No.

7-151
J uly, 1996 Eaton

Hydraulic Motor
45 Seri es
VIS Beari ngl ess Motor 003
Repai r Informati on
2
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
3
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
Di sassembl y
Plug/O-ring
Spring
Shims
Poppet
Plug/O-ring
Plug/O-ring
Dash Pot
Spring
Poppet
Shuttle Piston
Poppet
Spring
Dash Pot
Plug
O-ring
End Cap
End Cap (End Ported)
Shuttle/Relief Valve Parts Shown Enlarged Below
Seal, Square Cut
Geroler
Seal, Square Cut
Seal, Square Cut
Valve Plate
Check Ball
Balance Plate
Seal, Square Cut
Seal
Back-up Ring
Back-up Ring
O-ring
O-ring
Flange
Face Seal
Screw, Torx Head
Drive
4
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
End Cap
Seal, Square Cut
Geroler
Seal, Square Cut
Seal, Square Cut
Valve Plate
Balance Plate
O-ring
Drive
Check Ball
Seal, Square Cut
Backup Ring
Flange
Face Seal
Screw, Torx Head
Backup Ring
Seal
O-ring
Di sassembl y
1 Cleanliness is extremely important when repairing hydraulic
motors. Work in a clean area. Before disconnecting the
hydraulic motor thoroughly clean the exterior. Remove motor
from application and drain the oil from the motor before
disassembly.
2 Remove the 9 cap screws and disassemble the motor in the
vertical position as shown in figures 1 and 2. Note pl acement
of smal l bal l checks i n Gerol er.
3 Remove shuttle valve (and relief valve if applicable) from
end cap.
4 Remove two plugs from end cap, end ported motors only.
5 Check all mating surfaces. To reduce the chance of leakage,
replace any parts that have scratches or burrs. Wash all metal
parts in clean solvent. Blow them dry with pressurized air. Do
not wipe parts dry with paper towels or cloth as lint in a
hydraulic system will cause damage.
Tool s Requi red
1/4 inch Hex Key
3/16 inch Hex Key
5/8 inch Hex Key (End Ported Motor Only)
Torque wrench - 200 Nm [150 lb-ft] capacity
Fi gure 1
5
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
Reassembl y
Note: Al ways use new seal s when reassembl i ng hydraul i c
motors. Refer to parts l i st 6-153 for seal ki t number, repl ace-
ment parts, and orderi ng i nformati on.
Important: Duri ng reassembl y, l ubri cate the new seal s wi th a
petrol eum j el l y such as Vasel i ne

. Al so l ubri cate machi ned

surfaces wi th cl ean hydraul i c fl ui d.
6 Install one poppet, spring and dash pot into shuttle valve
bore from valve plate side of end cap.
7 Install non-threaded plug with o-ring into end cap shuttle
valve bore. O-ring and plug are to be lightly coated with
petroleum jelly to ease assembly and a plug should be inserted
flush with end cap mounting surface.
8 Install shuttle piston from opposite end of shuttle valve
cavity.
9 Install one shuttle valve poppet, spring and dash pot onto
piston.
10 Install one shuttle valve threaded internal hex plug with
o-ring. Shuttle plug threads may have light coat of oil or
preservative. Torque plug to 37-45 Nm [324-396 lb-in].
11 For a motor with low pressure relief valve, install poppet,
shims, spring and plug. Plug threads may have light coat of oil
or preservative. Torque plug to 23-29 Nm [207-253 lb-in].
12 For a motor without low-pressure relief valve, install plug
with o-ring and torque plug to 23-29 Nm [207-253 lb-in].
Fi gure 2
Plug/O-ring
Spring
Shims
Poppet
Plug/O-ring
Dash Pot
Spring
Poppet
Shuttle Piston
Poppet
Spring
Dash Pot
Plug
O-ring
Shuttl e Val ve Rel i ef Val ve
End Cap (End Ported)
End Cap (Top Ported)
Plug/O-ring
Shuttl e Val ve
Rel i ef Val ve
Plug/O-ring
Plug/O-ring
Spring
Shims
Poppet
Dash Pot
Plug/O-ring
Spring
Dash Pot
Spring
Poppet Poppet
Shuttle Piston
Shuttl e Val ve
Rel i ef Val ve
6
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
Fi gure 3
End Cap
Seal,
Square Cut
Geroler
Seal, Square Cut
Seal, Square Cut
Valve Plate
Balance Plate
O-ring
Drive
Check Ball
Al i gn Shuttl e Fl ow Hol es
Seal, Square Cut
Backup Ring
Flange
Face Seal
Screw, Torx Head
Backup Ring
Seal
O-ring
Note: Use shuttl e fl ow hol e on back si de of
fl ange for al i gnment Not thi s passage.
Note: Assembl e these parts
as shown bel ow (l eft).
Flange
Seal,
Square Cut
Seal
Backup Ring
Backup Ring
O-ring
Shuttl e
Fl ow Hol e
O-ring
Groove
O-ring
Backup
Ring
Fi gure 4
7
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
Fl ange Assembl y
Note: Backup ri ngs and seal s must have a coati ng of petro-
l eum j el l y to assi st i n retai ni ng these parts i n a i nverted
posi ti on l ater on i n fi nal assembl y.
14 Position flange on work bench. With seal grooves up (see
Figure 3), install square cut seal, backup ring, seal, backup ring,
and o-ring in flange. Set flange assembly aside, seal side up.
Fi nal Assembl y
15 Place end cap on work bench name tag side down, seal
grooves up (see Figure 4). Install o-ring (26,7 [1.05] ID) and
square cut seal (150,8 [5.94] ID) in appropriate grooves.
16 Place valve plate onto end cap. Align bolt holes and shuttle
flow hole on valve plate with mating holes on end cap.
17 Install two square cut seals, one on each side of the Geroler.
Seal on valve side of Geroler must have a sufficient coating of
petroleum jelly to assist in retaining seal in groove.
18 Place Geroler over valve plate. Align bolt holes and shuttle
flow hole on Geroler with mating holes on valve plate. Position
valve side of star down and spline side up.
19 Place drive into spline of Geroler star with recessed end
down.
20 Place two steel balls into seats of Geroler star (one per
seat).
21 Place balance plate on Geroler. Align bolt holes and shuttle
flow hole on balance plate with mating holes on Geroler.
Note: Before pl aci ng fl ange assembl y from step 14, note the
l ocati on of the shuttl e fl ow hol e. Thi s wi l l expedi te the move
from the work bench over onto the bal ance pl ate.
22 Carefully invert flange assembly and place onto balance
plate with bolt holes and shuttle flow holes in line. Do Not
displace seals and backup rings.
23 Install nine screws lubricated with DTE-26. Pre-torque each
in a crisscross pattern to 61-75 Nm [45-55 lb-ft]. Finally in a
crisscross pattern, tighten screws to 136-149 Nm
[100-110 lb-ft].
Note: Al l beari ngl ess motors must be handl ed wi th the dri ve
end up. Damage to the bal ance pl ate wi l l occur i f these
beari ngl ess motors are l i fted by the dri ve.
4
7
2
1 9
6
3
8
5
Fi gure 5
Copyright Eaton Corporation 1996
All Rights Reserved
Printed in USA Form No. 7-151
For More Detailed Information Contact Eaton Corp. Hydraulics
Division 15151 Highway 5 Eden Prairie, MN 55344.
Specifications and Performance Data, Catalog No. 11-112.
Replacement part numbers and kit information Parts
Information No. 6-153.
Each Order Must Incl ude the Fol l owi ng:
How to Order Repl acement Parts
1. Product Number
2. Date Code
3. Part Name
4. Part Number
5. Quantity of Parts
Product number
Eaton Corp. Hydraulics Div.
Shawnee, OK 74801
Product Number
157 0000 000
Product Line
Identification
Number
Product
Identification
Number
Engineering
Change
Code
Week of
Year 01
Thru 52
Last Two
Numbers
of Year
Date Code
00 00
VIS Beari ngl ess Motors
45 Seri es Gerol er Motors
Eaton Corporation
Hydraul i cs Di vi si on
15151 Hwy. 5
Eden Prairie, MN 55344
Telephone: 612/937-9800
Fax: 612/937-7130
Eaton Ltd.
Hydraul i cs Di vi si on
Glenrothes, Fife
Scotland, KY7 4NW
Telephone: +44 (0)1592-771-771
Fax: +44 (0)1592-773-184
Eaton GmbH
Hydraul i cs Products
Am Schimmersfeld 7
40880 Ratingen, Germany
Telephone: +49 (0)2102-406-830
Fax: +49 (0)2102-406-800
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DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS
ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No. 24
Qual i ty System Certi fi ed
Products i n thi s catal og are manufactured
i n an ISO-9001-certi fi ed si te.
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