
durationof1second.
Conventionalcableguard(steel)
!Fortheshortcircuit:temperaturelimitedto300Cforaninitialtemperaturecorrespondingtothe
moststringentconditions.
3.2Mechanicalresistanceofstructures
3.2.1Assumptionsbasicweather
Loadstobeconsideredforcalculatingthestrengthoftheworkswillbethoseresultingfromthe
worstofthefollowingassumptions.
Ahypothesis(provideddaily)
!Theconductortemperatureistheaverageannualtemperature,
!Nowind.
HypothesisB(maximumwindcondition)
!Theconductortemperatureistheaverageannualtemperature,
!Thewindisup
HypothesisC(minimumtemperaturecondition)
!Thetemperatureoftheconductorsistheminimumtemperature,
!Thewindisreducedto0.6timesthemaximumwindspeed.Thevaluesoftemperatureandwind
areshowninChapter2.
3.2.2Maintenanceofcables
Phaseconductors
!ForhypothesisA,thetensionintheconductorsmustnotexceed20%ofthebreakingload
guarantee.
!ForCaseB,thetensionintheconductorsmustnotexceed40%ofthebreakingloadguarantee.
!ForCaseCthetensionintheconductorsmustnotexceed40%ofthebreakingloadguarantee.
Shieldwires
Theconditionsareidenticaltothoseofthephaseconductorswiththeadditionalconditionthatthe
arrowcorrespondingtohypothesisAisequalto85%ofthearrowofthephaseconductors.
3.2.3Maintenanceofisolators
Forthethreehypotheses(A,BandC),theelementsofsuspensioninsulatorstringsandanchormust
notbesubjectedtoforcegreaterthan1/3oftheirelectromechanicaltensilewarranty.Furthermore,
assumingbrokenconductor(with70%relaxation),thesuspensioninsulatorstringsshouldnotbe
subjectedtoforcegreaterthan60%oftheirtensileelectromechanicalwarranty.
3.2.4Maintenanceoftowersandfoundations
Forobviousreasonsofcostreductiondesign,manufactureandmaintenance,thepylonsarestill
groupedintoalimitednumberoffunctionaltypes.Eachtypeoftowerishowevercomposedofa
mainbodyandvariousextensionstoachieveavariableheighttowertoadaptmoreeasilytothe
ground.Mechanicalcalculationsaremadeonthebasisofstressescorrespondingtothemaximum
height.
Effortsontowersresultfromforcesgeneratedbythecablesandtheforcesgeneratedbythewindor
theconditionsofassemblyandmaintenancedirectlytothetowerstructure.Thecorresponding
assumptionsareclassifiedintonormalloadcasesandloadcaseexceptional.Thesafetyfactor
relativetoruin(yield)forthemediatorespectare:
Normalloadcases:
safetyfactor1.6
Loadcaseexceptionalsafetyfactor1.1
Forfoundations,thesafetyfactorsappliedtotheeffortsoftearingandoverturningmomentsare
thosetowersmultipliedbyacoefficientofincreaseequalto1.10toreflectthegreaterdispersionof
mechanicalpropertiesofthematerialsimplemented.
3.2.4.1Loadcasenormal
Chargesthatthemediamusttakeinclude:
effortsofthevariouscomponentsofthelinecreatedbythewind(lateralforces),
mechanicaltensionofwires(longitudinalforces),
weightofcables,insulatorsandaccessories(verticalforces).
Theforcesgeneratedbythewindonthecablesarecalculatedasdescribedinparagraph
3.2.5.Thewinddirectionistakentransversetotheaxisoftheline.
3.2.4.2Lo
Exception
between
Assumptio
!Pylonsa
intact.Int
considere
themaxim
oadcaseexce
nalloadcases
200and500
onofacable
lignment:ap
thecaseofa
edarelaxatio
mumvoltage
ptional
areconsider
m.Wedisting
break
phaseconduc
ruptureofa
nofthecable
ofhorizontal
redassuming
guishthefoll
ctororshield
phasecondu
esintheoppo
driver.Thish
maximumca
owingexcept
wireisbroke
ctoronones
ositerange(d
hypothesisof
ablevoltager
tionalloadca
n,theotherc
sideofapylon
duetotheins
facablebrea
angesequiva
ases:
cablesareins
nalignmentw
sulatorstring)
kappliestom
alentto
stalledand
willbe
)equalto70%
meteorologica
%
al
assumptionsA,BandC.
!Cornertowers:twophaseconductorsoraconductorandashieldwirearebrokenintheweather
assumptionsA,BandC.
!Pylonsstop:twophaseconductorsoraconductorandashieldwirearebrokenintheweather
assumptionsA,BandC.
Themostsizingistobeconsidered.
Hypothesismounting
Isappliedinthemiddleofallthebars,otherthanmainlegsandhavinganinclinationoflessthan30
,averticalloadof150daNcorrespondingtotheweightofanassembleranditstools.
Hypothesisguy
Assumethat,onatoweranyoneormorecablesareretainedonthesupporttocontroltheirblood
byshroudsofslope1:3anchoredtothegroundonflatterrain.Themostsizingistobeconsidered.
3.2.5Calculationofwindloads
3.2.5.1Effortwindontheconductors
Thewindloadoneachofthecables(withouttakingintoaccountthemaskingeffectofasub
Abundleofconductorsontheother)witharangeoflengthL,appliedtotheattachmentpointon
eachsupportframingthescopeandnormallyitisgivenbythefollowingformula:
Ac=q0.Cxc.d.The
where
q0=0.5..V2,givenreferencedynamicpressureasafunctionofthereferencespeedVofthewind
atthelocationofthelinewithq0inN/m2,V,expressedinm/sandthedensityofair(equalto
1.225kg/matatemperatureof15Candnormalatmosphericpressure)
Cxc=dragcoefficienttakenas1.0forstrandedconductors
d=diameterofcable
L=sumofadjacentspans.
3.2.5.2Effortwindoninsulators
ThewindstressoninsulatorstringsisgivenbyAi=q0.Cxi.if
where
q0=dynamicpressurereference
Cxi=dragcoefficienttakenequalto1.2
Si=areaoftheinsulatorstringprojectedhorizontallyontheverticalplaneparalleltotheaxisofthe
chain.
3.2.5.3Effortonwindtowers
Theforceofthewindonthetoweritself,assumedtoacthorizontallyandperpendiculartotheaxis
oftheline,isgivenby:
AT=q0.CxT.ST
where
q0=dynamicpressurereference
CxT=dragcoefficienttakingintoaccountallthefacesofthepylontakenequalto2.9andfora
latticetower(whoseratioofcompactnessisgenerallyoftheorderof0.2)
ST=totalareaofonefaceprojectednormaltothefaceperpendiculartothewind,theotherface
beingtakenintoaccountinthedragcoefficient.
3.3Conditionsgeometric
3.3.1IsolationLevels
Insulationlevelsofoverheadlinesshouldbesimilartotheapparatusofthepositionstowhichthey
areconnected.Buttheirsituationparticularlyexposedtoovervoltagesofatmosphericoriginmost
oftenleadstooverinsulatelinesrelativetopositionsinordertoreducethefrequencyofpickup
online.Theinsulationcoordinationofequipmentinthestationisprovidedbytheinstallationof
arrestersasclosetothismaterial.
Based on the recommendations IEC 71-1, the following isolation levels were adopted for the
lines:
Nominal operating
voltage of the system
concerned
(kV rms.)
Highest voltage network
(rated voltage) (kV rms.)
Rated voltage impulse
withstand lightning
(kV peak)
Rated impulse withstand
short-duration power-
frequency
(kV rms.)
161 170 750 325
63 72,5 59 140
34,5 52 250 95
Note:The34.5kVvoltagesinfactcorrespondtoaphasegroundvoltageforthecablenetworkof
isolatedguardwhoshouldbeinsulatedforaratedvoltageof52kV.
3.3.2Distancetoground
Thedistancesofalllivepartstometalpartsgrounded(elementsoftowers)arebasedonthe
probabilityofsimultaneousoccurrenceofanovervoltageandtheunfavorablepositionofthe
energizedconductor.Wethereforediscernthethreefollowingprobabilities:
Highprobability(nowind):thedistancetogroundisslightlygreaterthanthedistanceintheair
recommendedbyIEC71soastocauseignitionprotectiondevicesbetweentheinsulatorstring
ratherthanadirectprimingbetweenadriverandthetowerstructure.
Averageprobability(lowwind)inwhichthedistancestogroundaresuchthatthereisno
breakdownforswitchingovervoltages.
Low(windup)inwhichthedistancestogroundaresuchthatthereisnobreakdowninthe
withstandvoltageofshortdurationpowerfrequency.
Thecorrespondingdistancesforthemainphaseconductors(ratedvoltage
170kV)andthoseofisolatedgroundwire(ratedvoltageof52kV)aregiveninthetablebelow:
rated voltage
(kV)
* Distance ground
(mm)
Distance
without wind
(mm)
Distance with
reduced wind
(mm)
Distance with
maximum wind
(mm)
52 480 500 300 NA
72.5 630 693 320 270
170 1500 1650 900 500
*ThesedistancestogrounddistancesareminimumrecommendedbytheIECforawithstand
voltagewithstandvoltageof250kVratedvoltageof52kVand750kVfortheratedvoltageof
170kV.
3.3.3Distancesbetweenverticalconsoles
Theverticaldistancebetweentheendsofbrackets(ortheverticaldistancebetweenphases)is
greaterthan4.5m.
LGPlansSS004,SS008andSSLGLG012givethesketchofgeometricprincipleofverificationofa
pylonalignment(typeA).SeeChapter4.
3.3.4Distancebetweenconductors
Theminimumdistancesbetweenphaseconductorsandbetweenconductorandgroundwirewillbe
calculatedusingthefollowingformulas:
Phasedistancewithsingleconductors:
ecs=0.6.m'.(fl)
+t1.3
!Phasedistancedriverspairedwith:
ecjecs=+awhere:
m=coefficientofwindloadwithreduced(comparedtotheresultofwindloadsandtheweighton
weight)
arrowf=medianmaximumtemperatureinthecablel=lengthofthesuspensionchain
t1=minimumdistancetothegroundwithmaximumwind
a=distancebetweentwoconductorsofthesamedualbeam(0.40m)
3.3.5Distancescustody
Theminimumdistancesbetweenthelineconductorsandtheobstaclesare:
!ordinaryfieldandcultivated:7.0m
!houses:5.0m
!roadcrossings:8.5m
!railroadcrossings:9.0m
!crossingsofnavigablewaterways:9.0m
!Telecommunicationlinecrossings:4.0m
powerlinecrossing:4.0m
Generallythesedistancesareforthemaximumtemperatureconductors,withoutwind.
3.3.6Angleofprotectivecableguard
Toproperlyprotectthepowerlineagainstthedirectlightningstrikesontheconductors,thecable
guardispositionedsuchthatthephaseconductorsarebelowtwohalfplanesparalleltotheaxisof
theline,throughthesuspensionclampsoranchoringoftheshieldwireandforminganangleon
bothsidesoftheverticalequalto:
Caseofasingletowerwithshieldwire:thechoiceofa15degreeangleleadstoanelevationof
expensivetopofthetowerofabout6.20m(2.30mandto20degrees).Withanangleof25degrees
andalevelof130keraunic,estimatedthenumbertwoseedperyearandper100kmofline.With
anangleof20degrees,thenumberofseedfallstolessthan1seed,beyondtheadvantageof
reducingtheangleisfadingduetothegreaterheightoftheshieldwire.Itshouldconsider
standardizingtripping/resinglephasecouplingsthatlimitlotdisturbanceonthenetworkincaseof
loveatfirstsight,therefore,thevalueof25degreeswasadopted.
Caseoftwotowerswithgroundwiresisolated:15degrees,avalueeasilyobtainedwiththetwo
consolessupportingwires.
Caseofdoublecircuittowers:thevalueof15degreesisadoptedforthesamereasonsasbefore.
Doublecircuittowersareequippedwithtwowires.
4.TOWERS
4.1Typesofpylons
giventhehomogeneityoftheterrainencounteredinBeninandTogo,threetypesofmediaare
sufficienttomeetvirtuallyanyeconomicconditions.Functionsandconditionsofuseofeachof
thesetypesaredefinedbelow:
TypeAPylonalignment:
Equippedwithsuspensioninsulatorstringsandcanalsobeusedifnecessaryasasupportforlow
angle(0to2degreesmaximum)subjecttowindrangebelow300m.Thefollowingcurveshowsthe
valueoftheangledependingonthescope.
A
n
g
l
e
d
e
d
v
i
a
t
i
o
n
(
)
Towerhasalignment
DeflectionanglerelationshipScope
3
2
1
Porte vent (m)
0 100 200 300 400
Type B - Pylon low angle (0 -30 ) and anti-cascade:
Equipped with anchor insulator strings, it is used:
as a support for up to 30 degrees angle (normal load case) and will be capable of
withstanding a voltage difference of longitudinal 10 to 15% in case of different parameters in
the adjacent townships; as carrier anti-Cascade to limit the length of a township 10 km
(enhanced security).
Type C - Pylon high angle (30 -60 ) and tower anchor:
Equipped with anchor insulator strings, it is used:
as a support for a high angle, between 30 and 60 maximum (normal load case) and will
be capable of withstanding a voltage difference of longitudinal 10 to 15% in case of different
parameters in the adjacent townships;
as base material for stopping the line (end supports) complete (drivers and ground wires),
one side in the absence of all cables on the opposite side in the event weather A; the existence
of the scope reduced voltage connection to the post will not be taken into account.
4.2 Applicable Codes and Standards
IEC 652 Mechanical testing of overhead line towers
IEC 826 Loading and strength of overhead transmission lines
4.3 Characteristics constructive
4.3.1 Features
The pylons are made of a mesh, square base, galvanized steel. They have four feet fitted with
separate sockets set into the foundation blocks. In order to adapt to site conditions, each type
of tower includes:
! A main body may be reduced or extended by extensions height. For the pylon alignment
(type A) extensions will achieve the heights -6 m, and 0
6 m and the angle towers and anchor (type B and C), -6 m height and normal height.
! A series of interchangeable feet from -2.0 m to 3 m in 1 m for use in hilly terrain. These feet
are connected to the body by a specific junction piece (intermediate beam) to each extension
(6 m, 0,-6m) so as to use the same set of uneven feet per type of tower (see LG plane SS
005). Leg length is standardized.
The weapons pylons, which depend on the electrical characteristics of the line, will be chosen
from the following options:
Threeconductorsarrangedinatriangleandagroundwireinthecaseofsinglelinedull,
6conductorsarrangedinaflagandguardcableinthecaseofdoublecircuitline,
Threeconductorsarrangedinatriangle(or6conductorsarrangedinflag)andtwoinsulated
shieldwiresifthepowerlineisalsousedforpowerdistributioninruralareas.
Itshouldbenotedthatforsimplepolesdullweaponsmostcommonlyusedare:
thehorizontalsheet,
type"chat",wherethehorizontalsheetisslightlyraisedcentralphasewhichallowsareductionof
thetotalwidthofthepylon,
thetriangulararrangement.
Thefirsttwotypesofweaponsrequiretwooverheadgroundwiresandaremorecomplextostudy
andbuildup.Byarmingagainsttriangle,usedonmostlinesCEBisagoodcompromiseandleadstoa
simpleframe,economicandachievablethroughlessspecializedmanufacturers.
PlansSS001toSSLGLG012givesthegeneralshapeanddimensionsofstandardtowershieldwire
toearth,simpleanddoublecircuittwoshieldwiresinsulatedornotinsulatedwithblueprintsswing
toweralignment(typeA).
4.3.2CalculationRanges
giventherelativelyflatprofileofthetwocountries,theincreaseofcalculationareasfollows:
suspension anchora
scope wind
400 m 400 m
weight range
600 m 800 m
For towers angle (B and C), it will be possible to increase the values indicated above subject
to a calculus proof.
In all conditions the ratio of the weight carried on the wind will not be paid less than 0.5. In
the case of significant differences in height of the counterweight can be used to reduce sway.
Calculating the swing angle takes into account the maximum wind on
2/3 of half the sum of the adjacent spans.
4.3.3MaterialsandAssembly
4.3.3.1Steel
Thesteelgradesusedaresteelswhoseyieldstrengthis355N/mm2.Thecontentsofsiliconand
phosphorussteelsguaranteeacorrectgalvanizing.
Thesteelusedformanufacturinghotboltsandnutsoftheframesisthequalityclassof6.6or
greateraccordingtoISOR898/1and2.Thesteelusedfortheboltslevelsandthoseofanominal
diameterlessthan1/2"or12mmforfixingaccessoriesofthegradeis4.6.
4.3.3.2Galvanizing
allsteelcomponentsishotdipgalvanized.Thethicknessofthelayermustbeatleast610g/m2to
375g/m2forbarsandbolts.TheGalvanizingshallcomplywiththeAFNORNFA91121.
4.3.4Accessories
Bolts
Boltsbusbarconnectorlocatedbelowtheantiescalationwillbefittedwithspecialantidisassembly
toavoidtheftangle.
Echelons
Toallowmaintenanceoftowersandaccessories,eachtowerisequippedwithboltslevels
staggeredalternatelyplacedoneachofthetwooutersidesofacornerbracket.
Theselevelshavealengthof15cm,adiameterof20mmandareseparatedby
38to40cm.Therowofstepsbeginsjustabovetheanticlimbingandendsatthetopofthepylon.
Belowthedevicewillbeprovidedonlyholesforfixingboltslevels,thelatterbeinginstalledthat
duringinterventions.
Anticlimbingdevices
Alltowersareequippedwithaprotectivebeltataheightof3to6mabovethegroundsoitisnot
possibletoclimbthemwithoutspecialmeans.Thisprotectionbeltmadeofbarbedson,isdescribed
ontheLG018andSSisequippedwithabolteddoorinthecornerofthetowersupportinglevelsof
access.
Nameplates
AlltowersareequippedwithaplatemodeldefinedontheLGPlansSS016.Itisattachedbybolts
Vandalismonasupportlocatedabovetheanticlimbing.
Alltowers20,aplateofthepatterndefinedontheSS017andLGfortrackingthehelicopterisfixed
totheupperpartofthepylon.
Theplatesarealuminumalloy;weatherresistant(rain,sun)andthewritingwillbestampedand
paintedwithindeliblepaint.
4.3.5Testingofpylons
ThepylonsaretestedinafullscaleteststationandspecializedaccordingtoIEC652
recommendation.
Atowerofeachtypeistesteduptodesignloadsforeachcase.Inadditionthetoweralignmentwill
betriedatbreak.
4.3.6Transpositionofconductors
Inordertoimprovethebalancingofthecurrentsandvoltagesinthethreephases,wherethelines
orlinesectionsthan100km,itisnecessarytoperformatranspositionoftheconductors.
Thisistoensurethateachoftheconductorsoccupieseachofthethreegeometricpositionsonone
thirdofthelengthoftheline.
Transpositionmustbecompleteandconsistsofthreesuccessiverotationsof1/3.Anexampleof
rotationisindicatedintheplanfortheSS014LGsimplelinesanddullontheLGSS015fordouble
circuitlines.
5.DRIVERS
5.1Natureandsectionofthephaseconductors
Currentlythemostcommonlyusedcablesforhighvoltagelinesarealuminumconductorswithsteel
coresonknownbythediminutiveofACSR(AluminiumConductorSteelReinforced)conductors
homogeneousaluminumalloyknownbythediminutiveofAAAC(AllAluminiumAlloyConductor)
andtoalesserextent,aluminumalloyconductorswithsteelcoresonknownbythediminutiveof
ACAR(AluminumConductorAlloyReinforced).
AAACconductorsareincreasinglyusedbecausetheyoffermanytechnicaladvantagesoverthe
ACSR:
theyareabout25%lighter,whichresultsinlowertensileidenticalboomandeasierhandlingof
cabledrums,generallyequivalenttotheelectricalpylonstheyleadtolighterandlongerspans,so
fewerpylons,becauseoftheirhomogeneousnature(theyareformedonlysonalloy)theybehave
wellwithrespecttocorrosion,thestressesarebetterdistributedinthesectionandthereforethe
jointsandanchorclampsaresimplerandsafer,
thesurfacehardnessofthealloysonistwicethatofthesonofaluminumwhichmakesthemless
susceptibletoinjuryduringpeelingthusreducinglossesandcoronaandaudiblenoise.
Theirothercharacteristicssuchascreepbehaviorandfatigueresistanceareidenticaltothoseof
ACSR.Theonlydrawbackisduetotheirlightness,whichgivesthemagreatertendencytoswingto
betakenintoaccountinthedesignofthemasthead.
Insummary,wecanconsiderthattheAAACconductorsleadtoasavingofabout5%ofthecostofa
line.
RegardingdriversACAR,studiesshowtheyrarelyleadtomoreeconomicalsolutionsthatAAAC.
AsaresultoftheanalysisabovetheAAACconductor500MCM,alreadyusedonseverallinesofCEB
networkwasadoptedasstandardcable.Indeedhissection
253.35mm2,whichcorrespondstoapowerratingof138MVA(inabsenceof
andwindforamaximumconductortemperatureof70C)at161kV,iswellsuitedtohighpowerto
passthroughthesouthernpartofthenetworkwhereenergysourcesaswellasmodestpowersover
largedistancesofNorthernnetwork.
5.2Natureandsectionoverheadgroundwires
Theshieldwireshavemultipleroles
theyareusedmainlytoreducetherateofinitiationofisolationbylightning,especiallyinthecaseof
highvoltages,
beingconnectedtothegroundtheysignificantlyreducethevoltagesinducedbythelinesHTinthe
telecommunicationscircuitsparalleltotheselines,
theycanbeisolatedandfedintoMTbeusedforruraldistribution,
telecommunicationcircuits(telephonesonoropticalfibers)canbeincorporatedintowires.
Proofofthenumberofshieldwires(0,1or2)isbasedonthestudyoftherateofinitiationto
lightningstrikesor,forinsulatedcablesonthetypeofruraldeliverydesired(singleorthreephase).
Thetypeandsectionoftheshieldwireisdeterminedbymechanicalconsiderations(arrowlessthan
orequaltothatofthephaseconductors)andelectrical(currentwithstandshortcircuit).
Giventhelowlevelofshortcircuit,acableguardmadeofgalvanizedsteelismostsuitableforlarge
spanswithoutproblemsboom.Thesection71.3mm2cablethatcanwithstandashortcircuit
currentofabout5.5kAfor1secondandisalreadyusedbytheCEB,wasadoptedasthestandard
groundwireuninsulated.
WithrespecttotheshieldwiresinsulatedcablewasselectedbyVRAACSRusedformanyyearsand
isidealforitstwofunctions,protectionagainstlightningandruraldistribution.AAACcableisnot
suitabletotheconditionofguardcablesaglowerthanthephaseconductorsand,becauseofitslight
weightincreasestheriskofvibration.ACARcablebecauseofitsgreaterresistancetothesamecross
sectionistooexpensive.
5.3cableopticalground(OPGW)
Tomeetthegrowingneedsofinformationtransmission,theCEBhasselectedasthetransmission
mediumtohighcapacityandhighflow,theopticalfiber.Theairlinesareapreferredmediumfor
installingopticalfibers.ThesewillbeinstalledinacableguardlinesHT.
TheOPGWopticalfiber24includesstandardinstallation.
Thetypeandsectionoftheshieldwireisdeterminedbymechanicalconsiderations(arrowlessthan
orequaltothatofthephaseconductors)andelectrical(currentwithstandshortcircuit).Thesesame
considerationsapplytotheOPGW.Thejunctionboxesareinstalledatthebottomofthetower,just
abovetheanticlimbing.
WhentheOPGWisusedmoreforruraldelivery,itissubjectedtoavoltageandcurrentinsteady
statewhichconstituteadditionalconstraintstoconsiderinthechoiceofcable.Theseconstraints
leadtofurtherisolatethemassjunctionboxes.Thevoltageofthejunctionboxwillbethesame
potentialasthecableandjunctionboxesarethereforeplacedontopofpostinsulators.
5.3.1Transmissioncharacteristicsoffibercable
Mode field diameter 1310 nm
9,3 0,5 !m
Average attenuation at 1310 nm
" 0,34 dB/km
Average attenuation at 1550 nm
" 0,20 dB/km
Chromatic dispersion at 1310 nm
2,8 ps/(nm.km)
Chromatic dispersion between 1285 and 1310 nm
2,8 ps/(nm.km)
Chromatic dispersion at 1550 nm
2,8 ps/(nm.km)
Chromatic dispersion between 1525 and 1575 nm
2,8 ps/(nm.km)
zero dispersion
Entre 1300 et 1325 nm
Zero dispersion slope
0,092 ps/(nm.km)
Cut-off wavelength of the fiber
1280 nm
5.3.2CodesandstandardsforOPGW
IEEEStd1138StandardConstructionofCompositeFiberOpticGroundwireforuseonElectric
UtilityOverheadPowerLines.(Standardcableconstructionofopticalgroundcompositeforuseon
overheadpowerlinesofpublicpowerdistributionnetwork)
ASTMB415StandardSpecificationforHardDrawnAluminumCladSteelWire.(Standardforcold
workedsteelcablescladaluminum)
ASTMB230StandardSpecificationforAluminum1350H19WireforElectricalPurposes.(Standard
foraluminumcable1350H19purposeelectrical)
ASTMB398StandardSpecificationforAluminumAlloy6201T81WireforElectricalPurposes.
(Standardforcablesaluminumalloy6201T81purposeelectrical)
IEC7931FiberOpticsGenericSpecification
IEC7932FiberOpticsProductSpecifications
IEC7941OpticalfibercablesPart1:Genericspecification
CIS825Radiationsafetyoflaserproducts,equipmentclassification,requirementsanduser'sguide
IEC8741ConnectorsforopticalfibersandcablesGenericspecification
IEC8751CouplingdevicesforopticalfibersGenericspecification
EIA598AOpticalFiberCableColorCoding.(Colorcodingoffiberopticcable)
5.4ApplicableCodesandStandards
Generally,driverswillmeetthefollowingstandards:
ACSRCanadianCSAStandardC49
CablesAAACFrenchStandardC34125
IEC1597Conductorsforoverheadelectricallines.Calculationmethodforstrandedconductors.
5.5Characteristics
Unlessotherwisespecifiedcabletypestouseare:
cablesaluminumalloy(AAAC)forthephaseconductors,
thegalvanizedsteelwireforcableguardtraditional
aluminumsteelcables(ACSR)fortheshieldwiresusedforruraldelivery.
Thetechnicalcharacteristicsofcablephaseconductorsareshowninthefollowingtable:
designation
Unit
Phase conductor
Nature AAAC
denomination 500 MCM
total section
mm
2
253,35
Section aluminum
mm
2
253,35
Steel section
mm
2
outside diameter
mm 20,6
Son number and diameter of aluminum
mm 19 x 4,12
Son number and diameter of steel
mm
Minimum breaking load
daN 7235
Final modulus of elasticity
hbar 6300
Coefficient of linear expansion
10
-6
/C 23
Mass (ungreased)
kg/km 698
Maximum DC electrical resistance at 20
/km 0,1322
Manufacturing standard ASTM B 399
Technical characteristics of overhead ground wires are shown in the following table:
designation
Unit
Single shield
wire
Guard cable
isolates
nature galvanized
ACSR
denomination Minorca
total section
mm
2
71,3 88,90
Section aluminum
mm
2
56,13
Steel section
mm
2
71,3 32,77
outside diameter
mm 10,8 12,22
Son number and diameter of aluminum
mm 12 x 2,44
Son number and diameter of steel
mm 7 x 3,6 7 x 2,44
Son number and diameter of steel
daN 8800 5125
Final modulus of elasticity
hbar 17200 10000 (*)
Coefficient of linear expansion
10
-6
/C 11,5 15 (*)
Mass (ungreased)
kg/km 560 412
Maximum DC electrical resistance at 20 C
/km 0,5161
Manufacturing standard DIN 48-201 ASTM B 232
(*): Estimated values
Greased the cables should be avoided.
Cables present the complete mechanical and chemical characteristics specified in the
standards mentioned above.
Inaddition:
Eachofsonwillhavebefreeofscratchesandburrsduetostretchingandofsuperficialdefects.
Sonsectionwilldrawnearaspossibletotheperfectcircle.Thesuccessivelayersofcableswillbe
wiredinoppositedirections.
Thedirectionoflayoftheouterlayersofsonwillberight(cablingtypeZ).
Thenumberandmannerofexecutionofweldseligiblesoninelementarycablesshallconformto
thestipulationsofthestandardquotedabove.However,noweldingshallbepermittedinthe
strandsoftheouterlayerofcable.
Everysonofsteelcableguardwillbegalvanizedbyimmersioninabathofmoltenzinc.The
coatingwillhaveathicknessuniformandaccedesfirmlytosteel.Thegalvanizedwireshallbe
smooth,therewillbenonudebeachresultingfromthepresenceofscales.
6.INSULATORS
Theinsulatorstringsofthemaindriversareflexibleandcompositeinsulatorsofcapandpintype.
Theinsulatorstringsofoverheadgroundwiresareinsulatedfromtherigidtype.
6.1ApplicableCodesandStandards
IEC120Dimensionsofplebeianassembliesandsocketelementsinsulatorstring.
IEC305Insulatorsforoverheadlinesofnominalvoltageabove1000V.Insulatorunitsofceramic
materialorglassforacsystems.Characteristicsofinsulationelementsofcapandpintype.
IEC372Alockassemblyforballandsocketcouplingsofstringinsulators.Dimensionsandtests.
IEC383Insulatorsforoverheadlinesofnominalvoltageexceeding1000VIEC437TestofRadio
Interferenceofhighvoltageinsulators.
CIS507Artificialpollutiontestsonhighvoltageinsulatorsforacsystems
IEC575endurancetestthermomechanicalandmechanicalendurancetestonstringinsulator.
IEC591Ruleofsamplingandacceptanceofasupplywhenapplyingstatisticalcomputingwith
mechanicaltestingofinsulatorsofceramicmaterialorglassforoverheadlinesofnominalvoltage
exceeding1000V
IEC797Residualstrengthofstringinsulatorunitsofceramicmaterialorglassforoverheadlines
aftermechanicaldamageordielectric
IEC815Guidetotheselectionofinsulatorsinpollution
6.2Characteristicsofthe161kVinsulators
Theinsulatingpartglasswaschosenbecauseexperienceshowsoperatorsthattheglasswasmore
suitableforaeriallineasporcelain.Indeedporcelaincracksbutdoesnotflyapartwhatisbestfor
busbarswhentheglassbrokeallowingamucheasieridentificationoffaultsonoverheadlines.
Thematerialsofthevariouspartsconstitutingtheinsulatorsare:
insulatingpart:temperedglass,
cover:galvanizedmalleableiron,
pin:forgedsteelgalvanized,
Sealing:cementwithappropriatethermomechanicalcharacteristics,
pin:phosphorbronzeorstainlesssteel.
ThecharacteristicsanddimensionsofthemainconductorsinsulatorscomplywithIEC
recommendationsandindicatedinthetablebelow.
designation
Unit
Suspension
anchorage
Not rated nominal diameter shank
diameter
Length of the total leakage
approximate weight
Withstand voltage 50 Hz Dry
Withstand voltage 50 Hz in the Rain
Withstand voltage 1,2 / 50! S, dry
perforation 50 Hz voltage in oil minimum
breaking load electromechanical
mm
mm
mm
mm
kg
kV
kV
kV
kV
kN
255 or 280
146
16
318 or 445
3,7 or 5,6
70 or 85
40 or 50
100 or 125
130
100
255 or 280
146
16
318 or 445
3,7 or 5,7
70 or 85
40 or 50
100 or 125
130
100
Note:Thetwolengthsoflineleakindicatedcorrespondtoinlandareasandcoastalareas.
Itshouldbenotedthattheinsulatorchainsanchorchainsandsuspensionareidentical.Although
insulatorswithabreakingloadof70kNaresufficient,thischoiceavoidsanyconfusionthatcouldbe
dangerous,insulatorsbetween70kNand100kNwhoseexternalappearanceisthesameinspiteof
differentcharacteristics.
6.3Compositionof161kVinsulatorstrings
6.3.1Phaseconductors
Giventheisolationleveladoptedforlines161kVto750kV,theinsulatorstringscanbesingleor
double,andconsistof11cellsconnectedinseriestothesuspensionchainsand12cellsinseriesfor
anchorchains.Theadditionofanadditionalinsulatorstringsanchorisintendedtopromotethe
initiationofthesuspensionchains,littlemechanicallyloaded,ratherthantheanchorchains.
Thedoublesuspensionchainandanchorareprovidedonlyforcrossingmainroads,crossingsof
otherpowerlinesortelecommunicationmajor.
Highmasthighangle,asuspensionchainisattachedtotheendconsolesforretainingstrapsofthe
outerconductorsatthecorner.Thesechainsareprovidedwithacounterweighttolimittheswing.
6.3.2Cablesguardisolated
thecharacteristicsanddimensionsoftheinsulatorstringsfortheshieldwiresareisolatedasfollows
(accordingtoIEC383):
designation
Unit
nominal diameter
mm 255
Number of elements
3
not rated
mm 545
Length of the total leakage
mm 1 200
Withstand voltage 1,2 / 50 s, dry
kV 260
Withstand voltage 50 Hz Dry
kV 190
Withstand voltage 50 Hz in the Rain
kV 130
Minimum tensile electromechanical
kN 50
6.5Compositionof63kVinsulatorstrings
Giventheisolationleveladoptedforthe63kVlines,whichis72.5kV,theinsulatorstringscanbe
singleordouble,andconsistoffourelementsconnectedinseriestothesuspensionchainandfive
cellsinseriesforanchorchains.Theadditionofanadditionalinsulatorstringsanchorisintendedto
promotetheinitiationofthesuspensionchains,littlemechanicallyloaded,ratherthantheanchor
chains.
Thedoublesuspensionchainandanchorareprovidedonlyforcrossingmainroads,crossingsof
otherpowerlinesortelecommunicationmajor.
Highmasthighangle,asuspensionchainisattachedtotheendconsolesforretainingstrapsofthe
outerconductorsatthecorner.Thesechainsareprovidedwithacounterweighttolimittheswing.
7.EQUIPMENTWEAPONS
7.1General
IngeneralthelineaccessoriesareconstructedfollowingtherecommendationsofIEC120.The
differentpiecesdonothavesharpedgesorpointsthatcancausecoronaandradiointerference.
Partsincontactwiththecablesaredesignedandmachinedtoavoiddamage.Thecontactsurfaces
betweenthevarioussuccessivepiecesaredesignedtofacilitatetheflowofcurrentsofhighshort
circuit.
Allferrouspartsotherthanstainlesssteelarehotdipgalvanized.Galvanizingcomplieswiththe
requirementsofASTMandespeciallytothefollowingstandards:A123,A153andA239.
Galvanizingmustresistto7immersions(5threadedparts),of1minuteeach,inasolutionofcopper
sulphateat20C,accordingtothestandardA239.
7.2ApplicableCodesandStandards
IEC120Dimensionsofplebeianassembliesandsocketelementsinsulatorstring.
7.3Reinforcementofprotection
Thepurposeofreinforcementofprotectionistwofold:
1)itismainlytoremovethepowerarcfarenoughinsulatorsandfixinghardwaredriverstoensure
thatthesepartsaredamaged,
2)itensuresamorefavorabledistributionoftensionbetweentheinsulatorsandopposethe
formationofscentonthechainortodiminishtheimportancetomaintainanacceptablelevelof
interference.
All161kVinsulatorstringsarefittedwithguard(spark)atbothendsseparatedbyabout1500mm,
correspondingtoanominalvoltageoflightningimpulsewithstandof750kVaccordingtoIEC71.
Thesecarearrangementsaremade,massside,bythehornsanddriver'sside,bysnowshoesoropen
ringswithball.Hornsandsnowshoesareroundsteelofdiameter18mmandaminimumdistance
betweenthetipandtheedgeoftheskirtclosestinsulatorisnotlessthan200mm.Theyare
arrangedinaplanenormaltothedriverandarrangedontheoppositesideoftheinsulatortothe
shaftofthepylon.Anchorchainspylonsstoplocatedinfrontofthepostsareequippedwithspark
gapstovaryingdistancetopreciselyadjustthewithstandvoltagewithstandvoltageto550kVto
protectequipmentagainstvoltagesurgesand325kVforholdingshorttermindustrialpower.
LGplansSS019andSS020LGdefinethevariousinsulatorstringsforuseon161kVlines.
TheplandefinesSSLG021chainsinsulatorsforcablesinsulatedguards.Anchordetailsareshownon
theplans.
7.4Spareconnectingchainstotheframe
Anchorbrackets:
Theyarepinscreedsthatcanadaptdirectlytothetowersandtoaverticaloscillationoftheinsulator
string.
Suspensionbrackets:
Theseareeither(forvoltageslessthan161kV)fixingbracketswhichthefixingplaneistransverseto
theaxisofthelinesoastoallowtheoscillationoftheinsulatorstringwhileavoidingrubbingalways
inthesameplace,or(forvoltagesabove161kV)ofthetrunnioncapsthathavetheadvantageof
avoidingtheirdoublearticulation,inflectionsthatappearinthestirrupwhenlongitudinalforces
associatedwiththeruptureofaconductor.
7.5Suspensionclamps
thesuspensionclampsareoftheslipper.Itisprovidedwithajointattheconductorallowing
freedomofmaximumoscillation.
Theyareconstructedofaluminumalloyatleastasregardsthepartsincontactwiththedriverand
providedforcablewitharmorrods.
7.6Armorrods
Inordertostrengthenthephaseconductorandtheshieldwiresateachsuspensionclamp,agasket
twistedsonofthesamealloyasusedintheconductorisinsertedbetweentheconductorandthe
suspensionclamp.
Thisseal(orarmorrods)ispreformedtype,allowinginstallationwithoutspecialtools.
7.7Sleevesanchorandjunction
Theanchorsleevesandjunctionareofthe"compression".Theymustholdthecableinthemost
restrictiveoftwoconditions:95%ofitsratedloadofruptureor2.5timesthemaximumworking
voltage.
7.8Vibrationdampers
Inordertolimitthevibrationsoflowamplitudecables,typeshockabsorbers
"Stockbridge"areinstalledonallconductorsandwires.Attachmentisdesignedtopreventslippage
oncableswithoutleadingtoastrainorinjuryofthelatter.
Thenumberandcharacteristicsofthedamperstobeinstalledandtheirlocationsonthecablesis
calculatedbasedoncabletypeandcharacteristicsofthereach.
7.9Counterweight
exceptionally,counterweightscanbeattachedundertheclampssuspensiontowersalignment
whosescopeisinsufficientweight.Themaximumweighttobeplacedislimitedto320kg.The
counterweightsaremadeofslabswithamaximumdiameterof450mmandamaximumheightof
500mm.Thefasteningsystemisdesignedsoasnottopreventorlimittherotationofthe
suspensionclamparounditsaxis.
7.10Markingair
thefollowingprovisionsshallbemadeinareasdeemedhazardoustoairnavigation:riversorriver
crossings,crossingvalleys,approachingairportsandairfields.
Itwillbespheresoftaggingaminimumdiameterof500mmprovidedwithholestoallowtheflowof
water.Thesetransactionsmustbereinforcedpolyesterglassfiberorasyntheticmaterialapproved
bytheClient.Theassemblyofthesesphereswillbesimplewithoutthreadingthecabletaut,and
equippedwitharmorrods.
Thecolorsoftags(redandwhite)willcomplywithRecommendations
International,aswellastheConventiononInternationalCivilAviation.
8.GROUNDING
8.1Groundingtheshieldwires
Withtheexceptionofshieldwiresusedforruralelectrificationwhichareobviouslyisolated,the
shieldwireareelectricallyconnectedtothemetalframeofalltowersbyastrapandcontactparts
adapted.Thestrapsaremadeofasteelcableidenticaltotheconductor.
8.2Groundingoftowers
Thetowersareconnectedtogroundpotentialthroughthemetalpartofthefoundationsof
prolongedelectricallybycopperfoilof50mm2minimum.Ifnecessary,groundstakesor,ifsoilsare
toohard,catchradialstrip,areusedtoreduceearthresistance.
Inthecaseoftowerslocatedwithin100mofavillage,astriporringofcablewillbeplacedat1m
andfoundationstoadepthof0.5mtoreducetensionandnottocontactincaseshortcircuit.
ThepossibleconfigurationsaredefinedontheLGSS022andtheconnectiondetailsareshownon
theLG023SS.
8.3Connectiontotheconductorisolated
Distributiontransformersforelectricpowersupplyofthevillagesareconnectedtotheshieldwires
insulatedbyairlink.Inthisuse,aspecificpartisfixedtothepylonwasbelowtheupperbracketsto
allowtheanchoringofthefirstrangeof34.5kVcables.Thisscopeisassmallaspossible(30to50m)
sothattheeffortsofthetowerarenegligible.
AprincipleoftheconnectionisgivenontheLG013SS.
9.FOUNDATIONS
9.1General
MostofthetowersusedbytheCEBisthetypewiremesh,foundationsareseparatefeet,exceptin
areasofveryroughterrainwherefoundationsareslablike.
Thechoiceoffoundationsreflectsthenatureofthesoilandtheimportanceofsolicitationsthatare
appliedtothesefoundations.Ifthelandisofgoodquality(asisusuallythecaseinBeninandTogo)
toaconcretefoundationslabandchimneyareused.Ifthelandisofpoorquality,deepfoundation
pileorslabtypesareused.Note:metalfoundationsthatleadtodramaticallyincreasetheimportof
steelstructureshavenotbeenretained.
Inthecasewherethesoilissufficientlycoherentandeffortsarenottoohigh,chimneysand
foundationstoslabcanbereplacedwithdrilledcylindricalfoundation.Afterdrilling,thebasisofthe
latterisextendedusingatemplatewhichcanimprovetheembeddingofthefoundationinthefield.
Theupperpartofthefoundationblocksbeyondthegroundlevelof0.30minnormalgroundandin
groundfloodof0.50metersabovethewaterlevelexpected.Itendedwithadiamondtiptoavoid
stagnationofwaterontopofthemountain,andcoveredwithabituminouspaint.
Thecalculationofmassallowsforapossiblegroundelevationof10%.Beyondaspecialcalculationis
doneforeachparticularcase.
9.2Typesofmassive
foreachtypeoftower,fourtypesofsolidcovermostcasesencounteredinthefield:
Goodsoilwithoutwater,itissoftrock,laterite,clay,sandyclay,shale,
Middlegroundwithoutwater,itisconsistentland,marl,clay,weaklyalteredrocks,
Poorlandorlandunderwater,itissaturatedsoftclay,vases,peat,
Rockyterrain,itishardrock,thelateritic.
Theclumpsarecalculatedfortheconfigurationofthetowerthemostrestrictive(whateverits
height)sothatitcanbeusedforallpossibleconfigurations.
ThedifferenttypesofsolidstandardaredefinedintermsofSSLG026.
9.3Calculationsoffoundations
9.3.1Calculationoftheextractionforce
Ingeneralthecalculationusesthemethodcalledtheangleofelevation.Itconsistsofdetermining
theholdingforceofasolidbytakingintoaccount,besidestheweightofthemassiveweightofthe
landraisedbytheslab.Itisconsideredthattheraisedlandsisatruncatedpyramidwhosesidefaces
formananglewiththeverticaldependentonthequalityoftheground.Thisangleiszeroforbad
land,about30innormalgroundandcanreach70totherock.
Anestimateoftheanglesofelevationthatmaybeencounteredisgivenbythesurveysalongthe
line.Byconsduringtheconstructionofalinetestisperformedateachlocationtodeterminethe
pylontipresistanceandsidefrictiontoaminimumdepthof2.5timesthewidthofthefoundation
belowthelevelofseatofthefoundation.
Theangleofelevationtobeconsideredinthecalculationsisasfollows:
9.3.2Calculationofthecompressionforce
Thecompressionforceappliedonthefieldisthesumofthefollowingefforts:
forcetransmittedbythebaseinthecaseconsidered,
weightoftheconcrete,
weightoflandlocatedabovetheslab.
Thiscompressivestressmustnotdriveundertheslabatapressuregreaterthanthemaximum
allowablepressureoftheground.
9.3.3Calculationofthechimney
Itisacceptedthatcurrentfield,theshearforceappliedtothesolidisabsorbedbythereactionof
thesurroundingsoil.Theabovegroundpartofthechimneysisconsideredaconsolebuiltintothe
groundandsubjectedtoabendingforce.Forheightsabovegroundinexcessof0.70m,theconcrete
ofthechimneymustbearmed.
Ifnecessarytoensureproperdistributioneffortsontheslabandavoidworkingconcreteintension,
thefoundationisarmed.
10.CONSTRUCTION
10.1Introduction
Constructionincludesthefollowingmainphases:
repiquetagetheline,
deforestationandslashing,
preparationofaccessroadsandtheirmaintenance,
soiltests,
thefullrealizationoffoundations,includinggroundedandmeasurementofearthresistanceof
towers,
mountingmasts,
thedroulages,prints,clipupandadjustmentofthecables,
theintroductionofvibrationdampingandmarkupspheres,
cleanupsite,
prescribesuchformsofcontrol,
thevarioustestsandreceiving.
10.2Repiquetage
TopographicalworkLongitudinalprofile
Theworksconsistoftopographicrecognitionofdrawingthelineonthegroundinthepresenceof
theClientwhicharemarkedthepreliminarylayout,themainobstaclestoavoidandwherethe
definitionisgivenoftheprinciplestobeobserved.Markupofdrawingthelinewithrealizationof
theangularisthenmadeandthenafterapproval,weproceedtofieldsurveythelongitudinal
profileoftheline.Thescalesusedareasfollows:
Horizontalscale:1:2500
Verticalscale:1:500
Apointisraisedevery50mataminimum,thepointdensityisincreasedifrequiredbythefield.
Anexampleofverticalalignmentstandardisgivenattheendofthischapter.
Locationofpylons
Repiquetagephaseistoreviewandupdatethelongitudinalprofile(usuallymadeavailabletothe
ContractorbytheClient),thenafterapprovaloffinalprofilesalongwiththelocationoftowers,to
carryrepiquetageinlineandthedefinitivelocationofalltowers.
Thetowersarelocatedonthegroundbymeansofnumberedwoodenstakes,astakeinthe
centeryellowandtworedstakesindicatebothdirectionsoftheline.
Inthecaseoflatticetowers,isperformingthesurveycrosssectionsoflandtothetowersite
locatedonaslopeinordertodeterminetheexactlengthsofunevenfeet.Thesegradientsare
giveninthefinalbookpicket.
Anexampleofstandardpicketbookisgivenattheendofthechapter.
10.3TreeandBrushRemoval
Thewidthoftheinfluenceofdeforestationontheline,26meterseithersideoftheaxisofthe
lineisestablishedforeachstafffollowingtheindicationsontheLG027SS.Itisthendemarcated
onthegroundwithredflagsplacedevery25mfromtheaxisofthelineislocated.
Deforestationitselfconsistsoffellingandstumpremovaloftreesandundergrowthandclearing
theentirewidthofthewaydefinedabove.Thisdeforestationcanbedoneintwoways:
Cuttingandstumpremovaloftreesafterpruning,thebranchesandtrunksbeingstoredalongthe
way,
clearingbybulldozer,inthiscasethebranchesandtrunksarestoredalongthegripwhilethe
stemisremovedandtheholesinthegroundfilled,andleveled.
Beyondthetrenchslaughter,andeverytreewhoseheightis2m+equaltothedistancebetween
thetreeandtheverticalplanepassingthroughthedrivernearesttobeslaughtered.
Deforestationisdoneearlyenoughtoallowafinalinspectionofthelineprofileandanormal
cable.
10.4Identificationofdamage
Tomarkthefinalinspectionoftheverticalalignment,anexhaustiveandcontradictorydamageto
crops(perennialandseasonal)andconstructionwillbemadetowardscompensatingowners.
10.5Accesstracks
Thisworkaretocreateanaccesstrackatdifferentlongitudinallineofpylonsandaccesstracks
crosstoquicklyexploredifferentpointsofthelinefrommainroads.Thesetracksareproperly
gradedandhavealateralclearanceofvegetationsufficient.
Accesstrackscrossaresignpostedfromthemainroadwithsignsmarksofatleast1.0x0.5mand
areshownonthelongitudinalprofile.
Thegeneralcharacteristicsofthetracksare:
!Trackwidth:3m.
!Accessiblebyallterrainvehiclesevenintherainyseason.
!Equippedwithlightstructurescrossingseasonalstreams(riffles,gabions,bridges,culverts
buriedwithheadprotectionnozzles).
Thebasicprinciplesofimplementationare:
ATracks
1.Scouring
"Depth:(050cm),strippingoftopsoil
"Width:sufficienttoobtainatreadof3m.
2.Profilinganddrainage
Performinglongitudinalditcheswithgrader.
Divergentperformanceofditchesandoutfalls.
Formofslopeofatleast2%.
3.Embankmentandreloading
difficultpassages
!floodplains
!Accesscrossings
Areaswithhighexcavation
Crossingofexistingrunways
4.excavated
Easeslopesgreaterthan10%.
BStructures
submersibleraft
Gabionsandriprap
Culvertsabutmentswithprotection
Nozzlesraftwithheadprotection
Roadalignmentswillbedeterminedasfollows:
Thetransitionfromonepylontoanotheriscarriedoutpreferablyinastraightlinealongtheline
orreturningbyashortantennatotheslopesandexistingstructures.
Theroutewillbeestablishedinadvance,duringavisitcontradictory.Someminorchangescould
bemadelaterbasedonexperiencegainedduringthework.
10.6Foundations
10.6.1Recognitionofsoil
Ateachlocationofthepylon,apenetrationtestisperformedsoastodetermineresistancetothe
tipandthelateralfrictiontoaminimumdepthof2.5timesthewidthofthefoundationbelowthe
levelplannedfoundationarea.
Incaseswherethesoildoesnotperformthistypeoftest,apressuremetertestisperformed.
10.6.2Selectionoffoundations
Foundationsareselectedonthebasisoftestresultsofsoilandfoundationtypesdefinedinthe
precedingparagraph.
Inplaceswhere,giventhepredetermineddifferentialsettlement,thelandisnotconsidered
strongenoughtotreadonafoundation,afoundationslabisusedtoboundfeet.
10.6.3Execution
Excavationoffoundationsforstructuresareperformedwiththedimensionsshownontheplans
offoundations.Ifnecessary,temporaryconfortementswallsoftheexcavationareintroducedand
removedasandwhenconcreting.Searchfundsaremaintainedinthestateofnaturalterrain,
perfectlytunedtorelativelevelsandoverallcorrectbecausethefoundationcanonlybebasedon
fillmaterial.
Afteropeningthesoilexcavationtoexcavationbottomischeckedandthepresenceofabodyof
watertotakeallnecessarydecisionsincaseofdeviationsfromtheassumptions.
Ingoodgroundrunningsearchesaugerisrecommended.
MarkupSecurity
Securitymarkupwillbeinstalledaroundtheexcavationbeforebackfilling.
SummitFoundation
TheSummitFoundationislocated30cmabovethenaturalgroundandfinishedindiamondto
avoidwaterstagnation.Infloodproneareas,topsoffoundationsislocated30cmabovethe
highestwaterlevelsothatthemetalpartsareneversubmerged.
10.7Implementationofthebasesoftowers
Attentionisdrawntotheneedforestablishingstableandhighlyaccuratefoundationsandpylons
feetinalldirections,observingthedistances,angles,orientations,andrelativelevelsofalllevels.
Theseprecautionsarenecessarytoavoidintroducingimbalancesinthedistributionofeffort
betweenchordsordiagonals,orineligibletosecondaryefforts.
Thetrenchbottomshouldbecoveredwith10cmofstabilizedsand(composedof100kgof
cementperm3ofsand),perfectlylevelinordertointroducetheverticalflangesoftheanglesand
obtainacorrectsurface.Thedepthoftheexcavationshallbeadjustedaccordingly.
Thesettingofthebasesmustbebyanapprovedmethod(usingtemplatesortheodolites).The
permissibletolerancesonthepositioningofthepylonandthesettingofthebasesare:
Positioningtolerancesofthepylon
longitudinaldeviation:lessthan50cm
gaptransversetotheaxisoftheline:(D/500+5cm),Dbeingthedistanceinmetersofthepoint
consideredatthepointofclosestangle.
verticaldistance:3mmpermeter
Tolerancesinthesettingofthesockets
thedistancebetweenthetopofthebasesandtherealaxisalignmentmustnotexceed5mmper
meterwithamaximumof50mm.Angleforthetowers,(typeBandC),thesedistancesare
measuredfromtheinternalbisectoroftheangleoftheline.
thedistancesbetweenthetopsofthebasesshouldnotbedifferentfromthevaluesshownon
theplansofmakingmorethan0.5mmpermeterwithamaximumof
10mm.
Thegapontopofthediagonalsofthebasesmustbelessthan1mmpermeter,withamaximum
of20mm.
Thedifferenceintheinclinationofthebasesmustbelessthan3mmpermeter(0.3percent).
Thedistancebetweenthetheoreticalcentralpoint(step)ofthepylonandthepointof
intersectionofthediagonalsmustbelessthan2mmpermeterdiagonal,withamaximumof50
mm.
Thetopofthebasesmustbeinthesameplane.Themaximumdifferenceinlevelbetweentwo
basesmustnotexceed5mm.
10.8Earthingoftowers
Arecordoftheelectricalresistivityofthesoiliscarriedoutforalltowersalongthesoiltests.The
valuesobtainedarethebasisforchoosingthetypeofearthtorunfromthosepresentedinthe
planeSSLG024.Ifnecessary,andinallcasesforthelastthreepylonsbeforearrivalatthe
station,twocounterweightsareinstalledtoimprovethevalueoftheearth.
Thevalueofearthresistanceshouldnotexceed10ohms.Aftercompletion,thevalueofeach
earthismeasuredandifnecessarytheearthisimproved.
10.9Installationoftowers
Thisoperationincludesatleast:
reception,
unpacking,sortingandinspectionofparts,
transportmountingsites,
theassemblyitself,
checkingthetightnessoftheboltsandpunching,
repairbypaintingsufferedminordamagebygalvanizing.
Themountingiscarriedouteithertotheadvancement,ieelementbyelementwiththeaidofa
liftingmastwhichismovedgraduallyintothebarrelofthetower,ortothecranethatallowsthe
liftingpylonspreviouslyassembledontheground.
Aftereditingandrevision,thelackofverticalityofamediumdoesnotexceed50mm,regardless
oftheheightofthesupport.
10.10Repairofdamage
Forareasoftheelementsinplaceoftowersthathaveundergoneaslightalterationofthezinc
coatingduringassembly,arestorationmaybeauthorizedbyeditingusingazincrichpaint
approved.
Thesealterationsareperformedasfollows:
removingrustwithsandpaperorwirebrushareaswherecorrosionandappeardandruffzinc
nonadherent.Cleaningsolventandwipe.Thephosphoricacidtreatmentsareprohibited.
applicationofoneortwocoatsofpaintprequoted(minimumthicknessofdryfilm:100microns)
tobeimplementedaccordingtothesupplier'sinstructions.
Theholesdrilledonsitewillbepaintedasdescribedabovepriortoassemblyofcomponents.
10.11Installationofinsulatorstringsandaccessories
Thisoperationincludesatleast:
triagerooms,
verificationthatthepartsprovidedwiththeassemblies,
transportmountingsites,
assembly,
cleaningandmountingthepylons.
Thepulleysforthedrawcablesareinstalledatthattime.
10.12Drawandcontrolcables
Thisoperationincludesatleast:
Transportsitesdrawingofcabledrums,toolsandaccessories,
Theinstallationofprotectivetemplatescrossingsofrailways,roads,etc..,
Unrollingundertension,circulationandcableadjustments,
Makingjoints,anchorclampsandstraps,
Runningdownhillontheporchesoftransformerstations,
Theestablishmentofvariousaccessories(armorrods,vibrationdampers,spheresmarkup,
spacersetc..)
Thereturnofsurplusequipment,cleaningtheyardandrehabilitationplaces.
10.12.1Drawingcables
Protectiondrumsduringstorage,handlingandtransportissuchthatatthetimeofthedraw,the
reelsshownodamageandnodamagecables.
Theinstallationofgatestoprotectpassingoverhouses,roads,linesHT,MTorBTandother
obstaclesispartofthework.
Thecablepullingandpeelingarecarriedoutundermechanicaltensionbymeansofawinchanda
braketherebytensioningthecableandensuresthatthedriverdoesnottouchthegroundand
notlikelytobeinjuredbycontactwithsharpedges.
Thecablesarebased,tosupport,onpulleyswithballbearingdesignacceptabletoavoid
damagingthecable.Theeffectivediameterisatleast20timesthediameterofthecabletothe
phaseconductorandtheconductor.Alternatively,ifaseriesofpulleyssmallerisused,theymust
bearrangedsothatthecableisbasedonaradiusequaltoatleast20timesthediameterofthe
conductor.Blockhooksmustbeofuniformlengthsothattheconductorsareheldatauniform
distance,notmorethan500mmaboveorbelowtheirfinalpositionwhenhung.
Thecablevoltageattheoutputofreelscannotexceedthevaluespecifiedbythecablesupplier.
Thisvaluemustbecontrollablebythepermanentindicationbrakeman.
Unlesstheyareclampedonthecableendstosacrifice,theclampsaredrawingtypejawand
parallelcontactsurfacessmooth,ripplefreeandareofproperlengthtoensurethepowercable
withoutbending,notchorslippingofthecablestrandsandwithoutrelativeslidingofthesteel
coreimpregnatedwithgrease.
Thecablesarenotraisedwithtoolstosmallradiusofcurvatureorlikelytocauseinjury,the
curvatureofthecontactsurfaceisatleastequaltothatimposedaboveforthepulleys.
Anyportionofacablewithanyinjuryiseliminated.Thecablelengthsrejectedwithalengthless
than150mwillnotbeusedinfullonline.However,theycanuseinthemanufactureof
suspenders.
Duringpullingoperationsandadjustment,thecablesaregroundedtoavoidanyaccidentby
lightning.
10.12.2Manufactureofgasketsandclampsto
Jointsandclampstocompressiontypearemadeaccordingtothemanufacturer'sinstructions
andtoensure,firstly,theelectricalconductivitywarrantyandsecondly,amechanicalstrengthof
tensionmembersatleast95%ofthetheoreticalfailureofcablesonwhichtheyareinstalled.
Thecableendsarethoroughlycleanedbeforeintroductionintothejointsorclampsandinclude
cleanedoffat.Tocompressthesleevesarefilledwithspecialpaste,accordingtothe
manufacturer'sinstructions.
Aftercompression,theanchorclampsandjointsshouldbeasstraightaspossible.
Thejointsurfacesbetweenthelegoftheclampbodyandtheneckanchordeathmustbeclean
andflat.Tothisend,thetwocontactsurfacesarebrushedinordertoremovethealuminalayer
andcoatedwithgreaseorpasteappropriatecontactadvisedbyfittingmanufacturer.
Outsideendsofthelengthsonreels,theuseofsealsis,inprincipleavoided.Thereisnomore
thanonecableattachedto3litters,orattachedtolessthan15mfromthenearestclip.Thereare
nojointsinthecrossingsofroads,railways,lake,river,etc...
Intheeventofcabledamage,theContractorshallsubmitarepairmethodto
Maitred'Oeuvre:normalsealorrepair,orcutsomelengthsofcables.
10.12.3Trimmingcables
TheadjustmentisdoneseparatelyforeachTownshipposes,definedbybracketswithchain
anchor.Intermediateadjustmentsaremadewheneverthehorizontalcomponentofthevoltage
cannotbeguaranteedduetofrictioninthepulleysandthelargenumberoflittersorunevenness.
Drawingoperationsundermechanicaltensionandsettingareconductedsothatthetowersare
neveroverloaded.Tothisend,itbelongstotheContractortobringallnecessaryinformation,
especiallythetablesofmaximumpermissibleeffortsandsupportfortheloadcasesconsidered.
TheContractormayberequiredtostakeoutsomemediaconsolesormedianotintendedfor
loadcasesencounteredduringinstallation.Thistypeofoperationmustbekepttoaminimum.
Moreover,thevoltageappliedtothecablesmustnotexceedthemaximumvoltageshowninthe
tablesaslayingthecableissubjectedtophenomenasuchascreepundertheeffectofstressitis
submittedafterinstallation.
Ineachsetting,driversaretreatedasuniformlyaspossibletowhattheylaterthesamecreep.To
thisend,we'applytoacompletesetinthesamedayandforalldriversofagivenportionas
muchaspossible.
Afterthisoperation,thesuspensioninsulatorstringsarevertical,thetoleranceonthearrow
controlshouldnotexceed15cmandtoleranceamongthearrowsofvariousdriversfromthe
samelittershouldnotexceed7.5cm.
10.13Establishmentofmonitoringforms
throughouttheconstructionperiod,theContractormustmakehisselfcontrolusingforms
establishedforallphasesofwork.
TheseformsmustbecompletedasandwhenmeasuringtheprogressofconstructionbytheChief
engineeroftheCompanyandsubjecttoapprovalbythesupervisor.Theycontrolthequalityof
workandtheprogressinrelationtotheprovisionalprogramofwork.
Amodeloftheseformsofcontrolaregivenattheendofthechapter.
10.14Testingandreceiptofthecompleteline
Attheendoftheworkandbeforecommissioning,weproceedtofinalinspectionoftheline,
electricaltesting.
Finalinspectionoftheline