Service Training

MALAGA
3600 Engines - Basic
Thorben
MARCH 1998
PRE-/POSTTEST
CHAPTER : PRE-TEST
3600 Engines - Basic
2 Page:
1. When is the Caterpillar Dinner this week ?
2. When the engine is at top center #1 cylinder
compression stroke, how many injectors can be timed
without turning the crankshaft ?
___ALL
___1/2
___NONE
___NONE OF THE ABOVE
3. The fuel linkage has to be set in the reference position
for ALL limkage adjustments.
(T or F)
4. The valve bridges need to be adjusted every time the
valve lash is adjusted.
(T or F)
CHAPTER : PRE-TEST
3600 Engines - Basic
3 Page:
5. Why must the linkage be adjusted between the governor
and the control house ?
___To reduce linkage deadband in the governor
shutoff position
___To synchronize the air-fuel ratio control to the
engine
___To prevent engine overspeed on startup
___To improve governor stability at low idle
___All of above
6. All the valve bridges can be adjusted without rotating
the crankshaft.
(T or F)
7. Holes have to be drilled and tapped in the top of a piston
before it can be removed.
(T or F)
CHAPTER : PRE-TEST
3600 Engines - Basic
4 Page:
8. When installing a piston, a V(or X) mark on the
piston must be aligned with a V (or X) mark stamped
on the engine block to:
___Prevent piston interference with the crankshaft
___Prevent piston interference with the piston cooling
jet
___Make installation easier
___Permit installation of the piston and liner as a kit
9. The unit injector must be removed with a pry bar.
(T or F)
10. The proper tensioning pressure for all cylinder heads
is:
___30,000 kPa (4350 psi)
___35,000 kPa (5075 psi)
___40,000 kPa (5800 psi)
CHAPTER : PRE-TEST
3600 Engines - Basic
5 Page:
11. The priority valve controls engine oil pressure by:
___Bypassing lube oil to the pump inlet
___Bypassing filtered oil into the sump
___Bypassing unfiltered oil into the sump
___Bypassing both filtered & unfiltered oil to the sump
12. When changing oil filter elements with the engine
running, which statement is true:
___The filter change valve can be rotated directly from
the service position to the run position
___ The oil filters will drain completely if given enough
time with the drain valve open
___The filter change valve must be rotated to the fill
position and the pressure in both filters equalized
before it can be rotated to the run position
CHAPTER : PRE-TEST
3600 Engines - Basic
6 Page:
13. The inlet valve faces are lubricated:
___By natural oil flow past the valve stems guide
___By spray nozzles in the manifold connected
directly to the lube oil supply
___By a low volume metering pump and lines that
inject a small amount of oil into the inlet manifold
___All of the above
14. A pressure relief valve in the lube system priority valve
gives the priority valve additional bypass capability if oil
pressure exceeds 150 psi (1035 kPa).
(T or F)
15. The oil pump is driven at approximately 1.5 times
engine speed.
(T or F)
16. The engine oil pump from a reverse rotation engine can
not be made to work on a standard rotation engine.
(T or F)
CHAPTER : PRE-TEST
3600 Engines - Basic
7 Page:
17. The gauges in the oil filter covers measure oil filter
differential pressure.
(T or F)
18. The centrifugal oil filters are bypass type filters and can
only be serviced with the engine stopped.
(T or F)
19. On Vee engines the camshaft segments in the left side
are different than those in the right side.
(T or F)
20. The camshaft segments in the in-line engine will be the
same as the segments in the left or right side of the Vee
engine, depending on whether it is a standard or reverse
rotation engine.
(T or F)
21. How many cooling systems does Caterpillar provide ?